KAWASAKI Gas Turbine Europe GmbH

Energynomics – 26th November 2020,

“Decarbozation of the national energy sector – challenges and solutions” conference

© KAWASAKI Gas Turbine Europe GmbH. All Rights reserved.

Agenda

1 Kawasaki Heavy Industries (KHI)

2 Kawasaki Gas Turbine Europe (KGE)

3 KGE / KHI Products & Services

H2 4 Hydrogen – production, quality and facility

5 Developments for Hydrogen Gas Turbines @ KHI

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Heavy Industries – Sections

Kawasaki Heavy Industries, Ltd.

Ships & Offshore

Structure Company Kawasaki Gas Turbine Europe GmbH
- Germany – Europe headquarter

Rolling Stock - Romania – Representative office

Company responsible for South – East Europe

Aerospace
Kawasaki Gas Turbine Asia Sdn. Bhd.
Company
(Malaysia)

Energy System & Plant

Engineering Company
Kawasaki Gas Turbine Asia Sdn. Bhd.
- Jakarta Representative Office
Motorcycle &
Engine Company

Kawasaki Heavy Industries, LTD

Precision Machinery
- Bangkok Office
Company

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Gas Turbine Europe (KGE) – History
1975 License Agreement with Deutz AG
▪ Deutz, Cologne starts the Sales and Service of the M1A Gas Turbine
▪ MWM Diesel & Gastechnik, Mannheim takes over the business from Deutz

1998 Establishment of KAWASAKI Gas Turbine Europe GmbH

▪ Headquarter for the entire European Market
▪ Sales, Packaging and Service of Gas Turbine Generator Sets
▪ 10 Employees

2003 Expansion of Production Facilities

▪ Relocation to Bad Homburg (close to Frankfurt City)
▪ Establishment of the Production Site and Service Centre Europe
▪ Start of in-house packaging of GPB17D
▪ 25 Employees

2013 Introduction of the Gas Engines into the product portfolio

▪ Start of Promotion and Sales of KG-12/V and KG-18/V
▪ 40 Employees

2018 Establishment of Romanian Office in Bucharest

▪ Promotion & Sales Activities started, responsible for South-East Europe
▪ Currently: 67 Employees

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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KGE’s Take

Working as one for the good of the planet!

Highly Focusing on Environmental Protection

and Energy Savings

➢ Reduction of emissions
❖ Global warming gas CO2
❖ Harmful gas NOx, SOx
Renewable energy
➢ Energy Saving

Distributed Generator System

➢ Provide highly efficient energy use
➢ Flexible and reliable
to complement unstable renewable energy
© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.
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KGE cogeneration market – request of electricity
and steam / hot water
Typical applications:

Pulp and paper Medicines / cosmetics Refinery / Chemistry

Food and Beverage Automotive / Tires District Heating

Universities Hospitals
Hotels Airports

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Gas Turbine Generator Sets
M1A-17D M7A-03D
Power Output [kWe] 1,816 Power Output [kWe] 7,810
Ele. Efficiency [%] 28.1 Ele. Efficiency [%] 33.6

Sat. steam 8 barg [t/h] 5 Sat. steam 8 barg [t/h] 16.4

Exhaust Gas Exhaust Gas
522 523
Temperature [°C] Temperature [°C]
NOx @ O2 = 15% [ppm] <9 NOx @ O2 = 15% [ppm] <9
CO @ O2 = 15% [ppm] 50 CO @ O2 = 15% [ppm] 10

Power Output [kWe] 4,720

Ele. Efficiency [%] 32.6

Sat. steam 8 barg [t/h] 11

M5A-01D Exhaust Gas
511
Temperature [°C]
NOx @ O2 = 15% [ppm] 15
CO @ O2 = 15% [ppm] 15
L20A L30A
Power Output [kWe] 18,500 Power Output [kWe] 34,380
Ele. Efficiency [%] 34.3 Ele. Efficiency [%] 40.3

Sat. steam 8 barg [t/h] 37 Sat. steam 8 barg [t/h] 55

Exhaust Gas Exhaust Gas
542 502
Temperature [°C] Temperature [°C]
NOx @ O2 = 15% [ppm] 15 NOx @ O2 = 15% [ppm] 15 / 9
CO @ O2 = 15% [ppm] 25 CO @ O2 = 15% [ppm] 25

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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 M5A-01D. Highest power generating efficiency in
the 5 MW class
On 7th August, 2020 Kawasaki Heavy Industries, Ltd. has received the Best
Paper Award for its academic paper, presented at ASME Turbo Expo 2019
organized by the International Gas Turbine Institute (IGTI) of the American
Society of Mechanical Engineers (ASME).

M5A-01D The award-winning paper

Its title is “Development of covers the development of
High Efficiency 5MW Class the M5A, a domestically
Gas Turbine the Kawasaki produced gas turbine
M5A”. launched in November
2017, which boasts the
world’s highest power
generating efficiency in
the 5 MW class.

- 32.6% generating efficiency, the world’s highest among 5 MW

models
- 84.5% combined energy efficiency — the highest in its class.

