A Tech Authoirty, Inc

3857 Schaefer Ave, Ste C

Chino, CA. 91710
(909)972-7520
www.atechauthority.com

Product Information

ERA 4480
Mechanically compatible
with ERA 180

January 2008
ERA 4480 – Mechanically Compatible with ERA 180
• Mechanically compatible with ERA 180
• Steel circumferential-scale drum with centering collar
• Optional protective cover

ERA 4480 – Mechanically compatible with ERA 180

ERA 4480 with protective cover –

Mechanically compatible with ERA 180

2 Product Information ERA 4480 1/2008

 ERA 4480 – Mechanically compatible with ERA 180 1)

Incremental signals » 1 VPP

Reference mark One

Cutoff frequency –3 dB ‡ 350 kHz

Power supply 5 V ± 10%/max. 100 mA

without load

Electrical connection Cable, 1 m, with M23 coupling (12-pin)

Cable length † 150 m (with HEIDENHAIN cable)

Drum inside diameter* 40 mm 80 mm 120 mm 180 mm 270 mm 425 mm 512 mm

Drum outside diameter* 76.75 mm 127.64 mm 178.55 mm 254.93 mm 331.31 mm 484.07 mm 560.46 mm

Line count 6 000 10 000 14 000 20 000 26 000 38 000 44 000

2)
System accuracy ± 7,2" ± 4.3" ± 3.5" ± 3.2" ± 3.0" ± 2.4" ± 2.3"

Accuracy of the graduation3) ± 5" ± 3" ± 2.5" ± 2"

Mech. perm. speed 10 000 min–1 6 250 min–1 4 500 min–1 3 250 min–1 2 500 min–1 1 800 min–1 1 500 min–1

Moment of inertia of rotor 0.27 · 10–3 1.9 · 10–3 7.1 · 10–3 28 · 10–3 59 · 10–3 195 · 10–3 258 · 10–3
kgm2 kgm2 kgm2 kgm2 kgm2 kgm2 kgm2

Perm. axial movement † ± 0.5 mm (scale drum relative to scanning head)

Vibration 55 to 2 000 Hz † 200 m/s2 (EN 60 068-2-6)

Shock 6 ms † 1 000 m/s2 (EN 60 068-2-27)
–6 –1
Operating temperature –10 °C to 80 °C (coefficient of expansion of the scale drum approx. 10.5 · 10 K )

Protection* EN 60 529

Without protective cover IP 00

With protective cover4) and IP 40 –

compressed air

Weight Scale drum 0.28 kg 0.68 kg 1.2 kg 2.3 kg 2.6 kg 3.8 kg 3.6 kg
(approx.)

Protective cover 0.15 kg 0.22 kg 0.31 kg 0.33 kg –

Scanning head without cable Approx. 0.080 kg; Scanning head for protective cover: Approx. 0.090 kg

* Please indicate when ordering

1)
20-µm and 80-µm grating periods on request
2)
Without installation. Additional errors caused by mounting inaccuracy and inaccuracy from the bearing of the measured shaft are not
included.
3)
For other errors, see Angle Encoders without Integral Bearing brochure
4)
Please order protective cover separately

Product Information ERA 4480 1/2008 3

ERA 4480 – Mechanically Compatible with ERA 180
Scanning Head without Compressed Air Inlet

D3

ISO 7092 - 4 - 140HV - A2 15°

¬ w X
ISO 4762 - A2 - M4x 8 B 2:1 ¬ D1
D1
0.02 A 0.02 A
X

0.3±0.05 x 45°

3.1
6.5
12
27

12±0.1

15°
0.3±0.05 x 45°
8

A ¬ D1 +1 M À
3

D2
2x M4
¬ 0.2 A
21

19.5
20.1 0.15
Â
¬ 3.7 Á 6x
60

Ã
°/
12
x 30 °

Ä
60

46
50

M
°
30
x
12

14.25 °/
60
6x ¬ 0.2 B
27.25

E1 ISO 7092 - 5 - 140HV - A2

D3: ¬ 484.07/¬ 560.46 = ISO 7092 - 6 - 140HV - A2
E2 ISO 4762 - A2 - M5 x 20
D3: ¬ 484.07/¬ 560.46 = ISO 4762 - A2 - M6 x 22

