Concrete Technology

ACI METHOD OF PROPORTIONING

CONCRETE MIXES

Lecture 16

Eng: Eyad Haddad

The ACI Standard 211.1 is a “Recommended Practice for Selecting
Proportions for Concrete”. The procedure is as follows:
Step 1. Choice of slump

Step 2. Choice of maximum size of aggregate

Step 3. Estimation of mixing water and air content

Step 4. Selection of water/cement ratio

Step 5. Calculation of cement content

Step 6. Estimation of coarse aggregate content

Step 7. calculation of Fine Aggregate Content

Step 8. Adjustments for Aggregate Moisture

Step 9. Trial Batch Adjustments

ACI Mix Design Method Steps:
Step 1. Choice of slump
If slump is not specified, a value appropriate for the work can be
selected from the below Table which is reproduced from the text
book below*, (note that the table numbers are given from the text
book rather than the ACI standard).

Slump
Type of Construction
(mm) (inches)

Reinforced foundation walls and footings 25 - 75 1-3

Plain footings, caissons and substructure

25 - 75 1-3
walls
Beams and reinforced walls 25 - 100 1-4
Building columns 25 - 100 1-4
Pavements and slabs 25 - 75 1-3
Mass concrete 25 - 50 1-2
ACI Mix Design Method Steps: (Cont.)
Step 2. Choice of maximum size of aggregate.
Large maximum sizes of aggregates produce less voids than smaller sizes. Hence, concretes
with the larger-sized aggregates require less mortar per unit volume of concrete, and of
coarse it is the mortar which contains the most expensive ingredient, cement. Thus the ACI
method is based on the principle that the
MAXIMUM SIZE OF AGGREGATE SHOULD BE THE LARGEST AVAILABLE SO
LONG IT IS CONSISTENT WITH THE DIMENSIONS OF THE STRUCTURE.
In practice the dimensions of the forms or the spacing of the rebars controls the maximum
CA size. ACI 211.1 states that the maximum CA size should not exceed:

Special Note: When high strength concrete is

desired, best results may be obtained with reduced
maximum sizes of aggregate since these produce
higher strengths at a given w/c ratio.
ACI Mix Design Method Steps: (Cont.)
Step 3. Estimation of mixing water and air content.
The ACI Method uses past experience to give a first estimate for the
quantity of water per unit volume of concrete required to produce a
given slump.

In general the quantity of water per unit volume of concrete required

to produce a given slump is dependent on the maximum CA size, the
shape and grading of both CA and FA, as well as the amount of
entrained air.

The approximate amount of water required for average aggregates is

given in Table 10.2.
Table 10.2: Approximate Mixing Water and Air Content Requirements for Different Slumps and
Maximum Aggregate Sizes.
Mix ing Water Quantity in kg/m 3 (lb/yd3) for the listed Nominal Max imum Aggregate Size
9.5 mm 19 mm
12.5 mm 25 mm 37.5 mm 50 mm 75 mm 100 mm
Slump (0.375
(0.5 in.)
(0.75
(1 in.) (1.5 in.) (2 in.) (3 in.) (4 in.)
in.) in.)

Non-Air-Entrained
25 - 50 207 199 190 179 166 154 130 113
(1 - 2) (350) (335) (315) (300) (275) (260) (220) (190)
75 - 100 228 216 205 193 181 169 145 124
(3 - 4) (385) (365) (340) (325) (300) (285) (245) (210)
150 - 175 243 228 216 202 190 178 160
-
(6 - 7) (410) (385) (360) (340) (315) (300) (270)
Typical e ntrapped a ir
(percent) 3 2.5 2 1.5 1 0.5 0.3 0.2

Air-Entrained
25 - 50 181 175 168 160 148 142 122 107
(1 - 2) (305) (295) (280) (270) (250) (240) (205) (180)
75 - 100 202 193 184 175 165 157 133 119
(3 - 4) (340) (325) (305) (295) (275) (265) (225) (200)
150 - 175 216 205 197 184 174 166 154
-
(6 - 7) (365) (345) (325) (310) (290) (280) (260)
Recommended Air Content (percent)
Mild Exposure 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0
Moderate Exposure 6.0 5.5 5.0 4.5 4.5 4.0 3.5 3.0
Severe Exposure 7.5 7.0 6.0 6.0 5.5 5.0 4.5 4.0
 ACI Mix Design Method Steps: (Cont.)
Step 4. Selection of water/cement ratio.
The required water/cement ratio is determined by strength, durability and finish
ability. The appropriate value is chosen from prior testing of a given system of
cement and aggregate or a value is chosen from Table 10.3 and/or Table 10.4.

Table 10.3: Water-Cement Ratio and Compressive Strength Table 10.4 Maximum Permissible Water/Cement Ratio for
Relationship Concrete in Several Exposures

28-Day Water-cement ratio by

Compressive weight
Strength in MPa Non-Air- Air-
(psi) Entrained Entrained
41.4 (6000) 0.41 -
34.5 (5000) 0.48 0.40
27.6 (4000) 0.57 0.48
20.7 (3000) 0.68 0.59
13.8 (2000) 0.82 0.74
ACI Mix Design Method Steps: (Cont.)
Step 5. Calculation of cement content.
The amount of cement is fixed by the determinations made in Steps 3 and 4 above

Nominal Maximum Fine Aggregate Fineness Modulus

Aggregate Size 2.40 2.60 2.80 3.00
Step 6. Estimation of
9.5 mm (0.375 inches) 0.50 0.48 0.46 0.44
coarse aggregate content. 12.5 mm (0.5 inches) 0.59 0.57 0.55 0.53
The most economical 19 mm (0.75 inches) 0.66 0.64 0.62 0.60
concrete will have as much 25 mm (1 inches) 0.71 0.69 0.67 0.65
37.5 mm (1.5 inches) 0.75 0.73 0.71 0.69
as possible space occupied
50 mm (2 inches) 0.78 0.76 0.74 0.72
by CA since it will require Notes:
1.These values can be increased by up to about 10 percent
no cement in the space for pavement applications.
2.Coarse aggregate volumes are based on oven-dry-
filled by CA. rodded weights obtained in accordance with ASTM C 29.
ACI Mix Design Method Steps: (Cont.)
Step 7. Estimation of Fine Aggregate Content.
At the completion of Step 6, all ingredients of the concrete have been estimated except the
fine aggregate. Its quantity can be determined by difference if the “absolute volume”
displaced by the known ingredients-, (i.e., water, air, cement, and coarse aggregate), is
subtracted from the unit volume of concrete to obtain the required volume of fine aggregate.
Then once the volumes are know the weights of each ingredient can be calculated from the
specific gravities.
Step 8. Adjustments for Aggregate Moisture.
Aggregate weights. Aggregate volumes are calculated based on oven dry unit weights, but
aggregate is typically batched based on actual weight. Therefore, any moisture in the
aggregate will increase its weight and stockpiled aggregates almost always contain some
moisture. Without correcting for this, the batched aggregate volumes will be incorrect.
Amount of mixing water. If the batched aggregate is anything but saturated surface dry it
will absorb water (if oven dry or air dry) or give up water (if wet) to the cement paste. This
causes a net change in the amount of water available in the mix and must be compensated for
by adjusting the amount of mixing water added.
ACI Mix Design Method Steps: (Cont.)

Step 9. Trial Batch Adjustments.

The ACI method is written on the basis that a trial batch of concrete will be

prepared in the laboratory, and adjusted to give the desired slump, freedom from

segregation, finish ability, unit weight, air content and strength.

Example Mix Design: (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)
Example Mix Design: Cont. (ACI Method)