Department of Agricultural Engineering and Environmental Management College of Agriculture Central Philippine University Iloilo City Introduction Tools and equipment plays a vita role in the fabrication and construction of agricultural machines. It can make the machine fabrication accurately, easily, and can finish it in a shorter period. Knowledge of the different tools and equipment can provide engineers an edge in designing and fabricating agricultural machines. Layout Tools These are the tools used for marking lines, circles, and arcs on metal surfaces. This includes the following: Surface plate Steel rules Combination set Solid steel square Scribers Dividers Trammels Outside and inside Calipers Punches Surface Gauge Angle Plate Surface Plate – This is a large iron plate with a very flat surface where the work piece are placed for accurate marking. Steel Rules – These are used for making measurements. They are available in many lengths, width, and thicknesses. Combination Set – This is the most common set of layout tools. This includes square head, center head, bevel protractor, spirit level, rule, and scriber. Solid Steel Square – They have a fixed blade and accurate tan the combination square. Scribers – They are marking tools that have sharp needle-like points a made of hardened steel. They are held like a pencil to scratch line on metal. Dividers –They are two legged steel instrument with hardened points. They are used to scribes circles and parts of circles and to measures distances. Trammels - It is used to scribe large circle or an arc. The are sometime used in measuring distances in the same way the dividers are used. Calipers – It is used to measure the diameter of round objects and to measure width and thicknesses of materials. The outside caliper is where the leg is bent inward while the inside caliper is here the legs are bent outward. Punches – It is used to accurately define points to be centered punch as well as to put a small punch mark on layout line so that they may last longer. The prick punch is for making small point on the piece of metal while the center punch is make large points. Layouting Punching
Video Presentation on Metal Fabrication
(Click picture to view) Assembly Tools
Tools used for putting machine parts
together. Assembly tools includes the following: Screw drivers Pliers Wrenches (adjustable and non-adjustable) Punches Hammers and Mallets Arbor Press Machinist’s Vise Clamps Screw Drivers – They are used to turn or drive screws. They are classified into the square head (negative tip) and Philip head (positive tip). Offset screw driver has a bent handle and is used where the straight screw driver do not reach the screw. Screw Driver Tips and Screw Recesses Pliers – They are useful for cutting small wires and for holding, twisting, turning, pushing and pulling an object. Slip joint pliers – They are used for gripping and cutting small wire. They are possible to grip large parts. Side Cutting Pliers – They are useful for cutting wire and nails. The flat square jaws are useful for bending corners of thin metal. Round Nose Pliers –They are used to bend small wires and thin metal and to hold small parts. The long-nose pliers are used for handling small parts where space are limited. Wrenches – They are used to tighten or loosen bolts and nuts together as well as to remove pipes from fittings. They are classified into: Adjustable Adjustable end wrench Adjustable S-wrench Monkey wrench Vise-grip wrench Pipe wrench non-adjustable Open-end wrench Box wrench Socket wrench Spanner wrench Hexagonal wrench Adjustable Wrenches Adjustable end wrench – It is a strong tool used for general work in the shop. It jaws are pointed at such an angle that it can be use in close corners and unhandy places. Adjustable S-Wrench – It is useful in many places where straight handled wrench can not be used. Monkey Wrench – It is used for tightening or loosening bolts and nuts, and can be set to fit many sizes. Vise-Grip Wrench – It works in close places and the strong steel jaws lock to the work and will not slip. Pipe Wrench – It is used to hold or turn pipes or other round pieces of metal. Open Wrenches – They are available on a single end and double end for tightening and loosening bolts and nut. Heads are 15 deg or 22-1/2 deg where narrow space cannot make by straight wrench. Box Wrenches – It has a close ends and their handles are usually offset 15 deg to provide clearance for nearby obstacle. Socket Wrenches
Open and Box
