DATA SHEET

PRODUCT DESCRIPTION EXLGUARD 495 Is a low voe, high solids, high build, two component
epoxy coating . Available with conventional pigmentation and with
mlcaceous iron oxide to provide enhanced over coating properties.

PRINCIPAL CHARACTERISTICS EX~GUARD 495 used as a high build epoxy coating to improve barrier
protection for a range of anti corrosive coating systems.

EXLGUARD 495 used in wide range of environments including offshore

structures, petrochemical plants, pulp, paper mills and bridges.

EXLGUARD 495 is suitable for use in both maintenance and new

construction situations as part of an anti corrosive coating system.

MIO version improves long term over coating properties, better

facilitating application in the fabrication shop, and prior to shipping,
with final over coating on site.

Good fle,d billty.

COLOURS

GLOSS Grev,. MIO Red and limited range of colours.

Matt
BASIC~TA

80±5%
Volume solids
ded Dry Film Thickness 100 -125 microns
Spreading Rate 8.15 m2/I for 100 µm OFT

@ 30°C 3 Hours
Hard dry @ 30 °c 5 hours

Min 5 hours
Over coaUng interval
Max - Extended

Rash Point Base 34°C, Hardener 31°C, Mix 33°c

voe 207 g/1

Product Weight 1.56 ± 0.03 kg/I

Up to 120°C

~ .
RECOMMENDED SUBSTRATE EXLGUARD 495 should always be applied over a recomme ed
nd
ant·icorros,ve
· Id b dry and free
coating scheme. The primer surface shou e
SUBSTRATE CONDITIONS ANO th th
TEMPERATURES from all contamin ation and EXLGUARD 495 must be applied wi in e
over coating intervals specified.

nd
Substrate temperat ure should be at least 3°C above dew point a
maximum relative humidity should be 85%.

The t emperatu re of t he mixed base and hardener should preferab ly be

above 15°C, otherwise extra solvent may be required to obtain applicat ion
viscosity

Too much solvent results in reduced sag resistance and slower cure
Thinne r shoul d be added after mixing the compone nts

APPLICATION M ixing M,TLerra f ls supplied as a Base and Curing Agent in two containe rs
As a unit. Alwavs mix a complete unit in the proportio ns su ppl ied .
Once t he unit has been mixed it must be used within t he w orking
Pot Hfe specified. Use power agitator for mixing Base (Part A)
With a Curing Agent (Part B)

Mix Ratio 3 parts of Base: 1 part of Curing Agent (by volume)

°
Working Pot life @)30 C 2 hour

AIRLESS SPRAY: In one coat maximum film thickness can be achieved by Airless
Spray.
Recommended Thinner EXLTHINNER 300
Volume of Thinner 0-5% dependin g on required thickness and applicatio n condition s
Nozzle Orifice Approx. 0.53 -0.63 mm (21- 25 thou)
2
Nozzle Pressure Aoorox. 190 kg / cm : 2700 osi

Use suitable proprieta ry equipmen t.

AIR SPRAY
Thinning may be required.

.
Applicatio n of brush and roller only for touch up and sp o t repairs.
BRUSH/ROLLER
Multiple E uired to achieve specified film thickness .

CLEANING SOLVENT EXLTHINM lllll

TEST DATA
 1'£STMETHoo RESULTS
SPECIFICATION DETAILS

-- ·- -- -- -- -- -- -- ASTM 03363 b 200µm dft di rectly to sa2.5

4H
Pencil hardness blasted steel
4Joules
Direct impact 3 ·
ASTM 02794 lx200~tm dft directly to sa2.5 blasted steel

SMpa
ISO 4624 1x200~t m dft over epoxy pri mer
~

1440 hrs no film defect,

ASTM 8117 lx200µ m dft
S!ftsplaY

·d inhala tion of
d
SAFETY PRECAUTIONS This is a :;0 t\'?:-. \ r," ~-,/,~ p ir1t and care should be taken to avoi
spray mi~t (\, v\~. ,, ' \ 't, ,~ :s v,it~ n as contact between the wet paint and expose
skin ;md P \·\ · ,

20 LTR EXLG U.ARD 49:) Base 15 LTR in a 20 LTR container

Pack Size 5 LTR in a 5 LTR container
EXLGUARD 495 CL1ring Agent

Shelf Life 12 mont hs mini mum at 30°C (86°F).

