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Instrumentation & Control
T
Instrumentation
he third edition of Instrumentation and Control, AWWA Manual M2,
has valuable information for operators of large or small water utilities
who do not necessarily have a technical background but who are searching
for basic explanations and general information. The manual discusses equip-
ment, terms, and expressions that an operator encounters wherever electrical
& Control
systems, automation, and instrumentation are found in water distribution,
treatment, and storage systems.
M2
M2
Manual of Water Supply Practices
Third Edition
WWA is the authoritative resource for knowledge, information and advocacy to improve the quality and
A Advocacy
supply of water in North America and beyond. AWWA is the largest organization of water professionals in Communications
the world. AWWA advances public health, safety and welfare by uniting the efforts of the full spectrum of Conferences
the entire water community. Through our collective strength we become better stewards of water for the Education and Training
greatest good of the people and the environment. Science and Technology
Sections
3P-3E-POD-30002-3/10-LS
The Authoritative Resource on Safe Water ®
AWWA MANUAL M2
Third Edition
FOUNDED
1881
All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any
means, electronic or mechanical, including photocopy, recording, or any information or retrieval system,
except in the form of brief excerpts or quotations for review purposes, without the written permission
of the publisher.
ISBN 1-58321-125-X
List of Figures, v
List of Tables, xi
Foreword, xiii
Acknowledgments, xv
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
The Water Utility System, 1
How to Use This Manual, 3
Reference, 4
Chapter 4 Flowmeters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Meter Categories, 67
Meter Coefficient of Discharge, 68
Venturi Flowmeters, 69
Modified Venturis, 74
Orifice Plate Flowmeters, 74
Magnetic Flowmeters, 76
Turbine and Propeller Flowmeters, 80
Sonic Flowmeters, 84
Vortex Flowmeters, 86
Averaging Pitot Flowmeters, 89
Variable Area Flowmeters, 92
Open Channel Flow, 94
General Installation Precautions, 98
Signal Output and Transport, 99
References, 100
iii
Chapter 6 Secondary Instrumentation . . . . . . . . . . . . . . . . . . . . . 121
Introduction, 121
Signal Standardization, 121
Signal Power and Transmission, 122
Transmitters, 124
Controllers, 124
Recording and Indicating Hardware, 126
Function Modules, 128
Converters, 129
Glossary, 207
Index, 215
iv
Figures
v
3-11 Three-wire motor control circuit with two control locations, 57
3-12 Ladder diagram with line numbers, 57
3-13 Status indicating light symbol, 58
3-14 Motor circuit with indicating lights, 58
3-15 Selector switch symbol, 58
3-16 Motor circuit with local–remote switch, 59
3-17 Hand-off–auto switch, 59
3-18 HOA motor circuit, 60
3-19 Float-operated level switch symbol (closes on rising level), 60
3-20 Float-operated level switch symbol (opens on rising level), 60
3-21 Automatic pump control off of a float switch, 61
3-22 Three-wire control using two level switches, 61
3-23 Three-wire control using two level switches with lock-out–stop switch, 63
3-24 Three-wire control using two level switches with lock-out–stop switch
and a low-level interlock switch, 64
3-25 Electrical ladder diagram symbol legend, 65
4-1 The Venturi tube, 69
4-2 Venturi meter and flow tube, 70
4-3 Troubleshooting guide for a differential pressure transducer, 72
4-4 Orifice plate, 75
4-5 Magnetic flowmeter, 77
4-6 Example of a troubleshooting flowchart, 78
4-7 Propeller and turbine meters, 81
4-8 Troubleshooting procedures for turbine meter, 82
4-9 Ultrasonic time-of-flight flowmeter, 84
4-10 Vortex flowmeter, 87
4-11 Vortex flowmeter troubleshooting guide, 88
4-12 Averaging Pitot flowmeter insertion tube, 90
4-13 Variable area flowmeter, 92
4-14 Common types of weirs, 95
4-15 Free flow over a weir, 96
4-16 Parshall flume, 97
4-17 Typical flow straighteners, 99
5-1 Bourdon, bellows, and diaphragm pressure sensors, 103
5-2 Typical LVDT application, 103
5-3 Diaphragm seal, 104
vi
5-4 Variable capacitance pressure sensor, 104
5-5 Float-type, level-sensing system, 105
5-6 Stage recorder, 106
5-7 Bubbler, 106