°
18x 20° =360

12x
30° =
360°
à 5°

D3 = 560.46 mm
1:2

À M8

M
¬ 0.3 B

Dimensions in mm A = Bearing à = Scale reference mark

 = Back-off thread Š= Connecting piece for plastic pressure
À = Mounting clearance (spacer foil) tubing 6 x 1 mm
Tolerancing ISO 8015 Â = Positive direction of rotation
ISO 2768 - m H Ã = Marker for reference mark, position
< 6 mm: ±0.2 mm tolerance with respect to reference
mark ±1.0 mm
4 Product Information ERA 4480 1/2008
Scanning Head with Compressed Air Inlet

D3

ISO 7092 - 4 - 140HV - A2

¬ w
ISO 4762 - A2 - M4x 8 B
D1
0.02 A 0.02 A
X

12
27

12±0.1

A
3

D2
2x M4
¬ 0.2 A
21
0.

19.5
Â
15

L ±1 Å 18
Á
20.1

¬ 3.7 6x
16

60
°/
12
x30 °

Ä
60

46
50

M
°
30
x
12

14.25 °/
60
à 6x ¬ 0.2 B
27.25

E1 ISO 7092 - 5 - 140HV - A2

D3: ¬ 484.07/¬ 560.46 = ISO 7092 - 6 - 140HV - A2
E2 ISO 4762 - A2 - M5 x 20
D3: ¬ 484.07/¬ 560.46 = ISO 4762 - A2 - M6 x 22

D1 w1) w2) *) D2 D3 E1 E2 M L
¬ 40 –0.001 ¬ 40 +0.004 ¬ 40 +0.009 0.001 ¬ 50 ¬ 76.75 60.0 66.5±0.5 6x M5 33.0
–0.005 +0.002
¬ 80 –0.001 ¬ 80 +0.006 ¬ 80 +0.013 0.0015 ¬ 95 ¬ 127.64 85.0 92.0±0.5 6x M5 29.5
–0.005 +0.003
¬ 120 –0.001 ¬ 120 +0.008 ¬ 120 +0.015 0.002 ¬ 140 ¬ 178.55 110.0 117.5±0.5 6x M5 28.0
–0.008 +0.003
¬ 180 –0.001 ¬ 180 +0.010 ¬ 180 +0.018 0.003 ¬ 200 ¬ 254.93 145.0 155.0±0.5 6x M5 27.0
–0.008 +0.004
¬ 270 –0 ¬ 270 +0.012 ¬ 270 +0.020 0.003 ¬ 290 ¬ 331.31 185.0 194.0±0.5 12x M5 26.0
–0.01 +0.004
¬ 425 –0 ¬ 425 +0.015 ¬ 425 +0.020 0.006 ¬ 445 ¬ 484.07 262.5 270.0±0.5 12x M6 26.0
–0.01 +0.004
¬ 512 –0 ¬ 512 +0.016 ¬ 512 +0.025 0.007 ¬ 528 ¬ 560.46 301.0 308.5±0.5 18x M6 26.0
–0.015 +0.005
1)
Tolerances apply to all newly produced mating shafts
2)
Tolerances apply exclusively to replacement of existing ERA 180
*) Circularity of mating diameter (shaft)