Store in dry, shaded conditions away from sources of heat and ignitio n.

llOON OF UA81U1Y

~ ildlllsdllasllelt II llliled ._. llbolatoryta111 be accurate and is intended for guidance only. All recommendations or

--~ I D the uaaf the products fflldl bf E,al Inell, wh_,l n technical documentation or in response to a specific enquiry, or otherwise,
for users having requisite knowledge and
.... db which to the best dour knoMf•llae 1rw relable. The products and information are designed
~ Ind• 1s the end-user's responslbllty to determine the sult1blllty of the product
for its intended use.

affecting the use and applicat ·,o nof th e pro duct. Excel
'- '->mntroiovereltherthe qualttyorconcltlon of the substrate, ortht many f1ctors
'< ~

.. ~~-
..,___~aurt not 1ttept any liability arislnc from loss, di mace
or Injury resultln1 from such use or the contents of this dat a sheet. The data
~~ d . ..
ent. It is the u r'
l ':\\ are Wile to moclflcatlon IS I result of practical experience 1n continuous product developm se s respons1 b1ltty to ensure
~ <lnert prior to using the product.1.12.2013
 DATA SHEET

PRODUCT DESCRIPTION A low VOC, two component, high bu ild Surface tolerant epoxy
maintenance coating.

PRINCIPAL CHARACTERISTICS EXLGUARD 680 is a surface tolerant coating for compromised surface
preparation.

General Purpose Epoxy high build coat in Protective coating s_y~tem for
steel structures exposed to atmospheric land or marine conditions.

EXLGUARD 680 suited as a maintenance coating for offshore and

onshore steel structures.

EXLGUARD 680 compatible with various aged coatings.

EXLGUARD 680 overcoat able with most types of coatings.

Aluminium pigmented version of EXLGUARD 680 gives extra corrosion

resistance.

COLOURS AND GLOSS Range - Semi Gloss (Aluminium is egg shell)

BASIC DATA

Volume solids 82 ± 3 %( depends on colour)

Recommended Dry Film Thickness 100-125 microns

Theoretical Spreading Rate

8.2 m2/I, for 100 µm DFT

Practical Spreading Rate Allow appropriate loss factors

°
Surface dry @ 30 C 3 hours
Hard dry @ 30 °c 4 hours

Min 4 Hours
Over coating interval
Max 1 Month

Flash Point Base 36°C, Hardener 56°C, Mix 33 oc

voe 175 g/1

Product Weight 1.58 ±0.03 kg/I

Dry temperature resistance 90-120°(
 DATA SHEET

. u on the degree of surface

RECOMMENDED SUBSTRATE The performance of this product w,11 depe nd P d· and tree from
. d hould be clean, ry
preparation. The surface to be ~oate s Its must be removed.
SUBSTRATE CONDITIONS AND contamination. Accumulated dirt and soluble sa
TEMPERATURES

Abrasive Blast Cleaning b t performance

For immersion service and for atmospheric exposure ;s repared to a
will be achieved when EXLGUARD 680 is applied to su aces p
minimum of Sa2½ (ISO 8501-1:1988) or SSPC-SP6.

A surface profile of 50-75 microns (2-3 mils) is recomme nd ed.

Hand or Power Tool Preparation C p

Hand or power tool clean to min. St2 (ISO 8501-1:1988) or SSP - 5 2

Aged Coatings
EXLGUARD 680 is suitable for overcoating intact, aged alkyd, epoxy a nd
polyurethane systems.
However, this product is not recommended where thermoplastic such as
chlori nated rubber and vinyl coatings have previously been used.

Level of sheen and surface finish is dependent on application method.

Avoid using a mixture of application methods whenever possible.

In common with all epoxies EXLGUARD 680 will chalk and discolour on
exterior exposure.
Premature exposure to ponding water will cause a colour change,
especially in dark colours.

Surface temperature must always be a minimum of 3°C (5°F) above dew

point.
The temperature of the mixed base and hardener should preferably be
above 15°C, otherwise extra solvent may be required to obtain application
viscosity

Too much solvent results in reduced sag resistance and slower cure
Thinner should be added after mixing the both components.

APPLICATION Mixing - Material is supplied as a Base and Curing Agent in tw t •

. . o con amers
as a unit. Always mix a complete unit in the proport· -
. ions supp 11ed
Once the unit has been mixed it must be used w·th· th . ·
· •f· 1 m e workmg
pot ll~e spec, 1ed. Use power agitator for mixing Base (Pa .
a Curing Agent (Part B) rt A) with

Mix Ratio 6 parts of Base: 1 part of Curing Agent (by volume)

°
Working Pot life @30 C 2 Hours.
 DATA SHEET

AIRLESS SPRAY: .
.
In one coat ma x,mum t·I
I m thickness can be achieved by Airless spray.

Recommended Thinner EXLTHINNER 300

volume of Thinner 5
0- % depending on required thickness and application conditions.

Nozzle Orifice Approx. 0.45- 0.58 mm (18 -23 thou)

Nozzle Pressure Approx . 176 kg/ cm 2; 2500 psi

AIR SPRAY Application by air spray may require a multiple coats to attain
Maximum film thickness.

Recommended Thinner EXLTHINNER 300

Volume of Thinner Use suitable proprietary equipment. Thinning may be required.

