GOVERNMENT OF INDIA

MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP

DIRECTORATE GENERAL OF TRAINING

COMPETENCY BASED CURRICULUM

MANUFACTURING PROCESS CONTROL

AND AUTOMATION
(Duration: One Year)
Revised in July 2022

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL –3

SECTOR – CAPITAL GOODS & MANUFACTURING

MANUFACTURING PROCESS CONTROL
AND AUTOMATION
(Engineering Trade)

(Revised in July 2022)

Version: 2.0

CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL –3

Developed By

Ministry of Skill Development and Entrepreneurship

Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
www.cstaricalcutta.gov.in
 CONTENTS

SNo. Topics Page No.

1. Course Information 1

2. Training System 2

3. Job Role 6

4. General Information 7

5. Learning Outcome 9

6. Assessment Criteria 10

7. Trade Syllabus 15

8. Annexure I (List of Trade Tools & Equipment) 31

Manufacturing Process Control and Automation

1. COURSE INFORMATION

The one-year course of Manufacturing Process Control and Automation trade is designed
to provide training to students with professional Skills &Knowledge regarding industrial
automation and Employability Skill related to job role. In addition to this, the candidate entrusted
to undertake project work and extracurricular activities to build up confidence. The broad
components covered in one-year duration are as below:

Manufacturing Process Control and Automation Sets up Industrial automation, responsible

to develop the industrial automated process through PLC, HMI and SCADA and help to develop
industry Automation using different components, equipment.

Manufacturing Process Control and Automation technician able to create Industrial

Automation Systems like Fixed Automation System, Programmable Automation System, flexible
Automation System and Integrated Automation System using PLC, HMI and SCADA. The industrial
automation technician can work in Automobile process control, Automation, baker, Confectionery
Agriculture, Production, Manufacturing, Fruit, Vegetable Processing, Network Technician, Plastic
processing and more.

The Automation Technician will provide routine diagnostic checks for all equipment in
automation industries, repair and maintain instruments, electrical wiring, and control systems.
They are fluent in cases, have certified knowledge of electronics, mechanics and programmable
logic controllers.

Manufacturing Process Control and Automation technician is able to perform operation and
programming of programmable logic control PLC. System implementation and high-level process
for supervisory management, control and data Complete understanding.

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Manufacturing Process Control and Automation

2. TRAINING SYSTEM

2.1 GENERAL

The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of the economy / labor market. The Vocational Training Programs are delivered under
the aegis of the Directorate General of Training (DGT). Craftsman Training Scheme (CTS) with
variants and Apprenticeship Training Scheme (ATS) are two pioneer Programmes of DGT for
propagating vocational training.

CTScoursesaredeliverednationwidethroughnetworkofITIs.Thecourse‘Manufacturing
Process Control and Automation’ is of one-year duration. It mainly consists of Domain area and
Core area. The Domain area (Trade Theory and Trade Practical) imparts professional skills and
knowledge, while Core area (Employability Skills) imparts requisite core skill, knowledge and life
skills. After passing out of the training program, the trainee is awarded National Trade
Certificate (NTC) by DGT which is recognized worldwide.

Trainee broadly needs to demonstrate that they are able to:

• Read and interpret technical parameters/ documentation, plan and organize work
processes, identify necessary materials and tools.
• Perform tasks with due consideration to safety rules, accident prevention regulations
and environmental protection stipulations.
• Apply professional knowledge & employability skills while performing the job and
modification & maintenance work.
• Document the technical parameters related to the task undertaken.

2.2 PROGRESSION PATHWAYS

• Can join industry as Technician and will progress further as Senior Technician, Supervisor
and can rise up to the level of Manager.
• Can become Entrepreneur in the related field.
• Can join Apprenticeship Programmes in different types of industries leading to a
National Apprenticeship Certificate (NAC).
• Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming an instructor
in ITIs.
• Can join Advanced Diploma (Vocational) courses under DGT as applicable.

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Manufacturing Process Control and Automation

2.3 COURSESTRUCTURE

Table below depicts the distribution of training hours across various course elements
during a period of one-year:

Notional Training
S No. Course Element
Hours
1 Professional Skill (Trade Practical) 840
2 Professional Knowledge (Trade Theory) 240
5 Employability Skills 120

Total 1200

In addition, every year 150 hours of mandatory on the job training (OJT) in the industry, if
nearby industry is not available then group project will be mandatory.

On the Job Training (OJT)/ Group Project 150

Trainees of one-year or two-year trade can also opt for optional courses of up to 240
hours in each year for 10th/ 12th class certificate along with ITI certification, or, add on short
term courses.

2.4 ASSESSMENT &CERTIFICATION

The trainee will be tested for his skill, knowledge and attitude during the period of course
through formative assessment and at the end of the training programme through summative
assessment as notified by the DGT from time to time.

a) The Continuous Assessment (Internal) during the period of training will be done by
Formative Assessment Method by testing for assessment criteria listed against learning
outcomes. The training institute has to maintain individual trainee portfolio as detailed in
assessment guideline. The marks of internal assessment will be as per the formative assessment
template provided onwww.bharatskills.gov.in

b) The final assessment will be in the form of summative assessment. The All India Trade Test
for awarding NTC will be conducted by Controller of examinations, DGT as per the guidelines.
The pattern and marking structure is being notified by DGT from time to time. The learning
outcome and assessment criteria will be basis for setting question papers for final
assessment. The examiner during final examination will also check individual trainee’s profile
as detailed in assessment guideline before giving marks for practical examination.

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Manufacturing Process Control and Automation
2.4.1 PASS REGULATION

For the purposes of determining the overall result, weightage of 100% is applied for six
months and one-year duration courses and 50% weightage is applied to each examination for
two years courses. The minimum pass percent for Trade Practical and Formative assessment is
60% & for all other subjects is 33%.

2.4.2 ASSESSMENTGUIDELINE

Appropriate arrangements should be made to ensure that there will be no artificial

barriers to assessment. The nature of special needs should be taken into account while
undertaking the assessment. Due consideration should be given while assessing for teamwork,
avoidance/reduction of scrap/wastage and disposal of scrap/waste as per procedure,
behavioral attitude, sensitivity to the environment and regularity in training. The sensitivity
towards OSHE and self-learning attitude are to be considered while assessing competency.

