Pipe Center Cross Ppap
Pipe Center Cross Ppap
PLANT DEPT. OPERATION DATE CONTROL LIMITS CALCULATED ENGINEERING SPECIFICATION PART NO.
#REF! 0
MACHINE NO. DATES OF STUDY CHARACTERISTIC SAMPLE SIZE FREQUENCY PART NAME
0
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DATE/TIME
D 2
A
3
T
A 4
SUM
SUM
X
NUM
S Sigma
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DATE/TIME
D 2
A
3
T
A 4
SUM
X AVG
R Range
PART NAME PIPE CENTER CROSS SUB ASSY PERSON IN CHARGE Mr.MADHAVAN REVISION NO. 00
PART NO. 50102-KWPM-SA-02 CORE TEAM Mr.VELAYUTHARAJAN, Mr.ALIM.,Mr.YOGESH
PAGE NO. 1 of 1
// PROTOTYPE // PRE LAUNCH // PRODUCTION //
MFG Order
(Opn no..)
Critica
Critica
INSPECTION RECORDING
Failur
l item
l item
mode CHECK POINT (Control MEASURING RECORDING CHECK POINT MEASURING RECORDING
NO
SPEC. RESP. TOOL (Check SHEET (Data SPEC. RESP. METHOD
e
Weighing
machine /
1 Qty materials As per invoice copy Store Executive 100% Store Register Each lot _ _ _ _ _ _
Packing Std-
Labeling
As per
Micrometer,Mea RM inspection
RECEVING / 2 RM Size Ø19.10 X 1.6 X 345 QA sampling Each lot _ _ _ _ _
suring tape,DVC Reports
10 INCOMING plan
INSPECTION
No crack, Rust, Dent As per
RM inspection
3 Appearance and damage Not QA Visual sampling Each lot _ _ _ _ _ _
Reports
Allowed plan
4 MATERIAL ERW (M30) QA Material test report Each lot Test certificate Each lot _ _ _ _ _
Should be O.K
(Punch, Die, No Shift starting
Tools Check
1 Tools condition looses,No wear Mc. Op ---- time / lunch / Per shift ---- ---- ---- ---- ---- ----
sheet
out ,Burr and brake time
damaged)
Inprocess
(U-BENDING) REF- DHG / BENDING
2 254.46±1.0 Inspector 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
DIM TOTAL LENGTH GAUGE
report
Inprocess
PROFILE
3 Angle 112 °±3 ˚ Inspector
PROJECTOR
5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
report
Inprocess
PROFILE
4 Radius R50.45±5 Inspector 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
FORMING PROJECTOR
30 report
(U-BENDING)
No crack, Burr , Dent Inprocess
5 Appearance & No other visual QA Visual 100% inspection Per shift ---- ---- ---- ---- ---- ----
defects report
Once Per
Tonnage 75 T PS/E Visual 1 Per setting
Shift
Should be O.K
Shift starting
(Punch, Die, No Tools Check
1 Tools condition Mc. Op ---- time / lunch / Per shift ---- ---- ---- ---- ---- ----
looses,No wear out sheet
brake time
and damaged)
40 CROPPING
Inprocess
DHG & BENDING
2 Total length 254.46±1.0 Inspector 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
GAUGE
Report
Inprocess
3 Dim 87.07±0.7 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Report
Inprocess
4 Dim 78.45±0.7 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
40 CROPPING Report
Should be O.K
Shift starting
(Drilling fixture,Dwell
1 Fixture condition Mc. Op ---- time / lunch / Check sheet Per shift ---- ---- ---- ---- ---- ----
condition,dent &
brake time
damaged)
Inprocess
2 Drain Hole Ø 5.00±0.2 Inspector DVC 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Report
Inprocess
3 Dim 90.50±0.8 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Report
Inprocess
4 Drilling Position Dim 110.54±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Report
50 DRILLING
Inprocess
5 Drilling Position Dim 127.23±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Report
Tool Traveling
50 mm PS/E Scale 1 Per setting Per Shift
length
Should be O.K
Shift starting
Welding M/C (CURRENT,VOLTAGE,
1 Mc. Op ---- time / lunch / Check sheet Per shift ---- ---- ---- ---- ---- ----
condition GAS FLOW
brake time/
RATE,WIRE SPEED)
Inprocess
Stay,Luggage Box Tag
2 121±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Weld Ref Position Dim Report
Inprocess
Stay,Luggage Box Tag
