H955 956 969 970 HSS Sa876 851 821 FD
H955 956 969 970 HSS Sa876 851 821 FD
H955 956 969 970 HSS Sa876 851 821 FD
OF
CENTRIFUGAL SEPARATORS
(SA876, SA851, SA821)
RULE : ABS
SEPARATOR
EQUIPMENT SPECIFICATION
Q’ty
Item Article No. Description Remarks Page
Per set Per ship
06 1 3 881206-02-02 Separator S 876 Separator 1-4
09 1 3 Control Cabinet , Including Starter & Control Unit
1 3 568022-17 Starter for Separator, 32-45A, 440V
Starter
1 3 568022-26 Starter for Feed Pump ACP 052K, 6.3-10A, 440V
13 - 25
1 3 568303-02 Control Unit EPC-50 Control Unit
1 3 318304549-2 Heater board (Mounted in EPC-50)
1 3 318304551-1 Vibration board (Mounted in EPC-50)
1 3 53500462-01 Emergency Stop, Separator (on EPC-50) h 14
1 3 563666-10 El. Motor, 26.5kW 42.5A 440V 60Hz, 3520rpm El. Motor 52 - 53
03 1 3 1765727-01 Valve Block Water SV 10/15/16 58
21 1 3 1766037-02 Flow Valve, 11.0 l/min SV 10 -
22 1 3 1766037-02 Flow Valve, 11.0 l/min SV 15 -
23 1 3 1766037-03 Flow Valve, 2.8 l/min SV 16 -
04 1 3 1765928-01 Valve Block Air SV 1/4/5 59
05 1 3 567854-12 Valve Block Oil 60 - 61
1 3 1764439-80 Temperature Sensor 2 x Pt-100, with Spring Pocket TT1/TT2 60, 64
1 3 1766444-02 Valve Assembly RV4, V4 60, 65
1 3 1764733-86 Pneumatic 3-way Valve V1 60, 66
3 9 1765897-01 Pressure Transmitter PT 1/4/5 60, 67
1 3 1764621-01 Shut-off Valve V5 60, 68
1 3 1764760-85 Water Transducer, Angle Design MT50 60, 69 - 70
3 9 1763903-03 Needle Valve 60, 71
2 6 543054-05 Pressure Gauge, 0-6 bar 60, 72 - 73
07 1 3 1765978-83 Connection Kit, Water/Air -
08 1 3 1766956-80 Connection Kit, Oil -
10 1 3 1766933-81 Sludge Outlet -
11 1 3 1767071-81 Non-Return Valve -
1 3 P060546-010 V16-2P-L=900 S&T Heater 74, 76
1 3 578787-08 Steam Regulating Valve, DN25/0 SRV1 79
1 3 53550766-03 Steam Trap, DN25 80
1 3 1766606-02 Non-Return Valve, DN25 81
1 3 1761805-01 Safety Valve, 6 bar 82
1 3 1765884-76 Feed Pump ACP 052K, 3.5kW 6.6A 440V 1700rpm Feed Pump 83 - 84
1 3 574089-83 Flow Control Kit, DN40 87 - 88
1 3 1761626-02 Thermometer (Extra for Heater Inlet) TI 89
Temperature Sensor 2 x Pt-100, with Spring Pocket
1 3 1764439-80 TT1/TT2 64
(Extra for yard’s use after Heater)
Emergency Stop with protection device for
1 3 1763946-01 90 - 91
Separator (Extra for outside of cabin)
4
5
6
7
EQUIPMENT LIST
Separator Type: SA 851 M
Application: M/E L.O.