BRUSH/ROLLER Only for touch up and spot repair

Recommended Thinner EXLTHINNER 300
Volume of Thinner May be necessary at low temperatures,

aEANING SOLVENT EXLTHINNER 300

tESTDATA

TEST METHOD SPECIFICATION DETAILS RESULTS

Abrasion resistance ASTM D4060 lxlOOµm dft directly to sa2.5 Average of 250 mg wejgh t loss per
blasted steel 1000 cycles using CSlTwhee ls
and a 1kg loading

Impact ASTM D2794 lx125µm dft directly to sa2.5 blasted steel Direct impact 4.17Joules

Adhesion IS04624 lxlOOµm dft directly to sa2.5 blasted steel s Mpa (1015 psi}

Salt spray ASTM B117 lx200µm dft directly to sa2.5

1440 hrs. Expos ure,
blasted steel
no film defect I
 DATA SH tt1
I
sAFfTV PRECAUTIONS This is as ent basect .
i olv be taken to avoid
nhalation of spr . Paint and care should
st or vapour as well as contact between the
Wet Paint an d exay mi
Posed skin and eyes.

~DDITIONAL DATA
systems Compatibility
EXLGUARD 680 Will nor prepa red
ll~ be applied to correctly
Steel substrates. How ma suitably primed
Surfaces. Suit bl . ever, it can be used over
a e Primers are :

EXLGUARD 247 EXLGUARD 261 EXLGUARD 245

.
fo llo wing
Where a cosm er,ca II Yacceptable topcoat is required the
p d :
ro ucts are recommended

EXLGUARD 751 EXLTHANE 579 EXLTHANE 570

17.14 LTR in a 20 LTR con

tainer
Pack Size 20 LTR, EXLGUARD 680 Base
r
2.86 LTR in a 4 LTR containe
EXLGUARD 680 Curing Agent

°c (86°F).
Shelf Life 12 months minimum at 30 and ign ition .
, shaded conditions away from sources of heat
Store in dry
Protect from frost.

nce only . All

elfTATION OF LIABILITY bel iev e to be acc ura te and is intended for guida
y tests we n or in response
t is based upon laborator in technical documentatio
inform ation in this data shee ducts made by Exc el Ind ia, wh eth er
ating to the use of the pro information are
endations or suggestions rel of ou r kno wle dg e are reliable. The products and
to the best itability of the
, are based on data which ibility to determine the su
,specific enquiry, or otherwise and it is the en d-u ser 's res po ns
wledge and Industrial skills
for users having requisite kno
for its intended use. d application of t he
str ate , or the ma ny fac tors affecting the use an
n of the sub contents of this
her the quality or conditio ulting from suc h use or the
India has no contr:ol over eit ::;, dam ag e or inju ry res
arlslns from los
ore not accept any liability
t oduct Excel India does theref
~~sheet
nt. It is the us er' :
exp erience and continuous produ ct develop me
result of practical
liable to modification as a
~edatacontained herein are product 1.12.2013
eet is current prior to using the
/ "'°"'bility to ensure that this sh
 -~---- ~ .. .-. - ' . • - - . -
DATASHEET
... - -rr ,.r.,....
l
. . . . . . . . . .~ - ,........... , ..........~ . ! r • ,,_ ··-··----

DESCRIPTION EXLGUARD 890 GF is a very high solids, low voe, two components high
bulld epoxy containing a high level of chemically resistance glass flake
which imparts properties of excellent corrosion, abrasion and chemical
resistance.

EXLGUARD 890 GF is suitable for the protection of steel work in areas

PRINCIPAL CHARACTERISTICS where high abrasion and corrosion resistance are required.

EXLGUARD 890 GF can be used in splash zone areas on offshore

platforms, jetties, decks, bridges, chemical plants, pulp, paper mills and
water treatment plants.

Excellent resistance to cathodic disbondment gives good compatibility

for sacrificial anodes and impressed current systems.

COLOURS AND GLOSS Grey - Semi Gloss

BASIC DATA

Volume solids 98±2%

Recommended Dry Pilm Thickness 1000 - 3000 micrens
Theoretical Sprealllin_g Rate 0.98 m2/I, at for 1@00 µm OFT

4 hours
Surface dry @ 30 ° C
Hard dry @30°C 10 hours

Min 10 hours
()ver coating inteFVal Max-3 days

PART A (BASE) 32°C, PART B (HAPS•·:._)[ { 1 31"C, MIXED 31°C,

1.25 ±0.03 kg/litre

Product Weight
40 g / It (calculated)
voe
Dry temperature ri 90-12o·c
I ......
~
I ~- ,
_ . ..,,

-
......◄ !'•--"-~ . ,,,,

-Steel blast cleaned to SSPC SPl0 or SA 2 ½ (ISO 8501 -1:

2007)
ftECOMNI ENDED SUBST RATE
-Surface profile must be a minimum of 50 microns.
from
su8S'f'AATE cONOfflONS AND -All surfaces to be coated should be clean, dry and free
TtMPfRATURES Contamination .
r and apply
-In high Impact and abrasion application do not use prime
Over a minimum surface profile of 75-microns.
.
-At high film t hickness ~ 2000 microns apply in two coats
dew point and
-Substrate tem perature should be at least 3°C above
Maximum relative humidity should be 85%.

