SPLIT-TYPE ROOM AIR CONDITIONER

Installation Manual
MODEL : FWDE09-AF2M/CWDE09-AF2M
FWDE13-AF2M/CWDE13-AF2M
FWDE19-AF2M/CWDE19-AF2M
FWDE25-AF2M/CWDE25-AF2M

CS78421-548-754
IMPORTANT NOTE:
Read this manual carefully before installing
or operating your new air conditioning
unit. Make sure to save this manual for
future reference.
68300-500095 Rev. 0
Table of Contents
Installation Manual

0 Safety Precautions........................... 4

1 Accessories........................................ 6

2 Installation Summary - Indoor Unit........ 8

3 Unit Parts.......................................... 10

4 Indoor Unit Installation........ 11

1. Select installation location.......................... 11
2. Attach mounting plate to wall.................... 12
3. Drill wall hole for connective piping............ 12
4. Prepare refrigerant piping........................... 14
5. Connect drain hose.................................... 15
6. Connect signal cable.................................. 17
7. Wrap piping and cables.............................. 18
8. Mount indoor unit..................................... 18

5 Outdoor Unit Installation... 20

1. Select installation location.................. 20
2. Install drain joint................................ 21
3. Anchor outdoor unit.......................... 22
4. Connect signal and power cables....... 23
6 Refrigerant Piping Connection........ 25
A. Note on Pipe Length................................................ 25
B. Connection Instructions –Refrigerant Piping............. 25
1. Cut pipe.............................................................. 25
2. Remove burrs...................................................... 26
3. Flare pipe ends.................................................... 26
4. Connect pipes..................................................... 27

C au t i o n: Risk of fire
(for R32/R290 refrigerant ony )

MC MC

7 Air Evacuation................... 29
1. Evacuation Instructions...................... 29
2. Note on Adding Refrigerant............... 30

8 Electrical and Gas Leak Checks........ 31

9 Test Run............................................ 32

10 European Disposal Guidelines........ 34

11 Information servicing .................... 35
 Safety Precautions
Read Safety Precautions Before Installation
Incorrect installation due to ignoring instructions can cause serious damage or injury.
The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.

This symbol indicates that ignoring instructions may cause death or serious
injury.
WARNING

This symbol indicates that ignoring instructions may cause moderate injury
to your person, or damage to your unit or other property.
CAUTION

This symbol indicates that you must never perform the action indicated.

WARNING
Do not modify the length of the power supply cord or use an extension cord to power the unit.
Do not share the electrical outlet with other appliances. Improper or insufficient power supply
can cause fire or electrical shock.
When connecting refrigerant piping, do not let substances or gases other than the specified
refrigerant enter the unit. The presence of other gases or substances will lower the unit’s capacity,
and can cause abnormally high pressure in the refrigeration cycle. This can cause explosion and injury.
Do not allow children to play with the air conditioner. Children must be supervised around the
unit at all times.
1. Installation must be performed by an authorized dealer or specialist. Defective installation can
cause water leakage, electrical shock, or fire.
2. Installation must be performed according to the installation instructions. Improper installation can
cause water leakage, electrical shock, or fire. In North America,installation must be performed in
accordance with the requirement of NEC and CEC by authorized personnel only.)
3. Contact an authorized service technician for repair or maintenance of this unit.
4. Only use the included accessories, parts, and specified parts for installation. Using non-standard
parts can cause water leakage, electrical shock, fire, and can cause the unit to fail.
5. Install the unit in a firm location that can support the unit’s weight. If the chosen location cannot
support the unit’s weight, or the installation is not done properly, the unit may drop and cause
serious injury and damage.
6. Do not use means to accelerate the defrosting process or to clean, other than those
recommended by the manufacturer.
7. The appliance shall be stored in a room without continuously operating ignition sources
(for example: open flames,an operating gas appliance or an operating electric heater)
8. Do not pierce or burn.
9. Appliance shall be stored in a well -ventilated area where the room size corresponds to the
room area as specifiec for operation.
10. Be aware that refrigerants may not contain an odour.
NOTE: Clause 7 to 10 are required for the units adopt R32/R290 Refrigerant.

 Page 4 
 WARNING
11. For all electrical work, follow all local and national wiring standards, regulations, and the
Installation Manual. You must use an independent circuit and single outlet to supply power. Do
not connect other appliances to the same outlet. Insufficient electrical capacity or defects in
electrical work can cause electrical shock or fire.
12. For all electrical work, use the specified cables. Connect cables tightly, and clamp them securely to
prevent external forces from damaging the terminal. Improper electrical connections can overheat
and cause fire, and may also cause shock.
13. All wiring must be properly arranged to ensure that the control board cover can close properly. If
the control board cover is not closed properly, it can lead to corrosion and cause the connection
points on the terminal to heat up, catch fire, or cause electrical shock.
14. In certain functional environments, such as kitchens, server rooms, etc., the use of specially designed
air-conditioning units is highly recommended.
15. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard.
16. This appliance can be used by children aged from 8 years and above and persons with reduced
Physical, sensory or mental capabilities or lack of experience and knowledge if they have been given
supervision or instruction concerning use of the appliance in a safe way and understand the hazards
involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be
made by children without supervision.

CAUTION
For units that have an auxiliary electric heater, do not install the unit within 1 meter (3 feet) of
any combustible materials.
Do not install the unit in a location that may be exposed to combustible gas leaks. If combustible
gas accumulates around the unit, it may cause fire.
Do not operate your air conditioner in a wet room such as a bathroom or laundry room. Too
much exposure to water can cause electrical components to short circuit.
1. The product must be properly grounded at the time of installation, or electrical shock may occur.
2. Install drainage piping according to the instructions in this manual. Improper drainage may cause
water damage to your home and property.
3. The appliance shall be stored so as to prevent mechanical damage from occurring.
4. Any person who is involve with working on or breaking into a refrigerant circuit should hold a
current valid certificate from an industry-accredited assessment authority, which authorizes
their competence to handle refrigerants safely in accordance with an industry recognized
assessment specification.

Note about Fluorinated Gasses

1. This air-conditioning unit contains fluorinated gasses. For specific information on the type of gas
and the amount, please refer to the relevant label on the unit itself. Compliance with national gas
regulations shall be observed.
2. Installation, service, maintenance and repair of this unit must be performed by a certified technician.
3. Product uninstallation and recycling must be performed by a certified technician.
4. If the system has a leak-detection system installed, it must be checked for leaks at least every 12 months.
When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.

 Page 5 
 Accessories 1
The air conditioning system comes with the following accessories. Use all of the installation parts
and accessories to install the air conditioner. Improper installation may result in water leakage,
electrical shock and fire, or cause the equipment to fail.
Name Shape Quantity

Mounting plate
1

Clip anchor 5

Mounting plate fixing

5
screw ST3.9 X 25

Remote controller 1

Fixing screw for remote

2
controller holder ST2.9 x 10
Optional
Parts
Remote controller holder
1

Dry battery AAA.LR03

2

Seal 1
(for cooling & heating
models only)

Drain joint

 Page 6 
 Name Shape Quantity

1
SPLIT-TYPE ROOM AIR CONDITIONER

Owner’s Manual
Aurora Series
All Model Numbers

Owner’s manual
CS78421-548-754
IMPORTANT NOTE:
Read this manual carefully before installing
or operating your new air conditioning
unit. Make sure to save this manual for
future reference.

SPLIT-TYPE ROOM AIR CONDITIONER

Installation Manual

1
Aurora Series

Installation manual
All Model Numbers

CS78421-548-754
IMPORTANT NOTE:
Read this manual carefully before installing
or operating your new air conditioning
unit. Make sure to save this manual for
future reference.

Remote controller
1
illustration AIR CONDI TIONE R

REMOTE CONTROL LER I LLUSTRATI ON

IMPORTANT NOTE:
Read this manual carefully before installing
or operating your new air conditioning
unit. Make sure to save this manual for
future reference.

