Common Mode Filter Design For PWM Rectif-1
Common Mode Filter Design For PWM Rectif-1
Abstract—A common mode filter based on LCL filter topology motor load terminals and lead to higher Common Mode (CM)
is proposed in this paper, which provides a parallel path for current.
ground currents and which also restricts the magnitude of the
EMI noise injected into the grid. The common mode filter makes Standards such as CISPR 11, IEC 61000 specifies the limits
use of the components of a line to line LCL filter, which is of voltage disturbance on the mains by power converters for
modified to address the common mode voltage with minimal industrial, commercial and domestic applications [15], [16].
additional components. This leads to a compact filtering solution.
The common mode voltage of an adjustable speed drive using a This voltage disturbance is caused by current injection into
PWM rectifier is analysed for this purpose. The filter design is the mains. Hence, to have the voltage disturbance within its
based on the common mode equivalent circuit of the drive system. limit, the current injection must be limited. NEMA MG-1,
The filter addresses the adverse effects of the PWM rectifier in part 31 recommends the maximum allowable dv/dt that can
an adjustable speed drive. Guidelines are provided on selection of be applied at the motor terminal for safe operation [17]. To
the filter components. Different variants of the filter topology are
evaluated to establish the effectiveness of the proposed circuit. meet these recommendations and to address the other problems
Experimental results based on EMI measurement on the grid related to IGBT based ASD with PWM rectifier, different
side, and common mode current measurement on the motor side solutions have been proposed [18]–[26]. To prevent the voltage
are presented. These results validate the effectiveness of the filter. doubling and to reduce CM noise due to high dv/dt an LC
filter is added to inverter that feeds an induction machine [18].
Index Terms—Pulse width modulated power converters, Pas- Different PWM methods and their CM voltage characteristics
sive filters, RLC circuits, AC motor drives, Electromagnetic are studied in [19] with an objective of identifying the method
compatibility, Electromagnetic interference. with lowest CM voltage. Clamping filter is employed in [20]–
[22] to reduce the dv/dt thus preventing voltage doubling
I. I NTRODUCTION at the motor terminals. This also inhibits excitation of the
GBT technology based Adjustable Speed Drives (ASD) parasitic capacitance of the cable and motor. Filter capacitors
I using diode front end rectifier, or PWM rectifier, are widely
used. When regenerative capabilities are needed, the PWM
are introduced between dc bus positive rail to the ground and
negative rail to the ground in [23], [24], which eliminates the
rectifier is the suitable alternative [1], [2]. The PWM rectifier CM voltage due to PWM rectifier. This method cannot be
eliminates lower order harmonics as compared to the diode used with Conventional Space Vector Pulse Width Modulation
bridge rectifier. However, it injects high frequency electrical (CSVPWM), since the ground current would carry significant
noise to the grid. High dv/dt due to fast turn on and off of the third harmonic in addition to switching components. In [25] a
IGBT excites parasitic capacitive coupling in the motor drive. specific filter to eliminate the high frequency leakage current
This leads to increased line currents and causes problems due to a grounded heat sink is presented, which requires RC
such as terminal over voltage, insulation stress, shaft induced networks to be connected between the grid star point, the
voltage, bearing currents, EMI/EMC, etc. [3]–[14]. Inverters machine neutral point, and the Y filter on the DC bus. The
with fast switches such as IGBTs are the root cause of the number of additional components required for the CM filter
aforementioned problems. These problems get worse in the is higher in this case.
presence of a PWM rectifier as the common mode voltage In this paper the increase in common mode voltage in
is doubled. This effect becomes even more predominant as a drive with PWM rectifier is analysed. An approach for
PWM rectifiers are switched at frequency in the order of ten CM filter design is discussed wherein the adverse effects
kHz. The electrical noise produced by PWM rectifier, along of both PWM rectifier and the inverter are addressed. The
with the electrical noise due to PWM inverter, appear at the proposed filter topology is based on LCL grid side filter with
This work was supported by Indian Space Research Organization-IISc its star point connected to the dc bus and ground as shown
Space Technology Cell under project: ISTC244. in Fig. 1. A number of variants of the filter topology is
Mohammad H. Hedayati is with the Department of Electrical Engineer- studied to evaluate the effectiveness of the proposed solution.
ing, Indian Institute of Science (IISc), Bangalore 560012, India (e-mail:
[email protected]). A laboratory experimental drive system has been built, which
Anirudh Acharya B. is with ABB GISL, Grid System R&D, Chennai is used to evaluate the filtering performance. Conducted noise
600089, India (e-mail: [email protected]). emission test has been carried out with the different CM filter
Vinod John is with the Department of Electrical Engineering, In-
dian Institute of Science (IISc), Bangalore 560012, India (e-mail: topology variants and the results show the effectiveness of the
[email protected]). proposed filter design.
