2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

ENGINE 1 SECTION

FUEL INJECTION (FUEL SYSTEMS) FU(SOHC)

EMISSION CONTROL EC(SOHC)

(AUX. EMISSION CONTROL DEVICES)

INTAKE (INDUCTION) IN(SOHC)

MECHANICAL ME(SOHC)
This service manual has been prepared
to provide SUBARU service personnel
EXHAUST EX(SOHC)
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles. COOLING CO
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of LUBRICATION LU
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual SPEED CONTROL SYSTEMS SP
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition. IGNITION IG(SOHC)
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts. STARTING/CHARGING SYSTEMS SC

ENGINE (DIAGNOSTICS) EN(SOHC)

All information, illustration and specifi-

cations contained in this manual are
based on the latest product information
available at the time of publication
approval.

FUJI HEAVY INDUSTRIES LTD. G1830GE2

EMISSION CONTROL
(AUX. EMISSION CONTROL DEVICES)

EC(SOHC)
Page
1. General Description ....................................................................................2
2. Front Catalytic Converter ............................................................................3
3. Rear Catalytic Converter.............................................................................6
4. Canister.......................................................................................................7
5. Purge Control Solenoid Valve .....................................................................8
6. Two-way Valve............................................................................................9
 GENERAL DESCRIPTION
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

1. General Description
A: CAUTION
• Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust or dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly, and replacement.
• Be careful not to burn your hands, because each
part on the vehicle is hot after running.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or safety stands at the specified
points.
• Before disconnecting electrical connectors of
sensors or units, be sure to disconnect negative
terminal from battery.

EC(SOHC)-2
 FRONT CATALYTIC CONVERTER
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

2. Front Catalytic Converter 7) Separate center exhaust pipe from rear exhaust
pipe.
A: REMOVAL CAUTION:
1) Set the vehicle on the lift. Be careful, exhaust pipe is hot.
2) Disconnect battery ground cable.

B2M3109
G6M0095 8) Remove bolts which hold front exhaust pipe onto
3) Disconnect front oxygen (A/F) sensor connector. cylinder heads.

B2M4243 B2M3200
4) Disconnect connector from rear oxygen sensor 9) Remove front exhaust pipe and center exhaust
connector. pipe from hanger bracket.
CAUTION:
Be careful not to pull down front exhaust pipe
and center exhaust pipe.

B2M4244
5) Lift-up the vehicle.
6) Remove under cover.
B2M3111

EC(SOHC)-3
 FRONT CATALYTIC CONVERTER
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

10) Separate front catalytic converter from front ex- 3) Tighten bolts which hold front exhaust pipe onto
haust pipe. cylinder heads.
NOTE: Tightening torque:
The rear catalytic converter is integrated with front 30 N·m (3.1 kgf-m, 22.4 ft-lb)
catalytic converter. Therefore, the procedure for re-
moving rear catalytic converter is the same as the
description above.

B2M3200
4) Install center exhaust pipe to rear exhaust pipe.
S2M0923 Tightening torque:
18 N·m (1.8 kgf-m, 13.0 ft-lb)
B: INSTALLATION
CAUTION:
Replace gaskets with new ones.
1) Install front catalytic converter to front exhaust
pipe.
Tightening torque:
30 N·m (3.1 kgf-m, 22.4 ft-lb)

B2M3109
5) Tighten bolt which holds center exhaust pipe to
hanger bracket.
Tightening torque:
35 N·m (3.6 kgf-m, 26.0 ft-lb)

S2M0923
2) Install front exhaust pipe and center exhaust
pipe. And temporarily tighten bolt which installs
center exhaust pipe to hanger bracket.

B2M3111
6) Install under cover.

B2M3111

EC(SOHC)-4
 FRONT CATALYTIC CONVERTER
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

7) Lower the vehicle.

8) Connect front oxygen (A/F) sensor connector.

B2M4243
9) Connect connector to rear oxygen sensor con-
nector.

B2M4244
10) Connect battery ground cable.

G6M0095

NOTE:
The rear catalytic converter is integrated with front
catalytic converter. Therefore, the procedure for in-
stalling rear catalytic converter is the same as the
description above.
C: INSPECTION
1) Make sure there are no exhaust leaks from con-
nections and welds.
2) Make sure there are no holes or rusting.

EC(SOHC)-5
 REAR CATALYTIC CONVERTER
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

3. Rear Catalytic Converter

A: REMOVAL
The front and rear catalytic converter and center
exhaust pipe are integrated into one unit. There-
fore, the removal and installation procedures are
the same as the those for the front catalytic con-
verter. <Ref. to EC(SOHC)-3, REMOVAL, Front
Catalytic Converter.>

B2M4164A

(A) Front catalytic converter

(B) Rear catalytic converter

B: INSTALLATION
The front and rear catalytic converter and center
exhaust pipe are integrated into one unit. There-
fore, the removal and installation procedures are
the same as the ones described under front catalyt-
ic converter. <Ref. to EC(SOHC)-4, INSTALLA-
TION, Front Catalytic Converter.>

B2M4164A

(A) Front catalytic converter

(B) Rear catalytic converter

C: INSPECTION
1) Make sure there are no exhaust leaks from con-
nections and welds.
2) Make sure there are no holes or rusting.

EC(SOHC)-6
 CANISTER
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

4. Canister
A: REMOVAL
1) Lift-up the vehicle.
2) Loosen two clamps which hold two canister hos-
es, and disconnect evaporation hose from canister.

EN0898
3) Remove canister from body.

B2M4166

B: INSTALLATION
1) Install in the reverse order of removal.
Tightening torque:
23 N·m (2.3 kgf-m, 17 ft-lb)

B2M4166

C: INSPECTION
Make sure the canister and canister hoses are not
cracked or loose.

EC(SOHC)-7
 PURGE CONTROL SOLENOID VALVE
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

5. Purge Control Solenoid Valve B: INSTALLATION

1) Install in the reverse order of removal.
A: REMOVAL
1) Disconnect battery ground cable. Tightening torque:
16 N·m (1.6 kgf-m, 11.6 ft-lb)

G6M0095
H2M2985
2) Remove bolt which installs purge control sole-
noid valve onto intake manifold. CAUTION:
Carefully connect the evaporation hoses.

H2M2985
3) Take out purge control solenoid valve through B2M1893A
the bottom of the intake manifold.
4) Disconnect connector and hoses from purge C: INSPECTION
control solenoid valve. Make sure hoses are not cracked or loose.

H2M2986

EC(SOHC)-8
 TWO-WAY VALVE
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

6. Two-way Valve
A: REMOVAL
1) Lift-up the vehicle.
2) Remove canister from body. <Ref. to EC(SO-
HC)-7, REMOVAL, Canister.>
3) Remove two-way valve with bracket as a single
unit from body.

EN0901
4) Remove two-way valve from bracket.
B: INSTALLTION
1) Install in the reverse order of removal.
C: INSPECTION
1) Make sure that hoses are not cracked or loose.

EC(SOHC)-9
 TWO-WAY VALVE
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)

EC(SOHC)-10