Assessment will be evidence based comprising some of the following:

• Job carried out in labs/workshop

• Record book/ daily diary
• Answer sheet of assessment
• Viva-voce
• Progress chart
• Attendance and punctuality
• Assignment
• Project work
• Computer based multiple choice question examination
• Practical Examination

Evidences and records of internal (Formative) assessments are to be preserved until

forthcoming examination for audit and verification by examination body. The following marking
pattern to be adopted for formative assessment:

Performance Level Evidence

(a) Marks in the range of 60%-75% to be allotted during assessment
For performance in this grade, the candidate • Demonstration of good skill in the use
should produce work which demonstrates of hand tools, machine tools and
attainment of an acceptable standard of workshop equipment.
craftsmanship with occasional guidance, and • 60-70% accuracy achieved while

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Manufacturing Process Control and Automation
due regard for safety procedures and practices undertaking different work with those
demanded by the component/job.
• A fairly good level of neatness and
consistency in the finish.
• Occasional support in completing the
project/job.
(b) Marks in the range of 75%-90% to be allotted during assessment
Forth is grade, • Good skill levels in the use of hand
acandidateshouldproduceworkwhichdemonstr tools, machine tools and workshop
atesattainmentofareasonable standard of equipment.
craftsmanship, with little guidance, and regard • 70-80% accuracy achieved while
for safety procedures and practices undertaking different work with those
demanded by the component/job.
• A good level of neatness and
consistency in the finish.
• Little support in completing the
project/job.
(c) Marks in the range of more than 90% to be allotted during assessment
For performance in this grade, the candidate, • High skill levels in the use of hand tools,
with minimal or no support in organization and machine tools and workshop
execution and with due regard for safety equipment.
procedures and practices, has produced work • Above 80% accuracy achieved while
which demonstrates attainment of a high undertaking different work with those
standard of craftsmanship. demanded by the component/job.
• A high level of neatness and consistency
in the finish.
• Minimal or no support in completing
the project.

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Manufacturing Process Control and Automation
3. JOB ROLE

Manufacturing Process Control and Automation Sets up for the one-year of duration,
Industrial automation technician able to develop the industrial automated process through PLC,
HMI, SCADA and develop different components, equipment.

The role of this job starts from Technician and at advanced stage chance for PLC
Programmer. IT related things like data management, process control. Familiar about different
type of job role like electrical, IT and mechanical. Understanding about the working process of
assembly line, Error detection through sensor. There are various industries job roles – Automation
technician, Automation trainer, Assistant technician etc. All these opportunity are available in
industry like Automobile, baker, Agriculture, Production and Manufacturing, Textile, Fruit,
Vegetable Processing Network Technician, Pharma, Plastic processing and more. Understanding
about pick to light system, which is very accurate and efficient. Robotics is also one of the
opportunity. Program testing, installation, technical support. All these things you will learn and
perform various practical task. Gain practical knowledge about testing and modification.
Coordination between different department like Design engineer, production and purchase.
Opportunity to learn about management skill, time and cost reduction and various operation.
Automation process provide real time data which is very important for monitor and manage
inventory, so inventory management also cover in this course. This is vast system with multiple
opportunity and the demand of Manufacturing Process Control and Automation will increase day
by day in larger as well as small scale industry. In addition, communicate with required clarity and
understand technical English. Sensitive to environment, self-learning and productivity.

Automation Specialist Individuals at this job are responsible for providing support to production
operations through maintenance of process control systems installed at shop floor for various
manufacturing processes.

Reference NCO-2015: 7412.0101 - Automation Specialist.

Reference NOS: -- ASC/N9439 ASC/N9440 ASC/N9441 ASC/N9442 ASC/N9443 ASC/N9444

ASC/N9445 ASC/N9446 ASC/N9447 ASC/N9448 ASC/N9449 ASC/N9450 ASC/N9451 ASC/N9452
ASC/N9453 ASC/N9454 ASC/N9455 ASC/N9456 ASC/N9457 ASC/N9458 ASC/N9401 ASC/N9402

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Manufacturing Process Control and Automation
4. GENERAL INFORMATION

Name of the Trade MANUFACTURING PROCESS CONTROL AND AUTOMATION

Trade Code DGT/2021

NCO – 2015 7412.0101

ASC/N9439 ASC/N9440 ASC/N9441 ASC/N9442 ASC/N9443
ASC/N9444 ASC/N9445 ASC/N9446 ASC/N9447 ASC/N9448
NOS Covered ASC/N9449 ASC/N9450 ASC/N9451 ASC/N9452 ASC/N9453
ASC/N9454 ASC/N9455 ASC/N9456 ASC/N9457 ASC/N9458
ASC/N9401 ASC/N9402

NSQF Level Level 3

Duration of Craftsmen
One Year (1200 Hrs. + 150 hours OJT/Group Project)
Training

Entry Qualification Passed 10th class examination

Minimum Age 14 years as on first day of academic session.

Eligibility for PwD LD, CP, LC, DW, AA, LV, DEAF, AUTISM, MD

Unit Strength (No. Of

20 (There is no separate provision of supernumerary seats)
Student)

Space Norms 120 Sq. m

Power Norms 3 KW (extended battery backup mandatory)

Instructors Qualification for
B.Voc/Degree in Mechanical/Industrial Engineering from
(i) Manufacturing Process
AICTE/UGC recognized Engineering College/ university with one-
Control and Automation
year experience in the relevant field.
OR
03 years Diploma in Electronics /Industrial Engineering from
AICTE/ recognized board of technical education or relevant
Advanced Diploma (Vocational) from DGT with two years’
experience in the relevant field.
OR
NTC/NAC passed in the trade of "Manufacturing Process Control
and Automation" with three years’ experience in the relevant
field.

Essential Qualification:
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Manufacturing Process Control and Automation

Relevant National Craft Instructor Certificate (NCIC) in any of the

variants under DGT.
NOTE: -Out of two Instructors required for the unit of 2 (1+1),
one must have Degree/Diploma and other must have
NTC/NAC qualifications. However, both of them must possess
NCIC in any of its variants.
Faculty to be trained for 10 days by the machine manufacturer on
the usages.
(iv) Employability Skill MBA/BBA/Any Graduate/Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability
Skills.
(Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above)
OR
Existing Social Studies Instructors in ITIs with short term ToT
Course in Employability Skills.
(v) Minimum Age for 21 Years
Instructor
List of Tools and
As per Annexure – I
Equipment

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Manufacturing Process Control and Automation
5. LEARNINGOUTCOME

Learning outcomes are a reflection of total competencies of a trainee and assessment

will be carried out as per the assessment criteria.

5.1 LEARNING OUTCOMES (TRADE SPECIFIC)

1. Adhere to safe working practices, environment regulation and housekeeping.

(Nos:ASC/N9439)
2. Plan and perform Manufacturing processes, process control & automation.
(Nos:ASC/N9440)
3. Demonstrate Batch, Discrete, Continuous Manufacturing processes. (Nos:ASC/N9441)
4. Apply the knowledge of numbering systems in PLC. (Nos:ASC/N9442)
5. Perform Memory organization in PLC and programming Devices. (Nos:ASC/N9443)
6. Demonstrate Programmable logic control and its application, Selection criteria and types.
(Nos:ASC/N9444)
7. Execute Input and output module for programmable logic control. (Nos:ASC/N9445)
8. Execute Input and output module for programmable logic control. (Nos:ASC/N9446)
9. Operate the variable frequency drive VFD. (Nos:ASC/N9447)
10. Install wiring of PLC based control panel. (Nos:ASC/N9448)
11. Construct PLC programming ladder diagram and relay instructions. (Nos:ASC/N9449)
12. Apply Advance Instruction use in PLC ladder diagram Timer and counter. (Nos:ASC/N9450)
13. Perform interfacing of PLC and HMI. (Nos:ASC/N9451)
14. Install and configure HMI Application software. (Nos:ASC/N9452)
15. Operate Supervisory data control and acquisition system (SCADA). (Nos:ASC/N9453)
16. Perform interfacing of SCADA with PLC. (Nos:ASC/N9454)
17. Apply the Communication network for SCADA. (Nos:ASC/N9455)
18. Enumerate the difference between SCADA and HMI. (Nos:ASC/N9456)
19. Develop SCADA Architecture. (Nos:ASC/N9457)
20. Plan and execute SCADA with PLC Simulation Example. (Nos:ASC/N9458)
21. Read and apply engineering drawing for different application in the field of work.
(Nos:ASC/N9401)
22. Demonstrate basic mathematical concept and principles to perform practical operations.
Understand and explain basic science in the field of study. (Nos:ASC/N9402)

