Machine Drawing Practice Lab Manual PDF
Machine Drawing Practice Lab Manual PDF
GROUP OF INSTITUTIONS
JAIPUR
DEPARTMENT OF
MECHANICAL ENGINEERING
MACHINE DRAWING & COMPUTER AIDED MACHINE DRAWING
III SEMESTER
LABORATORY MANUAL
To impart students with fundamental knowledge in mathematics and basic sciences that will mould them to be
successful professionals
2. Core competence
To provide students with sound knowledge in engineering and experimental skills to identify complex software
3. Breadth
To provide relevant training and experience to bridge the gap between theory and practice which enable them to find
solutions for the real time problems in industry and organization and to design products requiring interdisciplinary skills
4. Professional skills
To bestow students with adequate training and provide opportunities to work as team that will build up their
communication skills, individual, leadership and supportive qualities and to enable them to adapt and to work in ever
changing technologies
5. Life-long learning
To develop the ability of students to establish themselves as professionals in mechanical engineering and to create
awareness about the need for lifelong learning and pursuing advanced degrees
2. To design and conduct experiments as well as to analyze and interpret data and apply the same in the
career or entrepreneurship
4. To understand a complex real world problem and develop an efficient practical solution
5. To create, select and apply appropriate techniques, resources, modern engineering and IT tools
6. To understand the role as a professional and give the best to the society
7. To develop a system that will meet expected needs within realistic constraints such as economical
8. To communicate effectively and make others understand exactly what they are trying to tell in both verbal
9. To work in a team as a team member or a leader and make unique contributions and work with coordination
COURSE OBJECTIVES
List of Experiments
A. Assembly drawing with sectioning and bill of materials of the following: Lathe tail stock, shaper tool head,
swivel machine vice etc (1 drawing sheet of any assembly)and reading of part and assembly drawings, basic
principles of geometric dimensioning & tolerancing
B. Detailed part drawings from assembly drawing indicating fits, tolerances and surface finish symbols by
referring BIS codes: Check-valve, Junction Valve etc (1 drawing sheet)
C.
D. Introduction to 2D drafting
Drawing, editing, dimensioning, layering, hatching, block, array, detailing, detailed drawing.
Bearings- Bush bearing, plummer block
Valves-safety and non-return valves
COURSE OUTCOMES
Upon completion of this course, the students will be able to follow the drawing standards, fits and tolerances and
re-create part drawings, sectional views and assembly drawings as per standards
16 3D Assembly of Crosshead 72
21 3D Assembly of Chuck 88
Standard Codes
Welding symbols
Welding is a process of fastening the metal parts together permanently by the application of heat (fusion welds)
or pressure (pressure or forge welding) or both (resistance welding). Both ferrous (steel, cast iron) and Non-ferrous
metals (like brass copper and alloy) can be joined by welding.
1. Reference line
2. Arrow line
3. Basic weld symbol
4. Dimensions & other data
5. Supplementary symbols
6. Finish symbols
7. Tail
8. Specifications, process, or other references
The basic symbols recommended by Bureau of Indian Standards (BIS) for specifies the type of weld are shown in
the fig.
Various types of rivet heads for the use in general engineering work and boiler work as recommended by the
Bureau of Indian Standards. The different proportions of these rivet heads are given in terms of the nominal
diameter d of the rivet. The rivet head to be used for general purposes for diameter below 12 mm are specified in
the Indian Standard code IS:2155-1962 and for diameters between 12 and 48 mm are specified in the Indian
Standard code IS:1929-1961. The rivet heads to be used for boiler work are specified in the Indian Standard code
IS: 1928-1961. The rivet heads to be used for ship building are specified in the Indian Standard code IS: 4732-
1968.
Screw Threads
A screw thread is a functional element used on bolt, stud, set screw, nut or any other threaded piece or
component. Screw thread is a helical groove on a cylinder surface (outer side or inner side). Its function is to
transform the input motion of rotation into output motion of translation.
If a cylindrical rod is rotated at a constant speed simultaneously if a pointed tool touching the rod moving parallel to
the axis of the rod at constant speed, the cut made by tool on the rod will be continuous and of helical form. The
helical groove is called “thread” and the threaded rod is called a “screw”.
Threads are cut using a lathe. Small size thread is often cut by means of a tool called die. A small size hole is
threaded by means of a tool called a tap.
The principal uses of threads are,
1. for fastening
2. for adjusting
3. for transmitting power
1. Crest: It is the peak edge of a screw thread that connects the adjacent flanks at the top.
2. Root: It is the bottom edge of the thread that connects the adjacent flanks at the bottom.
3. Flank or side: It is the straight portion of the surface, on either side of the screw thread.
4. Angle of the thread: It is the angle included between the sides of two adjacent threads measured on an axial
plane.
