INTRODUCTION Reinforced concrete is a composite material, consisting of steel reinforcing bars embedded in concrete. Concrete has high compressive strength but low tensile strength. Steel bars can resist high tensile stresses but will buckle when subjected to comparatively low compressive stresses Steel bars are used in the zones within a concrete member which will be subjected to tensile stresses. Reinforced concrete is an economical structural material which is both strong in compression and in tension. Concrete provides corrosion protection and fire resistance to the steel bars. In this course we will learn to understand the basic performance of concrete and steel as structural materials, and the behavior of reinforced concrete members and structures and will be able to: Approach the design in a more knowledgeable fashion Understand and adapt the changes in code provisions better and faster. The overall goal is to be able to design reinforced concrete structures that are: Safe, Economical, Efficient Reinforced concrete is one of the principal building materials used in engineered structures because: advantages of reinforced concrete 1. Economy. This is, of course, a function of the costs of the materials and of the labor and time necessary to erect the structure. Concrete floor systems tend to be thinner than structural steel systems because the girders and beams or joists all fit within the same depth, or the floors are flat plates or flat slabs, This produces an overall reduction in the height of a building compared to a steel building, which leads (a) lower wind loads because there is less area exposed to wind and (b) savings in cladding and mechanical and electrical risers. The materials for reinforced concrete structures are widely available and can be produced as they are needed in the construction. 2. Suitability of material for architectural and structural function. A reinforced concrete system frequently allows the designer to combine the architectural and structural functions. Concrete has the advantage that it is placed in a plastic condition and is given the desired shape and texture by means of the forms and the finishing techniques. This allows such elements as flat plates or other types of slabs to serve as load-bearing elements while providing the finished floor and ceiling surfaces. Similarly, reinforced concrete walls can provide architecturally attractive surfaces in addition to having the ability to resist gravity, wind, or seismic loads. Finally, the choice of size or shape is governed by the designer and not by the availability of standard manufactured members. 3. Fire resistance. The structure in a building must withstand the effects of a fire and remain standing while the building is being evacuated and the fire extinguished. A concrete building inherently has a 1- to 3- hour fire rating without special fireproofing or other details. Structural steel or timber buildings must be fireproofed to attain similar fire ratings. 4. Rigidity. The occupants of a building may be disturbed if their building oscillates in the wind or if the floors vibrate as people walk by. Due to the greater stiffness and mass of a concrete structure, vibrations are seldom a problem. 5. Low maintenance. Concrete members inherently require less maintenance than do structural steel or timber members. This is particularly true if dense, air-entrained concrete has been used for surfaces exposed to the atmosphere and if care has been taken in the design to provide adequate drainage from the structure. 6. Availability of materials. Sand, gravel or crushed rock, water, cement, and concrete mixing facilities are very widely available, and reinforcing steel can be transported to most construction sites more easily than can structural steel. As a result, reinforced concrete is frequently the preferred construction material in remote areas. DISADVANTAGES OF REINFORCED CONCRETE 1. Low tensile strength. The tensile strength of concrete is much lower than its compressive strength (about one tenth ); hence, concrete is subject to cracking when subjected to tensile stresses. In structural uses, the cracking is restrained by using reinforcement, to carry tensile forces and limit crack widths to within acceptable values. Unless care is taken in design and construction, however, these cracks may be unsightly or may allow penetration of water and other potentially harmful contaminants. 2. Forms and shoring. The construction of a cast-in-place structure involves three steps not encountered in the construction of steel or timber structures. These are (a) the construction of the forms, (b) the removal of these forms, and (c) the propping or Shoring of the new concrete to support its weight until its strength is adequate. Each of these steps involves labor and/or materials that are not necessary with other forms of construction. 3. Relatively low strength per unit of weight or volume. The compressive strength of concrete is roughly 10 percent that of steel, while its unit density is roughly 30 percent that of steel. As a result, a concrete structure requires a larger volume and a greater weight of material than does a comparable steel structure. As a result, steel is often selected for long- span structures. 4. Time-dependent volume changes. Both concrete and steel undergo approximately the same amount of thermal expansion and contraction. Because there is less mass of steel to be heated or cooled, and because steel is a better conductor than concrete, a steel structure is generally affected by temperature changes to a greater extent than is a concrete structure. On the other hand, concrete undergoes drying shrinkage, which, if restrained, may cause deflections or cracking. Deflections in a concrete floor will tend to increase with time, possibly doubling, due to creep of the concrete under sustained compression stress. OBJECTIVES OF DESIGN A structural engineer is a member of a team that works together to design a building, bridge, or other structure. In the case of a building, an architect generally provides the overall layout, and mechanical, electrical, and structural engineers design individual systems within the building. THE DESIGN PROCESS The design process is a sequential and iterative decision-making process. The three major phases are the following: 1. Definition of the client’s needs and priorities. All buildings or other structures are built to fulfill a need. It is important that the owner or user be involved in determining the attributes of the proposed building. These include functional requirements, aesthetic requirements, and budgetary requirements. The latter include initial cost, premium for rapid construction to allow early occupancy, maintenance, and other life-cycle costs. 