Set / Ship: 2
Q’ty
Item Article No. Description Remarks Page
Per set Per ship
06 1 2 881204-03-02 Separator S 851 Separator 5-8
09 1 2 Control Cabinet, Including Starter & Control Unit
1 2 568022-15 Starter for Separator, 20-25A, 440V
Starter
1 2 568022-25 Starter for yard’s Feed Pump, 4-6.3A, 440V
26 - 38
1 2 568303-02 Control Unit EPC-50 Control Unit
1 2 318304549-2 Heater board (Mounted in EPC-50)
1 2 318304551-1 Vibration board (Mounted in EPC-50)
1 2 53500462-01 Emergency Stop, Separator (on EPC-50) h 27
1 2 562581-10 El. Motor, 14.5kW, 24A, 440V, 60Hz, 3500rpm El. Motor 54 - 55
03 1 2 1765927-01 Valve Block Water SV 10/15/16 58
21 1 2 1766037-06 Flow Valve, 5.5 l/min SV 10 -
22 1 2 1766037-02 Flow Valve, 11.0 l/min SV 15 -
23 1 2 1766037-03 Flow Valve, 2.8 l/min SV 16 -
04 1 2 1765928-01 Valve Block Air SV 1/4/5 59
05 1 2 567854-04 Valve Block Oil 60 - 61
1 2 1764439-80 Temperature Sensor 2 x Pt-100, with Spring Pocket TT1/TT2 60, 64
1 2 1766444-02 Valve Assembly RV4, V4 60, 65
1 2 1764733-86 Pneumatic 3-way Valve V1 60, 66
3 6 1765897-01 Pressure Transmitter PT 1/4/5 60, 67
1 2 1764621-01 Shut-off Valve V5 60, 68
1 2 1764760-85 Water Transducer, Angle Design MT50 60, 69 - 70
3 6 1763903-03 Needle Valve 60, 71
2 4 543054-05 Pressure gauge 60, 72 - 73
07 1 2 1765978-81 Connection Kit, Water/Air -
08 1 2 1766457-80 Connection Kit, Oil -
10 1 2 1766438-81 Sludge Outlet -
11 1 2 1767071-81 Non-Return Valve -
1 2 P060546-020 V16-2P-L=1200 S&T Heater 75, 76
1 2 578787-08 Steam Regulating Valve, DN25/0 SRV1 79
1 2 53550766-03 Steam Trap, DN25 80
1 2 1766606-02 Non-Return Valve, DN25 81
1 2 1761805-01 Safety Valve, 6 bar 82
1 2 574089-83 Flow Control Kit DN40 87 - 88
1 2 1761626-05 Thermometer (Extra for Heater Inlet) TI 89
Temperature Sensor 2 x Pt-100, with Spring Pocket
1 2 1764439-80 TT1/TT2 64
(Extra for yard’s use after Heater)
8
9
10
11
EQUIPMENT LIST
Separator Type: SA 821 M
Application: G/E L.O.
Set / Ship: 2
Q’ty
Item Article No. Description Remarks Page
Per set Per ship
06 1 2 881201-05-01 Separator S 821 Separator 9 - 12
09 1 2 Control Cabinet, Including Starter & Control Unit
1 2 568022-13 Starter for Separator, 10-16 A, 440V
Starter
1 2 568022-23 Starter for Feed Pump ACP 025 L, 1.6-2.5 A, 440V
39 - 51
1 2 568303-02 Control Unit EPC-50 Control Unit
1 2 318304549-2 Heater board (Mounted in EPC-50)
1 2 318304551-1 Vibration board (Mounted in EPC-50)
1 2 53500462-01 Emergency Stop, Separator (on EPC-50) h 40
1 2 565595-11 El. Motor, 6.4kW, 10.5A, 440V, 60Hz, 3400rpm El. Motor 56 - 57
03 1 2 1765927-01 Valve Block Water SV 10/15/16 58
21 1 2 1766037-04 Flow valve, 0.9 l/min SV 10 -
22 1 2 1766037-02 Flow Valve, 11.0 l/min SV 15 -
23 1 2 1766037-03 Flow Valve, 2.8 l/min SV 16 -
04 1 2 1765928-01 Valve Block Air SV 1/4/5 59
05 1 2 567802-09 Valve Block Oil 62 - 63
1 2 1764439-80 Temperature Sensor 2 x Pt-100, with Spring Pocket TT1/TT2 62, 64
1 2 1766444-01 Valve Assembly RV4, V4 62, 65
1 2 1764733-81 Pneumatic 3-way Valve V1 62, 66
3 6 1765897-01 Pressure Transmitter PT 1/4/5 62, 67
1 2 1764621-01 Shut-off Valve V5 62, 68
1 2 1764760-84 Water Transducer-, Angle Design MT50 62, 69 - 70
3 6 1763903-03 Needle Valve 62, 71
2 4 543054-05 Pressure Gauge 62, 72 - 73
07 1 2 1765978-82 Connection Kit, Water/Air -
08 1 2 574296-80 Connection Kit, Oil -
10 1 2 1766847-81 Sludge Outlet -
11 1 2 1767071-80 Non-Return Valve -
1 2 P060546-030 V16-2P-L=800 S&T Heater 77 - 78
1 2 578787-05 Steam Regulating Valve, DN15/1 SRV1 79
1 2 53550766-02 Steam Trap, DN20 80
1 2 1766606-01 Non-Return Valve, DN20 81