Magnetic ring and belt

(if supplied and packed with the
accessories, please refer to the 1 2 3
N*
wiring diagram to install it on the
connective cable. ) * means that according to the
actual quantity.
Pass the belt through
the hole of the Magnetic
ring to fix it on the cable

Φ 6.35( 1/4i n)
Liquid side
Connecting pipe Φ9.52( 3/8in)
assembly Parts you must purc hase.
Φ9.52( 3/8in) Consult the dealer about
the pipe size.
Φ12.7( 1/2in)
Gas side
Φ16( 5/8in)

Φ19( 3/4in)

WARNING

Appliance shall be stored in a well -ventilated area where the room size corresponds to the
room area as specifiec for operation.
For R32 frigerant models:
Appliance shall be installed, operated and stored in a room with a floor area larger than 4m . 2

Appliance shall not be installed in an unvertilated space, if that space is smaller than 4m . 2

For R290 refrigerant models, the minimum room size needed:

2
<=9000Btu/h units: 13m
2
>9000Btu/h and <=12000Btu/h units: 17m
>12000Btu/h and <=18000Btu/h units: 26m 2
>18000Btu/h and <=24000Btu/h units: 35m 2

 Page 7 
Installation
Overview

Installation Summary - Indoor Unit 2

1 15cm (5.9in) 2

12cm 12cm
(4.75in) (4.75in)

2.3m (90.55in)

Select Installation Location Determine Wall Hole Position

(Page 11) (Page 12)

3 4

Attach Mounting Plate Drill Wall Hole

(Page 12) (Page 12)

 Page 8 
 Installation
Overview
5 6 7

Connect Piping Connect Wiring Prepare Drain Hose

(Page 25) (Page 17) (Page 14)

Wrap Piping and Cable

(not applicable for some locations in the US )
(Page 18)

9
STEP 8

Mount Indoor Unit

(Page 18)

 Page 9 
 Unit Parts
3
Installation
Overview

NOTE: The installation must be performed in accordance with the requirement of local and
national standards. The installation may be slightly different in different areas.

1
1

3
Air-break switch
2
2 3
4
4
6
5 6
5
7 7
8 8
9 10

11 11

1 2

Fig. 3.1

5 Functional Filter (On Front of 9 Remote Controller

1 Wall Mounting Plate
Main Filter - Some Units)
2 Front Panel 6 Drainage Pipe 10 Remote controller Holder
(Some Units)
3 Power Cable (Some Units) 7 Signal Cable 11 Outdoor Unit Power Cable
4 Louver 8 Refrigerant Piping (Some Units)

NOTE ON ILLUSTRATIONS
Illustrations in this manual are for explanatory purposes. The actual shape of your indoor
unit may be slightly different. The actual shape shall prevail.

 Page 10 
 Indoor Unit Installation
4

Indoor Unit
Installation
Fig. 3.1-a

DO NOT install unit in the following

Installation Instructions – Indoor
locations:
Unit
Near any source of heat, steam, or
PRIOR TO INSTALLATION combustible gas
Before installing the indoor unit, refer to the Near flammable items such as curtains or
label on the product box to make sure that the clothing
model number of the indoor unit matches the Near any obstacle that might block air
model number of the outdoor unit. circulation
Step 1: Select installation location Near the doorway
Before installing the indoor unit, you must In a location subject to direct sunlight
choose an appropriate location. The following
NOTE ABOUT WALL HOLE:
are standards that will help you choose an
appropriate location for the unit. If there is no fixed refrigerant piping:
Proper installation locations meet the While choosing a location, be aware that you
following standards: should leave ample room for a wall hole (see
Drill wall hole for connective piping step)
 Good air circulation for the signal cable and refrigerant piping
 Convenient drainage that connect the indoor and outdoor units.
The default position for all piping is the right
 Noise from the unit will not disturb other
side of the indoor unit (while facing the unit).
people
However, the unit can accommodate piping to
 Firm and solid—the location will not vibrate both the left and right.
 Strong enough to support the weight of the
unit
 A location at least one meter from all other
electrical devices (e.g., TV, radio, computer)

Page 11 
 Refer to the following diagram to ensure proper distance from walls and ceiling:
15cm (5.9in) or more

12cm (4.75in) 12cm (4.75in)

or more or more
Indoor Unit
Installation

2.3m (90.55in) or more

Fig. 3.1-b

Step 2: Attach mounting plate to wall Step 3: Drill wall hole for connective piping
The mounting plate is the device on which you You must drill a hole in the wall for refrigerant
will mount the indoor unit. piping, the drainage pipe, and the signal cable
1. Remove the screw that attaches the mounting that will connect the indoor and outdoor units.
plate to the back of the indoor unit. 1. Determine the location of the wall hole based
2. Place the mounting plate against the wall on the position of the mounting plate. Refer
in a location that meets the standards in to Mounting Plate Dimensions on the
the Select Installation Location step. (See next page to help you determine the optimal
Mounting Plate Dimensions for detailed position. The wall hole should have a 65mm
information on mounting plate sizes.) (2.5in) diameter at least, and at a slightly
3. Drill holes for mounting screws in places that: lower angle to facilitate drainage.
2. Using a 65mm (2.5in) or 90mm(3.54in)
• have studs and can support the weight of
(depending on models )core drill, drill a
the unit
hole in the wall. Make sure that the hole
• correspond to screw holes in the mounting
is drilled at a slight downward angle, so
plate
that the outdoor end of the hole is lower
4. Secure the mounting plate to the wall with than the indoor end by about 5mm to 7mm
the screws provided. (0.2-0.275in). This will ensure proper water
5. Make sure that mounting plate is flat against drainage. (See Fig. 3.2)
the wall. 3. Place the protective wall cuff in the hole. This
protects the edges of the hole and will help
NOTE FOR CONCRETE OR BRICK WALLS: seal it when you finish the installation process.
If the wall is made of brick, concrete, or similar
material, drill 5mm-diameter (0.2in-diameter) CAUTION
holes in the wall and insert the sleeve anchors
provided. Then secure the mounting plate to When drilling the wall hole, make sure to
the wall by tightening the screws directly into avoid wires, plumbing, and other sensitive
the clip anchors. components.

 Page 12 
 W all 348.4mm (13.7in)

Indoor Outdoor 179mm (7.05in)

37mm (1.45in)
101mm (4in)
136mm (5.35in)

290mm (11.4in)
49mm (1.95in)
Indoor unit outline

49mm (1.95in)
Left rear wall Right rear wall
hole 65mm (2.5in) 722mm (28.45in)

(0.2-0.275in)
hole 65mm (2.5in)

5-7m m 426mm (16.8in)

232mm (9.15in)
192mm (7.55in)
128mm (5.05in)

43mm (1.7in)

Indoor Unit
Installation
297mm (11.7in)
43mm (1.7in)
Indoor unit outline

43mm (1.7in)
Fig.3.2
Fig. 3.2 Left rear wall
hole 65mm (2.5in) 802mm (31.6in)
Right rear wall
hole 65mm (2.5in)

MOUNTING PLATE DIMENSIONS

Different models have different mounting plates.
In order to ensure that you have ample room to
517.4mm (20.37in)

58mm (2.3in)
144mm (5.65in)
138mm (5.45in)
mount the indoor unit, the diagrams to the right
show different types of mounting plates along 319mm (12.55in)
57mm (2.25in)
Indoor unit outline

with the following dimensions:

40mm (1.55in)
Left rear wall Right rear wall
• Width of mounting plate hole 65mm (2.5in) 34mm (1.35in)
965mm (38in)
hole 65mm (2.5in)

• Height of mounting plate Model C

• Width of indoor unit relative to plate

• Height of indoor unit relative to plate 553mm (21.77in)

• Recommended position of wall hole (both 219mm (8.6in) 300mm (11.8in)

to the left and right of mounting plate) 53.5mm

(2.1in)
76mm(3in) 53.5mm (2.1in)

Indoor unit outline

47mm (1.85in)

148.7mm
335mm (13.2in)

• Relative distances between screw holes (5.85in)

47mm (1.85in)
Left rear wall Right rear wall
174.3mm (6.85in)
hole 65mm (2.5in) 1080mm (42.5in) 151mm (5.95in) hole 65mm (2.5in)

Correct orientation of Mounting Plate Model D

643.6mm (25.3in)

389mm (15.3in) 257mm (10.1in)

172mm (6.8in) 332mm (13.05in)
362mm (14.25in)

Indoor unit outline

52mm (2.05in) 52mm (2.05in)

Left rear wall Right rear wall
hole 90mm (3.54in) 1259mm (49.55in) hole 90mm (3.54in)

Model E

NOTE: When the gas side connective pipe is

Φ16mm(5/8in) or more, the wall hole should
be 90mm(3.54in).

