CUSTOM OVERHAUL

SOLUTIONS.

CAT® 773D/773E TRUCK

Rebuild Parts Reference Guide
KEEP ON HAULING
EVERYTHING YOU NEED TO REBUILD YOUR
CAT 773D/773E TRUCK
Cat® 773D/773E Trucks are made for long-term production—with world-class
performance, efficiency and productivity designed in right from the start.
They’re built to be rebuilt, too, so you can get years of extra hauling life
at a fraction of the cost of a new machine.
This guide covers order information for the most common parts you’ll
need to complete a comprehensive rebuild on a 773D/773E Truck, including:
• Rebuilding drive train components
• Rebuilding the engine
Visit parts.cat.com or call your local dealer for pricing and availability.
Part numbers listed as per SIS November 2020, part numbers may be subject
to change. Check before placing order.
 DRIVE TRAIN OVERHAUL KITS
COMPONENT DETAILS TORQUE CONVERTER, TRANSMISSION AND TRANSFER GEAR REBUILD KITS

CAT 773D/773E TRUCK

Sales Transmission Transmission Torque Converter Torque Converter Torque Converter
Model Prefix Trans. Prefix Trans. AR
Model Bearing Kit Gasket Kit Ar/Group Bearing kit Gasket kit
7CS00001-
773D 4FY00001-4FY99999 145-7407 129-8391 282-6655 108-1868 252-6332* 188-2888**
7CS99999
BDA00001-
773E 4FY00001-4FY99999 145-7407 129-8391 282-6655 108-1868 252-6332* 188-2888**
BDA99999

*Bearing kit 252-6332 does not contain 2-1T0806 retainers, order as needed.
ESTIMATED REBUILD TIME For 2685675 torque converter, s/n T9K1-up. In addition to this kit add 1 piece of 192-0877 bearing-sleeve. 227-8190 t/c AR,: s/n NJE1-up.
Order this additional part 192-0877 1pc. Bearing sleeve.
**For 01x1-2876 machines, order an additional (1)-1T1356 sea l ring. When ordering kit 188-2888 if 1J4034 seal is oversize, please order 139-5802 seal separate.
For 02X1-349 machines, order an additional (1)-1T1356 seal ring. For 63W1-1220 machines, order an additional (1)-1t1356 sea l ring.

45 187
HOURS HOURS COMPONENT DETAILS LOWER DRIVE TRAIN - BEARING & SEAL REBUILD KITS
Sales Model Model Prefix Diff and Gear Front Wheel and Dry Brake Final Drive/Wheel Rear*
Engine Target Engine Target 773D 7CS00001-7CS99999 191-9328 218-4364 462-4820
remove & install overhaul time 773E BDA00001-BDA99999 191-9328 218-4364 462-4820
*Order one kit per wheel.

CONFIGURE YOUR REBUILD & CHECK PRICING GASKET & SEAL KITS
COMPONENT DETAILS ENGINE REBUILD GASKET & SEAL KITS
Single
Central Oil Single Single Water Aftercooler
Select from the recommended Check pricing and availability at Sales Model Engine Engine Engine
&
Front
Cooler
Rear
Cylinder
Cylinder
Fuel
Turbocharger
Pump &
1 3 Model Prefix Model Prefix AR Structure Structure Liner Installation
parts lists on the following pages. parts.cat.com or call your local dealer. Lower & Lines Head
Seal Kit
Injector Installation Lines

80M00001-
773D 7CS 3412E 131-4877 219-6543
80M99999
Choose optional Reman Make provisions for labor, machining, 529-5721 142-1699
2 4 80M00001-
components for added savings. paint and dynamometer testing. 773D 7CS 3412E
80M99999
143-7473 141-5574

5JJ00001- 463- 473- 203-

773E BDA 3412E 187-9072 461-8699 461-8703 461-8712 160-9874 461-8721 142-3035
5JJ99999 5167 9461 7767
5JJ00001-
773E BDA 3412E 198-3055 458-8201 142-1699 473-9462
5JJ99999
Single Cylinder 5JJ00001-
1 Head Gasket Kit
773E BDA 3412E
5JJ99999
285-7272 461-8721 142-3035

Rear Structure *Note for liner kits, need to order one per cylinder. 12 for 3412.
Gasket Kit *Note for injector seal kits need to order one per cylinder (12 for 3412).