5. Depth of the thread: It is the distance between the crest and the root measured at Right angle to the axis. It is
equal to half the difference between the outer diameter and the core diameter.
6. Major diameter or outside diameter: It is the diameter of the imaginary coaxial cylinder, which would bind the
crests of an external or internal thread.
7. Minor or core or root diameter: It is the diameter of the imaginary coaxial cylinder; this would bind the roots of an
external thread or of an internal thread.
8. Pitch diameter: It is the diameter of the imaginary coaxial cylinder that can be passed so as to cut the thread, that
the width of the cut thread will be equal to the Width of the groove.
9. Pitch: It is the axial distance between a point on one thread and the corresponding Point on the next thread. It may
be indicated as the distance from crest or from root of two adjacent threads.
10. Lead: It is the distance measured parallel to the axis from a point on a thread to the corresponding point on the
same thread for one complete revolution. In other words, it is axial distance a screw advances in one revolution.
11. External thread: It is the thread on the outside surface of a member such as bolt, studs or screw.
12. Internal thread: It is the thread on the inside surface of a member such as nut or threaded hole.
13. Right hand thread: Right hand thread if turned clockwise direction advances into a threaded hole. It abbreviated
as RH.
14. Left hand thread: Left hand thread if turned anticlockwise direction advances into a threaded hole. It abbreviated
as LH.
JIT/ME/IIYEAR-III SEM/MACHINE DRAWING LAB MANUAL
V- THREADS
British standard whit worth thread (BSW)
This thread was introduced by Sir Joseph whit worth, and was standardized as British standard thread. It has a
thread angle of 55 degree and is rounded equally at crest and roots.
British Association threads (B.A Threads)
The angle between flanks is 47.5 degree. These threads are to supplement BSW and have fine pitches. They are
used on screws for precision work.
SQUARE THREADS
Basic square thread
The sides of these threads are normal to the axis and parallel to each other. The depth and the thickness of the
thread are equal to half pitch. A square thread is designated by the letter SQ followed by nominal diameter pitch. For
example a square thread of nominal diameter 30mm and pitch 6mm is designated as SQ 30×6.
Acme Thread
It is a modified form of square thread. It is easier to cut and is much stronger than square thread. It has a 29 0
thread angle. This inclined sides of the thread facilitate quick and early engagement and disengagement. It
is used for power screws like lead screw of lathe, jackscrews, bench vices and valve operating screws.
Knuckle Thread
It is also a modification of square thread. The sharp corners of square thread are rounded off. This thread is used
where heavy wear rough use is expected. The thread can be rolled or cast easily. It is used in railway carriage
coupling screws, light bulbs and sockets, bottle caps etc and also objects made of brittle materials as glass, plastic,
porcelains etc.
Keys
Keys are machine elements used to prevent relative rotational movement between a shaft and the parts
mounted on it, such as pulleys, gears, wheels, couplings, etc. for making the joint, keyways are cut on the surface
of the shaft and in the hub of the part to be mounted. After positioning the part on the shaft such that, both the
keyways are properly aligned, the key is driven from the end, resulting in a firm joint.
For mounting a part at any intermediate location on the shaft, first the key is firmly placed in the keyways of the
shaft and then the part to be mounted is slid from one end of the shaft, till it is fully engaged with the key.
Keys are classified into three types.
1. Saddle keys
I. flat saddle key
II. hollow saddle key
Types of keys
For nuts, hexagonal shape is preferred to the square one, as it is easy to tighten even in a limited space. This is
because, with only one-sixth of a turn, the spanner can be reintroduced in the same position. However, square nuts
are used when frequent loosening and tightening is required. The sharp corners on the head of bolts and nuts are
removed by chamfering.
Empirical portions of hexagonal and square head bolt & nut detail proportion
Clearance Fit: It is a fit that gives a clearance between the two mating parts.
minimum clearance: It is the difference between the minimum size of the hole and the maximum size of the shaft in a
clearance fit.
maximum clearance: It is the difference between the maximum size of the hole and the minimum size of the shaft in
a clearance or transition fit.
The fit between the shaft and hole in Fig. is a clearance fit that permits a minimum clearance (allowance) value of
– 29.90 = + 0.05 mm and a maximum clearance of + 0.15 mm.
Transition Fit: This fit may result in either interference or a clearance, depending upon the actual values of the
tolerance of individual parts. The shaft in Fig. may be either smaller or larger than the hole and still be within the
prescribed tolerances. It results in a clearance fit, when shaft diameter is 29.95 and hole diameter is 30.05 (+ 0.10
mm) and interference fit, when shaft diameter is 30.00 and hole diameter 29.95 (– 0.05 mm).
minimum interference: It is the magnitude of the difference (negative) between the maximum size of the hole and
the minimum size of the shaft in an interference fit before assembly.
maximum interference: It is the magnitude of the difference between the minimum size of the hole and the maximum
size of the shaft in an interference or a transition fit before assembly.
