Dryer Service Manual
Dryer Service Manual
Dryer Service Manual
ARISTON
Electro-
mechanical
Vented
Tumble Dryers
Models Comm.
Covered Code
TVM63X NA 63076
Service
Information
Indesit Company UK Ltd
© 2010 Reg. Office: Peterborough PE2 9JB Registered in London: 106725
Indesit Company
3 10 02 0895
37 24455 0010
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Indesit Company
INDEX
Safety & Servicing Notes & Serial Number Information . . . . . . . . . . . . . . . . . . . . . . . . . 2
Serial Number / Industrial Code Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Machine Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Programmes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 11
Timer Sequence Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Dismantling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 18
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Indesit Company
TECHNICAL INFORMATION
Models Covered TVM63XNA 63076 White
First Produced 2009
Electrical Rating 115 Volts AC 60Hz
Power Consumption 1.45 kW 12 Amps
Plug Type USA NEMA 5.15
Cable Length 1.8 Metres
Features Reversing - Dual Heat - 170 minutes Programme Timer,
Easy Iron (crease removal) and Auto Drying options.
Energy Efficiency C Group 100
Noise 69 dB
Country of Origin Great Britain
Dimensions
Height 850 mm
Width 595 mm
Depth 562 mm
Weight 35 kg (packed)
Drum 100 Litres / 6Kg Stainless Steel
Drum Speed 55 rpm Reversing
Drying Load Dry Weight Maximum 6 Kg
Door Operation Lever operated door catch
Heater Controls Heat Selection Push Button out for High Heat
Heater* 1300W @ 120V
Control Thermostats* with DBK Heater with Blasi Heater
Cycling Thermostat 120°C 106°C
One Shot 150°C 150°C
Eco Thermostats 40°C Purple Spot
All thermostats are rated at 10 amps
Program Timer Range up to 170 minutes including 7.5 minutes Cool Tumble.
Two Eco Programmes and Easy Iron (crease removal)
programme.
Motor Type 353 - Capacitor run, single phase, 2 pole, induction type
Motor Speed 2800 rpm @ 115 Volts AC
Capacitor 25 uF
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Indesit Company
MACHINE FUNCTION
Cold air is drawn into the dryer cabinet interior through AIRFLOW DIAGRAM
louvres in the cabinet base, passes through the large hole in
the inner back panel adjacent to the fan and is driven through
the element housing on the inner back panel.
After passing through the element windings and through
holes in the drum back plate into the drum interior, the now
warm air is driven through the load to the front of the drum.
A cut-out on the element housing, cuts the electricity Live supply to the element, if the air temperature
in the housing becomes too high due to a restriction in the air flow, e.g a blocked filter. The cut-out
automatically resets when the air temperature drops to an acceptable level and cycles if the fault
persists.
A second 'one shot' cut-out, mounted alongside the 'auto reset' cut-out, is fitted as a safety device to
break the element Neutral connection, if the air temperature reaches an unsafe level due to failure of
the 'auto reset' cut-out.
There are two thermostats in the front air duct when only one is in use at any one time depending on
which programme is selected. These sense the exhaust temperature rise when the load becomes dry
and energise the timer motor on the main timer. This allows it to advance to cool run.
AUTOMATIC DRYING
To work correctly High Heat has to be enabled and between 3 Kg to 6 Kg of Cottons dried. If smaller or
delicate loads are dried using the automatic setting, erratic results will be achieved.
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Indesit Company
CONSOLE
Drying Timer / Programmes
Guide Knob
The START button begins drying a selected The Drying Guide allows the customer to
programme. consult a user friendly table of fabric types and
load capacities and shows a guide of the
The HEAT button selects the drying programmes available.
temperature.
OUT: Low Heat The TIMER / PROGRAMMES knob sets the
IN: High Heat drying time or programme. Rotate it clockwise,
never anti-clockwise, until the indicator is
pointing to the time or programme you want to
select.
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Indesit Company
PROGRAMMES
Fabric Care Heating elements turn This is the final phase of all programs. Always allow the dryer to
themselves off and clothing is Approximately 10 minutes before the complete this phase.
cooled down. finish, the knob advances
Air Fluff Phase automatically to the Air Fluff phase.
After this the clothing is ready to be
taken out.
Fabric Care Brief program (approximately 1. Select HIGH HEAT by pressing the ! This is not a drying
10 minutes) that softens fibers HEAT button. program ( see below).
of clothing that is ready for 2. Position the PROGRAMS knob on
Easy Iron ironing. .
