I N U S E W O R L D W I D E 36

YEARS

www.kleenoilindia.com

OIL CLEANING MACHINES & BY-PASS FILTERS

LOW VACUUM DEHYDRATION MACHINES
CENTRIFUGAL & OIL RECOVERY SYSTEM
COOLANT PURIFICATION & OIL SKIMMERS
CHIP / SLUDGE REMOVAL MACHINE
MAGNETIC FILTRATION
OIL ANALYSIS EQUIPMENT
9001:2015

Before After
KLEENOIL Filtration KLEENOIL Filtration
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KLEENOIL BY-PASS FILTER

The Kleenoil "High Pressure" oil filter can be fitted on the "by-pass" basis to any hydraulic systems,
engine or any equipment with oil at pressure up to 3000psi / 200bar.
The flow through the Kleenoil filter is controlled to approximately 4 LPM at 40psi. A flow rate
which is low enough to have negligible effect on most "system pressures", yet high enough to
ensure that oil is being kept in "as new" condition 24/7.
At a slow speed, it is possible to remove particles down to 1 micron(3 absolute), remove 99.95% of
all water, greatly reducing engine/machine and component wear.

OPERATING PRINCIPLE
The Kleenoil Filter Cartridges are made of densely wound pure coniferous long fiber wood pulp
paper and manufactured by Kleenoil UK itself. The filter cartridge acts both by "Absorption and
Adsorption" in a continuous recycling process.
The long fibre of the paper attracts the water formed either through the combustion process or by
condensation and absorb it like a sponge, at the same time rejecting the larger oil molecules, which
are forced to pass between the tight windings of the cartridge.
As the oil passes through the cartridge, minute carbon, wear metals and silicon are extracted from
the oil by adhering to any of the surfaces of the filter - A process known as adsorption.
The filter cartridge has an additional "Polypropylene disc" at the bottom to remove any particle
that may pass through - offering a second stage of filtration.

Hydraulic by-pass fitment Hydraulic by-pass filter fitment Hydraulic by-pass filter fitment on Hydraulic by-pass filter fitment
on hydraulic lift on earth moving equipment plastic injection moulding machine on H.P. Power Pack

FILTRATION LEVELS
Particulate contamination in accordance with
! Filter efficiency to sub-micron levels (1 micron nominal and 3 micron absolute).
! BS5540 Part4:1981.
! ISO/DIS 4406 ISO 16/14/11, equivalent to NAS Class 5
(Hydraulic oil specification).

UNIT DESIGN
! Aluminium pressure die casting unit available in a variety of sizes appropriate to its use.
! Casting subjected to batch and individual testing.
! Constructed of Aluminium BS1490 LM6 (M).

DIMENSIONS
MODEL OF HYDRAULIC OIL TANK WATER RETENTION
UNIT CARTRIDGE <0.025%
FILTER UNIT WITH CARTRIDGE CAPACITY UPTO
H Dia H Dia
HDU9778KU50 / HDFC1878KF50 500 ltrs 165 mm 150 mm 100 mm 145 mm 0.56 ltr
KU65 / KF65 1000 ltrs 165 mm 180 mm 100 mm 175 mm 0.95 ltr
SDU9788KU85 / SDFC1888KF85 1500 ltrs 165 mm 220 mm 100 mm 200 mm 1.20 ltr
*SDPC2088 Polypropylene – – – 100 mm 195 mm –
Cartridge suitable for SDU9788KU85
*Suitable for Water Glycol and water
emulsified fluids
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KLEENOIL MICRON FILTRATION SYSTEM TM

The Kleenoil Micron Filtration Systems can be used for the following applications :
l Hydraulic Oil Filtration l Gear Oil Filtration l Turbine Oil Filtration
l Fuel Filtration l Mineral oils l Rust Preventive Oils
l Water Glycol Filtration l Neat Cutting Oil l EDM oils