The shaft in fig. is larger than the hole, so it requires a press fit, which has an effect similar to welding of two parts.
The value of minimum interference is 30.25 – 30.30 = – 0.05 mm and maximum interference is 30.15 – 30.40 = – 0.25
mm.
Tolerance
It is impossible to make anything to an exact size, therefore it is essential to allow a definite tolerance or permissible
variation on every specified dimension.
Tolerances are specified because
Variations in properties of the material being machined introduce errors.
The production machines themselves may have some inherent inaccuracies.
It is impossible for an operator to make perfect settings. While setting up the tools and workpiece on the
machine, some errors are likely to creep in.
Form variation: It is a variation of the actual condition of a form feature (surface, line) from geometrically ideal form.
Position variation: It is a variation of the actual position of the form feature from the geometrically ideal position, with
reference to another form (datum) feature.
Geometrical tolerance: Geometrical tolerance is defined as the maximum permissible overall variation of form or
position of a feature.
Tolerance zone: It is an imaginary area or volume within which the controlled feature of the manufactured
component must be completely contained
Datum: It is a theoretically exact geometric reference (such as axes, planes, straight lines, etc.) to which the
tolerance features are related.
Datum feature: A datum feature is a feature of a part, such as an edge, surface, or a hole, which forms the basis for
a datum or is used to establish its location
Datum triangle: The datums are indicated by a leader line, terminating in a filled or an open triangle.
Datum letter: To identify a datum for reference purposes, a capital letter is enclosed in a frame, connected to the
datum triangle.
Presentations
There are a number of ready-made presentations symbols available in CADD that can be used to enhance the look
of drawings. In addition to prepare impressive presentations on paper, we can use CADD to make an on-screen
presentations. Advanced CADD programs ever allow us to create an animated image .
Flexibility in editing
CADD allows us to work with great accuracy. If we need to create highly accuracy geometric shapes, CADD is the
answer. It can help avoid time-consuming mathematical calculations.
Unit and accuracy level
We can work with as high precession as 1/1000 th of an inch.
Storage and access of drawing
A computer electronic filing system has the following advantages over the traditional filing system.
About AutoCAD
AutoCAD is a Computer Aided Design (CAD) program used by just about every Engineering and Design office in
the world. Although there are alternative CAD packages, AutoCAD is by far the most widely used system.
Autodesk's AutoCAD is the industry leader in CAD packages. Used by Civil Engineers, Architects, Mechanical and
Electrical Engineers, Aeronautical Engineers plus many other disciplines.
There have been several versions of AutoCAD over the years, with each new version introducing new and more
powerful features than its predecessor. The latest version of AutoCAD (at the time of writing) is AutoCAD 2011. Any
courses, whether through community colleges or online universities, that are related to Engineering or Architecture
should be considered incomplete if they do not introduce students to AutoCAD.
Accurate, scale drawings can be created and published using AutoCAD powerful features. 3D 'models' can also be
created giving the designer absolute control over the design from start to finish. The computerized model can be
viewed through a 360º angle, and even 'rendered' with a texture on screen to give an idea of the finished product.
Co-ordinate system
AutoCAD uses points to determine where an object is located. There is an origin where it begins counting from. This
point is (0,0). Every object is located in relation to the origin. If we were to draw a line straight out to the right from
JIT/ME/IIYEAR-III SEM/MACHINE DRAWING LAB MANUAL
the origin, this would be considered the positive X-axis. If we were to draw a line straight up, this would be the
positive Y-axis. The picture above shows a point located at (9, 6). This means that the point is 9 units over in the X-
axis and 6 units up in the Y-axis. When we are working with points, X always comes first. The other point shown is
(-10,-4). This means that the point is 10 units in the negative X-axis (left) and 4 units in the negative Y-axis (down).
A line has two points, a start point and an end point. AutoCAD works with the points to display the line on the
screen. Most of the time we will not have an indication of where the origin is. We may need to draw a line from the
endpoint of an existing line. To do this we use relative points. These work the same way, but we have to add the @
symbol (shift+2) to tell AutoCAD that this next point is relative from the last point entered. i.e.
1. ABSOLUTE POINTS are exact points on the drawing space.
2. RELATIVE POINTS are relative to an OBJECT on the drawing space
Angular Measurement
AutoCAD measures angles in a particular way also.