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Manufacturing Process Control and Automation
6. ASSESSMENT CRITERIA

LEARNING OUTCOME ASSESSMENT CRITERIA

1. Adhere to safe working Understand the Importance of trade training, List of tools used in
practices, environment the trade.
regulation and Follow and maintain procedures to achieve a safe working
housekeeping. environment in line with occupational health and safety
(Nos:ASC/N9439) regulations and requirements.
Identify basic first aid and use them under different
Circumstances.
Recognize and report all unsafe situations according to site policy.
Avoid waste and dispose waste as per procedure.
Hazard identification and avoidance.
Identify Different Safety signs for Danger, Warning, caution &
personal safety message.
Identify and take necessary precautions on fire and safety hazards
and report according to site policy and procedures.
Preventive measures for electrical accidents & steps to be taken in
such accidents.
Identify safety alarms accurately.
Identify and observe site evacuation procedures according to site
policy.
Identify different fire extinguisher and use the same as per
requirement.
Avoid waste and dispose waste as per procedure.
Understand the basics of computer file and folder systems.
Recognize different components of 5S and apply the same in the
working environment.
Understand the basics of computer file and folder systems.
Recognize different components of 5S and apply the same in the
working environment.

2. Plan and perform Understand the use of different component in process.

Manufacturing Understand the working of process control system.
processes, process Understand the various automation processes.
control & automation. Elaborate the closed loop feedback system with different
(Nos:ASC/N9440) application.

3. Demonstrate Explain the batch manufacturing in industries.

BatchDiscrete, Explain the Discrete manufacturing in industries.
Continuous Explain the continuous manufacturing in industries.
&Manufacturing Comparison of Batch Discrete, Continuous &Manufacturing
processes. processes.

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Manufacturing Process Control and Automation
(Nos:ASC/N9441)

4. Apply the knowledge of Understand the Decimal systems.

numbering systems in Understand the Binary system.
PLC. (Nos:ASC/N9442) Understand the Octal systems.
Understand the Hexadecimal system.
Contrast the differences from the above numbering systems
in PLC programming.

5. Perform Memory Understand how memory organization is used in the PLC.

organization in PLC and Understand the bits and words.
programming Devices. Detail the relationship between a logical and a physical address.
(Nos:ASC/N9443) Define the term “rack”.
Detail the structure of a typical PLC-5 address format.
Define and compare the various programming devices available.
Spell out the advantages of programming and monitoring PLCs
remotely from a centrally located PC.

6. Demonstrate Understand the Basic of Programmable logic deviceand different

Programmable logic terminal and there uses.
control and its Understand the how to mount the PLC in control panel.
application, election Explain the communication port in PLC.
criteria and types. Understand the power supply requirements of PLC.
(Nos:ASC/N9444) Complete understanding of PLC applications.

7. Execute Input and Working principle input and output module and their uses.
output module for Understand the Input output module connection.
programmable logic Demonstration of how to connect input and output devices to input
control. (Nos:ASC/N9445) output module.
Understand the Input output module configuration in PLC rack.
The I/O intersection of a PLC connects it to external field devices.

8. Perform operation of Details understanding of Input devices

Input output devices of Push buttons, normally open (NO),Normally closed, Proximity
programmable logic Sensor
control.(Nos:ASC/N9446) (NC),Selector Switch ,Limit Switches ,Sensors, Temperature Limit
Switch, Temperature Limit Switch, Level Limit Switch etc.
Details understanding Output devices
indicators/alarms, Pilot Lights, Buzzer, Actuators, Solenoids
Motors, DC motor’s, brushless DC motor and Stepper motors etc.
Explain different type Addressing in PLC.
Explain the connection Between input and output devices.

9. Operate the variable Understanding of Variable Frequency Drive.

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Manufacturing Process Control and Automation
frequency drive VFD. Explain how to Mount of Variable Frequency Drive.
(Nos:ASC/N9447) Understand Connection of Variable Frequency Drive with PLC and
motor.
Demonstrate How to operate Variable Frequency Drive. Set and
control speed of motor by VFD.

10. Install wiring of PLC Elaborate the all tool that requires for making the PLC control
based control panel. panel.
(Nos:ASC/N9448) Explain the Different component use in control panel and
mounting.
Understand the Interfacing of all input and output devices to
control panel.
Explain the Different component use in control panel and
mounting.
Understand the connection diagram of PLC ,SMPS, Drives,
connector, transformer, contactor ,DIN rail, indicator lamp,
selector switch, push buttons ,cooling fan, MCB and relays etc.
Understand the power supply requirements for different
equipment.
Selection criteria Single or multi door Panel Box, Power switches
and Harding connector.
Check the all connection and Power on the control panel.

11. Construct PLC Demonstration of how to open PLC programming software and
programming ladder basic commands.
diagram and relay Use of Different ladder diagram instruction.
instructions. Explain Basic communication method uses in PLC.
(Nos:ASC/N9449) Understand to Create simple ladder diagram in PLC programming
software.
Explain the Addressing input output in ladder diagram.
Connect input and output devices as per ladder that diagrams to
PLC via input output module.
Compile the PLC ladder diagram in software and see result.
Connect the programming device to PLC and check the connection
status of PLC and laptop or PC.
Upload the PLC program from PLC.
Create ladder diagrams for all logic gate and compile and check
result.
Create ladder diagrams for small applications with basic instruction
and check the result as per ladder logic.

12. Apply Advance Identify and interpret Timers and Counters. Interpret internal
Instruction use in PLC instructions.
ladder diagram Timer Identify and define the basic PLC Timer.
and counters. Compare the differences between a TON and a TOF PLC Timer.
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Manufacturing Process Control and Automation
(Nos:ASC/N9450) Explain the purpose of a PLC Timer and counter.
Define terms commonly used with a PLC Timer and Counter.
Compare the differences between an Up-Counter and Down-
Counter.
Explain the Advantages of utilizing a PLC Counter and Timers
Offline and Online edit the PLC Program.