MODEL: COMPACT MFS 1XKU65 MODEL: SMFS 1XSDU9788

(for dedicated filtration) Electric Motor :
Electrical Motor: 0.37kw/0.5HP/415V
0.37kw/0.5HP/415v 3 Phase 1450rpm
3 phase 1450 rpm Flow rate : 300LPH
Flow Rate: 200LPH Dimensions : 790x405x635 (mm)
Dimensions : 625x500x500 (mm) Weight : Approx. 50 kg
Weight: Approx. 30 kg

MODEL: SMFS 2XSDU9788 MODEL: MFS 1XSDU+KM

Electrical Motor: Electrical Motor:
0.37kw/0.5HP/415V 0.37kw/0.5HP/415V
3 Phase 1450rpm 3 Phase 1450rpm
Flow Rate: 300LPH
Flow Rate: 600LPH
Dimensions: 700x600x1100 (mm)
Dimensions: 990x460x635 (mm)
Weight: Approx. 120kg's
Weight: Approx. 100 kgs *Additional Magnetic Filter

MODEL: MFS 2XSDU+KM MODEL: MFS 4XSDU

Electrical Motor: Electrical Motor:
Up to 220 cSt Up to 680 cSt Up to 220 cSt Up to 680 cSt
0.37kw/0.5HP/415kv 0.75kw/1HP/415V 0.75kw/1HP/415V 0.9kw/1HP/415V
3 Phase 1450rpm 3 Phase 960rpm
3 Phase 1450rpm 3 Phase 960rpm
Flow Rate: 600LPH Flow Rate: 1500LPH
Flow Rate: 900LPH Flow Rate: 2100LPH
Dimensions: 700x700x1100 (mm)
Dimensions: 950x700x1100 (mm)
Weight: Approx. 140 kg
Weight: Approx. 180kg's
*Additional Magnetic Filter

MODEL: MFS6XSDU 9788 MODEL: MFS 8XSDU 9788

Electrical Motor: Electrical Motor:
0.75kw/1HP/415V 0.9kw/1HP/415V
3 Phase 1450rpm 3 phase 960rpm
Flow Rate: 1200LPH Flow Rate: 2100LPH
Dimensions: 1200x700x1100 (mm) Dimensions: 1450x700x1100 (mm)
Weight: Approx. 220 kg Weight : Approx. 250 kg

*Dimensions are LxWxH (mm).

All models are also available with an On-Line Particle Counter S-120 for Real time analysis of fluid cleanliness.

SALIENT FEATURES
! The Kleenoil filter removes contaminant particles down to less than 1 micron nominal and 3 micron absolute.
! It removes water up to capacity of cartridge through "Absorption process”.
! The Kleenoil machine is a 3-in-1 filtration system which is able to attract moisture, ferrous as well as contamination.
! There is no storage tank and oil is cleaned instantly.
! The only consumables are the filter cartridges which can be changed within minutes.
! All properties of oil being cleaned are maintained.
! Each filter housing, in all the machines, have magnetic rods of 4,500 guass.
*Flow Rate: It is impossible to state an exact rate because it is dependent upon many factors such as viscosity, temperature, degree of contamination of fluid, pump pressure
and degree of contamination of cartridge. As an approximate guide, the Flow rate of hydraulic oil at room temperature through Kleenoil cartridges has been given above.
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KLEENOIL LOW VACUUM DEHYDRATION (LVDH) MACHINE

With the LVDH being the most cost friendly and reliable way to remove water from
hydraulic oil, the machine is most suitable in situations where large amounts of water get
emulsified into the oil.
APPLICATIONS
! Gearbox oils.
! Compressor oils.
! Steam Turbine Lube Systems.
! Purifying Transformer oil.
! Synthetic oils.
ADVANTAGES of the KLEENOIL LVDH
! Easy to operate for an efficient method for continuous removal of moisture from oil.
! No damage to oil and the unit offers dry, dehydrated oil.
! Significantly reduced residence time with fast and efficient heat transfer.
! Reduced pressure drop.
! High evaporation ratios (> 95%).
! Easy to clean/maintain equipment.
! Ability to process materials that are sensitive to thermal degradation or prone to
fouling and ability to process high-viscosity and high-solids materials.