2. Development of project concept. During this stage, the overall structural concept is selected. From approximate analyses of the moments, shears, and axial forces, preliminary member sizes are selected for each potential scheme. Once this is done, it is possible to estimate costs and select the most desirable structural system. The overall thrust in this stage of the structural design is to satisfy the design criteria dealing with appropriateness, economy, and, to some extent, maintainability. 3. Design of individual systems. Once the overall layout and general structural concept have been selected, the structural system can be designed. Based on the preliminary design selected in phase 2, a structural analysis is carried out to determine the moments, shears, torques, and axial forces in the structure. The individual members are then proportioned to resist these load effects. The proportioning, must also consider overall aesthetics, the constructability of the design, coordination with mechanical and electrical systems, and the sustainability of the final structure. The final stage in the design process is to prepare construction drawings and specifications. The structure should satisfy four major criteria: 1. Appropriateness. The arrangement of spaces, spans, ceiling heights, access, and traffic flow must complement the intended use. The structure should fit its environment and be aesthetically pleasing. 2. Economy. The overall cost of the structure should not exceed the client’s budget. Frequently, teamwork in design will lead to overall economies. 3. Structural adequacy. Structural adequacy involves two major aspects. (a) A structure must be strong enough to support all anticipated loadings safely. (b) A structure must not deflect, tilt, vibrate, or crack in a manner that impairs its usefulness. 4. Maintainability. A structure should be designed so as to require a minimum amount of simple maintenance procedures. Design Codes Designing must be according to the provisions of a building codes, which are a legal documents containing requirements related to such things as structural safety, fire safety, plumbing, ventilation, and accessibility to the differently enabled persons BS 8110: Structural use of concrete. BS 8110 is divided into the following three parts: Part 1: Code of practice for design and construction. Part 2: Code of practice for special circumstances. Part 3: Design charts for singly reinforced beams, doubly reinforced beams and rectangular columns Eurocode 2 LIMIT STATES AND THE DESIGN OF REINFORCED CONCRETE Two limit states design for reinforced concrete in accordance to BS 8110. 1. Ultimate limit state – considers the behaviour of the element at failure due to bending, shear and compression or tension. 2. The serviceability limit state- considers the behaviour of the member at working loads and is concerned with deflection and cracking. Ultimate limit states. These involve a structural collapse of part or all of the structure. Such a limit state should have a very low probability of occurrence, because it may lead to loss of life and major financial losses. The major ultimate limit states are as follows: (a) Loss of equilibrium of a part or all of the structure as a rigid body. Such a failure would generally involve tipping or sliding of the entire structure and would occur if the reactions necessary for equilibrium could not be developed. b) Rupture of critical parts of the structure, leading to partial or complete collapse. The majority of this book deals with this limit state. (c) Progressive collapse. In some structures, an overload on one member may cause that member to fail. The load acting on it is transferred to adjacent members which, in turn, may be overloaded and fail, causing them to shed their load to adjacent members, causing them to fail one after another, until a major part of the structure has collapsed. This is called a progressive collapse (d) Formation of a plastic mechanism. A mechanism is formed when the reinforcement yields to form plastic hinges at enough sections to make the structure unstable. (e) Instability due to deformations of the structure. This type of failure involves Buckling. (f) Fatigue. Fracture of members due to repeated stress cycles of service loads may cause collapse. 2. Serviceability limit states. The major serviceability limit states include the following: (a) Excessive deflections For normal service. Excessive deflections may cause machinery to malfunction, may be visually unacceptable, and may lead to damage to nonstructural elements or to changes in the distribution of forces. In the case of very flexible roofs, deflections due to the weight of water on the roof may lead toincreased depth of water, increased deflections, and so on, until the strength of the roof is exceeded. (b) Excessive crack widths. Although reinforced concrete must crack before the reinforcement can function effectively, it is possible to detail the reinforcement to minimize the crack widths. Excessive crack widths may be unsightly and may allow leakage through the cracks, corrosion of the reinforcement, and gradual deterioration of the concrete. (c) Undesirable vibrations. Vertical vibrations of floors or bridges and lateral and torsional vibrations of tall buildings may disturb the users. Vibration effects have rarely been a problem in reinforced concrete buildings. 3. Special limit states. This class of limit states involves damage or failure due to abnormal conditions or abnormal loadings and includes: (a) damage or collapse in extreme earthquakes, (b) structural effects of fire, explosions, or vehicular collisions, (c) structural effects of corrosion or deterioration, and (d) long-term physical or chemical instability (normally not a problem with concrete structures). Loss of static equilibrium of the structure or any part of it considered as a rigid body, where: minor variations in the value or the spatial distribution of actions from a single source are significant, and the strengths of construction materials or ground are generally not governing;
Example: a bridge deck launched with a counterweight
