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Frequency Inverter

CFW-11

User's Manual
FREQUENCY
INVERTER
MANUAL

Series: CFW-11
Language: English
Document: 10000280997 / 01
Models: 142...211 A / 220...230 V

105...211 A / 380...480 V

03/2009
Summary of Revisions

Revision Description Chapter

1 First Edition -

2
 Index

CHAPTER 1
Safety Instructions

1.1 Safety Warnings in the Manual......................................................................................................1-1

1.2 Safety Warnings in the Product......................................................................................................1-1
1.3 Preliminary Recommendations .....................................................................................................1-2

CHAPTER 2
General Instructions

2.1 About the Manual ......................................................................................................................2-1

2.2 Terms and Definitions...................................................................................................................2-1
2.3 About the CFW-11......................................................................................................................2-4
2.4 Identification Labels for the CFW-11..............................................................................................2-7
2.5 Receiving and Storage...............................................................................................................2-10

CHAPTER 3
Installation and Connection

3.1 Mechanical Installation................................................................................................................3-1

3.1.1 Installation Environment......................................................................................................3-1
3.1.2 Mounting Considerations....................................................................................................3-1
3.1.3 Cabinet Mounting .............................................................................................................3-4
3.1.4 Installation of the Inverter Hoisting Eyes................................................................................3-5
3.1.5 Installation of the Inverter with Nema 1 Kit (Optional, CFW11XXXXTXON1) on a Wall.............3-6
3.1.6 Access to the Control and Power Terminal Strips....................................................................3-6
3.1.7 Removal of the Cable Passage Plate....................................................................................3-8
3.1.8 HMI Installation at the Cabinet Door or Command Panel (Remote HMI).................................3-8
3.2 Electrical Installation....................................................................................................................3-9
3.2.1 Identification of the Power and Grounding Terminals.............................................................3-9
3.2.2 Power / Grounding Wiring and Fuses.................................................................................3-10
3.2.3 Power Connections...........................................................................................................3-14
3.2.3.1 Input Connections...............................................................................................3-14
3.2.3.1.1 IT Networks.........................................................................................3-15
3.2.3.1.2 Command Fuses..................................................................................3-16
3.2.3.2 Dynamic Braking.................................................................................................3-16
3.2.3.2.1 Sizing the Braking Resistor.....................................................................3-17
3.2.3.2.2 Installation of the Braking Resistor..........................................................3-18
3.2.3.3 Output Connections............................................................................................3-19
3.2.4 Grounding Connections...................................................................................................3-21
3.2.5 Control Connections........................................................................................................3-22
3.2.6 Typical Control Connections..............................................................................................3-26
3.3 Installation According to the European Directive of Electromagnetic Compatibility . ........................3-29
3.3.1 Conformal Installation......................................................................................................3-29
3.3.2 Standard Definitions.........................................................................................................3-30
3.3.3 Emission and Immunity Levels............................................................................................3-31
Index

CHAPTER 4
KEYPAD AND DISPLAY

4.1 Integral Keypad - HMI-CFW11.....................................................................................................4-1

4.2 Parameters Organization..............................................................................................................4-4

CHAPTER 5
First Time Power-Up and Start-Up

5.1 Prepare for Start-Up.....................................................................................................................5-1

5.2 Start-Up......................................................................................................................................5-2
5.2.1 Password Setting in P0000..................................................................................................5-2
5.2.2 Oriented Start-up...............................................................................................................5-3
5.2.3 Setting Basic Application Parameters....................................................................................5-5
5.3 Setting Date and Time..................................................................................................................5-8
5.4 Blocking Parameters Modification.................................................................................................5-8
5.5 How to Connect a PC..................................................................................................................5-9
5.6 FLASH Memory Module...............................................................................................................5-9

CHAPTER 6
Troubleshooting and Maintenance

6.1 Operation of the Faults and Alarms...............................................................................................6-1

6.2 Faults, Alarms, and Possible Causes..............................................................................................6-2
6.3 Solutions for the Most Frequent Problems.......................................................................................6-5
6.4 Information for Contacting Technical Support.................................................................................6-6
6.5 Preventive Maintenance................................................................................................................6-6
6.5.1 Cleaning Instructions..........................................................................................................6-7

