H955 956 969 970 HSS Sa876 851 821 FD

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FINISH DRAWING

OF
CENTRIFUGAL SEPARATORS
(SA876, SA851, SA821)

MESSRS. : CSBC CORP., TAIWAN

SHIP NO. : 955/956/969/970

RULE : ABS

ALFA LAVAL REF NO. :

DATE : MARCH 2011


CUSTOMER: CSBC TAIWAN
HULL NO: 955/956/969/970
CLASS SOCIETY: ABS

SEPARATOR
EQUIPMENT SPECIFICATION

Application M/E HFO M/E LO G/E LO


Type SA 876 SA 851 SA 81
Set/ship 3 2 2
Separator capacity 9100 l/h 7200 l/h 1800 l/h
Oil type 600 cSt/50°C 75 cSt/50°C 75 Cst/50°C
Separation temp. 98°C 90°C 90°C
Paint color Munsell No. 5 G9/2
Flow chart Page 1 Page 5 Page 9
Dimension drawing 2 6 10
Mounting drawing 3 7 11
Equipment list 4 8 12
Drawing 92 (558533-82) 92 (558533-80) 92 (558533-81)
Tool box
Set/ship 1 1 1
List 93 – 97 (561614-18) 98 – 102 (561614-16) 103 – 107 (561614-13)
Tools
Set/ship 1 1 1
List 108 – 113(566365-01) 114 – 118(563878-01) 119 – 124 (567020-02)
Spare parts
Set/ship 3 2 2
Bowl Drawing 125
cleaning
table Set/ship 1

Feed Pump Drawing 126-127 Yard’s supply 128


Strainer Set/ship 3 - 2
Appendix 1 Instruction - Sludge Piping 129 – 132
Appendix 2 Instruction - Initial Start of Pumps 133 – 138
1
2
3
EQUIPMENT LIST
Separator Type: SA 876
Application: M/E H.F.O.
Set / Ship: 3

Q’ty
Item Article No. Description Remarks Page
Per set Per ship
06 1 3 881206-02-02 Separator S 876 Separator 1-4
09 1 3 Control Cabinet , Including Starter & Control Unit
1 3 568022-17 Starter for Separator, 32-45A, 440V
Starter
1 3 568022-26 Starter for Feed Pump ACP 052K, 6.3-10A, 440V
13 - 25
1 3 568303-02 Control Unit EPC-50 Control Unit
1 3 318304549-2 Heater board (Mounted in EPC-50)
1 3 318304551-1 Vibration board (Mounted in EPC-50)
1 3 53500462-01 Emergency Stop, Separator (on EPC-50) h 14
1 3 563666-10 El. Motor, 26.5kW 42.5A 440V 60Hz, 3520rpm El. Motor 52 - 53
03 1 3 1765727-01 Valve Block Water SV 10/15/16 58
21 1 3 1766037-02 Flow Valve, 11.0 l/min SV 10 -
22 1 3 1766037-02 Flow Valve, 11.0 l/min SV 15 -
23 1 3 1766037-03 Flow Valve, 2.8 l/min SV 16 -
04 1 3 1765928-01 Valve Block Air SV 1/4/5 59
05 1 3 567854-12 Valve Block Oil 60 - 61
1 3 1764439-80 Temperature Sensor 2 x Pt-100, with Spring Pocket TT1/TT2 60, 64
1 3 1766444-02 Valve Assembly RV4, V4 60, 65
1 3 1764733-86 Pneumatic 3-way Valve V1 60, 66
3 9 1765897-01 Pressure Transmitter PT 1/4/5 60, 67
1 3 1764621-01 Shut-off Valve V5 60, 68
1 3 1764760-85 Water Transducer, Angle Design MT50 60, 69 - 70
3 9 1763903-03 Needle Valve 60, 71
2 6 543054-05 Pressure Gauge, 0-6 bar 60, 72 - 73
07 1 3 1765978-83 Connection Kit, Water/Air -
08 1 3 1766956-80 Connection Kit, Oil -
10 1 3 1766933-81 Sludge Outlet -
11 1 3 1767071-81 Non-Return Valve -
1 3 P060546-010 V16-2P-L=900 S&T Heater 74, 76
1 3 578787-08 Steam Regulating Valve, DN25/0 SRV1 79
1 3 53550766-03 Steam Trap, DN25 80
1 3 1766606-02 Non-Return Valve, DN25 81
1 3 1761805-01 Safety Valve, 6 bar 82
1 3 1765884-76 Feed Pump ACP 052K, 3.5kW 6.6A 440V 1700rpm Feed Pump 83 - 84
1 3 574089-83 Flow Control Kit, DN40 87 - 88
1 3 1761626-02 Thermometer (Extra for Heater Inlet) TI 89
Temperature Sensor 2 x Pt-100, with Spring Pocket
1 3 1764439-80 TT1/TT2 64
(Extra for yard’s use after Heater)
Emergency Stop with protection device for
1 3 1763946-01 90 - 91
Separator (Extra for outside of cabin)

4
5
6
7
EQUIPMENT LIST
Separator Type: SA 851 M
Application: M/E L.O.
Set / Ship: 2

Q’ty
Item Article No. Description Remarks Page
Per set Per ship
06 1 2 881204-03-02 Separator S 851 Separator 5-8
09 1 2 Control Cabinet, Including Starter & Control Unit
1 2 568022-15 Starter for Separator, 20-25A, 440V
Starter
1 2 568022-25 Starter for yard’s Feed Pump, 4-6.3A, 440V
26 - 38
1 2 568303-02 Control Unit EPC-50 Control Unit
1 2 318304549-2 Heater board (Mounted in EPC-50)
1 2 318304551-1 Vibration board (Mounted in EPC-50)
1 2 53500462-01 Emergency Stop, Separator (on EPC-50) h 27
1 2 562581-10 El. Motor, 14.5kW, 24A, 440V, 60Hz, 3500rpm El. Motor 54 - 55
03 1 2 1765927-01 Valve Block Water SV 10/15/16 58
21 1 2 1766037-06 Flow Valve, 5.5 l/min SV 10 -
22 1 2 1766037-02 Flow Valve, 11.0 l/min SV 15 -
23 1 2 1766037-03 Flow Valve, 2.8 l/min SV 16 -
04 1 2 1765928-01 Valve Block Air SV 1/4/5 59
05 1 2 567854-04 Valve Block Oil 60 - 61
1 2 1764439-80 Temperature Sensor 2 x Pt-100, with Spring Pocket TT1/TT2 60, 64
1 2 1766444-02 Valve Assembly RV4, V4 60, 65
1 2 1764733-86 Pneumatic 3-way Valve V1 60, 66
3 6 1765897-01 Pressure Transmitter PT 1/4/5 60, 67
1 2 1764621-01 Shut-off Valve V5 60, 68
1 2 1764760-85 Water Transducer, Angle Design MT50 60, 69 - 70
3 6 1763903-03 Needle Valve 60, 71
2 4 543054-05 Pressure gauge 60, 72 - 73
07 1 2 1765978-81 Connection Kit, Water/Air -
08 1 2 1766457-80 Connection Kit, Oil -
10 1 2 1766438-81 Sludge Outlet -
11 1 2 1767071-81 Non-Return Valve -
1 2 P060546-020 V16-2P-L=1200 S&T Heater 75, 76
1 2 578787-08 Steam Regulating Valve, DN25/0 SRV1 79
1 2 53550766-03 Steam Trap, DN25 80
1 2 1766606-02 Non-Return Valve, DN25 81
1 2 1761805-01 Safety Valve, 6 bar 82
1 2 574089-83 Flow Control Kit DN40 87 - 88
1 2 1761626-05 Thermometer (Extra for Heater Inlet) TI 89
Temperature Sensor 2 x Pt-100, with Spring Pocket
1 2 1764439-80 TT1/TT2 64
(Extra for yard’s use after Heater)

Emergency Stop with protection device, Separator


1 2 1763946-01 90 - 91
(Extra for outside of cabin)

8
9
10
11
EQUIPMENT LIST
Separator Type: SA 821 M
Application: G/E L.O.
Set / Ship: 2