Mixing Ratio by volum e: Base to Hardener 4:1

INSTRUCTIONS FOR USE thin up to 3%
Thoroughly blend both components as specified and
with EXLTH INNER 300.
ld
The temp eratu re of the mixed base and hardener shou
be
prefe rably be above 15°C, otherwise extra solvent may
requ ired to obtai n application viscosity
and slowe r
Too much solve nt results in reduced sag resistance

40 Minu tes at 30 deg C

POTUFE
not requ ired
Induction time
AIRLESS SPRAY: EXLTHINNER 300
ion co nditi ons
0-3% depe nding on requ ired thickness and applicat
Recommended Thinner
Volume of Thinner
Appr ox. 0.89 - 0.99 mm ( 35 - 39 thou )
2
Nozzle Orifice Appr ox. 282 kg/ cm ; 4010 psi
recom mended .
For best resul ts a 75:1 ratio airless ptimp or grea ter
Nozzle Pressure
Fluid line diam eter not less than 13n' ~i {D.Si nch) w ith 9mm
(3/Sl nch) whip end no longe r than Sn c'. • ?r-s.
ure an d ti p size
Do not use excessive air press ure. Adi, _) ,f] /id press
1

to achie ve suita ble atom isatio n.

Air spray (pressure pot), Not suita ble

Brush and Roller
 DA l'A SHEEl'

rEsr oAT A

TEST METHOD SPECIFICATION DETAILS RESULTS

lx75 0-lOOOµm dft di rectly to sa2.5 Average of 150 mg weight loss per 1000
. n resistance ASTM 0-4060 t
Abf3S 10 blasted steel cycles using CSlO wheels and a 1kg
load ing
- ------
Direct impa ct 18 Joule s
ASTM 02794 lx2000µ m dft directly to sa2.5 blasted steel
Impact

l SA
ASTM 0-3359 lxlOOOµm dft directly to sa2.5 blas ted stee
Adhesion
-------
1x2000µm dft directly to sa2.5 Passes 300 0 hrs. Expo sure,
SaJtSprayTest ASTM 8-117 no film defect,
blasted steel

uld be t aken t o
This is a solvent based paint and care sho
SAFETY PRECAUTIONS well as contact
avoid inhalation of spray mist or vapour as
and eyes.
betweel'il the wet paint and exposed skin

be use d for EXLGUARD 890GF

SYSTEM COMPATIBILITY The following primer and top coats are can
GUARD 751, EXLTHANE 570
EXLL!NE 983 Top Coats-EXLGUARD 463 , EXL

20 LTR EXLGUARD 890 GF Base 16 LTR in a 20 LTR container

Pack Size
EXLGUARD 890 GF Hardener, 4 LTR in a 4 LTR container

ShelfUfe 12 months minimum at 30°C {86°F).

sources of heat and ignition.
Store in dry, shaded conditions away from
Protect from frost.

LIMI TATION OF UABIUTV ,. .

. accu rate and is intendeod tor guida nce only . All
The information in th· da is ta sheet Is based upon laboratory tests
we believe to be .
dations or s . mad e by Exce l India, whe ther in tech i \iir:,3I1 documentation or in
recom men uggest1ons relating to the use of the prod
ucts
and
. our know ledge are re\1;2,~>le. The products .
respo nse to a spec ifi
c emqu iry, or othe rwise , are based on data which to the best of
. f
dt strial skills and it is the end-use~s re:m onsibility to determine
in ormatlon are desi having requ isite knowledge and indu ·
. bil gne or users
th e su1ta lty of th
e product for its Intended use.
 .....,.... .. .. . . -.- ~.. . . . ·- - -...,. ~- ~ ......
.. . . , . . _ _ : . ~ • ........ _,,. -..........c ,, . -•. • •• f-. •-.f.l.M1Ma.:w..

EXLGUARD 891 GF is a two component, styrene free, glass flake reinforced

DESCRIPTION ambient cure Unsaturated Polyester/acrylic copolymer coating.

EXLGUARD 891GF as a high performance anti-corrosive coating fo r application at

PRINCIPAL CHARACTERISTICS new construction where high build and fast cure combine to optimise the
throughput of steelwork and minimise production overheads.

EXLGUARD 891 GF can be used for protection of steelwork exposed in aggressiv

environments splash zone areas on offshore platforms, jetties, decks, bridges,
chemical plants, pulp, paper mills and water treatment plants.
EXLGUARD 891 GF Can also be applied as a maintenance coating on site where
Its fast cure and h igh build characteristics help to minimise downtime and kee{
maintenance costs to a minimum.

Good fle,.dbmty.