1 2 1761805-01 Safety Valve, 6 bar 82
1 2 1762161-77 ACP 025L Pump, 0.9kW, 1.8A, 440V, 3400rpm Feed Pump 85 - 86
1 2 574089-81 Flow Control Kit, DN25 87 - 88
1 2 1761626-02 Thermometer (Extra for Heater Inlet) TI 89
Temperature Sensor 2 x Pt-100, with Spring Pocket
1 2 1764439-80 TT1/TT2 64
(Extra for yard’s use after Heater)
Emergency Stop with protection device for Separator
1 2 1763946-01 90 - 91
(Extra for outside of cabin)
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Marine & Diesel Product Catalogue c Copyright 2003 Alfa La
Technical data
Dimension Drawing
Technical data
Dimension Drawing
Technical data
Dimension Drawing
11 2 1763780-03 Nipple
12 2 1765082-09 Nipple
13 2 1763903-03 Needle Nalve
14 2 1765897-01 Pressure Transmitter
15 2 1765911-01 Elbow
16 2 543054-05 Pressure Gauge
17 1 1764439-80 Temperature Sensor
18 1 1762672-01 Hexagon Plug
19 1 1766457-82 Connection Kit, oil only for
567854-02,-04
1 1766457-83 Connection Kit, oil only for
567854-06,-08
1 1766956-81 Connection Kit, oil only for
567854-10,-12,
-16,-18
1 1766242-81 Connection Kit, oil only for
567854-14,-20, -22
20 3 1762751-10 Flange
21 1 1766811-01 Throttle Washer only for 567854-04
1 1766811-05 Throttle Washer only for 567854-08
1 1766811-06 Throttle Washer only for 567854-18
1 1766811-07 Throttle Washer only for 567854,-12,
-22
1 1766811-08 Throttle Washer only for 567854-16
1 1766811-09 Throttle Washer only for 567854-14
1 1766811-10 Throttle Washer only for 567854-20
1 1766811-11 Throttle Washer only for 567854-10
1 No Throttle Washer only for
567854-02,-06
22 8 1765908-02 Gasket
23 1 53500472-02 Cable 19
24 1 1765934-01 Flexible connection
25 8 2210462-10 Screw
26 40 70490 Washer
27 8 2210462-33 Screw
28 16 221803-34 Nut
29 8 2210462-28 Screw
30 1 1761834-03 Copper Washer
31 2 1761834-06 Washer
32 1 569712-01 Rectangular connector
33 1 1765897-01 Pressure Transmitter
34 1 1763903-03 Needle Valve
35 1 1761834-06 Washer
36 1 1765082-09 Nipple
37 1 1761834-03 Copper Washer
38 4 53551716-02 Washer
39 2 53551716-02 Washer
64
Edition: 11. Others - 1 Components - 6 Valves
MDPC
Technical Data
65
Edition: 11. Others - 1 Components - 6 Valves
MDPC
66
Edition: 11. Others - 1 Components - 7 Switches, Sensors, Transmitters
MDPC
Pressure Transmitter
67
Edition: 11. Others - 1 Components - 6 Valves
MDPC
68
Edition: 11. Others - 1 Components - 7 Switches, Sensors, Transmitters
MDPC
69
Edition: 11. Others - 1 Components - 7 Switches, Sensors, Transmitters
MDPC
Technical data
70
Edition: 11. Others -1 Components -6 Valves
Released MDPC
71
Edition: 11. Others -1 Components -7 Switches, Sensors, Transmitters
MDPC
Pressure gauge
Dimension drawing
Page: 1
72
G (ISO
Item Article No. Denomination A B C D E F L L1 SW
7/1-R)
Pressure gauge Black
lacquered brass alt. stainless
steel. Filled with glycerine. 0-6
bar (0-600 kPa) 0-2,5 bar
1 543054-01 (0-250 kPa) 0-10 bar (0-1 O5 O9,5 O63 12 37,5 12 14
1 543054-02 MPa) 1/4" 1/4" O5 O9,5 O63 33 12 37,5 12 14
1 543054-03 1/4" O5 O9,5 O63 3 12 37,5 12 14
Pressure gauge Acidproof
steel SS 2343 Filled with
glycerine 0-6 bar (0-600 kPa)
1 543054-04 1/4" O5 O9,5 O63 3 12 33 13 14
Pressure gauge Black
lacquered brass alt. stainless
steel. Filled with glycerine. 0-6
bar (0-600 kPa) 0-4 bar (0-400
2 543054-05 kPa) 0-10 bar (0-1MPa) 0-2,5 O5 O9,5 O63 12 56 36,5 14
2 543054-06 bar (0-250 kPa) O5 O9,5 O63 12 56 36,5 14
2 543054-07 1/4" 1/4" O5 O9,5 O63 33 12 56 36,5 14
2 543054-08 1/4" 1/4" O5 O9,5 O63 33 12 56 36,5 14
Pressure gauge Black
lacquered brass alt. stainless
steel. Filled with glycerine.