Product Information ERA 4480 1/2008 5

ERA 4480 – Mechanically Compatible with ERA 180
with Protective Cover

D3

ISO 7092 - 4 - 140HV - A2

¬ w ISO 4762 - A2 - M4 x 25
ISO 4762 - A2 - M4x 8 B X
D1 0.02 A 15°
2:1
0.02 A
X ¬ D1

12

0.3±0.05 x 45°

3.1
27

12±0.1

6.5
8

A 15°
3

0.3±0.05 x 45°
D2 ¬ D1 +1 M6 À
2x M4 M4 (3x, 5x)
¬ 0.2 A ¬ 0.2 A
D5
21

Å Â 19.5
18
L1 ±1
L2

20.1

¬ 3.7
6x
60
°

Ä
60

46
50

M5

14.25 6x
¬ 0.2 B
27.25

Á Ã 60
°
6x ISO 7092 - 5 - 140HV - A2
E1
ISO 4762 - A2 - M5 x 20
E2

Dimensions in mm A = Bearing à = Scale reference mark

 = Back-off thread Š= Connecting piece for plastic pressure
À = Mounting clearance (spacer foil) tubing 6 x 1 mm
Tolerancing ISO 8015 Â = Positive direction of rotation Æ = Mounting clearance of protective
ISO 2768 - m H Ã = Marker for reference mark, position cover 0.15 mm
< 6 mm: ±0.2 mm tolerance with respect to reference
mark ±1.0 mm

6 Product Information ERA 4480 1/2008

 Æ

D6 D4
a, b D5
1:2
¬ 8.4

¬ 4.5

10

5°
5°

10
5

24

D6 D4
c D5
1:4
¬ 8.4

¬ 4.5

10

5°
5°

10
14

4°
4°

14

24

D6 D4
d
1:4 D5
¬ 8.4

¬ 4.5

10

5°
10
5°

0°
15

15
0°

24

D1 w1) w2) *) D2 D3 E1 E2 L1 L2 D3 D4 D5 D6
¬ 40 –0.001 ¬ 40 +0.004 ¬ 40 +0.009 0.001 ¬ 50 ¬ 76.75 60 66.5±0.5 33.0 20.3 a ¬ 76.75 ¬ 110 ¬ 100 ¬ 77.2
–0.005 +0.002
b ¬ 127.64 ¬ 160 ¬ 150 ¬ 128.2
¬ 80 –0.001 ¬ 80 +0.006 ¬ 80 +0.013 0.0015 ¬ 95 ¬ 127.64 85 92.0±0.5 29.5 20.2
–0.005 +0.003 c ¬ 178.55 ¬ 210 ¬ 200 ¬ 179.1

¬ 120 –0.001 ¬ 120 +0.008 ¬ 120 +0.015 0.002 ¬ 140 ¬ 178.55 110 117.5±0.5 28.0 20.3 d ¬ 254.93 ¬ 280 ¬ 270 ¬ 255.6
–0.008 +0.003
¬ 180 –0.001 ¬ 180 +0.010 ¬ 180 +0.018 0.003 ¬ 200 ¬ 254.93 145 155.5±0.5 27.0 30.7
–0.008 +0.004
1)
Tolerances apply to all newly produced mating shafts
2)
Tolerances apply exclusively to replacement of existing ERA 180
*) Circularity of mating diameter (shaft)

Product Information ERA 4480 1/2008 7

Electrical Connection

Pin layout
12-pin M23 coupling 12-pin M23 connector

Power supply Incremental signals Other signals

12 2 10 11 5 6 8 1 3 4 9 7 /

UP Sensor 0V Sensor A+ A– B+ B– R+ R– Vacant Vacant Vacant

UP 0V

Brown/ Blue White/ White Brown Green Gray Pink Red Black / Violet Yellow
Green Green

Shield is on housing; UP = power supply

Sensor: The sensor line is connected internally to the respective power supply
Vacant pins or wires must not be used!

Connecting cable 12-pin

M23
2 2
PUR connecting cables 12-pin: [4(2 × 0.14 mm ) + (4 × 0.5 mm )] ¬ 8 mm

Complete with connector (female) and 298 401-xx

coupling (male)

Complete with connector (female) and 298 399-xx

connector (male)

Complete with connector (female) and 310 199-xx

D-sub connector (female) for IK 220

Complete with connector (female) and 310 196-xx

D-sub connector (male) for IK 115/IK 215

With one connector (female) 309 777-xx

Cable without connectors, ¬ 8 mm 244 957-01

For more information

• Brochure: Angle Encoders without
Integral Bearing
DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 5
83301 Traunreut, Germany
{ +49 (86 69) 31-0
| +49 (86 69) 50 61
E-Mail: [email protected]
www.heidenhain.de

647 642-21 · 10 · 1/2008 · F&W · Printed in Germany · Subject to change without notice