EITP FOR PACKAGED TYPE NATURAL GAS FIRED STEAM BOILER

COLD ROLLING AND PROCESSING FACILITIES FOR GRAIN ORIENTED ELECTRICAL STEEL
PROJECT NAME :
AT AURANGABAD INDUSTRIAL CITY, MAHARASHTRA

PROJECT OWNER : NLMK INDIA COATING PRIVATE LIMITED (A GROUP COMPANY OF NLMK, RUSSIA)

MANUFACTURER NAME : CHEEMA BOILERS LIMITED

REFERENCE DOCUMENT NUMBER : INP-52009-20L07-26SPC-M-001 / REVISION NUMBER - R1 / DATE : 03/02/2021

CONSTRUCTION CODE : IBR WITH LATEST REVISION ACT 1923 APPLICABLE

CAPACITY : 2.2 TPH , 0.4-0.6 Mpa'g

DOCUMENT STATUS AFTER CLIENT OBSERVATION

Review Code 1 - No Comments / Approved

Review Code 2 - Proceed with Manufacture/Fabrication as per commented Document. Revised

document required.

Review Code 3 - Document does not confirm to the Basic requirements as marked. Resubmit for review

Review Code R - Retained for Records / Information

NIL 13.12.2021 First Submission

CHECKED & REVEIVED BY :

REV DATE DESCRIPTION PREPARED BY : QA
HEAD QA / QC

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 Exhibit No - 14
EITP FOR PACKAGED TYPE NATURAL GAS FIRED STEAM BOILER
Issue : 8.0
EITP No. 34 / Rev. No.: NIL Item: EITP FOR PACKAGED TYPE NATURAL GAS FIRED STEAM BOILER Job No.: CB 2185 & CB 2186
Inspec on Authority : CIB / CP Drg No./Rev No.: As Applicable
Inspection Stages
Reference Documents/ Extent of
S No. Activities Report Formats Comments / Remarks
Acceptance Criteria Check CBL CIB/CP JMC NLMK
/DCPL

1.0 APPROVAL OF DOCUMENTS

IBR with latest Design Calculations,

1.1 Design & Drawings 100% H H
amendments Latest Drawings

Drawings,IBR with
1.2 EITP EITP 100% H R
latest amendments

Approved Drawings,IBR
1.3 WPS, WPQR, WOPQ with latest WPS & PQR 100% H R
amendments, CO

Qualification
1.4 NDE Operators Qualifications SNT-TC-1A - 2016 100% H R
Certificates

Approved Drawings & Hydrostatic Procedure

1.5 Hydrostatic Test Procedure IBR with latest No. CBL/HTP/02 Rev. 100% H R
amendments 03

Code ASME Sec. V VT Procedure No.

1.6 Visual Examination Test Procedure Edition 2019 & SNT-TC- CBL/NDE/VT/05 Rev. 100% H R
1A - 2016 04

Code ASME Sec. V LPT Procedure No.

1.7 Liquid Penetrant Test Procedure Edition 2019 & SNT-TC- CBL/NDE/PT-03 Rev. 100% H R
1A - 2016 06

CALIBRATION
Procedure
1.8 Procedure for Calibration Applicable Standards 100% H R
No.CBL/CAL/06 Rev.
06

Code ASME Sec. V RT Procedure No.

Radiographic Examination Test
1.9 Edition 2019 & SNT-TC- CBL/NDE/RT/02 Rev. 100% H R
Procedure
1A - 2016 06

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 Exhibit No - 14
EITP FOR PACKAGED TYPE NATURAL GAS FIRED STEAM BOILER
Issue : 8.0
EITP No. 34 / Rev. No.: NIL Item: EITP FOR PACKAGED TYPE NATURAL GAS FIRED STEAM BOILER Job No.: CB 2185 & CB 2186
Inspec on Authority : CIB / CP Drg No./Rev No.: As Applicable
Inspection Stages
Reference Documents/ Extent of
S No. Activities Report Formats NLMK Comments / Remarks
Acceptance Criteria Check CBL CIB/CP JMC
/DCPL
2.0 MATERIAL INSPECTION
a) Review of MTC/Test Reports H W
b) Material specification, Drawing,
Dimensions; thickness, length, rolling H W
margin etc. Customer Purchase
c) Visual ; Pitting, laminations and any order, IBR Code with Material Identification
H W
2.1 transit damages. latest amendments, Report 100%
d) Correlation of marking / stamping Approved Drawings, (Exhibit No - 13)
H W
with MTC. TDC.
e) Identification co-relation & transfer
of original marking, Identification of H W
weld test coupon.
3.0 Forming & Marking ( Boiler Shell )

a) Forming of shell belts (Cold Rolling):

:- Rolling margin cutting Marking &
H W
Visual verification, Minimum thickness,
diameter, roundness, ovality.