 Page 13 
 Step 4: Prepare refrigerant piping 3. Use scissors to cut down the length of the
The refrigerant piping is inside an insulating insulating sleeve to reveal about 15cm (6in)
sleeve attached to the back of the unit. You must of the refrigerant piping. This serves two
prepare the piping before passing it through the purposes:
hole in the wall. Refer to the Refrigerant Piping • To facilitate the Refrigerant Piping
Connection section of this manual for detailed Connection process
instructions on pipe flaring and flare torque • To facilitate Gas Leak Checks and enable
requirements, technique, etc. you to check for dents
1. Based on the position of the wall hole relative 4. If existing connective piping is already
to the mounting plate, choose the side from embedded in the wall, proceed directly to
which the piping will exit the unit. the Connect Drain Hose step. If there is no
Indoor Unit
Installation

2. If the wall hole is behind the unit, keep the embedded piping, connect the indoor unit’s
knock-out panel in place. If the wall hole is to refrigerant piping to the connective piping
the side of the indoor unit, remove the plastic that will join the indoor and outdoor units.
knock-out panel from that side of the unit. Refer to the Refrigerant Piping Connection
(See Fig. 3.3 ). This will create a slot through section of this manual for detailed instructions.
which your piping can exit the unit. Use 5. Based on the position of the wall hole
needle nose pliers if the plastic panel is too relative to the mounting plate, determine the
difficult to remove by hand. necessary angle of your piping.
6. Grip the refrigerant piping at the base of the
bend.
7. Slowly, with even pressure, bend the piping
towards the hole. Do not dent or damage the
piping during the process.

NOTE ON PIPING ANGLE

Refrigerant piping can exit the indoor unit from
four different angles:
Knock-out Panel • Left-hand side
• Left rear
• Right-hand side
Fig. 3.3 • Right rear
Refer to Fig. 3.4 for details.

Fig. 3.4

CAUTION
Be extremely careful not to dent or damage the piping while bending them away from the
unit. Any dents in the piping will affect the unit’s performance.

 Page 14 
Step 5: Connect drain hose PLUG THE UNUSED DRAIN HOLE
By default, the drain hose is attached to the left- To prevent unwanted leaks you must plug
hand side of unit (when you’re facing the back the unused drain hole with the rubber plug
of the unit). However, it can also be attached to provided.
the right-hand side.
1. To ensure proper drainage, attach the drain
hose on the same side that your refrigerant
piping exits the unit. CORRECT
2. Attach drain hose extension (purchased Make sure there are no
separately) to the end of drain hose. kinks or dent in drain
3. Wrap the connection point firmly with Teflon hose to ensure proper

Indoor Unit
Installation
tape to ensure a good seal and to prevent drainage.
leaks.
4. For the portion of the drain hose that will
remain indoors, wrap it with foam pipe
Fig. 3.5
insulation to prevent condensation.
5. Remove the air filter and pour a small amount
of water into the drain pan to make sure that
water flows from the unit smoothly. NOT CORRECT
Kinks in the drain hose
will create water traps.
NOTE ON DRAIN HOSE
PLACEMENT
Make sure to arrange the drain hose
according to Fig. 3.5 .
Fig. 3.6
DO NOT kink the drain hose.
DO NOT create a water trap.
DO NOT put the end of drain hose in NOT CORRECT
water or a container that will collect Kinks in the drain hose
water. will create water traps.

Fig. 3.7

NOT CORRECT
Do not place the end
of the drain hose in
water or in containers
that collect water. This
will prevent proper
drainage.
Fig. 3.8

 Page 15 
 BEFORE PERFORMING ELECTRICAL WORK, READ THESE REGULATIONS

1. All wiring must comply with local and national electrical codes, and must be installed by a
licensed electrician.
2. All electrical connections must be made according to the Electrical Connection Diagram
located on the panels of the indoor and outdoor units.
3. If there is a serious safety issue with the power supply, stop work immediately. Explain your
reasoning to the client, and refuse to install the unit until the safety issue is properly resolved.
Indoor Unit

4. Power voltage should be within 90-110% of rated voltage. Insufficient power supply can
Installation

cause malfunction, electrical shock, or fire.

5. If connecting power to fixed wiring, install a surge protector and main power switch with a
capacity of 1.5 times the maximum current of the unit.
6. If connecting power to fixed wiring, a switch or circuit breaker that disconnects all poles and
has a contact separation of at least 1/8in (3mm) must be incorporated in the fixed wiring. The
qualified technician must use an approved circuit breaker or switch.
7. Only connect the unit to an individual branch circuit outlet. Do not connect another appliance
to that outlet.
8. Make sure to properly ground the air conditioner.
9. Every wire must be firmly connected. Loose wiring can cause the terminal to overheat,
resulting in product malfunction and possible fire.
10. Do not let wires touch or rest against refrigerant tubing, the compressor, or any moving parts
within the unit.
11. If the unit has an auxiliary electric heater, it must be installed at least 1 meter (40in) away
from any combustible materials.

WARNING
BEFORE PERFORMING AN Y ELECTRICAL OR WIRING WORK , TURN OFF THE MAIN POWER
TO THE SY STEM .

 Page 16 
 Step 6: Connect signal cable
are printed on the circuit board, such as:
The signal cable enables communication between Indoor unit: T5A/250VAC
the indoor and outdoor units. You must first Outdoor unit(applicalbe to units adpot
choose the right cable size before preparing it for R32 or R290 refrigerant only):
connection. T20A/250VAC(<=18000Btu/h units)
Cable Types T30A/250VAC(>18000Btu/h units)
• Indoor Power Cable (if applicable): NOTE: The fuse is made of ceramic.
H05VV-F or H05V2V2-F
1. Prepare the cable for connection:
• Outdoor Power Cable: H07RN-F
a. Using wire strippers, strip the rubber jacket
• Signal Cable: H07RN-F
from both ends of signal cable to reveal

Indoor Unit
Installation
Minimum Cross-Sectional Area of about 40mm (1.57in) of the wires inside.
Power and Signal Cables
b. Strip the insulation from the ends of the
North America wires.
c. Using wire crimper, crimp u-type lugs on
Appliance Amps (A) AWG the ends of the wires.
10 18 PAY ATTENTION TO LIVE WIRE
13 16 While crimping wires, make sure you clearly
18 14 distinguish the Live (“L”) Wire from other wires.
25 12 2. Open front panel of the indoor unit.
30 10 3. Using a screwdriver, open the wire box cover
on the right side of the unit. This will reveal
Other Regions the terminal block.
Rated Current of Nominal Cross-Sectional
Appliance (A) Area (mm²)
Terminal block
> 3 and ≤ 6 0.75
Wire cover
> 6 and ≤ 10 1
> 10 and ≤ 16 1.5
> 16 and ≤ 25 2.5
Screw
> 25 and ≤ 32 4 Cable clamp
> 32 and ≤ 40 6
Fig. 3.9
CHOOSE THE RIGHT CABLE SIZE
The Wiring Diagram is located
The size of the power supply cable, signal on the inside of the indoor unit’s
cable, fuse, and switch needed is determined wire cover.
by the maximum current of the unit. The
maximum current is indicated on the nameplate
located on the side panel of the unit. Refer to
WARNING
this nameplate to choose the right cable, fuse, ALL WIRING MUST PERFORMED STRICTLY
or switch.
IN ACCORDANCE WITH THE WIRING
TAKE NOTE OF FUSE SPECIFICATIONS DIAGRAM LOCATED ON THE INSIDE OF THE
INDOOR UNIT S ’WIRE COVER.
The air conditioner’s circuit board (PCB) is
designed with a fuse to provide overcurrent 4. Unscrew the cable clamp below the terminal
protection. The specifications of the fuse block and place it to the side.