0-16 bar (0-1,6 kPa)
1 543054-09 1/4" O5 O9,5 O63 3 12 37,5 12 14
Pressure gauge Black
lacquered brass alt. stainless
steel. 0-6 bar (0-600kPa)
3 543054-20 1/8" − − - O40 - 10 41 25 12
Pressure gauge Acidproof
steel SS 2343 0-10 bar
2 543054-30 (0-1MPa) 0-25 bar (0-2,5 MPa) O5 O9,5 O63 12 56 36,5 14
2 543054-40 1/4" 1/4" O5 O9,5 -- O63 33 12 56 36,5 14
Pressure gauge Acidproof
steel SS 2343 Filled with
glycerine. Safety glass. 0-10
bar (0-1MPa) 0-25 bar (0-2,5
4 543054-50 MPa) O6 O17,5 ~30 O100 20 83 49,5 22
4 543054-60 1/2" 1/2" O6 O17,5 ~30 O100 55 20 83 49,5 22
Technical data
bar and kPa/MPa - Red graduation for bar. Inner scale.
Graduation - Black graduation for kPa or MPa. Outer scale.
- White dial.
Class of accuracy 1.6 according to AL 2572002
Dimensions See Dimension drawing
Page: 2
Valve Actuator
Media Steam, thermal oil or water Electric motor 24 V AC 50/60 Hz
Media temperature Max. 240°C Enclosure IP 55
Max. working pressure Max. 25 bar up to 120°C Holes for cable glands M20 x 1,5 (2x)
Max. 20 bar up to 240°C M16 x 1,5 (1x)
Permanent working temp. For steam/water: -20 to Ambient temperature Max. 60°C
with teflon stuffing box 240°C Cover material Fire resistant plastics
For thermal oil: max. 230°C Mounting position Upright as shown or
horizontally
Leakage <0,05% of kvs value
Dimensions See Dimension drawing
Valve characteristic Equal percentage (logarithmic)
Material
Housing Ductile cast iron
Pcking box, housing Brass
Spindle Stainless steel
Valve seat plug Stainless steel
Dimensions See Dimension drawing
Dimension Drawing
Size. DN/
Article No. Kvs m3/h A B C
type
578787-01 15/5 0,4 84 402 130
578787-02 15/4 0,63 84 402 130
578787-03 15/3 1,0 84 402 130
578787-04 15/2 1,6 84 402 130
578787-05 15/1 2,5 84 402 130
578787-06 15 4,0 84 402 130
578787-07 20 6,3 94 396 150
578787-08 25 10,0 97 398 160
578787-09 32 16,0 110 407 180
578787-10 40 25,0 116 411 200
578787-11 50 40,0 126 415 230
79
Marine & Diesel Product Catalogue © Copyright 2004 Alfa Laval
80
Edition: 11. Others - 1 Components - 6 Valves
MDPC
Non-return Valve
81
Edition: 11. Others - 1 Components - 6 Valves
MDPC
Safety Valve
82
Edition: 6. Pumps - 1 ACP Pumps
MDPC
ACP 052
System Information - Technical Data
Page: 1
Document published on Web
Created by Beatrice Holmberg on 03/12/2004 Modified by Beatrice Holmberg on 2005-04-07
83
Page: 2
Document published on Web
Created by Beatrice Holmberg on 03/12/2004 Modified by Beatrice Holmberg on 2005-04-07
84
Edition: 6. Pumps - 1 ACP Pumps
MDPC
ACP 025
System Information - Technical Data
Page: 1
Document published on Web
Created by Beatrice Holmberg on 03/12/2004 Modified by Beatrice Holmberg on 2005-10-10
85
Page: 2
Document published on Web
Created by Beatrice Holmberg on 03/12/2004 Modified by Beatrice Holmberg on 2005-10-10
86
Marine & Diesel Product Catalogue c Copyright 200
Edition: 11. Others - 1 Components - 10 Various Kits
MDPC
Flow Regulation Kit
Thermometer
89
Edition: 11. Others - 1 Components - 20 Other Components
MDPC
Emergency stop
90
Edition: 7. Components - 20 Others - 25 Protection device for emergency stop box JIS
MDPC
Weight 80 g
x003733a
91
Edition: 11. Others - 1 Components - 20 Other Components
MDPC
Tool Box
REF. 558533
92
Tools Page 1
Ship
H.F.O. Separator No.