3. Press the START button.
Fabric Care Dries completely: your clothes 1. Select HIGH HEAT by pressing the ! If you select LOW HEAT,
are ready to be worn. HEAT button. this program will not dry your
2. Position the PROGRAMS knob clothes. For Acrylic fibers or
Automatic on A .
A Drying
Regular Cottons,
Permanent Press. 3. Press the START button.
small loads select Timed
Drying.
Easy Iron is a short 10 minute program (8 minutes of heat followed by a 2 minute Air Fluff period) which fluffs the
fibers of clothing that have been left in the same position/location for an extended period of time. The cycle relaxes
the fibers and makes them easier to iron and fold.
! Easy Iron is not a drying program and should not be used for wet articles of clothing.
2. Unload the dryer immediately after the end of the program, hang, fold or iron the articles and put them away.
Should this not be possible, repeat the program.
The Easy Iron effect varies from one fabric to the next. It works very well on traditional fabrics like Regular Cottons
or Regular Cotton mix, and less well on acrylic fibers.
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Indesit Company
COMPONENT DESCRIPTION
CONSOLE PANEL
This panel contains the user controls, which consist of a timer knob, for selecting the timed and sensed
drying periods and a push switch for heat selection.
TIMER
The timer system is made up from two timers, one mounted on the console and one in the base of the
machine.
Timer 1 controls the motor and heater. This has a spindle to which a knob is attached to enable the user
to select the required programme. Timer 2 controls the motor reversing; this is mounted on the kickstrip.
The dryer must be set to the high heat position for the Eco drying system to operate failure to do so will
cause the timer to advance to cool run without drying the load.
HEAT SWITCH
Normally open push-push switch. The switch locates into the facia moulding and it allows the user to
choose high or low heat settings. By consulting the wiring diagram, it can be seen that by operating this
switch, either all or half of the heater unit is selected.
For full heat switch is in the IN position and low heat in the OUT position.
High heat must be selected for the auto-drying programmes to operate, if low heat is selected the dryer
will advance to cool run without drying the load.
DOOR
A plastic moulded chassis with a glass bowl retained by plastic mouldings.
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Indesit Company
DOOR INTERLOCK
Bitron Door Lock Operation
door hook
solenoid
bistable cam
latch
DRUM
The drum comprises of a stainless steel wrapper with a zinc-coated front and rear body and two
removable plastic lifters. The rear of the drum is perforated to allow the passage of air. Fixed to the rear
pressing is a support shaft, which runs in a bearing located in the rear panel of the dryer.
A drive pin and collar on the drum shaft prevents forward thrust during use. The large front flanged
aperture rotates on bearing pads.
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Indesit Company
HEATER ELEMENT
The element comprises of front and rear pressings spaced apart with Mica type insulating material.
Through the insulating pieces are 4 runs of coiled resistance wire supported from end to end by
insulating material. High temperature insulated wires are crimped to the ends of the resistance strips to
complete the circuit.
Note: Heater assemblies manufactured by Blasi and DBK are interchangeable if replaced as an
assembly. Both types are used in production. The service replacement type is a DBK heater.
The thermostats are NOT interchangeable - DBK uses a 120°C, and Blasi uses a 106°C device.
The correct thermostat kit MUST ALWAYS be fitted - depending on the heater fitted.
The heaters can be identified by the appearance of the indentations in the rear cover - refer to the
photos below.
Blasi Heater Cover - with 2 pips DBK Heater Cover - with 4 pips
CYCLING THERMOSTAT
The cycling thermostat is mounted adjacent to the safety cut-out, is designed to open at 120°C (DBK)
or 106°C (Blasi). It limits the temperature of the heat entering the drum.
ECO THERMOSTATS
These are of self-resetting closed disc construction, mounted in the front air duct. They control the timer
motor on timer 1. When the load is dry, the selected thermostat operates and powers the timer motor;
this allows the timer to advance to cool run. The Full load thermostat (E) is designed to open at 55°C
and the half load (e) is designed to open at 60°C.
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Indesit Company
MOTOR
A two pole P.S.C running at 2800 rpm with the impeller fitted to the rear end of the shaft and the drive
belt running directly in grooves in the front end of the shaft. It is protected from overload by a
self-resetting internal cut-out which interrupts the electrical supply to the windings.
