Ethylene Oxide Sterilization Facility Changes Class III Devices
Ethylene Oxide Sterilization Facility Changes Class III Devices
Ethylene Oxide Sterilization Facility Changes Class III Devices
For questions about this document regarding CDRH-regulated devices, contact CDRH-ETO-
[email protected].
Preface
Public Comment
You may submit electronic comments and suggestions at any time for Agency consideration to
https://www.regulations.gov. Submit written comments to the Dockets Management Staff, Food
and Drug Administration, 5630 Fishers Lane, Room 1061, (HFA-305), Rockville, MD 20852-
1740. Identify all comments with the docket number FDA-2024-D-2274. Comments may not be
acted upon by the Agency until the document is next revised or updated.
Additional Copies
CDRH
Additional copies are available from the Internet. You may also send an email request to CDRH-
[email protected] to receive a copy of the guidance. Please include the document number
GUI00007027 and complete title of the guidance in the request.
CBER
Additional copies of this guidance are available from the Office of Communication, Outreach
and Development (OCOD), 10903 New Hampshire Ave., Bldg. 71, Rm. 3128, Silver Spring,
MD 20993-0002, or by calling 1-800-835-4709 or 240-402-8010, or email [email protected], or
from the Internet at https://www.fda.gov/vaccines-blood-biologics/guidance-compliance-
regulatory-information-biologics.
For questions on the content of this guidance, contact OCOD at the phone numbers or email
address listed above.
Contains Nonbinding Recommendations
Table of Contents
I. Introduction ............................................................................................................................. 1
II. Background ............................................................................................................................. 3
III. Scope ....................................................................................................................................... 5
IV. Policy ...................................................................................................................................... 6
V. Notifying FDA of a Potential Ethylene Oxide Sterilization Facility Change ......................... 8
A. In General ......................................................................................................................... 8
B. When to Notify ................................................................................................................. 8
C. Information Recommended for Inclusion in the Notification .......................................... 9
D. How to Notify................................................................................................................. 10
E. FDA Review of Notification .......................................................................................... 10
VI. Considerations for Sterilization Site Change Supplements For Intended Ethylene Oxide
Sterilization Site Changes ............................................................................................................. 12
A. What manufacturing site changes require a site change supplement? ........................... 12
B. What should be submitted in the site change supplement? ............................................ 14
C. Determining whether an inspection may be needed....................................................... 15
VII. Appendix ............................................................................................................................... 16
A. Appendix A – Notification Example .............................................................................. 16
B. Appendix B – Statement of Affirmation Format ........................................................... 18
Contains Nonbinding Recommendations
I. Introduction
The Food and Drug Administration (FDA or the Agency) plays a critical role in helping to
protect the medical device supply chain and to prevent and mitigate potential medical product
impacts. As part of this work, FDA closely monitors the supply chain effects of temporary or
permanent closures and potential closures or capacity reductions of sterilization facilities that use
a gas called ethylene oxide (EtO) to sterilize medical devices prior to their use to help prevent
and minimize impacts to patients who need access to these sterile medical devices.
In April 2024, the Environmental Protection Agency (EPA) published a final rule to amend its
National Emission Standards for Hazardous Air Pollutants (NESHAP), which revised EPA’s
existing standards and established new standards for previously unregulated EtO emissions.1
EPA is also conducting a registration review of EtO and issued a proposed interim decision in
April 2023.2 Some companies involved in medical device sterilization have installed or are
already planning for installation of emissions controls to comply with EPA’s final rule and to
anticipate steps they may take related to the registration review, if finalized. FDA anticipates that
some EtO sterilization facilities will need to install new or additional controls or make changes
1
See “National Emission Standards for Hazardous Air Pollutants: Ethylene Oxide Emissions Standards for
Sterilization Facilities Residual Risk and Technology Review,” 89 Fed. Reg. 24,090 (April 5, 2024). For a summary
of EPA’s final rule for revised national emission standards for EtO, a history of the rule, and links to additional
resources, see EPA’s website: https://www.epa.gov/stationary-sources-air-pollution/ethylene-oxide-emissions-
standards-sterilization-facilities..
2
Under section 3(g) of the Federal Insecticide, Fungicide, and Rodenticide Act (FIFRA) and the Procedural
Regulations for Registration Review at 40 CFR part 155, subpart C, the EPA is conducting a registration review of
ethylene oxide. In April 2023, the EPA issued a proposed interim decision, which is available at
https://www.regulations.gov/docket/EPA-HQ-OPP-2013-0244/document.