5
BEARING KITS & CYLINDER PACKS
COMPONENT DETAILS ENGINE REBUILD BEARINGS & CYLINDER PACKS
Sales Model Model Prefix Engine Model Engine Prefix Engine AR Kit-Crankshaft Bearing (STD)* Bearing-Connector Rod (STD)** Cylinder Pack AS
773D 7CS 3412E 80M00001-80M99999 131-4877 0R-8200 (80M1046-
3849) or 10R-8409
773D 7CS 3412E 80M00001-80M99999 143-7473 (S/N 80M3839-UP)
773E BDA 3412E 5JJ00001-5JJ99999 187-9072 243-6718 328-5574
4 773E BDA 3412E 5JJ00001-5JJ99999 198-3055 10R-8410
Oil Cooler & 773E BDA 3412E 5JJ00001-5JJ99999 285-7272
Lines Gasket Kit Front Structure
3 2 Gasket Kit *Crankshaft bearings come as a kit; 7 bearings including 2 x thrust plates. Order one kit only per engine.
*Optional under size bearings available - when crank needs machining. Check SIS for details.
*Connecting-rod bearings need to order one for each cylinder i.e. 12 for a 3412
Central and Lower **Cylinder Packs. Order one per cylinder. Connecting rod bearings not included, need to be ordered separately.
Structure Gasket Kit

* Images for illustration purposes only

5
 FILTERS, WIRING & FUEL LINES

WORKING
COMPONENT DETAILS FILTERS, WIRING & FUEL HOSES**
Whether you choose all new Cat parts, or save
Filter-Fuel
with quality Cat Reman parts, your Cat dealer has Sales
Model
Model
Prefix
Engine
Model
Engine Prefix
Engine
AR
(ADV
Filter-Engine Oil
(ADV Efficiency)
Harness
AS-Engine
Hose AS Hose AS Hose AS Hose AS Hose AS Hose AS
Efficiency)
everything you need to give your hard-working

TO KEEP
80M00001-
773D 7CS 3412E 131-4877
773D/773E truck another profitable, productive life— 80M99999
111-3247 125-6798
while driving savings straight to your bottom line. That’s 773D 7CS 3412E
80M00001-
80M99999
143-7473

good for your business today...and over the long haul.

YOU ON
5JJ00001-
773E BDA 3412E 187-9072 1R-0749* 1R-1808* 188-6363 125-6796 125-6797 157-1377 6Y-3407
5JJ99999
5JJ00001-
773E BDA 3412E 198-3055 175-7460 207-2533
5JJ99999
Find your nearest Cat dealer:

THE MOVE
5JJ00001-
773E BDA 3412E 285-7272
www.cat.com/en_US/support/dealer-locator.html 5JJ99999

*Order 2 filters for 3412E.

Or Visit : **Type 1 fuel hoses listed, check SIS if you have a type 2 fuel system.
www.parts.cat.com

OPTIONAL REMAN SUB-COMPONENTS

COMPONENT DETAILS ENGINE REBUILD OPTIONAL SUB-COMPONENTS (REMAN)*
Sales Model Engine Pump Pump Pump Injector Turbo Cylinder Engine Oil
Engine Prefix Engine AR
Model Prefix Model GP-Engine Oil GP-Water GP-Fuel Transfer GP-Fuel** GP-Basic Head GP Cooler
773D 7CS 3412E 80M00001-80M99999 131-4877 20R-0758
(S/N 80M1-
0R-6928
5199) or 10R-
773D 7CS 3412E 80M00001-80M99999 143-7473 Fuel transfer (x2)
1266 (S/N
pump 20R-0962 80M5690-UP) 0R-8515
0R-8210 0R-4680 0R-5513
+ Unit Injector (x2)
773E BDA 3412E 5JJ00001-5JJ99999 187-9072 pump 10R-1001
0R-7921
773E BDA 3412E 5JJ00001-5JJ99999 198-3055 10R-1267
(x2)
773E BDA 3412E 5JJ00001-5JJ99999 285-7272

*Corresponding gasket and seal kits need to be ordered separately. See above.
**12 injectors for 3412

7
www.parts.cat.com
PEDJ0811
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