Wrenches Socket Wrenches – They are used to turn nuts and bolts that are in hard-to- reach places or below the surface of the work. The sockets is the one that engage the nut or the bolt head. An extension bar and breaker arm for loosening difficult nuts and bolts. A reversible ratchet for normal loosening and tightening, a speed handle for rapid assembly or disassembly of threaded parts, and a universal joint which is used when the wrench handles cannot be positioned at right angles to the nut or bolt centerline. Spanner Wrenches – It has a hook or one or two pins to fit a slots. The pin spanner wrench is used to fit into holes in threaded collars and are used to loosen or tighten them. Hexagonal Wrenches – They are also called hex keys or Allen wrenches and are used for socket cap screw or socket set- screws. Torque Wrenches – It is used when several bolts or nuts must be all tighten a uniform amount to prevent over tightening of a single nut. Powered Wrenches – They are electric and air- powered wrenches enable workers to rapidly assemble and disassemble parts with minimum physical effort. Punches – The drift punch has a smooth and tapered end used to arrange holes in a straight line, to drive out pins or rivets. A pin punch has straight end is used to drive out cotter pins and tapered pins. A transfer punch is a pinch punch with a point at its end like a center punch used to transfer the location of the center of a hole on one part to another part. Machinist Hammer – They are also called the ball peen hammer. They are used mostly for striking punches and driving pins used to position or assemble parts. Lead hammer – It is used for striking finished surfaces where a harder hammer would dent or nick the surface. Mallets – they are made of wood, leather, plastic, and rubber. They are used for soft metal work. Arbor Press - It is a machine that is used for pressing parts of machinery together or forcing them apart. An example of this is pressing a shaft in or out of a pulley or gear. Machinist Vise – It is often used to clamp parts together while they are being assembled. The size of the vise is determined by the width of the jaws. Clamps – They are used to temporarily hold parts of machine together while being assembled. C-Clamps – They are shaped like letter C for general purpose use. Toolmaker’s Parallel Clamps – The are best suited for holding small parts together. Toggle clamps –They are widely used for special work holding fixtures. They are design for quick clamping and release of piece of material being work. Spring Clamp – They are useful where only light holding power is needed. They can be quickly applied and released because of their spring action. Other Applications Hand Hacksaw – It is a basic tools used for cutting small pieces of unhardened metal that cannot be cut in a more efficient way. Cold Chisel – They are used to cut cold metal by striking with a hammer. Files – They are hardened pieces of too steel with slanting rows of teeth used to cut, smooth, or fit metal parts. Riveter – It is a tool used for setting to fit a blind rivet on pieces of metal to be joined. Anvil – It is used on hand forging where metal is hammered into shape. Tongs – They are used to hold and handle hot metal in most hot working operation. Grinding Wheels – They are abrassive tool used for shaping and finishing metals Power Hacksaw – This is a cutting tool which is used when manual hand hacksaw can not operate. Drill Press – This is a small powered hand-fed machine used for making holes on a metals. Taps – The are tools used to form screw threads on the inside of a hole such as threads in a nut. Sheet Metal and Wire Gauge – It is a tool with slots that correspond to the different gauge sizes of metal sheets or wires. Hand Seamer - This is a tool used for making hem, seams, and other straight line bends in a thin sheet of metal. Tin Snip – It is a tool like a scissors used to cut tin and soft metal (gauge 20 and below). An aviation snip is similar to tin snip except that there are right, left, and straight versions with serrated blades. Square Shear – This is an equipment used to cut metal no thicker than gauge 16 mild steel. Notcher – It is a hand or power operated operated machine that makes a 90 deg cut or notch in a work piece. Electrically Powered Nibbler – This is a power operated hand tool used to cut thin- gauge sheet metal rapidly. Brakes – This is a machine for bending and folding metal. Turning Machine – It is used to make the round edge on a cylinder for a wired edge. Milling Machine – They are machines that are used for cutting metal with a multiple-tooth cutting tool. Lathe – This is the basic of all the metal working machine tools used to make cylindrical and conical parts such as axles, pistons, pulleys, gear blanks, pins, and threaded fittings. References Kazanas H. C. and L. Hannah. Manufacturing Processes: Metals. Printice- Hall, Inc. Englewood Cliffs, New Jersey. 120pp. McCarthy, W. J. and V. E. Repp. 1979. Machine Technology. McKnight Publishing Company. Bloomington, Illinois, USA. 624pp. Repp, V. E. et. al. 1982. Metalwork. Technology and Practice. McKnight Publishing Company. Bloomington, Illinois. 598pp. Thanks and God Bless!!!