Q’ty
Item Article No. Description Remarks Page
Per set Per ship
06 1 2 881201-05-01 Separator S 821 Separator 9 - 12
09 1 2 Control Cabinet, Including Starter & Control Unit
1 2 568022-13 Starter for Separator, 10-16 A, 440V
Starter
1 2 568022-23 Starter for Feed Pump ACP 025 L, 1.6-2.5 A, 440V
39 - 51
1 2 568303-02 Control Unit EPC-50 Control Unit
1 2 318304549-2 Heater board (Mounted in EPC-50)
1 2 318304551-1 Vibration board (Mounted in EPC-50)
1 2 53500462-01 Emergency Stop, Separator (on EPC-50) h 40
1 2 565595-11 El. Motor, 6.4kW, 10.5A, 440V, 60Hz, 3400rpm El. Motor 56 - 57
03 1 2 1765927-01 Valve Block Water SV 10/15/16 58
21 1 2 1766037-04 Flow valve, 0.9 l/min SV 10 -
22 1 2 1766037-02 Flow Valve, 11.0 l/min SV 15 -
23 1 2 1766037-03 Flow Valve, 2.8 l/min SV 16 -
04 1 2 1765928-01 Valve Block Air SV 1/4/5 59
05 1 2 567802-09 Valve Block Oil 62 - 63
1 2 1764439-80 Temperature Sensor 2 x Pt-100, with Spring Pocket TT1/TT2 62, 64
1 2 1766444-01 Valve Assembly RV4, V4 62, 65
1 2 1764733-81 Pneumatic 3-way Valve V1 62, 66
3 6 1765897-01 Pressure Transmitter PT 1/4/5 62, 67
1 2 1764621-01 Shut-off Valve V5 62, 68
1 2 1764760-84 Water Transducer-, Angle Design MT50 62, 69 - 70
3 6 1763903-03 Needle Valve 62, 71
2 4 543054-05 Pressure Gauge 62, 72 - 73
07 1 2 1765978-82 Connection Kit, Water/Air -
08 1 2 574296-80 Connection Kit, Oil -
10 1 2 1766847-81 Sludge Outlet -
11 1 2 1767071-80 Non-Return Valve -
1 2 P060546-030 V16-2P-L=800 S&T Heater 77 - 78
1 2 578787-05 Steam Regulating Valve, DN15/1 SRV1 79
1 2 53550766-02 Steam Trap, DN20 80
1 2 1766606-01 Non-Return Valve, DN20 81
1 2 1761805-01 Safety Valve, 6 bar 82
1 2 1762161-77 ACP 025L Pump, 0.9kW, 1.8A, 440V, 3400rpm Feed Pump 85 - 86
1 2 574089-81 Flow Control Kit, DN25 87 - 88
1 2 1761626-02 Thermometer (Extra for Heater Inlet) TI 89
Temperature Sensor 2 x Pt-100, with Spring Pocket
1 2 1764439-80 TT1/TT2 64
(Extra for yard’s use after Heater)
Emergency Stop with protection device for Separator
1 2 1763946-01 90 - 91
(Extra for outside of cabin)

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51
Marine & Diesel Product Catalogue c Copyright 2003 Alfa La

Edition: 11. Others - 1 Components - 3 Electric Motors


MDPC
23-26,5 kW, 2920-3530 rpm

Electric motor, 23-26,5 kW, 2920-3530 rpm

Article No. Name


563666-01 to -17 Electric motor

Technical data

Type M3AA 180 M


Size 180 M
Poles 2
Insulation Class F
Bearings
D-end 63 10 - 2Z/C3
N-end 62 09 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for 2 x M40 + M16
cable glands on both sides
Weight 119 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 563666

Article No. kW * rpm Hz V A cos ϕ Is Remarks


I
563666-01 23 2920 50 380 D 42,5 0,90 5,7
563666-02 23 2930 50 400 D 40,5 0,90 6,3
563666-03 23 2920 50 415 D 39 0,90 5,7
563666-04 23 2920 50 440 D 36,5 0,90 5,7
563666-05 23 2920 50 500 D 32,5 0,90 5,7
563666-06 23 2920 50 660 D 24,5 0,90 5,7
563666-07 23 2930 50 690 D 23,5 0,90 6,3
563666-08 23 2920 50 220 D 73,5 0,90 5,7
563666-09 23 2930 50 230 D 70 0,90 6,3
563666-10 26,5 3520 60 440 D 42,5 0,90 5,7
563666-11 26,5 3530 60 460 D 41 0,90 6,2
563666-12 26,5 3520 60 480 D 39 0,90 5,7
563666-13 26,5 3520 60 575 D 32,5 0,90 5,7 CSA-plated
563666-14 26,5 3520 60 220 D 85 0,90 5,7
563666-15 26,5 3530 60 230 D 82 0,90 6,2
563666-16 26,5 3520 60 380 D 49 0,90 5,7
563666-17 26,5 3520 60 690 D 27 0,90 5,7
O
* Rated output (kW) valid for temperature-rise max 90 C

According to the standards of following classification societies:


- LLoyd’s Register of Shipping
- Det Norske Veritas
- Germanischer Lloyd
- Bureau Veritas
- American Bureau of Shipping
- Registro Italiano Navale
- Nippon Kaiji Kyokai
- Korean Register of Shipping
- Polski Rejester Statkow
- China Classification Society
- Indian Register of Shipping
- Maritime Register of Shipping

Required classification society must always be specified when ordering.


Factory test certificates to be enclosed at the delivery.

Marine & Diesel Product Catalogue Page: 1


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary. 52
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Laval

Dimension Drawing

REF. 563666, REV. 4

Document published on Extranet


Created by Barbro Gauffin on 03/25/2004 Modified by Beatrice Holmberg on 2004-10-25

Marine & Diesel Product Catalogue Page: 2


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary. 53
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Lav

Edition: 11. Others - 1 Components - 3 Electric Motors


MDPC
12,5-14,5 kW, 2885-3490 rpm

Electric motor, 12,5-14,5 kW, 2885-3490 rpm

Article No. Name


562581-01 to -17 Electric motor

Technical data

Type M3AA 160 MA


Size 160 MA
Poles 2
Insulation Class F
Bearings
D-end 63 09 - 2Z/C3
N-end 62 09 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for 2 x M40 + M16
cable glands on both sides
Weight 73 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 562581

Article No. kW * rpm Hz V A cos ϕ Is Remarks


I
562581-01 12,5 2885 50 380 D 24 0,90 5,2
562581-02 12,5 2895 50 400 D 23 0,90 5,8
562581-03 12,5 2885 50 415 D 22 0,90 5,2
562581-04 12,5 2885 50 440 D 21 0,90 5,2
562581-05 12,5 2885 50 500 D 18,2 0,90 5,2
562581-06 12,5 2885 50 660 D 13,8 0,90 5,2
562581-07 12,5 2895 50 690 D 13,2 0,90 5,8
562581-08 12,5 2885 50 220 D 42 0,90 5,2
562581-09 12,5 2895 50 230 D 40 0,90 5,8
562581-10 14,5 3485 60 440 D 24 0,90 5,2
562581-11 14,5 3490 60 460 D 23 0,90 5,5
562581-12 14,5 3485 60 480 D 22 0,90 5,2
562581-13 14,5 3485 60 575 D 18,4 0,90 5,2 CSA-plated
562581-14 14,5 3485 60 220 D 48 0,90 5,2
562581-15 14,5 3490 60 230 D 46 0,90 5,5
562581-16 14,5 3485 60 380 D 28 0,90 5,2
562581-17 14,5 3485 60 690 D 15,3 0,90 5,2
O
* Rated output (kW) valid for temperature-rise max 90 C

According to the standards of following classification societies:


- LLoyd’s Register of Shipping
- Det Norske Veritas
- Germanischer Lloyd
- Bureau Veritas
- American Bureau of Shipping
- Registro Italiano Navale
- Nippon Kaiji Kyokai
- Korean Register of Shipping
- Polski Rejester Statkow
- China Classification Society
- Indian Register of Shipping
- Maritime Register of Shipping

Required classification society must always be specified when ordering.


Marine & Diesel Product Catalogue Page: 1
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
54
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Laval

Factory test certificates to be enclosed at the delivery.

Dimension Drawing

REF. 562581, REV. 6

Document published on Web


Created by Beatrice Holmberg on 03/25/2004 Modified by Beatrice Holmberg on 2004-11-24

Marine & Diesel Product Catalogue Page: 2


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
55
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Lav

Edition: 11. Others - 1 Components - 3 Electric Motors


MDPC
5,5-6,4 kW, 2835-3400 rpm

Electric motor, 5,5-6,4 kW, 2835-3400 rpm

Article No. Name


565595-01 to -19 Electric motor

Technical data

Type M3AA 112 MB


Size 112 MB
Poles 2
Insulation Class F
Bearings
D-end 62 06 - 2Z/C3
N-end 62 05 - 2Z/C3
Standard IEC 34-series, 72, 79 & 85
Method of cooling IEC 34-6, IC 411
Enclosure IEC 34-5 See Dimension drawing
Cable connection Knockout openings for M20 + M25
cable glands on both sides
Weight 33 kg
Dimensions See Dimension drawing
Mounting style IEC 34-7
Document no. 565595

