Prepared by

Control Plan (A) Name / Tel. No.

Stage Vehicle AY No. Date(Rev.) Description Prepared Checked Approved Date(Org.)

Part Name Knuckle Bracket-B 0 20.09.2023 Proto Sample M.Muthusamy A.Rajkumar K.Selvam Prepared
Prototype
Part No. SK217-AY0-01 Rev.B 1 08.01.2024 Blank profile dimension updated M.Muthusamy A.Rajkumar K.Selvam

2 29.04.2024 Dimple Position Changed M.Muthusamy A.Rajkumar K.Selvam S

i
Pre-Launch
g
n
Multidisciplinary K.Selvam, A.Rajkumar, K.L.Neelkandan, K.Selvan, Murugesan,
Team Thiyagarajan, M.Muthusamy, K.R.Kumaran

Production

Process Flow Characteristics Methods Resp.

Process Process Equipment

Class
No. Out Name Name Measurement Control
Sub Main No Product Process Specification/Tolerance Size Freq. Prod. QC A
sourced technique Melthod

1 Thickness 2.30 ± 0.17 Micrometer

Miltc As Per Standard

2 Raw materials SAPH440
(MES-M-00-FE-018)
Receving Inspection
(Sheet) Vernier Caliper /
3 Strip Width 156±0.5 Incoming Inspection report Reject the
10 JSW / TATA Traders __ Measuring Tape ü
(DI/IC/F/01) inform
Ranga Steel, Steel House,
ITC, Shivasakthi, Daga
4 Strip Length 1250±1 Measuring Tape

Free from bend, rust

5 Appearance formation,heavy scratches and Visual
damages.

1 Appearance Free from Excess oil and Dust Visual

Reject the
20 Storage Manual ü ü
inform
2 FIFO FIFO Storage Visual

1 Thickness 2.30 ± 0.17 Micrometer

2 Blank Length 147.7±0.5 Vernier Caliper

3 Blank Width 85.5±0.5 Vernier Caliper

Setup approval cum inprocess
inspection report
(DI/IC/F/01)
4 Slot Length 50±0.5 Vernier Caliper Stop the pro
to the super
30 Blanking 150T Press ü ü
produced par
(SM/PP/08)
5 Slot Width 8±0.5 Vernier Caliper carryout

6 Appearance Free from Burr, Miss blank Visual

Display Meter / Measuring Process parameter sheet

Shut Height 338±1
Tape (DI/PPS/01)

Daily maintenance check sheet

Air pressure 4-6 Kg/cm2 Pressure Gauge
(DM/CL/F/02)

HL Mando Anand India Pvt Ltd

 Process Flow Characteristics Methods Resp.
Process Process Equipment

Class
No. Out Name Name Measurement Control
Sub Main No Product Process Specification/Tolerance Size Freq. Prod. QC A
sourced technique Melthod

1 Embossing Height 1.5±0.15 Height Gauge

Difference of 5 Embossing
2 0.2 Max Height Gauge
Height
Setup approval cum inprocess
3 Embossing Dia 5.5±0.4 Digital Vernier inspection report
(DI/IC/F/01)
Stop the pro
to the super
40 Embossing 110T Press 4 Appearance Free from crack, bend & Damages Visual ü ü
produced par
(SM/PP/10)
carryout
Burr face locate top face of the
5 Appearance Visual
tool

Display Meter / Measuring Process parameter sheet

Shut Height 325±1
Tape (DI/PPS/01)

Daily maintenance check sheet

Air pressure 4-6 Kg/cm2 Pressure Gauge
(DM/CL/F/02)

Vernier Caliper /
1 Distance 147.7±0.5
Height Gauge

28+1/+0.4
2 Inner Width Vernier Caliper
(End Side)

26+0.9/+0.5
3 Inner Width Vernier Caliper
(R2 Range)

4 Flatness 0.2 Max Height Gauge

5 Diameter Ø5.5±0.4 Vernier / VMS

6 Height 1.5±0.15 Height Gauge

7 Gap 0.13 Max Feeler Gauge

Setup approval cum inprocess
inspection report
8 Taper 0.5 Max Height Gauge (DI/IC/F/01)

Stop the pro

Radius
150T Press to the super
50 Forming 9 (To be maintaine all ranges R25±1.5 VMS ü ü
(SM/PP/11) produced par
of C)
carryout

10 Height 53±0.7 Height Gauge

11 Height 30±0.5 Height Gauge

12 Thinning Less than 30% Point micrometer

13 Appearance Free from Scoring Mark (1/1) Visual

14 Appearance Free from Dent & Damages Visual

Display Meter / Measuring Process parameter sheet

Shut Height 351±1
Tape (DI/PPS/01)

Die cushion Process parameter sheet

1±0.5 Kg/cm2 Pressure Gauge
pressure (DI/PPS/01)

Daily maintenance check sheet

Air pressure 4-6 Kg/cm2 Pressure Gauge
(DM/CL/F/02)

HL Mando Anand India Pvt Ltd

 Process Flow Characteristics Methods Resp.
Process Process Equipment

Class
No. Out Name Name Measurement Control
Sub Main No Product Process Specification/Tolerance Size Freq. Prod. QC A
sourced technique Melthod

Free From missing of operation,

100% Per
1 Appearance crack, tool mark, Burr, Visual
Every Lot
Scoringmark, Rust & damage. Final Inspection Report
60 Final inspection Manual ü ü Stop &
(GMES Online portal)

2 Dimension As per AOI

Ensure as per the packaging

70 Packing 1
standard
Manual Counting As per Customer Requirment ü Stop &

80 Despatch 1 Handle the component Properly

S - Safety Charecterstics C - Critical Charecterstics -Identification

I Characteristics

HL Mando Anand India Pvt Ltd

 M.Muthusamy
9043505896

Date(Org.) 08.01.2024

Prepared Checked Approved

Reaction Plan
Owner/
Action
Responsible

Reject the material and

inform to supplier.

Reject the material and

inform to supplier.

Stop the process and inform

to the supervisor, keep the
produced part separetely and
carryout 100% insp.

HL Mando Anand India Pvt Ltd

 Reaction Plan
Owner/
Action
Responsible

Stop the process and inform

to the supervisor, keep the
produced part separetely and
carryout 100% insp.

Stop the process and inform

to the supervisor, keep the
produced part separetely and
carryout 100% insp.

HL Mando Anand India Pvt Ltd

 Reaction Plan
Owner/
Action
Responsible

Stop & Correct

Stop & Correct

- Critical Charecterstics -Identification Characteristics

HL Mando Anand India Pvt Ltd