13. Perform Interfacing of Explain connection between PLC to HMI.

PLC and HMI. Understand the Communication protocol for HMI and PLC
(Nos:ASC/N9451) communication.
Demonstration the different HMI programming software.

14. Install and configure Create new project in for HMI.

HMI Application Create new basics application project for HMI.
software.
(Nos:ASC/N9452)

15. Operate Supervisory Introduction to SCADA.

data control and SCADA Software Introduction.
acquisition system Simple Digital System implementation in SCADA software.
(SCADA). Simple analog System implementation in SCADA software.
(Nos:ASC/N9453) Create SCADA Animation In SCADA software.
Conveyor Animation Example.

16. Perform Interfacing of Understand the Interfacing of SCADA with PLC.

SCADA with PLC. How to Control PLC Program from SCADA.
(Nos:ASC/N9454) Understanding of Digital Alarms Interfacing with PLC.
Understanding Analog Alarms Virtual Simulation.
Explain Analog Alarms Interfacing with PLC.
Basic Report Generation.

17. Apply the Import and Export SCADA Project using CSV File.
Communication Open Database Connectivity (ODBC).
Network for SCADA. Understanding of Language Switching, Recipe, Script in SCADA.
(Nos:ASC/N9455) Archive and Retrieve Project.
Simple Heat Exchanger Example.

18. Enumerate the Demonstrate the difference between SCADA and HMI system.
difference between
SCADA and HMI.
(Nos:ASC/N9456)

19. Develop SCADA Explain the Hardware Architecture of SCADA.

architecture. Explain the software Architecture of SCADA.
(Nos:ASC/N9457) Explain the different layer of SCADA client layer and Data layer

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Manufacturing Process Control and Automation

20. Plan and execute SCADA Perform all SCADA with PLC Simulation Example
with PLC Simulation
Example.
(Nos:ASC/N9458)

21. Read and apply Read & interpret the information on drawings and apply in
engineering drawing for executing practical work.
different application in Read &analyze the specification to ascertain the material
requirement, tools and assembly/maintenance parameters.
the field of work.
(Nos:ASC/N9401)
Encounter drawings with missing/unspecified key information and
make own calculations to fill in missing dimension/parameters to
carry out the work.

22. Demonstrate basic Solve different mathematical problems

mathematical concept Explain concept of basic science related to the field of study
and principles to
perform practical
operations. Understand
and explain basic science
in the field of study.
(Nos:ASC/N9402)

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Manufacturing Process Control and Automation
7. TRADE SYLLABUS

SYLLABUS FOR PROCESS CONTROL AND AUTOMATION TRADE

DURATION: ONE YEAR
Reference Professional Skills Professional Knowledge
Duration
Learning outcome (Trade Practical) (Trade Theory)
Professional Adhere to safe 1. Importance of trade All necessary guidance to be
Skill 36 Hrs.; working practices, training, List of tools used in provided to the new comers to
environment the trade. (02hrs) become familiar with the
Professional regulation and
2. Safety attitude working of Industrial Training
housekeeping. (Map
Knowledge Nos:ASC/N9439) development of the trainee Institute system including stores
08 Hrs. by educating them to use procedures.
Personal Protective Soft Skills, its importance and
Equipment (PPE) such as Job area after completion of
use of gloves and goggles. training.
(02hrs) Importance of safety and general
3. First Aid Method and basic precautions observed in the in
training. (02hrs) the industry/shop floor.
4. Safe disposal of waste Introduction of First aid.
materials like cotton waste, Operation of electrical mains and
metal chips/burrs etc. electrical safety. Introduction of
(02hrs) PPEs.
5. Hazard identification and Response to emergencies e.g.;
avoidance. (02hrs) power failure, fire, and system
6. Safety signs for Danger, failure.
Warning, caution & Importance of housekeeping &
personal safety message. good shop floor practices.
(02hrs) Introduction to 5S concept & its
7. Preventive measures for application.
electrical accidents & steps Occupational Safety & Health:
to be taken in such Health, Safety and Environment
accidents. (03 hrs) guidelines, legislations &
8. Use of Fire extinguishers. regulations as applicable.
(03 hrs) Basic understanding on Hot
9. Practice and understand work, confined space work and
precautions to be followed material handling equipment.
while working in fitting

15
Manufacturing Process Control and Automation
jobs.(03hrs)
10. Safe use of tools and
equipment used in the
trade by using tweezers for
all purposes and handle
scrappers. (03 hrs)
11. Demonstrate of the Introduction to manufacturing
equipment in lab. (03hrs) Process Control and automation
12. Perform Computer Basic computer:
operation: Introduction to computer,
(i) Create newfolder, Windows operating system, file
(ii) Add subfolders, management system.
(iii) create applicationfiles, Computer hardware and
(iv) Change appearance of software specification.
windows, Knowledge of installation of
(v) Search forfiles, application software.
(vi) Sortfiles,
(vii) Copy files,
(viii) Create shortcut folder,
(ix) Create shortcut icon in
desktop and taskbar
(x) Move files to and from
removable disk/ flash
drive.
(xi) Install a printer from
driver software in
operating system. (5 hrs)
13. Create, save and print a
document, worksheet and
pdf (portable document
format) files. (04hrs)
Professional Plan and perform 14. Demonstrate the different Process: -
Skill 40 Hrs.; Manufacturing component use in process. Process is a series of actions
processes, process (08 hrs) which are carried out in order to
control &
Professional 15. Demonstrate how process achieve a particular result.
automation. (Map
Knowledge Nos:ASC/N9440) control system Process control: -
08 Hrs. works.(08hrs) Process control is the ability to
16. Demonstrate the various monitor and adjust a process to
automation processes. give a desired output. It is used

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Manufacturing Process Control and Automation
(12hrs) in industry to maintain quality
17. Demonstrate closed loop and improve performance.
feedback system with An example of
different application. simple process that is controlled
(12hrs) is keeping the temperature of a
room at a certain temperature
using a heater and a thermostat.
Professional Demonstrate Batch, 18. Demonstrate Discrete Discrete manufacturing: - is an
Skill 40Hrs.; Discrete, Continuous manufacturing process. industry term for the
Manufacturing manufacturing of finished
(08hrs)
processes. (Map
Professional Nos:ASC/N9441) 19. Demonstrate contentious products that are distinct items
Knowledge manufacturing process. capable of being easily counted,
08 Hrs. (08hrs) touched or seen.
Continuous manufacturing:
20. Demonstrate batch
Continuous manufacturing
manufacturing process. (12
concept originated from pig iron
hrs)
production using a blast furnace,
21. Demonstrate comparison of
where the process operates for
Discrete, continues and
multiple years without shutdown.
Batch
Batch manufacturing: -
manufacturing’s.(12hrs)
Batch manufacturing involves
multiple discrete steps. After
each step in the process,
production typically stops so
samples can be tested offline for
quality.
Professional Apply the knowledge 22. Demonstrate using Decimal Number systems are the
Skill 48 Hrs.; of numbering systems. (10hrs) technique to represent numbers
systems in PLC. (Map 23. Demonstrate using Binary in the computer system
Nos:ASC/N9442)
Professional system. (09hrs) architecture, every value that
Knowledge 24. Demonstrate using Octal you are saving or getting
08 Hrs. systems. (10hrs) into/from computer memory has
25. Demonstrate using a defined number system.
Hexadecimal systems. Computer architecture supports
(10hrs) following number systems.
26. Contrast the differences Binary number system, Octal
from the above numbering number system, Decimal number
systems in PLC system, Hexadecimal (hex)
programming. (09hrs) number system.