COLOURS AND GLOSS Selected ranee of colou rs and matt

BASIC DATA

Volume Solids 100%

Recommended OFT 600-1500 microns (705-1765 microns WET)

Theoretical Spreading Rate 1.13m2/litre, at 750 microns OFT

Surface Dry @ 30°C 2 hours

Haird Dry @ 30°C
2 hours

Min 2 hours
Over Coa,ting Interval
Max-3 days

PART A (BASE) S6°C, PART B (HARDENH2 , ~--_ '_ ··--:, i'.~ IXED 56°C,
Flash Point
72g/kg (calculated)
voe
1.47 ±0.05 kg/I
Sp. Gravity

90-120°C
Dry Temperature Resistance
 - . - . -~ --------.-.., . ~~\ ~

a..- .. -~·. - ,.,..,_ --·· ' - "' · - ~-~--~

- - -
RECOMMENDED SUBSTRATE Steel blast cleaned to SSPC SPl0 or SA 2 ½ (ISO 8501-1: 2007)
Surface profile must be a minimum of 75-100 microns.
SUBSTRATE CONDITIONS AND
All surfaces to be coated should be clean , dry and free from contaminat ion.
TEMPERATURES
If a holding primer is required for EXLGUARD 891Gf then use only recommended
Primer.
Substflte te mperature should be at least 3°C above dew point and maximum.

INSTRUC110NS FOR US£ Mlxln1 Ratio by volume: Base to Hardener, 50:1

Material Is su pplied in two containers as a unit. Always mix a complete unit

in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator. When conditions require it ,
t he retarder should also be added.

INDUCTION TIME None

POT UFE 1 hour at 30°C

AIRLESS SPRAY: Recommended

Approx. 0.89-0.99 mm (35-39 thou)

Noule Orifice

Approx. 240 kg/ cm 2; 3413 psi

Nozzle Pressure

N.B. 75:1 ratio pump or greater is recommended . Remove filte rs from mach
and gun. Keep fluid lines as short as possible and use only Tef lon packi ng.

Air Spray (pressu.re pot)

Not Suitable

Brush Suitable - Small Areas only

Roller Not Recommended

Thinner Not Suitable, DO NOT THIN

CLEANING SOLVENT EXLTHINNER 305

 ~'"•ltifi
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~ ,
 OOJNNMIICI~.._
N T 44 7 is a hi gh
toltllll lt ll li h . The pe rf or m an ce ep o-
pr od uct ~s a high bu v in tu m es ce nt fife pr otection
e a tl ll M d i! .l li ty ild , tw o pa ck m at
and co m bi ne d CO er ia l pr<Mdtng
ffosion an d fire pr
ot ec ti on .
,U IC IP N . atARAC E X \I N 'I\ IM O C IN
TEIISt'ICS T 447 is
us e for th e ~1otec
and ventls fnlffi t tion o f steel st ru
rt ur es, pcpe wo
he effe ct s of hydr n
spash. oc ar bo n poot fr re an d cr
yo ge ni c 5')ili a.nd
EXUNTUMtsetN
t 44 7 to
pro1ec t st ee lw or
a hydrocarbon IN k (str uc tu ra l, divt
sio:nal an d ve-sse
and to preserve fs) in
time. fu nc tiona l in te gr
ity fo r a specifi
e:d pe ri od o f
EXUNTUMESCENT
447 is fo r use in th
power p n er at lo n In e on sh or e oit, ga
du st ries . s, and pe tr oc he m
ic al an d
EXUNTUMESCENT
447 w i t h add it io na
lm esh rein fo rc em
en t gi ve s best re.suit.
All applications of
E X U N TUMESCEN
laid down in EXCE T 44 7 shall stri
L INDIA PROTECTI VE ctly co nf or m w it h
p ro ce du re s
Application Manua PA IN TS' EXLINTU

..,.,,,... l. M ESCE NT 44 7

GREY

NOT APPLICABLE
IASICDATA

Volume Solids

.. ,_ ,_ _ ld e d fltidln Depends on protec

ll l tion required . N or
2.74-18.08 mm (108 m al;, in th t' ra n ge o f
-712 mils)
1.s kl EXUNTU MESC
EN
1 m' (bated on plural T 447 wtll provtde l
. r 1t ec t on to
component 1ppllcat
l1:

0verCo11tc1e-•
(W it h se lf)

Density

' , _: . • I
 -,..-••- ~ --rr --~ ry·- -.-. _,-~ · , 1 ~
~ . .
, - ) .

..............
......,., . . . .

t __ ~~
.•
. ,._., ~ .... ... ..• ~ i... • - • .. ...

DESCRIPTION
EXLINTUMESCENT 447 is a high
performance epoxy intumesce
C01tln1 system . The product is a high nt fi re pro tection
build, two pack materi al provid
exctlllftt durability and combined corros ing
ion and fire protection .