CHAPTER 7
Option Kits and Accessories

7.1 Option Kits.................................................................................................................................7-1

7.1.1 Braking IGBT.....................................................................................................................7-1
7.1.2 Nema1 Protection Degree..................................................................................................7-1
7.1.3 Safety Stop According to EN 954-1 Category 3 (Pending Certification)...................................7-1
7.1.4 24 Vdc External Control Power Supply..................................................................................7-2
7.2 Accessories.................................................................................................................................7-3

CHAPTER 8
Technical Specifications

8.1 Power Data.................................................................................................................................8-1

8.2 Electrical / General Specifications.................................................................................................8-6
8.2.1 Codes and Standards.........................................................................................................8-7
8.3 Mechanical Data.........................................................................................................................8-8
8.4 NEMA1 Kit..................................................................................................................................8-9
 Safety Instructions

SAFETY INSTRUCTIONS

This manual provides information for the proper installation and

operation of the CFW-11 frequency inverter.

Only trained and qualified personnel should attempt to install,

start-up, and troubleshoot this type of equipment. 1

1.1 SAFETY WARNINGS IN THE MANUAL

The following safety warnings are used in this manual:

DANGER!
Failure to follow the recommended procedures listed in this warning may result in death, serious
injury, and equipment damage.

ATTENTION!
Failure to follow the recommended procedures listed in this warning may result in equipment
damage.

NOTE!
This warning provides important information for the proper understanding and operation of the
equipment.

1.2 SAFETY WARNINGS IN THE PRODUCT

The following symbols are attached to the product and require special attention:

Indicates a high voltage warning.

Electrostatic discharge sensitive components.

Do not touch them.

Indicates that a ground (PE) must be connected securely.

Indicates that the cable shield must be grounded.

Indicates a hot surface warning.

1-1
 Safety Instructions

1.3 PRELIMINARY RECOMMENDATIONS

DANGER!
Only trained personnel, with proper qualifications, and familiar with the CFW-11 and associated
machinery shall plan and implent the installation, starting, operation, and maintenance of this
equipment.
1 The personnel shall follow all the safety instructions described in this manual and/or defined by the
local regulations.
Failure to comply with the safety instructions may result in death, serious injury, and equipment
damage.

NOTE!
For the purpose of this manual, qualified personnel are those trained and able to:
1. Install, ground, power-up, and operate the CFW-11 according to this manual and to the current
legal safety procedures;
2. Use the protection equipment according to the established regulations;
3. Provide first aid.

DANGER!
Always disconnect the main power supply before touching any electrical device associated with the
inverter.
Several components may remain charged with high voltage and/or in movement (fans), even after
the AC power supply has been disconnected or turned off.
Wait at least 10 minutes to guarantee the fully discharge of capacitors.
Always connect the equipment frame to the ground protection (PE).

ATTENTION!
The electronic boards contain components sensitive to electrostatic discharges. Do not touch the
components and terminals directly. If needed, touch first the grounded metal frame or wear an
adequate ground strap.

Do not perform a withstand voltage test on any part of the inverter!

If needed, please, consult WEG.

NOTE!
Frequency inverters may cause interference in other electronic devices. Follow the recommendations
listed in Chapter 3 – Installation and Connection, to minimize these effects.

NOTE!
Fully read this manual before installing or operating the inverter.

1-2
 Safety Instructions

ATTENTION!
Operation of this equipment requires detailed installation and operation instructions provided in the
User's Manual, Software Manual and Manual/Guides for Kits and Accessories. Only User's Manual is
provided on a printed version. The other manuals are provided on the CD supplied with the product.
This CD should be retained with this equipment at all times. A hard copy of this information may be
ordered through your local WEG representative.
1

1-3
 Safety Instructions

1-4
 General Instructions

GENERAL INSTRUCTIONS

2.1 ABOUT THE MANUAL

This manual exposes how to install, to start-up in V/f (scalar)

mode, the main characteristics and shows how to troubleshoot
the most common problems of the CFW-11 inverter series frame
size E models.