Article No. kW * rpm Hz V A cos ϕ Is Remarks


I
565595-01 5,5 2835 50 380 Y 10,5 0,93 7,6
565595-02 5,5 2835 50 400 Y 10,0 0,93 7,6
565595-03 5,5 2835 50 415 Y 9,6 0,93 7,6
565595-04 5,5 2835 50 440 Y 9,1 0,93 7,6
565595-05 5,5 2835 50 500 Y 8,0 0,93 7,6
565595-06 5,5 2835 50 660 Y 6,0 0,93 7,6
565595-07 5,5 2835 50 690 Y 5,8 0,93 7,6
565595-08 5,5 2835 50 220 D 18,2 0,93 7,6
565595-09 5,5 2835 50 230 D 17,4 0,93 7,6
565595-10 5,5 2835 50 200 D 20,0 0,93 7,6
565595-11 6,4 3400 60 440 Y 10,5 0,93 7,7
565595-12 6,4 3400 60 460 Y 10,0 0,93 7,7
565595-13 6,4 3400 60 480 Y 9,6 0,93 7,7
565595-14 6,4 3400 60 575 Y 8,0 0,93 7,7 CSA-plated
565595-15 6,4 3400 60 380 Y 12,2 0,93 7,7
565595-16 6,4 3400 60 690 Y 6,7 0,93 7,7
565595-17 6,4 3400 60 220 D 21,0 0,93 7,7
565595-18 6,4 3400 60 230 D 20,0 0,93 7,7
565595-19 6,4 3400 60 200 D 23,1 0,93 7,7
O
* Rated output (kW) valid for temperature-rise max. 90 C

According to the standards of following classification societies:


- LLoyd’s Register of Shipping
- Det Norske Veritas
- Germanischer Lloyd
- Bureau Veritas
- American Bureau of Shipping
- Registro Italiano Navale
- Nippon Kaiji Kyokai
- Korean Register of Shipping
- Polski Rejester Statkow
- China Classification Society
- Indian Register of Shipping
- Maritime Register of Shipping

Marine & Diesel Product Catalogue Page: 1


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary. 56
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Laval

Required classification society must always be specified when ordering.


Factory test certificates to be enclosed at the delivery.

Dimension Drawing

REF. 565595, REV. 5

Document published on Web


Created by Beatrice Holmberg on 03/25/2004 Modified by Beatrice Holmberg on 2005-05-13

Marine & Diesel Product Catalogue Page: 2


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary. 57
58
59
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Laval

Edition: 11. Others - 1 Components - 6 Valves


Released MDPC

Complete Valve Block, Oil DN 40 (for SA)


Equipment - Basic Equipment

Note! This is a complete Valve Block Oil for SA.

REF. 567854, REV. 2

Basic Equipment Spec. No. 567854-02,-04,-06,-08,-10,-12,-14,-16,-18,-20,-22


Item Qty Article No. Name Remarks
1 1 1766090-01 Valve Block
2 1 1764760-87 Water Transducer
3 1 1766444-02 Valve
4 2 569712-01 Rectangular connector
5 1 1762152-01 Angular Coupling
6 2 1766102-02 Non-Return Valve
7 1 1764733-06 Pneumatic Change Over Valve
8 1 1764621-01 Shut-Off Valve
9 1 1764011-01 Silencer
10 1 1763492-01 Elbow
Marine & Diesel Product Catalogue Page: 1
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
60
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Laval

11 2 1763780-03 Nipple
12 2 1765082-09 Nipple
13 2 1763903-03 Needle Nalve
14 2 1765897-01 Pressure Transmitter
15 2 1765911-01 Elbow
16 2 543054-05 Pressure Gauge
17 1 1764439-80 Temperature Sensor
18 1 1762672-01 Hexagon Plug
19 1 1766457-82 Connection Kit, oil only for
567854-02,-04
1 1766457-83 Connection Kit, oil only for
567854-06,-08
1 1766956-81 Connection Kit, oil only for
567854-10,-12,
-16,-18
1 1766242-81 Connection Kit, oil only for
567854-14,-20, -22
20 3 1762751-10 Flange
21 1 1766811-01 Throttle Washer only for 567854-04
1 1766811-05 Throttle Washer only for 567854-08
1 1766811-06 Throttle Washer only for 567854-18
1 1766811-07 Throttle Washer only for 567854,-12,
-22
1 1766811-08 Throttle Washer only for 567854-16
1 1766811-09 Throttle Washer only for 567854-14
1 1766811-10 Throttle Washer only for 567854-20
1 1766811-11 Throttle Washer only for 567854-10
1 No Throttle Washer only for
567854-02,-06
22 8 1765908-02 Gasket
23 1 53500472-02 Cable 19
24 1 1765934-01 Flexible connection
25 8 2210462-10 Screw
26 40 70490 Washer
27 8 2210462-33 Screw
28 16 221803-34 Nut
29 8 2210462-28 Screw
30 1 1761834-03 Copper Washer
31 2 1761834-06 Washer
32 1 569712-01 Rectangular connector
33 1 1765897-01 Pressure Transmitter
34 1 1763903-03 Needle Valve
35 1 1761834-06 Washer
36 1 1765082-09 Nipple
37 1 1761834-03 Copper Washer
38 4 53551716-02 Washer
39 2 53551716-02 Washer

Document published on Web


Created by Beatrice Holmberg on 04/05/2004 Modified by Beatrice Holmberg on 2005-06-01

Marine & Diesel Product Catalogue Page: 2


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
61
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Laval

Edition: 11. Others - 1 Components - 6 Valves


Released MDPC

Complete Valve Block, Oil DN 25 (for SA & PA)


Equipment - Basic Equipment

Note! This is a complete Valve Block Oil for SA.

REF. 567802, REV. 3

Basic Equipment Spec. No. 567802-06,-08,-09,-10,-11,-12,-13


Item Qty Article No. Name Remarks
1 1 1765877-01 Valve Block
2 1 1764760-86 Water Transducer
3 1 1766444-01 Valve
4 2 569712-01 Rectangular connector
5 2 1762152-01 Angular Coupling
6 2 1766102-01 Non-Return Valve
7 1 1764733-01 Pneumatic Change Over Valve
8 1 1764621-01 Shut-Off Valve
9 1 1764011-01 Silencer
10 1 1763492-01 Elbow
11 2 1763780-03 Nipple
12 3 1765082-09 Nipple
13 3 1763903-03 Needle Nalve

Marine & Diesel Product Catalogue Page: 1


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
62
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Laval

14 3 1765897-01 Pressure Transmitter


15 2 1765911-01 Elbow
16 2 543054-05 Pressure Gauge
17 1 1764439-80 Temperature Sensor
18 1 1762672-01 Hexagon Plug
19 1 1765979-81 Connection Kit only for:
567802-06,-08
1 574296-80 Connection Kit, oil only for:
567802-09,-10,
-11,-12,-13
20 3 1762751-18 Flange
21 1 1766811-04 Throttle washer only for:
567802-09,-10,-11
1 1766811-14 Throttle washer only for:
567802-12
1 1766811-13 Throttle washer only for:
567802-13
22 8 1765908-01 Gasket
23 1 53500472-02 Cable 19
24 1 1765934-01 Flexible Connection
25 8 221045-46 Screw
26 40 223101-49 Washer
27 4 221045-34 Screw
28 16 221803-33 Nut
29 4 221045-29 Screw
30 1 1761834-03 Copper Washer
31 4 221045-28 Screw
32 4 221045-51 Screw
33 2 1761834-06 Washer
34 1 569712-01 Rectangular connector
35 1 1765897-01 Pressure Transmitter
36 1 1763903-03 Needle Valve
37 1 1761834-06 Washer
38 1 1765082-09 Nipple
39 1 1761834-03 Copper Washer
40 4 53551716-02 Washer
41 2 53551716-02 Washer

Note! This is a complete Valve Block Oil for PA.

Marine & Diesel Product Catalogue Page: 2


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
63
Edition: 01-01 7. Components - 8 Switches, Sensors, Transmitters - 14 Temperature sensor Pt 100
MDPC

7.8.14.1-2 Technical data, 2 x Pt 100


Current
Test current Max. 5 mA
Enclosure IP 65
Cable connection 2-wire connection
Cable entry gland Pg 16

Temperature range -100OC to +200OC


Material
Pt 100 insert with ceramic
socket acc. to DIN 43760, class B Stainless steel and brass
Connection head type BUZ
acc. to DIN 43729 Aluminium
Weight 0,4 kg

Article No. Name


1764391-01 Temperature Sensor 2 x Pt 100
1764439-80 Temperature Sensor 2 x Pt 100 with Spring Pocket

7.8.14.2-4 Dimension drawing, 2 x Pt 100 with spring pocket

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64
Edition: 11. Others - 1 Components - 6 Valves
MDPC

Valve Assembly, Oil, DN 25/40 (for SU/SA)

System Information - Technical Data

REF. 1766444, REV. 1

Technical Data

Media Mineral oil


Media temperature max. 130OC
Ambient temp. max. 140OC
Working pressure max. 1,6 MPa (16 bar)
Operating pressure
differential max. 1,0 MPa (10 bar)
Pilot pressure min. 0,5 MPa (5 bar)
max. 1,0 MPa (10 bar)
Material
Valve body: SS
Actuator: PPS
Flange standard PN16-DIN 2633
Dimensions See dimension drawing

Article No. Name


1766444-01 Valve Assembly, Oil, DN 25
1766444-02 Valve Assembly, Oil, DN 40

Document published on Extranet


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65
Edition: 11. Others - 1 Components - 6 Valves
MDPC

