Unit-2 Fuel & Combustion
Unit-2 Fuel & Combustion
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Calorific Value
Two types of calorific value 1.GCV/ HCV :-
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A known quantity of fuel is burnt in a closed combustion chamber and
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combustible gases are not allowed to escape and cooled to temp 15
in
0C.
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2. NCV / LCV :- of
A known quantity of fuel is burnt in an open chamber where
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Usually, all fuels contain some hydrogen and when the calorific value
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of hydrogen-containing fuel is determined experimentally, the
hydrogen is converted into steam. If the products of combustion are
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condensed to the room temperature (15°C or 60°F), the latent heat
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of condensation of steam also gets included in the measured heat,
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which is then called "higher or gross calorific value". So, gross or
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higher calorific value (HCV) is "the total amount of heat produced,
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when unit mass/volume of the fuel has been burnt completely and
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the products of combustion have been cooled to room
temperature"(i.e., 15°C or 60°F ).
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In actual use of any fuel, the water vapour and moisture, etc., are not
condensed and escape as such along-with hot combustion gases.
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heat of water vapour formed
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= GCV – (Mass of steam X Latent heat of steam)
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= GCV = [( 9 X Mass of hydrogen) X Latent heat of steam
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[ As 18 parts of water are formed by 2 parts of hydrogen Therefore,
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mass of steam will be 9 times mass of hydrogen].
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H2 + 1/2 O2 H2O
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2 parts 18 parts
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Three types of fuel are present namely solid, liquid and gaseous.
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1. Solid and liquid fuels :- Bomb Calorimeter
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2. Gaseous fuels :- Boy’s Calorimeter.
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Calculation of Bomb Calorimeter
x= mass of fuel
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W = mass of water in copper calorimeter w = Water equivalent of calorimeter
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t1 = Initial temp of water t2 = Final temp of water L= GCV /HCV
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Heat liberated = Heat absorbed by water Heat liberated= x. L
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Heat absorbed = M X Cp X (t2-t1)
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( M= mass of water, Cp= specific heat of water = 1cal/g)
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1.Fused wire correction ( tf) :- Magnesium wire burns or ignite
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by producing additional heat so it can be subtracted from formula.
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2.Acid correction ( ta) :- Fuel is a hydrocarbon which also
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contains S, N in its composition. During combustion reaction sulfur
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and nitrogen get converted to sulphuric acid and nitric acid rep.
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Formation of these acids is exothermic process producing additional
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heat. So it is subtracted from formula.
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2N + 2H + 3O2
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2HNO3 + heat
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Correction formula
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3. Cooling correction ( tc):- The heat liberated by combustion of fuel
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should be transferred completely to water. By the time temp reaches to
maximum in the Bomb calorimeter expt.cooling begins. Because of
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cooling actual rise in temp is lowered. So it is added in formula.
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GCV (L) :-
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(W+w) (t2-t1 + cooling correction)- (Acid correction+Fuse wire
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correction)
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in a Bomb calorimeter increased the temperature of water from 27.3 to 29.70C. The
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calorimeter contains 250 gm of water and its water equivalent is 150 gm.
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Ans:- Weight of fuel = x = 0.75gm
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Weight of water = W = 250 gm
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Water equivalent = w = 150 gm
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t1= 27.3 0C
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and t2= 29.7 0C
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= 5359.36 kJ/kg
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2. 0.84 gm of a fuel on complete combustion in excess of oxygen
increased the temp. of water in calorimeter from 14.39 0C to 18.12 0C.
The mass of water in calorimeter was fiund to be 1350gm. Calculate higher
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calorific value of the fuel, if the water equivalent of calorimeter is 138 gm.
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(Ans- 6607.43 cal/gm)
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3. Complete combustion of 1.050 gm of fuel was carried out in a
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calorimeter in presence of excess of oxygen. The temp of 1500 gm of water
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of calorimeter raised from 25.7 to 27 0C. If the water equivalent of the
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calorimeter is 125gm, calculate the calorific value ( Ans- 2011.90 cal/gm)
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4. The determination of the calorific value of a coal sample gave the
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following data:-
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i) Weight of water taken in calorimeter = 500gm
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ii) Initial temp of water = 24.2 0c
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iii) Final temp of water = 26.2 0C
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iv) Fuse wire correction = 10 cal
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v) Acid correction = 50 cal
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A known volume of gas at known pressure can be burnt in it.