PRINOPAL 04ARACTERISTICS EXLINTUMES CENT 447 is use for

the protection of steel structures
and vesselsfrom the effects of hyd , pipe work
rocarbon pool fires and cryoge
splash. nic spill and

EXLINTUMESCENT 447 to protec

t steelwork (structural, divisional
a hydrocarbon fire and to preser and vessels) in
ve functional integrity for a spe
cified period of
time.
EXLINTUMESCENT 447 is for use
in the onshore oil, gas, and pet
pow er generation industries. rochemical and

EXUNTUMESCENT 447 with add

itional mesh reinforcement give
s best result.
All applications of EXLINTUMESCEN
T 447 shall strictly conform wit
laid down in EXCH INDIA PROTEC h procedures
TIVE PAINTS' EXLINTUMESCEN
T 447
Application Manual.

COLOUR GREY

GLOSS NOT APPLICABLE

MStCDATA

Vdwne Solids 10 0% '

Recommended Thickness Deper:1ds on prote.ctien re~uire

cd. Normally in the range of
2.74-18.08 mm (108-712 mils)

Theoretical Spreading Rate 1.5 kg EXLINTUMESCENT 447 will

provid e 1 mm of fire protection to
~ m2 ('based on plural component
application)

Surface Dry @ 309C 2 hours

Hard Dry @ 30°C 16 hours

Over Coating Interval

(With self)

Density plural spray applied (The final app

1:·', ,.1.: ., ;;,;ry will be
equipment used and method of
app1•,_j •.:1 ,1 .

voe
FLASH POINT Part A >106oC, Part 8 >106oC,
Mixed >106oC,

_ _ E ..;.; AN
 . .. . ·-· ·-- ·

DATA SHEET

ination.
be clean, dry and free from contam
(X)MMENDED SUBSTRATE,All surfaces to be coated should
to paint application all
RE851RATE CONDmONS ANO Prior ted in accordance with ISO 8504:20
00.
~PfRATURfS Surfaces should be assessed and trea

Carbon Steel Substrates been

y applied to surfaces which have
EXLINTUMESCENT 447 is typicall 7) or
m standard of Sa2 (ISO8501-1:200
abrasive blast cleaned to a minimu t clean to
imum performance, blas
SSPC-SP6 and suitably primed. For opt
quality.
Sa2>S (1SO8501-1:2007) or SSPC-SP10
Galvanised Substrates d
be sweep blast cleaned to a standar
Ideally, galvanised substrates should ace
SSPC-SP16. For reduced surf
similar to Sal (ISO8501-1:2007) or
tional Protective Coatings.
preparation options, consult Interna
Primers
xy polyamide (e.g. EXLGUARD 247
The preferred primer shall be an epo ).
&EXLGUARD 680) at a thickness
not exceeding 75 microns (3 mils
ZINC108)
tem , such as epoxy zinc (e.g. EXL
Alte rnatively, a two coat primer sys
be used, and should not exceed 110
and tie coat (e.g. EXLGURD 247) may
film thickness.
microns (4.5 mils) combined dry

modified single feed airless spr ay

INSTRUCTIONS FOR USE If applying EXLINTUMESCENT 447 by
essary to thoroughly power mix a
Pump or trowel, it will first be nec n
vidual components must have bee
MIXING Kit of EXLINTUMESCENT 447. Indi agitate d
- 80°F) and fully power
stored for 24 hours at 21- 27°C (70
before mixing.

T)
PART A: PART B, 2.51:1 (BY WEIGH
MIXING RATIO

60 minutes @30°C
POTUFE
licable for
'i->" ~•on. \..'0rking pot life is not app
The above figures are for trowel ap~. , at
· : ·-.'c. 1 'S ,. ,;v mixed at th e spra gun
y
plural airless spray application as th--
x ·.·. ,r.-:ing pot life will be reduced
the point of application. For pre-mi
in relation to the above figures.

Plural Component Recommended and preferred

uiremem)
Airless Spray Heated plural equipment (as per req

Recommended Thinner No thinners required

 DATA SHEET

Recommended, use minimum 75:1 modified airless spray unit,

~1 1\l nner EXLTHINNER 305, up to 5% by volume .

_..()rlflce Approx. 0.87-1.0mm (35-41 thou}

Approx. 245-327 kg/ 3500-4500psi
NolzlePflSSU"
Alt spray (pressure .pot), Not suitable
lrUSh and Roller

trowel Suitable for Higher Thickness

~ 1hinner EXLTHINNER 305, up to 5% by volume .

QEANINGSOI.VENT EXLTHINNER 305

YfETY PIECAUTIONS Use under well ventilated conditions. Do not inhale spray mist. Avoid
skin contact. Spillage on the skin should immediately be removed with
suitable Cleanser, soap and water. Eyes should be well flushed with
water and medical attention sought immediately.

ADDm0NAL DATA Coating interval table: Over coating with rPcommended Top Coat.

