CAPACITIES AND

SPECIFICATIONS
P2.0 [A290];
W45ZHD [A419]

PART NO. 4035868 8000 SRM 1511

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow in-
structions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex-
ceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flamma-
ble. Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
 Table of Contents

TABLE OF CONTENTS
Hydraulic System .................................................................................................................................................... 1
Hydraulic Oils ..........................................................................................................................................................1
Grease ...................................................................................................................................................................... 2
Truck Weights ......................................................................................................................................................... 2
Tires ......................................................................................................................................................................... 2
Torque Specifications .............................................................................................................................................. 3
Caster Assembly ..................................................................................................................................................3
Caster Assembly (Dynamic) ............................................................................................................................... 3
Master Drive Unit ...............................................................................................................................................3
Steering ............................................................................................................................................................... 3
Electrical ..............................................................................................................................................................3
Lift Mechanism ................................................................................................................................................... 3
Covers .................................................................................................................................................................. 4
Operator Guard ...................................................................................................................................................4
Battery Specifications ............................................................................................................................................. 4

This section is for the following models:

P2.0 [A290];
(W45ZHD) [A419]

©2016 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 1511 Hydraulic System

Hydraulic System
Lower Time
Operating Pressure1 Ampere Draw2 Relief Setting Lift Time (sec)
(sec)
Unit Volts
No Rated Amp No Rated No Rated
No Load Rated Load Pressure3
Load Load Draw Load Load Load Load
P2.0 and W45ZHD 24 2.07 MPa 14.82 MPa 37 100 22.0 MPa 150 2.3 3.1 2.8 1.4
(300 psi) (2150 psi) (3200 psi)
Standard Specifications Hydraulic Tank Capacity - 1.0 liter (1.06 qt) Pump Displacement (24 Volts) - 1.25 cm3/rev (0.076 in.3/rev)
Creep Rate - 6.4 mm (0.25 in.) Maximum In 10 Minutes @ 32°C (90°F) Oil Temperature
Footnotes 1 ±0.35 MPa (±51 psi) @ 21°C (70°F) Oil Temperature 2 ±10 Amps @ 1.270 Battery Specific Gravity 3+0.6 to 0.0 MPa (+87 to
0 psi) @ 32°C (90°F) Oil Temperature Full Flow

Hydraulic Oils

Operating Condition Standard CS/Freezer

Truck Temperature Range 0 to −84°C (32 to −120°F) −18 to −84°C (0 to −120°F)
For All Hydraulically Actuated Equipment
Specification ISO VG 46 Antiwear (HCE-140) Exxon Univis® HVI 26
Pour Point Maximum −15°C (5.0°F) −60°C (−76.0°F)
Field Personnel Note: The product listed above is the approved source that meets or exceeds Hyster specifications.
The use of products other than that listed above is unauthorized.

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Grease 8000 SRM 1511

Grease

Fittings and Bearings

Application Standard/CS/Freezer Steer Bearings
Approved Vendor Mobilgrease® 28 Amsoil GHD®
Oil Synthetic Synthetic
Thickener Clay Lithium Complex
Grade NGLI 1.5 2.0
Moly-Fortified No Yes
Dropping Pt. 310°C (590°F) 288°C (550°F)
Field Personnel Note: The product listed above is the approved source that meets or exceeds Hyster specifications.
The use of products other than that listed above is unauthorized.

Truck Weights

Fork Length Fork Length Fork Length

Unit 900 mm (35.4 in.) 1000 mm (39.4 in.) 1150 mm (45.2 in.)
Weight Weight Weight
P2.0 and W45ZHD 518 kg (1142 lb) 523 kg (1153 lb) 530 kg (1168 lb)

Tires

Unit Size Item Torque

P2.0 230 mm × 84 mm Wheel Lug Nut 120 N•m (88 lbf ft)
W45ZHD 254mm x 102mm Wheel Lug Nut 120 N•m (88 lbf ft)

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8000 SRM 1511 Torque Specifications