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Burner is surrounded by a chimney or combustion chamber.
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Combustion chamber has a copper tubing coiled inside as well as
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outside it, water at a constant rate is passed through the coil.
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• Water enters from the top of the outer coil. It moves to the bottom of
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the chimney and then goes up through the inner coil to the exit at top.
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The quantity of water passing thr the coil = W kg Initial
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temp = t1 0C
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Final temp = t2 0C
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Mass of water condensed = m kg L= GCV/ HCV
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Heat produced = heat absorbed by water Heat produced by
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combustion of fuel = V X L
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= M X 1 X (t2-t1)
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Therefore, VL = W (t2-t1)
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Mass of steam condensed per m3 of gas = m/V Kg
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Latent heat of steam per m3 of gas = mX 587/V Kcal
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Therefore,
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NCV/LCV = [GCV- m X 587 / V ] Kcal/m3
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GCV (L) = W(t2-t1) / V Kcal/m3
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Volume of gas burnt =0.1 m3
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Mass of cooling water used = 28 Kg Temp of inlet water = 24.2 0C
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Temp of outlet water = 32.4 0C
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Mass of steam condensed = 0.05 Kg Calculate GCV and NCV of the
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gas.
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2.Following observation was observed in case of Boy’s calorimeter.
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burning 0.70 gm of a solid fuel in a Bomb Calorimeter.Water
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equivalent of calorimeter and latent heat of steam are 400gm and
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587 cal/gm resp. If the fuel contains 0.65% of hydrogen, calculate
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NCV.
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4.In an actual determination of calorific value of fuel by Bomb
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calorimeter, following data were obtained.
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weight of silica crucible with nichrome fuse = 3.4 gm
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water = 2.96 0C
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years ago resulted in the formation of coal.
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• Coal mainly contains C, H and O along with N, S and non
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combustible organic matter.
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• Coal is highly carbonaceous matter that has resulted from
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alteration of vegetable matter under favourable conditions.
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• The plants were converted to coal under combined effect of high
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coalification.
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Temperature Time
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crucible. The crucible is placed inside an electric hot air-oven, maintained at 105°
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- 110°C. The crucible is allowed to remain in oven for 1 hour and then taken out,
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cooled in a desiccator and weighed. Loss in weight is reported as moisture (on
g,
percentage-basis).
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Loss in weight x 100
Percentage of moisture =
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Wt. of coal taken
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(2) Volatile matter: The dried sample of coal left in the crucible in (1) is then
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covered with a lid and placed in an electric furnace (muffle furnace), maintained
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at 925°± 20°C. The crucible is taken out of the oven after 7 minutes of heating.
The crucible is cooled first in air, then inside a desiccator and weighed again.
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air, then in desiccator and weighed.
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Heating, cooling and weighing is repeated, till a constant weight is obtained. The
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residue is reported as ash on percentage-basis.
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Percentage of ash = Wt. of ash left x 100 Wt. of coal taken
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matter + ash)
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Proximate analysis provides following valuable informations in assessing the
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quality of coal:
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1)Moisture: Moisture lowers the effective calorific value of coal. Moreover, it
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quenches the fire in the furnace. Hence, lesser the moisture content, better the
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quality of coal as a fuel. However, presence of moisture, increases weight of
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fuel by that increases cost for storage and transportation.
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2)Volatile matter: A high volatile matter containing coal burns with a long
flame, high smoke and has low calorific value. Hence, lesser the volatile
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matter, better the rank of the coal. Higher volatile content in coal is
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content
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is of special significance in coal gas manufacture and in carbonization plants,
particularly when by-product recovery is the main object. Thus, high-volatile
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matter
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containing coals do not cake well; whereas medium-volatile matter content coals
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are capable of yielding hard and strong coke on carbonization.
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(3) Ash is a useless, non-combustible matter, which reduces the calorific value
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of coal. Moreover, ash causes the hindrance to the flow of air and heat, thereby
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lowering the temperature. Also, it often causes. trouble during firing by forming
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clinker), which block the inters paces of the grate. This in-turn causes obstruction
to
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air supply; thereby the burning of coal becomes irregular. Hence, lower the ash
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content, better the quality of coal. The presence of ash also increases transporting,
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handling and storage costs. The presence of ash also causes early wear of furnace
walls, burning of apparatus and feeding mechanism.