 Page 17 
 5. Facing the back of the unit, remove the plastic
panel on the bottom left-hand side. DO NOT INTERTWINE SIGNAL CABLE WITH
6. Feed the signal wire through this slot, from OTHER WIRES
the back of the unit to the front. While bundling these items together, do not
intertwine or cross the signal cable with any
7. Facing the front of the unit, match the wire
other wiring.
colors with the labels on the terminal block,
connect the u-lug and and firmly screw each 2. Using adhesive vinyl tape, attach the drain
wire to its corresp onding terminal. hose to the underside of the refrigerant pipes.
3. Using insulation tape, wrap the signal wire,
CAUTION refrigerant pipes, and drain hose tightly
DO NOT MIX UP LIVE AND NULL WIRES together. Double-check that all items are
bundled in accordance with Fig. 3.10.
Indoor Unit
Installation

This is dangerous, and can cause the air

conditioning unit to malfunction. DO NOT WRAP ENDS OF PIPING
8. After checking to make sure every connection When wrapping the bundle, keep the ends
is secure, use the cable clamp to fasten the of the piping unwrapped. You need to access
signal cable to the unit. Screw the cable clamp them to test for leaks at the end of the
down tightly. installation process (refer to Electrical Checks
and Leak Checks section of this manual).
9. Replace the wire cover on the front of the
unit, and the plastic panel on the back. Step 8: Mount indoor unit
If you installed new connective piping to the
NOTE ABOUT WIRING outdoor unit, do the following:
THE WIRING CONNECTION PROCESS MAY 1. If you have already passed the refrigerant
DIFFER SLIGHTLY BETWEEN UNITS. piping through the hole in the wall, proceed
to Step 4.
Step 7: Wrap piping and cables
2. Otherwise, double-check that the ends of the
Before passing the piping, drain hose, and the refrigerant pipes are sealed to prevent dirt or
signal cable through the wall hole, you must foreign materials from entering the pipes.
bundle them together to save space, protect
them, and insulate them. 3. Slowly pass the wrapped bundle of refrigerant
pipes, drain hose, and signal wire through the
1. Bundle the drain hose, refrigerant pipes, and hole in the wall.
signal cable according to Fig. 3.10.
4. Hook the top of the indoor unit on the upper
Indoor Unit hook of the mounting plate.
5. Check that unit is hooked firmly on mounting
by applying slight pressure to the left and
Space behind unit right-hand sides of the unit. The unit should
not jiggle or shift.
Refrigerant piping
6. Using even pressure, push down on the
Insulation tape bottom half of the unit. Keep pushing down
until the unit snaps onto the hooks along the
Signal wire Drain hose Fig. 3.10 bottom of the mounting plate.
7. Again, check that the unit is firmly mounted
DRAIN HOSE MUST BE ON BOTTOM by applying slight pressure to the left and the
Make sure that the drain hose is at the bottom right-hand sides of the unit.
of the bundle. Putting the drain hose at the
top of the bundle can cause the drain pan
to overflow, which can lead to fire or water
damage.

 Page 18 
If refrigerant piping is already embedded in 3. Connect drain hose and refrigerant piping
the wall, do the following: (refer to Refrigerant Piping Connection
1. Hook the top of the indoor unit on the upper section of this manual for instructions).
hook of the mounting plate. 4. Keep pipe connection point exposed to
2. Use a bracket or wedge to prop up the unit, perform the leak test (refer to Electrical
giving you enough room to connect the Checks and Leak Checks section of this
refrigerant piping, signal cable, and drain manual).
hose. Refer to Fig. 3.11 for an example. 5. After the leak test, wrap the connection point
with insulation tape.
6. Remove the bracket or wedge that is propping
up the unit.

Indoor Unit
Installation
7. Using even pressure, push down on the
bottom half of the unit. Keep pushing down
until the unit snaps onto the hooks along the
bottom of the mounting plate.

Fig. 3.11

UNIT IS ADJUSTABLE
Keep in mind that the hooks on the mounting plate are smaller than the holes on the back of the
unit. If you find that you don’t have ample room to connect embedded pipes to the indoor unit, the
unit can be adjusted left or right by about 30-50mm (1.25-1.95in), depending on the model. (See
Fig. 3.12 .)

30-50m m 30-50m m
(1.2-1.95in) (1.2-1.95in)

Move to left or right

Fig. 3.12

 Page 19 
 Outdoor Unit Installation
5
Outdoor Unit
Installation

6 0 cm ( 2 4 i n ) a b o ve
Installation Instructions – Outdoor
Unit
in) l
(12 al
m ck w
Step 1: Select installation location c
30 ba
m
fro
Before installing the outdoor unit, you must 30cm
(12
choose an appropriate location. The following on le in)
ft
are standards that will help you choose an
appropriate location for the unit.
60cm
(2
Proper installation locations meet the on ri 4in)
gh t
following standards: in)
(79
c m nt
 Meets all spatial requirements shown in 0
20 in fr
o

Installation Space Requirements (Fig. 4.1) Fig. 4.1

DO NOT install unit in the following locations:

 Good air circulation and ventilation
Near an obstacle that will block air inlets
 Firm and solid—the location can support the and outlets
unit and will not vibrate
Near a public street, crowded areas, or
 Noise from the unit will not disturb others where noise from the unit will disturb others
 Protected from prolonged periods of direct Near animals or plants that will be harmed
sunlight or rain by hot air discharge
Near any source of combustible gas
In a location that is exposed to large
amounts of dust
In a location exposed to a excessive amounts
of salty air

 Page 20 
 SPECIAL CONSIDERATIONS FOR EXTREME If the drain joint comes with a rubber seal
WEATHER (see Fig. 4.4 - A ), do the following:
If the unit is exposed to heavy wind: 1. Fit the rubber seal on the end of the drain joint
that will connect to the outdoor unit.
Install unit so that air outlet fan is at a 90°
angle to the direction of the wind. If needed, 2. Insert the drain joint into the hole in the base
build a barrier in front of the unit to protect it pan of the unit.
from extremely heavy winds. 3. Rotate the drain joint 90° until it clicks in place
See Fig. 4.2 and Fig. 4.3 below. facing the front of the unit.
4. Connect a drain hose extension (not included)
to the drain joint to redirect water from the
Strong wind
unit during heating mode.
If the drain joint doesn’t come with a rubber
seal (see Fig. 4.4 - B ), do the following:
1. Insert the drain joint into the hole in the base
Strong wind pan of the unit. The drain joint will click in
place.

Outdoor Unit
Fig. 4.2

Installation
2. Connect a drain hose extension (not included)
Wind Baffle
to the drain joint to redirect water from the
unit during heating mode.

Strong wind Base pan hole of

outdoor unit

Fig. 4.3
Seal
Seal
If the unit is frequently exposed to heavy
rain or snow:
Drain joint
Build a shelter above the unit to protect
it from the rain or snow. Be careful not to (A) (B)
obstruct air flow around the unit. Fig. 4.4
If the unit is frequently exposed to salty air
(seaside):
IN COLD CLIMATES
Use outdoor unit that is specially designed to
resist corrosion. In cold climates, make sure that the drain hose
is as vertical as possible to ensure swift water
Step 2: Install drain joint
drainage. If water drains too slowly, it can
Heat pump units require a drain joint. Before freeze in the hose and flood the unit.
bolting the outdoor unit in place, you must install
the drain joint at the bottom of the unit. Note
that there are two different types of drain joints
depending on the type of outdoor unit.

 Page 21 
 Step 3: Anchor outdoor unit
The outdoor unit can be anchored
to the ground or to a wall-mounted W
bracket.
A
UNIT MOUNTING DIMENSIONS Air inlet
The following is a list of different
outdoor unit sizes and the distance Air inlet

B
between their mounting feet.