It is also possible to operate the CFW-11 in the following control modes: V V W, Sensorless Vector and Vector with
Encoder. For further details on the inverter operation with other control modes, refer to the Software Manual.
2
For information on other functions, accessories, and communication, please refer to the following manuals:

Software Manual, with a detailed description of the parameters and advanced functions of the CFW-11.
Incremental Encoder Interface Module Manual.
I/O Expansion Module Manual.
RS-232/RS-485 Serial Communication Manual.
CANopen Slave Communication Manual.
Anybus-CC Communication Manual.

These manuals are included on the CD supplied with the inverter or can be downloaded from the WEG website
at - www.weg.net.

2.2 TERMS AND DEFINITIONS

Normal Duty Cycle (ND): Inverter duty cycle that defines the maximum continuous operation current (IRAT-ND) and
the overload current (110 % for 1 minute). The ND cycle is selected by setting P0298 (Application) = 0 (Normal
Duty (ND)). This duty cycle shall be used for the operation of motors that are not subjected to high torque loads
(with respect to the motor rated torque) during its operation, starting, acceleration, or deceleration.

IRAT-ND: Inverter rated current for use with the normal duty (ND) cycle.
Overload: 1.1 x IRAT-ND/ 1 minute.

Heavy Duty Cycle (HD): Inverter duty cycle that defines the maximum continuous operation current (IRAT-HD)
and the overload current (150 % for 1 minute). The HD cycle is selected by setting P0298 (Application) = 1
(Heavy Duty (HD)). This duty cycle shall be used for the operation of motors that are subjected to high torque
(with respect to the motor rated torque) during its operation, starting, acceleration, or deceleration.

IRAT-HD: Inverter rated current for use with the heavy duty (HD) cycle.
Overload: 1.5 x IRAT-HD / 1 minute.

Rectifier: Input circuit of inverters that transforms the AC input voltage in DC voltage. It is composed of power
diodes.

Pre-charge Circuit: Charges the DC bus capacitors with limited current, which avoids higher peak currents
at the inverter power-up.

2-1
 General Instructions

DC Bus: Inverter intermediate circuit; DC voltage obtained from the rectification of the AC input voltage or
from an external power supply; feeds the output inverter bridge with IGBTs.

Power modules U, V, and W: Set of two IGBTs of the inverter output phases U, V, and W.

IGBT: Insulated Gate Bipolar Transistor; basic component of the output inverter bridge. The IGBT works as an
electronic switch in the saturated (closed switch) and cut-off (open switch) modes.

Braking IGBT: Works as a switch to activate the braking resistors. It is controlled by the DC bus voltage
level.

2 PTC: Resistor which resistance value in ohms increases proportionally to the temperature increase; used as a
temperature sensor in electrical motors.

NTC: Resistor which resistance value in ohms decreases proportionally to the temperature increase; used as a
temperature sensor in power modules.

HMI - Human Machine Interface: it is a device that allows the motor control, and the visualization and
modification of the inverter parameters. The CFW-11 HMI presents keys for the motor command, navigation
keys and a graphic LCD display.

FLASH memory: Non-volatile memory that can be electronically written and erased.

RAM memory: Random Access Memory (volatile).

USB: Universal Serial Bus; is a serial bus standard that allows devices to be connected using the ”Plug and
Play” concept.

PE: Protective Earth.

RFI Filter: Radio-Frequency Interference Filter for interference reduction in the Radio-Frequency range.

PWM: Pulse Width Modulation; pulsed voltage that feeds the motor.

Switching frequency: Frequency of the IGBTs switching in the inverter bridge, normally expressed in kHz.

General enable: When activated, this function accelerates the motor via acceleration ramp set in the inverter.
When deactivated, this function immediately blocks the PWM pulses. The general enable function may be
controlled through a digital input set to this function or via serial communication.

Start/Stop: When enabled in the inverter (start), this function accelerates the motor via acceleration ramp up
to the speed reference. When disabled (stop), this function decelerates the motor via deceleration ramp up to
the complete motor stop; at this point, the PWM pulses are blocked. The start/stop function may be controlled
through a digital input set for this function or via serial communication. The operator keys (Start) and
(Stop) of the keypad work in a similar way.

