Enrollment No.

8T Meo
VISVESVARAYA NATIONAL INSTITUTE OF TECHNOLOGY, NAGPUR
Department of Chemical Engineering
B.Tech. (Chemical) Semester IIl (Academie Year:
-

2022-23)
End Semester Examination (Nov 24, 2022)
Subject: Chemical Process Calculations (CML 201)
Time: 3 h Max. Marks: 50
Instructions: i) Solve all the questions in a given sequence only i) Assume suitable data or make
necessary
assumption. if required. (And state the same in the soluion) ii) Basis should be mentioned clearly. iv) Draw the
diagram wherever necessary. v)All questions are compulsory (vi) Atach humidity chart to main answer sheet
(vii) use of steam table is allowed

Q/la. Salt in crude oil must be removed before the oil undergoes processing in a refinery. The crude oil is fed to
a washing unit where freshwater fed to the unit mixes with the oil and dissolves a
portion of the salt contained in
the oil. The oil (containing some salt but no water),
being less dense than the water, can be removed at the top of
the washer. If the spent wash water contains 15% salt and the crude oil contains
5 % salt, determine the mass
fraction of salt in the washed oil product if the ratio of crude oil (feed) to water used is 4 to 1.
14
0b. The higher heating value of a solid fuel is determined to be 28,000 kJ/kg using a bomb calorimeter. The
fdel analysis (wt%) contains C=70, H=15, S=10 and ash=5. Calculate the lower
heating value of the fuel. 14]
a. An aqueous solution of Na,CO, contains 15% carbonate(i.e. Na,CO;) by weight. 80% of the carbonate is
recovered as Na,CO;.10H,O by evaporation of water and subsequent cooling to 278 K. The solubility of Na,CO
at 278 K is 9% (w1%). On the basis of 100 kg of solution treated, find
(i) mass fraction of Na,CO, in the crystals
(ii) the quantity of erystals formed (ii) mass of mother liquor (iv) the amount of water evaporated.
5
9/2b. In drying casein, the dryer is found to consume 4m'/h of natural gas with a calorific value of 800 kJ/mole.
If the throughput of the dryer is 60kg of wet casein per hour, drying it from 55% moisture to 10% moisture,
estimate the overall thermal efficieney (heat needed/heat provided) of the dryer taking into account the latent
heat of evaporation only. Assum ing the natural gas to be at standard temperature and pressure at which mole
occupies 22.4 litres.

2c. Physicians measure the metabolic rate of conversion of foodstuffs in the body by using tables that list the
liters of O, consumed per gram of foodstuff. For a simple case. suppose that glucose reacts
CoH:0 (glucose) +60: (g) 26H,0()+6CO, (g)
(i) How many liters of O, would be measured for the reaction of one gram of glucose (alone), if the coversion
were 90% complete in your
body?(assume body temperature of 37 C. I atm) (i) How many kJ/g of glucose
would be produced in the body? Ignore the fact that your body is at 37 °C, and assume it is at 25 C for
calculating the (i)aH? ofglucose is -1260 kJ/gmol, AH H:0 285.840, AH' CO% = -393.51 both in kJ/mol.

51
d . In a particular drying operation, it is necessary to hold the moisture content of feed to a calciner to 15%
(mass) to prevent lumping and sticking. This is accomplished by mixing the feed having 30% moisture (mass)
with a recycle stream of dried naterial having 3% moisture (mass). The drying operation is shown in Fig. F1.
What fraction of the dried product must be recycled?

1/2
Enrollment No.

