60 Frame

Piston Pump
Models 6020
6040
Optional Oilers Shown
SPECIFICATIONS U.S. Measure Metric Measure
MODEL 6020
Flow............................................................60 GPM (227 L/M)
FEATURES Pressure Range.............................100 to 1000 PSI (7 to 70 BAR)
Bore...............................................................2.205" (56 mm)
Superior Design
MODEL 6040
● Triplex Uniflow design provides continuous forward liquid flow for Flow............................................................40 GPM (151 L/M)
smooth operation. Pressure Range.............................100 to 1500 PSI (7 to 105 BAR)
● Wetted cups and floating pistons are lubricated and cooled by Bore...............................................................1.811" (46 mm)
pumped liquid for long cup life. COMMON SPECIFICATIONS
● Mechanically actuated inlet valves give strong lift and easy prime. RPM .........................................................500 RPM (500 RPM)
Stroke............................................................2.461" (62.5 mm)
● 304 stainless steel discharge valves for wear resistance. Crankcase Capacity.....................................10 Qts. (9.46 L)
● Oil bath crankcase assures optimum lubrication. Maximum Liquid Temperature .......................160°F (71°C)
Above 130°F call CAT PUMPS for inlet conditions and elastomer recommendations.
● 100% wetted seal design allows pumped liquid to cool and lubricate
Inlet Pressure Range .....................– 8.5 to + 40 PSI (– 0.6 to + 2.8 BAR)
for longer life.
Inlet Port (1) ...............................................2" NPTF (2" NPTF)
Quality Materials Discharge Ports (3)..............................1-1/4" NPTF (1-1/4" NPTF)
Pulley Mounting .....................................Either Side (Either Side)
● Cylinder and sleeve wear surfaces are hard chrome plated 304
Shaft Diameter ............................................. 1.772" (45 mm)
stainless steel for maximum durability and abrasion resistance.
Weight.........................................................235 lbs. (107 kg)
● Chrome plated, brass manifolds and optional stainless steel Dimensions..................................31.4x24.0x12.05" (796.5x610x306 mm)
manifolds are strong and corrosion resistant.
● Precision design 304 stainless steel valves and seats are hardened ELECTRIC HORSEPOWER REQUIREMENTS
and polished for ultimate seating and extended valve life.
MODEL FLOW PRESSURE RPM DRIVE
● Chrome-moly crankshaft gives unmatched strength and surface PSI PSI PSI PSI
hardness. 800 1000 1200 1500
● Oversized crankshaft bearings with greater loading capacity mean U.S. BAR BAR BAR BAR
GPM L/M 55 70 85 105
longer bearing life.
6020 60 227 32.9 41.1 N/A N/A 500 Consult
Easy Maintenance 50 189 27.4 34.3 N/A N/A 417 CAT PUMPS
● Stepped stainless steel piston rod with chrome-plated, stainless steel 40 151 22.0 27.4 N/A N/A 333 for
sleeve allows easy replacement from front of pump. 6040 40 151 22.0 27.4 32.9 41.1 500 Pump &
36 136 19.8 24.7 29.7 37.0 478 Motor
● All wet–end wear parts are easily serviced without entering Pulley sizes
30 114 16.5 20.6 24.7 30.9 375
crankcase, requiring less time and effort.
● Wear parts are available in convenient kits. DETERMINING Rated G.P. M. = “Desired” G.P. M.
THE PUMP R.P.M. Rated R.P. M. “Desired” R.P. M.
DETERMINING GPM x PSI = Electric Brake
WARNING THE REQUIRED H.P. 1460 H. P. Required
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to DETERMINING Motor Pulley O.D. = Pump Pulley O.D.
install such relief devices could result in personal injury or damage to the pump or to MOTOR PULLEY SIZE Pump R.P.M. Motor R.P.M.
system components. CAT PUMPS does not assume any liability or responsibility for the
See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
operation of a customer’s high pressure system.
Refer to pump Service Manual for repair procedure, additional technical information and pump warranty.