D
Prepare the installation base of the
unit according to the dimensions Air outlet W
below. Fig. 4.5
A
Outdoor Unit Dimensions (mm) Mounting Dimensions
Air inlet
WxHxD Distance A (mm) Distance B (mm)
Air inlet298 (11.73”)
Outdoor Unit

CWDE09-AF2M,770x555x300 (30.3”x21.85”x11.81”) 487 (19.2”)

Installation

B
D
CWDE13-AF2M,770x555x300 (30.3”x21.85”x11.81”) 487 (19.2”) 298 (11.73”)

CWDE19-AF2M,770x555x300 (30.3”x21.85”x11.81”) 487 (19.2”) 298 (11.73”)

Air outlet
CWDE25-AF2M,946x810x410 (37.21”x31.9”x16.14”) 673 (26.5”) 403 (15.87”)

If you will install the unit on the ground or 6. Remove the nuts from expansion bolts, and
on a concrete mounting platform, do the place outdoor unit on bolts.
following: 7. Put washer on each expansion bolt, then
1. Mark the positions for four expansion bolts replace the nuts.
based on dimensions in the Unit Mounting 8. Using a wrench, tighten each nut until snug.
Dimensions chart.
2. Pre-drill holes for expansion bolts.
3. Clean concrete dust away from holes. WARNING
4. Place a nut on the end of each expansion bolt. WHEN DRILLING INTO CONCRETE, EYE
5. Hammer expansion bolts into the pre-drilled PROTECTION IS RECOMMENDED AT ALL
holes. TIMES.

 Page 22 
If you will install the unit on a wall-mounted BEFORE PERFORMING
bracket , do the following:
ELECTRICAL WORK,
READ THESE REGULATIONS
CAUTION 1. All wiring must comply with local and
national electrical codes, and must be
Before installing a wall-mounted unit, make installed by a licensed electrician.
sure that the wall is made of solid brick,
2. All electrical connections must be made
concrete, or of similarly strong material. The
according to the Electrical Connection
wall must be able to support at least four
Diagram located on the side panels of the
times the weight of the unit.
indoor and outdoor units.
1. Mark the position of bracket holes based on 3. If there is a serious safety issue with the
dimensions in the Unit Mounting Dimensions power supply, stop work immediately. Explain
chart. your reasoning to the client, and refuse
2. Pre-drill the holes for the expansion bolts. to install the unit until the safety issue is
properly resolved.
3. Clean dust and debris away from holes.
4. Power voltage should be within 90-110% of

Outdoor Unit
Installation
4. Place a washer and nut on the end of each rated voltage. Insufficient power supply can
expansion bolt. cause electrical shock or fire.
5. Thread expansion bolts through holes in 5. If connecting power to fixed wiring, install a
mounting brackets, put mounting brackets surge protector and main power switch with
in position, and hammer expansion bolts into a capacity of 1.5 times the maximum current
the wall. of the unit.
6. Check that the mounting brackets are level. 6. If connecting power to fixed wiring, a switch
7. Carefully lift unit and place its mounting feet or circuit breaker that disconnects all poles
on brackets. and has a contact separation of at least 1/8in
8. Bolt the unit firmly to the brackets. (3mm) must be incorporated in the fixed
wiring. The qualified technician must use an
TO REDUCE VIBRATIONS OF WALL- approved circuit breaker or switch.
MOUNTED UNIT 7. Only connect the unit to an individual branch
If allowed, you can install the wall-mounted circuit outlet. Do not connect another
unit with rubber gaskets to reduce vibrations appliance to that outlet.
and noise. 8. Make sure to properly ground the air
conditioner.
Step 4: Connect signal and power cables 9. Every wire must be firmly connected. Loose
The outside unit’s terminal block is protected by wiring can cause the terminal to overheat,
an electrical wiring cover on the side of the unit. resulting in product malfunction and possible
A comprehensive wiring diagram is printed on fire.
the inside of the wiring cover. 10. Do not let wires touch or rest against
refrigerant tubing, the compressor, or any
moving parts within the unit.
11. If the unit has an auxiliary electric heater, it
must be installed at least 1 meter (40in) away
from any combustible materials.

 Page 23 
 WARNING PA Y ATTENTION TO LIVE WIRE
While crimping wires, make sure you clearly
BEFORE PERFORMING ANY ELECTRICAL distinguish the Live (“L”) Wire from other wires.
OR WIRING WORK, TURN OFF THE MAIN
POWER TO THE SYSTEM.
WARNING
1. Prepare the cable for connection:
ALL WIRING MUST PERFORMED STRICTLY
USE THE RIGHT CABLE IN ACCORDANCE WITH THE WIRING
• Indoor Power Cable (if applicable): H05VV-F DIRGRAM LOCATED INSIDE THE OUTDOOR
or H05V2V2-F UNIT S’ WIRE COVER.
• Outdoor Power Cable: H07RN-F 2. Unscrew the electrical wiring cover and
• Signal Cable: H07RN-F remove it.
Minimum Cross-Sectional Area of 3. Unscrew the cable clamp below the terminal
Power and Signal Cables block and place it to the side.
4. Match the wire colors/labels with the labels on
North America
the terminal block, and firmly screw the u-lug
Outdoor Unit
Installation

Appliance Amps (A) AWG of each wire to its corresponding terminal.

5. After checking to make sure every connection
10 18 is secure, loop the wires around to prevent
13 16 rain water from flowing into the terminal.
18 14 6. Using the cable clamp, fasten the cable to the
25 12 unit. Screw the cable clamp down tightly.
30 10 7. Insulate unused wires with PVC electrical tape.
Arrange them so that they do not touch any
electrical or metal parts.
Other Regions
8. Replace the wire cover on the side of the unit,
Rated Current of Nominal Cross- and screw it in place.
Appliance (A) Sectional Area (mm²)
> 3 and ≤ 6 0.75
> 6 and ≤ 10 1
> 10 and ≤ 16 1.5
> 16 and ≤ 25 2.5 Cover
> 25 and ≤ 32 4
> 32 and ≤ 40 6

a. Using wire strippers, strip the rubber

jacket from both ends of cable to reveal
about 40mm (1.57in) of the wires inside.
b. Strip the insulation from the ends of the
wires.
c. Using a wire crimper, crimp u-lugs on the
ends of the wires. Outdoor Unit Wiring Diagram
is located on the inside of the
wire cover on the outdoor unit.

Fig. 4.6

 Page 24 
 Refrigerant Piping Connection
6

Note on Pipe Length

The length of refrigerant piping will affect the performance and energy efficiency of the unit. Nominal
efficiency is tested on units with a pipe length of 5 meters (16.5ft). A minimum pipe run of 3 metres is
required to minimise vibration & excessive noise.
For special tropical area, the maximum length of refrigerant pipe should not exceed 10 meters(32.8ft)

Connection
Refrigerant
and no refrigerant can be added(For R290 refrigerant models).

Piping
Refer to the table below for specifications on the maximum length and drop height of piping.
Maximum Length and Drop Height of Refrigerant Piping per Unit Model
Model Capacity (BTU/h) Max. Length (m) Max. Drop Height (m)
< 15,000 25 (82ft) 10 (33ft)
R410A Inverter Split Air ≥ 15,000 and < 24,000 30 (98.5ft) 20 (66ft)
Conditioner ≥ 24,000 and < 36,000 50 (164ft) 25 (82ft)
≥ 36,000 and ≤ 60,000 65 (213ft) 30 (98.5ft)

2. Using a pipe cutter, cut the pipe a little longer

Connection Instructions –
than the measured distance.
Refrigerant Piping 3. Make sure that the pipe is cut at a perfect 90°
Step 1: Cut pipes angle. Refer to Fig. 5.1 for bad cut examples.
When preparing refrigerant pipes, take extra care
to cut and flare them properly. This will ensure 90°
Oblique Rough Warped
efficient operation and minimize the need for
future maintenance. For R32/R290 refrigerant
models, the pipe connection points must be
placed outside of room.
1. Measure the distance between the indoor and
outdoor units. Fig. 5.1

 Page 25 
 DO NOT DEFORM PIPE
WHILE CUTTING Flare nut
Be extra careful not to damage, dent, or
deform the pipe while cutting. This will
drastically reduce the heating efficiency
of the unit.
Copper pipe
Step 2: Remove burrs
Burrs can affect the air-tight seal of refrigerant
piping connection. They must be completely Fig. 5.3
removed.
1. Hold the pipe at a downward angle to prevent 4. Remove PVC tape from ends of pipe when
burrs from falling into the pipe. ready to perform flaring work.
2. Using a reamer or deburring tool, remove all 5. Clamp flare form on the end of the pipe.
burrs from the cut section of the pipe. The end of the pipe must extend beyond the
edge of the flare form in accordance with the
Pipe dimensions shown in the table below.
Reamer