1
Contains Nonbinding Recommendations
to their operations as they prepare to comply with EPA’s final rule (which sets April 6, 2026 as
the earliest applicable compliance deadline), and that some facilities may either reduce their
sterilization operations or seek to change the location of their sterilization operations during this
period of transition. In EPA’s final rule to amend the NESHAP, EPA communicated that it
expects reduction in EtO emissions will lower the risk of adverse health effects, including
cancer, for individuals in communities near commercial sterilization facilities.3 FDA also
understands the importance of EtO in sterilizing a number of medical devices, and believes it is
important to maintain the nation’s supply of sterile medical devices while reducing the harmful
impacts of EtO use on public health while facilities work to comply with EPA’s rule.
To that end, FDA is issuing this guidance to provide an enforcement discretion policy to respond
to anticipated changes in EtO sterilization activities as facilities work to advance orderly
implementation of and compliance with EPA’s rule, and prevent or mitigate the potential risk of
supply chain disruptions or medical device shortages during the time period in which
manufacturers are transitioning to compliance with new requirements. As described in the
guidance, FDA will be making case-by-case decisions as to whether the exercise of enforcement
discretion related to such sterilization changes is appropriate. At this time, based on our
understanding of the potential impact on sterilization activities as facilities come into compliance
with EPA’s rule and potential future action on the interim decision for EtO, if finalized, we
anticipate that this enforcement discretion will likely no longer be appropriate after three years
and thus anticipate declining any requests after that time. If this view changes, FDA intends to
revise this guidance (e.g., extend, modify, or replace the policy in this guidance).4
This guidance is being issued without prior public comment, but it remains subject to comment
in accordance with the Agency’s good guidance practices.5 FDA has determined that prior public
participation for this guidance is not feasible or appropriate because immediate implementation
of this guidance is needed to help protect the sterile device supply chain. FDA believes that the
enforcement discretion policy described in this guidance will provide an option for facilities that
can help them prevent and mitigate possible interruptions in sterile device processing and help
maintain adequate supplies of finished sterile medical devices during the time period in which
manufacturers are transitioning to compliance with new requirements. Expedited sterilization site
changes may be appropriate due to ongoing changes in the medical device sterilization landscape
in order to reduce the impact of potential, actual, or temporary operation reductions at
sterilization facilities. FDA will continue to work with developers, other agencies, and
stakeholders to explore effective, efficient, and innovative solutions that will help maintain a
strong supply of medical devices.
3
See “National Emission Standards for Hazardous Air Pollutants: Ethylene Oxide Emissions Standards for
Sterilization Facilities Residual Risk and Technology Review,” 89 Fed. Reg. 24,090 (April 5, 2024).
4
FDA recognizes that this enforcement discretion policy is unlikely to be necessary after compliance with EPA’s
rule is achieved – as of April 2026 or April 2027, depending on the applicable compliance deadline. However, due
to uncertainty regarding the timing of potential EPA action on the proposed interim decision, FDA has provided
additional time to ensure orderly implementation of both the rule and that potential future action.
5
See Section 701(h)(1)(c) of the Federal Food, Drug, and Cosmetic Act (FD&C Act) (21 U.S.C. § 371(h)(1)(C)) and
21 C.F.R. 10.115(g)(2).
2
Contains Nonbinding Recommendations
as recommendations, unless specific regulatory or statutory requirements are cited. The use of
the word should in Agency guidances means that something is suggested or recommended, but
not required.
II. Background
Although medical devices can be sterilized by several methods, EtO is the most common method
of terminal sterilization of medical devices in the US and is a well-established and scientifically
proven method of preventing harmful microorganisms from reproducing and causing infections.
More than 20 billion devices sold in the U.S. every year are sterilized with EtO, accounting for
approximately 50 percent of devices that require sterilization.6
For many medical devices, sterilization with EtO may be the only method that effectively
sterilizes and does not damage the device during the sterilization process. Medical devices made
from certain materials such as polymers (plastic or resin), metals, or glass, or that have multiple
layers of packaging or hard-to-reach places (for example, catheters) are often sterilized with EtO.
Devices sterilized with EtO range from wound dressings to more specialized devices, like stents,
as well as kits used in routine hospital procedures or surgeries that include multiple components
made of different materials.