“Customer confidence is our greatest asset”

 PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
6020 MATL 6040 MATL
2 43048 STL 43048 STL Key (M14x9x90) 1
5 126532 STCP R 126532 STCP R Screw, HH (M10x40) 8
6 12503 STZP 12503 STZP Lockwasher (M10) 8
126231 STCP R 126231 STCP R Lockwasher (M10) 8
7 12490 STZP 12490 STZP Washer, Flat (M10) 8
126574 STCP R 126574 STCP R Washer, Flat (M10) 8
8 29443 AL 29443 AL Case, Bearing, Outer 2
10 29444 NBR 29444 NBR O-Ring, Bearing Case - 70D 2
11 11443 NBR 11443 NBR Seal, Oil, Crankshaft - 70D 2
15 29441 STL 29441 STL Bearing, Roller 2
16 29442 AL 29442 AL Case, Bearing, Inner 2
17 29444 NBR 29444 NBR O-Ring, Bearing Case - 70D 2
20 126612 BBHS 126612 BBHS Rod, Connecting (Inclds: 21, 22) 3
21 126560 STCP R 126560 STCP R Washer, Locking 3
22 126593 STCP R 126593 STCP R Washer, Shim 6
25 29440 FCM 29440 FCM Crankshaft, M62.5 1
31 828710 — 828710 — Protector, Oil Cap w/Foam Gasket 1
32 43211 ABS 43211 ABS Cap, Oil Filler 1
33 14177 NBR 14177 NBR O-Ring, Cap - 70D 1
34 126743 STCP R 126743 STCP R Bolt, Eye (M12) (For lifting pump only) 1
38 11338 NBR 11338 NBR O-Ring, Dipstick - 70D 1
39 27769 ABS 27769 ABS Dipstick 1
40 80288 STZP 80288 STZP Screw, HH (M10x30) 8
126531 STCP R 126531 STCP R Screw, HH (M10x30) 8
41 12503 STZP 12503 STZP Lockwasher (M10) 8
126231 STCP R 126231 STCP R Lockwasher (M10) 8
42 12490 STZP 12490 STZP Washer, Flat (M10) 8
126574 STCP R 126574 STCP R Washer, Flat (M10) 8
48 25625 STCP 25625 STCP Plug, Drain (1/4x19BSP) 1
49 23170 NBR 23170 NBR O-Ring, Drain Plug - 70D 1
50 29438 AL 29438 AL Cover, Rear 1
51 29439 NBR 29439 NBR Gasket, Rear Cover 1
53 45303 AL 45303 AL Crankcase w/Guide Pins (Inclds: 34, 54) 1
55 126554 STCP R 126554 STCP R Stud (M16x72) 4
64 29481 CM 29481 CM Pin, Crosshead 3
65 43809 SSZZ 43809 SSZZ Rod, Piston 3
69 126588 STCP R 126588 STCP R Washer, Oil Seal 3
70 29454 NBR 29454 NBR Seal, Oil, Crankcase - 80D 3
75 29340 S 29340 S Slinger, Barrier 3
77 13967 NBR 13967 NBR O-Ring, Sleeve 6
14308 FPM 14308 FPM O-Ring, Sleeve 6
80 43129 SCP 43129 SCP Sleeve (M25) 3
43271 S 43271 S Sleeve (M25) (Unchromed) 3
81 29455 PTFE 29455 PTFE Back-up-Ring, Sleeve 3
100 29456 AL 29456 AL Retainer, Seal 3
101 43136 — 43136 — Wick, Oil (M25) 3
106 43130 NBR 43130 NBR Seal, LPS Ungreased (M25) 3
43132 FPM 43132 FPM Seal, LPS Ungreased (M25) 3
110 43283 BBCP 43283 BBCP Manifold, Inlet 1
29805 SS 29805 SS Manifold, Inlet 1
117 88902 STZP 88902 STZP Stud (M16x277) 4
119 29460 S 43200 S Valve, Inlet 3
133 29461 NBR 43201 NBR Cup-Piston Assy w/S-Piston 3
30609 TG 30837 TG Cup-Piston Assy w/FPM O-Ring (1000 PSI Max) 3
30646 TR — — Cup-Piston Assy w/FPM O-Ring (1000 PSI Max) 3
135 29463 S 29463 S Spacer, Piston 3
136 29464 S 43203 S Retainer, Piston 3
137 44272 SS 44272 SS Washer, Conical (M14) 3
88582 SS 88582 SS Washer, Conical (M14) 3
138 29465 S 29465 S Nut, Slotted (M14) 3
139 29354 S 29354 S Cotterpin (M2.5x25) 3
143 12392 NBR 12392 NBR O-Ring, Cylinder - 70D 6
13279 FPM 13279 FPM O-Ring, Cylinder - 70D 6
150 29466 SCP 43204 SCP Cylinder 3
43279 S 43392 S Cylinder (Unchromed) 3
153 23116 PTFE 23116 PTFE Back-up-Ring, Cylinder 3
162 — — 43206 PTFE Back-up-Ring, Seat 3
163 29471 NBR 29471 NBR O-Ring, Seat 3
29479 FPM 29479 FPM O-Ring, Seat 3
164 43205 S 43205 S Seat 3
166 29468 S 29468 S Valve 3
167 29469 S 29469 S Spring 3
168 43143 S 43143 S Retainer, Spring 3
185 29472 BBCP 29472 BBCP Manifold, Discharge 1
29806 SS 29806 SS Manifold, Discharge 1
186 12504 STZP 12504 STZP Lockwasher (M16) 12
126569 STCP R 126569 STCP R Lockwasher (M16) 12
187 29473 STCP 29473 STCP Bolt (M16x225) 4
194 88853 STCP 88853 STCP Nut, Hex (M16) 8
196 29476 BBCP 29476 BBCP Plug (1-1/4" NPT) 1
197 22187 BBCP 22187 BBCP Plug (3/8" NPT) 1
 EXPLODED VIEW