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(4) Fixed carbon: Higher the percentage of fixed carbon, greater is its calorific
and better the quality coal. Greater the percentage of fixed carbon, smaller is the
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percentage of volatile matter. This also represents the quantity of carbon (in coal)
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that can be burnt by a primary current of air drawn through the hot bed of a fuel.
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Numericals
1. A sample of coal on analysis gave the following results:
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1 gm of an air dried sample, on heating for an hour at 110 0C in a silica
crucible, left a dry residue of 0.98 gm. The crucible was covered with
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a vented lid and the heating was continued for another 7 min at 950
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0C, when a residue of 0.85 gm was obtained. The crucible was then
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heated strongly in air until a constant weight was realized. The final
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residue weighed 0.15 gm. Calculate the proximate analysis result on
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0.15 gm
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• % moisture = Weight of moisture / weight of coal X 100
= 0.02/1 X 100
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=2%
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• % VM = Weight of VM / weight of coal X 100
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= 0.13/1 X 100
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= 13 %
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% Ash = Weight of ash / weight of coal X 100
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= 0.15 /1 X 100
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= 15 %
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= 100- (2 +13 + 15 )
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= 100 – 30
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= 70%
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Numericals
2. 1.20 gm of coal sample was heated in a silica crucible in an electric
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oven at 110 0C for 1 hr. The weight of the residue was
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1.15 gm. The residue was then ignited to a constant weight of
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0.90 gm. In an another expt. 1.20 gm of the same coal sample was
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heated in a silica crucible covered with a lid at 950 0C for exactly 7
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min. The weight of the residue was 0.85 gm. Calculate the %
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moisture, volatile matter, ash and fixed carbon.
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[Ans:- %M=4.16, % VM=27.50 ,% Ash= 7.50, % FC=60.84]
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Exactly 1.5 gm was weighed into a silica crucible. After heating for 1 hr
at 110 0C, the residue weighed is 1.435 gm. The crucible next was
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covered with a lid and strongly heated for exact 7 min.at 950 0C. The
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residue weighed 1.027 gm. The crucible was then heated without
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cover, until a constant weight was obtained. The last residue was
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This is usually done through single expt based on combustion in
excess of pure oxygen.
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2. Determination of % N:-
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This is done by Kjeldahl’s method where a known weight of given
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sample is heated with conc. H2SO4 in presence of catalyst K2SO4.
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3. Determination of % S:-
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Carbon and hydrogen:
About 1-2 g of accurately weighed coal sample is burnt in a
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current of oxygen in a combustion apparatus. C and H of the coal are
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converted into CO2 and H2O respectively. The gaseous products of
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combustion are absorbed respectively in KOH and CaCl2 tubes of
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known weights. The increase in weights of these are then determined.
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Carbon and hydrogen:
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Greater the percentage of carbon and hydrogen better is the coal
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in quality and calorific value.
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However, hydrogen is mostly associated with the volatile matter
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and hence, it affects the use to which the coal is put. Also higher
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percentage of carbon in coal reduces the size of combustion
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chamber required. The amount of carbon, the major combustible
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(12 ) (44)
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Let ‘a’ gm be the increase in weight of KOH U-tube =amount of
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CO2 formed.
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As 44 gm of CO2 corresponds to 12 gm of carbon. Therefore, ‘a’
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gm of CO2 corresponds to= 12 X a / 44 gm of Carbon
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If ‘W’ is the weight of coal, then
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H2 + ½ O2 H2O
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(2) (18)
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Let ‘b’ gm be the increase in the weight of CaCl2 U-tube= amount of
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water formed.
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As 18 gm of water corresponds to 2 gm of hydrogen
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Therefore, ‘b’ gm of water corresponds = 2 X b/18 gm H If ‘W’ is the
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weight of coal,
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absorbed in KOH and water vapour in CaCl2. The increase in weight
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of KOH and CaCl2 was 2.876 and 0.403 gm resp. Determine % C and
g,
in
% H in the sample.
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[Ans:- % C = 60.33 and % H = 3.44]
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2.0.20 gm of coal sample on complete combustion in presence of
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% H present in coal.