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Gas Engine Models

KG 18V KG 12V KG 18T

Power Output [kWe] 7,800 Power Output [kWe] 5,200 Power Output [kWe] 7,800

Ele. Efficiency [%] 49.5 Ele. Efficiency [%] 49.5 Ele. Efficiency [%] 51

Exhaust Heat [kWth] 4,000 Exhaust Heat [kWth] 2,700 Exhaust Heat [kWth]

Exhaust Gas Exhaust Gas Exhaust Gas

320 320
Temperature [°C] Temperature [°C] Temperature [°C]

NOx @ O2 = 0% [ppm] 200 NOx @ O2 = 0% [ppm] 200 NOx @ O2 = 0% [ppm] 250

CO @ O2 = 0% [ppm] 50 CO @ O2 = 0% [ppm] 50 CO @ O2 = 0% [ppm]

Methane number > 65 Methane number > 65 Methane number > 65

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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KHI - first in-house-developed 107 MW class CCPP

17th September, 2020 — KHI Ltd. announced the completion for

Kashima South Joint Power Corporation (Kamisu City, Ibaraki
Prefecture) of 107 MW CCPP.

The plant include a

cogeneration facility
supplying electricity
and steam according
to demand from
surrounding
factories.

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Joetsu Green Power Project for Nihon Techno / J

Model KG-18-V

Unit Output 7,800kW

No. of Unit 14
Total Output 109.2MW

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 100 MW CCPP (standard solution)

Combined Cycle Performance Data

(Reference)
1 on 1 2 on 1 2 on 1
(Reheat)
CC Electric 44.7 89.9 101.5
Output [MW]
CC Heat Rate 6,650 6,620 6,520
[kJ/kW-hr]
CC Electrical 54.1 54.4 55.2
Efficiency [%]
Number of 1 2 2
Gas Turbines
Condition:
Inlet Air Temperature: 15 deg-C
Atmospheric Pressure: 101.3 kPa
Fuel Type: Natural Gas (100%
CH4)
LHV of Fuel: 35.9
MJ/Nm³

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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H2 - Production

Colors of Hydrogen

Source Technology

Green Hydrogen Renewable Energy Electrolyze Zero CO2

Solid
Turquoise Natural Gas Pyrolysis
Carbon
Thermochemical conversion
Blue Hydrogen
Natural Gas, - Steam Metane Reformer ✚ CO2
(with CCS)
Coal, other Fossils - Gasification
Thermochemical conversion
Grey Hydrogen
(without CCS)
Natural Gas, - Steam Reformer ✚ ✚ ✚ CO2
Coal, other Fossils - Gasification

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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H2 - Quality

H2 by NG-Steam - Reformer H2 By-Product

p=2.5MPa, T=900C
H2 Quality:
1. CH4+H2O↔CO+3H2 (steam injection)
Chlor-Alkali Elektrolyse 99,97%
2. CO+H2O↔CO2+H2 (shift reaction) (2NaCl+2H2O =>2NaOH+Cl2+H2)

Ethylene 96 - 98%
PSA=Pressure
swing adsorption
Cracking min. 90%
< 20 ppm CO
Quality of H2: 5.0 (99.999%)

Electrolyzer
Quality of H2: 5.0 (99.999%)

source: Air Liquide (2009)

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H2 - Facility

worldwide 12 Air Liquide H2-pipelines (1800km)

960km

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H2 - Grid

Overview of worldwide H2-pipelines

source: Shell Study

total: 4542 km

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Hydrogen Road Map
KOBE city

Development of Smart Community Technology by Utilization

of Cogeneration System with Hydrogen Gas Turbine
© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.
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Kawasaki Hydrogen Road Map
The first attempt in the world to supply electric power and heat
generated from hydrogen gas turbine to an actual urban area

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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World‘s First H2-Cogeneration Plant at Kobe Port

User Control Interface

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Kawasaki Hydrogen Road Map

Gas Turbine CHP Plant using

100% Hydrogen as a fuel

Power Generation: 1.7 MWe

Partners:
• Obayashi
• Kawasaki
• Kobe City
• KEPCO
• Iwatani
• Osaka University
Supported by NEDO
© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.
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Development of Hydrogen Gas Turbines @ KHI

Overview of Combustor Developments

Combustor DLE Combustor Diffusion Flame DLE Micro-Mix
Configuration for Natural Gas Combustor Combustor

NOx Reduction “Dry” “Wet” Water/Steam “Dry”

1 2 3
Max. H2 Content 60vol% 100vol% 100vol%
In operation @ Final Combustor Test, 2016 Combustor under
Akashi Works Applied to KOBE development
Demonstration Plant, 2018

Status

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Development of Hydrogen Gas Turbines @ KHI

Today situation Short and medium term

➢ GPB 17D – 100% H2, diffusion mode ➢ GPB 17D – 100% H2, DLE mode
➢ GPB 50D – 10% H2, DLE mode ➢ GPB 50D – 30% H2, DLE mode
➢ GPB 80D – 10% H2, DLE mode ➢ GPB 80D – 30% H2, DLE mode
➢ GPB 180D – 10% H2, DLE mode ➢ GPB 180D – 30% H2, DLE mode
➢ GPB 300D – 10% H2, DLE mode ➢ GPB 300D – 100% H2, diffusion mode
and 30% DLE mode

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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Future Cogeneration Plants

H2-Compressor
Wind farm Solar panels + H2-Storage
H2

Electricity
H2
Residential
heating demand
Power demand Electrolyzer
Excess
power Supply Return

Exhaust

Grid
Power Gas turbine gas Waste heat
(H2 and NG capable) boiler
To stack

Natural gas

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 Kawasaki will pursue "manufacturing that makes the Earth smile."

© 2019 Kawasaki Gas Turbine Europe GmbH. All Rights Reserved.

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