Models
6020, 6040
February 2008
6020 MATL 6040 MATL
250 29445 AL 29445 AL Protector, Shaft (Included with Pump) 1
255 33243 STZP 33243 STZP Mount, Direct (Included with Pump) 1
259 29477 STZP 29477 STZP Mounting, Rail (Included 2 with Pump) 2
275 — — — — Hub & Key Assy [See complete Drive Packages, Tech Bulletin 003] 1
279 30429 STZP 30429 STZP Oilers (10 oz.) 3
281 30969 — 30969 — Oilers, Glass (10 oz.) 3
282 10070 NBR 10070 NBR Gasket, Oiler (10 oz.) 3
283 34314 — 34314 — Kit, Oil Drain 1
300 30440 NBR 30433 NBR Kit, Cup (Inclds: 133,139,143) 1
302 30439 NBR — — Kit, Piston (Inclds: 119,133,135,136,137,138,139,143) 1
305 30485 NBR 30485 NBR Kit, Sleeve & Seal (Inclds: 75,77,80,81,101,106,139) 1
306 30484 NBR 30484 NBR Kit, Seal (Inclds: 101,106,139) 1
310 30441 NBR 30441 NBR Kit, Valve (Inclds: 143,162,163,164,166,167,168) 1
— 717500 SS 714500 SS C.A.T. (Captive Acceleration Tube) 1
— 717508 SS 714508 SS Adapter (2 per C.A.T.) (See Data Sheet for complete selection) 2
— 6105 — 6105 — Oil, Twin Pack (2-2.5 gal) ISO 68 Multi-Viscosity Hydraulic 1
(Fill to specified crankcase capacity prior to start-up)
Bold part numbers are unique to a particular pump model. Italics are optional items. R Components comply with RoHS Directive.
See Tech Bulletins 002, 003, 024, 035, 036, 074, 077, 083 and 084 for additional information.
C. A.T. highly recommended for pressurized inlet, R.O. and Industrial applications.
MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BBCP=Brass/Chrome Plated BBHS=Brass/High Strength CM=Chrome-Moly
FCM=Forged Chrome-Moly FPM=Fluorocarbon NBR=Medium Nitrile (Buna-N) PTFE=Pure Polytetrafluoroethylene S=304SS SCP=304SS/Chrome Plated SS=316SS
SSZZ=316SS/Zamak STCP=Steel/Chrome Plated STL=Steel STZP=Steel/Zinc Plated TG=PTFE Graphite Compound (GIT) TR=PTFE-RLN
 24.0 (610)
(3) 1-1/4" NPTF 31.4 (796.5)
DISCHARGE PORTS 12.0 (305)
3.35 3.35 3.94
(85)
25.2 (641)
(85) (100)
3.94 (100)