Fresh Feed (F)

Water (W)
70% Solids
30% Moisture|

Mixe
Mixed Feed
J85% Solids Calciner Divider
15% Moisture
Product (P)
Recycle (R) 97% Solids
3% Moisture
97% Solids, 3% Moisture

Ba. 2000 kg/day of HI is mixed with methanol, and the following chemical reaction takes place (HI +
CH:OHCH;l +H:0). Methanol is the excess reactant. The output stream contains 81.6 wr%
purge stream contains 82.6 wi% HI and 17.4 wi%
of CHI. The
H,0. The conversion of the reaction is 40%, and the rest of the
HI is returned to the reactor
by a recycle sub-stream. Estimate (i) the mass of methanol needed daily (ii) the mass
of Hl in the recycle stream.
171
CH,OH (M)
F-2000 kg/d
HI Mixer Reactor Separator CH 81.6%
CHOH 18.4%

Refinery
R (100% HI)
System W
HI= 82.6%
H,0 17.4%

Q. 3b. A mixture of 75 mole% propane and 25 mole% hydrogen is burned with 25% excess air.
Fractional
conversion of 90% of the propane and 85% of the hydrogen are achieved; of the
propane that reacts, 95% reacts
to form CO, and the balance reacts to form CO. The hot
combustion product gas passes through a boiler in
which heat is transferred from the gas converts boiler feed water into steam. Find the
(i) theoretical oxygen (ii)
% CO in the stack gas.
17
Q. 4. The cooling tower system is widely used in a variety of industries, including industrial and commercial.
The system removesheat from hot process material such as water in an industrial
setting. One such cooling
tower is used to bring down the temperature of hot water. The blower used in the cooling tower has a capacity of
8.3x10° ft'/h moist air. The moist air enters at 80 F and a wet bulb temperature of 65 F. The exit air leaves at 90
F and 80 °F WBT. (i) How much water can be cooled in lb/hr, if the water to be cooled enters the tower at 120
leaves the tower at 90 °F and is not recycled. Enthalpy of water at 120 and 90 F is respectively 88 Btu/lb and
58 Btu/lb. (ii) Show all the necessary point on the humidity chart.
8

(Additional information: Molar mass of Ill=128 g/mol, Latent heat of evaporation ofwater = 2257 kJ kg)

********ALL THE BEST********

2/2
 VISVESVARAYA NATIONAL INSTITUTE OF TECHNOLOGY, NAGPUR
DEPARTMENT OF CHEMICAL ENGINEERING
END SEMESTER EXAMINATION (W-2022)

COURSE: Mechanical Operation (CML 203) Date: 25/11/2022

Timing: Three Hour Total marks: 55

All questions are compulsory

Sr. No Questions Marks
(CO)
What are the assumptions made while deriving the terminal settling formula 2(CO4)

Determine the spericity of square mica plate 1mm thick and 5 mm' in area 2(CO2)
Explain with neat figure fluid energy mill. 2(CO1)

Write the difference between dry and wet grinding (four valid points only) 2(CO1)
Write a short note on filter aids
2(CO3)
A mixture of silica and galena solid
particles having a size range of 1.27x10 mm to 3(CO4)
5.08x10 mm is to be separated by hydraulic classification in water at 293.2K. The specific
gravity of silica is 2.65 and that of galena is 7.5. Calculate the size range of the various
fractions (pure and mixed) obtained using free
settling conditions. Also calculate the value
of largest Reynolds number
occurring. The of water
viscosity is 1.005x10 Pa.s and density
998 kg/m°.

It is desired to crush 100ton/h of

phosphate rock from a feed size where 80% is less than 4
inch. To a product ewhere 80% is less thañ
1/8 inch. The work index is 10.13
3(CO1)
Calculate the power required
b) Calculate the power required to crush the
than 1000microns.
product further to where 80% is less

Particles of quartz having a diameter of 0.127mm and

water at 293.2K. The specific gravity of 2.65 are settling in 3(CO4)
volume fraction of
Calculate hindered settling velocity and
particle in slurry of
quartz and water is 0.25.
1.005x10 Pa.s and density 998 kg/m. Reynolds number. The viscosity of water is