IBR Code with latest In process inspection

b) Connections & attachments marking
3.1 addenda, Approved request cum report 100%
on shell before flame cutting/ drilling
Drawings (Exhibit No - 16). H -
:- As per drawing (distance , hole dia,
water level , circumferential distance.

c) Tube plate marking for stay

tubes,stand pipe. H -
: - Drawing, No of holes, drill size, pitch.

4.0 Fit-Up ( Boiler Shell )

a) Long & Circum Seam Set up of Main

Shell :-
H W
Drawing, root gap, offset, weld groove,
straightness, length, ovality,Test Piece. In process inspection
request cum report
b) Nozzles, Man hole, Down Comer, (Exhibit No - 16). Long
Risers to shell. IBR Code with latest
Seam Inspection H W
4.1 :- Drawing, root gap, weld groove, addenda, Approved 100%
Report (F-QAD-26),
height, level. Drawings
Circumferential Seam
Inspection Report (F-
d) Tube Plates/ Gusset plates with shell QAD-27)
:- Root gap, orientation, straightness, H -
ID.

e) Stay tubes with tube plates. H -

5.0 Forming & Marking (Piping, Down Comer, Risers, Headers )

Layout Verification for tube/pipe

bending.
H - -
(If bending applicable) Inspect :
As per drawing.

Trial Bend inspection before full lot

bending Inspect : In process inspection
IBR Code with latest H - -
(Min. thickness, ovality, thinning, flow request
5.1 addenda, Approved 100%
area, flatness & visual ) cum report (Exhibit No
Drawings
- 16)

Marking on Pipe for stubs, branch

connection & any attachment before
drilling / flame cutting. H - -
Inspect :
As per drawing

Page 3 of 5
 Exhibit No - 14
EITP FOR PACKAGED TYPE NATURAL GAS FIRED STEAM BOILER
Issue : 8.0
EITP No. 34 / Rev. No.: NIL Item: EITP FOR PACKAGED TYPE NATURAL GAS FIRED STEAM BOILER Job No.: CB 2185 & CB 2186
Inspec on Authority : CIB / CP Drg No./Rev No.: As Applicable

Inspection Stages
Reference Documents/ Extent of
S No. Activities Report Formats Comments / Remarks
Acceptance Criteria Check NLMK
CBL CIB/CP JMC
/DCPL
6.0 Fit-Up (Piping, Down Comer, Riser, Headers)
a) Pipe to Pipe/ Elbow/ Reducer butt
joint, Pipe to endplate joint.
(As applicable) Inspect :
6.1 H R
Root Gap, weld groove , offset,
dimensions as per drawing.

b) Stub/stand pipe to pipe; IBR Code with latest In process inspection

Inspect : Root addenda, Approved request
6.2 100% H R
Gap, weld groove , offset, dimensions Drawings, Welder cum report (Exhibit No
as per drawing. Qualification - 16)
c) Attachments e.g. pads, saddles
etc.(If applicable)
6.3 H R
Inspect :
Tell tail holes,
6.4 d) Visual & NDE (Refer NDE Plan) H R
7.0 Welding

a) Pressure parts and non pressure

parts to pressure parts welding;
:- Use of correct consumables, monitor Approved drawing, In process inspection H R
7.1 parameters; preheat, Inter pass, post Weld plan, WPS, NDE request cum report 100%
heat, welding record etc. procedures (Exhibit No - 16)

b) Visual inspection & NDE after root

H -
run / chip back
8.0 Inspection before PWHT
a) Dimension cross checks; Elevation/
orientation of nozzles, internal & H W
external attachments
In process inspection
b) visual checks of surfaces and welds; Approved drawings, IBR request cum report
Reinforcement, undercuts, surface Code with latest (Exhibit No - 16),Non H W
8.1 defects etc. 100%
amendments, Conformity Report
Procedures (Exhibit No - 23) H -
c) NDE Clearance; LPT/MT
NDE Plan
d) Review of Radiographs including
H H
WTC for IBR as applicable.
e) Closing of NCR & Disposition (if any) H R
9.0 Post Weld Heat Treatment (PWHT)

a) Pressure parts and non pressure parts

to pressure parts welding;
:- Use of correct consumables, monitor In process inspection H R
parameters; preheat, Inter pass, post Approved drawings, IBR request cum report
heat, welding record etc. Code with latest (Exhibit No - 16), Heat
9.1 100%
amendments, Heat treatment charge card
treatment Procedure (Exhibit No - 32), Heat
b) Main dimensions after PWHT and treatment chart
H -
machining, if any
C) Marking & mechanical testing on
H R
WTC
10.0 Hydrostatic Test
a)Test Pressure / Duration, Calibration
Hydrostatic Test
& range of pressure gauge, metal
Approved drawings, Procedure, Pressure
10.1 temperature, visual inspection for leaks 100% H W
CBL/HTP/02 Rev. 03. Test Report
& pressure drop, Permanent
(Exhibit No-20)
deformation
11.0 Internal Assembly
In process inspection
Fit - Up of Steam Separator , feed
11.1 Approved drawings, request cum report 100% H -
water pipe in inside of shell
(Exhibit No - 16)