When drawing lines at an angle, we have to begin measuring the angle from 0 degrees, which is at the 3 o'clock
position. If we drew a line at 90 degrees, it would go straight up. The example shows a line drawn at +300 degrees
(270+30), or -60 degrees.
ABSOLUTE CO-ORDINATES - Using this method, we enter the points as they relate to the origin of the WCS. To
enter a point just enters in the exact point as X, Y.
Status bar - This allows seeing and changing different modes of drawing such as Ortho, Osnaps, Grid, Otrack, etc.
We can right click this area to toggle between icons and text for this area.
Measuring Commands
SNAP (F9): Specifies a "round off" interval so that points entered with the mouse can be locked into alignment with
the grid spacing.
Command: SNAP (enter)
On/Off/Value/Aspect/Rotate/Style: (enter value) (enter)
Basic Draw Commands
CIRCLE (C): Draws circles of any size.
Command: Circle (enter)
3P/2P/TTR/<center point>: (pick a center point)
Diameter or <Radius>: (Pick a point on the circle)
LINE (L): Draws straight lines between two points
Command: LINE (enter)
From Point: (pick a point using the mouse) To Point: (Pick a point using the mouse)
To Point: (Press return to end the command)
ARC (A): Draws an arc (any part of a circle or curve) through three known points.
Command: ARC (enter)
Center/ < Start point > : (pick the first point on the arc)
LIMITS: Sets the size of the drawing paper. For size "A" drawing paper the limits should be set for 10.5 x 8.
Command: LIMITS (enter)
On/Off/Lower left corner <0.0000> (enter)
Upper right corner: 10.5,8 (enter)
Editing Commands
CHANGE: Alters properties of selected objects
Command: CHANGE (enter)
Select objects or window or Last (select objects to be changed)
Properties/<Change point>: (type P)
Change what property (Color/Elev/ Layer/L Type/Thickness)? (Type Layer) New Layer:
(enter new layer name and press enter)
Creating Layers
LAYER: Creates named drawing layers and assigns color and line type properties to those layers.
Command: LAYER (enter)
A Layer & Line type Properties dialog box will be displayed. To add a new layer, pick the new
button. A new layer listing appears, using a default name of Layer1. The layer name can be changed
by highlighting the layer name. Colors and Line types can be assigned to each new layer by picking
the color box to assign a color and picking the line type box to assign a line type.
First point of mirror line: (pick a point on top of the mirror line)
Second point: (pick a point on the bottom of the mirror line) Delete old objects? <N> y or n (enter)
MOVE(M): Moves designated entities to another location.
Command: MOVE (enter)
Select objects or Window or Last: (select objects to move)
Base point or displacement: (pick a point on the object to be use as a reference point)
Second point of displacement: (pick a point which represents the new location of the object)
OFFSET (O): Constructs an entity parallel to another entity at a specified distance. Offset can be used
with lines, circles, arcs, and polylines.
Command: OFFSET (enter)
Offset distance or Through<last>: (enter a distance value)
Select object to offset: (select object to offset)
JIT/ME/IIYEAR-III SEM/MACHINE DRAWING LAB MANUAL
Side to offset: (Pick any point on the side of the object we wish to offset)
FILLET (FI): Changes any corner to a rounded corner.
Command: FILLET
Polyline/Radius/Angle/Trim/Method/ <Select first line >: (pick the first line) S
elect second line: (pick the second line)
Command: CHAMFER
Polyline/Distance/Angle/Trim/Method/ < Select first line > : (pick the first line)
Select second line: (pick the second line)
OSNAP (F3): Instantly locates exact points relative to existing objects (points).
Object Snap Modes: Endpoint, Midpoint, Center, Quadrant, Intersection, Insertion, Perpendicular, Tangent, Nearest,
Node, and None.
Placing lettering on a drawing
Crosshatching a drawing
BHATCH: Allows the user to crosshatch areas of a section view.
Command: BHATCH (enter)
The Boundary Hatch dialogue Box will be displayed. Select the Hatch Options box. The
Hatch Options box will be displayed. Select the Patterns box.
The Choose Hatch Pattern box will be displayed. Select the desired hatch pattern.
The Hatch Options box will be displayed again. We can select a scale and rotation angle for the
crosshatch pattern. Select the OK box when finished.
The Boundary Hatch dialogue box will be displayed again. Select the Pick Points box. When
prompted select the internal point of the area to be crosshatched. Press the enter key when finished.
The Boundary Hatch dialog box will be displayed again. Select the Apply box to add the crosshatching to
the drawing.
Introduction:
Pro-E is a high end cad package. Pro-E is a parametric solid model. It was developed by parametric technology
corporation. It is suite of programs that are used in design analysis and manufacturing of a virtually unlimited
range of products.