It is used together with a capacitor that is mounted on the base of the dryer.
DRUM EARTH
The earthing on the drum is achieved by the teardrop shaped bearing fixing screw.
Note: To maintain the drum earthing the correct screw must always be used.
BELT
A 9 rib belt has been used in production. The length stamped on the belt is 1860 mm. This is the fitted
length. Prior to fitting, the length is approximately 1805 mm.
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Service Manual UK
140 mins
130 mins
120 mins
110 mins
100 mins
7.5 mins
90 mins
80 mins
70 mins
60 mins
50 mins
40 mins
30 mins
20 mins
Main Timer
Sequence Chart 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
2.5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
5 min
A u to C 3 - C 1 (C 3 - C 4)
T im e d C 3 - C 2 (C 3 -C 5 )
sta t s elect A 9 - A 1 1 (A 1 - A 2)
*1 *1 *1 *1
T im e r & M oto r A 1 - A 3 (B 3 - B 4 )
B u zze r B 1 0 - B 1 1 (B 2 - B 1 )
H ea ter B 3 - B 1 (A 4 - A 5 )
3
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N ote *1 : th e prog ram m e c am s ho uld a dva nc e to the ne xt step be fore th e tim er sto ps
Indesit Company
Service Manual UK
REAR VIEW OF
ORANGE
CYCLING
STAT CONNECTOR FOR HEATER
= INSULATOR
M = MALE TAB
PB = PIGGY BACK
PINK BROWN BLACK
160025148
HEATER
LOWER
UPPER
BLUE ORANGE
A4
B3 B1 ORANGE
A1
A3 160025154
BLACK
160025153
160020201 BROWN
(UPPER) ENERGY
SAVE STAT-HALF
160025152
(PURPLE SPOT)
RED
B11
TIMER - EC ORANGE
B5 160030301 Programme
ONE SHOT
A11
CUT OUT
B6
A9/A10
BLUE160020201 Timer Wiring
A12 B4 B7
BLUE
VIOLET
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TM
160020404
B8 BROWN WITH
5 ORANGE M ORANGE PINK
B10 B9 BOOT
BROWN M BROWN
HEAT SWITCH
WHITE
BLACK M BLACK
160024277
BLUE BLUE THERMOSTAT
M ORANGE
4 160025149 EARTHING
BRACKET
SOLENOID
A11 A12 PB
3
PTC
WHITE WHITE 1 2 3 4 5 6 7 8 9 10 11 12 B
TM M
1 2 3 4 5 6 7 8 9 10 11 12 A
160020222
B11
160020224
ORANGE
BLACK
B10 PB
PB
RED BLUE
REVERS'G VIOLET BLACK
START TIMER B12 160020223
SWITCH CAPAC
-ITOR MOTOR
WHITE L1 N E
BLACK WHITE GREEN
16002514202
WIRING DIAGRAM
BLACK
160025150 120 VOLT NA/UL VENTING
English
Indesit Company
DISMANTLING INSTRUCTIONS
SAFETY NOTES
1. Ensure that the machine is unplugged before commencing any work.
2. Beware of sharp edges on metal panels and pressed parts.
A Top Cover
1. Remove the 2 screws securing the top cover to the back panel.
2. Slide the top cover back and lift clear of the console.
B Console Panel
1. Remove the top cover as in (A).
2. Remove the 2 screws securing timer mounting plate to the console and unclip from the console.
3. Disconnect the wiring to the option switches, noting the connections.
4. Unclip the start relay from the console.
5. Remove the 2 screws securing the console to the side panels (top of console).
6. Remove the screw on the right hand side securing the front panel to the side panel.
7. Lift the locking tabs securing the console to the front panel and lift the console clear of the front
panel.
8. Remove the timer knobs from the console by depressing the locking tabs.
9. Replace in reverse order.
C Programme Timer
1. Remove the top cover as in (A).
2. Remove the 2 screws securing the timer mounting plate to the console and unclip from the console.
3. Remove the screws securing the timer to the timer mounting plate.
4. Note the connections and disconnect the wiring to the timer.
5. When refitting the timer mounting plate to the console it may be easier to remove the timer knobs
from the console to aid reassembly.
D Door Lock
1. Remove the top cover as in (A).
2. Remove the right hand side panel (F).
3. Disconnect the wiring.
4. Slide the switch to release it from the front panel.
E Option Switches
1. Remove the switch caps by gripping with pliers and pulling the cap off the switch shaft (care should
be taken to avoid damage to the cap when removing).