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 Exhibit No - 14
EITP FOR PACKAGED TYPE NATURAL GAS FIRED STEAM BOILER
Issue : 8.0
EITP No. 34 / Rev. No.: NIL Item: EITP FOR PACKAGED TYPE NATURAL GAS FIRED STEAM BOILER Job No.: CB 2185 & CB 2186
Inspec on Authority : CIB / CP Drg No./Rev No.: As Applicable
Inspection Stages
Reference Documents/ Extent of
S No. Activities Report Formats NLMK Comments / Remarks
Acceptance Criteria Check CBL CP JMC
/DCPL
12.0 SURFACE INSPECTION, FINAL DOSIER & FINAL DOCUMENTS REVIEW
Surface Preparation, Inside and
12.1 H -
External by mechanical Cleaning
Painting as per specification,
DFT/Shade :
Shell : 2 coats of silver oxide zinc
12.2 phosphate on external surface H -
Water Wall Panel & Economizer
Assembly : 2 coats of black oxide zinc Surface Preparation/
phosphate on external surface Painting Report
Approved drawings. (Exhibit No-49), Final 100%
Final inspection, punching verification
12.3 Inspection Report H H
& stamping
(F-QAD-31).
Document verification & submission:
Material Traceability records with mtc,
NDE Reports, Hydro test report,
12.4 Dimension report, Painting Report, H -
Testing & Measuring instruments
calibration records, final Release
Inspection Note

Final Dosier :
IBR with latest
12.5 Endorsement of final documents & Final Dossier 100% H H
addenda.
issue of certificate, Issuance IBR Form

13.0 NDE PLAN

DESCRIPTION MATERIAL "P" NUMBER VT LPT RT
LS & CS (P-1) 100% 100% (B/C) 100%
Shell (Carbon Steel)
CONNECTIONS (P-1) 100% 100% (A/R or B/C ) X
Stay Tubes to Tube Plate Fillet Weld Joint P-1 100% 10% X
Man Hole Ring Butt Joint P-1 100% 100% (B/C) 100%
a)10% OD 3 inch
up to 6 inch
Pipe to Pipe/WNRF Flange/Reducer Butt Joint P-1 100% 100% (A/R )
b)100% OD 8 Inch
& above.
Tube to Tube Butt Weld Joint P-1 100% 10% (A/R ) 10%
Tube to Header fillet weld Joints P-1 100% 10% (A/R) X
Remarks:-
1) Two joints additional for first repair.
2) 25% , 50% & 100% for consecutive/simultaneous repair.
General Notes :
1. Visual inspection of weld shall be carried out before offering for any NDE examination.
2. Repair of welds shall be carried out as per approved procedure and followed by same NDE technique, which reveled the defect.
3. NDE / PWHT requirements mentioned in the EITP are for information only. Refer drawing for detailed requirements.

4. During Hydrostatic Testing; Test water temperature shall be ambient but not less than 20°C. Maintain test pressure for at least 30 minutes minimum.

5. Packing And Dispatch; Ends of tube stubs shall be covered with rubber caps after applying easily removable good quality rust preventive oil & placed VCI pallets. Nozzle ends
shall be covered with wooden blanks.
6. Verify packing and loading of Boiler on the trailer before dispatch.
7. In addition to General Note : 1 to 6, drawing notes shall be followed strictly.
LEGENDS:
CP : Competent Person, CBL : Cheema Boilers Limited, A : Approval, CO : Customer Order, EITP : Examination, Inspection & Test Plan, CUS : Customer, H : Hold, RW :
Random Witness, R : Review,UT : Ultrasonic Thickness, RT : Radiography Test LPT : Liquid Penetrant Test,VT : Visual Test, HTP : Hydrostatic Test Procedure, NDE : Non
Destructive Examination, WPS : Welding Procedure Specification, PQR : Procedure Qualification Record, MTC : Material Test Certificate,TDC : Technical Delivery Condition,
A/R : After Root Run, FPW : Final Penetration Weld, HAZ : Heat Affected Zone, MM : Millimeter, X : Not Applicable, P1 : SA106 Gr B/SA105/SA210 Gr A1/SA516 Gr 70, WPQR
: Welder Performance Qualification, WPOQ : Welder Performance Operator Qualification Record

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