1.772 (45)
1.10 (28)
17.0 (431)
2.95 (75)
12.05 (306)

3.54 (90)
5.9 (150)

10.8 (275) 2" NPTF INLET PORT

1.97
(50)
12.60 (320)

2.44 (62) .71 (18)

7.09 (180) 2.56 12.6 (320) 2.56 (65)

(65)
16.24 (412.5) 3.27 (83)

Models 6020, 6040

12
3
13
4
8 10 8 6 7 5
11

9 2
9

1 Die cast aluminum crankcase means 5 The piston rods are high tensile strength 9 Manifolds are of high tensile strength
high strength, lightweight, and excellent 316 stainless steel with Zamak crossheads. chrome-plated brass or 316 stainless
tolerance control. 6 The stainless steel slinger provides steel for special corrosion resistance.
2 Oversized crankshaft bearings pro- back-up protection for the crankcase 10 100% wet cup/seal design adds to service
vide extended bearing life and pump seal, keeping pumped liquids out of the life by allowing pumped liquids to cool and
performance. crankcase. lubricate the elastomers on both sides.
3 Chrome-moly crankshaft provides 7 The patented stepped piston rod with 11 304 stainless steel valves, seats, and
unmatched strength and surface hard- stainless steel sleeves provides a springs provide corrosion-resistance,
ness for long life. durable wear surface and easy wet-end ultimate seating and extended life.
4 Matched oversized high strength connect- servicing. 12 Crossheads are 360° supported for
ing rods are noted for superior tensile 8 The cylinder and sleeve wear surfaces uncompromising alignment.
strength and bearing quality. are hard chrome-plated 304 stainless 13 Mechanically actuated inlet valves
steel for longer service life. provide strong lift and easy prime.

World Headquarters CAT PUMPS (U.K.) LTD.

1 Fleet Business Park, Sandy Lane, Church Crookham
CAT PUMPS FLEET, Hampshire, GU52 8BF, England
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324 Phone Fleet 44 1252-622031 — Fax 44 1252-626655
e-mail: [email protected]
Phone (763) 780-5440 — FAX (763) 780-2958 N.V. CAT PUMPS INTERNATIONAL S. A.
e-mail: [email protected] Heiveldekens 6A, B-2550 Kontich, Belgium
www.catpumps.com The Pumps with Nine Lives Phone 32- 3- 450.71.50 — Fax 32-3- 450.71.51
e-mail: [email protected] www.catpumps.be
International Inquiries CAT PUMPS DEUTSCHLAND GmbH
FAX (763) 785-4329 Buchwiese 2, D-65510 Idstein, Germany
Phone 49 6126-9303 0 — Fax 49 6126-9303 33
e-mail: [email protected] e-mail: [email protected] www.catpumps.de

PN 993143 Rev B 1836