FDA recognizes, however, that sterilization with EtO also involves public health risks. FDA has
taken several actions to encourage new, innovative ways to sterilize medical devices while
reducing the potential impact on the environment and on the public health.7 In addition, the US
Environmental Protection Agency, as part of its statutory mandate under the Clean Air Act to
promote the public health and welfare and the productive capacity of the population and to
remove unacceptable health risks,8 reviews and enforces the Clean Air Act regulations applicable
to sterilization facilities that emit EtO. In April 2024, as noted above, the EPA published a final
rule to amend its National Emission Standards for Hazardous Air Pollutants, which revised
EPA’s existing standards and established new standards for previously unregulated EtO
emissions.9
Implementing the new emission requirements will likely require some EtO sterilization facilities
to install controls or make changes to their operations, and may result in temporary reductions in
sterilization operations at some facilities or shifts in the location of sterilization operations. FDA
is issuing this guidance in response to these anticipated changes in sterilization operations,
helping to prevent or mitigate the potential risk of medical device supply chain disruptions or
shortages.
6
See “Sterilization for Medical Devices”, available at https://www.fda.gov/medical-devices/general-hospital-
devices-and-supplies/sterilization-medical-devices.
7
Information on FDA’s ongoing efforts to support the sterile medical device supply chain and ensure safe, effective
sterilization of medical devices can be found on our “Sterilization for Medical Devices” webpage, available at
https://www.fda.gov/medical-devices/general-hospital-devices-and-supplies/sterilization-medical-devices.
8
See, e.g., 42 U.S.C. §§ 7401(b)(1), 7412(f)(2).
9
See “National Emission Standards for Hazardous Air Pollutants: Ethylene Oxide Emissions Standards for
Sterilization Facilities Residual Risk and Technology Review,” 89 Fed. Reg. 24,090 (April 5, 2024).
3
Contains Nonbinding Recommendations
In general, under section 515(d)(5) of the Federal Food, Drug, and Cosmetic (FD&C) Act, 21
U.S.C. § 360e(d)(5), a supplemental application to an approved premarket application (PMA)
must be submitted for review and approval by FDA before making a change that affects the
device’s safety or effectiveness. Under 21 CFR 814.39(a)(3), a device sponsor must submit a
PMA supplement when it uses “a different facility or establishment to manufacture, process, or
package the device,” and the change affects the device’s safety or effectiveness. Under 21 CFR
814.108 and 814.114, the holder of a humanitarian device exemption (HDE) also must submit
site change supplements. Accordingly, sponsors of devices sterilized using EtO generally would
be required to obtain FDA approval prior to making a change to the facility at which its devices
are sterilized. Under the enforcement discretion policy set forth in this guidance, FDA intends to
evaluate specific case-by-case situations related to certain kinds of sterilization site changes such
that the Agency’s exercise of enforcement discretion may help device manufacturers more
quickly and proactively secure alternative locations for the EtO sterilization of certain devices to
prevent and minimize potential supply disruptions.
This guidance document is intended to provide information regarding what guiding principles
FDA will consider and what types of information submitted by industry would be helpful to the
Agency in making a determination of whether the Agency intends to not object to sterilization
site changes geared specifically to PMA and HDE holders of approved Class III devices
sterilized by EtO prior to the approval of a PMA or HDE supplement, during the time period in
which manufacturers are transitioning to compliance with new requirements. FDA is leveraging
lessons learned from CDRH’s EtO Sterilization Master File Pilot Program for PMA approved
devices regarding how device sterilization changes are managed between manufacturers and
sterilizers to develop this approach for EtO sterilization site changes.12 This approach is intended
to help firms manage the possible timeframes associated with implementing changes in the
manufacturing site and any related processes, methods, procedures, qualifications, and
validations to help prevent and minimize potential impacts to the supply chain for EtO-sterilized
Class III devices.
10
For further information on the PMA supplement decision-making process, please refer to this guidance, available
at https://www.fda.gov/regulatory-information/search-fda-guidance-documents/manufacturing-site-change-
supplements-content-and-submission.
11
This also includes such enforcement policies such as those described in FDA guidance document, “Enforcement
Policy for Certain Supplements for Approved Premarket Approval (PMA) or Humanitarian Device Exemption
(HDE) Submissions”, available at https://www.fda.gov/regulatory-information/search-fda-guidance-
documents/enforcement-policy-certain-supplements-approved-premarket-approval-pma-or-humanitarian-device.
12
The Federal Register notice for CDRH’s Ethylene Oxide Sterilization Master File Pilot Program is available at
https://www.federalregister.gov/documents/2019/11/26/2019-25631/center-for-devices-and-radiological-health-
ethylene-oxide-sterilization-master-file-pilot-program.