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(2) Nitrogen :-
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About 1 g of accurately weighed powdered 'coal is heated with
g,
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concentrated H2SO4 along-with K2S04 (catalyst) in a long-necked
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flask (called Kjeldahl's flask).
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2N + 6H + H2SO4 (NH4)2SO4
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After the solution becomes clear, it is
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solution. The
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Percentage of N
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Weight of coal taken
=
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It has no calorific value and hence, its presence in coal is
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undesirable; thus, a good quality coal should have very little nitrogen
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content.
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Calculations of N
Let ‘W’ gm be the weight of coal.
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Let N of HCl be used as the std acid titrated against NaOH for blank
and back titration.
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Let V1 be the back titration reading and V2 be the blank titration
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reading.
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Therefore, (V2-V1) ml= vol of acid consumed by liberated NH3. 1
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equivalent of HCl = 1 equivalent of NH3
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% N = (V2-V1) X N X 1.4 / W
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g,
% N = ( Blank titration – Back titration) X Normality X 1.4
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weight of coal
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Kjeldahl’s method. The ammonia obtained was absorbed in 30 ml
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N/10 sulfuric acid. To neutralize the remaining acid, 15 ml of
g,
in
0.1 N NaOH was required. Determine % N.
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[Ans:- 1.4 %]
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1.2 gm of coal sample in Kjeldahl’s expt. Liberated ammonia which
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[ans:- 4.66%]
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• Sulphur, although contributes to the heating value of coal, yet on
combustion produces acids (S02 and S03), which have harmful effects
of corroding the equipments and also cause atmospheric pollution.
Sulphur is, usually, present to the extent of 0.5 to 3.0% and derived
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from ores like iron pyrites, gypsum, etc., mines along-with the coal.
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• Presence of sulphur is highly undesirable in coal to be, used for
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making coke for iron industry, since it is transferred to the iron metal
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and badly affects the quality and properties of steel. Moreover, oxides
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of sulphur (formed as combustion products) pollute the atmosphere
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and leads to corrosion.
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• It is determined from the washings obtained from the known mass of
of
coal, used in a bomb calorimeter for determination of a calorific value.
During this determination, S is converted into sulphate. The
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to constant weight.
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Therefore m gm of BaSO4 = m X 32 / 233 gm of S
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W gm of coal contains m X 32 / 233 gm of S Therefore 100 gm
g,
in
of coal contains
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32/233 X m/W X 100 gm of S
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% S = 32/233 X weight of BaSO4 / Weight of coal X 100
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Bomb Calorimeter. The solution from Bomb pot on treatment with
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BaCl2 solution formed a precipitate of BaSO4. After washing and
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drying the weight of BaSO4 ppt was found to be 0.3gm. Calculate
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% S in the given coal sample.
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[ Ans- 4.12%]
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[Ans- 1.26%]
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(4) Oxygen content decreases the calorific value of coal. High
oxygen-content coals are characterized by high inherent moisture,
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low calorific value, and low coking power. Moreover, oxygen is in
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combined form with hydrogen in coal and thus, hydrogen available
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for combustion is lesser than actual one. An increase in 1% oxygen
g,
content decreases the calorific value by about 1. 7% and hence,
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oxygen is undesirable. Thus, a good quality coal percentage of
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oxygen. of
Oxygen: It is obtained by difference.
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sample in a quantitative analysis gave 0.1755 gm of BaSO4.
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Calculate % N and % S?
g,
in
• Wt of coal =1.56gm
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• V2= Blank titration =50 ml V1 = Back titration = 6.25
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• Volume of acid consumed = 50-6.25 =43.75
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% N = (V2-V1) X 0.1 X 1.4 /1.56
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• = 3.926
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•
co
= 0.927 %
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Liquid Fuels
The important liquid fuels are petroleum, petroleum products, tar, alcohols.
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These are naturally found under the sea surface. Liquid fuels are also
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obtained synthetically from' hydrogenation of coat. Liquid fuels find
extensive use in domestic and industrial fields.
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Petroleum
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Petroleum or crude oil is a dark greenish brown or black coloured viscous
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oil found deep in earth's crust. The oil is usually floating over a brine
of
solution and above the oil, natural gas is present. Crude oil containing
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0.5%.
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a) Classification of petroleum
Petroleum is classified into three types based on variation of chemical
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nature of crude oil found in the earth.