2
Fig. 1. Schematic of a PWM rectifier motor drive with LCL filter for the PWM rectifier, dc bus common mode filter, and dv/dt filter at inverters terminal
for the motor load.
II. CM VOLTAGE & CM CURRENT DUE TO ASD WITH ripple and torque pulsations are filtered by the motor and
PWM RECTIFIER shaft mechanical time constants. Hence, the inverter for high
When a diode bridge rectifier is used in an ASD, the power motor drive is typically switched at a lower switching
CM voltage seen at the dc bus varies slowly with low frequency (order of 1kHz) compared to the PWM rectifier. The
magnitude and low dv/dt. As a result, the effect of diode CM voltage due to PWM inverter, rectifier and combined effect
bridge on ground currents can be neglected. This is not the of both are illustrated in Fig. 2(a), 2(c), and 2(d) respectively.
case for a PWM rectifier, which switches at high frequencies. When the combined effect is considered, the CM voltage
The CM voltage applied to the motor terminals by inverter magnitude transits between ±Vdc , ± 2V3dc , ± V3dc , and 0.
is represented mathematically by (1) and is shown in Fig. 2(a). As compared to the case illustrated in Fig. 2(b), the fre-
quency of current injection into ground is increased due to
CM voltage appearing at motor neutral when PWM rectifier
(VU O + VV O + VW O ) is used, shown in Fig. 2(e). It is important to note that
Vinv = (1)
3 practically the current injected to ground would oscillate due
The CM voltage varies in steps of Vdc /3 with frequency same to capacitive and inductive parasitics, which would be damped
as switching frequency. Due to motor parasitic capacitance Cp , rapidly. However, a steep change in voltage due to PWM
which is of the order of few tens of nF , current is injected to rectifier operation can occur before the ground current goes
the ground at each step change in the CM voltage. In case of to zero. As a result, it increases the magnitude of ground
motors connected with a long cable, Cp represents the effective current. One of the causes for increase in shaft voltage is high
parasitic capacitance to ground of motor and cable [21]. The frequency flux produced due to CM current. Therefore, the
current injection into ground through the parasitic capacitance problem associated with shaft voltage and bearing currents get
is given by (2). The waveform of CM current due to CM aggravated when PWM rectifier is used as front end converter
voltage is as shown in Fig. 2(b). in an ASD.
I (s)
Fig. 5. Admittance magnitude plot of Vcom3 (s) for different values of
AF E
effective Cy1 & Cy2 , and Cb . A lower admittance of the filter will lead to
smaller internal circulating current.
1 ωSW
√ < ωcom < (5)
Lb Ca 2
Fig. 4. Low frequency approximation of common mode equivalent circuit
of the filter. Small capacitors of the order of tens of nF have been used
in the CM filter in [23], [25]. It is not possible to use these
values of capacitors for Cy1 & Cy2 in the proposed filter
A. Selection of Cy1 & Cy2
configuration due to: (a) The CM switching frequency voltage
The capacitor CM g is very small, of the order of tens of nF . of the PWM rectifier would propagate to the load side. (b)
So, at low frequency it acts as open circuit. The CM circuit The resonance frequency will shift to higher value, and any
at low frequency can be approximated as shown in Fig. 4. resonance would need to be passively damped. A filtered DC
Hence, the current through Ca , and Cb are approximately bus to ground voltage, which is required, can be obtained by
equal. The transfer function of VIcom3 (s)
AF E (s)
is given in (4) where, keeping the capacitors Cy1 & Cy2 sufficiently large.
Ca Cb
CS = Ca +Cb .