4
Contains Nonbinding Recommendations
III. Scope
This guidance document is intended to describe information that certain PMA and HDE holders
of Class III devices sterilized by EtO with products that might be or are affected by potential,
actual, or temporary stops or reductions in operations at a sterilization facility during the time
period in which manufacturers are transitioning to compliance with new requirements, should
provide to FDA if a PMA or HDE holder wishes to have FDA consider whether the exercise of
enforcement discretion relating to the implementation of certain types of sterilization site
changes is appropriate. Such changes, described in further detail below, generally will involve
the planned use of an alternative facility to sterilize products (e.g., before a PMA supplement
detailing the switch to such an alternative facility is approved by FDA).
In particular, this guidance document explains the guiding principles FDA intends to consider in
its determination of whether to exercise enforcement discretion related to certain types of
sterilization site changes, and what kinds of information from a PMA or HDE holder, submitted
voluntarily, would be helpful in determining whether the Agency’s exercise of enforcement
discretion is appropriate. Should a PMA or HDE holder wish to submit such information to FDA
in evaluating whether enforcement discretion is appropriate in a specific case, FDA recommends
that such information be provided through an informal notification to the Agency regarding a
proposed sterilization facility site change to help prevent and mitigate potential, actual, or
temporary stops or reductions in operations at an EtO sterilization facility previously approved
by FDA that may affect the availability of some sterile medical devices.
As described in further detail below, FDA intends to evaluate the information voluntarily
provided by a PMA or HDE holder in an informal notification for the purpose of making a
determination as to whether enforcement discretion is appropriate.
This guidance uses the term “site” to encompass both establishments and facilities.
“Establishment” and “facility” are not defined in 21 CFR Part 814. For purposes of this
guidance, FDA is using the term “establishment” as defined in 21 CFR 807.3(c), which means a
place of business under one management at one general physical location at which a device is
manufactured, assembled, or otherwise processed. FDA is defining the term “facility” for
purposes of this guidance to mean the physical structures or buildings within an “establishment.”
Please note that this guidance document only applies to PMA holders and HDE holders of Class
III devices provided sterile and for single-use that are sterilized by ethylene oxide (either in a
fixed, rigid chamber, or in a flexible bag system).
· Class III devices (PMA or HDE) sterilized by other sterilization methods (e.g., dry heat,
moist heat or steam, radiation, hydrogen peroxide, ozone, etc.).
· Class III devices (PMA or HDE) where the site change includes a change in sterilant
(e.g., a change from using EtO to using a different sterilant, or from using a different
sterilant to EtO).
5
Contains Nonbinding Recommendations
· Combination products.13
· Reusable devices, reprocessed single-use devices, or devices that are not provided sterile.
· Devices cleared under premarket notification (510(k)) submissions, granted premarket
authorization through the De Novo pathway, or approved and distributed as part of an
investigational device exemption (IDE).14
· Devices licensed under section 351 of the Public Health Service Act.15
Additionally, this guidance does not apply to other changes for which an applicant may submit a
PMA or HDE supplement including but not limited to, the following types of changes if they
effect the safety or effectiveness of the device:
· New indications for use of the device.
· Labeling changes.
· The use of a different facility or establishment to manufacture, process, or package the
device outside of sterilization.
· Changes in packaging.
· Changes in the performance or design specifications, circuits, components, ingredients,
principle of operation, or physical layout of the device.
· Extension of the expiration date of the device based on data obtained under a new or
revised stability or sterility testing protocol that has not been approved by FDA.
This guidance does not apply to 506J notifications submitted by device manufacturers under
Section 506J of the Federal Food, Drug, and Cosmetic Act (FD&C Act).16
IV. Policy
The recommendations in this guidance are part of FDA’s efforts to help ensure the availability of
safe, effective, and high-quality Class III devices. FDA believes that the recommendations herein
13
See Section 503(g) of the FD&C Act and 21 CFR Part 3.
14
Devices cleared under 510(k) submissions are outside the scope of this guidance because FDA guidance, Deciding
When to Submit a 510(k) for a Change to an Existing Device, recommends that changes to an EtO sterilization
process for previously cleared devices sterilized with EtO are unlikely to require submission of a new 510(k) if the
change to the EtO sterilization process could not significantly affect the performance or biocompatibility of the
device. This guidance is available at https://www.fda.gov/regulatory-information/search-fda-guidance-
documents/deciding-when-submit-510k-change-existing-device.
15
See 42 U.S.C. § 262, “Regulation of Biological Products.” CBER regulates certain medical devices and tests used
to safeguard blood, blood components, and cellular products from HIV, hepatitis, and other infectious agents under
section 351 of the PHS Act by approving biologics licenses applications (BLA).