Point down
Connection

Refrigerant
Piping

Fig. 5.2

Step 3: Flare pipe ends Fig. 5.4

Proper flaring is essential to achieve an airtight PIPING EXTENSION BEYOND FLARE FORM
seal.
Outer Diameter of A (mm)
1. After removing burrs from cut pipe, seal Pipe (mm) Min. Max.
the ends with PVC tape to prevent foreign
materials from entering the pipe. Ø 6.35 (Ø 0.25”) 0.7 (0.0275”) 1.3 (0.05”)
Ø 9.52 ( Ø 0.375”) 1.0 (0.04”) 1.6 (0.063”)
2. Sheath the pipe with insulating material.
Ø 12.7 ( Ø 0.5”) 1.0 (0.04”) 1.8 (0.07”)
3. Place flare nuts on both ends of pipe. Make
sure they are facing in the right direction, Ø 16 ( Ø 0.63”) 2.0 (0.078”) 2.2 (0.086”)
because you can’t put them on or change Ø 19 ( Ø 0.75”) 2.0 (0.078”) 2.4 (0.094”)
their direction after flaring. See Fig. 5.3.
Flare form
A

Pipe
Fig. 5.5

 Page 26 
6. Place flaring tool onto the form.
Instructions for Connecting Piping to
7. Turn the handle of the flaring tool clockwise Indoor Unit
until the pipe is fully flared.
8. Remove the flaring tool and flare form, then 1. Align the center of the two pipes that you will
inspect the end of the pipe for cracks and connect. See Fig. 5.7 .
even flaring.
Step 4: Connect pipes
When connecting refrigerant pipes, be careful
not to use excessive torque or to deform the
piping in any way. You should first connect the Indoor unit tubing Flare nut Pipe
low-pressure pipe, then the high-pressure pipe. Fig. 5.7

MINIMUM BEND RADIUS 2. Tighten the flare nut as tightly as possible by

When bending connective refrigerant piping, hand.
the minimum bending radius is 10cm. See 3. Using a spanner, grip the nut on the unit
Fig.5.6
. tubing.
4. While firmly gripping the nut on the unit
tubing, use a torque wrench to tighten the
flare nut according to the torque values in the
Torque Requirements table below. Loosen
the flaring nut slightly, then tighten again.

Radius ≥10cm (4in)

Connection
Refrigerant
Piping
Fig. 5.6 Fig. 5.8

TORQUE REQUIREMENTS

Outer Diameter of Pipe (mm) Tightening Torque (N•cm) Add. Tightening Torque (N•cm)

Ø 6.35 (Ø 0.25”) 1,500 (11lb • ft) 1,600 (11.8lb • ft)

Ø 9.52 (Ø 0.375”) 2,500 (18.4lb • ft) 2,600 (19.18lb • ft)

Ø 12.7 ( Ø 0.5”) 3,500 (25.8lb•ft) 3,600 (26.55lb•ft)

Ø 16 ( Ø 0.63”) 4,500 (33.19lb•ft) 4,700 (34.67lb•ft)

Ø 19 ( Ø 0.75”) 6,500 (47.94lb•ft) 6,700 (49.42lb•ft)

DO NOT USE EXCESSIVE TORQUE

Excessive force can break the nut or damage the refrigerant piping. You must not exceed torque
requirements shown in the table above.

 Page 27 
 Instructions for Connecting Piping USE SPANNE R TO GRIP MAIN
to Outdoor Unit BOD Y OF VALVE
Torque from tightening the flare nut can snap
1. Unscrew the cover from the packed valve on off other parts of valve.
the side of the outdoor unit. (See Fig. 5.9)

Valve cove

Fig. 5.9

2. Remove protective caps from ends of valves.

3. Align flared pipe end with each valve, and
tighten the flare nut as tightly as possible by
hand.
4. Using a spanner, grip the body of the valve.
Do not grip the nut that seals the service
valve. (See Fig. 5.10) Fig. 5.10

5. While firmly gripping the body of the valve,

use a torque wrench to tighten the flare nut
according to the correct torque values.
6. Loosen the flaring nut slightly, then tighten
again.
7. Repeat Steps 3 to 6 for the remaining pipe.
Connection

Refrigerant
Piping

 Page 28 
 Air Evacuation
7
MC MC

Preparations and Precautions Evacuation Instructions

Air and foreign matter in the refrigerant circuit Before using the manifold gauge and vacuum
can cause abnormal rises in pressure, which pump, read their operation manuals to familiarize
can damage the air conditioner, reduce its yourself with how to use them properly.
efficiency, and cause injury. Use a vacuum pump
Manifold Gauge
and manifold gauge to evacuate the refrigerant Compound gauge Pressure gauge
circuit, removing any non-condensable gas and
moisture from the system. -76cmHg
Evacuation should be performed upon initial High pressure
installation and when unit is relocated. Low pressure valve valve
Pressure hose / Charge hose
BEFORE PERFORMING EVACUATION Charge hose
Vacuum
 Check to make sure that both high- pump
pressure and low-pressure pipes between
the indoor and outdoor units are
connected properly in accordance with the Low pressure valve Air Evacuation
Refrigerant Piping Connection section of Fig. 6.1
this manual.
1. Connect the charge hose of the manifold
 Check to make sure all wiring is connected gauge to service port on the outdoor unit’s
properly. low pressure valve.
2. Connect another charge hose from the
manifold gauge to the vacuum pump.
3. Open the Low Pressure side of the manifold
gauge. Keep the High Pressure side closed.
4. Turn on the vacuum pump to evacuate the
system.
5. Run the vacuum for at least 15 minutes, or
until the Compound Meter reads -76cmHG
(-105 Pa).

 Page 29 
 6. Close the Low Pressure side of the manifold Flare nut
gauge, and turn off the vacuum pump.
7. Wait for 5 minutes, then check that there
has been no change in system pressure.
8. If there is a change in system pressure, refer Cap
to Gas Leak Check section for information V alve body
on how to check for leaks. If there is no V alve stem Fig. 6.2
change in system pressure, unscrew the cap
12. Using hexagonal wrench, fully open both the
from the packed valve (high pressure valve).
high pressure and low pressure valves.
9. Insert hexagonal wrench into the packed valve
13. Tighten valve caps on all three valves (service
(high pressure valve) and open the valve by
turning the wrench in a 1/4 counterclockwise port, high pressure, low pressure) by hand.
turn. Listen for gas to exit the system, then You may tighten it further using a torque
close the valve after 5 seconds. wrench if needed.
10. Watch the Pressure Gauge for one minute OPEN VALVE STEMS GENTLY
to make sure that there is no change in
pressure. The Pressure Gauge should read When opening valve stems, turn the hexagonal
slightly higher than atmospheric pressure. wrench until it hits against the stopper. Do not
11. Remove the charge hose from the service port. try to force the valve to open further.

Note on Adding Refrigerant

Some systems require additional charging depending on pipe lengths. The standard pipe length varies
according to local regulations. For example, in North America, the standard pipe length is 7.5m (25’).
In other areas, the standard pipe length is 5m (16‘). The refrigerant should be charged from the
service port on the outdoor unit’s low pressure valve. The additional refrigerant to be charged can be
calculated using the following formula:
ADDITIONAL REFRIGERANT PER PIPE LENGTH

Connective Pipe Air Purging

Additional Refrigerant
Length (m) Method
< Standard pipe length Vacuum Pump N/A
Liquid Side: Ø 6.35 (ø 0.25”) Liquid Side: Ø 9.52 (ø 0.375”)
R32: R32:
(Pipe length – standard length) x 12g/m (Pipe length – standard length) x 24g/m
Air Evacuation

(Pipe length – standard length) x 0.13oZ/ft (Pipe length – standard length) x 0.26oZ/ft
> Standard pipe Vacuum Pump R290: R290:
length (Pipe length – standard length) x 10g/m (Pipe length – standard length) x 18g/m
(Pipe length – standard length) x 0.10oZ/ft (Pipe length – standard length) x 0.19oZ/ft
R410A: R410A:
(Pipe length – standard length) x 15g/m (Pipe length – standard length) x 30g/m
(Pipe length – standard length) x 0.16oZ/ft (Pipe length – standard length) x 0.32oZ/ft

For R290 refrigerant unit, the total amount of refrigerant to be charged is no more than:
387g(<=9000Btu/h), 447g(>9000Btu/h and <=12000Btu/h), 547g(>12000Btu/h and <=18000Btu/h),
632g(>18000Btu/h and <=24000Btu/h)

CAUTION DO NOT mix refrigerant types.