3 35 ±0.3 Inspector DVC 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Weld Ref Position Dim Report
Inprocess
Stay,Luggage Box Tag
4 119.3±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Weld Ref Position Dim Report
ASSY TAG
WELDING
(STAY,LUGGAGE
60
BOX,PLATE-ROD
OPENER,PATCH)
Inprocess
Plate Rod Opener Tag
6 11.1 ±0.6 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Weld Ref Position Dim Report
ASSY TAG
WELDING Patch Tag Weld Ref Inprocess
(STAY,LUGGAGE 7 Position Dim Total 252±2.0 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
60 Length Report
BOX,PLATE-ROD
OPENER,PATCH)
Inprocess
Patch Tag Weld Ref
8 35.2±0.6 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Position Dim Width Report
Inprocess
Patch Tag Weld Ref
9 126±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Position Dim Length Report
Inprocess
Patch Tag Weld Ref
10 106.5±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Position Dim Length Report
Gas flow
Gas flow rate 10-15 LPM PS/E Per setting Per Shift
meter
wire speed
Wire speed 7-10 MPM PS/E Per setting Per Shift
controller
Should be O.K
Shift starting
Welding M/C (CURRENT,VOLTAGE,
1 Mc. Op ---- time / lunch / Check sheet Per shift ---- ---- ---- ---- ---- ----
condition GAS FLOW
brake time/
RATE,WIRE SPEED)
Inprocess
Stay,Luggage Box Full
2 121 ±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Weld Ref Position Dim Report
Inprocess
Stay,Luggage Box Full
3 35 ±0.6 Inspector DVC 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Weld Ref Position Dim Report
Inprocess
Stay,Luggage Box Full
4 119.3±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Weld Ref Position Dim Report
Inprocess
Stay,Luggage Box Full
5 26±0.6 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Weld Ref Position Dim Report
Inprocess
Stay,Luggage Box Full
6 15+2.0 Inspector DVC 5nos / Lot inspection Per Hour ---- ---- ---- ---- ---- ----
Weld Length Report
Inprocess
Plate Rod Opener Full
9 15+2.0 Inspector DVC 5nos / Lot inspection Per Hour ---- ---- ---- ---- ---- ----
Weld Length Report
Inprocess
Patch Full Weld Ref
14 35.2±0.6 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Position Dim Width Report
Inprocess
Patch Full Weld Ref
15 126±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Position Dim Length Report
Inprocess
Patch Full Weld Ref
16 106.5±1.2 Inspector DHG 5nos / Lot inspection Per shift ---- ---- ---- ---- ---- ----
Position Dim Length Report
Gas flow
Gas flow rate 10-15 LPM PS/E Per setting Per Shift
meter
wire speed
Wire speed 7-10 MPM PS/E Per setting Per Shift
controller
Inprocess
1 Weld spatter Not Allowed Inspector Visual 100% inspection Every lot ---- ---- ---- ---- ---- ----
Report
Inprocess
SPATTER
80 2 Chisel mark Not allowed Inspector Visual 100% inspection Every lot ---- ---- ---- ---- ---- ----
CLEANING Report
Inprocess
1 Excess weld Not Allowed Inspector Visual 100% inspection Every lot ---- ---- ---- ---- ---- ----
Report
Inprocess
BUFFING
90 2 Weld spatter Not Allowed Inspector Visual 100% inspection Every lot ---- ---- ---- ---- ---- ----
Report
As per Final
1 Diameter Ф19.1±0.2 Inspector DVC sampling inspection Every lot ---- ---- ---- ---- ---- ----
plan report
Deformation allowed As per Final
Diameter at bending
2 10%( max 21.01 Inspector DVC sampling inspection Every lot ---- ---- ---- ---- ---- ----
area
min17.19) plan report
As per Final
Diameter(Guide A
3 Ф3±0.2 Inspector DVC sampling inspection Every lot ---- ---- ---- ---- ---- ----
seat lock cable)
plan report
As per Final
Thickness (Plate rod
4 2±0.16 Inspector DVC sampling inspection Every lot ---- ---- ---- ---- ---- ----
opener)
plan report
As per Final
Thickness (Luggage
5 2±0.16 Inspector DVC sampling inspection Every lot ---- ---- ---- ---- ---- ----