Pneumatic change-over valve

System Information - Technical Data

Media Mineral oil


Media temperature Max. 180 °C
Media pressure allowable Max. 1.6 MPa (16 bar)
Operating pressure
differential Article No. Name Conn.
Conn. 25 0.75 MPa (7.5 bar) 1764733-01 Pneumatic change-over valve DN 25, DIN, PN 16
Conn. 40/50 0.3 MPa (3 bar) 1764733-02 Pneumatic change-over valve DN 25, JIS, PN 16
Pilot pressure Max. 1.0 MPa (10 bar) 1764733-03 Pneumatic change-over valve DN 40, DIN, PN 16
Material 1764733-04 Pneumatic change-over valve DN 40, JIS, PN 16
Body Spheroidal graphite iron 1764733-05 Pneumatic change-over valve DN 50, DIN, PN 16
Stem Stainless steel 1764733-06 Pneumatic change-over valve DN 40, DIN, PN 16
Disc Brass 1764733-81 Pneumatic change-over valve DN 25, DIN, PN 16
Sealings Chevron 1764733-82 Pneumatic change-over valve DN 25, JIS, PN 16
Diaphragm NBR 1764733-83 Pneumatic change-ver valve DN 40, DIN, PN 16
Color Valve body, priming and finishing 1764733-84 Pneumatic change-over valve DN 40, JIS, PN 16
painting acc. to IN 2078 1764733-85 Pneumatic change-over valve DN 50, DIN, PN 16
C512 (Dark grey)-B acc. to AL
1764733-86 Pneumatic change-over valve DN 40, DIN, PN 16
2005 517
Mounting style Any position except diaphragm
downward
Function Inlet-recirculation: Normally open
Article no. 1764733-01 to -06
1764733-81 to -86

REF. 1764733, REV. 7

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66
Edition: 11. Others - 1 Components - 7 Switches, Sensors, Transmitters
MDPC

Pressure Transmitter

System Information - Technical Data

REF. 1765897, REV. 4

Article No. Name Type


1765897-01 Pressure transmitter with contact 0-4 bar (relative)
1765897-02 Pressure transmitter with contact 0-6 bar (relative)
1765897-03 Pressure transmitter 0-6 bar (relative)

Ambient temperature max. 85ºC


Media temp. with needle
-25ºC to +120ºC
valve
Pressure range (-01, -02) 0-6 bar relative
Pressure range (-03) 0-4 bar relative
Outsignal 4-20 mA
Housing material Stainless steel
Power supply 12,5-28 VDC, max. 28 mA
Electric connection acc. to DIN 43 650-A
Accuracy + 0,1% FS
Hysteresis < + 0,1% FS
Enclosure IP 65
Weight 0,16 kg

Document published on Extranet


Created by Beatrice Holmberg on 09/02/2004 Modified by Beatrice Holmberg on 2004-09-07

67
Edition: 11. Others - 1 Components - 6 Valves
MDPC

Shut-off Valve G 1/2

System Information - Technical Data

REF. 1765897, REV. 4


Technical Data

Media Water, oil


Operating media Air operated, 420 - 800 kPa
(4,2 - 8 bar)
Material
Housing: Brass
Sealing: Viton rubber
Weight 1,1 kg
Dimensions See Dimension drawing
Mounting style Valve may be mounted in any
position.

Article No. Name


1764621-01 Normally closed valve
1764621-02 Normally open valve

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68
Edition: 11. Others - 1 Components - 7 Switches, Sensors, Transmitters
MDPC

Water transducer WT-200/MT-50, angle design

System Information - Technical Data

REF. 1764185, REV. 5

Articel No. DN A (mm) B (mm) C (mm) Oscillator


1764760-80 DN 40 / DIN 150 110 18 1 Mhz
1764760-81 DN 40 / JIS 140 105 19 1 Mhz
1764760-82 DN 25 / DIN 125 85 14 1 Mhz
1764760-83 DN 25 / JIS 125 90 19 1 Mhz
1764760-84 DN 25 / DIN 115 85 14 1 Mhz
1764760-85 DN 40 / DIN 150 110 18 1 Mhz
1764760-86 DN 25 / DIN 115 85 14 1 Mhz
1764760-87 DN 40 / DIN 150 110 18 1 Mhz

Article No. Name/Type Conn. Weight


1764760-80 WT-200 DIN 40 7.0
1764760-81 WT-200 JIS 40 7.0
1764760-82 WT-200 DIN 25 5.9
1764760-83 WT-200 JIS 25 5.9
1764760-84 MT 50 DIN 25 5.9
1764760-85 MT 50 DIN 40 7.0
1764760-86 MT 50 DIN 25 5.9
1764760-87 MT 50 DIN 40 7.0

Document published on Web


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69
Edition: 11. Others - 1 Components - 7 Switches, Sensors, Transmitters
MDPC

Water transducer WT-200/MT-50, angle design

System Information - Technical Data

Technical data

Media Mineral oil


Media temperature Max 110° C
Operating pressure Max 600 kPa (6 bar)
Testing pressure Max 1000 kPa (10 bar)
Enclosure IP 65
Cable connection
- WT-200 Pr 22,5/Pg 16 for cable Ø12,5 -
- MT-50 Ø15,0
Round connector
Ambient temperature
Connection box Max 70° C
Flange standard Acc. to DIN 2633 and JIS B2213
Material
Body Nodular cast iron
Electrode Stainless steel
O-rings Viton
Insulators PTFE
Connection box Aluminium
Weight See table
Dimensions See Dimension drawing above
Mounting style See Dimension drawing above

Document published on Web


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70
Edition: 11. Others -1 Components -6 Valves
Released MDPC

Needle Valve with Control flange G 1/2, 3/8, 1/4


System Information - Technical Data

REF. 1763903, REV. 5

Article No. Name A B


Needle valve with
1763903-01 G 3/8 G 3/8
Control flange
Needle valve with
1763903-02 G 1/2 G 1/2
Control flange
Needle valve with
1763903-03 G 1/4 G 1/4
Control flange

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71
Edition: 11. Others -1 Components -7 Switches, Sensors, Transmitters
MDPC

Pressure gauge

System Information - Technical Data

Automatic pressure compensation for ambient temperature changes

Dimension drawing

Page: 1

Document published on Extranet


Created by Pavel Minarik on 04/05/2004 Modified by Beatrice Holmberg on 2004-09-07

72
G (ISO
Item Article No. Denomination A B C D E F L L1 SW
7/1-R)
Pressure gauge Black
lacquered brass alt. stainless
steel. Filled with glycerine. 0-6
bar (0-600 kPa) 0-2,5 bar
1 543054-01 (0-250 kPa) 0-10 bar (0-1 O5 O9,5 O63 12 37,5 12 14
1 543054-02 MPa) 1/4" 1/4" O5 O9,5 O63 33 12 37,5 12 14
1 543054-03 1/4" O5 O9,5 O63 3 12 37,5 12 14
Pressure gauge Acidproof
steel SS 2343 Filled with
glycerine 0-6 bar (0-600 kPa)
1 543054-04 1/4" O5 O9,5 O63 3 12 33 13 14
Pressure gauge Black
lacquered brass alt. stainless
steel. Filled with glycerine. 0-6
bar (0-600 kPa) 0-4 bar (0-400
2 543054-05 kPa) 0-10 bar (0-1MPa) 0-2,5 O5 O9,5 O63 12 56 36,5 14
2 543054-06 bar (0-250 kPa) O5 O9,5 O63 12 56 36,5 14
2 543054-07 1/4" 1/4" O5 O9,5 O63 33 12 56 36,5 14
2 543054-08 1/4" 1/4" O5 O9,5 O63 33 12 56 36,5 14
Pressure gauge Black
lacquered brass alt. stainless
steel. Filled with glycerine.
0-16 bar (0-1,6 kPa)
1 543054-09 1/4" O5 O9,5 O63 3 12 37,5 12 14
Pressure gauge Black
lacquered brass alt. stainless
steel. 0-6 bar (0-600kPa)
3 543054-20 1/8" − − - O40 - 10 41 25 12
Pressure gauge Acidproof
steel SS 2343 0-10 bar
2 543054-30 (0-1MPa) 0-25 bar (0-2,5 MPa) O5 O9,5 O63 12 56 36,5 14
2 543054-40 1/4" 1/4" O5 O9,5 -- O63 33 12 56 36,5 14
Pressure gauge Acidproof
steel SS 2343 Filled with
glycerine. Safety glass. 0-10
bar (0-1MPa) 0-25 bar (0-2,5
4 543054-50 MPa) O6 O17,5 ~30 O100 20 83 49,5 22
4 543054-60 1/2" 1/2" O6 O17,5 ~30 O100 55 20 83 49,5 22

Technical data
bar and kPa/MPa - Red graduation for bar. Inner scale.
Graduation - Black graduation for kPa or MPa. Outer scale.
- White dial.
Class of accuracy 1.6 according to AL 2572002
Dimensions See Dimension drawing

Page: 2

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73
74
75
76
77
78
Edition: 11. Others - 1 Components - 6 Valves
MDPC

Regulating valve with drive


Steam regulating valve for steam, thermal oil or water heated oil preheaters.