S 876 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Set of tools
(Including below 561614-18 1 set/ship
Item 1 ~ 19)
Spindle pulley/
2 Puller 1 564027 80 Top, Neck
bearing
2A Screw 1 561829 03
Bottom bearing
3 Key 1 564798 01
housing
Neck bearing
5 Puller 2 563084 80
cover
5A Screw 1 221040 05
5B Screw 1 221035 46
93
Tools Page 2
Ship
H.F.O. Separator No.
S 876 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Motor/Coupling
6 Tool for coupling 1 574004 80
hub
6A Screw 1 573552 01
6B Nut 1 573554 01
6C Plug 1 573558 01
6D O-ring 1 223404 20
Distributor/
7 Lifting tool 1 567074 80
Bowl spindle
Nut/Discharge
9 Spanner 1 564099 02
slide
Discharge slide
11 Puller 1 561607 84
/Bowl body
94
Tools Page 3
Ship
H.F.O. Separator No.
S 876 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Coupling
13 Mounting tool 1 564073 01
Bearing
Bowel disc
14 Compressing tool 1 571026 81
stack
95
Tools Page 4
Ship
H.F.O. Separator No.
S 876 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Nut/Inlet and
15 Hook spanner 1 39034
outlet pipe
96
SA 876 SEPARATION SYSTEM SPARE PARTS CATALOGUE 1 SEPARATOR
1811029-02 35
97
Tools Page 1
Ship
M/E L.O. Separator No.
S 851 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Set of tools
(Including below 561614-16 1 set/ship
Item 1 ~ 19)
Spindle pulley/
2 Puller 562627 80
1 Top,neck
bearing
2 A Screw 561829 03
1
5 A Screw 574565 01
1
5 B Nut 574566 01
1
5 C Plug 573558 01
1
98
Tools Page 2
Ship
M/E L.O. Separator No.
S 851 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
5 D O-ring 1 223404 20
7 Puller 561584 82
1 Bowl body
Discharge
10 Puller 561607 82
1 slide/ Bowl
body
10 A Screw 221040 43
1
99
Tools Page 3
Ship
M/E L.O. Separator No.
S 851 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
13 B Clamp 3 572424 02
13 C Screw 572163 01
3
13 D Screw 2210462 63
3
13 E Screw 572162 01
3
14 A Screw 221040 05
1
14 B Screw 221035 46
1
16 Pin 565677 01
1 Distributor
100
Tools Page 4
Ship
M/E L.O. Separator No.
S 851 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Hexagon socket
17 66415 Lock ring/ Bowl
head key 1
body
101
8 Set of tools
39
102
Tools Page 1
Ship
G/E L.O. Separator No.
S 821 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Set of tools
(Including below 561614-13 1 set/ship
Item 1 ~ 19)
Spindle pulley/
1 Puller 1 565879 80
Top bearing
1A Screw 1 561829 01
Nut/ Discharge
2 Spanner for nut 1 564358 02
slide
3B Clamp 3 575083 02
3C Screw 3 575098 01
3D Screw 3 221045 52
3E Screw 3 561551 02
103
Tools Page 2
Ship
G/E L.O. Separator No.
S 821 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Discharge
6 Puller 1 561607 85 Slide/ bowl
body
564360 01
6A Support ring 1
221040 43
6B Screw 1
260154 01
7 Lifting eye bolt 2
574348 80 Motor/
9 Tool for coupling 1
Coupling
574346 01
9A Screw 1
574347 01
9B Nut 1
104
Tools Page 3
Ship
G/E L.O. Separator No.
