Installation Manual

Split Duct Air Conditioner

Digital Scroll and DC Inverter Commercial Air-conditioner

The Digital Scroll and DC Inverter share the same indoor units.
Thank you very much for purchasing our air conditioner, please read this manual carefully and keep it for future reference.

September 2013
CONTENTS PAGES 2. INSTALLATION PLACE
• Indoor Unit
INSTALLATION PRECAUTION.......................................................................3
INSTALLATION PLACE.................................................................................3 • Enough room for installation and maintenance.
ACCESORIES...............................................................................................4 • The ceiling is horizontal and it can afford the weight of the indoor
INDOOR UNIT INSTALLATION.......................................................................4 unit.
INSTALLATION SPACE...............................................................................12 • The air inlet and outlet are not impeded and does not affected by
REFRIGERANT PIPE...................................................................................12 outdoor air too much.
DUCT DESIGN............................................................................................13 • The air flow can reach every part of the room.
INSTALL THE CONNECTING PIPE................................................................15
• The connecting pipe and drainpipe can be easily extracted out.
REFRIGERANT PIPE CONNECTION..............................................................16
There is no direct radiation from heat source.
CONNECT THE DRAIN PIPE........................................................................17
WIRING....................................................................................................18 • Outdoor Unit
CONTROL.................................................................................................19
• Enough room for installation and maintenance.
TROUBLE SHOOTING.................................................................................20
INSTALL ELECTRIC THROTTLE PART..........................................................21 • The air inlet and outlet are not impeded and does not affected by
outdoor air too much.
INSTALL BRANCH PIPE..............................................................................21
TEST OPERATION......................................................................................21 • Dry and well ventilated place.
CUSTOMER DETAILS.................................................................................22 • The supporter is flat and horizontal and can afford the weigh of
outdoor unit, without noise and vibration.
• The noise and the outlet air will not influence your neighbor.
1. INSTALLATION PRECAUTION • No combustible gas.

• To install properly, please read this manual at first. • Place convenient for piping and wiring.
• The air conditioner must be installed by qualified persons.
• Please keep away from the following places, or malfunction may
• When installing the indoor unit or its tubing, please follow this be caused. (if unavoidable, please consult the professionals):
manual as strictly as possible.
• There is mineral oil like the oil of cutting machine.
• When all the installation work is finished, please turn on the
power only after a thorough check. • There is much salty air. (Near the coast)
• No further announcement if there is any change of this manual • There is caustic gas such as sulfuric gas (near the hotspring).
caused by product improvement.
• Factory where the voltage fluctuate greatly.
• In the car or in the cabin.
NOTE
• In the kitchen or a place full of oil steam.
The installor should illustrate to users how to correctly use and
maintain the air-conditioner, as well as remind users to carefully • There is strong electromagnetic wave.
read and keep both Installation Manual and Owner's Manual well.
• There is combustible gas or materials.
• There is much evaporating acid or alkaline gas.
• Other special areas.
CAUTION
• DISPOSAL Do not dispose this product as unsorted municipal • Notes Before Installation.
waste. Collection of such waste separately for special treatment
is necessary. • Select the correct carry-in path.
• Move this unit as originally packaged as possible.
• If the air conditioner is installed on a metal part of the building, it must
be electrically insulated according to the relevant standards to
electrical appliances.

• This appliance is not intended for use by persons (including

children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance
by a person responsible for their safety.
Children should be supervised to ensure that they do not play
with the appliance.
• Disconnect the power supply before cleaning and maintenance.

3
 NOTE Mounting
3
screw
• Remark per EMC Directive 89/336/EEC
• For to prevent flicker impressions during the start of the
compressor (technical process), following installation 1
conditions apply. Remote
controller Remote controller Fig.3-1
· The power connection for the air conditioner has to be done at holder 2
the main power distribution. The distribution has to be of a
low impedance, normally the required impedance reaches at
a 32A fusing point. • Cautions on remote controller installation
· No other equipment has to be connected with this power line.
· Never throw or beat the controller.
· For detailed installation acceptance, please refer to your
contract with the power supplier if restrictions do apply for · Before installation, operate the remote controller to determine its
products like washing machines, air conditioners or electrical location in a reception range.
ovens.
· Keep the remote controller at least 1m apart from the nearest TV set
· For power details of the air conditioner, refer to the rating plate or stereo equipment (it is necessary to prevent image disturbances
of the product. or noise interferences).
· For any question contact your local dealer.
· Do not install the remote controller in a place exposed to direct
sunlight or close to a heating source, such as a stove. Note that the
positive and negative poles are in right positions when loading
batteries.
3. ACCESSORIES
Table 3-1
Name of Accessories Qty Outline Usage
4. INDOOR UNIT INSTALLATION
Installing Ø10 Hanging Screw Bolts (4 Bolts)
Installation manual 1 (this manual)
• Please refer to the following figure for the distance
1 Remote control the measurement between the screw bolts.
Remote controller air-conditioner
• Please install with screw bolts.
7.1-16.0 2 • The handling to the ceiling varies from the constructions,
Pipe insulation Heat insulation
material consult the construction personnels for the specific procedures.
20.0-28.0 4
· The size of the ceiling to be handled.
Water outlet joint 1 For drainage
· Do keep the ceiling flat. Consolidate the roof beam for possible vibration.
7.1-16.0 Chucking the joint which · Cut off the roof beam. Strengthen the place cut off, and consolidate
Clasp 1 connect the drain hose and the roof beam.
the outlet of indoor unit
• Carry out the pipe and line operation in the ceiling after
Water
connecting pipe 1 To connect drain pipe finishing the installation of the main body. While choosing
20.0-28.0 where to start the operation, determine the direction of the
Adhesive tape
for seal 1 To connect drain pipe pipes to be drawn out. Especially in case there is a ceiling,
position the refrigerant pipes, drain pipes, indoor & outdoor
To indoor unit which at the lines to the connection places before hanging up the machine.
terminal of communication
Network matching wire 1 system should connect a • The installation of hanging screw bolts.
impedance between port
P and port Q.
WOODEN CONSTRUCTION
Put the square timber traversely overthe roof beam, then install the
hanging screw bolts (refer to Fig.4-1).
Remote controller & Its Frame

