Catalysis DR Syed
Catalysis DR Syed
Chemical Industry
– ca. $2 bn annual sale of catalysts
– ca. $200 bn annual sale of the chemicals that are related products
– 90% of chemical industry has catalysis-related processes
– Catalysts contributes ca. 2% of total investment in a chemical process
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What is Catalysis
Catalysis
– Catalysis is an action by catalyst which takes part in a chemical reaction process and
can alter the rate of reactions, and yet itself will return to its original form without
being consumed or destroyed at the end of the reactions
Three key aspects of catalyst action
taking part in the reaction
• it will change itself during the process by interacting with other reactant/product
molecules
altering the rates of reactions
• in most cases the rates of reactions are increased by the action of catalysts;
however, in some situations the rates of undesired reactions are selectively
suppressed
Returning to its original form
• After reaction cycles a catalyst with exactly the same nature is ‘reborn’
• In practice a catalyst has its lifespan - it deactivates gradually during use
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Action of Catalysts
Catalysis
action - Reaction kinetics and
mechanism
Catalyst action leads to the rate of a reaction to change.
This is realised by changing the course of reaction (compared to non-catalytic reaction)
– Forming complex with reactants/products, controlling the rate of elementary steps in
the process. This is evidenced by the facts that uncatalytic
energy
• The intermediates formed are different from reactant
those formed in non-catalytic reaction product
• The rates of reactions are altered (both reaction process
desired and undesired ones)
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Applications of Catalysis
Environmental applications
– Pollution controls in combination with industrial processes
• Pre-treatment - reduce the amount waste/change the composition of emissions
• Post-treatments - once formed, reduce and convert emissions
• Using alternative materials
…
– Pollution reduction
• gas - converting harmful gases to non-harmful ones
• liquid - de-pollution, de-odder, de-colour etc
• solid - landfill, factory wastes
Other applications
– Catalysis and catalysts play one of the key roles in new technology development.
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Types of Catalyst
1. Heterogeneous Catalyst
- catalyst with different phase as the
reactant
- usually solid state
e.g. decomposition of H2O2 with
MnO2 as catalyst
e.g. hydrogenation of ethene
(Ni as catalyst)
Heterogeneous Catalyst
provides an active reaction surface for reactant
==> reaction occurs with a lower Ea
are usually transition metal such as
Pt, Pd, V2O5 and Ni
2. Homogeneous Catalyst
- catalyst with the same phase as the
reactant
- usually in aqueous state
e.g. Oxidation of I- ion by S2O32-
with Fe3+ ion as catalyst
2I- + S2O82- ==> I2 + 2SO42-
2I- + 2Fe3+ ==> 2Fe2+ + I2
2Fe2+ + S2O82- ==> 2Fe3+ + 2SO42-
3. Autocatalysis
- the product in the reaction be the
catalyst of the reaction
- this product is called autocatalyst
- e.g. 2MnO4- + 16H+ + 5C2O42-
==> 2Mn2+ + 8H2O + 10CO2
Positive Catalysis
→
Catalase
H2O2 O2 + H2O
Speed up reactions.
Made of protein.
Are specific
Not used up during the reaction
Require optimum conditions at which
they work best
At high temperature they become
denatured
Industrial Application of
Catalysts
A) Usage of Catalysts in Chemical
Industries
Cost is always the greatest concerns of
manufacturers
How can we get the highest yield of
product?
High temperature
High pressure
High Concentration
Industrial Application of
Catalysts
Haber Process
3H2 + N2 ==> 2NH3 (Fe)
Contact Process
2SO2 + O2 ==> 2SO3 (Pt/V2O5)
Hydrogenation of C=C
(hardening of oil - vegetable oil to margarine)
CH2CH2 + H2 ==> CH3CH3 (Ni/Pd/Pt)
Thank You