16
See FDA website on “Notify the FDA About a Medical Device Supply Issue” available at
https://www.fda.gov/medical-devices/medical-device-supply-chain-and-shortages/notify-fda-about-medical-device-
supply-issue. As noted with the Site Change Supplement Guidance, this guidance is also intended to be considered
alongside other relevant guidance regarding notifications under Section 506J of the FD&C Act, including, but not
limited to “Notifying FDA of a Permanent Discontinuance or Interruption in Manufacturing of a Device Under
Section 506J of the FD&C Act”, issued November 2023, available at https://www.fda.gov/regulatory-
information/search-fda-guidance-documents/notifying-fda-permanent-discontinuance-or-interruption-
manufacturing-device-under-section-506j-fdc.
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Contains Nonbinding Recommendations
may help prevent and mitigate potential medical device shortages caused by a potential, actual,
or temporary stop or reduction of operations of certain EtO sterilization facilities while
protecting patient safety, during the time period in which manufacturers are transitioning to
compliance with new requirements, by taking a risk-based approach.
For devices subject to PMA or HDE requirements, submission of a 180-day PMA site change
supplement or 75-day HDE site change supplement is required prior to use of a different
manufacturing site17 that affects the device’s safety or effectiveness.18 However, to prevent and
mitigate potential concerns with medical device availability that may result from changes in
sterilization operations during the time period in which manufacturers are transitioning to
compliance with new requirements, FDA seeks to facilitate sterilization site changes more
quickly to help prevent and minimize potential supply interruptions.
This policy outlines the general framework wherein FDA will determine, on a case-by-case
basis, whether the exercise of enforcement discretion related to the sterilization of Class III
devices at a proposed new sterilization location and subsequent distribution of such devices prior
to approval of a PMA or HDE site change supplement is appropriate. FDA recommends that
device manufacturers who wish to have FDA consider the exercise of enforcement discretion
related to the implementation of a sterilization site change and subsequent distribution of sterile
devices submit an informal notification as recommended in Section V.
Following receipt of this informal notification, FDA will evaluate the information and issue
correspondence to a PMA or HDE holder with its determination of whether enforcement
discretion is appropriate in a given case. Where enforcement discretion is determined to be
appropriate, FDA does not intend to object to a device manufacturer beginning sterilization of
the subject device(s) at the proposed alternate sterilization facility prior to approval of the
required PMA or HDE site change supplement. Once the correspondence is issued to the PMA or
HDE holder that enforcement discretion is appropriate for their specific case, the device
manufacturer should begin preparing a PMA 180-day site change supplement or HDE 75-day
site change supplement for submission to FDA within 120 calendar days. If enforcement
discretion is determined to not be appropriate, a PMA or HDE holder may still submit a site
change supplement to be reviewed according to the normal timeline for this type of
supplement.19
Upon receipt of the PMA 180-day site change supplement or HDE 75-day site change
supplement, FDA intends to conduct an expedited review of the supplement and make a
determination on the proposed sterilization site change consistent with 21 CFR Part 814.
If FDA exercises enforcement discretion to not object to the sterilization of a device at a new
facility and subsequent distribution of that device but a corresponding PMA or HDE site change
17
A “different site” for which a site change supplement should be submitted is described under Section V.A. of the
Site Change Supplement Guidance. Supra note 10.
18
See 21 CFR 814.39(a)(3).
19
For more information on site change supplements and the normal timeline for review of site change supplements
for PMA or HDE holders, see FDA guidance, “Manufacturing Site Change Supplements: Content and Submission”,
available at https://www.fda.gov/regulatory-information/search-fda-guidance-documents/manufacturing-site-
change-supplements-content-and-submission.
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Contains Nonbinding Recommendations
supplement is ultimately not approved or timely submitted, FDA may take additional action
appropriate to the specific situation and reason(s) for which the supplement was not approved.
For example, FDA may request that the manufacturer cease distribution of the device until a
subsequent site change supplement for the change is approved or may request a recall of
distributed product.
If a manufacturer is not certain whether to notify FDA about a potential EtO sterilization facility
closure or reduction of operations, we recommend the manufacturer contact the Agency at
[email protected] for devices regulated by CDRH or the appropriate review
office in the Center for Biologics Evaluation and Research for devices regulated by CBER.