1. Remote controller.........................................1 Timber over the beam

Roof beam
Ceiling Fig.4-1
2. Remote controller holder..............................1 Hanging screw bolts

NEW CONCRETE BRICKS

3. Mounting screw (ST2.9x10-C-H)..................2 Inlaying or embedding the screw bolts (refer to Fig.4-2).

4. Alkaline dry battery (AM4)............................2

Fig.4-2
Blade shape insertion Slide insertion

4
FOR ORIGINAL CONCRETE BRICKS
Use embeding screw bold, crock and stick harmness (refer to Fig.4-3).

Steel bar

Embedding screw bolt

(Pipe hanging and embedding screw bolt) Fig.4-3

STEEL ROOF BEAM STRUCTURE Fig.4-6

Install and use directly the supporting angle steel (refer to Fig.4-4).

Hanging screw bolt

Hanging bolts Supporting angle steel

Fig.4-4

• Overhanging the indoor unit

• Overhang the indoor unit onto the hanging screw bolts with block.
Fig.4-7
• Position the indoor unit in a flat level by using the level indicator,
unless it may cause leakage.

Screw nut

washer
Overhang part
Hanging screw bolt Fig.4-5

Fig.4-8

• Install the main body • Pipe Connection

• Install the main body Installing the dust proof net and canvas air The static pressure outside the unit is 200Pa , the length of the air pipe
passage attached is determined by this parameter.
1) Open the air-in grill
Anti-clockwise the bolts as indicated in follow figure sketch. • The positioning of ceiling hole and indoor unit and hanging
Then pull down the air-in grill. screw bolts

2) Take out the air-in grill. 1) Routine method of installation: the size of installation for indoor unit
following Fig.4-9.
3) Dismantle the air filter
2) Please install with Ø10 hanging screw bolts.
4) Clean the air filter (Vacuum cleaner or pure water may be used to
clean the air filter. If the dust accumulation is too heavy , please 3) Carry out the pipe and line operation in the ceiling after finishing the
use soft brush and mild detergent to clean it and dry out in cool installation of the main body. While choosing where to start the
place). operation, determine the direction of the position the refrigerant
pipes, drain pipes, indoor & outdoor lines and line-controlled lines
5) The air-in side should face down when using water. (See Fig.4-7) to the connection places before.
6) The air-in side should face up when using vacuum cleaner.
(See Fig.4-8)

5
• The positioning of ceiling hole and indoor unit and hanging screw bolts
routine method of installation: the size of installation for indoor unit following the Fig.4--9 and Fig.4-10

952
7.1~11.2KW/h 856 86
Unit: mm
214

85
Plastic cover 420
Electrical control box

Connecting point 4-12*25 Oblong Air intake

suspention bolt holes
of drain pipe 800

Refrigerant-pipe

189
189

flaned connection 43 43
Ø9.52(3/8)

44
123

123
Refrigerant-pipe
690
642

flaned connection

253
Ø16(5/8) 29

Air outlet
61 4-Ø5 Holes for
duct flange
air intake duct

155
connection
75

36

Safety drain 255 33

connecting pipe Air outlet
339

65 722 65 Fig.4-9

14~16KW/h 135 930 88 Unit: mm

29

56
82

82
249

270
420

Plastic cover

68 24
46 Electrical control box
4-12*25 Oblong suspention bolt holes Air intake
1148
Connecting point 137 800 90 169
15
50

15

of drain pipe 69
52
14 136

Refrigerant-pipe Air intake 4-Ø5 Holes for air

179
189

43 outlet duct connection 28

flaned connection duct flange
Ø9.52(3/8)
123
123

11
638
638
600

691

Refrigerant-pipe
flaned connection
Ø16(5/8)
253

61 Air outlet 6-Ø5 Holes for air

duct flange outlet duct connection
15
37
75

35
17

65
136

400 400 125

Safety drain
connecting pipe 1300

Air outlet
339

82
82

31

64 1073 Fig.4-10

6
The method of installation: Adopt following method if the air-conditioning’s size of installationsite is limited and the indoor unit can’t put into the
installation site.

7.1~11.2KW/h

Fig.4-11

Position A

Water Tray

Position B

11-Screw

Safety Drain Tray Fig.4-12

1. The whole unit status show as Fig.4-11

2. Remove the all 11 screw from fixed Safety Drain Tray, and then take off the tray as figure showed in Fig.5-11.
3. Take off the tray along the direction of the arrow show in Fig.4-12
4. Clean the tray and evaporator.
5. Re-install the unit follow the reverse above orders.

CAUTION
1. Please shut down the unit and cut off power cable before maintain the motor.
2. Don’t heavy pull the foam tray, when dismounting; otherwise the foam tray would break.