Valve Actuator
Media Steam, thermal oil or water Electric motor 24 V AC 50/60 Hz
Media temperature Max. 240°C Enclosure IP 55
Max. working pressure Max. 25 bar up to 120°C Holes for cable glands M20 x 1,5 (2x)
Max. 20 bar up to 240°C M16 x 1,5 (1x)
Permanent working temp. For steam/water: -20 to Ambient temperature Max. 60°C
with teflon stuffing box 240°C Cover material Fire resistant plastics
For thermal oil: max. 230°C Mounting position Upright as shown or
horizontally
Leakage <0,05% of kvs value
Dimensions See Dimension drawing
Valve characteristic Equal percentage (logarithmic)
Material
Housing Ductile cast iron
Pcking box, housing Brass
Spindle Stainless steel
Valve seat plug Stainless steel
Dimensions See Dimension drawing

Dimension Drawing

Size. DN/
Article No. Kvs m3/h A B C
type
578787-01 15/5 0,4 84 402 130
578787-02 15/4 0,63 84 402 130
578787-03 15/3 1,0 84 402 130
578787-04 15/2 1,6 84 402 130
578787-05 15/1 2,5 84 402 130
578787-06 15 4,0 84 402 130
578787-07 20 6,3 94 396 150
578787-08 25 10,0 97 398 160
578787-09 32 16,0 110 407 180
578787-10 40 25,0 116 411 200
578787-11 50 40,0 126 415 230

REF. 578787, REV. 0

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79
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval

11 Others - 1 Components - 20 Other Components


MDPC Acrobat Enclosure
11.1.20 Dimension Drawing & Technical Data, Steam Trap, float type

Ref. 53550766 Rev. 0


Marine & Diesel Product Catalogue Page: 1/1
Illustrations, indications of material, dimensions and weights etc herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.

80
Edition: 11. Others - 1 Components - 6 Valves
MDPC

Non-return Valve

System Information – Technical Data

REF. 1766606, REV. 1

Article No. D L Size Weight


1766606-01 53 19 DN 20 0.19 kg
1766606-02 63 22 DN 25 0.32 kg
1766606-03 85 31.5 DN 40 0.74 kg

Media steam, water


Media temperature max. 260°C
Operating pressure max. 1.6 MPa (16 bar)
Material
Body Bronze
Washer Stainless steel
Spring Stainless steel
Dimensions See Dimension drawing

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81
Edition: 11. Others - 1 Components - 6 Valves
MDPC

Safety Valve

System Information - Technical Data

Nominal pressure 2,5 MPa (25 bar) (PN 25)


Media temperature Max. 160oC
Weight ~0,35 kg
Material
Housing Brass
Cone and seat Stainless Steel
Dimensions See Dimension drawing
Article No. 1761805-01 to -02

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82
Edition: 6. Pumps - 1 ACP Pumps
MDPC

ACP 052
System Information - Technical Data

Pump type Positive displacement


Media Fuel & lubricating oil
Media temperature Max. 120°C
Max. feeding pressure 0,3 MPa (3 bar)
Material
Pump body Nodular cast iron
Pump screw Steel and cast iron
- 4 m WG manometic
Suction head
- 0 m WG manometic for 2800 rpm and 3400 rpm
Built on Safety Valve,
opening setting: 0,6 MPa (6 bar)
Motor
Totally enclosed three phase motor for marine applications
Class F
Insulation
IP 55
Enclosure
Article no. 1765884-61 to -90

REF. 1765884, REV. 4

Page: 1
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83
Page: 2
Document published on Web
Created by Beatrice Holmberg on 03/12/2004 Modified by Beatrice Holmberg on 2005-04-07

84
Edition: 6. Pumps - 1 ACP Pumps
MDPC

ACP 025
System Information - Technical Data

Pump type Positive displacement


Media Fuel & lubricating oil
Media temperature Max. 120°C
Max. feeding pressure 0,3 MPa (3 bar)
Material
Pump body Nodular cast iron
Pump screw Steel and cast iron

Suction head - 4 m WG manometic


- 0 m WG manometic for 2800 rpm and 3400 rpm
Built on Safety Valve, opening setting:
0,6 MPa (6 bar)
Motor Totally enclosed three phase motor for marine applications
Insulation Class F
Enclosure IP 55

Article no. 1762162-65 to -90

Page: 1
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85
Page: 2
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86
Marine & Diesel Product Catalogue c Copyright 200
Edition: 11. Others - 1 Components - 10 Various Kits
MDPC
Flow Regulation Kit

Flow Regulation Kit

Article No. Name Remarks


574089-80 Flow Regulation Kit DN25, DIN
574089-81 Flow Regulation Kit DN25, JIS
574089-82 Flow Regulation Kit DN40, DIN
574089-83 Flow Regulation Kit DN40, JIS
574089-84 Flow Regulation Kit DN50, DIN
574089-85 Flow Regulation Kit DN50, JIS

Flow Regulation Kit Spec. No. 574089-80


Item Qty Article No. Name
1 1 1762570-80 Regulating Valve, DN 25, DIN
2 1 574093-80 Relief Valve, complete

Flow Regulation Kit Spec. No. 574089-81


Item Qty Article No. Name
1 1 1762570-84 Regulating Valve, DN 25, JIS
2 1 574093-80 Relief Valve, complete

Flow Regulation Kit Spec. No. 574089-82


Item Qty Article No. Name
1 1 1762570-82 Regulating Valve, DN 40, DIN
2 1 574093-80 Relief Valve, complete

Flow Regulation Kit Spec. No. 574089-83


Item Qty Article No. Name
1 1 1762570-85 Regulating Valve, DN 40, JIS
2 1 574093-80 Relief Valve, complete

Flow Regulation Kit Spec. No. 574089-84


Item Qty Article No. Name
1 1 1762570-83 Regulating Valve, DN 50, DIN
2 1 574093-80 Relief Valve, complete

Flow Regulation Kit Spec. No. 574089-85


Item Qty Article No. Name
1 1 1762570-94 Regulating Valve, DN 50, JIS
2 1 574093-80 Relief Valve, complete

print this page

Marine & Diesel Product Catalogue Page: 1


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
87
Marine & Diesel Product Catalogue c Copyright 2003 Alfa Laval

REF. 574089, REV. 1

print this page


See Dimension Drawing

REF. 574089, REV. 1

Article no. Size L


574089-80 DN25, DIN 100
574089-81 DN25, JIS 100
574089-82 DN40, DIN 120
574089-83 DN40, JIS 120
574089-84 DN50, DIN 140
574089-85 DN50, JIS 140

Document published on Web


Created by Beatrice Holmberg/TU/SE/ALFALAVAL on Modified by Beatrice Holmberg on 2006-05-04
2005/09/15

Marine & Diesel Product Catalogue Page: 2


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the right to change such specifications when necessary.
88
Edition: 11. Others - 1 Components - 7 Switches, Sensors, Transmitters
MDPC

Thermometer

REF. 1761626, REV. 7

Article No. L1 L2 Range


1761626-01 110 63 0-120oC, 50-250oF
1761626-02 150 63 0-120oC, 50-250oF
1761626-03 200 63 0-120oC, 50-250oF
1761626-04 110 40 0-120oC, 50-250oF
1761626-05 150 63 0-200oC, 50-390oF
1761626-06 150 63 0-160oC

Temperature range See Dimension drawing


Material
Thermometer well Brass
Housing Light metal
Weight ~0,3 kg
Dimensions See Dimension drawing

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89
Edition: 11. Others - 1 Components - 20 Other Components
MDPC

Emergency stop

REF. 1763946, REV. 2


x000015a

Article No. Name


1763946-01 Emergency stop

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90
Edition: 7. Components - 20 Others - 25 Protection device for emergency stop box JIS
MDPC

Protection device for emergency stop box, JIS

Material Transparent acrylat

Weight 80 g

Article No. Name


1765002-01 Protection device for emergency stop box JIS

x003733a

Document published on Extranet


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91
Edition: 11. Others - 1 Components - 20 Other Components
MDPC

Tool Box

System Information – Technical Data

REF. 558533

Article No. Name B L H


558533-80 Tool box, large 400 800 300
558533-81 Tool box, small 400 500 200
558533-82 Tool box, extra large 600 900 300

Material Carbon steel


Weight
Small box: 11 kg
Large box: 20,5 kg
Extra large box: 30 kg
Colour Acc. to Munsell 7,5 BG 7/2
Article No. 558533-80 to -82

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92
Tools Page 1
Ship
H.F.O. Separator No.
S 876 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

Set of tools
(Including below 561614-18 1 set/ship
Item 1 ~ 19)