17
Manufacturing Process Control and Automation
Professional Perform Memory 27. Demonstrate how Programming device:
Skill 48 Hrs.; organization in PLC memory organization is The programming device is used
and programming used in the PLC. (10hrs) to enter the required program
Professional Devices. (Map
28. Demonstrate bits and into the memory of the
Nos:ASC/N9443)
Knowledge words. (09hrs) processor.
08 Hrs. 29. Show Relationship between The program is developed in
a logical and a physical the device and then transferred
address.(10hrs) to the memory unit of the PLC.
30. Show structure of a typical The memory unit is where
PLC address format. (09hrs) the program is stored that is to
31. Define programming device be used for the control actions
And Compare the various to be exercised by the
programming Devices. microprocessor.
(10hrs)
Professional Demonstrate 32. Demonstrate Programmable logic device: -
Skill 50Hrs.; Programmable logic programmable logic devicePLC is a digital electronic device
control and its and different terminal and
that uses a programmable
Professional application, selection
their uses. (15 hrs) memory to store instructions
Criteria and types.
Knowledge (Map Nos:ASC/N9444) 33. Demonstrate mounting of and to implement specific
07 Hrs. Programmable logic devicefunctions such as logic,
and input power supply sequence, timing, counting and
requirements.(15 hrs) arithmetic to control machines
34. Demonstrate and process.
communication port in PLCUse a programmable memory to
and their application.(20store the instructions and
hrs) specific functions that include
On/Off control, timing counting,
sequencing, arithmetic and data
handling.
Block diagram of PLC.Working
principle of PLC.
Professional Execute Input and 35. Demonstration of input Input and Output Module: -
Skill 47 Hrs.; output module for output module.(10 hrs) Input and Output Module
programmable logic 36. Demonstration of how to Provides signal conversion and
Professional control. (Map
connect input and output isolation between the internal
Nos:ASC/N9445)
Knowledge devices to input output logic- level signals inside the PLC
07 Hrs. module.(10 hrs) and the field’s high level signal.
37. Demonstrate the mount and The I/O intersection of a PLC
remove the input and connects it to external field
output module in PLC devices.
18
Manufacturing Process Control and Automation
rack.(15 hrs) The main purpose of the I/O
38. Input output module interface is to condition the
configuration in PLC rack.(12various signals received from or
hrs) sent to the external input and
output devices.
Input modules converts signals
from discrete or analog input
devices to logic levels acceptable
to PLC’s processor.
Output modules converts signal
from the processor to levels
capable of driving the connected
discrete or analog output
module
Types of Input output module: -
DC input module. AC input
module. AC/DC output module.
Sinking and sourcing
Professional Perform operation of 39. Demonstration of all input The I/O section communicates
Skill 45Hrs.; Input output devices output devices like sensor between the I/O sections and
of programmable and motors. (10 hrs) the CPU to carry out
Professional logic control. (Map
40. Explain the speciation of all programmed functions.
Nos:ASC/N9446)
Knowledge demonstrate input output Input Devices: -
08 Hrs. devices.(10 hrs) Push buttons, Normally open
41. Demonstrate the mount and push buttons, Normally closed
remove the input and push buttons, Selector Switch,
output devices and their Limit Switches, Sensors etc.
connection. (12 hrs) Output Devices: -
42. Addressing Input output indicators/alarms, Pilot Lights,
devices in PLC.(13 hrs) Buzzer, Actuators, Solenoids
Motors: -DC motor’s, brushless
DC motor and Stepper motors
etc.
Professional Operate the variable 43. Demonstration of Variable VARIABLE FREQUENCY DRIVE
Skill 42Hrs.; frequency drive Frequency Drive.(08 hrs) VFD: -
VFD.(Map 44. Mounting of Variable AC motor speed is controlled in
Nos:ASC/N9447)
Professional Frequency Drive.(08 hrs) two ways – either by controlling
Knowledge 45. Connection of Variable the voltage or frequency.
10 Hrs. Frequency Drive with PLC Frequency controlling gives
and motor.(09 hrs) better control due to constant
19
Manufacturing Process Control and Automation
46. Operate Variable Frequency flux density than voltage control.
Drive. Set and control speed This is where the working of
of motor by VFD. (09 hrs) VFDs comes to play. It is a power
47. Demonstrate Small PLC conversion device that converts
program for VFD operation. the fixed voltage, fixed
(08 hrs) frequency of the input power to
the variable voltage, the variable
frequency output to control AC
induction motors.
It consists of power electronic
devices (like IGBT, MOSFET), high
speed central controlling unit
(such as a microprocessor, DSP),
and optional sensing devices
depending on the application
used.
Working of VFDs
Professional Install wiring of PLC
48. Demonstrate all tool that Programmable Logic Controller
Skill 45Hrs.; based control panel. requires for making the PLC Panel: -
(Map Nos:ASC/N9448) control panel.(04 hrs) It consists of DIN rail for
Professional 49. Cut DIN rail as per our equipment mounting
Knowledge requirements and fixed in Cable channel, Terminal for wire
10 Hrs. control panel.(04 hrs) connection, VFD, PLC, Power
50. Mount different devices on splay SMPS, Relay, Contactor,
DIN rail.(06 hrs) Fan, Connectors, Input outputs
51. Connect all equipment’s by module, Power sockets,
different types of cables.(07 Transformer, HMI, Selector
hrs) switch, Push button, Indicating
52. Check all connection before lamp etc.
power on the control panel
by millimeter.(08 hrs)
53. Demonstration of SMPS and
their connections.(08 hrs)
54. Power on the control
panel.(08 hrs)
Professional Construct PLC 55. Demonstration of how to PLC Programming: -
Skill 80Hrs.; programming ladder open PLC programming PLC program consists of a set of
diagram and relay software and basic instructions either in textual or
Professional instructions. commands. (03 hrs) graphical form, which represents
Knowledge (Map Nos:ASC/N9449) 56. Use of Different ladder the logic that governs the
20
Manufacturing Process Control and Automation
10 Hrs. diagram instruction. (03 hrs) process the PLC is controlling.
57. Basic communication There are two main
method uses in PLC.(03 hrs) classifications of PLC
58. Create simple ladder programming languages which
diagram in PLC are further divided into many
programming software.(08 sub-classified types.
hrs)
59. Address the input output in Textual Language
ladder diagram.(08 hrs) Instruction list
60. Connect input and output Structured text
devices as per ladder that Graphical Form
diagrams to PLC via input Ladder Diagrams (LD) (i.e. Ladder
output module.(09 hrs) Logic)
61. Compile the PLC ladder Function Block Diagram (FBD)
diagram in software and see Sequential Function Chart (SFC)
result.(09 hrs) Ladder Logic: -
62. Connect the programming Ladder logic is the simplest form
device to PLC and check the of PLC programming. It is also
connection status of PLC known as “relay logic”. The relay
and laptop or PC.(09 hrs) contacts used in relay controlled
63. Download the ladder systems are represented using
diagram program in PLC ladder logic.
memory card and check
result. (08 hrs) Construct basic PLC
64. Upload the PLC program programming instructions
from PLC.(03 hrs) Identify and define XIC and XIO
65. Create ladder diagrams for output instructions
all logic gate and compile Identify and interpret Timers and
and check result.(03 hrs) Counters.
66. Create ladder diagrams for Interpret internal instructions.
small applications with basic
instruction and check the
result as per ladder logic.(07
hrs)
67. Example: -A signal lamp is
required to be switched on
if a pump is running and the
pressure is satisfactory, or if
the lamp test switch is
closed. In this application, if
21
Manufacturing Process Control and Automation
there should be an output
from the lamp inputs from
both pump and pressure
sensors are required. Hence,
AND logic gates are used.(07
hrs)
Professional Apply Advance 68. Create ladder diagram with PLC Programming Instruction
Skill 40Hrs.; Instruction use in different type of timer and Timer and Counter: -
PLC ladder diagram counter and check the PLC timers are instructions that
Professional Timer and counter.
output result.(08 hrs) provide the same functions as
(Map Nos:ASC/N9450)
Knowledge 69. Application base on Timer on-delay and off-delay
10 Hrs. instruction.(08 hrs) mechanical and electronic timing
70. Application base on counter relays.
instruction.(08 hrs) In general, there are three types
71. Online edit the plc of PLC timer delays, ON-delay
Program.(08 hrs) timer, OFF-delay timer and
72. Offline edit the plc retentive timer on.
Program.(08 hrs) The terms represented in the
timer block in the PLC are a
Preset value which means the
delay period of the timer, an
Accumulated value which is the
current delay of the timer.
TON timer or ON delay timer
TOFF timer or OFF delay timer:
COUNERT
A counter is a PLC instruction
that either increments (counts
up) or decrements (counts
down) an integer number value
when prompted by the transition
of a bit from 0 to 1 (“false” to
“true”).
Counter instructions come in
three basic types:
Up counters, Down counters,
and Up/Down counters.
Both “Up” and “Down” counter
instructions have single inputs
for triggering counts, whereas
22
Manufacturing Process Control and Automation
“up/down” counters have two
trigger inputs: one to make the
counter increment and one to
make the counter decrement.
Professional Perform interfacing 73. To connect PLC to HMI. INTERFACING OF PLC AND HMI: -
Skill 25Hrs. of PLC and HMI. (08hrs) The PLC and HMI is connected
(Map Nos:ASC/N9451)
74. Communication protocol for through the different types of
Professional HMI and PLC communication cable.
Knowledge communication. (08hrs) Most industrial HMI panels come
05 Hrs. 75. Demonstration of HMI equipped with touch-sensitive
programming software. (09 screens, allowing operators to
hrs) press their fingertips on
displayed objects to change
screens, view details on portions
of the process, etc.
Professional Install and configure 76. To create HMI Application in Understanding HMI Application.
Skill 25hrs. HMI Application HMI design Software. (10 Different type of HMI screen.
software. hrs)
(Map Nos:ASC/N9452)
Professional 77. Upload and download the
Knowledge Program in HMI. (15 hrs)
05Hrs.

