IPC-510 User Manual

IPC-510
Industrial Chassis
User’s Manual
Copyright
Advantech Co., Ltd copyrights this documentation and the software included with this
product in 2003. All rights are reserved. Advantech Co., Ltd. reserves the right to make
improvements in the products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or
by any means without the prior written permission of Advantech Co., Ltd. Information
provided in this manual is intended to be accurate and reliable. However, Advantech Co.,
Ltd. assumes no responsibility for its use, or for any infringements of the rights of third
parties, which may result from its use.
Acknowledgments
IBM and PC are trademarks of International Business Machines Corporation.
On-line Technical Support

For technical support and service, please visit our support website at:
http://www.advantech.com/support
Note:
Part No. 2002051000 1st Edition

Printed on July 2003
ii ICP-510 User’s Manual

Contents
CHAPTER 1 GENERAL INFORMATION......................................... 6
1.1 INTRODUCTION ................................................................ 6
1.2 SPECIFICATION ................................................................ 6
Table 1.1: Specification......................................... 6
1.3 PASSIVE BACKPLANE OPTIONS ....................................... 7
Table 1.2: Passive Backplane Options.................. 7
1.4 POWER SUPPLY OPTIONS................................................. 7
Table 1.3: Power Supply Options.......................... 7
1.5 DIMENSION DIAGRAM ..................................................... 8
Figure 1-1: Dimention Diagram........................... 8
CHAPTER 2 SYSTEM SETUP .......................................................... 10
2.1 REMOVING THE TOP COVER .............................................. 10
2.2 ADDING AND REMOVING DISK DRIVERS ............................ 10
Figure 2-1 Disk Enclosure .................................. 10
2.3 CHASSIS FRONT PANEL SECTIONS ..................................... 10
Figure 2-2 Front Panel Section .......................... 10
2.4 MOMENTARY SWITCH ...................................................... 11
2.5 REPLACING COOLING FAN AND FILTER ............................. 11
Figure 2-3 Cooling fan & filter............................11
APPENDIX A EXPLODED DIAGRAM......................................... 13
APPENDIX B SAFETY INSTRUCTIONS ........................................ 16

SAFETY INSTRUCTIONS .......................................................... 16
iii
1
CHAPTER
General Information
Chapter 1 General Information
1.1 Introduction
IPC-510 is a 4U height IPC rackmount chassis which includes 14-slot ISA or
ISA/PCI backplane and within 250W ATX PFC PS/2 power supply. It is the
best price performance industrial chassis platform for building block and
mission-critical applications.
IPC-510 is with shockproof and easy installation front accessed driver bay,
three half-height 5.25”, one 3.5” FDD, one internal 3.5" HDD and front
accessible USB, PS/2 keyboard connector. For the high-density application,
IPC-510 supports versatile ISA/PCI backplane, ATX M/B version and 300W
ATX PFC power supply by options.
IPC-510 is a rack-optimized IPC chassis and offers the best total cost
ownership and scalability for customers who want to growth their business
without increasing cost. A wide range of standard computing peripherals can
be integrated with the chassis to meet different application development under
mission-critical environment 24 hours a day, 7days a week.
1.2 Specification
Table 1.1: Specification
Front-accessible Internal
3.5” 1 1
Drive Bay
5.25” 3
Cooling Fan 1(84 CFM/each)
USB 1(front-accessible)
I/O Interface
PS/2 1(front-accessible)
Miscellaneous Rear panel Two D-SUB 9-pin brackets
Indicator LED display for power on and HDD activity
Environment Operating Non-Operating
Temperature 0 ~ 40 ºC (32 ~ 104 ºF) -20 ~ 60 ºC (-4 ~ 140
ºF)
Humidity 10 ~ 85% 10 ~ 95 %
Vibration (5-500 Hz) 1 Grms 2G
Shock 10 G (With 11 msec duration, 30G
1/2 sine wave)
Altitude 10,000 ft 40,000 ft
Acoustic Noise Less than 60dB sound pressure at 5~28ºC (41~82ºF)
Physical Dimensions (W x H x D) 482 x 177 x 450 mm (19” x 7” x 17.7”)
Weight 9.8 kg (21.6 lb)
Compliance Safety CE compliant, UL/cUL approved
6 ICP-510 User’s Manual

1.3 Passive Backplane Options
Table 1.2: Passive Backplane Options
B/P Model Name Slot per Segment (ISA/PCI/CPU) Segment
PCA-6114-0B1 32-bit, 14-slot: 14 ISA 1
PCA-6114P4-C 32-bit, 14-slot: 8 ISA, 4 PCI, 2 PICMG 1
PCA-6114P7-0D1 32-bit, 14-slot: 4 ISA, 6 PCI, 3 PICMG, 1 PCI/ISA 1
PCA-6114P10-B 32-bit, 14-slot: 2 ISA, 10 PCI, 2 PICMG 1
PCA-6114P12-0B1 32-bit, 14-slot: 1 ISA, 11 PCI, 1 PICMG/PCI, 1 PICMG 1
PCA-6114P12X-A1 64-bit, 14-slot: 1 ISA, 11 PCI, 1 PICMG/PCI, 1 PICMG 1
PCA-6113P4R-0C1 32-bit, 13-slot: 7 ISA, 4 PCI, 2 PICMG 1
PCA-6113P7X 64-bit, 13-slot: 4 ISA, 7 PCI, 2 PICMG 1
1.4 Power Supply Options