1 Pin spanner 1 567345 80 Fan

1A Cylindrical pin 2 260121 62

Spindle pulley/
2 Puller 1 564027 80 Top, Neck
bearing

2A Screw 1 561829 03

Bottom bearing
3 Key 1 564798 01
housing

4 Drift 1 561439 04 Bottom bearing

Neck bearing
5 Puller 2 563084 80
cover

5A Screw 1 221040 05

5B Screw 1 221035 46

MFR’s Name Page


Alfa Laval
& Address

93
Tools Page 2
Ship
H.F.O. Separator No.
S 876 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

Motor/Coupling
6 Tool for coupling 1 574004 80
hub

6A Screw 1 573552 01

6B Nut 1 573554 01

6C Plug 1 573558 01

6D O-ring 1 223404 20

Distributor/
7 Lifting tool 1 567074 80
Bowl spindle

8 Puller 1 561584 84 Bowl body

Nut/Discharge
9 Spanner 1 564099 02
slide

10 Lifting eye bolt 2 567074 80

Discharge slide
11 Puller 1 561607 84
/Bowl body

MFR’s Name Page


Alfa Laval
& Address

94
Tools Page 3
Ship
H.F.O. Separator No.
S 876 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

11A Support ring 1 564106 01

11B Screw 1 221040 43

Lock ring/ Bowl


12 Screw 6 221716 02
body

Coupling
13 Mounting tool 1 564073 01
Bearing

Bowel disc
14 Compressing tool 1 571026 81
stack

14A Compressing tool 1 571026 80

14B Clamp 3 572145 02

14C Screw 3 572163 01

14D Screw 3 2210462 04

14E Screw 3 572162 02

MFR’s Name Page


Alfa Laval
& Address

95
Tools Page 4
Ship
H.F.O. Separator No.
S 876 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

Nut/Inlet and
15 Hook spanner 1 39034
outlet pipe

16 Pin 1 567076 01 Distributor

Hexagon socket Lock ring/Bowl


17
head key 1 63366
body

18 Sleeve 1 566452 01 Neck bearing

19 Chisel 1 566628 01 Seal ring

MFR’s Name Page


Alfa Laval
& Address

96
SA 876 SEPARATION SYSTEM SPARE PARTS CATALOGUE 1 SEPARATOR

1811029-02 35

97
Tools Page 1
Ship
M/E L.O. Separator No.
S 851 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

Set of tools
(Including below 561614-16 1 set/ship
Item 1 ~ 19)

1 Pin spanner 562237 83 Fan


1

Spindle pulley/
2 Puller 562627 80
1 Top,neck
bearing

2 A Screw 561829 03
1

3 Key 564781 01 Bottom bearing


1
housing

4 Drift 561439 02 Bottom bearing


1

5 Tool for coupling 574564 80 Motor/


1
Coupling

5 A Screw 574565 01
1

5 B Nut 574566 01
1

5 C Plug 573558 01
1

MFR’s Name Page


Alfa Laval
& Address

98
Tools Page 2
Ship
M/E L.O. Separator No.
S 851 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

5 D O-ring 1 223404 20

6 Lifting tool 565842 80 Distributor/


1
Bowl spindle

7 Puller 561584 82
1 Bowl body

8 Spanner for nut 562643 02 Nut/ Discharge


1
slide

9 Lifting eye bolt 260154 02


2

Discharge
10 Puller 561607 82
1 slide/ Bowl
body

10 A Screw 221040 43
1

11 Screw 221711 03 Lock ring/ Bowl


6
body

12 Mounting tool 563431 01 Coupling


1
bearing

13 Compressing tool 572425 81


1 Disc stack

MFR’s Name Page


Alfa Laval
& Address

99
Tools Page 3
Ship
M/E L.O. Separator No.
S 851 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

13 A Compressing tool 572425 80


1

13 B Clamp 3 572424 02

13 C Screw 572163 01
3

13 D Screw 2210462 63
3

13 E Screw 572162 01
3

14 Puller 563084 80 Neck bearing


2
cover

14 A Screw 221040 05
1

14 B Screw 221035 46
1

15 Hook spanner 39034 Nut/ Inlet and


1
outlet pipe

16 Pin 565677 01
1 Distributor

MFR’s Name Page


Alfa Laval
& Address

100
Tools Page 4
Ship
M/E L.O. Separator No.
S 851 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

Hexagon socket
17 66415 Lock ring/ Bowl
head key 1
body

18 Sleeve 1 566443 01 Neck bearing

19 Chisel 1 566617 01 Seal ring

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101
8 Set of tools

39
102
Tools Page 1
Ship
G/E L.O. Separator No.
S 821 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

Set of tools
(Including below 561614-13 1 set/ship
Item 1 ~ 19)

Spindle pulley/
1 Puller 1 565879 80
Top bearing

1A Screw 1 561829 01

Nut/ Discharge
2 Spanner for nut 1 564358 02
slide

3 Compressing tool 1 575125 81 Disc stack

3A Compressing tool 1 575125 80

3B Clamp 3 575083 02

3C Screw 3 575098 01

3D Screw 3 221045 52

3E Screw 3 561551 02

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103
Tools Page 2
Ship
G/E L.O. Separator No.
S 821 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

4 Puller 1 561584 85 Bowl body

5 Pin spanner 1 565857 80 Fan

Discharge
6 Puller 1 561607 85 Slide/ bowl
body

564360 01
6A Support ring 1

221040 43
6B Screw 1

260154 01
7 Lifting eye bolt 2

527395 11 Nut/ Inlet and


8 Hook spanner 1
outlet pipe

574348 80 Motor/
9 Tool for coupling 1
Coupling

574346 01
9A Screw 1

574347 01
9B Nut 1

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104
Tools Page 3
Ship
G/E L.O. Separator No.
S 821 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

9C Plug 1 565889 01

9D O-ring 1 223404 13

Distributor/
10 Lifting tool 1 567010 80
Bowl spindle

11 Drift 1 561439 06 Bottom bearing

Bottom bearing
12 Key 1 569695 01
housing

Neck bearing
13 Puller 2 563084 80
cover

13A Screw 1 221040 05

13B Crew 1 221035 46

Lock ring/ Bowl


14 Screw 6 221706 05
body

Hexagon socket Lock ring/ Bowl


15 1 66414
head key body

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& Address

105
Tools Page 4
Ship
G/E L.O. Separator No.
S 821 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

16 Sleeve 1 566458 01 Neck bearing

17 Chisel 1 566646 01 Seal ring

Coupling
18 Mounting tool 1 566897 01
bearing

19 Pin 1 567011 01 Distributor

MFR’s Name Page


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& Address

106
11 Set of tools

35
107
Spare Parts Page 1
Ship
H.FO. Separator No.
S 876 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Inspection kit for
Separator
566365-01 3 sets/ship
(Including below
Item 1 ~ 28)

1 Rectangular ring
Bowl body/
1 560638 13
Operating slide

Operating slide
2 Rectangular ring 1 560638 13
/Holder

Operating slide
3 Valve plug 3 565210 01
/Bowl body

Bowl body/
4 O-ring 1 223408 52 Operating
water ring

Bowl body/
5 O-ring 1 223408 51
Discharge slide

Discharge slide
6 Rectangular ring 1 565728 01
/Bowl body

Bowl hood/
8 Seal ring 1 563496 03
Discharge slide

Bowl hood/
9 O-ring 1 223408 53
Bowl body

Paring tube/
10 O-ring 2 223403 60 Inlet -outlet
pipe

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& Address

108
Spare Parts Page 2
Ship
H.FO. Separator No.
S 876 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Inlet-outlet
Pipe
12 O-ring 2 223406 24
/Connecting
housing
Inlet-outlet
Pipe
13 O-ring 2 223406 15
/Connecting
housing

Frame hood/
14 O-ring 1 546095 80 Frame bottom
part

Frame bottom
15 Washer 2 552766 07
part/Plug

16 Lubricating paste 1 537086 06

17 Silicone grease 1 539474 03

18 O-ring 1 223404 05 Oil pin/Plug

Lock ring/
19 Screw 6 221716 02
Bowl body

Hexagon socket Lock ring/


20 1 63366
head key Bowl body

Plain bearing
21 2 566408 06 Paring tube
housing

MFR’s Name Page


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& Address

109
Spare Parts Page 3
Ship
H.FO. Separator No.
S 876 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

Operating
22 Seal ring 1 566788 19
water ring

Bowl body/
23 O-ring 1 544311 14
Holder

24 Splash sealing 1 563851 01 Inlet pipe

Oil pipe/
25 O-ring 4 260104 73 Connecting
housing

Water pipe/
26 O-ring 2 260104 22 Connecting
housing

Bowl body/
27 Lock washer 9 576279 02
Holder

Bowl body/
Hexagon head Holder
28 15 576173 04
screw operating
water ring

Sketch Supply per Ship Drawing Remarks


No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Ball bearing for Extra spare
1 std. Motor, D-end, 2 548051-43 parts for S876
6310-2Z/C3 Motor