7
Maintenance of motor

4 Bolts
For fixing the fan assembly

Filter

Fortified panel

4 Screw
For fixing the reinforced panel

Safety Drain Tray Fig.4-13

11 Screw
For fixing the safety drain pipe

Inside of structure
Front view of fan assembly installation state

Side view of fan assembly

installation state

Scroll

Pothook

Move 18 mm
Fan assembly should
push horizontally to
Move
the end (about 18mm),
and then take off it.

Fig.4-14

The state after fan assembly is taken off

1. Refer to Fig. 4-13, remove all 11 bolts from safety drain tray, and take off the safety drain tray.
2. Refer to Fig. 4-13, remove all 4 bolts from reinforced panel, and take off the panel.
3. Refer to Fig. 4-13, remove all 4 bolts from fan assemply, see Fig. 4-14, according to which orders to take off the fan assembly.
4. Refer to Fig. 4-14, horizontal pushing the fan assembly, until it cannot not move any further, and then lift up slightly and take down to remote it.
5. After motor maintenance, reinstall the fan assemblies as per the reverse above orders. And connect the motor with electric control box, as motor with power cable of capacity.

CAUTION
1. Please shut down the unit and cut off power cable before maintain the motor.
2. Before dismount the fan assembly, you must remove the motor and electric control box, as well as connective wires between motor and capacity assembly.
3. Fan subassembly is very heavy, please be careful during maintaining, otherwise physical injury would be caused.

8
14~16kw/h

Fig.4-15

Position A

Water Tray

Position B

12 Screw
For fixing the safety drain tray

Safety Drain Tray

Fig.4-16

1. The whole unit status show as Fig.4-15

2. Remove the all 11 screw from fixed Safety Drain Tray, and then take off the tray as figure showed in Fig.4-16.
3. Take off the tray along the direction of the arrow show in Fig.4-16
4. Clean the tray and evaporator.
5. Re-install the unit follow the reverse above orders.

CAUTION
1. Please shut down the unit and cut off power cable before maintain the motor.
2. Don’t heavy pull the foam tray, when dismounting; otherwise the foam tray would break.

9
Maintenance of motor

4 Bolts
For fixing the fan assembly Filter

Motor Assembly

Safety Drain Tray

12-Screw
For fixing the safety drain tray

Fig.4-17

Inside of structure
Front view of fan assembly installation state
Side view of fan assembly
installation state

Pothook
Scroll

Fan assembly should Move 18mm

push horizontally to the
to end (about 18mm),
and then take off it.

Move

The state after fan assembly is taken off Fig.4-18

1. Refer to Fig. 4-17, remove all 11 screw from safety drain tray, and take off the safety drain tray.
2. Refer to Fig. 4-17, remove all 4 bolts from fan assemply, see Fig. 4-18, according to which orders to take off the fan assembly.
3. Refer to Fig. 4-18, horizontal pushing the fan assembly, until it cannot not move any further, and then lift up slightly and take down to remote it.
4. After motor maintenance, reinstall the fan assemblies as per the reverse above orders. And connect the motor with electric control box, as motor with power cable of capacity.

CAUTION
1. Please shut down the unit and cut off power cable before maintain the motor.
2. Before dismount the fan assembly, you must remove the motor and electric control box, as well as connective wires between motor and capacity assembly.
3. Fan subassembly is very heavy, please be careful during maintaining, otherwise physical injury would be caused.

10
20KW/h
25KW/h 1121 75
28KW/h

60
96
343
Entrances and exits
for communication
lines of indoor and outdoor

Air outlet
4-12*25 oblong
suspention 1443
bolt holes 470

Electrical
parts box 4-Ø10 hanging screw
Air outlet
(configure on spot)
duct flange

810
Refrigerant-pipe flared Connecting point
connection Ø9.52(3/8) Air intake of drain pipe
duct flange
55 66

Refrigerant-pipe flared

69
connection Ø16(5/8)
1275 43 125 100

Air intake

936 200
378

Fig.4-19
50

The method of installation: adopt following method if the air-conditioning’s size of installation site is limited and the indoor unit can’t put into the
installation site.

Fig.4-20

screw
cover plate B

cover plate A

A
Part A of
indoor unit A

bolt C
Part B of indoor unit

Fig.4-21
B
bolt A C

11
1. The indoor unit show as Fig. 4-20.
2. Following Fig.4-21 twist-off the screws, along the direction of A get off NOTE
the cover plate A and cover plate B.
• During teardown and installation, the scroll was allowed direct
3. Dismounting bolt A support by hand.

4. Dismounting bolt C • Fan subassembly is more weightiness, please take careful

during teardown and installation, and keep from hurt by fan
5. Along the direction of B and C divided the part B and part C of indoor subassembly.
unit.
6. The part A and part B of indoor unit individual put into the position
site, then install the indoor unit following order of step 2, 3, 4 and 5.

• Maintenance of motor
5. INSTALLATION SPACE
Confirm that there is enough room for installation and maintenance.

