within the sensor’s detection zone.

Installation Operating modes A high level on the sync-input will

The switched output is set in depen- ■ Mount the sensor at the installa- 2 4 Three operating modes are available deactivate the sensor.
U l tr a so n i c Se n s o r s dence of the adjusted detect dis- tion site with the aid of the for the switched output:
1 3 colour Sensor disabled Sensor disabled
tance. enclosed mounting plate. ■ Operation with one detect point +UB
1 +UB brown
Via the push-button, the detect dis- Maximum torque: 0,5 Nm 3 -UB blue The switched output is set if the ob- Start
tance and operating mode can be 4 D black ject falls below the set detect point.
2 Sync white -UB
adjusted (teach-in). Two LEDs indi- ■ Window mode
ti tp
cate operation and the state of the The switched output is set if the ob-
switched output. Fig. 2: Pin assignment with view onto sensor ject is within the set window mar- Fig.3: External synchronization signal
plug and colour coding of the
microsonic connection cable
gins.
Operating Instructions Safety Notes ■ Two-way reflective barrier
zws-15/CD/QS zws-15/CE/QS ■ Read the operating instructions The switched output is set if the ob- Checking operation mode
zws-24/CD/QS zws-24/CE/QS prior to start-up. Start-Up ject is between sensor and reflector. ■ In normal mode shortly press the
zws-25/CD/QS zws-25/CE/QS ■ Connection, installation a n d ■ Connect the power supply. push-button.
zws-70/CD/QS zws-70/CE/QS adjustment works may only be ■ Carry out the adjustment in
carried out by expert personnel. Fig. 1: Attachment with mounting plate accordance with the diagram. Synchronization The green LED stops shining for one
Ultrasonic proximity switch with ■ No s a fe ty compone n t in You can synchronize as many sensors second, then it will show the c urrent
one switched output accordance with the EU Machine ■ Connect a connection cable to the as you like. operating mode:
Directive M8 device plug. Factory Setting ■ Apply a square-wave signal to the 1 x flashing = operation with one
Product Description ■ Operation with one detect point sync-input with pulse width t i and switching point
The zws sensor offers a non-contact Proper use ■ Switched output on NOC repetition rate t p (Fig.3 and 2 x flashing = window mode
measurement of the distance to an zws ultrasonic sensors are used for ■ Detect points at operating range technical data). 3 x flashing = reflective barrier
object which must be positioned non-contact detection of objects.
After a break of 3 s the green LED
Sensor adjustment with Teach-in procedure shows the output function:
1 x flashing = NOC
2 x flashing = NCC

Maintenance
Set two way reflective Enable/disable Teach-in
microsonic sensors are maintenance-
Set detect point Set window mode Set NOC/NCC Reset to factory setting free. In case of excess caked-on dirt
barrier push-button
we recommend cleaning the white
sensor surface
Switch off power supply Switch off power supply

While pressing the push- While pressing the push- Notes

Place object at position ➀ Place object at position ➀ Place reflector at position ➀ button switch on power button switch on power
supply supply ■ The zws sensor has a blind zone,
within which distance measure-
ments are not possible.
Press push-button for about Press push-button for about Press push-button for about Press button for about 13 s Keep push-button pressed Keep push-button pressed
3 s until LEDs flash 3 s until LEDs flash 3 s until LEDs flash until LEDs flash for about 3 s until both for about 13 s until both ■ In the normal operating mode, an il-
simultaneously simultaneously simultaneously mutually LEDs flash simultaneously LEDs stop flashing luminated yellow LED signals the
both LEDs: flash both LEDs: flash both LEDs: flash green LED: flashes green LED: flashes switched output is switched
mutually mutually mutually through.
yellow LED: on: NOC yellow LED: on: push-button
off: NCC enabled ■ The standard sensor has no tempe-
Place object at position ➁ off: push-button rature compensation.
disabled
■ If the object to be sensed moves
into the detection area from the
To change output characte- To enable/disable Teach-in
Press push-button for Press push-button for Press push-button for
ristic press push-button press push-button side, the switching distance should
about 1 s about 1 s about 10 s
for about 1 s for about 1 s be set 8-10 % further than the de-
sired switch point to obtain a reli-
Wait for 10 s Wait for 10 s able object detection.
If the object moves towards the
sensor (e.g. level control) the de-
Normal operating mode Normal operating mode tect point can be taught to the ac-
tual distance at which the sensor
Set switched output Further settings
has to switch the output.
 Technical data

zws-15... zws-24... zws-25... zws-70...