Box)
plan report
As per Final
6 Thickness (Patch) 1.6±0.12 Inspector DVC sampling inspection Every lot ---- ---- ---- ---- ---- ----
plan report
As per Final
No of tack weld
7 Two Inspector Visual sampling inspection Every lot ---- ---- ---- ---- ---- ----
( LUGGAGE BOX)
plan report
As per Final
8 Welding length 15+2.0 Inspector DVC sampling inspection Every lot ---- ---- ---- ---- ---- ----
plan report
As per Final
9 Welding length 10+2.0 Inspector DVC sampling inspection Every lot ---- ---- ---- ---- ---- ----
FINAL GAUGE plan report
INSPECTION &
100 As per Final
VISUAL
CHECKING 10 Receiving gauge Should Qualify Inspector Receiving gauge sampling inspection Every lot ---- ---- ---- ---- ---- ----
plan report
As per Final
11 Thread M8 × 1.25 Inspector TPG sampling inspection Every lot ---- ---- ---- ---- ---- ----
plan report
6.91 STD PIN As per Final
12 Thread minor dia SHOULD NOT Inspector Standard pin sampling inspection Every lot ---- ---- ---- ---- ---- ----
ANSWER plan report
As per Final
13 Material ERW-1 (PIPE) Inspector MTC sampling inspection Every lot ---- ---- ---- ---- ---- ----
plan report
MS WIRE GR 3 As per Final
14 Material (GUIDE A SEAT LOCK Inspector MTC sampling inspection Every lot ---- ---- ---- ---- ---- ----
CABLE) plan report
As per Final
HRC D ( LUGGAGE
15 Material Inspector MTC sampling inspection Every lot ---- ---- ---- ---- ---- ----
BOX)
plan report
As per Final
HRC D ( PLATE ROD
16 Material Inspector MTC sampling inspection Every lot ---- ---- ---- ---- ---- ----
OPENER)
plan report
As per Final
17 Material HRC D ( PATCH) Inspector MTC sampling inspection Every lot ---- ---- ---- ---- ---- ----
plan report
Final
18 Identification M Inspector VISUAL 100% inspection Every lot ---- ---- ---- ---- ---- ----
report
Inprocess
1 Free from rust Not allowed QA Visual 100% inspection Every lot ---- ---- ---- ---- ---- ----
Report
Inprocess
110 OILING 2 Excess oil Not allowed QA Visual 100% inspection Every lot ---- ---- ---- ---- ---- ----
Report
Inprocess
3 Without oil Not allowed QA Visual 100% inspection Every lot ---- ---- ---- ---- ---- ----
Report
As per Approved by
PACKING AND As per packing Operator/ Despatch Visual and Identification
120 1 INDO AUTOTECH 100% Every Lot Qty ------ ------ ------ ------ ------ ------
DESPATCH standard Executives counting tag
LIMITED
1 2 3 4 5
Reference Value 17.00 37.50 40.00 49.50 67.00
TRIAL bias array
1 0.08 0.05 -0.09 -0.01 -0.11
2 0.10 0.10 -0.10 0.05 -0.15
3 0.12 0.02 -0.12 0.09 -0.10
4 0.06 0.10 -0.05 0.00 -0.05
5 0.08 0.04 -0.01 0.05 -0.20
6 0.02 0.08 -0.04 0.11 -0.12
7 0.10 0.12 -0.08 0.10 -0.15
8 0.14 0.01 -0.03 0.05 -0.10
9 0.07 0.05 -0.11 0.09 -0.05
10 0.08 0.08 -0.05 0.05 -0.13
11 0.05 0.03 -0.02 0.13 -0.11
12 0.10 0.12 -0.05 0.07 -0.11
Average 0.083 0.067 -0.062 0.065 -0.115 0.0075
LINEARITY DATA SHEET
Part Name : #REF! Vehicle Model : #REF!
1 2 3 4 5
Reference Value 7.00 11.00 38.00
TRIAL bias array
1 0.08 0.08 -0.01
2 0.06 0.06 0.02
3 0.00 0.08 0.04
4 0.05 0.07 0.02
5 0.02 0.08 0.08
6 0.06 0.08 0.02
7 0.08 0.06 -0.02
8 0.08 0.05 0.02
9 0.06 0.05 0.07
10 0.08 0.04 0.05
11 0.06 0.06 0.02
12 0.07 0.07 0.08
Average 0.058 0.065 0.033 0.0519
BIAS STUDY ANALYSIS
Disposition:
Tool Ownership
Tool location
S.No. Tool name/Description Valid till 1) DICV owned Asset number Photo Remarks
(PFD Operation stage)
2) Supplier owned
* Any change in the furnished details relevant DICV special terms Revision Level :
agreement to be followed
Prepared By :
SUB SUPPLLIER DETAILS ANNEXURE(Records of compliance - Element 17)
Supplier information
S.No. Remarks
Raw material/Components used Raw material/Component supplied by
Prepared By :
=
1117780