5-8 Admittance probe, 107
5-9 Variable resistance level sensor, 108
5-10 Ultrasonic level sensor, 108
5-11 Typical temperature elements, 109
5-12 Thermowell, 110
5-13 Motor current sensor, 111
5-14 Light scatter turbidity, 113
5-15 Surface scatter, 114
5-16 pH system, 114
5-17 Immersion and flow-through pH systems, 115
5-18 Chlorine membrane probe, 116
5-19 Amperometric chlorine residual analyzer, 117
5-20 CO2 buffering, 117
5-21 Particle counter, 118
5-22 Streaming current monitor, 118
6-1 Typical single compressor system, 124
6-2 Power supply, 125
6-3 Basic controller, 125
6-4 Analog indicator, 126
6-5 Analog and digital indicator, 126
6-6 Circular recorder, 127
6-7 Strip chart recorder, 127
7-1 Telemetering, 132
7-2 Typical digital telemetering system, 134
7-3 Schematic of a typical PDM system, 135
7-4 Nomenclature of frequencies, 140
8-1 Components of control, 144
8-2 Solenoid with cylinder actuator, 145
8-3 Solenoid with details, 145
8-4 Single-phase motor, 146
8-5 Pneumatic positioner cut away, 147
vii
8-6 Electronic positioner circuitry, 147
8-7a Rotary valve requires torque, 148
8-7b Linear valve requires thrust, 148
8-8 Piping configurations, 149
8-9 Control characteristics, 151
8-10 Butterfly valve, 151
8-11 Plug valve, 152
8-12 Gate valve, 152
8-13 Globe valve, 152
8-14 Discharge pressure control via series valve, 156
8-15 Discharge pressure control via bypass valve, 157
8-16 Pneumatic conveying system, 158
8-17 Chemical feed system (liquid), 158
8-18 Chemical feed system (dry), 159
8-19 Typical rotary paddle volumetric feeder, 159
8-20 Screw-type volumetric feeder, 160
8-21 Gravimetric feeder (belt type), 160
9-1 Generic control loop, 162
9-2 Feedforward control of chlorine contact channel, 163
9-3 Feedback control of chlorine contact channel, 164
9-4 Compound control of chlorine contact channel, 166
9-5 Generic feedback control timing graph, 169
9-6a On–off control of a reservoir, 170
9-6b On–off control timing graph, 170
9-7a Gap-action control of a reservoir, 171
9-7b Gap-action control timing graph, 171
9-8 Proportional control input/output relationship, 172
9-9a Proportional control of a reservoir, 173
9-9b Proportional control timing graph, 173
9-10a Integral control of a reservoir, 175
9-10b Integral control timing graph, 175
9-11a Proportional-plus-derivative control of a reservoir, 177
9-11b Proportional-plus-derivative control timing graph, 178
10-1 Digital control system, 181
10-2 Operating system, 187
viii
10-3 Layers of communications, LAN, WAN, 190
10-4 Reference model for open system interconnection, 190
10-5 Networks, 192
11-1 General instrument or function symbols, 201
11-2 Function designations for relays, 202
11-3 Standard instrument line symbols, 203
11-4 Example of PI&D loop description, 205
ix
This page intentionally blank.
Tables
xi
This page intentionally blank.
Foreword
xiii
This page intentionally blank.
Acknowledgments
xv
This page intentionally blank.
AWWA MANUAL M2
Chapter 1
Introduction
Just as water utility system varies in definition, so does automation and instrumenta-
tion. However, to provide a framework for this manual the following definitions will
be used (AwwaRF/JWWA 1994):
1
2 INSTRUMENTATION AND CONTROL
Chapter 3 Motor Controls introduces the principles of the controls that stop
and start motors, as well as the control of variable speed motors. The chapter also
discusses motor control logic and presents motor control diagrams.
Chapter 4 Flowmeters discusses the most common flowmeters in service in
water supply systems. These include the Venturi meter (Venturi), modified Venturis,
orifice plate, magnetic, turbine and propeller, sonic, vortex, averaging Pitot, and
rotameter. Also included are open channel flowmeters—weirs and flumes. Topics
covered are basic theory, installation, maintenance, advantages, and disadvantages.
Chapter 5 Pressure, Level, Temperature, and Other Process Measure-
ments introduces the primary sensors associated with three process variables
encountered in water utility systems: pressure, level, and temperature. This chapter
will touch on, in general terms, analytical instrumentation that is finding wide use in
water systems, particularly in water treatment plants. An overview is also included
of many of the less common sensors in use today.