Professional Operate Supervisory 78. SCADA Software SCADA stands for “Supervisory
Skill 25Hrs.; data control and Introduction. (02hrs) Control and Data Acquisition”.
acquisition system 79. Simple Digital System SCADA is a type of process
Professional (SCADA).
implementation in SCADA control system architecture that
(Map Nos:ASC/N9453)
Knowledge software.(03 hrs) uses computers, networked data
05 Hrs. 80. Simple analog System communications and graphical
implementation in SCADA Human Machine Interfaces
software.(05 hrs) (HMIs) to enable a high-level
81. Create SCADA Animation In process supervisory
SCADA software. (05 hrs) management and control.
82. Conveyor Animation SCADA systems communicate
Example in SCADA. (05 hrs) with other devices such as
83. Visibility Concept in SCADA. programmable logic controllers
(05 hrs) (PLCs) and PID controllers to
interact with industrial process
plant and equipment.
SCADA systems form a large part
of control systems engineering.
23
Manufacturing Process Control and Automation
SCADA systems gather pieces of
information and data from a
process that is analyzed in real-
time (the “DA” in SCADA). It
records and logs the data, as well
as representing the collected
data on various HMIs.
Professional Perform interfacing 84. Interfacing of SCADA with Master Terminal Unit (MTU)
Skill 45Hrs.; of SCADA with PLC. PLC.(08 hrs) MTU is the core of the SCADA
(Map Nos:ASC/N9454)
85. Control PLC Program from system. It comprises a computer,
Professional SCADA.(08 hrs) PLC and a network server that
Knowledge 86. Digital Alarms Interfacing helps MTU to communicate with
10 Hrs. with PLC.(09 hrs) the RTUs. MTU begins
87. Analog Alarms Virtual communication, collects and
Simulation.(10 hrs) saves data, helps to interface
88. Analog Alarms Interfacing with operators and to
with PLC Basic Report communicate data to other
Generation.(10 hrs) systems.
Remote Terminal Unit (RTU)
Being employed in the field sites,
each Remote Terminal Unit
(RTU) is connected with sensors
and actuators. RTU is used to
collect information from these
sensors and further sends the
data to MTU. RTUs have the
storage capacity facility. So, it
stores the data and transmits the
data when MTU sends the
corresponding command.
Professional Apply the 89. Import and Export SCADA Data Communication
Skill 38Hrs.; Communication Project using CSV File. (4hrs) The SCADA system uses a wired
network for SCADA. 90. Open Database Connectivity network to communicate
Professional (Map Nos:ASC/N9455) (ODBC).(04 hrs) between users and devices. Real-
Knowledge 91. To create Report.(04 hrs) time applications use a lot of
12 Hrs. 92. To use Script.(04 hrs) sensors and components which
93. Language Switching. (04 should be controlled remotely.
hrs) The SCADA system uses internet
94. Archive and Retrieve communications. All information
Project. (04 hrs) is transmitted through the
24
Manufacturing Process Control and Automation
95. Simple Heat Exchanger. (07 internet using specific protocols.
hrs) Sensors and relays are not able
96. Chemical Reactor.(07 hrs) to communicate with the
network protocols so RTUs used
to communicate sensors and
network interfaces.
Information/Data Presentation
The normal circuit networks
have some indicators which can
be visible to control but in the
real-time SCADA system, there
are thousands of sensors and
alarm which are impossible to be
handled simultaneously. The
SCADA system uses the human-
machine interface (HMI) to
provide all of the information
gathered from the various
sensors.
Monitoring/Control
The SCADA system uses different
switches to operate each device
and displays the status of the
control area. Any part of the
process can be turned ON/OFF
from the control station using
these switches. SCADA system is
implemented to work
automatically without human
intervention but in critical
situations, it is handled by
manpower.
Professional Enumerate the 97. SCADA Application 1.(12hrs) A HMI is just like a SCADA a
Skill 25Hrs. difference between 98. SCADA Application 2. (13hrs) monitoring device which displays
SCADA and HMI. the status of the machine. The
Professional (Map Nos:ASC/N9456) main difference is that SCADA is
Knowledge a remote monitoring system,
05 hrs. whereas HMI is local to machine.
A HMI for example, would be
(Week 26) placed on the control panel near
25
Manufacturing Process Control and Automation
a part of a machine, whereas
SCADA would be set up in a
control room, far away from the
machine itself.
Okay, so now we understand
that HMI and SCADA are more
likely just interfaces. However,
the question ‘What is the
difference between a DCS and a
PLC?’ still remains. The answer
isn’t simple as a PLC/HMI
combination can do a lot of the
same things a DCS does.
PLCs are inserted type
controllers of ladder logic with
set-points of programmable
parameter for a control function
of automation. Commonly, HMI
is a PC based interface with
frequently configurable software
and broader functionality. ... It
will all base on the HMI/software
functionality that you have for
the FBD.
Professional Develop SCADA 99. SCADA Application 3. Hardware Architecture
Skill 40Hrs.; architecture. (20hrs) The generally SCADA system can
(Map Nos:ASC/N9457) 100. SCADA Application 4. be classified into two parts:
Professional (20hrs) Client layer
Knowledge Data server layer
10 hrs. The Clint layer caters to the man-
machine interaction.
The data server layer handles
most of the process of data
activities.
Software Architecture
Most of the servers are used for
multitasking and real-time
database. The servers are
responsible for data gathering
and handling. The SCADA system
26
Manufacturing Process Control and Automation
consists of a software program
to provide trending, diagnostic
data, and manage information
such as scheduled maintenance
procedures, logistic information.
Professional Plan and execute 101. SCADA with PLC SCADA with PLC
Skill 56 Hrs.; SCADA with PLC Simulation Example 04. Simulation Example
Simulation Example. (10 hrs)
(Map Nos:ASC/N9458)
Professional 102. SCADA with PLC
Knowledge Simulation Example 05.
10 hrs. (10 hrs)
103. SCADA with PLC
Simulation Example 07.
(18 hrs)
104. SCADA with PLC
Simulation Example 08.
(18 hrs)
Engineering Drawing: 40 Hrs.
Professional Read and apply ENGINEERING DRAWING:
Knowledge engineering drawing Introduction to Engineering Drawing and Drawing Instruments –
for different • Conventions
ED -40 hrs. application in the • Sizes and layout of drawing sheets
field of work. • Title Block, its position and content
(Map Nos:ASC/N9401) • Drawing Instrument