To handle dolomite rock a set of unit

operations consist of ball mill, gyratory
mill, screens and classifier are used to
get
crusher, roll 3(CO1)
the
a desired size of product .What will
sequence of all above units if they run in close circuit
be
operation. (Draw only the block diagram operation and open circuit
showing all streams in detail).
1P Explain working of rotary drum filter with
advantages disadvantages and application.
3(CO3)
Write a short note on
rotating /revolving type of screening equipment
3(CO2)
 NAGPUR
VISVESVARAYA NATIONAL INSTITUTE OF TECHNOLOGY,
DEPARTMENT OF CHEMICAL ENGINEERING

END SEMESTER EXAMINATION (W-2022)

with 5(CO2)
Derive the effectiveness formula of screen, based on small size particle fraction (y)
respect to screen.

O(yo) Over flow

Feed Fly-
Uly.) Under flow

What are the different types of conveyors used for transporting solids, explain each ins(c06)

short

Write a short note on various types of mixer use for solid -solid & solid -liquid mixing 5(CO5)
14.

filter aqueous BaCO3 6(C03)

An experimental filter press having an area of 0.0414m' is used to
obtained was
constant pressure of 267kPa. The filtration equation
was
Slurry at a

(t/V) = 10.25x10° V +3.4x10

where 't is in seconds and 'V' in m

A. If the same slurry and conditions are used in a leaf press having an area of 6.97ms, how

long will it take to obtain 1.00m' of filtrate?

B. After filtration, the cake is to be washed with 0.0100m' of water. Calculate the time of

washing.
From the sieve analysis data of a sample,shown in table, Calculate 6(CO2)

A 80% pass size of given sample. (show on graph paper only)

B. Volume mean diameter (show detail calculation for both)

Mesh no. +18-18+25 -25+36 -36+52 52+72 -12+100-100+150-150+200 -200

Retained mesh 599 422 295 211
853 152 104 74
SIZe (microns)
Weight % 70 104 14.2 13.6 9.2 8. 8.2 S.I 242
retained
 T2)CAMEOI
Shounnk
Visvesvaraya National Institute of Technology
Sanha
Department of Chemical Engineering
CML 231: Materials Science and Engineering

Time: 9.00 am - 12.00 pm End Semester 29th November 22

Total Marks: 50
Answer all the questions

.Steady-state creep data taken for iron at a stress level of 140 MPa at two different temperatures 1090 K
and 1200 K are 6.6 x 104 h and 8.8 x 102 h' respectively. If it is known that the value of the stress
exponent 'n' for this alloy is 8.5, compute the steady-state creep rate at 1300 K and a stress level of 83
MPa. 2.0)

A tensile load of 7500 N is applied on a cylindrical low carbon-nickel alloy specimen at 538 °C originally
of 20 mm in diameter, and 580 mm long. A steady state creep rate of 1.22 x 10' hl is observed at this
applied load, with a steady state elongation of 5.0 mm. Determine (a) the stress exerted at this applied
load, and (b) the time required for elongation. (Refer to Figure 1, if necessary) 3.0)

200 | 30

20
100
80
10
60 4279-B009E=
40
30
538°C (1d00°F)
20

10 6499CII20o°E
10 106 10-5
Steady-state creep rate (h

Figure 1. Stress (logarithmic scale) versus steady-state creep rate (logarithmic scale) for a low carbon-
nickel alloy at three temperatures.

A n alloy is formed with two metals A and B. The alloy has an A-rich a-phase and a B-rich B- phase. At a
particular temperature T, in the alloy of composition 70 wt% A and 30 wt% B, the mass fractions of a-and
B-phases are 0.78 and 0.22 respectively. At the same temperature, in the alloy of composition 35 wt% A
and 65 w% B, the mass fractions of a-and B-phases are 0.36 and 0.64 respectively. Determine the
composition of the phase boundary for both a-and P-phases at the temperature. (2.0)
The fatiguc data for a steel alloy are given as followS: (3.0)

Stress Amplitude (Mpa) Cycles to Failure

470 10
440 3x10
390 10
350 3 x 10
310 106
290 3 x 10
290 107
290 103

a) Make an S-N plot (stress amplitude versus logarithm cycles to failure) using these data.
b) What is the fatigue limit for this alloy?
c)Determine the fatigue lifetimes at stress amplitudes of 380 MPa and 275 MPa.
d) Estimate fatigue strengths at 2 x 10 and 6 x 10 cycles.