Feature based:
Pro-E is a feature based solid modeling tool. It builds the model using individual building blocks one at a time.
Designers can think at a high level and leave all the low level geometry details, for Pro-E to figure out.
Associative:
We can use Pro-E to document model by creating parts, assemblies and drawing all these functions are really
associative.
Parametric:
Parametric means that the physical shape of the part is driven by the values assigned to the attributes of its
features.
Solid modeling:
Solid modeling means that the computer model we create is able to contain all the information that a real solid
object would have the material.
Parent - child Relationship:
An important aspect to feature based modeling in Pro-E is the concept of modeling in pro-E parent - child
relationship.
Datum plane:
A datum plane representation of an infinite large power surface area of a user defined orientation and location
that are continuously adjusted automatically to be slightly larger than the object.
Plane-Insert-Datum-Plane:
Default method creates three mutually perpendicular datum planes intersecting at the origin at the default
coordinate system. These three planes represents XY, YZ & ZX planes are named as follows:
DTM1 → represents YZ plane
DTM2 → represents ZX plane
DTM3 → represents XY plane
Datum axis:
It can be used as a reference for features creation. It is particularly useful for making datum planes placing items
concentrically and creating radial patterns.
JIT/ME/IIYEAR-III SEM/MACHINE DRAWING LAB MANUAL
Part modeling:
Pro-E is a feature based modeling software. Features in Pro-E are of two kinds. Place features extrude,
revolve, sweep and blend are examples of sketched features.
Sketches features:
Protrusion features:
Protrusion is the method of adding a solid material of the method. Pro-E provides the following basic
methods of adding material to a method.
Extrude: creates a solid feature by extruding a section named to the section.
Revolve: creates a solid surface by revolving a section about an axis.
Sweep: creates a solid feature by sweeping a section about a path.
Blend: creates a solid feature by blending various cross sections at various levels.
Extrusion:
Features → create → solid → protrusion → extrude
Attribute types:
One side: Adds the material in one side of the cross section only.
Both sides: Adds the material on both sides of the cross section.
Defining sketching plane: We have to specify the sketch plane to draw the cross section.
Direction of feature creation:
Once the direction of extrusion is defined Pro-E will promote for orienting the sketch plane. Orientation plane
can lie horizontally or vertically in the section view sketch plane once the orientation plane is defined, tools
needed for sketching the cross section will be provided by Pro-E.
Sketch reference:
Pro-E automatically selects two mutually perpendicular lines which are normal to the sketching plane as
horizontal and vertical reference for dimensioning and constraining the sketch.
Extrusion depth:
Blind: Enter a dimension for the feature depth. We can then control the feature depth by changing the depth
dimension
Through next: Terminate the features at the next part surface
Through all: The new surface intersects all surfaces
Rib: Feature → create → solid → rib
A rib is a special type of protrusion designed to create a thin wall or web to support two surface. All straight
holes are created with constant diameter. A hole from feature always removes material from our model.
JIT/ME/IIYEAR-III SEM/MACHINE DRAWING LAB MANUAL
Round:
Features → create → solid → round
It creates smooth transition with circular or profile between adjacent surface. An edge round smoothness the
hard edges between adjacent surface.
Sweep:
Feature → create → solid → protrusion → sweep
A sweep is creating by defining two sections. The section is the trajectory and the second cross section.
Sweep can be used on for protrusion cut and slots.
Blend:
Feature → create → solid → protrusion → blend
Blending is the method of defining a volume by connecting series of at least two planner sections together, at
their edges with transitional surface.
Assembly creation:
Assembly mode in Pro-E enable us to place component parts and use assemblies together to form assemblies
as well as to design parts based on how they should fit together.
Mate:
Selected surface point in opposite direction and become coplanar.
Mate offset:
Selected surface point in opposite direction and are offset by specific value.
Align:
Selected surface point in opposite direction and become coplanar axis may be co-axial with the align command.
Align offset:
Selected surface point in opposite direction and are offset by a specific value which is to be modified to
provide design flexibility.
Orient:
Make the two surface of revolution co-axial.
Aim:
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Auto CAD
Procedure:
Outcome:
From this experiment, students will be able to create the detailed drawings which is used in automobile.
Application:
1.R & D
2.Automobile
Viva-voce
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Auto CAD
Procedure:
Outcome:
From this experiment, students will be able to create the detailed drawings which is used in pumps.
Application:
1.Pumps
2.Industrial processes
Aim:
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Auto CAD
Procedure:
Outcome:
From this experiment, students will be able to create the detailed drawings which is used in boilers.