Ball bearing for Extra spare


2 std. Motor, N-end, 2 548051-44 parts for S876
6209-2Z/C3 Motor

MFR’s Name Page


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& Address

110
Spare Parts Page 4
Ship
H.FO. Separator No.
S 876 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Extra spare
Safety valve
3 3 1761805-01 parts for Steam
(6 bar)
heater

Extra spare
parts for Feed
ACP Pump 052 pump
4 3 571096-85
Overhaul kit * Detailed
items see
page113

MFR’s Name Page


Alfa Laval
& Address

111
25
8
9

26
6
5
19
20
14 15
1
4 18
3
13 21 15
12 10
2
23

24
27
28

28
22
9 Inspection kit

41
112
Marine & Diesel Product Catalogue c Copyright 2003 Alfa La
Edition: 6. Pumps - 1 ACP Feed pumps
Released MDPC

ACP 052
Equipment - Spare Parts

REF. 571096, REV. 0

Spare Parts, Pump ACP 052 Spec. no. 1766753-44


Spare parts kits, Inspection kit, Overhaul kit, Repair kit, Repair kit, Ball bearing kit, Ball bearing kit,
specification 571096-84 571096-85 ACP 052 K, ACP 052 N, for motor M for motor M
571096-86 571096-87 100, 112 M,
571096-96 571096-97
Item Description Qty Qty Qty Qty Qty Qty
1 Washer 2 2 2 2
2 Shaft seal 1 1 1
3 Retaining ring 1 1 1 1
4 O-ring 1 1 1 1
5 Gasket 1 1 1 1
6 Ball bearing 1 1 1 1
7 Gasket 1 1 1 1
8 Washer 1 1 1 1
9 Support ring 1 1 1 1
10 Retaining ring 1 1 1 1
11 Retaining ring 1 1 1 1
12 Valve trim 1 1
13 Rotor set 1 1
14 Rubber element 1 1
15 Ball bearing, D-end 1 1
16 Ball bearing, N-end 1 1

Marine & Diesel Product Catalogue Page: 1


Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our par
We reserve the right to change such specifications when necessary. 113
Spare Parts Page 1
Ship
M/E L.O. Separator No.
S 851 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Inspection kit
(Including below 563878-01 2 sets/ship
Item 1 ~ 27)

Bowl body/
1 Rectangular ring 1 560638 08
Operating slide

Operating
2 Rectangular ring 1 560638 08
slide/Holder

Operating
3 Valve plug 3 565308 01 slide/Bowl
body

Bowl body/
4 O ring 1 546198 83 Operating
water ring

Bowl body/
5 O ring 1 260104 93
Discharge slide

Discharge slide
6 Rectangular ring 1 565093 01
/Bowl body

Bowl hood/
8 Seal ring 1 562374 01
Discharge slide

Bowl hood/
9 O ring 1 546198 84
Bowl body

Paring tube/
10 O ring 2 223403 56
Inlet outlet pipe

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& Address

114
Spare Parts Page 2
Ship
M/E L.O. Separator No.
S 851 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Inlet outlet Pipe
11 O ring 2 223406 32 /Connecting
housing

Inlet outlet Pipe


12 O ring 2 223406 29 /Connecting
housing

Frame hood/
13 O ring 1 546095 66 Frame bottom
part

Frame bottom
14 Washer 2 552766 07
part/Plug

15 Lubricating paste 1 537086 06

16 Silicone grease 1 539474 03

17 O ring 1 223404 05 Oil pin/Plug

Lock ring/
18 Screw 6 221711 03
Bowl body

Hexagon socket Lock ring/


19 1 66415
head key Bowl body

Plain bearing
20 2 566408 04 Paring tube
housing

MFR’s Name Page


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& Address

115
Spare Parts Page 3
Ship
M/E L.O. Separator No.
S 851 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

Operating
21 Seal ring 1 566788 17
water ring

Holder/
22 O ring 1 544311 12
Bowl body

Inlet and outlet


23 Splash sealing 1 563318 01
pipe

Oil pipe/
24 O ring 4 260104 20 Connecting
housing

Water pipe/
25 O ring 2 223404 51 Connecting
housing

Bowl body/
26 Lock washer 9 576279 01
Holder

Bowl body/
Hexagon head
27 15 576173 02 Holder
screw
operating ring

Sketch Supply per Ship Drawing Remarks


No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Ball bearing for Extra spare
1 std. Motor, D-end, 1 548051 47 parts for S851
6309-2Z/C3 Motor

Ball bearing for Extra spare


2 std. Motor, N-end, 1 548051 23 parts for S851
6209-2Z/C3 Motor

MFR’s Name Page


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& Address

116
Spare Parts Page 4
Ship
M/E H.F.O. Separator No.
S 851 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Extra spare
Safety valve
3 3 1761805-01 parts for Steam
(6 bar)
heater

MFR’s Name Page


Alfa Laval
& Address

117
24
8
9

25
6
5
18
19
13 14
1
4 17
3
12 20 14
11 10
2
22

23
26
27

27
21
9 Inspection kit

41
118
Spare Parts Page 1
Ship
M/E L.O. Separator No.
S 821 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Inspection kit
(Including below 567020-02 2 sets/ship
Item 1 ~ 26)

Bowl
1 Rectangular ring 1 560638 16 body/Operati
ng slide

Operating
2 Valve plug 3 564478 01 slide/Bowl
body

Operating
3 Rectangular ring 1 560638 16
slide/ Holder

Bowl
4 O-ring 1 223403 62
body/Holder

Bowl body/
5 O-ring 1 223406 38 Operating
water ring

Operating
6 Seal ring 1 566788 14
water ring

Bowl body/
7 O-ring 1 223406 06 Discharge
slide

Discharge
8 Rectangular ring 1 565295 03 slide/Bowl
body

Bowl hood/
9 Seal ring 1 564134 02 Discharge
slide

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& Address

119
Spare Parts Page 2
Ship
M/E L.O. Separator No.
S 821 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Bowl
10 O-ring 1 223406 99 hood/Bowl
body

Bearing holder/
11 Flange bushing 1 566940 02
Paring tube

Plain bearing
12 1 566408 08 Paring tube
bushing

Paring tube/
13 O-ring 1 223403 67 Inlet and outlet
pipe

Inlet and outlet


14 Splash sealing 1 564187 01
pipe

Inlet and outlet


15 O-ring 2 223406 26 pipe/Connectin
g housing

Inlet and outlet


16 O-ring 1 223406 20 pipe/Connectin
g housing

Frame
17 O-ring 1 521127 10 hood/Frame
bottom part

Oil and water


18 O-ring 6 223404 51 pipe/Connectin
g housing

Frame bottom
19 Washer 2 552766 07
part/ Plug

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& Address

120
Spare Parts Page 3
Ship
M/E L.O. Separator No.
S 821 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.

20 O-ring 1 223404 05 Oil pin/Plug

Lock ring/Bowl
21 Screw 6 221706 05
body

Hexagon socket Lock ring/Bowl


22 1 66414
head key body

23 Lubricating paste 1 537086 06

24 Silicone grease 1 539474 03

Bowl
25 Lock washer 6 576279 01
body/Holder

Bowl
Hexagon head body/Holder
26 12 576173 01
screw operating water
ring

Sketch Supply per Ship Drawing Remarks


No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Ball bearing for Extra spare
1 std. Motor, D-end, 1 548051-45 parts for S821
6206-2Z/C3 Motor

Ball bearing for Extra spare


2 std. Motor, N-end, 1 548051-45 parts for S821
6206-2Z/C3 Motor

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& Address

121
Spare Parts Page 4
Ship
M/E L.O. Separator No.
S 821 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Extra spare
Safety valve
3 2 1761805-01 parts for Steam
(6 bar)
heater

Extra spare
parts for Feed
ACP Pump 025 pump
4 2 571125-81
Overhaul kit * Detailed
items see
page124

MFR’s Name Page


Alfa Laval
& Address

122
18
18 9
10

18 8
7
21
22
19
1
17 5
2 20
12 19
16 13
15 3
11
C01956J1
4

14
25
26
26
6

37
12 Inspection kit

123
Edition: 6. Pumps - 1 ACP Pumps
MDPC

ACP 025
Spare parts

REF. 571125, REV. 0

Spare Parts, Pump ACP 025 Spec. no. 1766753-40

Spare parts kits, Inspection Overhaul kit, Repair kit, Repair kit, Ball bearing Ball bearing
specification kit, 571125-80 571125-81 ACP 025 L, ACP 025 N, kit, for motor kit, for motor
571125-82 571125-83 M2AA 71, M2VA 71,
571125-84 571125-85
Item Description Qty Qty Qty Qty Qty Qty
1 Shaft seal 1 1 1
2 O-ring 1 1 1 1
3 Gasket 1 1 1 1
4 Valve spring 1 1 1
5 Washer 1 1 1 1
6 Spring guide 1 1
13 Rotor set 1 1
15 Ball bearing, D-end 1 1
16 Ball bearing, N-end 1 1

Page: 1
Document published on Web
Created by Beatrice Holmberg on 03/12/2004 Modified by Beatrice Holmberg on 2005-10-10

124
125
6; 8/,/+8

6; 8/,/+8

HFO Purifier

126
G/E LO Purifier

127
128
4 SPECIFICATIONS SA 866 SEPARATION SYSTEM INSTALLATION SYSTEM REFERENCE

4.4 Ambient Temperature Limitation


Specification
Leading classification societies state in their
regulations for engine room equipment that the
maximum ambient temperature permissible is
+55 ° C. To meet this regulation, it is essential
that electrical and electronic components have
good ventilation, and temperature control.