. A 30 wt% Ni-70 wt% Cu binary isomorphous alloy is slowly cooled from 1300 °C to 1150 °C. Determine
(a) phases, (6) chemical composition, and (c) phase weight fraction at the points a, b, , d, e denoted in the
phase diagram (Refer Figure 2) (5.0)

1300 Ltiquid

a + Liquid

1200

20 30 40 50

Composition (wt% Ni)

Figure 2. Copper - Nickel phase diagram

A 30 w% Sn-70 wt% Pballoy initially at 280 °C is cooled slowly to form a solid eutectic alloy. Compute
the phases, chemical composition, and phase weight fraction following at 280 °C, 225 C, 200
182 °C. Refer to Figure 3. (4.0)

v . A lead-tin alloy of composition 30 wt% Sn-70 wt% Pb is slowly cooled from a temperature or (00

(Refer to Figure 3)

80 100
20 40 60

327C
600
300

Liquld
500
232°C
a

400
200 183C
18.3 61.9 97.8
300

100 200

100

60 80 100
20 40
Composition (wt% Sn) (Sn)
(Pb)

Figure 3. Lead-tin phase diagram

phase form? (0.5)

a) At what temperature does the first solid

phase? (0.5)
b) What is the composition of this solid

complete solidification of the alloy

occur? (0.5)
c) At what temperature does

What is the composition of the last liquid remaining prior to complete

solidification? (0.5)
d)
0.295 kg of "Sn' is added to achieve the mass
e) The initial mass of the specimen is 2 kg. At 200 °C,
At this condition, what is the initial
fractions of á and liquid phases of 0.45 and 0.55 respectively.
composition (wt %) of Sn and Pb?
(2.0)

if the mass fraction of the á and liquid phases are 0.45 and 0.55
I n the á tliquid-phase region,
the compositions of the two phases.
respectively, estimate: (a) the temperature of the alloy (b)
(2.0)
 . Consider the sugar-water phasc diagram (Refer to Figure 4)

a) How much sugar will dissolve in 1000 gof water at 80 °C? (2.0)
out as a
b I t the saturated liquid solution in part (a) is cooled to 20 °C, some sugar will precipitateof the
solid. What will be the composition of the saturated liquid solution (in wt% sugar) at 20 °C? (2.0)
c)How much of the solid sugar will come out ofthe solution upon cooling to 20 °C (1.0)

100
200

80 Salubility limi-

150

Liquid solution (syrup) Llquld

solution
40 sotid 100
sugar

20

Sugar 0 20 40 60 80 100
Water 100 80 60 40 20 0

Composition (wt%)

Figure 4. The solubility of sugar in a sugar-water syrup

of a solid a phase that has a composition just slightly

. A magnesium-lead alloy of mass 13 kg consists
of lead is in the alloy? (b) If the alloy is heated to 300
below the solubility limit at 200 °C. (a) What mass
limit of this
in the a phase without exceeding the solubility
°C, how much more lead may be dissolved
(5.0)
phase? Refer to Figure 5
20 30 40 70100

700 L

1200

600
Mg2Pb
+
1000

500
800

400

Mg2Pb 600
300
400
200 a+Mg2Pb

MgPb 200
100 M82PD

20 80 100

Composition (wt% Pb) (PD)