S 821 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
9C Plug 1 565889 01
9D O-ring 1 223404 13
Distributor/
10 Lifting tool 1 567010 80
Bowl spindle
Bottom bearing
12 Key 1 569695 01
housing
Neck bearing
13 Puller 2 563084 80
cover
105
Tools Page 4
Ship
G/E L.O. Separator No.
S 821 Box
No.
Supply per
Sketch Drawing Remarks
No Name Material Ship
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Coupling
18 Mounting tool 1 566897 01
bearing
106
11 Set of tools
35
107
Spare Parts Page 1
Ship
H.FO. Separator No.
S 876 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Inspection kit for
Separator
566365-01 3 sets/ship
(Including below
Item 1 ~ 28)
1 Rectangular ring
Bowl body/
1 560638 13
Operating slide
Operating slide
2 Rectangular ring 1 560638 13
/Holder
Operating slide
3 Valve plug 3 565210 01
/Bowl body
Bowl body/
4 O-ring 1 223408 52 Operating
water ring
Bowl body/
5 O-ring 1 223408 51
Discharge slide
Discharge slide
6 Rectangular ring 1 565728 01
/Bowl body
Bowl hood/
8 Seal ring 1 563496 03
Discharge slide
Bowl hood/
9 O-ring 1 223408 53
Bowl body
Paring tube/
10 O-ring 2 223403 60 Inlet -outlet
pipe
108
Spare Parts Page 2
Ship
H.FO. Separator No.
S 876 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Inlet-outlet
Pipe
12 O-ring 2 223406 24
/Connecting
housing
Inlet-outlet
Pipe
13 O-ring 2 223406 15
/Connecting
housing
Frame hood/
14 O-ring 1 546095 80 Frame bottom
part
Frame bottom
15 Washer 2 552766 07
part/Plug
Lock ring/
19 Screw 6 221716 02
Bowl body
Plain bearing
21 2 566408 06 Paring tube
housing
109
Spare Parts Page 3
Ship
H.FO. Separator No.
S 876 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Operating
22 Seal ring 1 566788 19
water ring
Bowl body/
23 O-ring 1 544311 14
Holder
Oil pipe/
25 O-ring 4 260104 73 Connecting
housing
Water pipe/
26 O-ring 2 260104 22 Connecting
housing
Bowl body/
27 Lock washer 9 576279 02
Holder
Bowl body/
Hexagon head Holder
28 15 576173 04
screw operating
water ring
110
Spare Parts Page 4
Ship
H.FO. Separator No.
S 876 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Extra spare
Safety valve
3 3 1761805-01 parts for Steam
(6 bar)
heater
Extra spare
parts for Feed
ACP Pump 052 pump
4 3 571096-85
Overhaul kit * Detailed
items see
page113
111
25
8
9
26
6
5
19
20
14 15
1
4 18
3
13 21 15
12 10
2
23
24
27
28
28
22
9 Inspection kit
41
112
Marine & Diesel Product Catalogue c Copyright 2003 Alfa La
Edition: 6. Pumps - 1 ACP Feed pumps
Released MDPC
ACP 052
Equipment - Spare Parts
Bowl body/
1 Rectangular ring 1 560638 08
Operating slide
Operating
2 Rectangular ring 1 560638 08
slide/Holder
Operating
3 Valve plug 3 565308 01 slide/Bowl
body
Bowl body/
4 O ring 1 546198 83 Operating
water ring
Bowl body/
5 O ring 1 260104 93
Discharge slide
Discharge slide
6 Rectangular ring 1 565093 01
/Bowl body
Bowl hood/
8 Seal ring 1 562374 01
Discharge slide
Bowl hood/
9 O ring 1 546198 84
Bowl body
Paring tube/
10 O ring 2 223403 56
Inlet outlet pipe
114
Spare Parts Page 2
Ship
M/E L.O. Separator No.
S 851 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Inlet outlet Pipe
11 O ring 2 223406 32 /Connecting
housing
Frame hood/
13 O ring 1 546095 66 Frame bottom
part
Frame bottom
14 Washer 2 552766 07
part/Plug
Lock ring/
18 Screw 6 221711 03
Bowl body
Plain bearing
20 2 566408 04 Paring tube
housing
115
Spare Parts Page 3
Ship
M/E L.O. Separator No.