Torque Specifications
CASTER ASSEMBLY Return Spring Mounting Stud (1)
35 N•m (26 lbf ft)
Caster Mounting Capscrews (4 each)
57 N•m (42 lbf ft) Return Spring to Support Bracket (1)
35 N•m (26 lbf ft)
Caster Axle Capscrews (2 each)
35 N•m (25 lbf ft) Control Arm Pivot Pin to Support Bracket (1)
35 N•m (26 lbf ft)
Caster Pivot Bolt (1 each)
85 N•m (63 lbf ft) ELECTRICAL
CASTER ASSEMBLY (DYNAMIC) Battery Post Nut
8.5 ± 1.5 N•m (6.0 ± 1.0 lbf ft)
Caster Mounting Capscrews (4 each)
38 N•m (28 lbf ft) Brake Assembly to Traction Motor Capscrews
(3)
Caster Axle Capscrew (1 each) 10 N•m (89 lbf in)
220 N•m (162 lbf ft)
Traction Motor Power Wire Nuts (3)
Caster Support to Frame (2 each) 8 N•m (71 lbf in)
38 N•m (28 lbf ft)
Contactor to Control Panel (2)
Caster Shock Absorber Assembly Mounting 4 N•m (35 lbf in)
Capscrews (2 each)
88 N•m (65 lbf ft) Contactor Wire Nuts (2)
8 N•m (71 lbf in)
MASTER DRIVE UNIT
Controller to Control Panel Nuts (4)
Motor Mounting Capscrews (4) 14 N•m (124 lbf in)
17 N•m (13 lbf ft)
Power Wires to Controller Capscrews (5)
Transmission to Frame Mounting Bolts (4) 14 N•m (124 lbf in)
225 N•m (165 lbf ft)
Horn to Control Panel (2)
Drive Tire Wheel Lug Nuts (5) 35 N•m (26 lbf ft)
120 N•m (88 lbf ft)
Control Panel to Frame (5)
Steering Bearing to MDU Casting (8) 35 N•m (26 lbf ft)
23 N•m (17 lbf ft)
Emergency Stop and Ignition Bracket to
Drive Unit to Steering Bearing (8) Frame (4)
23 N•m (17 lbf ft) 25 N•m ( lbf ft)

STEERING Battery Retainer Capscrew (1)

35 N•m (26 lbf ft)
Steer Bracket to MDU (4)
19.2 N•m (15 lbf ft) LIFT MECHANISM
Steer Handle to Tiller Bracket (2) Hydraulic Power Unit Mounting Capscrews
27 N•m (20 lbf ft) (2)
35 N•m (26 lbf ft)
Butterfly Throttle Control to Handle (2)
1 N•m (9 lbf in)

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Torque Specifications 8000 SRM 1511

Drive Frame Pivot Shaft to Master Drive Unit Battery Retainer Capscrew (1)
Assembly (2) 35 N•m (26 lbf ft)
35 N•m (26 lbf ft)
Center Top Cover Capscrew (1)
Front Fork Frame Pivot Shaft to Fork (2) 35 N•m (26 lbf ft)
35 N•m (26 lbf ft)
Center Main Cover Mounting Nuts (3)
Pull Rod Pivot Shaft to Rocker Assembly (2) 35 N•m (26 lbf ft)
35 N•m (26 lbf ft)
Main Cover Mounting Nuts (2)
Rear Fork Pivot Shaft to Fork (2) 35 N•m (26 lbf ft)
35 N•m (26 lbf ft)
OPERATOR GUARD
Hydraulic Cylinder Gland Nut (1)
275 N•m (203 lbf ft) Guard Assembly to Frame Capscrews (6)
25.6 N•m (19 lbf ft)
COVERS
Wire Retention Clamp to Guard Assembly
Battery Tray Mounting Capscrews (4) Capscrew (1)
35 N•m (26 lbf ft) 52 N•m (38 lbf ft)

Battery Specifications
Battery Compartment is shown in Figure 1.

Figure 1. Battery Compartment

4
8000 SRM 1511 Battery Specifications

Table 1. Battery Specifications P2.0

Ampere Kilowatt Compartment

Compartment Recommended Weight
Voltage Hours Hours Width (Y)
Length (X) Height (Max) (Max)
(Max) (Max) (Max)
704 mm 223 mm 627 mm 212 kg
24 220 5.28
(27.7 in.) (8.78 in.) (24.7 in.) (467 lb)

Table 2. Battery Specifications W45ZHD

Ampere Kilowatt
Compartment Compartment Recommended Weight
Voltage Hours Hours
Length (X) Width (Y) (Max) Height (Max) (Max)
(Max) (Max)
704 mm 153 mm 655 mm OPEN
24 110 4.58
(27.7 in.) (6.02 in.) (25.8 in.)

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 NOTES

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 TECHNICAL PUBLICATIONS

8000 SRM 1511 6/16 (3/16)(12/13)(6/11)