B. When to Notify
Irrespective of whether a PMA or HDE holder wishes to have FDA consider the exercise of
enforcement discretion as detailed in this guidance, FDA notes that as a general matter, and
consistent with current guidance on Section 506J of the FD&C Act, device manufacturers are
encouraged to voluntarily notify the Agency with information on potential supply chain issues
that may result from a temporary or permanent closure or reduction of sterilization activities at
an EtO sterilization facility.20 Early awareness of a potential change in operations and any
potential impacts on the supply chain enables the FDA to work proactively with stakeholders to
develop a plan to protect patient care.
For the purposes of this guidance, FDA intends to evaluate information related to potential
supply chain issues that may result from temporary or permanent closures or reductions of
sterilization activities at an EtO sterilization facility primarily to determine whether the exercise
of enforcement discretion in a particular case is appropriate. FDA recommends that such
information be submitted in an informal notification to FDA when manufacturers determine that
there is a potential, actual, or temporary stop or reduction of operations of certain EtO
20
See, e.g., “Notifying FDA of a Permanent Discontinuance or Interruption in Manufacturing of a Device Under
Section 506J of the FD&C Act”, issued November 2023, available at https://www.fda.gov/regulatory-
information/search-fda-guidance-documents/notifying-fda-permanent-discontinuance-or-interruption-
manufacturing-device-under-section-506j-fdc.
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Contains Nonbinding Recommendations
sterilization facilities such that a change in EtO sterilization sites may be warranted to prevent
and mitigate potential impacts to supply chains for EtO-sterilized Class III devices.
· Device/trade name, associated product code(s), and the PMA or HDE number for the
device. This is the marketing submission number (i.e., original PMA or HDE number)
under which the device was approved.
· Sponsor/applicant name, address, and contact information, including a main contact
person, title, email address, and phone number.
· Reason for the notification.21
Additionally, FDA recommends that manufacturers include the following sterilization related
information in their notification. Having this information enables FDA to appropriately identify
the specific sterilization sites that are affected and evaluate any potential impacts of the
notification.
· The site(s) at which sterilization currently takes place, including the name, address, and
FDA Establishment Identification (FEI) number of the facility.
· The proposed new or additional site where sterilization will take place, including the
name, address, and FDA Establishment Identification (FEI) number of the facility.
· Identification of whether the proposed sterilization site(s) were previously cleared under
the original PMA or HDE or a PMA or HDE supplement.
· Identification of whether current and proposed alternate/additional sterilization sites are
ready for FDA inspection, if applicable.
· The date on which the site change will be implemented.
· A brief summary of any changes to the sterilization process that may result from the site
change. This includes a description of any changes in sterilization equipment, e.g.,
manufacturer, model, chamber size. This information may be provided as a set of
statements or in a tabular format.
FDA also recommends that the notification include a signed statement, provided as a PDF
attachment, affirming that:
21
The reason for the notification, along with other information described in Section C, is consistent with information
FDA normally requires as a part of a PMA (or HDE) supplement under the Part 814 regulations. See 21 CFR
814.39(c)(1) (“information required in a supplement is limited to that needed to support the change . . . [including]
information relevant to the proposed changes [and] a separate section that identifies each change for which approval
is being requested and explains the reason for such change.”).
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Contains Nonbinding Recommendations
· The notification pertains to a Class III device that is not considered a combination
product.
· No changes have been made to the device’s:
o Indications for use;
o Labeling;
o Facilities or establishments used for manufacturing, processing, or packaging the
device outside of sterilization;
o Packaging;
o Performance or design specifications, circuits, components, ingredients, principle
of operation, or physical layout of the device;
o Expiration date based on data obtained under a new or revised stability or sterility
testing protocol that has not been approved by FDA;
o Or any other change that affects the safety or effectiveness of the device.
· No changes have been made to the sterilization process apart from the location of the
sterilization facilities and those changes necessary to facilitate a change in location (e.g.,
no change to a different sterilant, release criteria for the cycle, the sterility assurance level
(SAL), and no major changes to critical sterilization process parameters).
The statement of affirmation should be signed by a responsible person of the firm required to
submit the premarket approval supplement (e.g., not a consultant for the PMA or HDE
submitter). This information will help FDA identify whether the proposed sterilization site
change is within the scope of the policy described in this guidance.
Appendix A of this guidance provides an example of the information that FDA recommends be
included in the notification. Appendix B of this guidance provides an example of the format that
could be used for the statement of affirmation.
Any information provided to the FDA that is trade secret or confidential information will be
subject to 5 U.S.C. § 552(b)(4), 18 U.S.C. § 1905, and other applicable statutes and regulations.