Application:
1. R & D
2. Boilers
Viva-voce
Aim:
To create various parts of flange coupling and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
Couplings are used to join two shafts so that they act as a single unit during rotation and power can be
transmitted from one shaft to the other. The protected flanged coupling is a rigid shaft coupling, the axes of the
shafts being collinear. The flanges 2 and 3 are mounted at the ends of two shafts 1 by means of keys 5. Later, the
two flanges are connected to each other by means of bolts with nuts 4. In this rigid coupling, the bolt heads and nuts
are locked in the annular recesses provided on the flange and so are not exposed. Hence, the name protected
flanged coupling.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Outcome:
From this experiment. Students will be able to assemble the given flange coupling using standard CAD software.
Application:
1. Automobile
2. Transmission systems
Viva-voce
4. Define – Coupling
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Outcome:
From this experiment, Students will be able to assemble the given universal coupling using standard CAD
software which is used in automobile.
Application:
1. Automobile
Viva-voce
1. Define – Coupling
2. What are the different types of couplings?
3. What is meant by universal coupling?
4. What are the components used in universal coupling?
5. What type of keyway is used in universal coupling?
Aim:
To create various parts of Oldham’s coupling and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
This coupling is known as a non-aligned coupling and is used to connect two parallel shafts, whose axes are at a
small distance apart. The given figure shows various parts of a Oldham’s coupling. The two flanges 1 are mounted
on the ends of shafts 3 by means of sunk keys 4. The flanges are having rectangular slots in them. These flanges
are set such that, the slots in them are at right angle to each other. The circular disc 2 is now positioned in between
them so that the projections in the circular disc, enter into the corresponding slots of the flanges. During rotation of
the shafts, the central disc slides in the slots of the flanges.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Outcome:
From this experiment, Students will be able to assemble the given Oldham’s coupling using standard CAD
software.
Application:
1. Automobile
Viva-voce
1. Define – Coupling
2. What is oldham’s coupling?
3. What are the advantages of oldham’s coupling?
4. What are the components used in oldham’s coupling?
5. What are the materials used in oldham’s coupling?
Aim:
To create various parts of knuckle joint and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
This is a pin joint and is used to connect two circular rods subjected to axial loads. Compared to a socket and
spigot joint, wherein the axes of both the rods should be in the same plane; in the knuckle joint, one of the rods can
be swiveled through some angle about the connecting pin, i.e., the axes of the two rods could be inclined to each
other. The given figure shows the details of a knuckle joint. The eye end of the rod 2 is inserted into the fork end 1 of
the other rod. Then, pin 3 is inserted through the holes in the ends of the rods and held in position by the collar 4 and
taper pin 5.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Outcome:
From this experiment, Students will be able to assemble the given knuckle joint using standard CAD software.
Application:
1. Automobile
Viva-voce
Aim:
To create various parts of socket and spigot joint and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
This joint is used to connect two circular rods and subjected to axial loads. For this purpose, the ends of the rods
are shaped suitably to form a socket at one end while the other rod end as a spigot and slots are made. The given
figure shows the details of a socket and spigot joint. The spigot end of the rod 2 is inserted into the socket end of the
rod 1. After aligning the socket and spigot ends, the cotter 3 is driven-in, forming the joint.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Outcome:
From this experiment, Students will be able to assemble the given socket and spigot joint using standard CAD
software.
Application:
1. Automobile
Viva-voce
1. What is socket?
2. What is spigot?
3. What is meant by cotter?
4. Why in a cotter joint the cotter is kept weakest?
5. State the advantages of cotter joint.
6. Why taper is provided on cotter?
7. How much taper is provided on cotter?
Aim:
To create various parts of gib and cotter joint and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
Gib and cotter joints are used for rods of square or rectangular cross section, the ends of one rod fits the end of
the other rod which is made in the form of a strap. A gib is used along with the cotter to make this joint. Gib is likely a
cotter but with two gib heads at its ends. The thickness of the gib and cotter are same.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Outcome:
From this experiment, Students will be able to assemble the given gib and cotter joint using standard CAD
software.
Application:
1. Connect piston rod in cross head
2. Bicycle to connect pedal to sprocket wheel
Viva-voce
Aim:
To create various parts of connecting rod and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
A connecting rod is an engine component that transfers motion from the piston to the crankshaft and functions as
a lever arm. Connecting rods are commonly made from cast aluminum alloy and are designed to withstand dynamic
stresses from combustion and piston movement. The small end of the connecting rod connects to the piston with a
piston pin. The piston pin, or wrist pin, provides a pivot point between the piston and connecting rod. Spring clips, or
piston pin locks, are used to hold the piston pin in place. The big end of the connecting rod connects to the crankpin
journal to provide a pivot point on the crankshaft. Connecting rods are produces as one piece or two-piece
components. A rod cap is the removable section of a two-piece connecting rod that provides a bearing surface for
the crankpin journal. The rod cap is attached to the connecting rod with two cap screws for installation and removal
from the crankshaft.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Outcome:
From this experiment, Students will be able to assemble the given connecting rod using standard CAD software.
Application:
1. Internal Combustion Engines
2. Reciprocating Compressor
Viva-voce
Aim:
To create various parts of piston and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
In the cylinder of an engine, the energy bound up in the fuel is rapidly converted into heat and pressure during
the combustion cycle. The heat and pressure values increase greatly within a very short period of time. The piston,
as the moving part of the combustion chamber, has the task of converting this released energy into mechanical work.
The basic structure of the piston is a hollow cylinder, closed on one side, with the segments piston crown with ring
belt, pin boss, and skirt. The piston crown transfers the gas forces resulting from the combustion of the fuel-air
mixture via the pin boss, the piston pin, and the connecting rod, to the crankshaft.
Pistons are usually equipped with piston rings. These are circular metal rings that fit into grooves in the piston
walls and assure a snug fit of the piston inside the cylinder. They help provide a seal to prevent leakage of
compressed gases around the piston and to prevent lubricating oil from entering the combustion chamber.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Outcome:
From this experiment, Students will be able to assemble the given piston using standard CAD software.
Application:
1. Internal Combustion Engines
2. Reciprocating Compressor
Viva-voce
Aim:
To create various parts of stuffing box and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
It is used to prevent loss of fluid such as steam, between sliding or turning parts of machine elements. In a steam
engine, when the piston rod reciprocate through the cylinder cover; stuffing box provided in the cylinder cover,
prevent leakage of steam from the cylinder.
The given figure shows the various parts of a stuffing box. At the base of stuffing box body 1, a bush 3 is placed
such that the beveled edge of the bush is at the inner side of the body. Gland 2 is placed at the other end of the body
and is connected to the main body by means of studs 4 and nuts 5. The space between the reciprocating rod and the
bush and the g land is packed with a packing material such as fibres, leather, rubber or cork.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → Given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Outcome:
From this experiment, Students will be able to assemble the given stuffing box using standard CAD software.
Application:
1. Steam engine
Viva-voce
Aim:
To create various parts of crosshead and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
Crosshead is used in horizontal steam engines for connecting the piston rod and connecting rod. The given
figure shows the part drawings of a steam engine crosshead. The crosshead, with the help of slide block 4,
reciprocates between two guides provided in the engine frame. The gudgeon pin 3 connects the slide blocks with the
crosshead block 1. This acts as a pin joint for the connecting rod. The piston rod 2 is secured to the crosshead block
by means of the cotter 5. The assembly ensures reciprocating motion along a straight line for the piston rod and
reciprocating cum oscillatory motion for the connecting rod.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Viva-voce
Aim:
To create various parts of multi plate clutch and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
In a multi plate friction clutch, a number of discs or plates with frictional surfaces on either side are located
alternately on the driving and driven shafts. By bringing these, close together by external pressure, power can be
transmitted from the driving to the driven shaft. Multi plate clutches are normally wet type, whereas, single plate
clutches are dry. The multi plate clutch is located on the driving shaft. The pulley/wheel mounted on the shell serves as
a driven member. There is no driven shaft.
Figure A illustrates various parts of a multi plate clutch. The serrations on the internal diameter of the shell 1, receive
the alternate friction discs called the outside plates 3. The shell along with a bush is mounted freely on the driving
shaft, has provision to receive the driven pulley or wheel. A centre boss 5 is keyed onto the driving shaft. The
serrations on the centre boss receive the alternate friction discs called the inside plates 4.
The front cover 2, is fixed to the shell by means of six small set screws 12. The front cover is able to either slide or
rotate freely on the driving shaft with the bush provided. The sliding sleeve 9, rotates freely on the driving shaft and is
connected to the front cover through three jaw levers 7, and three L-levers 8. The last outside plate called a stud carrier
6, is provided with the arrangement to carry three studs 10, which are operated by the sliding sleeve through the L-
lever.
The sliding sleeve rotates with the clutch body, i.e., the shell. The sleeve can be moved forward by an operating
lever (not shown) in order to exert pressure on the studs. The plates will then get pressed together and the drive is
completed. Figure B shows the assembly drawing of the multi plate clutch.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Result:
Thus the given various part of multiplate clutch had been created and assembled by using standard CAD
software Pro-E.
Outcome:
From this experiment, Students will be able to assemble the given multiplate clutch using standard CAD
software.
Application:
1. Automobile
Aim:
To create various parts of screw jack and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
Screw jacks are used for raising heavy loads through very small heights. Figure shows the details of one type of screw
jack. In this, the screw 3 works in the nut 2 which is press fitted into the main body 1. The tommy bar 7 is inserted into a
hole through the enlarged head of the screw and when this is turned, the screw will move up or down, thereby raising or
lowering the load.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Application:
1. Automobile
Viva-voce
Aim:
To create various parts of screw jack and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
A machine vice is a work holding device, used in machines such as drilling, milling, etc. A swiveling type machine
vice permits swiveling about its vertical axis, so that the work may be clamped at any angular position required in the
machining operation. T-bolts (not shown) are used through the base plate, to fix the vice to the machine table.
The details of a plain machine vice are shown in figure. It consists of the base 1 which is clamped to the machine
table using two T-bolts. The sliding block 3 is fixed in the centre slot of the base by means of the guide screw 4. The
movable jaw 2 is fixed to the sliding block with four screws 8 and 7. One of the serrated plates 5 is fixed to the jaw of the
base by means of screws 6 and the other to the movable jaw by the screws 7. One end of the guide screw is fixed to
the base by means of the washer 9 and nut 10 (not shown in figure). The movable jaw is operated by means of a handle
(not shown) which fits onto the square end of the guide screw.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Application:
1. Work holding devices
Viva-voce
Aim:
To create various parts of tail stock and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
It is a part of a lathe machine and is used to support lengthy jobs. To accommodate works of different lengths
between centres, the tail-stock may be moved on the lathe bed to the required position and clamped by means of a
clamping bolt.
Figure shows various parts of a tail-stock. The barrel 2 is fitted into the bore of the tail-stock body 1 and is
prevented from rotation by the feather key 9 placed underneath of it. The barrel has a threaded portion at its end and the
spindle 3 is inserted into the barrel through this. The hand wheel 6 is mounted on the spindle by a key and is retained
in position by a nut. The spindle bearing 5 is placed between the hand wheel and the tail-stock body. A tapered hole
provided at the front end of the barrel, receives the dead centre 4 or a tapered shank of the drill or reamer.
When the hand wheel is operated, the barrel is made to move in or out of the tail-stock body. In the required
position of the barrel, clamping may be made by means of the clamping lever 7 and stud 8 which is fitted to the tail-
stock body. The spindle bearing is fixed to the body by means of the screws10
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Application:
1. Lathe machine
Viva-voce
Aim:
To create various parts of tail stock and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
The self-centring chuck is a work holding device mounted on the headstock spindle of a lathe. It automatically
centres the workpiece by the three jaws, moving simultaneously to and from the centre. Regular shaped objects such as
rounds and hexagons are quickly held and centred in three jaw self-centring chucks.
The details of the assembly are given in figure It consists of a face plate 1, and the scroll plate 3 is fitted into the circular
recess at the back of the face plate. Three pinions 4 are mounted in position in the face plate such that, their teeth engage
with those on the back of the scroll plate. The back plate 2 is fastened to the face plate by six screws 7. This assembly is
fastened to the flange 5 by three socket headed screws 8. The three jaws 6 are then engaged with the scroll plate. By
rotating any one pinion by a chuck key (not shown), the three jaws move in the radial direction either to or from the
centre. The threaded hole in the flange facilitates the mounting of the chuck in the threaded headstock spindle.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Application:
1. Lathe machine
2. Milling machine
Viva-voce
Aim:
To create various parts of gear pump and assemble them by using standard CAD software Pro-E
System configuration:
Ram : 8 GB
Processor : Core 2 Quad / Core 2 Duo
Operating system : Windows 7
Software : Pro-E Wildfire 4.0
Description:
It is used to supply lubricating oil from the sump to the required places of an internal combustion engine, under
pressure and is positive displacement type. Figure shows the details of a rotary gear pump.
The two gaskets 4 are placed; one on the end cover 3 and the other on the mounting bracket 1 in position. Two each of
bushes 8 are placed on the end cover and mounting bracket to provide bearing surfaces for the gear shafts. End cover
is connected to the pump body 2 after placing the dowel pins in the body. The shaft with gear 6 is placed in the bottom
recess, whereas the shaft with gear 5 is located in the top recess of the end cover and pump body assembly.
Finally, the mounting bracket is connected to the pump body after locating the dowels in the pump body. The gland 7 is
placed on the mounting bracket, after locating the packing 9 between the mounting bracket and the shaft with gear 5.
The end cover, pump body and the mounting bracketare connected or fastened, using bolts andnuts (not shown).
Similarly, the gland is fastened to the mounting bracketbyusing twostuds and nuts (not shown). At the end, oil inlet and
outlet connections are made through the mounting bracket.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → fully constrained → Ok
Application:
1. Internal Combustion Engines
3. Design and Analysis of unidirectional fibre orientation of under transverse static loading