500mm or more
Maintenance roomage
bolt

600mm or more
Maintenance roomage

motor
assembly 600mmx600mm
checking orifice

Fig.5-1

bottom
cover plate

screw

Confirm the minimum

drain tilt is 1/100 or more
pothook checking orifice

Fig.5-2

6. REFRIGERANT PIPE
Cover the pipe before connecting to keep rubbish, dust or other
impurities out.
scroll

Fig.4-12 Table 6-1

Piping material Copper special for air conditioner

1. As figure dismounting the bolt of bottom, get down the bottom cover
Capacity (KW) 7.1 / 8 / 9 / 11.2 / 14 / 16 / 20 / 25 / 28
plate.
2. As figure dismounting 6 bolts in the front plate. Gas side Ø16
Piping
3. Support the fan subassembly from the bottom, then litter up, get Liquid side Ø9.52
down fan subassembly.
4. After finished maintenance of motor, then install the motor assembly
in the reverse order of step 1, 2 and 3.
5. During this process,the indoor unit don’t need dismounted.

12
 P(Pa)
7. DUCT DESIGN 7.1/8.0KW/h (50hz)
300
• Cover the pipe before connecting to keep rubbish, dust or other 280
impurities out. 260

• As there is no dust filter on the indoor unit, other places which are easy 240
to maintaining such as inhalant duct should be installed with dust filter. 220
(Without dust filter, dust adherent on the air heat exchanger may 200
cause failure and water-leak).
180

• Key points of duct connection. 160

High speed
140
Canvas tie-in Canvas tie-in
120

100
Midium speed
80

Isolation booth Low speed

60

40

20
Air outlet Isolation booth Air inlet
checking orifice 0

Air dust filter

800 1000 1200 1400 1600 1800 2000 Q(m3/h) Fig.7-4
Fig.7-1

NOTE

P(Pa)
9.0KW/h (50hz)
Other assemblies should be prepared on spot except air
300
conditioner main body.
280

260

240
• High Static Pressure Type 220
P(Pa)

200
20KW/h (50hz) - 25KW/h (50hz) 180
300
160
280
140
High speed
260 120
High speed
240 100 Midium speed
220 80
Low speed
200 60
Midium speed
180 40

160
Low speed 20

0
140 400 600 800 1000 1200 1400 1600 1800 2000
Q(m3/h)
120

100
Fig.7-5
80

60
P(Pa)

40
11.2KW/h (50hz)
300
20
280
0
2000 2500 3000 3500 4000 4500 5000 5500 6000 3
Fig.7-2 260
Q(m /h)
240
P(Pa)

28KW/h (50hz) 220

300
200
280
180
260
160
High speed High speed
240
140
220
120 Midium speed
200
Midium speed 100
180
80
Low speed
160
60 Low speed
140
40
120
20
100
0 Q(m3/h)
80 400 600 800 1000 1200 1400 1600 1800 2000 2200
Fig.7-6
60

40

20

0
2000 2500 3000 3500 4000 4500 5000 5500 6000 Fig.7-3
Q(m3/h)

13
 P(Pa)

P(Pa)
14KW/h (50hz) 14KW/h (60hz) / 16KW/h (60hz)
300 300
280 280
260 260
240 240
220
High speed 220
200 200
180 Midium speed
180 High speed
160 160
140 Low speed Midium speed
140
120 120
100 100
Low speed
80 80
60 60
40 40
20 20
0 0
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 3
Q(m /h) Fig.7-7
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 Q(m3/h) Fig.7-11
P(Pa)

16KW/h (50hz)
300

280 • Heating capacity and cooling capacity are tested under the standard
260 allowable min. static pressure; the 71 test static pressure is 25Pa,
240 80/90/112 test static pressure is 37Pa, 140/160 test static pressure
220
High speed is 50Pa.
200 • Applicable scope of static pressure.
180
Midium speed
160
7.1kW 8.0kW 9.0kW 11.2kW 14kW 16kW 20kW 25kW 28kW
140 Low speed
120 50Hz 100~196Pa 100~196Pa 110~220Pa
100
60Hz 100~196Pa 75~150Pa
80

60

40 • Panel installation
20

0
• Unload inner frame.
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 Q(m3/h) Fig.7-8 Slide the knob, release the buckle from the outside frame hole, then
P(Pa)

7.1KW/h (60hz) / 8.0KW/h (60hz) unload the inner frame.

300

280 Inside frame

260 Knob
240 High speed
220 Buckle
Midium speed
200

180

160
Outside frame Fig.7-12
Low speed
140

120 • Hang the outside frame on the main body with face down. (4 places
100 at 4 corners).
80
Hang the belt on the hook of the main body.
60

40

20

0 Fig.7-9 Main body

800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q(m3/h)
Canvas air passage
P(Pa)

9.0KW/h (60hz) / 11.2KW/h (60hz)

300 Waist-shaped hole
280 fixed board
260
Ceiling
240
High speed
220
Outside frame
200

180 Midium speed Fig.7-13

Hook
160

140 Low speed

120

100 Belt
80

60

40 Outside frame
20 Fig.7-14
0 Fig.7-10
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Q(m3/h)

14
 NOTE NOTE
The signal wire of the remote control receiver must be drawn out Connect the remote control receiver with the indoor unit signal
through the canvas air passage. wires and fix it.

• Fix the outside frame and the canvas air passage with screws. • Install remote controller.
Screw must be fixed on from the bottom to the top.