Our Low
Form Vacuum De-Hydration
of Water Free Water Systems are recommended
Emulsified Waterfor use on the following
Dissolved Water Our Low Vacuum De-Hydration
applications: Water content well above fluid Water content above fluid
Description Water content below fluid
Systems are recommended for use
saturation point. Water exists saturation point. Water is saturation point. Water is on the following applications:
in the form of a completely emulsified with the oil, solubilized in the oil, resulting
separate layer with the oil. forming a cloudy mixture. in a dean and normal looking ! Turbine Lube Oils.
lubricant. ! Transformer Oils (Mineral Based).
Severe Rusting Lube oil Rusting Clogged Filters Additive depletion Lube Oil ! Refrigerant Oils.
Impact degradation. Improper lubrication Lube degradation. ! Compressor Oils.
oil degradation. ! Hydraulic Oils.
Method of Draining via gravity Centrifuge Offline Filtration (Centrifuge, Offline Filtration (Vacuum ! Gear Oils.
Separation Coalescers Cellulose Media Cellulose Media, Vacuum Dehydrator). ! Lube Oils.
Vacuum Dehydrator. Dehydrator).

VALUE PACKED STANDARD FEATURES

! Process flow rates upto 300 lpm.
! No other utilities other than electricity are required (no costly water consumption).
! Dry Running Claw Vacuum Pump – Pulls deeper vacuum than conventional vacuum
pumps, dramatically increasing water extraction rates.
! Requires virtually no maintenance – no vanes to wear out and no lubricating oil to
become contaminated by a wet air stream.

SCHEMATIC DRAWING THE LVDH MACHINE

Before After

Hence the Kleenoil LVDH:

! Removes water and dissolved gases
from oil.
! Water reduction below 200 ppm.
! No oil quality damaged since.
temperature ranges between 45 to 60
degrees.
! Plug and Play.
! Run both offline and online.
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KLEENOIL INDIGENOUS PRODUCTS

OIL RECOVERY CENTRIFUGE MACHINE

The Centrifugal oil burr separator works on the principal of basic laws of physics such as centrifugal motion. It causes a centrifugal motion
due to the rotation of a shaft. With the help of a belt and pulley arrangement the power is supplied to the motor due to which the bucket
carrying net spins at a high rpm.
Oil recovery centrifuge works on the principle of centrifugal separation. The rotor is made of perforated mild steel. Burr for which oil is to
be recovered are loaded in the motor bucket Centrifugal force created in the rotor separates oil from surface of burr.
Collected oil is depleted out by opening valve located at the base of unit.

ADVANTAGES
! Complete Oil Recovery.
! Substantial savings on cost of oil.
! Reduced pollution and environmental impact.
! Improved Product Finish.
! Clean and dry waste.
! Efficient waste management.

INDUSTRIES USED IN
! Gear Manufacturing.
! Fastener Manufacturing.
! Spring Manufacturing.
! Gun Drilling.
! Tapping Machines.
! CNC Machines.
! VMC Machines.
! Auto Components.
! Plating Industries. Inside of the Oil Recovery Centrifuge

CENTRIFUGAL OIL FILTRATION MACHINE

Kleenoil has developed a filtration machine which is able to remove contamination from the oil - first through centrifugal force and then divert the
same to the coniferous wood pulp1 micron paper.
The Super KLEEN Kleenoil oil filtration centrifugal fine filtration machine is ideal for application with heavy and continuously generating
contamination yet requiring the cleanest of oils.
The centrifugal force operating on the turbine principal, first removes all the heavy contamination and particles up to 50 microns with no
consumable force. Oil enters the centrifuge underpressure and passes into the rotor through the hollow roto shaft.
The oil pressure and flow is converted in rotational energy as the oil escapes through the jets, producing speed to 6000 RPM and above.
The resultant centrifugal force removes dirt from the oil depositing it on the inner wall of rotor in a
dense cake-like form.
Clean oil drains back directly to the tank.
After 5 passes, the KLEENOIL machine requires the operator to divert the valve to the Super Duty filter
cartridge which will then remove contamination under 1 micron and 99% of moisture in the oil.
The machine ensures lower consumption of filter catrdige at the same time removing all heavy and
small contamination particles from the oil.

