P-Laser Update

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The future of cabling

for today’s utilities


Enhanced performance.
Superior service.
Environmental sustainability.

Performance
Service
Sustainability
Linking the future P-Laser puts your
As the undisputed cable industry world are. We enable them to further develop copper and fibre cables, systems and network a smart
step ahead
leader, Prysmian Group believes in the the world’s energy and telecoms accessories – covering voice, video
effective, efficient and sustainable infrastructures, and achieve and data transmission.
supply of energy and information as sustainable, profitable growth.
a primary driver of global growth. Drawing on over 130 years’ experience
In our energy business, we design, and continuously investing in R&D, we Thanks to its superior performance and reduced
We provide major global organisations produce, distribute and install cables apply excellence, understanding and environmental impact, P-Laser is one of the
across many industries with best-in- and systems for the transmission and integrity to everything we do. We most advanced solutions in Prysmian Group’s
class cable solutions, based on state- distribution of power at low, medium, consistently meet and exceed the smart grid range. This eco-friendly MV cable is
of-the-art technology. With a presence high and extra-high voltage. precise needs of our customers across the perfect way to achieve the balance between
in more than 50 countries, we’re close In telecoms, Prysmian Group is a all continents, while shaping the achieving a sustainable future for the planet,
to our customers no matter where they leading manufacturer of all types of evolution of our industry. and satisfying future energy requirements.

What links power to the world?


Cable solutions to support the development
of the world’s energy infrastructure

Prysmian’s solutions exist to help grid operators, utilities, industrial companies, electrical
wholesalers and installers generate and distribute the energy that powers every aspect of our world.

From submarine to high, medium and low-voltage cable solutions, we apply innovation and a
commitment to helping customers achieve sustainable, profitable growth. Our best-in-class
technology can be found at the heart of many history-making projects across the globe, where
power transmission and distribution are critical in the development of tomorrow’s communities.
Linking power grids
to sustainability
Working in partnership with you. Understanding
the challenges of the utilities sector. Helping
you deliver the energy that supports lives
around the planet.

These are the commitments Prysmian makes to you. That’s why we’ve produced
a distribution network cabling solution designed and developed to deliver the
performance you need: P-Laser.

A sustainable solution that


integrates seamlessly
When you put us to work for your organisation you’ll
discover there is finally a partner offering solutions
that are better for the planet, and perfectly suited
to integrating with your existing networks.
A partner that helps you deliver better customer
service. A partner whose support means you’re ready
for the future and the opportunities it presents.
Leading the world with
our utility partners
The introduction of P-Laser is a perfect example
of Prysmian’s commitment to innovation and
to working in partnership with you. It’s a story
built on years of research and development.

P-Laser is the culmination of this in-depth R&D total cost of ownership and allows your
work, introducing a significant step forward organisation to operate more sustainably.
in cabling technology. As well as providing
enhanced performance and reliability, it Research and Development sits
optimises supply chain processes, reduces
at the heart of everything we do.

Our R&D expertise

130 years’
experience

5,600 patents
granted or filed

25 R&D Centres
of Excellence

900 R&D
professionals
P-Laser gives you
more in three ways
CO2 equivalent emissions reduced by 40%
P-Laser is the first eco-sustainable cable P-Laser helps you meet your environmental responsibilities,
for electrical grids. It provides an ideal providing energy in a way that safeguards the future
for everyone.
solution for delivering enhanced network
reliability, whilst simultaneously delivering
P-Laser uses 100% eco-friendly HPTE (High-performance
Thermoplastic Elastomer) and fully recyclable materials,
operational and environmental benefits. operating with zero-gas technology, for increased energy
efficiency and reduced greenhouse gas emissions.

In August 2019, Pignataro Maggiore – where P-Laser is produced


– was awarded official ISO 14067:2018 certification for
meeting Carbon Footprint requirements for a Product (CFP).

Operating temperature range increased


by 20%

P-Laser maintains its integrity in temperatures as high as


130 ºC. So, in emergencies or cases of grid congestion, it
delivers greater capability, superior network reliability
and reduced risk for financial penalties.

Superior service with production time


cut from days to hours

The process of producing P-Laser is more efficient and


reliable than ever. With the removal of the degassing
process, and the introduction of uninterrupted, single-line
production, you can now receive the cable you need faster
than ever, and in a form that’s fully compatible with your
existing networks.
Sustainability

Meeting the demands of your


business and our planet
Whether you’re ensuring you meet your sustainability
objectives, or simply reducing your impact on the
planet, environmental concerns are never far down
the agenda of a utilities organisation like yours.

That’s why P-Laser cabling is the ideal answer. Manufactured Meeting regulatory requirements
using thermoplastic and fully recyclable materials, the Along with all other Prysmian products, P-Laser is
solution is 100% eco-friendly. What’s more, its innovative
production process and ‘zero-gas technology’ deliver
manufactured to comply with major national and
international standards across Europe. The Prysmian
“Prysmian’s aim is to
increased energy efficiency and reduced greenhouse gas sites which manufacture P-Laser are certified to ISO partner utilities engaged in
emissions. So, from your operations, to your impact on the 18001 Quality Management Systems standards, and
planet, you know you’re satisfying the demands placed to ISO 14001 Environmental Quality standards. upgrading and developing
upon your business.
Plus, in August 2019, SGS Italy issued a certificate of
their electrical grids while
compliance with ISO 14067: 2018 standards for the Pignataro seeking to reduce the
Maggiore plant, where P-Laser is produced. This standard –
confirming adherence to Carbon Footprint standards – was environmental impact
1 km of P-Laser = 500 kg of
recyclable plastic
calculated for LV and MV cables produced in the plant, with
other Prysmian plants in Argentina, Portugal, Spain and
of such grids.”
Romania working to obtain the same certification.
Thanks to fully recyclable
materials, 500 kg of high- Francesco Fanciulli
quality plastics are recovered
from every 1 km of 185 mm2
Executive Vice President
cable core section. Energy Business,
Prysmian Group
Performance

Rising network temperatures don’t


mean falling reliability, with P-Laser
When there’s a network emergency or grid congestion, power
surges and increased traffic can cause cable temperatures
to rise – reducing the life expectancy of cabling solutions.

P-Laser is different. Manufactured using thermoplastic to


medium- or high-voltage capacity, its performance at higher
temperatures surpasses other cabling technologies. So you
know when the pressure’s on, your network will remain intact.

In a world where energy can now be


XLPE HEPR P-Laser
Operating temperature Up to 90 ºC Up to 105 ºC Up to 110 ºC
derived from wind, solar or hydro-
Emergency temperature 105 ºC 130 ºC 130 ºC electric sources, your network requires
Dielectric strength Excellent Good Excellent
cabling that can deal with sudden
Electrical breakdown Very good Good Excellent
Dielectric losses Excellent Good Excellent
fluctuations in network supply and
Thermo-pressure resistance 105 C
º
130 C
º
130 ºC demand. It’s just one of the reasons
Handling characteristics Good Excellent Excellent
P-Laser technology, with its ability to
:Best in class
perform at higher temperatures, is
your perfect solution.
Service

A production process that


means better service for you
P-Laser’s production is more efficient and reliable than
has ever been achievable with existing cabling solutions.

P-Laser is manufactured using a high- possible to manufacture P-Laser on a performance benefits, you’ll also enjoy
performance thermoplastic elastomer single, uninterrupted production line. advantages in service and supply.
(HPTE) developed by Prysmian’s R&D
laboratories, and covered by patents Product and production process are now Finally, P-Laser is a product developed
and patent applications. completely integrated, significantly to satisfy the bespoke requirements
streamlining the supply chain and of networks in various countries,
This use of thermoplastic means reducing factory lead times significantly. and is 100% compliant with current
degassing is no longer required, so it’s So not only does the product deliver network components.

“P-Laser’s production processes mean


Standard process P-Laser process significant reductions in lead time and
Elapsed time C Elapsed time C
real advances in product availability.”
º º

Insulation 11 hours 130-300


Degassing 48+24 hours 80 5 hours 200
Jacketing 8 hours 200
Andrea Pirondini
91 hours 5 hours
Total
(≈ 4 days) (-94%) Chief Operating Officer,
Prysmian Group
Total Compatibility The same
tool
P-Laser technology has been designed to meet
The same
your precise requirements. Every stage of its joints
production – and its performance – has been
optimised to deliver the maximum benefit to The same
preparation
you. P-Laser represents a major step forward methods
in distribution network cabling, but its
implementation in the field is entirely The same
technicians
consistent with existing processes.

“From the outset of the P-Laser


project, compatibility has been at the
forefront of our thinking. We were
determined to develop a product that
integrated seamlessly with all existing
technology, be that Prysmian’s or
indeed competitor products, and
required no re-training.”

Alberto Bareggi
R&D Product Development Manager
Power Distribution, Prysmian Group
P-Laser – a history of innovation
The history of Prysmian Group is punctuated by many notable
innovations. From the laying of cabling between Italy and the
American continent to a submarine telephone line between
Europe and South America, we’ve constantly led the world
in cable solutions. P-Laser is a further continuation of this P-Laser track record
commitment to innovation, representing a breakthrough More than 17,000 km core
produced in Europe to
Global use of P-Laser
in MV Cables:
in sustainability and performance. deploy P-laser technology
around Europe. Italy: Producing 20 and 30 kV
cables for Italian utilities
Italy: and renewable projects
ENEL since 2009.
Acea
2003 Start of development activity in R&D, Milan Laboratory 2012 Incorporation in the European standard for MV Acegas Holland: Equipped for local
cables, Cenelec HD 620, of Italian and Dutch EN.IT production; MV cables
2005 Prototype production in Pignataro Maggiore (Italy) cable constructions with high-performance ELCE, production for Dutch
thermoplastic insulation AGO Renewables utilities started in May 2013.
2006 Installation and plug-in in Italy for triplex 185 mm2 F.E.R.A.
12/20 kV in Enel electrical network 2013 Installation and plug in of 150 kV AC prototype in Spain: Upgraded for
Italian Transmission network The Netherlands: introduction of P-Laser
2007 Installation and plug-in in The Netherlands for triplex Alliander technology with main
solid 240 mm2 6/10 kV in Nuon/Liander network 2014 Long term test of 150 kV AC system Enexis utilities; first prototype
installed in PD network in
2008 National approval release according to CEI 20-86 2015 PQ test for 320 kV DC 90 °C Spain: March 2013.
standard (Italy) Iberdrola
2016 Type tests for 525 and 600 kV HVDC systems Finland: Installed in PD
2009 Production of 3,000 km core achieved in Pignataro network at the end of 2015.
factory to support Italian customers 2018 Qualification PQT HVDC for P-Laser 525 kV Cenelec
HD620 compendia has been released for review; Under evaluation: UK,
2010 Production of airbag cable with P-Laser technology. the new thermoplastic material will be included Norway, Germany and
7 layers extrusion in one single production step as standard Danubian Area, Brazil,
Far East markets, Russia.
2011 Extension of product range up to 30 kV for Wind projects 2019 P-Laser reaches 50,000 km production milestone
The future of
power distribution

Prysmian Group
Via Chiese 6, 20126 – Milan, Italy Follow us
T +39 02 64491
[email protected]
prysmiangroup.com

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