Canvas air passage 8. INSTALL THE CONNECTING PIPE

Screw • Check whether the height drop between the indoor unit and
Ceiling
Fig.7-15 outdoor unit, the length of refrigerant pipe, and the number of
the bends meet the following requirements:
• Hang up the outside frame until it sticks to the ceiling tightly.
• The max height drop and The length of refrigerant pipe deponding
on the ouotdoor unit. (If the height drop is more than 10m, you had
better put the outdoor unit over above the indoor unit).
Main body
Air passage • The number bends fewer than 15.
Canvas air passage • Do not let air, dust, or other impurities fall in the pipe system during
the time of installation.
• The connecting pipe should not be installed until the indoor and
outdoor units have been fixed already.
Ceiling Outside frame • Keep the connecting pipe dry, and do not let moisture in during
installation.
Fig.7-16

• Fix the main body and the outside frame with the fix board of • The Procedure of Connecting Pipes
waist-shape hole (in two places). Measure the necessary length of the connecting pipe, and make it by
1) Hang one side of the fix board of the waist-shaped hole on the the following way.
hook of the main body. • Connect the indoor unit at first, then the outdoor unit.
2) Tighten the other side of the board with screw to the outside frame. 1) Bend the tubing in proper way. Don,t harm them.
3) Cut off the surplus part of the board with pliers. 2) Daub the surfaces of the flare pipe and the joint nuts with frozen
4) Bend the top of the broken end. oil, and wrench it for 3~4 rounds with hands before fasten the flare
nuts. (Refer to Fig.8-1).
3) Be sure to use two wrenches simultaneously when you connect
NOTE or disconnect the pipes.
When hanging up the outside frame with the fix board of
• The stop valve of the outdoor unit should be closed absolutely (as
waist-shaped hole and the belt, stick the outside frame tightly to
original state). Every time you connect it, first loosen the nuts at the
the ceiling and fix it.
part of stop valve, then connect the flare pipe immediately (in 5
minutes). If the nuts have been loosened for a long time, dusts and
Hook other impurities may enter the pipe system and may cause
malfunction later. So please expel the air out of the pipe with
Waist-shaped refrigerant before connection.
hole fixed board
• Expel the air (refer to the “Expel The Air”) after connecting the
Outside frame refrigerant pipe with the indoor unit and the outdoor unit.Then
fasten the nuts at the repair-points.

Bend
• Notices For Benable pipe.
Fig.7-17
• The bending angle should not exceed 90.
• Install the inner frame on the outside frame (the inverse sequence of
• Bending position is preferably in the bendable pipe. The larger the
unloading the inner frame).
better it is.
• Do not bend the pipe more than three times.

Air passage (Reverse side)

• Bend the connecting pipe of small wall thickness.
• Cut out a desired concave at the bending part of the insulating pipe.

Outside frame
Inside frame
Air inlet Fig.7-18

15
 • Then expose the pipe (cover it with tapes after bending).
• To prevent collapsing of deforming, please bend the pipe at its biggest
radius.
• Use bender to get a small radius pipes.

• Use the market brass pipe.

90˚ lean crude burr
Be sure to use the same insulating materials when you buy the brass
pipe. (More than 9mm thick)

Fig.9-1
Use frozen oil

9.2 CHECK THE LEAKAGE

Fig.8-1 • Check all the joints with the leak detector or soap water.
(See Fig.9-6 as a reference illustration).

Check-point of indoor unit D C

Bend the pipe with thumb

Fig.8-2

Make the ends B A

straight Check-point of outdoor unit
Fig.8-3

• Locate The Pipe.

A. Lo-stop valve B. Hi-stop valve
• Drill a hole in the wall (suitable just for the size of the wall conduit, C,D. Joints of the connecting pipe to the indoor unit.
90mm in general), then set on the fittings such as the wall conduit
and its cover. Fig.9-2

• Bind the connecting pipe and the cables together tightly with binding 9.3 INSULATION
tapes. Do not let air in, which will cause water leakage by
condensation. • Be sure to with insulating materials cover all the exposed parts of the
flare pipe joints and refrigerant pipe on the liquid-side and the
• Pass the bound connecting pipe through the wall conduit from gas-side. Ensure that there is no gap between them.
outside. Be careful of the pipe all ocation to do no damage to the
tubing. • Incomplete insulation may cause water condensation.

• Connect the pipes.

• Then, open the stem of stop valves of the outdoor unit to make
the refrigerant pipe connecting the indoor unit with the
outdoor unit fluently flow. Fig.9-3
• Be sure of no leakage by checking it with leak detector or soap
water. Table 9-1
• Cover the joint of the connecting pipe to the indoor unit with A (mm)
the sound proof/insulating sheath (fittings), and bind it well Outside diameter
with the tapes to prevent leakage. Max Min
Ø6.4mm 8.7 8.3
Ø9.5mm 12.4 12.0

9. REFRIGERANT PIPE CONNECTION Ø12.7mm 15.8 15.4

Ø15.9mm 19.0 18.6
9.1 EXPEL THE AIR
Ø19.1mm 23.3 22.9
• Flaring
• Cut a pipe with a pipe cutter.
• Insert a flare nut into a pipe and flare the pipe.