Heatsink: Metal device designed to dissipate the heat generated by the power semiconductors.

2-2
 General Instructions

PLC: Programmable Logic Controller.

°C: Celsius degree.

°F: Fahrenheit degree.

AC: Alternated Current.

Amp, A: Ampères.

CFM: Cubic Feet per Minute; unit of flow.

cm: Centimeter.
2
DC: Direct Current.

ft: Foot.

hp: Horse Power = 746 Watts; unit of power, used to indicate the mechanical power of electrical motors.

Hz: Hertz.

in: Inch.

kg: Kilogram = 1000 grams.

kHz: Kilohertz = 1000 Hertz.

l/s: Liters per second.

lb: Pound.

m: Meter.

mA: Miliampère = 0.001 Ampère.

min: Minute.

mm: Millimeter.

ms: Millisecond = 0.001 seconds.

Nm: Newton meter; unit of torque.

rms: "Root mean square"; effective value.

rpm: Revolutions per minute; unit of speed.

s: Second.

V: Volts.

Ω: Ohms.

2-3
 General Instructions

2.3 ABOUT THE CFW-11

The CFW-11 frequency inverter is a high performance product designed for speed and torque control of three-
phase induction motors. The main characteristic of this product is the “Vectrue” technology, which has the
following advantages:

Scalar control (V/f), V V W, or vector control programmable in the same product;

The vector control may be programmed as “sensorless” (which means standard motors without using
encoders) or as “vector control” with the use of an encoder;
The “sensorless” control allows high torque and fast response, even in very low speeds or at the starting;
The “vector with encoder” control allows high speed precision for the whole speed range (even with a
2 standstill motor);
"Optimal Braking" function for the vector control, allowing the controlled braking of the motor and avoiding
the use of the braking resistor in some applications;
“Self-Tuning” feature for vector control. It allows the automatic adjustment of the regulators and control
parameters from the identification (also automatic) of the motor parameters and load.

2-4
 General Instructions

 = DC bus connection
 = Braking resistor connection

DC+ BR DC-

RFI Filter
(*)
R/L1 Pre- U/T1
Mains Power charge
S/L2 V/T2 Motor
Supply T/L3 W/T3

Inverter with

DC link capacitor
Three-phase

DC link chokes

Braking IGBT
rectifier IGBT transistors
2

(optional)
bank
PE
DCL+ PE
DCL- Feedback:
- voltage
- current

POWER Control power supply and interfaces

PC CONTROL between power and control

SuperDrive G2 Software USB

WLP Software

Accessories
I/O Expansion
(Slot 1 - white)
Keypad Keypad
(remote)
Encoder Interface
Digital (Slot 2 - yellow)
Inputs CC11
(DI1 to DI6) COMM 1
Control
(Slot 3 - green)
Board
Analog with a 32
Inputs bits "RISC" COMM 2
(AI1 and AI2) CPU (anybus) (Slot 4)

Analog
FLASH
Outputs
Memory
(AO1 and AO2)
Module
Digital Outputs
DO1 (RL1) to
DO3 (RL3)

(*) The RFI filter capacitor against the ground must be disconnected with IT and grounded delta networks. Refer to the section 3.2.3.1.1 for more
details.

Figure 2.1 - Block diagram for the CFW-11

2-5
 General Instructions

Inverter with Nema1 kit

(optional)

A – Keypad
B – Control rack cover
C – CC11 control board
D – FLASH memory module
E – Control accessory module (refer to the section 7.2)
F – Anybus-CC accessory module (refer to the section 7.2)
G – Bottom front cover
H – Heatsink fan
I – Mounting supports (for through the wall mounting)
J – Hoisting eye
K – Rear part of the inverter (external part for flange mounting)
L – SRB2 Safety stop board
M – Nema1 kit top cover (“hat”)
N – Nema1 kit bottom (Conduit kit)

N
Figure 2.2 - Main components of the CFW-11

2-6
 General Instructions

1 USB Connector

2 USB LED
Off: No USB connection 2
On/Flashing: USB communication is active

3 STATUS LED
Green: Normal operation with no fault or alarm
Yellow: Alarm condition
Flashing red: Fault condition

Figure 2.3 - LEDs and USB connector

2.4 IDENTIFICATION LABELS FOR THE CFW-11

There are two nameplates on the CFW-11: one complete nameplate is affixed to the side of the inverter and
a simplified one is located under the keypad. The nameplate under the keypad allows the identification of the
most important characteristics of the inverter even if they are mounted side-by-side.