Chapter 6 Secondary Instrumentation explains the pneumatic systems
(those using air pressure) and electronic systems that control secondary instrumen-
tation. Topics include the air supply system, pneumatic controllers, recording and
indicating hardware, computing devices, converters, and applications.
Chapter 7 Telemetry is remote metering, taking a measurement at one
location then transmitting it to another location. Specific topics include transmitting
devices, output devices, controllers and function modules, communications, and
various types of telemetry.
Chapter 8 Final Control Elements provides an overview for those applica-
tions that can produce a change in the process of treating and distributing water:
valves and pumps. In general, this chapter describes the various types of final control
elements and how they operate within an automated system.
Chapter 9 Basics of Automatic Process Control discusses how the
elements presented in the previous chapters work together in a process that occurs
without continuous operator input. The chapter provides basic information on
process control and the most common techniques used to automate process control
in water utilities.
Chapter 10 Digital Control and Communication Systems shows how
computer and digital technology enable operators of process control systems to
quickly recognize status changes and respond immediately. This chapter introduces
the concepts, hardware, and software of digital control.
Chapter 11 Instrument Diagrams presents the standard instrument
diagrams or process and instrument diagrams frequently used in the water utility
systems.
REFERENCE _______________________________________________________________
AwwaRF/JWWA (American Water Works
Association Research Foundation/
Japan Water Works Association). 1994.
Instrumentation & Computer Integra-
tion of Water Utility Operations.
Denver, Colo.: AwwaRF/AWWA.
AWWA MANUAL M2
Chapter 2
Hydraulics and Electricity
This chapter presents the basics of hydraulics and electricity. A basic knowledge of
the physics of hydraulics (fluid mechanics) and electricity is required for any designer
or operator to understand the system. Hydraulics topics include flows, pressures,
elevation, valve positions, and other physical parameters that are sensed and
transmitted for either monitoring or control. Topics on electricity include basic
electricity, distribution concepts, power factor, and safety.
HYDRAULICS _____________________________________________________________
In water systems, hydraulics explains how water acts in tanks, open channels, and
pipes. The principles of hydraulics can be used to design sensing devices such as Pitot
tubes, Venturi flow tubes, and ultrasonic, magnetic, and other static and dynamic
sensing devices. Water, as a medium for transmitting force, can be applied to
cylinders, pilot valves, and transmitter mechanisms. Hydraulics can be used to
predict hydraulic surge and cavitation in order to properly design, control, and
operate systems in a safe and efficient manner. Hydraulic friction in closed conduits
and its relationship to flow directly determine the sizing of lines and valves, head
losses, and the operation of different system configurations.
The three branches of hydraulics are
• Hydrostatics (liquids at rest)
• Hydrokinetics (liquids in motion)
• Hydrodynamics (forces exerted by or on a liquid in motion)
Properties of Liquids
Three basic characteristics of liquids are that
• they are virtually incompressible.
• they have unlimited directional movement.
• they can assume any form or shape.
5
6 INSTRUMENTATION AND CONTROL
Hydrostatics
Hydrostatics is the study of liquids at rest.
Hydrostatic pressure. Pressure, as the word is commonly used, means the
intensity of force per unit area. Pascal’s law states that pressure exerted at any point
in a liquid acts equally in all directions and that this pressure acts at right angles to
the surfaces of the containing vessel. As the example shown in Figure 2-1 illustrates,
a 10-ft head in a tank is applied at the base of the tank in all directions, to the bottom
and sides—downward and outward. The vertical distance between two horizontal
levels in a liquid is defined as the head of liquid.
Every square inch of the bottom of the tank has the same head exerted on it.
Similarly, at a depth of 5 ft, the pressure head is 5 ft in all directions.
The pressure at any point in a liquid depends on
• Height of liquid above the point
• Density of the liquid
• Any additional pressure applied to the surface
HYDRAULICS AND ELECTRICITY 7
5 ft
10 ft
A A
B B
All fluids will seek their own level; that is, the surfaces of any connected volumes
of water will equalize at the same elevation. This is true even if two nonmiscible
liquids (those that will not mix together in the same container) are placed on top of
each other, such as water over mercury.
Effect of container shape on pressure. One of the corollaries of Pascal’s
law is that pressure is not altered by the physical shape of the container. To illustrate
this, an arbitrary horizontal reference plane (called a datum plane) is used to
measure hydraulic elevations, regardless of the container shape or pipeline grade. In
Figure 2-2, with B–B as a datum plane, the pressure at B will be the same in each
container; the same is true if A–A is used as the datum plane.