4.5 Sludge Tank


• Sludge tank volume per separation system Ventilation pipe
should cover approximately up to 2 days
storage at a discharge interval of 2 hours (for
discharge volumes see technical data). Sludge pipe
connection

• A manhole should be installed for inspection


and cleaning.
• The tank should be fitted with a sounding
pipe.
Min. height
Sludge outlet 400 mm
• The tank floor, or most of it, should have a pump connection

slope (B) of minimum 15°.

G004273A
Min. slope 15°
• The sludge outlet pump connection should be
positioned in the lowest part of the tank.
• A high level alarm switch, connected to the
sludge pump, should be installed.
• A heating coil should be used to keep the
Bowl casing drain Manhole Water drain High level
sludge warm and fluid while being pumped connection connection alarm
switch
out.
• Tank ventilation must follow the classification
rules for evacuation of gases. Heating
coil
• There should be a ventilation pipe to fresh air.
• The ventilation pipe should be straight. If this
G004270A

is not possible, any bends must be gradual.


• The ventilation pipe must not extend below the
tank top.
• A sludge tank with partition walls must have
ventilation pipes in all compartments, or
cutouts in the upper edge, to allow vapours to
travel through the tank.

36 1810968-02

129
SA 866 SEPARATION SYSTEM INSTALLATION SYSTEM REFERENCE 4 SPECIFICATIONS

The number of ventilation pipes, and their


minimum dimension, depend on the size and
number of separators connected to the same
tank. See table below.

Type 1 system 2 systems

SA 811, SA 816 1 x ∅50mm 1 x ∅50mm

SA 821, SA 826 1 x ∅75mm 1 x ∅75mm


SA 831, SA 836
SA 841, SA 846

SA 851, SA 856 1 x ∅100mm 1 x ∅100mm


SA 861, SA 866

SA 871, SA 876 1 x ∅100mm 1 x ∅125mm


SA 881, SA 886

The separation system generates almost no air


during operation. At any discharge, the
maximum volume of air produced is the same
as the bowl volume (see technical data).

1810968-02 37

130
4 SPECIFICATIONS SA 866 SEPARATION SYSTEM INSTALLATION SYSTEM REFERENCE

4.6 Sludge Piping

Specification
• The sludge pipe from the separator to the
sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)
from the vertical line must not exceed 30°.

G004401A
• The sludge pipe must not extend below the
tank top.

NOTE

An extended sludge pipe will obstruct ventilation and


create back pressure that could cause separator
problems.

G004316A

38 1810968-02

131
SA 866 SEPARATION SYSTEM INSTALLATION SYSTEM REFERENCE 4 SPECIFICATIONS

If more than one separator is connected to the


same sludge tank, a butterfly valve should be
installed in each sludge pipe.

NOTE

If a butterfly valve is not used, the bowl and the


operating system may be affected.

• If a butterfly valve is used, it should be


equipped with an interlocking switch
(connected to the separator starter) to prevent
the separator from being started when the
valve is not fully open.

G004411A

1810968-02 39

132
5 Installation and Initial Start

5.1 Installation

5.1.1 Piping
The pipe installation must meet the following
demands:
• The pipes must be installed and supported
with no support from the pump casing.
• The pipe flanges must fit the pump flanges
so that they can be connected without
using any force.
• Before the pipes are connected to the
pump they must be cleaned from particles
resulting from, for example, welding and
cutting.
• Shut-off valves must be installed on both
sides of the pump.
• The suction line should be dimensioned
for an oil flow speed between 0.5 and
1.2 m/s, and the pressure line for 1 to
3 m/s.
• The suction line must be equipped with a
port near the pump, that allows filling the
pump with oil before the initial start.
• The manometric suction head must not
exceed 40 kPa (0.4 bar).
Note! For 2800 and 3400 rpm, the
manometric suction head must not exceed
0 kPa (0 bar).

1818105-02 29
133
5 Installation and Initial Start Oil Feed Pump ACP 32/38

5.1.2 Strainer
An oil strainer of suitable size should be
installed to protect the pump against damage
and wear from coarse particles.

The pressure drop across the strainer should


not exceed 10 kPa (0.1 bar) at maximum flow
rate and normal viscosity.

5.1.3 Pump
The pump must be installed to meet the
following demands:
• The pump must be mounted on a solid
foundation and on a drip tray or in a
cofferdam.
• The pump may be installed in a vertical or
horizontal position but must be easily
accessed for inspection and service.
• The pump must be installed so that the oil
is kept in the pump casing when the oil
flow is stopped.
• The pump must be installed as close as
possible to the feed tank in order to avoid
suction losses.

5.1.4 Gauges
Pressure gauges on both the suction and the
pressure side must be connected by 1/2”
sockets and ball valves.

1818105-02

134
Oil Feed Pump ACE/ACG/ACP 5 Installation and Initial Start

5.2 Initial Start


The initial start procedure must be followed
when the pump is taken into operation after
installation and whenever the pump casing has
been emptied of oil, for example, when the
pump has been dismantled.

WARNING

Entrapment hazard

Do not start filling the pump unless


the power is switched off.

1. Remove the fan cover from the electric


motor.
2. Open the port on the suction pipe near the
pump.
3. Open the shut-off valve on the pressure
side of the pump.
4. Fill the pump with oil while rotating the
pump manually. The pump is rotated by
turning the motor fan in the direction
indicated by the rotation arrow on the
motor or connection flange. (There are
arrows for inlet and outlet directions on
the pump. Do not mix them up with the
rotation arrow.)
5. When the pump is filled, close the filling
port and refit the fan cover.
6. Check that all valves necessary for
operation are open.
7. Check that the motor rotates in the correct
direction by switching it briefly on and
off, and observing how the fan rotates.

1818105-02

135
5 Installation and Initial Start Oil Feed Pump ACE/ACG/ACP

8. Let the motor run for half a minute, and


check that the pressure gauges show
normal operation readings.
9. If the pump does not operate normally
within half a minute, it has to be stopped.
Allow the shaft seal to cool for at least five
minutes before attempting a new start.
10. If the pump does not operate after a few
attempts, see chapter, 2‘‘Fault Finding’’
on page 7.

1818105-02

136
2 Fault Finding

If a fault cannot be remedied by the actions


suggested below, worn pump parts may need
to be replaced. Dismantling and assembly of
the pump is described in chapter
3 ‘‘Maintenance’’ on page 9.

Fault Probable cause Remedy


Low capacity, Suction valves shut off, or clogged strainer Open the valves, or clean the strainer
low pressure or
no flow Relief valve opens at too low pressure or Adjust the relief valve or dismantle and check
does not close properly it (the valve may be situated off the pump)

The pressure relief valve is set below the Readjust the pressure relief valve to a value
counter pressure above the counter pressure

Pump does not Pump too dry Fill the pump housing with oil
prime
Air leak on suction side of the pump Seal off the air leak

Wrong direction of rotation Change the phase order (switch two of the
three motor connections)

The suction height is too high Reinstall the pump at a lower suction height

Drive motor tends The counter pressure is too high Check the shut-off valves in the delivery line
to stop by tripping
the overload relay The oil is too cold and has too high Adjust the oil heating
viscosity

The cut-off setting of the motor relay is too Adjust the relay setting according to the motor
low power rating in Amps

Electric power supply faulty Check the motor and motor connection

Incorrect setting of Y/D starter Readjust the setting of the starting sequence.
The time before the motor overload relay is
tripped should not exceed 10-15 seconds.

1818105-02

137
2 Fault Finding Oil Feed Pump ACE/ACG/ACP

Fault Probable cause Remedy


Pump noisy when Heavy wear in the pump Dismantle the pump and replace the worn
running parts

Suction valves shut off, or clogged strainer Open the valves, or clean the strainer

The pump and motor are not properly Align the pump and motor
aligned

The shaft coupling is worn Check the coupling and replace worn parts

Vapour in pump due to high oil Adjust the oil heating


temperature

The suction height is too high Reinstall the pump at a lower suction height
Air leak on suction side of the pump Seal off the air leak

Pressure too high The pressure relief valve is set to high Readjust the pressure relief valve

The oil is too cold (or has higher viscosity Reduce the pressure setting until operational
than anticipated) temperature has been reached
Counter pressure in the discharge line is Check the discharge line
too high

Wrong direction Electric cables to motor wrongly connected Reverse the terminal connection on electric
of rotation motor

Note! Connecting and disconnecting of


electric cables must be done only by
personnel authorized to do such work

1818105-02

138

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