SUITABLE APPLICATIONS
! Wire drawing oil.
! Quenching oil.
! Heat furnace oil.
! Heavy carbon particle presence.

SUITABLE OILS
! Hydraulic.
! Quenching.
! Neat cutting.
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KLEENOIL INDIGENOUS PRODUCTS

COOLANT MAGNETIC ROLLER

At Kleenoil, through our manufacturing expertise and experience in the field of lubricants, we have developed an all-new Magnetic
Roller for the removal of ferrous metal contamination from a wide spectrum of cutting fluids and oils.

TYPICAL APPLICATIONS
! Grinding ! Honing
! Milling ! Shaving
! Turning ! Hobbing Machine
! Broaching
Appropriate for Cylindrical, Centerless, surface & Internal Grinding
Machines, Thread Grinders, etc.

SUITABLE FLUIDS
! All neat oil and water based fluids.

SUITABLE LOCATIONS
! Between machine and fluid tank (on the return line).

ADVANTAGES of the KLEENOIL Magnetic Roller

! Continuous Automatic cleaning
! High collection capacity
! Removes coarse sized contamination
! Scalable to suit any flow rate
! Rare Earth high intensity magnetic material
Model: MCC-100 - Suitable for Filtering: 100 LPM,
! Adjustable baffle plate Fitted with gear motor 0.25 HP, 3 Phase
! Low maintenance Magnetic Roller size: 150 x 360 MM Length,
! Maximizes fluid recovery SS shell type design with Rubber Roller, scrapper etc.
! Ready to recycle waste

OIL SKIMMER
Our belt oil skimmer efficiently removes oil from the surface of oily effluent. It works on the principle of the difference in surface tension
of oil and water. A rotating endless oleophilic belt passes through the oily effluent, which breaks the surface tension of the water to attract
and collect the floating oil. The belt is passed through a set of wiper blades where the oil is wiped off from both sides of the belt.

SALIENT FEATURES
! Belt Skimmer.
! High-quality aluminium case.
! Oil-feeding special belt.
! Construction requires little space.
! Low priced system.
! Simple and low-cost operation.

APPLICATION
! Grinding
! CNC
! VMC
! Hobbing
Removes floating leakage oil from the tank surface.
High-performance oil skimmer for continuous operation.
Output Approx. 4 l/h
Bandwidth 40 mm
Max. immersion depth 1500 mm
Power unit 110 V / 220 V
Casing size 155 x 85 x 148 mm Oil skimmer attached to
a grinding machine
Weight 1.8 kg
 FOR CHIP / SLUDGE REMOVAL &
COOLANT PURIFICATION

Cutting Coolant Purification Equipment - BEST-1

Specializes in improving oil-water separation and problems involving bad odor in the coolants
! Filters suspended debris, to avoid backwash.
! Removes slide oil & foreign body oil on surface to achieve oil-water separation.
! Effectively kills bacteria which causes coolant to deteriorate.
! Does not change the clarity of the coolant.
! Save on cost of waste oil recycling treatment.
! Extend life of coolant as well as tool life.
! Improve bad odour working conditions causing harm to human body.

BEST-1 MINI BEST-1

PRODUCT DATA
Product Dimensions Net Capacity Power Supply Power Filter Specs Pump Flow Pump Ozone Valve
Weight Consumption Caliber
Best-1 520x410x880 mm 45 kg's 30 ltrs Single Phase 1Kw/24 hrs 0.4 mm 10-30 ltrs/min 3/8" 500 mg/hr
220V/AC 50Hz (Max Particle) (Max Amount)

Best-MINI 520x370x770 mm 33 kg's 10 ltrs Single Phase 1Kw/24 hrs 0.4 mm 10 ltrs/min 3/8" 500 mg/hr
220V/AC 50Hz (Max Particle) (Max Amount)

Chip / Sludge Removal Machine - FOODIE

! Used for water -based, oil -based cutting fluids, metal cuttings, aluminium powders and non-
magnetic metal particles.
! No downtime and one can easily solve problems of sludge deposition.
! Surface floating debris & sediments at the bottom can be processed and recycled.
! The double-filtration (optional - precision type) grinding powder can be easily recycled.
! On-line filtration system - no need to remove the coolant from tank.
! Only one user required for operation - complete mobile solution.