B. Selection of Capacitor CM g
Icom3 (s) SCS Mg I (s)
= 2 (4) The transfer function VAF E (s)
is obtained from Fig. 3(a),
VAF E (s) S Lb CS + 1 and is given in (6). The bode plot of (6) for different values
The admittance magnitude plot of transfer function given of CM g is shown in Fig. 6. From the bode plot, it can be seen
in (4) is plotted in Fig. 5 for different values of Cy1 & that at high frequency sufficient attenuation is offered by the
Cy2 . It can be seen that the third harmonic voltage due to filter. A second resonance due to CM g occurs at a frequency
advanced PWM sees an attenuation of approximately −37dB, higher than switching frequency, which needs to be damped
for Cy1 = Cy2 = 10µF , keeping the circulating current passively. At high frequency, impedance offered by La and Lb
small. The resonance frequency of the filter, for low fre- are very high. Therefore, they can be approximated with open
quency approximation circuit is given by ωcom = √L1 C . circuit. On the contrary, the capacitors Cb and CS offer very
b S
The resonance frequency is selected such that, it is not low impedance and they are approximated with short circuit.
5
TABLE I
D ESIGNED C OMMON M ODE DC B US F ILTER VALUES
IM g (s) S
= S 4L L S2 β
(6)
VAF E (s) αCa ( α b +
a
+ 1)
α SL.NO. PARAMETER PER UNIT ACTUAL
Where, 1 DC bus voltage Vdc 2.92 700V
1 1 1 2 PWM Rectifier Switching 200 10kHz
α= + +
Ca Cb Cg Cb Cg Ca Frequency fsw
La La Lb Lb 3 LCL Filter Resonance 20 1kHz
β= + + + Frequency fres
Ca Cb Cb Cg
4 CM Filter Resonant 28 1.4kHz
Frequency fcom
5 Filter Inductance L1 = L2 0.0455 2.5mH
6 Filter Capacitance CLf 0.1 20µF
7 DC Bus Filter Cy1 = Cy2 0.05 10µF
8 Filter Capacitor CM g 0.0005 100nF
V. E XPERIMENTAL R ESULT
A three phase 10kVA, 415V back-to-back connected power
converter prototype is built in the laboratory to demonstrate
the effectiveness of the filter. The base values are Pbase =
10kV A, Vbase = 240V, and fbase = 50Hz. The other base
parameters such as capacitance, and inductance are derived as,
2
Pbase 3Vbase
Cbase = ; Lbase =
Fig. 6. Frequency response plot of
IM g (s)
VAF E (s)
for different values of CM g . 3 × 2πfbase Vbase
2 2πfbase Pbase
Fig. 7. High frequency approximation of common mode equivalent circuit a) The CM filter configuration shown in Fig. 1.
of the filter.
b) The capacitor CM g and the connection between ‘N ′ ’
The high frequency approximation of the common mode
and ‘M ’ are removed, and the star point , ‘N ′ ’, is
equivalent circuit of Fig. 3(b) is given in Fig. 7. CM g will
connected to the ground directly.
reduce the potential between ‘M ’ and ground. From Fig. 7 it
can be seen that, the voltage is divided between Cp1 , Cp2 , and
c) The capacitor CM g and the connection between ‘N ′ ’
CM g as given in (6).
and ‘M ’ are removed, and the point ‘M ’ is connected
to the ground directly.
VM g CP 2
= (7)
VAF E CP 1 + CM g + CP 2 mg
Fig. 8 shows the bode plot of the VAF
I (s)
for cases a, b, and c.
E (s)
By keeping the value of CM g reasonably high in comparison From the bode plot it can be seen: between case a and case b,
to Cp1 , and Cp2 the voltage VM g is reduced. However, a very case b offers better attenuation for low frequency and almost
large value of CM g will lead to higher ground currents. CM g same attenuation for high frequency. The problem with case
that gives an attenuation of 95% based on (7) is adequate for b is that, the CM voltage due to PWM rectifier can propagate
the design. The values of Cy1 , Cy2 , and CM g are shown in to the load side and increase the CM current in the motor.
Table I. This happens because the Cy1 & Cy2 mid point is not filtered
6
Fig. 9. LISN connected between grid and equipment under the test.
IM g (s)
Fig. 8. The bode plot of admittance VAF E (s)
offered to CM voltage by
ground.
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