Hydraulic elevations, as referenced against the datum plane, can be positive or
negative (above or below the datum plane). Sea level is commonly used as a reference
plane.
Atmospheric pressure. All gases have weight, so the weight of air acting on
the free surfaces of a liquid is another force to consider in evaluating hydraulic
systems. Air weighs 0.075 lb/ft3 (1.2 kg/m3) at sea level.
Atmospheric pressure is
h1
h2
h3
Air h4
Vacuum h3
h1 H2O Hg
H2O h2
H2O
negative and positive, provide information, which is converted into flows, elevations,
and pressures necessary to operate a water utility. The methods of conversion and
instrumentation used in the process will be discussed later in this manual.
Summary of hydrostatics. The hydraulic arrangements in Figures 2-3 and 2-4
illustrate the basics of Pascal’s law, under both positive and negative pressures, for a
liquid under static conditions. The use of piezometric tubes can show the pressure at
any point in a hydraulic system (see Figure 2-7). The figure shows that no matter
where a group of piezometric tubes are connected, if cut through the same plane, the
water level will be the same in every tube.
Similarly in Figure 2-4, a vacuum can be pulled on a system such that if h1 =
12 in. (120 mm), h2 and h3 will also equal 12 in.
Hydrokinetics
Hydrokinetics describes the characteristics of liquids in motion.
Liquid flow. Some of the elementary characteristics of flow are volume,
velocity, laminar flow, turbulent flow, and the energy involved.
Volume is the quantity of liquid that passes a known point in a hydraulic
system, and velocity is the rate or speed of the liquid passing that point.
The velocity of the liquid flow increases as the cross-sectional area decreases.
Also, the velocity decreases as the cross-sectional area increases (Figure 2-5). The
flow velocity at B is two times that at A, because the area at B is half that at A;
therefore, a constant flow is maintained throughout the length of the pipe.
HYDRAULICS AND ELECTRICITY 9
A = 10 sq ft A = 5 sq ft
v = 6 fps v = 12 fps
A B
A Laminar Flow
B Turbulent Flow
Piezometric
Tube
Pitot Tube
Laminar and turbulent flow. If the average velocity is low, the flow of the
liquid will be laminar; i.e., all the particles move parallel to each other without
interaction. As flow rate increases, these particle streams will continue to run
parallel until some critical velocity occurs, when the streams will waver and suddenly
break up into turbulent flow.
Turbulent flow produces random motion of the liquid, even in a direction at
right angles to the flow. The velocity distribution in the turbulent region is more
uniform. However, even under these conditions, a thin layer of liquid at the pipe wall
moves in laminar flow. If the velocity profiles of laminar and turbulent flow are
measured and plotted, they will look something like those in Figure 2-6.
Measurements. Two conditions of flow in a closed conduit can be easily
determined: static pressure and relative velocity. First, the static pressure at any
point in the system can be determined with a piezometric tube (Figure 2-7)
perpendicular to the pipe flow direction. The measurement should be taken at a point
where the direction of the flowing fluid is not changing. Second, the relative velocity
within the pipe can be measured using a Pitot tube. This device, with its tapered tube
pointing into the flow, measures the velocity only at its opening. It does not,
therefore, find the true mean velocity of the velocity profile that exists within a pipe,
as shown in Figure 2-6. Several readings must be taken across the pipe at prescribed
locations in a plane (a traverse) to calculate the average (or mean) velocity.
Energy and head. Water flow has potential energy (capacity to do work)
because of its elevation, velocity, pressure, or any combination of these. Each energy
form may be expressed as equivalent pressure or head in feet (or meters), or in
pounds per square inch (or kilopascals). Also, each energy form can be converted to
10 INSTRUMENTATION AND CONTROL
Pressure
Total Head
hp
Head
H
Cap
D
A A
Tank
Elevation Head he
L
Datum
the other two. The sum of these three energy forms is called the total head, H,
(Figure 2-8). If water flowed through a smooth pipe without friction, the total head
would remain the same at any section of the pipe (Figure 2-9). This would be true
even if the diameter (D) of the pipe or its elevation changed.