(M

Figure 5. Magnesium-lead phase diagram

 tensile stress
What is the strain fracture toughness of a 4340 steel alloy when it is exposed to an applied
10. 10" mm, and n
of 160 MPa? The alloy has internal crack having a radius of curvature of 2.3 x
an
modulus
2800 MPa. Given that the
magnitude of the maximum stress that exists at the tip of the crack is
Assume parameter
of elasticity and surface energy of the alloy are 393 GPa and 0.9 J/m2 respectively.
(5.0)
Y=1.
what
low carbon-nickel alloy specimen originally 21 mm in diameter and 640 mm long.
. For cylindrical
a
Assume that the
6.94 mm after 4800 h at 538 °C.
tensile load is necessary to produce a total elongation of 1, if
is 1.9 mm (0.07 in.) (Refer to Figure.
Sum of instantaneous and primary creep elongations
(5.0)
necessary).
(5.0)
12. Draw and explain the Iron
-

Iron Carbide equilibrium phase diagram.

* * * * * * * * * * * * * * * * * * * * * * * * * ° * *
 VISVESVARAYA NATIONAL INSTITUTE OF TECHNOLOGY
B.TECH. (CHEMICAL) SEMESTER II, END SEMESTER EXAMINATION (30/11/2022)
SUBJECT: CHEMICAL ENGINEERING THERMODYNAMIcs (CML 204)
TIME:3 HOUR MAX. MARKS: 50

yteam tables are allowed. (ii)Assume suitable data wherever necessary. (ii) Attempt questions

sequence.

W i t h the help of diagrams, explain Joule-Thomson throttling effect. Derive an expression for Joule-Thomson

coefficient. (10)
Wet steam at 6 bar has a specific volume of 0.29 m'/kg. Determine the specific volume if wet steam of the

same quality is maintained at 3 bar. (5)

An adiabatic steam turbine operating in steady state receives 1 kg/s of superheated steam at 3 MPa and

400C. Steam enters with a velocity of 10 m/s at an elevation of 10m and exits at 30 m/s at an elevation of
4m at 0.1 bar with 10% moisture content. Calculate the power of the turbine. (5)
. A refrigerator removes energy from water at 0° C and rejects at 30° C. A heat engine oper ing between 200"
C and atmosphere supplies necessary work for the refrigerator. Calculate (i) energy removed from sink for

each k of energy taken by engine (i) energy rejected to atmosphere for each k of enerEy absorbed by

engine from source. (5)

5. Derive an expression for critical constants from Van der Waals EOS. (5)
.Can two reversible adiabatic lines intersect? Justify with the help of a PV diagram. (5)
7. A metal weighing 15 kg at 800°C is dropped in 10 kg of water at 30° C kept in an insulated open container. Is
the process reversible? Specific heat of steel = 0.5 k/kg K. Sw: 4 2K I/kq hathk.
(10)
8. 2At 3B (C te
Calculate the standard heat of reaction at 1000° c.
Given: AH 298.15 -110,000J
(5)
|A Bx 10 3 Cx10^6 Dx 10(-5)
1.211 2.216 -3.450

A 4.376 1.557 -0.031

B 2.249 0.422 0.083
 NAGPUR
TECHNOLOGY-
INSTITUTE OF
NATIONAL
VISVESAVARAYA
Department of Chemistry
Engincering)-CHL-263,
1II Semester B.Tech (Chemical
Dec 2022)
End Semester-(1" Max Marks
-

50
Organic Synthesis-
Time - 3 Hours

INSTRUCTIONS: Section Wise

1) Answer all qucstions -strictly
data wherever neccssary.
2) Assume suitable
Diagrams should be given wherever nccessary. Q7 Q8 09
Chenmical Equations, Q4 Q4 Q4 Q5 6
3)
Q1 Q1 Q Q2 Q2 Q2 Q3 93 03 A B
3 C B 3 3
B CO co1CO2CO2
3
CO2C02CO3CO3 cO3C04 CO3 CO3 Co4
cO COi|CO CO2

SECTION-A (3x12 =36)

Answer all Questions

reaction each to represent the followings:

Q1A) Give one
ii)hydroammonolysis and iv) Multiple reactivity.
i) Ammonolysis in)Aminolysis
their conversion to
Give appropriate reason and re-arrange the following alcohols for
B)
acetates (at 15 C) according to predicted decreasing
rate ofesterification.not
corresponding
order. Which of the following species may
Use only ">" sign to represent decreasing
form ester? why? CH
CH-OH CHa H3
Ol
HC-

c2HS
OH

(D) (E)
(B) ()
nitration of
indicate the formation of major product on
Write appropriate reactions to
Q1c) usual nitrating mixure.
the following species using
CI-H

HN HaN toluene
anilinchydrochloride benzoic acid
nitrobenzcne anilin
acetanilide F
A
C D E

few applications of
Q2A) Write a short note on: Preparation properties and a

Phenolformaldehyde OR Polystyrene.

reaction to show how

meaning of all variables in it. Give
a
formula and
g2B) Give D.V.S. Calculate its stoichiometric 'Nitric Ratio'
first and second nitro group enters in Napthalene.
for the dinitro product and "Water cquivalent'.
Also give significance of DVS.

volatile ester, viz, Ethylacetate, Give the method of

Q£c) Referring to the formation of high
purification and storage.

proper explanation
and to justify the statement:
QBA) Give appropriate data/ principles
admixture in all proportions." Also give a reason with
"Aqueous ammonia is not a physical
suitable example to show that amination is favored in part1icular concentration range
 to Aniline and explain
Q3B) Give clectronic mechanism for thc conversion of Nitrobenzene
how inadequacy of H+ ions would result in partial reduction
a mixture or
well labeled diagram to separate
C) Give appropriate working principle and a

ortho and para nitro-phenol

well labeled diagrams for the followings; Catchall

QFA) Draw suitable self explanative suitable to absorb light Aniline fumes.
unit only- indicating inside tubing and reagent

all basic essential

B) Draw suitable self explanative well labeled diagrams for Give
to stearic acid using air
details including well labeled diagram to convert: n-Octadecane
oxidation.

diagram for "Reduction of alpha-Nitronaphthalene using metal

Q4C) Flow- sheet/Block to indicate the sequence and purpose of
various gases that
it
iron". Especially label suitably
are used in extractor unit.

to phthaleic
Q5) Draw a diagram for vapor phase air oxidation of naphthalene
schematic
mole of
How much theoretical oxygen is required per
anhydride. Which catalyst is used? Name any byproduct/s formed. Why it is
naphthalene ? what is range of selectivity? (4)
reaction is exothermic?
prehcated around 400" Eventhough

SECTION-B

Answer All
for the formation of Isooctane using
for the liquid phase alkylation
Q6. Write Mechanism
-

(03)
appropriate paraffin and 2-methyl-1- propene.
when it reacts with
and explain the consequences
Draw the structure of Morphine with due justification (03)
ammonium chloride
i) methyl iodide ii) Phenyl trimethyl
technical preparation of Glycol ethers (03)
8. Give reasons of following for the
to ethylene oxide.
1) Use of excess alcohol as compared
bases as Catalyst.
ii) To avoid the use of either Acids or

olefine to get, 2,6-di-tert-butyl-4-methyl phenol.

9 . p-Cresol is alkylated withintertiary
this reaction and justify your
answer. (01)
Tdentify the type of alkylation

* * * * * * * * * * * * * * * * * * * * * * * *
 Visvesvaraya National Institute of Technology, Nagpur
Odd Semester for Session 2022-23 (Winter-2022)
Chemical Engineering
Marks: 40 Fluid Mechanies (CML 202)Time:3 hr
Assume data wherever necessary and mention clearly in the answer
P +Q>R
In the production of R, the reactant mixture contains 30 % excess of P per mole of Q. The
mixture is heated in the heat
exchanger and fed the reactor
(CSTR, disk turbine with six plate
to

blade, 90 rpm, four baffles, disc diameter 0.5 m). The residence time in the reactor is
60 min. 100
per cent conversion is obtained on the basis of reactant Q. The reactor is constructed with mild
carbon steel while L/D ratio is 1.5. The admixture
flowing from the reactor is cooled and fed to
the packed bed for fractional distillation to obtain pure R. The
production of R is a batch process,
in which the reactant feeding time is 10 min. and
reaction time is 60 min. In the packed bed,
particle size 2 mm, void fraction is 0.4, d,is 0.7, superficial velocity
is 1 m/s, height 3.5 m,
diameter of packed bed column is 10 cm. The drain velocity from reactor and packed bed is same
as of superficial velocity there is no accumulation in system. Assume fanning friction factor as