D. How to Notify
Manufacturers can notify the FDA of a potential, actual, or temporary stop or reduction of
operations at an EtO sterilization facility that will result in a site change by either sending an
email to [email protected], or by contacting the appropriate review office
within CBER. Section V.C. of this guidance outlines the info we recommend including in the
email.
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Contains Nonbinding Recommendations
the Agency. The other information FDA may consider in making these case-by-case decisions
includes, but is not limited to:
If FDA indicates that it does not intend to object to sterilization of Class III devices at the
proposed new location and subsequent distribution prior to submission and approval of a PMA or
HDE site change supplement and the device manufacturer proceeds with the change, FDA
recommends that the device manufacturer promptly inform FDA of any issues encountered
related to implementation of the sterilization facility change. In the interim, a manufacturer
should:
Alternatively, if FDA indicates that the exercise of enforcement discretion related to the
implementation of the alternate sterilization facility is not appropriate, the Agency intends to
provide an explanation of its decision. FDA also provides notification of approved PMA or HDE
supplements in the publicly available PMA and HDE databases.23, 24
22
See 21 CFR 814.39(a)(3).
23
FDA’s PMA database is available at https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfpma/pma.cfm.
24
FDA’s HDE database is available at https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfhde/hde.cfm.
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Contains Nonbinding Recommendations
Situations where a site change supplement should ordinarily be submitted include: 1) where the
site was not approved as part of the original PMA or HDE application or a PMA or HDE
supplement; or 2) where the site(s) was approved as part of the original PMA or HDE application
or PMA or HDE supplement, but only for the performance of different manufacturing activities.
Under these circumstances, the different site would not have had experience with either the
process or the technology, or a similar process or technology, for manufacturing the same or a
similar device, and FDA would not have had the opportunity to evaluate the change because it
would not have been evaluated in any way in the PMA or HDE application.
In such instances, we would consider the change to constitute “the use of a different facility or
establishment” under 21 CFR 814.39(a)(3) and the manufacturer should submit a 180-day site
change PMA or HDE supplement for review and approval before making the change if the
change affects the device’s safety or effectiveness (section 515(d)(5)(A)(i) of FD&C Act). FDA
recognizes that a manufacturing site change would rarely involve a completely new
manufacturing technology for which the firm has no experience or the manufacture of a
dissimilar device at the new site, but for completeness of defining the underlying principle for
what constitutes a different site, it is important for FDA to consider both the site’s familiarity
with the manufacturing technology and the similarity to the devices manufactured at the site.
As detailed below, Table 1 addresses various manufacturing site changes relating to EtO
sterilization that FDA believes may affect a device’s safety and effectiveness and may involve
moving the site in which manufacturing activities take place or expanding an existing site,
building a new facility or establishment, or moving equipment within a facility. The table
describes when a particular scenario would be considered “use [of] a different facility or
establishment” for which a manufacturer should file a PMA or HDE site change supplement per
FDA’s Site Change Supplement Guidance.26 For those PMA or HDE site change scenarios not
outlined under Table 1, FDA recommends that a manufacturer evaluate the Site Change
Supplement Guidance to help determine whether that scenario may affect device safety or
effectiveness.27
25
Supra note 10.
26
Supra note 10.
27
Id.
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Table 1
Types of Manufacturing Site Changes that May Affect Device Safety or Effectiveness
1) Moving EtO sterilization activities for a finished device from one site to a new
manufacturing site, both of which were approved as part of the PMA or HDE
application or a PMA or HDE supplement for the subject device if the moved
sterilization activities are not already conducted at the new manufacturing site.
2) Moving EtO sterilization activities for a finished device to a new manufacturing site
that was not part of the PMA or HDE application or a PMA or HDE supplement for
the subject device. (This includes moving activities to a new or additional site.)
3) Moving EtO sterilization activities for a finished device from a contract
manufacturer included in the PMA or HDE application or a PMA or HDE
supplement to an in-house facility previously approved in the PMA or HDE
application or a PMA or HDE supplement for sterilization activities not already
conducted in-house for the finished device.
4) Moving EtO sterilization activities for a finished device to a contract manufacturer
not approved as part of the PMA or HDE application or a PMA or HDE supplement.
Illustrative examples are provided below that correspond with each situation identified in
Table 1.
1) Moving EtO sterilization activities for a finished device from one site to a new
manufacturing site, both of which were approved as part of the PMA or HDE application
or a PMA or HDE supplement for the subject device if the moved EtO sterilization
activities are not already conducted at the new manufacturing site.