Lines- Types and applications in drawing

Free hand drawing of –
• Geometrical figures and blocks with dimension
• Transferring measurement from the given object to the free
hand sketches.
• Free hand drawing of hand tools and measuring tools.
Drawing of Geometrical figures:
• Angle, Triangle, Circle, Rectangle, Square, Parallelogram.
• Lettering & Numbering – Single Stroke.
Dimensioning
• Types of arrowhead
• Leader line with text
• Position of dimensioning (Unidirectional, Aligned)
Symbolic representation –
• Different symbols used in the related trades.
Concept and reading of Drawing in
• Concept of axes plane and quadrant

27
Manufacturing Process Control and Automation
• Concept of Orthographic and Isometric projections
• Method of first angle and third angle projections (definition
and difference)
Reading of Job drawing related to trades.
Workshop Calculation & Science: 36 Hrs.
Professional Demonstrate basic WORKSHOP CALCULATION & SCIENCE:
Knowledge mathematical Unit, Fractions
concept and • Classification of unit system
WC- 36 Hrs principles to • Fundamental and Derived units F.P.S, C.G.S, M.K.S and SI units
perform practical • Measurement units and conversion
operations. • Factors, HCF, LCM and problems
Understand and • Fractions - Addition, substraction, multiplication & division
explain basic science • Decimal fractions - Addition, subtraction, multilipication &
in the field of study. division
(Map Nos:ASC/N9402)
• Solving problems by using calculator
Square root, Ratio and Proportions, Percentage
• Square and suare root
• Simple problems using calculator
• Applications of pythagoras theorem and related problems
• Ratio and proportion
• Ratio and proportion - Direct and indirect proportions
• Percentage
• Precentage - Changing percentage to decimal and fraction
Material Science
• Types metals, types of ferrous and non ferrous metals
• Introduction of iron and cast iron
Mass, Weight, Volume and Density
• Specific gravity
Speed and Velocity, Work, Power and Energy
• Speed and velocity - Rest, motion, speed, velocity, difference
between speed and velocity, acceleration and retardation
• Speed and velocity - Related problems on speed & velocity
• Work, power, energy, HP, IHP, BHP and efficiency
Heat & Temperature and Pressure
• Concept of heat and temperature, effects of heat, difference
between heat and temperature, boiling point & melting point
of different metals and non-metals
• Scales of temperature, celsius, fahrenheit, kelvin and
conversion between scales of temperature.
Basic Electricity
• Introduction and uses of electricity, electric current AC,DC
their comparison, voltage, resistance and their units.
• Conductor, insulator, types of connections - series and
parallel.

28
Manufacturing Process Control and Automation
• Ohm's law, relation between V.I.R & related problems.
• Electrical power, energy and their units, calculation with
assignments.
• Magnetic induction, self and mutual inductance and EMF
generation
• Electrical power, HP, energy and units of electrical energy
Trigonometry
• Measurement of angles
• Trigonometrical ratios
Project work / Industrial visit: -
Process control using PLC, HMI and SCADA and Industrial visit to Automation industries. Create new
basics project in for HMI

Revision & Examination

29
Manufacturing Process Control and Automation

SYLLABUS FOR CORE SKILLS

Employability Skills (Common for all CTS trades) (120 hrs.)

Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects which is
common for a group of trades, provided separately in www.bharatskills.gov.in/ dgt.gov.in

30
Manufacturing Process Control and Automation

ANNEXURE-I

List of Tools & Equipment

Manufacturing Process Control and Automation (For batch of 20 Candidates)

S No. Name of the Tools and Equipment Specification Quantity

A. Trainees Tool kit

Industrial Workstation Latest version compatible for running
1.
(Computer)(Common to other trades) CAD software, preloaded with latest
configurations and Internet connection 20 Nos.
with standard operating system
UPS (Common to other trades) 3 KVA With Battery & Trolley
2. 1 No.
3. Server with rack - Intel Xeon Silver 4114 2.2G, 10C/20T, 9.6GT/s, 14M
(Common to other trades) Cache, Turbo, HT (85W) DDR4-2400,
600GB x 5Nos. 10K RPM SAS, 12Gbps 1 No.
512n 2.5in Hot plug Hard Drive.
4. PLC Software As required
5. AC Drives As required
6. Energy Meters As required
7. Sensors As required
8. Electrical wiring and Accessories As required
9. Mounting kit As required
10. Network accessories and cables As required
11. System Set up and integration with As required
Design.
12. SCADA Software As required
B. DRAWING AND CAD LAB TOOLS
7. Steel rule 30 cm & 60 cm graduated both
20 Nos.
in English & Metric units
8. Micrometer Outside 0-50 mm outside 10 Nos.
9. Vernier Caliper 0-15 cm 10 Nos.
10. Micrometer Inside up to 20 mm 10 Nos.
11. Hand Gloves 10 Nos.
12. Safety Shoes 10 Nos.
13. Helmet 10 Nos.
C. TOOLS & GENERAL SHOP OUTFIT
1. “V ” block V-Block pair 7 cm with clamps 10 Nos.
2. “V ” block V-Block 15 cm with clamps 10 Nos.
31
Manufacturing Process Control and Automation
3. Metal L Metal - L - 15cm 10 Nos.
4. Metal L Metal - L - 30cm 10 Nos.
5. Angle Plate 10 x 20 cm. 10 Nos.
6. Spirit Level 15 cm metal 10 Nos.
7. File warding 15 cm smooth 10 Nos.
8. File knife edge 15 cm smooth 10 Nos.
9. File cut saw 15 cm smooth 10 Nos.
10. File feather edge 15 cm smooth 10 Nos.
11. File triangular 15 cm smooth 10 Nos.
12. File round 20 cm second cut 10 Nos.
13. File square 15 cm second cut 10 Nos.
14. File square 25 cm second cut 10 Nos.
15. File triangular 20 cm second cut. 10 Nos.
16. File flat 30 cm second cut. 10 Nos.
17. File flat 20 cm bastard 10 Nos.
18. File flat 30 cm bastard. 10 Nos.
19. File Swiss type Needle set of 12. 10 Nos.
20. File half round 25 cm second cut. 10 Nos.
21. File half round 25 cm bastard. 10 Nos.
22. File round 30 cm bastard. 10 Nos.
23. File hand 15 cm second cut. 10 Nos.
24. Card file. ---- 10 Nos.
25. Oil Stone 15 cm x 5 cm x 2.5 cm 10 Nos.
26. Pliers combination 15 cm 10 Nos.
27. Blow Lamp 0.50 liters. 10 Nos.
28. Spanner D.E. 6 -26 mm set of 10 pcs. 10 Nos.
29. Spanner adjustable 15 cm 10 Nos.
30. Box spanner Set 6-25 mm set of 8 with Tommy bar. 10 Nos.
31. Glass magnifying 7 cm 10 Nos.
32. Clamp toolmaker 5 cm and 7.5 cm set of 2. 10 Nos.
33. Clamp “C” 5 cm 10 Nos.
34. Clamp “C” 10 cm 10 Nos.
35. Scraper flat 15 cm. 10 Nos.
36. Scraper triangular 15 cm 10 Nos.
37. Scraper half round 15cm 10 Nos.
38. Chisel cold 9 mm cross cut 9 mm diamond. 10 Nos.
39. Chisel cold 19 mm flat 10 Nos.
40. Chisel cold 9 mm round noze. 10 Nos.

32
Manufacturing Process Control and Automation
41. Motorized +Tennon Saw ---- 10 Nos.
42. Hand hammer 1 kg. with handle Ball Peen 10 Nos.
43. Hacksaw frame fixed 30 cm. 10 Nos.
44. Mallets Wooden ---- 10 Nos.
45. V-Block, Files, mallets, screwdrivers,
---- 10 Nos.
chisels, etc.
46. Rated input power: 600W, Power 10 Nos.
Hand Drilling Machine
output: 301W, Rated torque: 1.8 Nm
47. No-Load Speed: 3,800 rpm, Saw blade 10 Nos.
Metal Saw diameter 355 mm, Saw blade bore 25.4
mm
48. Straight Grinder HEAVY DUTY with No-Load Speed: 10000 – 30000 rpm, 10 Nos.
attachments Rated power output: 380W
49. Power consumption: 820 W, No-load 10 Nos.
Professional Air Blower
speed: 16000rpm, Flow rate: 0-4.5 m3/s
50. Input Power: 900W, No-load speed: 10 Nos.
Jig Saw Portable
11,000 rpm, Disc Diameter: 100
51. Drill type: hammer, optimum power
Hammer Drill Wired 10 Nos.
transfer
52. Hand Held Sander / Polisher No Load Speed: 11000 rpm 10 Nos.
53. Digital Dial Torque Wrench Range: 20 to 280 Nm 10 Nos.
54. Lifting Tackle/Sling 1 Ton×2mtr 10 Nos.
55. Impact Wrench 1/2 inch drive 10 Nos.
56. Laser Light Pen --- 10 Nos.
57. Surface Plate Cast iron 10 Nos.
58. Working voltage: 3.0 V / DC, Measure
Digital Screw Pitch Gauge 10 Nos.
precision: 0.1 degree
59. Levelling Accuracy (Vial): +/- 0.2degree,
Laser Distance Measurement Measuring Accuracy Typical: +/- 1/16 10 Nos.
Instrument
inch (1.5 mm)
60. Palm Scale Capacity-500gms, Least Count-0.1g 10 Nos.
61. Allen Screwdriver Wrench Tool 6Pcs T Handle Ball Ended Hex Key 10 Nos.
62. Universal Quick Adjustable Multi- Range: 6-32mm 10 Nos.
function Wrench Spanner
63. Double Ended Wrench Hex Socket 8 In 1, Range: 6-32mm 10 Nos.
Spanner
D. MEASURING INSTRUMENT
64. Steel Rue 60 cm. 10 Nos.
65. Vernier Caliper 0- 15 cm 10 Nos.
66. Micrometer outside. 0 – 50 mm 10 Nos.
67. Micrometer Inside 0 to 20 mm 10 Nos.
33
Manufacturing Process Control and Automation

ABBREVIATIONS:

CTS Craftsmen Training Scheme

ATS Apprenticeship Training Scheme
CITS Craft Instructor Training Scheme
DGT Directorate General of Training
MSDE Ministry of Skill Development and Entrepreneurship
NTC National Trade Certificate
NAC National Apprenticeship Certificate
NCIC National Craft Instructor Certificate
LD Locomotor Disability
CP Cerebral Palsy
MD Multiple Disabilities
LV Low Vision
HH Hard of Hearing
ID Intellectual Disabilities
LC Leprosy Cured
SLD Specific Learning Disabilities
DW Dwarfism
MI Mental Illness
AA Acid Attack
PwD Person with disabilities

34
Manufacturing Process Control and Automation

35