0.005. All reactants are in liquid phase with the properties as mentioned below:

Density of all reactants and products = 1000 kg/m*

Viscosity of all reactants and products = 0.001 Pa.s

Molecular weight of P: 17

Molecular weight of Q: 112.5

Molecular weight of R: 93

As mentioned in the flow diagram, at every comer there is one elbow(909); each elbow is

preceded by wide opened gate valve. There is only one T point before first pump. All pipes are
made up of commercial steel, with nominal diameter of 3 inch, 40 schedule. Distance
between two equipmentis mentioned in the flow diagram in meters. Assume no pump between
heater and reactor while heater and cooler offer pressure drop equivalent to 5 m each. For
additional information refer the standard charts given below.

Each pump runs for 15 min.

Take basis as first 4 digits of your SID in kg production of R per day. (Ex: If your SID is
22013, then basis should be 2201 Kg/day production of R).
 Electricity cost is Rs 10.5 per KWhr. Assume nump efficiency as 75% and calculate unc
monthly electricity bill of the plant if the month has 30 days (lgnore consumption Dy 1a,
light, heat exchanger and similar such gadgets). The feed line to equipment is from the top:

Calculate

Marks CO
kMoles of P required 28.245 1

Volume Required of P for 15 days (m') 9 7525 3

Volume Required of Qfor 15 days (m) 49 629
Head loss in suction side of the pump 1 (m) O.43160 G5986
Head loss between discharge of pump 1 to feed to CSTR (m) 0,279 3
Capacity of pump 1 (W) 49089W 3
Discharge velocity of pump 1 (m/s) 14467mls 3
8 Overall consumption of Power inthe CSTR (W) 606.44 3.5
|9 Pressure-drop across the packed bed (N/m*)_
4687500N 3.5
10 Suction side head loss of pump 2 (m) G 014mn
11 Discharge side head loss of the pump (including packed bed)(m)418.9. 3
12 Total consumption of Electricity for pump 1, pump 2 and the reactor per3 3,4
2183, i0f 192s8.4 147S&
batch(kWh) C221P918 2)
13 Electricity bill for run aplant for month(Rs26999592 368 3

Unreacted
P

Packed
5
Bed

LP 5-Pump 2
5
Cooler
CSTR
Q Pump 1

Loss coefficients for standard pipefittings

Fitting
TABLE,9.2 Elbow, standard
HValues ofconstants and K, in Eqs. (9.19) and (9.21)for 459 0.35
bafledtanks having four baffes at tank wall, with,width 0.7S
Cgualto 10percent of tank diameter 90
Elbows, welded
Typeaf upeler
Propeller, three blades,
90 bends, radius 2 X pipe diameter 0.19
Pich1.0 gMaAtNA 0.32 90 bends, radius 4 x pipe diameter O16
PIch 1S 0.87 90 bends, radius 6 X pipe diameter 0.21
Turbioe
Six-blade disk (Si 0.25, Sh .2)6 575 Tee
Six pitched bládes (45,S as L.63 Straight through 04
Faupichod blades (45 Si=0.2) 45 1.27 Used as elbo 1.0
Flat paddle,two hlades (S 0.2) 365 1.70
Retarn bend, l80
HE3 impoller 43 0.28
Heicalrdbbons :
2 Gate valve
Anchor ia 200 0.35 Half open 45
Wide open o.17
Angle valve, wide open 20

Globe valve, wide open 6.0