Elevation head: he . In hydraulics, differences in elevation are measured above
a selected datum plane. The pipe in Figure 2-9 is at the same elevation above the
datum at all points; therefore, he is constant. If point 2 were higher than point 1, as
in Figure 2-10, he at point 2 would increase and pressure head, hp, at point 2 would
decrease because part of hp would be used to lift the water at point 2, where the
energy would show an increase in he.
Velocity head: hv . When water flows in a pipe, a part of the total head, H, is
converted to kinetic energy (energy of motion) capable of lifting the water through a
height, hv , equal to the difference in elevation, he, if the water and pipe had no
friction. This can be seen by the difference in levels in a Pitot tube, which senses
velocity head (kinetic energy), and a piezometric tube, which senses static head
energy (potential energy) at the point of measurement (Figure 2-11).
A body falling freely through a height, h, will attain a velocity expressed as:
v = 2gh (2-1)
Where:
v = velocity, theoretical, ft/sec (m/sec)
g = acceleration constant of gravity, 32.16 ft/sec2 (9.8 m/sec2)
h = vertical height or head, ft (m)
HYDRAULICS AND ELECTRICITY 11
Total Head
hp hp
Point 1
Point 2
he hhe
Datum
Total Head
h p2
h p1
Point 1
Point 2
Tank 1 h e2 Tank 2
he1
Datum
hv2 hed
Hydraulic
h p1 Grade Line hp2
H1 H2
Point 2
Flow
Point 1
H 1 = h p + he = hp + he + hv2 = H 2
he1 1 1 2 2
he 2
Datum
Point 2
Flow
Point 1
Datum
v = 2gh (2-2)
If a Pitot tube is inserted into the pipe, the energy of velocity will lift the water
in the tube to a height equal to the difference in elevations, or to the total head minus
the sum of the pressure head, hp, and elevation head, he, or the head, hv , causing the
HYDRAULICS AND ELECTRICITY 13
velocity. Consequently, hv is called velocity head (represents kinetic energy) and can
be expressed as:
2
h v = v ⁄ 2g (2-3)
Pressure head: hp . Pressure head, hp, is equivalent to the pressure per unit
area exerted against the walls of the pipe. It is the only part of the total head, H, that
can be measured by a piezometric tube, manometer, or pressure gauge (and
represents potential energy).
Friction head: hf . When water flows from one point to another, turbulence,
pipe roughness, and the frictional forces within the fluid cause friction, which
generates heat, and therefore, head loss. Energy is not lost, because energy can be
neither created nor destroyed; the energy is converted to heat.
Therefore, the rules for flow indicate that when water flows from one point to
another, the sum of the elevation, velocity, and pressure heads at the second point
must be equal to the total head at the first point, minus the friction head:
he + hv + h p = H – h f (2-4)
h f1–2
Point 2
Flow
Pressure
Head Grade Line he2
Point 1
H1 – hf = he + hp + hv
1–2 2 2 2
Datum
point, equals the total head, H1, at the first point, minus the head loss, hf, caused by
friction between the points:
H2 = H1 – hf (2-5)
V = A×L (2-6)
Where:
V = Total volume, in ft3 (m3)
A = Area of pipe cross section, in ft2 (m2)
L = Length of section, in ft (m)
If water flowed without friction, water in the piezometric tube would stand at a
height, hv , that was a distance below the line of total head, H, because that part of H
is converted to velocity head, hv , producing velocity, v.
As explained in the previous section, velocity, v, will be the same at all sections
of a pipe of constant cross-sectional area. The hydraulic grade line drawn through the
water elevation in a series of piezometric tubes will be parallel to the total head
grade line.
The quantity, Q, in cubic feet (or cubic meters) for length, L, will flow past a
point in a time period, t. Therefore,
Where:
t = time, in seconds
Qt = A × v (2-8)
Where:
Qt is equal to volume rate of flow in ft3/sec (m3/sec)
v = 2gh v (2-9)
Substitution yields:
Q t = A × 2gh v (2-10)
Total
Total Head
Head Grade
Grade
hhff
Difference
Difference hheed
hhvv in
d
in Elevation
Elevation
Hydraulic
Hydraulic Grade
Grade
H
H hhpp
Point
Point 11 Point
Point 22
low
FFlo w
Pressure
Pressure
Head
Head Grade
Grade hhee
Datum
Datum
The value of friction, hf , increases with distance between any two points. The
pressure head, hp, is decreased by the same amount that friction head, hf, increases.
Because the total head, H, includes the pressure head, the total head is decreased in
the same amount. The water elevation in a series of piezometric tubes will stand
below the total-head grade, and the hydraulic grade line will slope.