Fig.9-4

16
 Table 9-2 • All the stop valves should be opened before test operation.
Each air conditioner has two stop valves of different sizes on the side
Tubing size Torque
of the outdoor unit wich operate as Lo-lever value, respectively.
Ø6.4mm 14.4~17.2N.m (refer to Fig. 9-6)

Ø9.5mm 32.7~39.9N.m Flare nut

Ø12.7mm 49.5~60.3N.m

Ø15.9mm 61.8~75.4N.m Stopper

Cap
Ø19.1mm 92.7~118.6N.m

Valve body
• Fasten the nut Fig.9-6
Valve stem
• Put the connecting tubing at the proper position, wrech the nuts with
hands the fasten it with a wrench. (Refer to Fig. 9-4).
• Too large torque will harm the bellmouthing and too small will cause
leakage. Please determine the torque according to Table 9-2.
10. CONNECT THE DRAIN PIPE
• The necessary filing amount of refrigerant
• Install indoor unit drain pipe
• Refrigerant volume to be added is calculated according to outdoor The outlet has PTI screw bread, For 71T1 to 160T1 indoor unit, please
unit installation manual. Be sure to add refrigerant measuring by a use sealing materials and pipe sheath (fitting) when connecting PVC
scale. L: The lenght of the pipe. pipes. For 200T1 to 280T1 indoor unit, please use Water connecting
• Please record the quantity added and store ir carefully for future pipe and Adhesive tape for seal when connecting drain pipes.
maintenance.

• Expel the air with a vaccum pump (Refer to Fig. 9-4) (please
refer to its manual for the way of using manifold valve)
CAUTION
• Loosen and remove the maintenance nuts of stop valves A and B, • The drain pipe of indoor unit must be heat insulated, or it will
and connect the charges hose of the manifold valve with the condense dew, as well as the connections of the indoor unit.
maintenance terminator of stop valve A. (Be sure that stop valves A
and B are both closed). • Hard PVC binder must be used for pipe connection, and make
sure there is no leakage.
• Connect the joint of the charge hose with the vacuum pump.
• With the connection part to the indoor unit, please be noted not to
• Open the Lo-lever of the manifold valve completely. impose pressure on the side of indoor unit pipes.
• When the declivity of the drain pipe downwards is over 1/100,
• Turn on the vacuum pump. At the beginning of pumping, loosen the
there should not be any win ding.
manintenance terminator nut of stop valve B a little to check
whether the air comes in (the sound of the pump changes, and the • The total length of the drain pipe when pulled out traversely shall
indicator of compound meter turns below zero). Then fasten the nut. not exceed 20m, when the pipe is over long, a prop stand must
be installed to prevent winding.
• When the pumping has finished, close the Lo-lever of the manifold
valve completely and turn off the vacuum pump. • Refer to the figures on the right for the installation of the pipes.

• When you have pumped for over 15 minutes, please confirm that the
indicator of multimeter is on -1.0X105Pa (-76cmHg).

• Loosen and remove the quadrangle cover of stop valves A and B to 1.5M~2M
open stop valve A and B completely, then fasten them.

• Disassemble the charge hose from the repair-mouth of stop valve A,

and fasten the nut.

Manifold valve
Bend Fig.10-1
Multi-meter Pressure meter
S shap
-76 cmHg
Hi-lever
Lo-lever
Charge hose Charge hose

Vacuum pump
Fig.9-5
Lo-lever

17
 Put as deep as possible
(about 10mm)

Downward declivity
lower than 1/100 VP30 Fig. 10-2

CENTRAL CONTROL
Caution: While connecting the drain pipe, please use the drain pipe MONITOR
connect to the secondary water holder simultaneously, for avoiding 1 2

there are little condensate water deposit in the unit when the machine is
running under the high humidity working condition. COMPUTER

Fig. 11-1
11. WIRING
• Attaching wiring

• The air conditioner should use separate power supply with rated
voltage.
• The external power supply to the air conditioner should have ground
wiring, which is linked to the ground wiring of the indoor and
outdoor unit.
• The wiring work should be done by qualified persons according to
circuit drawing. 1 2

• A leakage protector should be installed according to the National

Standard concerning electrical appliance.
• Be sure to locate the power wiring and the signal wring well to avoid Fig. 11-2
cross-disturbance and their contact with connecting pipe or stop
value body.
• The wiring attached to this air conditioner is 10m long. Be sure to
CAUTION
prolong it with wiring of the same type and proper length if The reserved function is indicated in broken line table, users can
necessary. Generally, do not twist two wiring together unless the select it when necessary.
joint is soldered well and covered with insulator tape.
• Do not turn on the power until you have checked carefully after wiring.
• Terminal board diagram
Please refer to the indoor unit wiring diagram for the detailed wiring.
The Specification of Power In accord with the communication wiring. terminal board wiring is
different according to the horsepower of air-condictioners. The wiring
Table 11-1
of 71T1 to 160T1 indoor unit, please refer to Fig.11-3, and Fig.11-4 is
Capacity (KW) 71/80/90/112/140/160 200/250/280 the wiring for 200T1, 250T1 and 280T1 indoor unit.

Phase 1-Phase
Power
Frequency and volt 220-240V~50Hz / 208-230V~60Hz 220-240V~0Hz NOTE
Circuit breaker/fuse (A) 10/10 16/10 The air-conditioners can connect with Central Control Monitor
(CCM). Before operation, please wiring correctly and set system
Indoor unit power wiring (mm2) 2.5(<20 m)-4.0(<50 m) address and network address of indoor units.

Indoor/outdoor Ground wiring 2.0

connecting
wiring (mm2) Weak electric signal 0.75(<1200 m)

CAUTION
A disconnection device having an air gap contact separation in all
active conductors should be incorporated in the fixed wiring
according to the National Wiring Regulation.

• Communication Wiring Chart

Please use 3-core shielding wire, and ground the shielding layer.
Communication wiring will be different according to the horse-power
Fig. 11-3
of air-condictioners. The wiring of 71T1 to 160T1 indoor unit, please
refer to Fig.11-1, and Fig.11-2 is the communication wiring for 200T1,
250T1 and 280T1 indoor unit.