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g,
i)Paraffinic-base type crude oil: It contains saturated hydrocarbons
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from CH4 to C35H72 and little amount of naphthalenes and aromatics.
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ii)Asphaltic-base type crude oil: It contains mainly cycloparaffins or
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naphthalenes with smaller amount of paraffins and aromatic
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hydrocarbons. of
iii)Mixed-base type crude oil : It contains both paraffinic and asphaltic
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some unwanted impurities. After removal of water, sulphur and these
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impurities, the crude oil is separated into various useful fractions by
fractional distillation and finally conveI1ed into desired specific
g,
products having different boiling points. The process is called "Refining
in
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of Petroleum" and the refining plants are called "Oil refineries". The process
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of refining involves the following steps.
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Step -I: Separation of water (Cottrell's process)
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The crude oil from the oil well is an extremely stable emulsion of oil and salt
of
water. The crude oil is allowed to flow between two highly
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a)The presence of NaCI and MgCI in the crude oil can corrode the
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b) The sulphur compounds present in the crude oil is removed by treating oil
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with copper oxide, which results in the formation of copper sulphide (solid),
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The crude oil is then heated to about 400°C in an iron retort, whereby
all volatile substances (except asphalt or coke) are evaporated. The
g,
in
hot vapors are then passed up a fractionating column, which is a tall
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cylindrical tower containing a number of horizontal stainless steel
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trays at short distances. Each tray is provided with small chimney
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covered with a loose cap. (Figure )
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Pu
• C + ½ O2 CO + heat
g,
• S + O2 SO2 + heat
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• H2 + ½ O2 H2O + heat
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• CH4 + 2O2 CO2 +2H2O + heat
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• C2H6 + 7/2 O2 2 CO2 + 3 H2O + heat
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• C3H8 + 5O2
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proportion:-
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C + O2 CO2
g,
Volume 1 mole 1 mole 1 mole
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Mass 12 32 44
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2H2 en
+ O2 2 H2O
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mass 2 X 2=4 32 2 X 18
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=36
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Combustion Numericals
Combustion of carbon monoxide
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CO + ½ O CO2
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28 16 44 (by weight)
g,
in
1 0.5 (by volume)
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1 volume of CO requires 0.5 volume of oxygen.
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Combustion of sulphur of
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S+ O2 SO2
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32 32 (by weight)
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1 1 (by volume)
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v) Combustion of methane
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+ H20
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16 64 (by weight)
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1 2 (by volume)
Formulae
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1.Air contains 21 % oxygen by volume and 23 % oxygen by mass.
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2. Quantity of air = Oxygen quantity in Kg X 100 / 23 Kg
g,
in
3. Volume of air = volume of oxygen in m3 X 100 / 21 m3
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4. Excess air = In order to have complete combustion of fuel excess
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air is supplied.
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5. Quantity of air actually supplied =
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100
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Numericals
1. Calculate the volume of air required for complete combution of 1 m3 of
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gaseous fuel having CO =15%, CH4=36%, H2=46%, N2 =3%.
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g,
Solution:- CO=0.15 m3, CH4 = 0.36 m3, H2 = 0.46 m3, N2 = 0.03 m3
in
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a)CO+ ½ O2 CO2 1 vol ½ vol
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0.15 X ½ = 0.075
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b)CH4 + 2O2 CO2 + 2 H2O 1 vol 2 vol
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0.36 X 2 = 0.72
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1 vol ½ vol
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Volume of air required = Volume of O2 X 100/21
= 1.025 X 100/21
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= 4.881 m3
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g,
in
er
2. Calculate weight of air required for the complete combustion of 5 Kg
ne
of carbon.
gi
en
Solution:- of
Mass of carbon = 5 Kg
ge
lle
C + O2 CO2 12 32
co
burning 5 Kg of carbon = ?
nc
hi
en
= 13.33 X 100/23
Pu
= 57.97 Kg
g,
in
er
ne
3.Analysis of fuel gave C=90%, H= 3.5 %, O=3 %, S= 0.5 %,
gi
en
H2O=0.1%, N= 0.5 % and remaining ash. Calculate the minimum
of
weight of air required for complete combustion of 1Kg of fuel.
ge
H2=32%, N2=40% and O2= 14%. If 25% excess air is used for
co