2. Note the connections and disconnect the wiring from the switch.
3. Depress the locking tabs to remove the switch from the console.
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F Side Panels
1. Remove the top cover as in (A).
2. Remove the plinth by pulling forward.
3. Remove the screw behind the plinth.
4. Remove the screw securing the side panel to the front panel.
5. Remove the 4 screws securing the side panel to the rear panel.
6. Pull the side panel backward to disengage from the lugs on the base panel.
I Energy Save
1. Remove the right hand side panel as in (F) above, or the front panel as in (G).
2. Disconnect the thermostat wiring and remove the 2 screws fixing the thermostat to the air duct.
K Door Seal
1. Remove the front panel and air duct as in (G).
2. Remove the 4 screws securing the air duct to the front panel and separate the air duct from the
front panel.
3. The door seal can now be removed from the front panel.
4. Replace in reverse order.
L Door
1. Open the door and remove the 4 screws securing the door assembly to the front panel.
2. Remove the complete door from the front panel.
3. Remove 1 screw securing the door latch to the door.
4. Remove the screw behind the door latch, securing the door handle to the door.
5. Remove the 6 screws securing the two halves of the door assembly.
6. The door trims can now be split giving access to the door bowl, handle and door hinges.
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M Door Hinges
1. The door must be removed and split as in (L1) - (6) above.
2. Turn the door hinges inwards and slide the hinge upwards
to disengage from the rear trim moulding as in Fig 1.
Fig. 1
N Front Bearings
1. Remove the front panel as in (G). Bearing Pad
2. Spring the fixing lug out of the open slot in the Mounting Bracket
bearing mounting bracket and slide the pad along
the bracket to free the other lug as illustrated.
3. Locate the pegs of the tool into the belt and apply downward pressure to release the belt from the
motor shaft.
Belt
Motor
Motor Shaft
Special Tool
Apply
downward
pressure
4. Release the top fixings of the front panel and ease away from the drum.
5. Slide the belt off the drum and pass between the drum front and the front panel.
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P Capacitor
1. Remove the right hand side panel as in (F).
2. Note the wiring connections and disconnect the leads from the capacitor terminals.
3. Carefully lay the dryer on its back and remove the capacitor securing nut.
Q Drum Assembly
1. Remove the top cover as in (A)
2. Remove the console as in (B)
3. Remove the front panel as in (G).
4. Remove the right hand panel to make drum removal easier.
5. Remove the rear bearing cover - 2 screws.
6. Remove the rear bearing fixing screw.
7. Remove the drive pin and shaft collar.
Note: When reassembling, a new drive pin must be fitted.
8. Remove the rear bearing.
9. Pull the drum clear of the rear panel.
S Rear Bearing
1. Remove the plastic, fan shaped bearing cover.
2. Remove the drive pin.
3. Remove the bearing fixing screw.
4. Slide the bearing off the drum shaft.
Note: To maintain the earthing of the drum, the correct bearing fixing screw MUST be used.
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T Rear Seal
1. Remove the drum as in (Q).
2. Remove the rear seal and clean any remnants of the seal and adhesive from the inner face of the
inner back panel. Fit the new seal using adhesive Part No. C00981027 (981027).
U Motor
1. Remove the right hand side panel as in (F).
2. Remove the heater cover - 8 screws.
3. Remove the 2 fans from the motor hub - 3 hex head screws.
Note: The inner and outer fans are DIFFERENT.
Ensure fans are reassembled in the correct order.
4. Note the wiring connections and disconnect the motor at the in-line connector and the capacitor.
5. Disengage the drive belt from the motor shaft as in (O2).
Inner
Raised
Hub
Outer
Recessed Hub
Inner Outer
6. Remove the 3 hex head screws securing the motor to the motor cradle.
7. Remove the 2 screws securing the cradle to the base panel if necessary.
Note: When refitting the heater cover ensure that the heater wiring is not trapped between
the heater cover and rear panel.
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This manual has been provided courtesy of
My RV Works, Inc.
www.myrvworks.com
Over the years of running a mobile RV repair service, having a dedicated place
to access service manuals for all the different appliances and components
found on RVs was something that I always had a desire to create.
I hope this resource makes your RV repairs easier, as it has mine, but please
be careful and follow proper safety practices when attempting to repair
your own RV.
If in doubt, please consult with a professional RV technician!