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    U.G WPS 006

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    arefpiri

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    © All Rights Reserved
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    U.G WPS 006

    Uploaded by

    arefpiri
    6 views5 pages

    Original Title

    U.G-WPS-006

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    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
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    Download as xlsx, pdf, or txt
    6 views5 pages

    U.G WPS 006

    Uploaded by

    arefpiri

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 5

    ILAM PETROCHEMICAL COMPANY

    SULFUR REMOVAL UNIT


    WELDING PROCEDURE SPECIFICATION
    ( WPS )
    CODE: ASME SEC. IX (2015)NACE MR0175
    WPS NO. : 006 REV. : 01 DATE : 14-Apr-2017 PAGE : 1 of 2
    TYPE(S) :
    WELDING PROCESS : GTAW MANUAL SUPPORTING PQR NO.: PQR 006.3" & PQR 006.3"

    JOINT(S) (QW-402) PREHEAT (QW-406)


    Joint Design Single V- Groove Preheat Temp. Min. 100 ºC

    Backing Yes q No  Interpass Temp. Max. 250 ºC

    Backing Material Type N/A Preheat Maintenance Torch Flame

    q Metal q Nonfusing Metal q Nonmetallic q Other POST WELD HEAT TREATMENT (QW-407)
    BASE METALS (QW-403) Holding temp. : 595~649
    Holding Time : min 1hr for Thk <= 1 inch & FOR Thk> 1Inch , 15min shall
    P-No. 1 Group No. 1&2
    be added for each 1in Thk.
    to: Heating & Cooling Rate 222ºC/h & 278ºC/h For 1 inch

    P-No 1 Group No. 1 &2 GAS (QW-408)


    Specification type and grade: ASTM A333 GR.6 , A671 GR.CC65 CL32,A
    Gas(es) (Mixture) Flow Rate LPM
    516 GR 70 , A350 GR.LF2 CL1 , A420 GR.WPL6
    To Specification type and grade: ASTM A333 GR.6 , A671 GR.CC65 CL32,A
    Shielding Argon %99.99 8-10 Lit/min
    516 GR 70 , A350 GR.LF2 CL1 , A420 GR.WPL6
    Chem. Analyses and Mech. Prop. LOW TEMPRTURE CARBON STEEL
    Trailing N/A N/A N/A N/A
    NACE MR0175 (WET H2S & HIC) & LTCS
    To Chem. Analyses and Mech. Prop. LOW TEMPRTURE CARBON STEEL
    Backing N/A N/A N/A N/A
    NACE MR0175 (WET H2S & HIC) & LTCS

    Thickness Range : ELECTRICAL CHARACTERISTICS (QW-409)

    Base Metal Groove: 7.11 ~14.22 mm Fillet : All Current AC or DC DC Polarity SP

    Amps (Range ) 80-120 Volt (Range) 8.5-10


    Pipe Diameter :≤ 2" & OVER 2 7/8 Fillet :All
    Tungsten Electrode Size and Type EWTh-2 Ø2.4 mm

    FILLER METALS (QW-404) Mode of Metal Transfer for GTAW N/A

    SPEC. NO.(SFA) : 5.28 Electrode Wire Feed Speed Range N/A

    AWS No. (Class) ER 80S-NI1 TECHNIQUE (QW-410)


    F-No. 6 String or Weave Bead String-Weaving Max. 3 x Electrode Dia.

    A-No. 1 Orifice or Gas Cup Size GTAW 3/8 Inch

    Size of Filler Metals Ø 2.4 mm Initial and Interpass Cleaning (Brushing, Grinding, etc. )

    Weld Deposit Range 9.6 mm Grinding and/or Brushing

    Electrode-Flux (Class) N/A Method of Back Gouging N/A

    Flux Trade Name N/A Oscillation N/A

    Contact Tube to Work Distance N/A

    POSITION (QW-405) Multiple or Single Pass (per side ) Multiple

    Position(s) of Groove 6G Multiple or Single Electrodes Single

    Welding Progression : Up hill  Down hill q Travel Speed (Range ) 5-12 cm/min

    Position(s) of Fillet : All Peening Not allowed

    Other --------
    WELDING PROCEDURE SPECIFICATION
    ( WPS )
    WPS NO. : 006 DATE : 14-Apr-2017 PAGE : 2 of 2
    JOINT DESIGN :

    37.5 deg ± 2.5


    deg
    37.5 deg ± 2.5
    deg 3.2±1.6mm
    (2-4)mm
    (2.5≤t≤7.11 )mm

    1.6±0.8 mm
    3.5mm ± 0.5mm Max
    1.6mm 1.5mm ± 0.8mm

    Internal misalignment : Max. 1.6 mm

    RUN SEQUENCE

    EDGE PREPARATION : ü WELDING ( Other Side ) ------

    FIT-UP ü NDT (RT, UT, MT, PT) ü


    WELDING ( First Side ) ü PWHT ü
    CHIPPING (Grinding ) ü
    NOTE :
    (1). NDT AS PER SPEC.

    Filler Metal Current Travel Speed


    VOLT.
    Weld Layer(s) Process
    DIA POLAR. AMP. Range
    Class (cm/min)
    (mm) Type Range

    Root Pass GTAW ER80S-NI1 2.4 DC / SP 80-100 9-10 6-7

    Hot Pass GTAW ER80S-NI1 2.4 DC / SP 100-120 8-10 7-12

    Filling&Cap Pass GTAW ER80S-NI1 2.4 DC / SP 110-120 10-11 6-8

    PREPARED BY : CHECKED BY APPROVED BY :

    QA/QC(PETROSAZAN.ARAK) QA/QC (EIED) Arya SGS/ OWNER

    NAME: NAME: NAME:

    SIGN : SIGN : SIGN :


    DATE : DATE : DATE :
    OCEDURE SPECIFICATION
    ( WPS )
    PAGE : 2 of 2

    Note: (1)

    Heat input

    APPROVED BY :

    Arya SGS/ OWNER

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