where loss of static equilibrium may be possible Example: failure of a beam supporting a floor due to excessive stresses Failure or excessive deformation of the ground where the strengths of soil or rock are significant in providing resistance; Example: resistance of foundations like footings, piles, Fatigue failure of the structure or structural members. Examples: Cracks developing in bridges deck due to repetitive loading generated by traffic Material properties The two materials whose properties must be known are concrete and steel reinforcement. • compressive strength. • tensile strength Material properties - concrete •The most important property is the compressive strength. The strength may vary due to operation such as transportation, compaction and curing. •Compressive strength is determined by conducting compressive test on concrete specimens after 28 days of casting. CHARACTERISTIC COMPRESSIVE STRENGTH OF CONCRETE, fcu • Concrete is a mixture of water, coarse and fine aggregate and a cementitious binder (normally Portland cement) which hardens to a stone like mass. • As can be appreciated, it is difficult to produce a homogeneous material from these components. • Furthermore, its strength and other properties may vary considerably due to operations such as transportation,compaction and curing. The compressive strength of concrete is usually determined by carrying out compression tests on 28-day-old, 100 mm cubes which have been prepared using a standard procedure laid down in BS Standards. An alternative approach is to use 100 mm diameter by 200 mm long cylinders. Irrespective of the shape of the test specimen, if a large number of compression tests should be carried out on samples made from the same mix it would be found that a plot of crushing strength against frequency of occurrence would approximate to a normal distribution MATERIALS PROPERTIES CONCRETE • BS 8110 refers to the characteristic strength (fcu ) which is defined as the value below which not more than 5 per cent of the test results fall. Stress-strain curve for concrete
Design of Structural Elements, Idealized stress strain curve for
Third Edition by Chanakya Arya concrete in the BS8110 Material properties of steel
Idealized stress strain curve for
Design of Structural Elements, Third Edition by concrete in the BS8110 Chanakya Arya 44 • Note that the strength class consists of the characteristic cylinder strength of the mix followed by its characteristic cube strength. • For example, a class C25/30 concrete has a characteristic cylinder strength of 25 Nmm−2 and a characteristic cube strength of 30 Nmm−2. Durability (clause 3.1.5, BS 8110) Durability of concrete structures is achieved by: 1.The minimum strength class of concrete 2.The minimum cover to reinforcement 3.The minimum cement content 4.The maximum water/cement ratio 5.The cement type or combination 6.The maximum allowable surface crack width Concrete cover for fire resistance CHARACTERISTIC STRENGTH OF REINFORCEMENT, fy Concrete is strong in compression but weak in tension. Because of this it is normal practice to provide steel reinforcement in those areas where tensile stresses in the concrete are most likely to develop. BS 8110 recommends that design should be based on the characteristic strength of the reinforcement (fy) and gives typical values for mild steel and high yield steel reinforcement, the two reinforcement types, of 250 Nmm−2 and 500 Nmm−2 DESIGN STRENGTH • Tests to determine the characteristic strengths of concrete and steel reinforcement are carried out on near perfect specimens, which have been prepared under laboratory conditions. • Such conditions will seldom exist in practice. LOADING • In addition to the material properties, the designer needs to know the type and magnitude of the loading to which the structure may be subject during its design life. • The loads acting on a structure are divided into three basic types: dead, imposed and wind Dead Loads Dead loads are those that are constant in magnitude and fixed in location throughout the lifetime of the structure such as: floor fill, finish floor, and plastered ceiling for buildings and wearing Surface, sidewalks, and curbing for bridges. Live Loads Live loads are those that are either fully or partially in place or not present at all, may also change in location; the minimum live loads for which the floors and roof of a building should be designed are usually specified in building codes Environmental Loads Environmental Loads consist of wind, earthquake, and snow loads. DESIGN LOAD Design load = f Fk • The design loads are used to calculate the distribution of bending moments and shear forces in the structure usually using elastic analysis methods • The distribution of stresses in reinforced concrete members is usually more complicated, but can be estimated once the stress–strain behaviour of the concrete and steel reinforcement is known. FAILURES IN CONCRETE STRUCTURES Failures in concrete structures can be due to any of the following factors: 1.incorrect selection of materials 2.errors in design calculations and detailing 3.poor construction methods and inadequate quality control and supervision 4.chemical attack 5.external physical and/or mechanical factors including alterations made to the structure Incorrect selection of materials The concrete mix required should be selected to meet the environmental or soil conditions where the concrete is to be placed. Minimum grade of concrete for Reinforced concrete work is 25 (According to BS 8110) Higher grades should be used for some foundations and for structures near the sea or in an aggressive industrial environment. If sulphates are present in the soil or groundwater, sulphate-resisting Portland cement should be used. Where freezing and thawing occurs air entrainment should be adopted. Errors in design calculations and detailing section sizes, slab thickness etc. and reinforcement sizes and spacing specified are adequate to carry the worst combination of design loads. The check should include overall stability, robustness and serviceability and foundation design. Incorrect detailing is one of the commonest causes of failure and cracking in concrete structures. First the overall arrangement of the structure should be correct, efficient and robust. Movement joints should be provided where required to reduce or eliminate cracking. The overall detail should be such as to shed water. Internal or element detailing must comply with the code requirements. The provisions specify the cover to reinforcement, minimum thicknesses for fire resistance, maximum and minimum steel areas, bar spacing limits and reinforcement to control cracking, lap lengths, anchorage of bars etc