Substrate 3(1 I
40°(
Temperature

22 Hrs 16H. 6Hrs

lmum 12day 7days 4days

 DATA SHEET
_,.,,.....
~~ -·""" .,,~-"· --·------.~ ···-.. . - ...- -- - -~...........--
DESCRIPTION EXLTH AN E 570 is a two com ponent aliphatic acrylic polyurethane
finish giv ing exce llent durability and long term recoatability.

EXLTHAN E 570 is suitable for use in both new construction and as a

,ttlNOPAl atMACl'IRlfflCS
m aintenance fi nish.

EXLTHANE 570 used in a w ide variety of environme nts incl uding

offshore structures, chemical, pet rochem ical plants, bri dges, pulp,
paper mills and in the power industry.

Excellent gloss and colour retention .

Good flexibility.

EXLTHANE 570 is not reco m mended for use in im m er sio n co nditions.

COLOURS AND GLOSS Wide range and Glossy

BASfCDATA

Volume Solids 57 ± 3 % (depends o n colour)

Recommended Dry Film Thickness 65 - 80 microns

Theoretical Spreading Rate 8.14 m2/li~re, at 70 m icrons OFT

Surface Dry @ 30 ° C
1 ½ hours
Hard Dry @30°C
6 hours

Over Coating Interval Min 6 hours

Max - Extended

Flash 1Po1nt
Part A 34°C, Part B 49' t
voe
418 g/lt(calculated)

Sp. Gravi.tv 1.15±0,05

Dry temperature resistance go•c -12o·c

Page 1 of 3
-/;'.
,. EXCEL INDIA PROTECTIVE PAINTS PVT. LTD.
 DATA SHEET

l
RECOMMENDED SUBSTRATE
suesTRA TE CONDITIONS AND • EXLTHANE 570 should be always applied over a recommended
anticorrosive coating scheme. The primer surface should be dry
TEMPERATURES
and free from all contamination and EXLTH AN E 570 must be
applied within the over coating intervals specified .
• Substrate temperat ure should be at least 3°C above dew point anc
maximum relative humidity should be 85%.
• Low temperat ure, high humidity and condensation occurri ng
during or immedia tely after applica tion may result in a matt fi nish
and inferior film.

• Prematur e exposure to ponding wate r w il l cause colour change,

especially in dark colours and at low tempera tures.

INSTRUCTIONS FOR USE Mixing Ratio by volume: base to hardener 6:1

For brush and roller application , and in some colours , two coats o
EXLTHANE 570 may be required to give uniform cov erage, especi;
when applying EXLTHANE 570 ov er dark undercoa ts, and when ui
certain lead free bright colours such as yellows and oranges. Bes
practice is to use a colour compatible interm ediate or anticorrosi\J
coating under the EXLTHANE 570.

POTUFE 1 hour at 30 C°
AIRLESS SPRAY: EXL THINNER 5CG
Recommended Thinner 0-3% dependin?' · :--z'~'. U1 "ed -thickness and applicatio n cond itior
Volume of Thinner
Approx. 0.33 - 0., · , : .' "'- ~~ t ~.,w )
Nozzle Orifice Approx. 155 kg/cm .
Nozzle Pressure
AIR SPRAY Use suitable propriet.. . . ·, ninning may be required .
Recommended Thinner EXLTHINNER 500

BRUSH/ROLLER Typically 40-50 microns, can ~ 2 achieved by Brush/Ro ller

Recommended Thinner 0-5%, EXL THINNER 500

CLEANING SOLVENT EXLTHINNER 500

 U/1:I Mttf.
\w,, l\,~, h'\'N U \
M 'l I Ht t!M
hi:ht11 Ht$ WJH I•
\t1hH,IW1tt11 Molttur, w t,hHCW o n ,; ff itf-141
N
__ 11...... ,tt._ ~ A tt;r;,,1
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..,..., •• ~·1A v....-~-.;
". 4'\,.,• ~ 1
n ,1 -1 \o
th
nu I Htl\Mt1 trt11,t,1u,., UJftftt£, ulf
l> tVhaut Wt t,()O, mutttJA# 'Mtf~h , 't tM '~ •. -" N
fu ,l-1 1m ll fl ff ~ ,
,,,, t,41 "i 1A
,. 111\11\1\t o1UJ > ♦IJ I
i to A i ~~J,.,
r -.1t•tlm tJftJt ,
u J rl )
, l\ ~111 fJft: _., no 1 /4 ";1, ,i l •,l
,,,r," "',/
. 1 ft tf W 1f q1 ,1: .. t ,
t, )l 'l f ,~
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... ,,
1it Yit n u m
,o ,trv tt,ott ,
tt ,b lti t4 ♦1tJ if'l#'
f,t.,, Ji l ,;J
1~ 1A
, ff !t
t11.+s,,µ, r , '.
l , /~ ,¥
it ¥ q -1
/;,;,J,!,l, , /l /i
l"~,1
,,o m ~ m V "i'"' ,.('4" ~
' " " " '' ' \l
t h J1111tH, vf.l uv~r tt 11n,,~oun
f'"-'* n • ,~ A,fv;,;+'t
,.,ri,-.yf_M
,.
1, 1/» 1.A-.
COlOUR
ritt~,t.: ,d for 1 v ,.1 1 ~ ,~ ,q /.
,, •1•1nf >': •'~ - t tf ;I(( 'I I ,
u,,t,~ r#1 t1
I AND G\.
.011
411~ 'v,;,
1((1K4 'J
:/ ' '«.,
9 A S \C O A,u mln lum, mnd~
ATA - CJi(¥;t, twf&t not ~
AN- t
Vo\ume
so\\ds
"ecomm 45 : 1 %
end ed o
'TheO r v t: \\ m T h \c
ret\c a\ Spread\ng knes•
Rat e 20 • 2S m
\crn n'i
18 m l / L a t 2 5 micro
Surface d ni O H
o 3 0°°cc
rv O 30
Herd dry 30mlnut
e,
3 h r s.
Over c o
a t\ n g \n M \n 3 h o
te r v a l urs
Max - E
"te nded
f\ a s h P o
\n t
2s· c
Product W
e \g ht 1.13 l(g/\
\tre
'J OC
6 1 1 g/\t
L
 -

- _,..,. .......... .
-· -·-~·
...
...,,.. ............ _
DESCRIPTION EXLTHERM HR 600 is a Single
component high temperatu re
based on Moisture curing silic coating ,
on binder. Suitable for t emper
to 600°C at ure up

PRINCIPAL OfARACTERISTICS Due to the moisture curing cro

sslinking mechanism of
EXLTHERM HR 600 , mu ltip le
coats can be applied wit ho ut
Dry heat resistance up to 600 heat curing
°C
Suitable for use on ext eri or sur
faces of chimneys stacks, ove
silencers, furnace equipment ns,
s, reaction vessels and sim ilar
surfaces
exposed to dry heat.
For ma xim um corrosion pro
tec tion , app lica tion of EXLTH
should be ove r a zinc silicate ERM HR 60(
primer.(e.g. EXLZINC 113)
Hu mid ity needed for am bie
nt tem per atu re cur ing .

COLOURS AND GLOSS Alu min ium , Black- Gloss lev

el no t applicable
BASIC DATA

Volume solids
45 ±2 %

Recommended Dry Film Thickn

ess
Theoretical Spreading Rate 20 - 25 mic ron s
18 m 2/L at 25 mic ron s DFT

Surface dry @ 30 C ° 30 min ute s

Hard dry @3 0°C 3 hrs.

ove r coating interval Mi n 3 hou rs

Max - Extended

Flash Point 25 ° C

Product Weight 1.13 kg /lit re

voe
611 g/l t
 DA TA SHEET

Pri me r/
ing , two com pon ent Epo xy
EXLGUARD 247 is a qui ck dry per iod s of
DESCRIPTION r coa ting aft er pro lon ged
Tie Co at. Su itab le for ove
we ath erin g.

din g pri me r.
Can be use d as a bla st hol
s
PRINCIPAL OfARACTERlmc and ove rco at
ed and exp ose d con diti ons
Su itab le for use in imm ers s.
hig h per for ma nce sys tem
abl e wit h a wid e ran ge of

uct ion and ma inte nan ce.

For use at bot h ne w con str
t zin c sal t
on zin c pri me rs to pre ven
Can be use d as a tie coa t uen t hig h bui ld
and pin hol ing of sub seq
for m atio n on we ath eri ng
top coa ts.
.
tro lled Ca tho dic Pro tec tion
Su itab le for use wit h con

ed and Sta inle ss ste el.

Can be use d ove r Ga lva niz

Ma tt
COLOURS AND GLOSS Red Oxide, Gre y & Bla ck and

BA SIC DATA
47 ±2 %
Volume Solids 40 - 60µ (85 - 12 8µ We t)
ess
Recommended Dry Film Thi ckn
9.4 m / ltr. at 50 µ DF T
2
Theoretical Sp rea din g Ra te

Surface Dry at 30°C 30 min ute s

Hard Dry at 30° c 4h ou rs

Mi n 2 ho urs
Overcoating Int erv al
Ma x- Ex ten ded

Par t A 26°C, Par t B 2s•c., Mix

ed 26° C
Flash Po int

ne r) 4 : 1 By Vo lum e
Mixing Ratio Part A (Base) : Part B (Ha rde

Induction Time None

Pot life 8 ho urs at 30 °c

voe
45 1 gm s. / ltr. (Ca lcu late d)

Voe values are lypicaj se ma y be subject to variatio n

8nd ate_Pf'OVided for guidance pw pos es only. The
g on factors ufacturing tolerances.
eS in colour and nonnal man
dependin
SUch as diffelaiC