2) Moving EtO sterilization activities for a finished device to a new manufacturing site that
was not part of the PMA or HDE application or a PMA or HDE supplement for the
subject device. (This includes moving activities to a new or additional site.)
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3) Moving EtO sterilization activities for a finished device from a contract manufacturer
included in the PMA or HDE application or a PMA or HDE supplement to an in-house
facility previously approved in the PMA or HDE application or a PMA or HDE
supplement for EtO sterilization activities not already conducted in-house for the finished
device.
4) Moving EtO sterilization activities for a finished device to a contract manufacturer not
approved as part of the PMA or HDE application or a PMA or HDE supplement.
FDA recommends that manufacturers considering submission of a PMA or HDE site change
supplement to support a sterilization site change as discussed in this guidance review the
information in the Site Change Supplement Guidance.28 Section IV.B. of that guidance includes
helpful information regarding the recommended content of a site change supplement. In addition
28
Supra note 10.
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to the recommendations in that guidance, FDA also recommends that manufacturers who choose
to have FDA consider whether the exercise of enforcement discretion relating to the
implementation of certain types of sterilization site changes is appropriate include in their site
change supplement a cover letter29 containing a statement that the FDA was previously notified
about the EtO sterilization site change as per the FDA guidance, “Transitional Enforcement
Policy for Ethylene Oxide Sterilization Facility Changes for Class III Devices.” Additionally, we
recommend that the submitter provide process validation or revalidation protocols and completed
reports for all the processes that require validation in their site change supplement.
In developing this policy, FDA’s intent is to help foster continued availability of medical devices
while being flexible regarding EtO sterilization facility changes where the modification does not
create an undue risk to public health or safety considering the specific technological
characteristics of the device and its intended use, and is appropriate or necessary to prevent or
mitigate current manufacturing limitations or potential supply chain issues due to a potential,
actual, or temporary stop or reduction of operations at an EtO sterilization facility. Therefore,
CDRH and CBER intend to consider the factors outlined in the Site Change Supplement
guidance when determining the need for an inspection in light of any potential device supply
chain disruptions. While CDRH and CBER generally do not intend to require a pre-approval
inspection before confirming our intention not to object to the use of an alternate sterilization
facility or prior to approval of the PMA or HDE supplement when the sterilization site has a
history of compliance with applicable regulations, there may be situations where FDA may
29
For further information on the contents of a cover letter, please refer to the FDA guidance “Quality System
Information for Certain Premarket Application Reviews – Guidance for Industry and FDA Staff” available at
https://www.fda.gov/regulatory-information/search-fda-guidance-documents/quality-system-information-certain-
premarket-application-reviews
30
See 21 C.F.R. 814.44(e)(1)(iii).
31
Supra note 10.
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VII. Appendix
A. Appendix A – Notification Example
The following is a hypothetical example of a notification submitted by a Class III device
manufacturer to inform the Agency of a sterilization facility closure that will warrant a
sterilization site change to help prevent and minimize potential supply disruptions. This example
is intended to be illustrative of how information can be provided in the notification described
under Section V.C. of this guidance.
Identifier Information
· Device/Trade Name: Device X
· Contact Information:
Jane Doe, RAC
Regulatory Affairs Manager
[email protected]
(123) 123-4567
In order to prevent and minimize potential supply disruptions of Device X, we are submitting
this notification to FDA to propose an alternate sterilization site, Sterilizers R Us (FEI #:
1001001000), and request a determination as to whether FDA would intend to not object to
implementation of that alternate sterilization site, as described under the FDA guidance,
“Transitional Enforcement Policy for Ethylene Oxide Sterilization Facility Changes for Class III
Devices.” We are planning to implement this site change on December 15, 2025.
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· A brief summary of any changes to the sterilization process that may result from the site
change. Device X is a single-use sterile device currently sterilized by ethylene oxide at
Sterilization Company, Inc., which was approved under P123456. The chamber
dimensions and load configuration for Device X remains unchanged. The table below
provides a summary of the current sterilization parameters utilized at Sterilization
Company, Inc. as compared to the proposed sterilization process to be used at Sterilizers
R Us.32
32
This table is an example of a format that may be used to present an overview of cycle information in the
notification. The specific information provided may vary based on the specific process parameters used in individual
sterilization processes.
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· This notification pertains to a Class III device that is not considered a combination
product.
· No changes have been made to device design, specifications, or materials or to
packaging.
· No changes have been made to the sterilization process apart from the location of the
sterilization facilities. This includes no changes to a different sterilant, success criteria for
the cycle, and the sterility assurance level (SAL).
(Signature)
(Typed Name)
(Date)
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