The velocity head, hv , discharged through an orifice is decreased by a small
amount (usually 1–2 percent) equal to the head loss caused by the orifice contraction,
hf, at the discharge point.
For a given total head, H, and a given head condition at the discharge point, the
actual velocity, vA, and velocity head, hvA, will be less than the theoretical velocity, v,
and velocity head, hv . However, because the cross-sectional area of the pipe is
constant, the actual velocity head, hvA, and the actual velocity, vA, will be constant.
The actual quantity, QA, corresponding to the actual velocity head, hvA, can be
expressed as:
Q A = A × 2gh vA (2-12)
However, hvA is some unknown part of hv , because hvA = hv – hf, and the value
of hf is unknown.
The value of hf varies with length and diameter of pipe, and the surface
characteristics of roughness of the pipe. The head loss in friction can be expressed:
2
L vA
h f = f × ---- × ------- (2-13)
D 2g
16 INSTRUMENTATION AND CONTROL
50 100
2 ft 1 ft
100 lb 50 lb
2 in.2 1 in.2
Where:
D = pipe diameter
f = the friction factor for the pipe in question
2
L v A
Q A = A × 2g h v – f × ---- × ------- (2-14)
D 2g
This equation is not practical for determining actual quantity because too many
unknowns exist: the theoretical velocity head, hv , the friction factor, f, the actual pipe
diameter, D, and the actual velocity, vA. Therefore, to measure accurately the actual
quantity, QA, some type of measuring device with known physical characteristics that
can be bench tested must be used. Flowmeters serve this function to varying degrees.
Hydrodynamics
The forces of hydraulics are analogous to those of mechanical leverage, as shown
in Figure 2-15 and discussed in the following paragraphs. The transmission of force
in a hydraulic system is basic to chemical-pump equipment and cylinder-operated
butterfly valves.
Force in hydraulic systems. Pascal’s law states that a force applied to a
confined liquid is transmitted equally in all directions throughout the liquid,
regardless of the shape of the container. Transmission of pressure can be defined as
force divided by the area over which it is distributed.
In Figure 2-16, 200 lb of force, F, applied to piston 1 will impart 20 psi to the
liquid. Piston 2 will see the 20 psi and with its 10-in.2 area,
or 20 × 10 = 200 lb of force
Piston 3 will also see 20 psi; but with its 20-in.2 area, it will produce 400 lb of force:
or 400 lb of force
HYDRAULICS AND ELECTRICITY 17
Piston 3, 20 in.2
Force 400 lb
20 psi
2-in.2 Area
ELECTRICITY ______________________________________________
Electricity is the primary type of energy used to power the majority of equipment used
in the transport, treatment, and distribution of water. Electricity is usually delivered
to a single point in most facilities by the local electrical utility and then distributed
within the facility using equipment owned and operated by the water utility.
This section is not intended to make the reader an expert in electrical systems,
but rather to describe the basic principles and equipment used in electrical power
distribution. Water utility operators will better understand how their facilities
operate and their options for meeting different operating requirements.
This section explains the following:
• Basic Electricity—physical laws that govern how electricity behaves
• Distribution Concepts—basic techniques used in electrical power distribu-
tion and commonly used electrical diagrams
• Safety—basic safety issues and the equipment used to enhance safety in
electrical circuits
• Power Factor—what power factor means, how it impacts efficiency, and how
to improve it in a facility
• Lightning and Surge Protection—protecting people and equipment from
lightning and other electrical surges
Basic Electricity
Electricity is the movement of electrical charge from one place to another. Electrical
charge results from atoms that have more electrons than protons (a negative charge)
or fewer electrons than protons (a positive charge). Positive charges always attract
negative charges, and negative charges always attract positive charges. Conversely,
positive charges always repel other positive charges, and negative charges always
repel other negative charges. This attraction or repulsion is called an electrical force,
which can be quite substantial. By manipulating these charges according to the laws
of physics, electricity can be very useful.
All atoms have one or more protons in their center, or nucleus, which attract an
equal number of electrons on the outside edge of the atom. Atoms which have an
equal number of electrons and protons are electrically balanced; they have no charge.
Because an atom’s electrons are attracted to their protons by an electrical force, they
have to be forced out of the atom to create an electrical charge. Electrons can be
forced out of an electrically balanced atom in several ways. Each of these is briefly
explained below: