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PRODUCT INFORMATION LABORATORY ANALYSIS OIL PARTICLE COUNTER HIAC PODS

HIAC PODS Portable Oil Diagnostic System


Efficient and intuitive to use On-line results with Laboratory quality SAE & ISO cleanliness classifications, 4/6/14 m(c) Harmonises NAS 1638 to new MTD calibration
Laboratory precision Intelligent and robust, the HIAC Portable Oil Diagnostic System (PODS) measures, stores and reports oil condition parameters essential for reliable hydraulic systems operation. The PODS analyses fluids and lubricants in online or bottle sampling modes to determine the machines operating condition immediately. This instant analysis is as accurate and precise as traditional laboratory analysis that normally takes weeks. Thus, providing a real-time assessment of the oil under operating conditions. Real-time The HIAC PODS monitors the dirtiest of fluids due to its concentration limit of 30,000 particles/ml. Superior optics and design provide eight channels for particle counting, as well as measurement of viscosity and temperature to assess fluid conditions. Versatile in operation, the PODS offers compatibility with standard hydraulic fluids, oils and phosphate esters.

HIAC PODS_TECHNICAL DATA

Technical data
Benefits Full ISO 11171 calibration options Standard bottle and online modes Multiple language support Applications - Allows for proactive maintenance - Monitor system operations - Extend system reliability - Certify manufacturing roll off - Identify maintenance cycles - Schedule repair periods - Track online system cleanliness Portable monitoring anywhere A rugged carrying case ensures durability and the convenience of portability. The HIAC PODS contains a buffer for 500 records. The PODS Control analysis software provides realtime data download and visualisation, as well as data analysis, formatting and reporting. The HIAC PODS features a wide array of reporting formats, including ISO 4406, NAS 1638 and SAE AS 4059. The PODS can report to both the new

MTD m(c) sizes (4/6/14) or to the previous ACFTD m sizes (2/5/15). Unlike other portable particle counters on the market, the PODS unit fully supports the ISO 11171 standard. Whether calibrated to the new ISO 11171 standard or the optional ISO 4402 standard, the PODS meets industry demands.

Ask your local HACH LANGE representative for more details on all available spare parts and accessories. This data is subject to change without notice.

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HACH LANGE LTD Pacific Way Salford GB-Manchester, M50 1DL Tel. +44 (0)161 872 14 87 Fax +44 (0)161 848 73 24 [email protected] www.hach-lange.co.uk

Phone: (0161) 872 14 87

DOC062.52.20040.Feb10

8 ISO-MTD (standard) 4, 4.6, 6, 9.8, 14, 21.2, 38, 68 m; ACFTD (optional) ~1, 2, 5, 10, 15, 25, 50, 100 m 50 ml/min standard (consult factory for optional offerings down to 15 ml/min) Laser diode ISO MTD (based on ISO 11171) Full ISO 11171 or ISO 4402 optional Meets JIS B9925:1997 Counting efficiency 20,000 particles/ml at 5% coincidence loss (per ISO 11171); 30,000 particles/ml at 10% coincidence Concentration limit 3 runs (averaged) of 5, 10 or 20 ml (programmable) Sample volume 0 to 90 C at 25 C ambient / 32 to 194 F at 77 F ambient Fluid temp range Measured fluid temperature 0 to 100 C, 0,5 C / 32 to 212 F, 0,9 F 10 to 424 cSt Viscosity range 10 to 424 cSt 20% at value Measurement Aluminum, stainless steel, sapphire, PTFE and Aflas Wetted materials ISO 4406-1991, ISO 4406.2-1999, NAS 1638, MIL-STD-1246C, NAVAIR 01-1A-1, SAE AS 4059 Cleanliness classification 500 sample records Data storage 17.8 D x 33.0 W x 35.6 H cm / 7 x 12.5 x 14 inches Dimensions 9.5 kg (21 lbs) Weight Serial communication RS-232 Input / Output Purge volume 15 to 30 ml programmable Bottle operation Cartridge CO2, replaceable, rechargeable Operating capacity 60 samples per cartridge (120 ml sample bottle) Shop air 60 to 110 psi (4.1 to 7.6 bar) clean, dry Fluid pressure 40 to 6,000 psi (2.75 to 413.7 bar) Online operation Purge volume 15 to 999 ml programmable DC Input +24 V DC, 2A Power AC / Battery adapter Universal 100 to 240 V AC, 50 to 60 Hz, 60 W Rechargeable battery Nickel-metal hydride Operating time 100 samples or 4 hours continuous Recharge time 2.5 hours Ambient temperature 0 to 50 C / 32 to 122 F ; 20 to 85% relative humidity, non-condensing Environment Storage -40 to 70 C / -40 to 158 F, up to 98% relative humidity, non-condensing Carrying case, high pressure hose adapter, CO2 bottles, hand pump, sample bottles, PODS control software Accessories included Ultrasonic bath; Additional sample bottles; Additional CO2 bottles Optional accessories Number of channels Size channels Flow rate Light source Calibration

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