1 +UB
2
U Sync
4

3 -UB
1 pnp switched output
1 +UB
2 Sync
U 4

3 -UB
1 npn switched output Fig. 4: Set the detect point for different
directions of movement of the object
Blind zone 20 mm 50 mm 30 mm 120 mm
Operating range 150 mm 240 mm 250 mm 700 mm
Maximum range 250 mm 350 mm 350 mm 1000 mm ■ In the »Two-way reflective barrier«
Angle of beam spread See detection zone See detection zone See detection zone See detection zone
Transducer frequency
operating mode, the object has to
380 kHz 500 kHz 320 kHz 300 kHz
Resolution, sampling rate 0,20 mm 0,20 mm 0,20 mm 0,20 mm be within the range of 0-85 % of
Reproducibility ± 0,15 % ± 0,15 % ± 0,15 % ± 0,15 % the set distance.
Detection zones 8 cm 4 cm 0 cm 4 cm 8 cm 10 cm 5 cm 0 cm 5 cm 10 cm 40 cm 20 cm 0 cm 20 cm 40 cm
for different objects: 0 cm
10 cm 5 cm 0 cm 5 cm 10 cm
0 cm 0 cm 0 cm ■ If the push-button is not pressed
The dark grey areas are determined for 10 minutes during the teach-in
with a thin round bar (10 mm dia.)
and indicate the typical operating range 4 cm
5 cm 5 cm setting, the settings made hitherto
20 cm
of a sensor. In order to obtain the light grey are deleted.
areas, a plate (100 x 100 mm) is introduced
into the beam spread from the side. 8 cm
10 cm
Round bar ø 10 mm
10 cm ■ The sensor can be reset to its fac-
Round bar ø 10 mm
In doing so, the optimum angle between
plate and sensor is always employed.
Round bar ø 10 mm 40 cm tory setting.
15 cm
This therefore indicates the maximum 15 cm
12 cm Plate Round bar ø 10 mm
detection zone of the sensor.
It is not possible to evaluate ultrasonic 20 cm 60 cm
20 cm
reflections outside this area. 16 cm Plate
25 cm
25 cm 80 cm
20 cm
30 cm
Plate
Plate 30 cm
100 cm
24 cm
35 cm
35 cm

Accuracy Temperature drift 0,17 % / °C Temperature drift 0,17 % / °C Temperature drift 0,17 % / °C Temperature drift 0,17 % / °C
Operating voltage UB 20 - 30 V DC, reverse polarity protection 20 - 30 V DC, reverse polarity protection 20 - 30 V DC, reverse polarity protection 20 - 30 V DC, reverse polarity protection
Voltage ripple ±10 % ±10 % ±10 % ±10 %
No-load current consumption < 25 mA < 35 mA < 35 mA < 35 mA
Housing ABS ABS ABS ABS
ultrasonic transducer: polyurethane foam, ultrasonic transducer: polyurethane foam, ultrasonic transducer: polyurethane foam, ultrasonic transducer: polyurethane foam,
epoxy resin with glass content epoxy resin with glass content epoxy resin with glass content epoxy resin with glass content
Class of protection to EN 60 529 IP 67 IP 67 IP 67 IP 67
Type of connection 4-pin M8 initiator plug 4-pin M8 initiator plug 4-pin M8 initiator plug 4-pin M8 initiator plug
Controls Yes, Teach-in push-button Yes, Teach-in push-button Yes, Teach-in push-button Yes, Teach-in push-button
Indicators LED green (operation) LED green (operation) LED green (operation) LED green (operation)
LED yellow (state of output) LED yellow (state of output) LED yellow (state of output) LED yellow (state of output)
Programmable No No No No
Synchronisation Yes, external Yes, external Yes, external Yes, external
Pulse width synchronization signal tp > 150 µs > 150 µs > 150 µs > 150 µs
Repetition rate synchronization signal tp 8 ms < tp < 1 s 10 ms < tp < 1 s 10 ms < tp < 1 s 14 ms < tp < 1 s
Operating temperature -25°C to +70°C -25°C to +70°C -25°C to +70°C -25°C to +70°C
Storage temperature -40°C to +85°C -40°C to +85°C -40°C to +85°C -40°C to +85°C
Weight 10 g 10 g 11 g 11 g
Switching hysteresis 2 mm 2 mm 2 mm 2 mm
Switching frequency 25 Hz 25 Hz 25 Hz 14 Hz
Response time 24 ms 24 ms 24 ms 42 ms
Time delay before availability < 300 ms < 300 ms < 300 ms < 300 ms
Norm conformity EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 EN 60947-5-2

Order no. zws-15/CD/QS zws-24/CD/QS zws-25/CD/QS zws-70/CD/QS

Switched output pnp, UB-2 V, Imax = 200 mA pnp, UB-2 V, Imax = 200 mA pnp, UB-2 V, Imax = 200 mA pnp, UB-2 V, Imax = 200 mA
switchable NOC/NCC, short-circuit-proof switchable NOC/NCC, short-circuit-proof switchable NOC/NCC, short-circuit-proof switchable NOC/NCC, short-circuit-proof

Order no. zws-15/CE/QS zws-24/CE/QS zws-25/CE/QS zws-70/CE/QS

Switched output npn, -UB+2 V, Imax = 200 mA npn, -UB+2 V, Imax = 200 mA npn, -UB+2 V, Imax = 200 mA npn, -UB+2 V, Imax = 200 mA
switchable NOC/NCC, short-circuit-proof switchable NOC/NCC, short-circuit-proof switchable NOC/NCC, short-circuit-proof switchable NOC/NCC, short-circuit-proof 89/336/EEC

*B6284*
microsonic GmbH • Hauert 16 • D-44227 Dortmund • Tel: +49 2 31 / 97 51 51-0 • Fax: +49 2 31 / 97 51 51-51 • E-Mail: [email protected] • www.microsonic.de
The content of this document is subject to technical changes. Specifications in this document are presented in a descriptive way only. They do not warrant any product features. MV-DO-052889-195817