Table 1.3: Power Supply Options
Safety &
Model Name Watt Input Output Mini-load
MTBF
PS-250ATX-Z 250W 95 ~ 132 Vac +5V@ 27A +5 V @ 0.5 A UL/CSA/TUV
ATX, 190 ~ 264 Vac +3.3V@20A +3.3 V @ 0.3 A /CCC
PFC (Selected) +12V@13A 100,000
[email protected] hours@25℃
[email protected] (Full load)
+5Vsb@2A
1757930070 300W 100 ~ 240 Vac +5V@ 30A +5 V @ 0.1 A UL/CSA/TUV
ATX, (Full-range) +3.3V@28A +3.3 V @ 0.3A 100,000
PFC +12V@15A hours@25℃
[email protected] (Full load)
[email protected]
+5Vsb@2A
7
1.5 Dimension Diagram
Unit:m m [inch]
Figure 1-1: Dimension Diagram

2
CHAPTER
System Setup
9
Chapter 2 System Setup
2.1 Removing the top cover

First, remove the chassis cover by releasing two screws which are on rear
of chassis.
2.2 Adding and removing disk drivers

By releasing four screws of disk enclosure, you could move disk enclosure
out of chassis and refer figure 2-1 to install or remove the necessary 5.25”
and 3.5” disk drivers.
Figure 2-1 Disk Enclosure
2.3 Chassis front panel sections

Refer figure 2-2 to find USB, PS/2 keyboard connector, system power and
HDD LED, power switch and system reset location.
Figure 2-2 Front Panel Section

If you want to connect any USB device or PS/2 keyboard to the system,
you could use the front accessible USB & PS/2 connector of IPC-510.
The PWR LED is for system power status. The HDD LED is for HDD
activity. Power switch and system reset are behind the door.
2.4 Momentary Switch

Use momentary switch and by way of ATX (PS_ON) function to turn on
system ATX power supply. Please use system shutdown to turn off system
power automatic or press momentary switch for a while to turn off system
power.
2.5 Replacing cooling fan and filter
Refer figure 2-3 to find location of system cooling fan and filter. Please
replace system cooling fan if it is defective, replace or clear filter when the
dust is too heavy.
Figure 2-3 Cooling fan & filter
11
A
APPENDIX
Exploded Diagram

Appendix A Exploded Diagram
13
B
APPENDIX
Safety Instructions
Appendix B Safety Instructions
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User's Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning.
Do not use a damp cloth, liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located
near the equipment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation.
Dropping it or letting it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the
equipment from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before
connecting the equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not
place anything over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from
the power source to avoid damage by transient over voltage.
12. Never pour any liquid into an opening. This may cause fire or
electrical shock.
13. Never open the equipment. For safety reasons, the equipment
should be opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment
checked by service personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.

d. The equipment does not work well, or you cannot get it to
work according to the user's manual.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN
ENVIRONMENT WHERE THE STORAGE TEMPERATURE
MAY GO BELOW -20° C (-4° F) OR ABOVE 60° C (140° F).
THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
The sound pressure level at the operator’s position according to IEC
704-1:1982 is no more than 70dB(A).
DISCLAIMER: This set of instructions is given according to IEC
704-1. Advantech disclaims all responsibility for the accuracy of
any statements contained herein.
16. Any insulation on conductors inside equipment which connect
accessible metal parts or other protectively earthed parts with a
protective function to the protective earth terminal shall be identified
by the colors green and yellow at lease at the termination of the
conductors.
17. CAUTION: The computer is provided with a battery-powered
real-time clock circuit. There is a danger of explosion if battery is
incorrectly replaced. Replace only with same or equivalent type
recommended by the manufacture. Discard used batteries according
to the manufacturer's instructions.
18. The computer is provided with CD drives that that comply with
appropriate safety standards including IEC 60825.
19.Before your begin make sure the Green/Yellow wire has a

reliable connection between the metal part of the computer and
ground connector.
17

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IPC-510

On-line Technical Support

Part No. 2002051000 1st Edition

ii ICP-510 User’s Manual

APPENDIX B SAFETY INSTRUCTIONS ........................................ 16

6 ICP-510 User’s Manual

1.4 Power Supply Options

Figure 1-1: Dimension Diagram

8 ICP-510 User’s Manual

2.1 Removing the top cover

2.2 Adding and removing disk drivers

Figure 2-1 Disk Enclosure

2.3 Chassis front panel sections

Figure 2-2 Front Panel Section

10 ICP-510 User’s Manual

2.4 Momentary Switch

Figure 2-3 Cooling fan & filter

12 ICP-510 User’s Manual

16 ICP-510 User’s Manual

19.Before your begin make sure the Green/Yellow wire has a

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