S 851 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Operating
21 Seal ring 1 566788 17
water ring
Holder/
22 O ring 1 544311 12
Bowl body
Oil pipe/
24 O ring 4 260104 20 Connecting
housing
Water pipe/
25 O ring 2 223404 51 Connecting
housing
Bowl body/
26 Lock washer 9 576279 01
Holder
Bowl body/
Hexagon head
27 15 576173 02 Holder
screw
operating ring
116
Spare Parts Page 4
Ship
M/E H.F.O. Separator No.
S 851 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Extra spare
Safety valve
3 3 1761805-01 parts for Steam
(6 bar)
heater
117
24
8
9
25
6
5
18
19
13 14
1
4 17
3
12 20 14
11 10
2
22
23
26
27
27
21
9 Inspection kit
41
118
Spare Parts Page 1
Ship
M/E L.O. Separator No.
S 821 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Inspection kit
(Including below 567020-02 2 sets/ship
Item 1 ~ 26)
Bowl
1 Rectangular ring 1 560638 16 body/Operati
ng slide
Operating
2 Valve plug 3 564478 01 slide/Bowl
body
Operating
3 Rectangular ring 1 560638 16
slide/ Holder
Bowl
4 O-ring 1 223403 62
body/Holder
Bowl body/
5 O-ring 1 223406 38 Operating
water ring
Operating
6 Seal ring 1 566788 14
water ring
Bowl body/
7 O-ring 1 223406 06 Discharge
slide
Discharge
8 Rectangular ring 1 565295 03 slide/Bowl
body
Bowl hood/
9 Seal ring 1 564134 02 Discharge
slide
119
Spare Parts Page 2
Ship
M/E L.O. Separator No.
S 821 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Bowl
10 O-ring 1 223406 99 hood/Bowl
body
Bearing holder/
11 Flange bushing 1 566940 02
Paring tube
Plain bearing
12 1 566408 08 Paring tube
bushing
Paring tube/
13 O-ring 1 223403 67 Inlet and outlet
pipe
Frame
17 O-ring 1 521127 10 hood/Frame
bottom part
Frame bottom
19 Washer 2 552766 07
part/ Plug
120
Spare Parts Page 3
Ship
M/E L.O. Separator No.
S 821 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Lock ring/Bowl
21 Screw 6 221706 05
body
Bowl
25 Lock washer 6 576279 01
body/Holder
Bowl
Hexagon head body/Holder
26 12 576173 01
screw operating water
ring
121
Spare Parts Page 4
Ship
M/E L.O. Separator No.
S 821 Box
No.
Sketch Supply per Unit Drawing Remarks
No Name Material
Weight MFR’s Stock
Working Spare No. Part No.
(Kg) No.
Extra spare
Safety valve
3 2 1761805-01 parts for Steam
(6 bar)
heater
Extra spare
parts for Feed
ACP Pump 025 pump
4 2 571125-81
Overhaul kit * Detailed
items see
page124
122
18
18 9
10
18 8
7
21
22
19
1
17 5
2 20
12 19
16 13
15 3
11
C01956J1
4
14
25
26
26
6
37
12 Inspection kit
123
Edition: 6. Pumps - 1 ACP Pumps
MDPC
ACP 025
Spare parts
Spare parts kits, Inspection Overhaul kit, Repair kit, Repair kit, Ball bearing Ball bearing
specification kit, 571125-80 571125-81 ACP 025 L, ACP 025 N, kit, for motor kit, for motor
571125-82 571125-83 M2AA 71, M2VA 71,
571125-84 571125-85
Item Description Qty Qty Qty Qty Qty Qty
1 Shaft seal 1 1 1
2 O-ring 1 1 1 1
3 Gasket 1 1 1 1
4 Valve spring 1 1 1
5 Washer 1 1 1 1
6 Spring guide 1 1
13 Rotor set 1 1
15 Ball bearing, D-end 1 1
16 Ball bearing, N-end 1 1
Page: 1
Document published on Web
Created by Beatrice Holmberg on 03/12/2004 Modified by Beatrice Holmberg on 2005-10-10
124
125
6; 8/,/+8
6; 8/,/+8
HFO Purifier
126
G/E LO Purifier
127
128
4 SPECIFICATIONS SA 866 SEPARATION SYSTEM INSTALLATION SYSTEM REFERENCE
G004273A
Min. slope 15°
• The sludge outlet pump connection should be
positioned in the lowest part of the tank.
• A high level alarm switch, connected to the
sludge pump, should be installed.
• A heating coil should be used to keep the
Bowl casing drain Manhole Water drain High level
sludge warm and fluid while being pumped connection connection alarm
switch
out.
