See Terex Engine Schematics: Battery Supplies

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Note:-
Denotes internal terminal
SEE TEREX ENGINE SCHEMATICS
Denotes field device terminal
Denotes Teleradio radio
reciever

INTERMEDIATE SPEED SWITCH


Denotes umbilical.

MAINTENANCE DUE LAMP

FUEL LEVEL SENDER


DIAGNOSTIC LAMP

PTO RAMP DOWN


WARNING LAMP

PTO RAMP UP
PTO ENABLE
ANTI-CRANK
D D

E-STOP +VE

E-STOP -VE

(If Required)
BATTERY SUPPLIES
P4 P3 P1 P2 R P J L E C D N M H Q

Red/ Blk / Yel/ Grn/ Wht/ Grn/ Wht/


Blk Red Blk Yel Orn Pur Red Grn
Wht Pur Blk Wht Blk Blk Red
6mm 6mm 4mm 6mm
510 519 529 530 13
-VE + 501 00

QE1
6A B

C Link sht 3 sht 3 C


S2

502 UP Dn
S1

505 503 00 00

OFF Start
IGN
503
503
+ + S
QE2
Optional lamp

1A B Fuel
Guage

- -
B 00 00 00 B

504

H1 H2 H3

-VE + 503 503 00

A A
sht 3 sht 3 sht 3 sht 2

TITLE BL-PEGSON Ltd. - 1100 x 650 HYDRAULIC JAW. MK11 PAGE DRAWN BY DATE
WESTBURY CONTROL SYSTEMS LTD.
TEL 44 01530 510751 REV. DESCRIPTION DATE BY 1 OF 7 GW 22-11-06
FAX 44 01530 510756 CHECKED BY FILENAME

E-mail [email protected] CNB 06_CAN MK11.VSD

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SEE TEREX ENGINE SCHEMATICS

J1939 DATA LINK


CAT DATA LINK
D D

A B G F K

Wht Blk Scn Blk Clear

44 44 44 44 43 43 43 43

Scn Blk Wht

120R

sht 1
C C
grey/ grey/
blue black
503 00
sht 4

J1939
to PLC

Yel Wht Blu Red Blk

11 8 7 2 1
Hi Lo + -

CANtrak

B B

503 00 Scn Wht Blk Blk Wht

A B C D E F G H J
CAT SERVICE CONNECTOR

A A

TITLE BL-PEGSON Ltd. - 1100 x 650 HYDRAULIC JAW. MK11 PAGE DRAWN BY DATE
WESTBURY CONTROL SYSTEMS LTD.
TEL 44 01530 510751 REV. DESCRIPTION DATE BY 2 OF 7 GW 22-11-06
FAX 44 01530 510756 CHECKED BY FILENAME

E-mail [email protected] CNB 06_CAN MK11.VSD

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sht 1 sht 1 sht 1 sht 1 sht 1 sht 1 sht 1

-VE 503 + 503 519 00 529


HYDRAULIC OIL
COOLER

D D
600
+ Grey Grey
Link
Bar
Q1 Q2
16A 16A
R
603 604 Grey
13 23
R R R

K1 K1
K3 K3
62 600
Grey
14 24
62
511 521
-
- +
LOAD DUMP Grey
C MODULE S11
70A 70A C.2 C
UMBILICAL STOP
- + C.3
70

Grey 63
71 72 73
64 70
A1 S52
Q3 - 1A
DOOR NEAR FRONT CHASSIS NEAR PLATFORM
Grey 81 82 83
A2 S21
80

00-049 77 76
S12
75
K1 77 FAR PLATFORM FAR JAW ACCESS
EMERGENCY 87 86 85
STOP S22
MONITOR
K3
S34
77A
63
B B

sht 5

75 Core 8 Core 7
74 73
OPERATOR STATION
FAR FRONT CHASSIS
85 Core 10 Core 9
84 83

P15
Grey Grey
Negative
blk
P1 TELERADIO REC
65 66 66
33 34 Pwr +24V DC
Q4 - 6A red
K1 C.Grn/Yell
Negative
UMBILICAL
67 C.1
A Grey
Q5 - 2A
Pwr +24V DC
A
sht 4 sht 4 sht 4 66

TITLE BL-PEGSON Ltd. - 1100 x 650 HYDRAULIC JAW. MK11 PAGE DRAWN BY DATE
WESTBURY CONTROL SYSTEMS LTD.
3 OF 7 GW 22-11-06
TEL 44 01530 510751 REV. DESCRIPTION DATE BY

FAX 44 01530 510756 CHECKED BY FILENAME

E-mail [email protected] CNB 06_CAN MK11.VSD

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Grey 66 65 sht 3 DISPLAY 06-004


green 15
CAN GND 3
H 65 red
6 +24V DC
H
blue 50
CAN-L 1
black
2 -0V DC
white 51
CAN-H 5

Supply PLC
G 65 red CAN1 G
23 VBBs
CAN
green 15
15
GND
black
01 GNDs
blue 50
CAN-L 50
65 red
05 VBBo
white 51
65 pink/black CAN-H 51
24 Test

F Inputs CAN2
F
65 orange/black CAN
grey
26 sht 2
41 K1 42 40 %IX0.0 In 0
GND
26 Do Not Connect
Screen at MCP 26.

orange/red grey/blue
SPARE 41 %IX0.8 In 1 CAN-L 44
44
P2 P3
RADIO
white/black grey/black
RECIEVER STOP
52 %IX1.0 In 2 CAN-H 43
brn brn 43
P10
E P11
white/red E
RADIO RECIEVER
53 %IX1.8 In 3 RS232
FEEDER ON/OFF
wht wht pink 06
Txd 06
P4
RADIO RECIEVER
yellow/black
SOUND ALARM
46 %IW6 In 4
grey violet 07
RxD 07
65 C.6
UMBILICAL
C.7 yellow/red
STOP
47 %IW7 In 5
brown 13
GND 13
UMBILICAL
C.4 green/red
48 %IW8 In 6
D SOUND ALARM D
purple/red
SPARE 49 %IW9 In 7

Audible Alarm Outputs


red/black
38 38 %QX0.0 Out 0
dB

C Engine Shutdown
red/blue C
K3 39 %QX0.8 Out 1

Radio Track Enable


red/brown
K4 54 %QX1.0 Out 2

Umbilical Track Enable


red/green
K5 55 %QX1.8 Out 3

B B
Grey 66 51 50 15

sht 5 sht 5

TITLE PAGE DRAWN BY DATE


WESTBURY CONTROL SYSTEMS LTD.
BL-PEGSON Ltd. - 1100 x 650 HYDRAULIC JAW. MK 11 4 OF 7 GW 22-11-06
TEL 44 01530 510751
A FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME
A
E-mail [email protected] CNB 06_CAN MK11.VSD

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OPERATORS STATION
orange/black
NODE No 1 06-031 I/O Channel
DIRT CONV START red red
sht 4 sht 4 2 1 01
orange/red
DIRT CONV STOP
4 3 02
H Grey 66 51 50 15
PROD CONV START
white/black H
6 5 03
white/red
PROD CONV STOP
8 7 04

10 9
yellow/black
CRUSHER START
red yellow/red 12 11 06 05
CRUSHER STOP

G 14 13 G
SPARE green/red

16 15 07
SPARE purple/r ed
SPARE black
18 X1 17 08
yellow/green
FEEDER START red
2 1 09
red/black
FEEDER STOP
4 3 10
F DIVERTER RAISE
red/blue
F
(If Fitted)
6 5 11
red
red/brown
DIVERTER LOWER
(If Fitted) 8 7 12
red

10 9
red/green
2K
12 11 14 13
black

E 14 13 E
16 15 15

18 X2 17 16

Core 1
66 sht 7
Core 2
Grey
Core 3 Spare 2 1
D 15 Core 4 D
4 3
Core 5
50
Core 6
51 6
X3
5

CAN 1 120 Ohm OPERATOR STATION


OPERATOR STATION
Core 7
73
Core 8
74
Core 9 sht 3
83
C Core 10
C
84

sht 3 5 PIN BULKHEAD


PANEL
Red Pin 1 Red
66
Black Pin 2 Black
Grey
CAN 1 TO
B Green Pin 3 Green PLANT sht 7 B
15
Blue Pin 4 Blue
50
White Pin 5 White
51

CAN 1

TITLE PAGE DRAWN BY DATE


A WESTBURY CONTROL SYSTEMS LTD. A
BL-PEGSON Ltd. - 1100 x 650 HYDRAULIC JAW MK11 5 OF 7 GW 22-11-06
TEL 44 01530 510751
FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME

E-mail [email protected] CNB 06_CAN MK11.VSD

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sht 5
H H
Grey -

TELERADIO NS TRACK VALVE


RECEIVER K4
P8 93 90 90 c1
Pwr To Valves 1
yel
- cG/Y
K4 E 3
G P9 94 91 91 c2 G
Output Valve 1 2
grn
K4
P5 95 92
Output Valve 2
blu

F F

UMBILICAL K5 OS TRACK VALVE


C.8
96 90 90 c1
Pwr To Valves 1
- cG/Y
K5 E 3
C.9
97 91 92 c2
Output Valve 1 2

K5
E C.5
98 92 E
Output Valve 2

D D

C C

B B

TITLE PAGE DRAWN BY DATE


WESTBURY CONTROL SYSTEMS LTD.
BL-PEGSON Ltd. - 1100 x 650 HYDRAULIC JAW MK11 6 OF 7 GW 22-11-06
TEL 44 01530 510751
A FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME
A
E-mail [email protected] CNB 06_CAN MK11.VSD

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7 8
CYLINDER
CR2013 B
A&B
5 6 06-022

H CRUSHER PRESS SWITCH


3 4
CRUSHER
H
06-027 06-024
1 2
OIL LEVEL PRODUCT CONVEYOR
06-028 06-023

ENGINE Hyd Jaw


NODE 3 Warning Beacon
7 8 00-052
CR2013
5 6
DIVERTER VALVE or PTO
G (If Fitted) 00-053
G
3 4
06-025

CYLINDER 1 2
Hi PRESS B
CAN 1
06-018
CRUSHER
RD
5 Core / Pin NODE 2 Blk Blk DUMP
Tee in engine 06-029 VALVE
Wht Wht
06-025
F 5 Mts F
CABLE CUT-INS
Along near side chassis to engine
06-016
Brn
MAIN 06-018
Wht
CTRL CYLINDER
Blu PRESSURE
PANEL Tee in engine
06-029
Blk
3 Mts
Through engine
RD
06-015 500R
E E
CAN 1
Cable Cut-ins HR ONLY
12 Core SY. 7 8
Hard Wired. FEEDER PWM CR2011
06-021 5 6
FEEDER ON B DIRT CONV.
06-017 3 4 06-026
CONV TAIL UP/DN
8 Mts 06-020 B
DIRT CONV UP/DN 1 2
D Out Back of engine to Off Side cha ssis,
along Off Side chassis to rear of p lant
06-020 B D
REAR
NODE 4

Along near side chassis


06-018
9 Mts
R 06-019

Rear Tee
C C

120 Ohms

B B
CONTROL STATION
NODE 1

TITLE PAGE DRAWN BY DATE


A WESTBURY CONTROL SYSTEMS LTD. A
BL-PEGSON Ltd. - 1100 x 650 HYDRAULIC JAW. MK11 7 OF 7 GW 22-11-06
TEL 44 01530 510751
FAX 44 01530 510756 REV. DESCRIPTION DATE BY CHECKED BY FILENAME

E-mail [email protected] CNB 06_CAN MK11.VSD

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