 Page 30 
 Electrical and Gas Leak Checks 8

Electrical Safety Checks WARNING – RISK OF

ELECTRIC SHOCK
After installation, confirm that all electrical wiring
is installed in accordance with local and national ALL WIRING MUST COMPLY WITH LOCAL
regulations, and according to the Installation AND NATIONAL ELECTRICAL CODES,
Manual. AND MUST BE INSTALLED BY A LICENSED
ELECTRICIAN.
BEFORE TEST RUN
Check Grounding Work Gas Leak Checks
Measure grounding resistance by visual detection There are two different methods to check for gas
and with grounding resistance tester. Grounding leaks.
resistance must be less than 0.1Ω.
Soap and Water Method
Electrical and Gas
Note: This may not be required for some
Using a soft brush, apply soapy water or liquid
Leak Checks
locations in the US.
detergent to all pipe connection points on the
DURING TEST RUN indoor unit and outdoor unit. The presence of
bubbles indicates a leak.
Check for Electrical Leakage
Leak Detector Method
During the Test Run, use an electroprobe and
multimeter to perform a comprehensive electrical If using leak detector, refer to the device’s
leakage test. operation manual for proper usage instructions.
If electrical leakage is detected, turn off the unit AFTER PERFORMING GAS LEAK CHECKS
immediately and call a licensed electrician to find
After confirming that the all pipe connection
and resolve the cause of the leakage.
points DO NOT leak, replace the valve cover on
Note: This may not be required for some the outside unit.
locations in the US.

 Page 31 
 Test Run
9
Before Test Run List of Checks to Perform PASS/FAIL

No electrical leakage
Only perform test run after you have completed
the following steps:
Unit is properly grounded
• Electrical Safety Checks – Confirm that
the unit’s electrical system is safe and
All electrical terminals
operating properly properly covered
• Gas Leak Checks – Check all flare nut
connections and confirm that the system is Indoor and outdoor units
not leaking are solidly installed
• Confirm that gas and liquid (high and low
pressure) valves are fully open All pipe connection Outdoor Indoor
points do not leak (2): (2):

Test Run Instructions Water drains properly

from drain hose
You should perform the Test Run for at least 30
minutes. All piping is properly
insulated
1. Connect power to the unit.
2. Press the ON/OFF button on the remote Unit performs COOL
function properly
controller to turn it on.
3. Press the MODE button to scroll through the Unit performs HEAT
following functions, one at a time: function properly
• COOL – Select lowest possible temperature
• HEAT – Select highest possible temperature Indoor unit louvers
rotate properly
4. Let each function run for 5 minutes, and
perform the following checks: Indoor unit responds to
remote controller
Test Run

 Page 32 
 DOUBLE-CHECK PIPE CONNECTIONS
During operation, the pressure of the
refrigerant circuit will increase. This may
reveal leaks that were not present during your
initial leak check. Take time during the Test
Run to double-check that all refrigerant pipe
connection points do not have leaks. Refer to
Gas Leak Check section for instructions.

5. After the Test Run is successfully completed, Manual control button

and you confirm that all checks points in List
of Checks to Perform have PASSED, do the
following:
a. Using remote control, return unit to
normal operating temperature.
b. Using insulation tape, wrap the indoor Fig. 8.1
refrigerant pipe connections that you
left uncovered during the indoor unit
installation process.

IF AMBIENT TEMPERATURE IS BELOW 17°C

(63°F)
You can’t use the remote controller to turn
on the COOL function when the ambient
temperature is below 17°C. In this instance,
you can use the MANUAL CONTROL button
to test the COOL function.
1. Lift the front panel of the indoor unit, and
raise it until it clicks in place.
2. The MANUAL CONTROL button is located
on the right-hand side of the unit. Press it 2
times to select the COOL function. See
Fig.8.1
.
3. Perform Test Run as normal.
Test Run

 Page 33 
 European Disposal Guidelines 10
This appliance contains refrigerant and other potentially hazardous materials. When disposing of
this appliance, the law requires special collection and treatment. Do not dispose of this product as
household waste or unsorted municipal waste.
When disposing of this appliance, you have the following options:
• Dispose of the appliance at designated municipal electronic waste collection facility.
• When buying a new appliance, the retailer will take back the old appliance free of charge.
• The manufacturer will take back the old appliance free of charge.
• Sell the appliance to certified scrap metal dealers.
Special notice
Disposing of this appliance in the forest or other natural surroundings endangers your health and is
bad for the environment. Hazardous substances may leak into the ground water and enter the food
chain.
Information
Disposal

 Page 34 
 Information Servicing
(Required for the units adopt R32/R290 Refrigerant only) 11
1. Checks to the area
Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary
to ensure that the risk of ignition is minimised. For repair to the refrigerating system, the following
precautions shall be complied with prior to conducting work on the system.
2. Work procedure
Works shall be undertaken under a controlled procedure so as to minimise the risk of a
flammable gas or vapour being present while the work is being performed.
3. General work area
All mintenance staff and others working in the local area shall be instructed on the nature of work
being carried out. work in confined sapces shall be avoided. The area around the work space shall
be sectioned off. Ensure that the conditions within the area have been made safe by control of
flammable material.
4. Checking for presence of refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during work,
to ensure the technician is aware of potentially flammable atmospheres. Ensure that the leak
detection equipment being used is suitable for use with flammable refrigerants, i.e. no sparking,
adequately sealed or intrinsically safe.
5. Presence of fire extinguisher
If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate
fire extinguishing equipment shall be available to hand. Have a dry power or CO2 fire extinguisher
adjacent to the charging area.
6. No ignition sources
No person carrying out work in relation to a refrigeration system which involves exposing any pipe
work that contains or has contained flammable refrigerant shall use any sources of ignition in such a
manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette
smoking, should be kept sufficiently far away from the site of installation, repairing, removing and
disposal, during which flammable refrigerant can possibly be released to the surrounding space. Prior
to work taking place, the area around the equipment is to ,, be surveyed to make sure that there are
,,
no flammable hazards or ignition risks. NO SMOKING signs shall be displayed.
7. Ventilated area
Ensure that the area is in the open or that it it adequately ventilated before breaking into the system
or conducting any hot work. A degree of ventilation shall continue during the period that the work is
carried out. The ventilation should safely disperse any released refrigerant and preferably expel it
externally into the atmosphere.
8. Checks to the refrigeration equipment
Where electrical components are being changed, they shall be fit for the purpose and to the correct
,
specification. At all times the manufacturer s maintenance and service guidelines shall be followed.
,
If in doubt consult the manufacturer s technical department for assistance. The following checks shall
be applied to installations using flammable refrigerants:
Information
Servicing

 Page 35 
  the charge size is in accordance with the room size within which the refrigerant containing
parts are installed;
 the ventilation machinery and outlets are operating adequately and are not obstructed;
 if an indirect refrigerating circuit is being used, the secondary circuits shall be checked
for the presence of refrigerant; marking to the equipment continues to be visible and
legible.
 marking and signs that are illegible shall be corrected;
 refrigeration pipe or components are installed in a position where they are unlikely to be
exposed to any substance which may corrode refrigerant containing components, unless
 the components are constructed of materials which are inherently resistant to being
 corroded or are suitably protected against being so corroded.
9. Checks to electrical devices
Repair and maintenance to electrical components shall include initial safety checks and
component inspection procedures. If a fault exists that could compromise safety, then no
electrical supply shall be connected to the circuit until it is satisfactorily dealt with. If the fault
cannot be corrected immediately but it is necessary to continue operation, and adequate
temporary solution shall be used. This shall be reported to the owner of the equipment so all
parties are advised.
Initial safety checks shall include:
 that capacitors are discharged: this shall be done in a safe manner to avoid possibility of
sparking
 that there no live electrical components and wiring are exposed while charging, recovering
or purging the system;
 that there is continuity of earth bonding.