18
 Network Address Setting
INDOOR UNIT
• When V4+ outdoor unit set the code to be found address
automatically, the new V4+ indoor unit do not need to set the indoor
unit address, at this time the V4+ outdoor unit will distribute different
addresses for indoor units automatically.

• When V4+ outdoor unit set the code to be found address

non-automatically, all the indoor units must set the system addresses
by remote controller first (For the setting system address of indoor
Please use 3-core shielding wire and ground the shielding layer. unit which has two or more main boards, it has to separate use the
Fig. 11-4 display board connected with ten-core connecting wire to set the
address for each mainboard).

12. CONTROL • The setting of network address is through the communication of

indoor and outdoor units, its address is the same as the indoor unit
Horsepower set system address, and not need to set separate.
Base on different purposes to set the switch codes on the
• When all indoor units are V4+ series indoor unit, the central controlling
mainboards of indoor unit, Once finish the setting, please cut off the
of indoor unit can be finished in the outdoor unit, and not need to
main power, and then switch on the power again. Otherwise, setting
make central control in the indoor unit, the detail please refers to the
functions could not work.
V4+ outdoor unit instruction manual.
Horsepower code
• For the previous indoor unit’s central control function, can use (X, Y,
POWER_S E) terminal to connect and form the central control group, at this time
there is not need to set the network address, and also can use
outside setting network module, mainboard (CN20) to form network.

Mainboard codes indication label

ENC1
Fig. 12-1
SW1 Definition
ENC1 is used for setting the refrigeration capacity (refer to Table 12-1 for
SW1 • 1 means factory test mode
different indoor unit) of the indoor unit. ON
• 0 means auto addressing mode (default setting)
1234
Table 12-1
SW1 • 1 means DC fan is chosen
ENC1 Toggle switch For set horsepower ON
• 0 means AC fan is chosen
Capacity (Horsepower)
1234
Code
2200W(0.8HP)
SW1
0 ON • 00 means DC fanstatic pressure is 0 (reserved)
1 2800W(1.0HP) 1234
2 3600W(1.2HP) SW1
Note: The horsepower ON
3 4500W(1.5HP) • 01 means DC fanstatic pressure is 1 (reserved)
has been set before
leaving the factory, 1234
4 5600W(2.0HP)
anyone can’t SW1
modify it except the 5 7100W(2.5HP) ON • 10 means DC fanstatic pressure is 2 (reserved)
maintenance person.
6 8000W(3.0HP) 1234
7 9000W(3.2HP) SW1
10000W(4.0HP)
ON • 10 means DC fanstatic pressure is 3 (reserved)
8 1234
11200W(4.0HP)
12500W(5.0HP) J1, J2 Definition
9
14000W(5.0HP) J1
A 16000W(6.0HP) • without jumper “J1” for non-auto restart function

J1
NOTE • with jumper “J1” for non-auto restart function

• 200T1: Please dial switch ENC1 to 8 (both system A and B).

• 250T1: Please dial switch ENC1 to 9 for system A and 8 for J2
system B. • Reserved
• 280T1: Please dial switch ENC1 to 9 (both system A and B).

19
 SW2 Definition
SW2 • 00 means shutting down the unit to
CAUTION
ON “stop cold air” at 15˚C • Please adjust the code ENC1 to the suitable position (both system A
1234 and B should be adjusted for 200T1, 250T1 and 280T1 indoor unit).
SW2 • 01 means shutting down the unit to
ON • For 200T1 unit, two mainboards in the electric control should
“stop cold air” at 20˚C set the code ENC1 to 8;
1234
SW2 • For 250T1 unit, a mainboard in the electric control should set the
• 10 means shutting down the unit to code ENC1 to 8; the other one should set the code ENC1 to 9;
ON “stop cold air” at 24˚C
1234 • For 280T1 unit, two mainboards in the electric control should
SW2 • 11 means shutting down the unit to
set the code to 9.
ON “stop cold air” at 26˚C • For the same indoor unit, every mainboard must be different
1234 indoor unit addresses and network addresses.
SW2 • 00 means the time of stopping TERMAL
ON • When using central controller to control the indoor unit, please
fan is 4 minute pay attention to the address setting, as the 220T1, 250T1 and
1234 280T1 units have two or more mainboards. We suggest setting
SW2 • 01 means the time of stopping TERMAL the neighbor address for the mainboards in the same indoor
ON unit. When using a central controller for controlling, mainboards
fan is 8 minute
1234 in the same unit must be opened and closed at the same time,
SW2 for avoiding the unexpected incident.
ON • 10 means the time of stopping TERMAL
fan is 12 minute
1234
SW2
ON • 11 means the time of stopping TERMAL 13. TROUBLE SHOOTING
fan is 16 minute
1234 Table.13-1
LED
Nº Type Contents Lamp flash Remarks
SW5 Definition
SW5 The evaporator
Malfunction