• Tank ventilation must follow the classification
rules for evacuation of gases. Heating
coil
• There should be a ventilation pipe to fresh air.
• The ventilation pipe should be straight. If this
G004270A
36 1810968-02
129
SA 866 SEPARATION SYSTEM INSTALLATION SYSTEM REFERENCE 4 SPECIFICATIONS
1810968-02 37
130
4 SPECIFICATIONS SA 866 SEPARATION SYSTEM INSTALLATION SYSTEM REFERENCE
Specification
• The sludge pipe from the separator to the
sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)
from the vertical line must not exceed 30°.
G004401A
• The sludge pipe must not extend below the
tank top.
NOTE
G004316A
38 1810968-02
131
SA 866 SEPARATION SYSTEM INSTALLATION SYSTEM REFERENCE 4 SPECIFICATIONS
NOTE
G004411A
1810968-02 39
132
5 Installation and Initial Start
5.1 Installation
5.1.1 Piping
The pipe installation must meet the following
demands:
• The pipes must be installed and supported
with no support from the pump casing.
• The pipe flanges must fit the pump flanges
so that they can be connected without
using any force.
• Before the pipes are connected to the
pump they must be cleaned from particles
resulting from, for example, welding and
cutting.
• Shut-off valves must be installed on both
sides of the pump.
• The suction line should be dimensioned
for an oil flow speed between 0.5 and
1.2 m/s, and the pressure line for 1 to
3 m/s.
• The suction line must be equipped with a
port near the pump, that allows filling the
pump with oil before the initial start.
• The manometric suction head must not
exceed 40 kPa (0.4 bar).
Note! For 2800 and 3400 rpm, the
manometric suction head must not exceed
0 kPa (0 bar).
1818105-02 29
133
5 Installation and Initial Start Oil Feed Pump ACP 32/38
5.1.2 Strainer
An oil strainer of suitable size should be
installed to protect the pump against damage
and wear from coarse particles.
5.1.3 Pump
The pump must be installed to meet the
following demands:
• The pump must be mounted on a solid
foundation and on a drip tray or in a
cofferdam.
• The pump may be installed in a vertical or
horizontal position but must be easily
accessed for inspection and service.
• The pump must be installed so that the oil
is kept in the pump casing when the oil
flow is stopped.
• The pump must be installed as close as
possible to the feed tank in order to avoid
suction losses.
5.1.4 Gauges
Pressure gauges on both the suction and the
pressure side must be connected by 1/2”
sockets and ball valves.
1818105-02
134
Oil Feed Pump ACE/ACG/ACP 5 Installation and Initial Start
WARNING
Entrapment hazard
1818105-02
135
5 Installation and Initial Start Oil Feed Pump ACE/ACG/ACP
1818105-02
136
2 Fault Finding
The pressure relief valve is set below the Readjust the pressure relief valve to a value
counter pressure above the counter pressure
Pump does not Pump too dry Fill the pump housing with oil
prime
Air leak on suction side of the pump Seal off the air leak
Wrong direction of rotation Change the phase order (switch two of the
three motor connections)
The suction height is too high Reinstall the pump at a lower suction height
Drive motor tends The counter pressure is too high Check the shut-off valves in the delivery line
to stop by tripping
the overload relay The oil is too cold and has too high Adjust the oil heating
viscosity
The cut-off setting of the motor relay is too Adjust the relay setting according to the motor
low power rating in Amps
Electric power supply faulty Check the motor and motor connection
Incorrect setting of Y/D starter Readjust the setting of the starting sequence.
The time before the motor overload relay is
tripped should not exceed 10-15 seconds.
1818105-02
137
2 Fault Finding Oil Feed Pump ACE/ACG/ACP
Suction valves shut off, or clogged strainer Open the valves, or clean the strainer
The pump and motor are not properly Align the pump and motor
aligned
The shaft coupling is worn Check the coupling and replace worn parts
The suction height is too high Reinstall the pump at a lower suction height
Air leak on suction side of the pump Seal off the air leak
Pressure too high The pressure relief valve is set to high Readjust the pressure relief valve
The oil is too cold (or has higher viscosity Reduce the pressure setting until operational
than anticipated) temperature has been reached
Counter pressure in the discharge line is Check the discharge line
too high
Wrong direction Electric cables to motor wrongly connected Reverse the terminal connection on electric
of rotation motor
1818105-02
138