10. Repairs to sealed components

10.1 During repairs to sealed components, all electrical supplies shall be disconnected from the
equipment being worked upon prior to any removal of sealed covers, etc. If it is absolutely
necessary to have an electrical supply to equipment during servicing, then a permanently
operating form of leak detection shall be located at the most critical point to warn of a
potentially hazardous situation.
10.2 Particular attention shall be paid to the following to ensure that by working on electrical
components, the casing is not altered in such a way that the level of protection is affected.
This shall include damage to cables, excessive number of connections, terminals not made
to original specification, damage to seals, incorrect fitting of glands, etc.
Ensure that apparatus is mounted securely.
Ensure that seals or sealing materials have not degraded such that they no longer serve
the purpose of preventing the ingress of flammable atmospheres. Replacement parts shall
,
be in accordance with the manufacturer s specifications.
NOTE: The use of silicon sealant may inhibit the effectiveness of some types of leak detection
equipment. Instrinsically safe components do not have to be isolated prior to working on them.
Information
Servicing

 Page 36 
 11. Repair to intrinsically safe components
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring
that this will not exceed the permissible voltage and current permitted for the equipment in
use. Intrinscially safe components are the only types that can be worked on while live in the
presence of a flammable atmosphere. The test apparatus shall be at the correct rating.
Replace components only with parts specified by the manufacturer. Other parts may result
in the ignition of refrigerant in the atmosphere from a leak.
12. Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp
edges or any other adverse environmental effects. The check shall also take into account the
effects of aging or continual vibration from sources such as compressors or fans.
13. Detection of flammable refrigerants
Under no circumstances shall potential sources of ignition be used in the searching for or
detection of refrigerant leaks. A halide torch(or any other detector using a naked flame)
shall not be used.
14. Leak detection methods
The following leak detection methods are deemed acceptable for systems containing flammable
refrigerants. Electronic leak detectors shall be used to detect flammable refrigerants, but the
sensitivity may not be adequate, or may need re-calibration.(Detection equipment shall be
calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition
and is suitable for the refrigerant. Leak detection equipment shall be set at a percentage of the
LFL of the refrigerant and shall be calibrated to the refrigerant employed and the appropriate
percentage of gas (25% maximum) is confirmed. Leak detection fluids are suitable for use with
most refrigerants but the use of detergents containing chlorine shall be avoided as the chlorine
may react with the refrigerant and corrode the copper pipe-work.
If a leak is suspected ,all naked flames shall be removed or extinguished. If a leakage of refrigernat
is found which requires brazing, all of the refrigerant shall be recovered from the system, or
isolated(by means of shut off valves) in a part of the system remote from the leak . Oxygen free
nitrogen(OFN) shall then be purged through the system both before and during the brazing process.

15. Removal and evacuation

When breaking into the refrigerant circuit to make repairs of for any other purpose
conventional procedures shall be used, However, it is important that best practice is followed
since flammability is a consideration. The following procedure shall be adhered to:
 remove refrigerant;
 purge the circuit with inert gas;
 evacuate;
 purge again with inert gas;
 open the circuit by cutting or brazing.
The refrigerant charge shall be recovered into the correct recovery cylinders. The system shall be
flushed with OFN to render the unit safe. This process may need to be repeated several times.
Compressed air or oxygen shall not be used for this task.
Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to
fill until the working pressure is achieved, then venting to atmosphere, and finally pulling down
to a vacuum. This process shall be repeated until no refrigerant is within the system.
Information
Servicing

 Page 37 
 When the final OFN charge is used, the system shall be vented down to atmospheric pressure
to enable work to take place. This operation is absolutely vital if brazing operations on the
pipe-work are to take place.
Ensure that the outlet for the vacuum pump is not closed to any ignition sources and there
is ventilation available.
16. Charging procedures
In addition to conventional charging procedures, the following requirements shall be followed:
 Ensure that contamination of different refrigerants does not occur when using charging
equipment. Hoses or lines shall be as short as possible to minimize the amount of
refrigerant contained in them.
 Cylinders shall be kept upright.
 Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
 Label the system when charging is complete(if not already).
 Extreme care shall be taken not to overfill the refrigeration system.
 Prior to recharging the system it shall be pressure tested with OFN. The system shall be
leak tested on completion of charging but prior to commissioning. A follow up leak test
shall be carried out prior to leaving the site.

17. Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar
with the equipment and all its detail. It is recommended good practice that all refrigerants
are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall
be taken.

In case analysis is required prior to re-use of reclaimed refrigerant. It is essential that

electrical power is available before the task is commenced.
a) Become familiar with the equipment and its operation.
b) Isolate system electrically
c) Before attempting the procedure ensure that:
mechanical handling equipment is available, if required, for handling refrigerant cylinders;
all personal protetive equipment is available and being used correctly;
the recovery process is supervised at all times by a competent person;
recovery equipment and cylinders conform to the appropriate standards.
d) Pump down refrigerant system, if possible.
e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from
various parts of the system.
f ) Make sure that cylinder is situated on the scales before recovery takes place.
,
g) Start the recovery machine and operate in accordance with manufacturer s instructions.
h) Do not overfill cylinders. (No more than 80% volume liquid charge).
i) Do not exceed the maximum working pressure of the cylinder, even temporarily.
j) When the cylinders have been filled correctly and the process completed, make sure that
the cylinders and the equipment are removed from site promptly and all isolation valves
on the equipment are closed off.
k) Recovered refrigerant shall not be charged into another refrigeration system unless it has
been cleaned and checked.
Information
Servicing

 Page 38 
18. Labelling
Equipment shall be labelled stating that it has been de-commissioned and emptied of
refrigerant. The label shall be dated and signed. Ensure that there are labels on the
equipment stating the equipment contains flammable refrigerant.
19. Recovery
When removing refrigerant from a system, either for service or decommissioning, it is
recommended good practice that all refrigerants are removed safely.
When tranferring refrigerant into cylinders, ensure that only appropriate refrigerant
recovery cylinders are employed. Ensure that the correct numbers of cylinders for holding
the total system charge are available. All cylinders to be used are designated for the
recovered refrigerant and labelled for that refrigerant(i.e special cylinders for the
recovery of refrigerant). Cylinders shall be complete with pressure relief valve and
associated shut-off valves in good working order.
Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs.
The recovery equipment shall be in good working order with a set of instructions
concerning the equipment that is at hand and shall be suitable for the recovery of
flammable refrigerants. In addition, a set of calibrated weighing scales shall be available
and in good working order.
Hoses shall be complete with leak-free disconnect couplings and in good condition. Before
using the recovery machine, check that it is in satisfactory working order, has been
properly maintained and that any associated electrical components are sealed to prevent
ignition in the event of a refrigerant release. Consult manufacturer if in doubt.
The recovered refrigerant shall be returned to the refrigerant supplier in the correct
recovery cylinder, and the relevant Waste Transfer Note arranged. Do not mix refrigerants
in recovery units and especially not in cylinders.
If compressors or compressor oils are to be removed, ensure that they have been
evacuated to an acceptable level to make certain that flammable refrigerant does not
remain within the lubricant. The evacuation process shall be carried out prior to retruning
the compressor to the suppliers. Only electric heating to the compressor body shall be
employed to accelerate this process. When oil is drained from a system, it shall be carried
out safely.
20. Transportation, marking and storage for units
1. Transport of equipment containing flammable refrigerants
Compliance with the transport regulations
2. Marking of equipment using signs
Compliance with local regulations
3. Disposal of equipment using flammable refrigerants
Compliance with national regulations
4. Storage of equipment/appliances
The storage of equipment should be in accordance with the manufacturer’s instructions.
5. Storage of packed (unsold) equipment
Storage package protection should be constructed such that mechanical damage to the
equipment inside the package will not cause a leak of the refrigerant charge.
The maximum number of pieces of equipment permitted to be stored together will be
determined by local regulations.
Information
Servicing

 Page 39 
The design and specifications are subject to change without prior notice for
product improvement. Consult with the sales agency or manufacturer for details.

CS400I-AB(R32)
16122000004095
20171117