ON • 00 means temp. compensation value sensor check Run lamp After the malfunctions
is 6˚C under heat mode point ir abnormal flashes disappear, it restores
12 1 or room temp. at 2.5Hz. automatically.
SW5 is abnormal.
ON • 01 means temp. compensation value
Malfunction

is 2˚C under heat mode

Indoor/outdoor unit The timer After the malfunctions
12 2 communication lamp flashes disappear, it restores
SW5 • 10 means temp. compensation value is abnormal at 2.5Hz. automatically.
ON
is 4˚C under heat mode
12 Condenser sensor
Malfunction

check point is All the indoor After the malfunctions

SW5 • 11 means temp. compensation value 3 abnormal or alarm lamps disappear, it restores
ON outdoor temp. flash at 0.5Hz. automatically.
is 8˚C under heat mode
sensor is abnormal.
12
SW6 Definition If the malfunctions
Malfunction

can’t be solved in
SW6 Alarm lamp
Water level switch three min. all the
ON • 1 means old display panel 4 is abnormal.
flashes at
indoor alarm lamps
• 0 means new display panel 2.5Hz.
flash at 0.5 Hz Turn
123 off the power restore.
SW6
ON • 1 means auto air blow under auto mode
• 0 means auto air blow under non-auto mode. When the indoor unit
123 Defrost lamp
Alarm

turns to heating mode

5 Mode conflict flashes at
SW6 2.5Hz.
or is turned off, the
ON • reserved
alarm will disappear.

123
Malfunction

Defrost lamp After the malfunctions

SW7 Definition 0/1 Definition 6 EPPROM error flashes at disappear, it restores
0.5Hz. automatically.
SW7
ON • standard ON
configuration • means 0
12 The indoor unit Timer lamp
After the malfunctions
SW7
Alarm

without an address and run lamp

• last unit of ON 7 disappear, it restores
ON • means 1 when it is first time flash at 2.5Hz
automatically.
the network electrified. together.
12

20
 Temporary button
Infrared signal receiver
16. TEST OPERATION
• The test operation must be carried out after the entire installation
has been completed.

• Please confirm the following points before the test operation:

Operation lamp Timer indicator Alarm indicator
· The indoor unit and outdoor unit are installed properly.
PRE-DEF indicator (cooling and heating type)
or fan only indicator(cooling only type)
· Tubing and wiring are correctly completed.

Fig.13-1 · The refrigerant pipe system is leakage-checked.

· The drainage is unimpeded.
14. INSTALL ELECTRIC THROTTLE PART · The heating insulation works well.
· The ground wiring is connected correctly.
• Please refer to the following figures to install.
· The length of the tubing and the added stow capacity of the
refrigerant have been recorded.
Connective Pipe 1 · The power voltage fits the rated voltage of the air conditioner.
· There is no obstacle at the outlet and inlet of the outdoor and indoor
Connective Pipe 2 and indoor units.
· The gas-side and liqid-side stop vaule are both opened.
Fig.14-1 · The air conditioner is pre-heated by turning on the power.

15. INSTALL BRANCH PIPE • According to the user’s requirement, install the remote controller
frame where the remote controller’s signal can reach the indoor
unit smoothly.
Hi-pressure pipe Low-pressure pipe
• Test operation
Set the air conditioner under the mode of “COOLING” with the remote
controller, and check the following points per the “Owner’s Manual” If
there is any malfunction, please resolve it through chapter “Troubles
And Causes ”in the “Owner’s Manual”.
≤10m
Liquid branch pipe Ø9.5
• The indoor unit
Ø12.7 Electric throttle part
Ø9.5 Ø15.9
Ø25.4 · Whether the switch on the remote controller works well.
Gas branch pipe
Ø15.9 · Whether the buttons on the remote controller works well.
Fig.15-1
· Whether the air flow louver moves normally.
· Whether the room temperature is adjusted well.
• Branch Part should be installed in horizontal mode or vertical
mode. · Whether the indicator lights normally.
· Whether the temporary buttons works well.
Install vertically
· Whether the drainage is normal.
Main pipe is vertical
to horizontal plane · Whether there is vibration or abnormal noise during operation.
Install horizontally
· Whether the air conditioner heats well in the case of the
HEATING/COOLING type.
or · The outdoor unit.

• Whether there is vibration or abnormal noise during operation.

Fig.15-2 · Whether the generated wind, noise, or condensed water by the air
conditioner have influenced your neighborhood.
· Whether any of the refrigerant is leaked.

CAUTION
Protection function will delay the startup of compressor for 3
minutes in case the unit is turned on inmediately after power on or
restarted after shutdown.

Fig.15-3

21
10. CUSTOMER DETAILS

Branch Address: ….………….....................................................………………………………………………

…………….....................................................………………………………………………

……….……....................................................………………………………………………

Telephone: ………........…….....................................................………………………………………………

Person to be contacted: ……..……….......................................................……………………………………

Dealer address: …….……….....................................................………………………………………………

……….…….....................................................………………………………………………

……….…….....................................................………………………………………………

Telephone: ……..…........…….....................................................………………………………………………

Person to be contacted: ……….……...........................................………………………………………………

……….……...........................................………………………………………………

Signature of the Dealer with Seal.

In all correspondence/communication state your name, address, the serial number of your air conditioning unit,
date of purchase and dealer’s name (include address), location of unit and description of problem, for prompt
and immediate attention

Name of Customer: ….…..........................................................………………………………………………

Address: ……………...............................................................………………………………………………

Sr.No. of the Unit:……………....................................................………………………………………………

Sr.No. of the Compressor: ……………..................................... Date of purchase: …….....…………………

Invoice No: …………….............................................................……………………………………………...

202000171896

22
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Vedia 3616 / (C1430DAH) / Ciudad de Buenos Aires / Argentina / Tel-Fax: (54 11) 4014-5000 / www.surrey.com.ar

September 2013