Grinding Plastic Aluminum

Scrap Scrap Scrap

FOODIE
PRODUCT DATA
Model Dimensions Net Weight Capacity Max. Processing Cap. Filtration Accuracy Filter Material

Standard 56 x 42 x 100 cm 63 kg's 15 ltrs 120-180 ltrs/min 190 µm 304 SS

Type
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FOR APPLICATIONS
INVOLVING METAL RESIDUE
MICROMAG MAGNETIC FILTER - MANUAL CLEANING
Magnetic filtration can be used to :
! Sub micron filtration.
! Remove ferrous contamination from all industrial fluids where ferrous and para-magnetic contamination of a liquid is a problem.
! Improve surface finish and increase tool life.

The Micromag compact magnetic filter can be easily installed on new or existing equipment. With a high intensity magnetic core and
patented fluid flow path, the Micromag ensures removal of almost 100% of ferrous contamination.

Contaminated Cleaning Clean

Core Core Core
MM/HP/50 Using the supplied cleaning tool a
50 Bar version fully contaminated core can be
MM MM/HP/80 Fitment of Micromag MM10
12 Bar version 80 Bar version cleaned in under 30 seconds on a Centerless Grinding machine

PRODUCT DATA
Product number Flow rate Contamination Max. operating Connection Temperature Construction Dimensions
capacity pressure range (mm)
0
Itrs/min. kgs bar 'BSP C H W
MM5 70 1 12 1 5 – 50 190 95
MM10 100 2 12 1 5 – 50 SAN housing, 315 100
MM20 150 4 12 1½ 5 – 50 aluminum lid 605 100
MM5/HP/50 70 1 50 1 0 – 140 247 116
MM10/HP/50 100 2 50 1 0 – 140 Full aluminum 365 116
MM20/HP/50 150 4 50 1½ 0 – 140 construction 625 116
MM5/HP/80 70 1 80 1 0 – 140 247 116
MM10/HP/80 100 2 80 1 0 – 140 Full stainless 365 116
MM20/HP/80 150 4 80 1½ 0 – 140 steel construction 625 116

APPLICATIONS
• Super Finishing • Lapping • Honing • Grinding • Shaving • Thread Rolling • Gun Drilling etc
In the following industries : Automotive, Bearings, Gear Manufacturing, Fasteners, Machine tools, Steel Rolling,
CNC machinery, Pump protection and Pre-filtration, Quenching operations.

AUTOFILTREX - AUTO CLEANING

! Latest generation in cost-effective fluid filtration.
! Fully automated operating & cleaning.
! Provides huge cost savings in fluids & filter consumables.

BENEFITS
! Cleaner fluid delivery to the machine.
! Reduced expenditure on filter media.
! Fully automated cleaning.
! Reduced waste disposal.
! Increased fluid lifespan.
! Improved surface finish and accuracy.
! 24/7 uninterrupted filtration.

PRODUCT DATA
Product Flow rate Number of Magnetic Connections Contamination Weight
Number ltrs/min Rods Strength Capacity
guass mm kgs kgs
AF1 60 1 9000 19 1 30
AF3-RC 150 3 9000 31 3 122
AF5-RC 200 5 9000 38 5 145
*Also comes with a coolant roller in some model.
 FUEL ANALYSIS EQUIPMENT

ONLINE OIL ANALYSIS PARTICLE COUNTER S-120

AFFORDABLE ACCURATE ANALYSIS

! NAS Class 1638, ISO 4406 and SAE AS4059 Standard Analysis.
! Provides particle counts for 4,6,14,21,38 & 70 micron sizing (6 channels).
! Can be installed directly on your system.
! Cost effective contamination control.
! Equiped with a 4.3" LCD touchscreen.
! Option to add a sensor for measuring water content (RH%).
! Fluid compatibility: Diesel & oil (hydraulic, lubrication, mineral, synthetic).

DIMENSIONS:
160mm x 145mm x 166mm (WXDXH)
Weight: 1.5 kgs

The S-120 installed on the

KLEENOIL Filtration System
Model : MFS4XSDU9788

ON-LINE ! QR Code reporting tool to instantly generate report on mobile device.

PARTICLE
COUNTER S-120 ! Computer software for achieving data & trends.
! Accuracy is +/-0.5 of an ISO Code.
! Elimanates air bubbles to catogarize contamination, for more actual results.
! Gives data for root cause of the contamination type.
(Fatigue, sliding, cutting, fiber).

PORTABLE OIL AND FUEL DIAGNOSIS - PARTICLE PAL FS9V2

Portable oil and fuel cleanliness just got better. Whether on - site or in the laboratory,
the Particle Pal will provide instant cleanliness readings to allow you to fully understand
the condition of your oils fuels.
A self contained system, complete with integral pump and controlled flow rate.
Portable Oil and Fuel Diagnosis FS9V2 Particle Pal will provide instant cleanliness.
Add a High Pressure System to use FS9V2 series online up to 350 Bar.
THE PARTICLE PAL FS9V2 FAMILY OF PRODUCTS ARE SUITABLE FOR A WIDE
RANGE OF APPLICATIONS.

FEATURES
Live ISO/NAS/SAE particulate readings for Oils & ! Single LCD Display showing all sensors
FS9V2 Particle Pal
Diesel Fuels. connected.
! Diesel fuel testing, Laser counter.
FS9V2 - RH Live Particulate and % RH (Parts Per Million). ! Improved fluid flow, pump feature set.
Particle Pal Water content (diesel fuel only). ! Trending Software, Internal memory.
! Water sensors.
CONTAMINATION OIL PATCH TESTING KIT
Contents of Kit Patch Test:
1. Vacuum pump with flexible pipe.
2. Conical Flask.
3. Funnel.
4. Mixing Cylinder.
5. Membrane holder.
6. Clamp.
7. Benzene bottle.
8. Cellulose Membrane filter packet.
Before After
9. Electric hot plate for testing water contamination. NAS Value 12 NAS Value 4
10. Tweezer. ISO 21/18 ISO 13/10
11. Microscope (Optional).

NAS GRADE TABLE

NAS GRADE (National Aerospace Standard 1638) is a widely adopted standard to measure the contamination degree of hydraulic oil.
NAS GRADE (nos. in 100 ml.)
Particle 1 2 3 4 5 6 7 8 9 10 11 12
Size (µ)
5-15 500 1000 2000 4000 8000 16000 32000 64000 128000 256000 512000 1024000
15-25 89 178 356 712 1425 2850 5700 11400 22800 45600 91000 182000
25-50 16 32 63 126 253 506 1012 2025 4050 8100 16200 32400
50-100 3 6 11 22 45 90 180 360 720 1440 2880 5760
>100 1 1 2 4 8 16 32 64 128 256 512 1024

KLEENOIL NEW
PURIFIED OIL HYDRAULIC OIL

A FEW OF OUR ESTEEMED CUSTOMERS OUR DEALER NETWORK

CAG ADVERTISING : 9810612122

OFFICES

DEALERS

KLEENOIL FILTRATION INDIA PVT. LTD. Distributed by

537 Phase-5, Udyog Vihar, Gurgaon, Haryana 122016 India
Tel.: +91-124-4904545; Helpline: +91-9899151010
e-mail: [email protected], www.kleenoilindia.com

In accordance with our policy of continuous product improvement, we reserve the right to alter technical specifications without prior notice