CFW-11 model Manufacturing date (day/month/year)

WEG part number Serial number
Maximum surrounding air temperature
Inverter net weight Software Version
Input rated data (voltage, number of phases,
rated currents for operation with ND and HD Output rated data (voltage, number of phases,
overload cycles, and frequency) rated currents for operation with ND and HD
Current specifications for operation with overload cycles, over­load currents for 1 min
normal overload cycle (ND) and 3 s, and frequency range)

Current specifications for operation with

heavy overload cycle (HD)

Available certifications

(a) Nameplate affixed to the side of the inverter

CFW-11 model CFW110211T4SZ

WEG part number 12345678 99/99/9999 Manufacturing date (day/month/year)
SERIAL#: 1234567980 Serial number

(b) Nameplate located under the keypad

Figure 2.4 (a) and (b) - Nameplates

2-7
 General Instructions

1 Nameplate affixed to the

side of the heatsink

2 Nameplate under the keypad

Figure 2.5 - Location of the nameplates

2-8
 HOW TO CODIFY THE CFW-11 MODEL (SMART CODE)

INVERTER MODEL AVAILABLE OPTION KITS (CAN BE INSTALLED IN THE PRODUCT FROM THE FACTORY)

Refer to the CFW-11 series frame size E model list in the chapter 8, where the
Refer to chapter 8 to check option kit availability for each inverter model
technical specifications of the inverters are also presented

Example BR CFW11 0211 T 4 S __ __ __ __ __ __ __ __ Z

Field Market WEG CFW-11 Rated output current for use with Number of Power supply Option kit Enclosure Keypad Braking RFI filter Safety stop 24 Vdc Special Special Character
description identification frequency the Normal Duty (ND) cycle power phases voltage type external hardware software that
(defines inverter series power supply identifies
the manual for control the code
language and end
the factory
settings)

Available 2 characters 220...230 V models: T=three-phase 2=220...230 V S=standard Blank= Blank= Blank= Blank= Blank= Blank= Blank= Blank=
options 0142=115 A (HD) / 142 A (ND) power supply 4=380...480 V product standard standard standard standard standard standard (not standard standard
0180=142 A (HD) / 180 A (ND) O=product (IP20) keypad (no braking (with (safety stop available) H1=special S1=special
0211=180 A (HD) / 211 A (ND) with option kit N1= IC=no IGBT) internal RFI function is not W=24 Vdc hardware #1 software #1
Nema1 keypad DB=with filter) available) external
380...480 V models: (blind braking Y=with safety power supply
0105=88 A (HD) / 105 A (ND) cover) IGBT stop function for control
0142=115 A (HD) / 142 A (ND) according to
0180=142 A (HD) / 180 A (ND) EN-954-1
0211=180 A (HD) / 211 A (ND) category 3

2-9
General Instructions

2
 General Instructions

2.5 RECEIVING AND STORAGE

The CFW-11 frame size E models are supplied packed in wooden boxes.

There is an identification label affixed to the outside of this package, the same one that is affixed to the side
of the CFW-11 inverter.

Follow the instructions below to remove the CFW-11 from the package:
1- Put the shipping container over a flat and stable area with the assistance of another two people;
2- Open the wood crate;
3- Remove all the packing material (the cardboard or styrofoam protection) before removing the inverter.
2
Check the following items once the inverter is delivered:
Verify that the CFW-11 nameplate corresponds to the model number on your purchase order;
Inspect the CFW-11 for external damage during transportation.

Report any damage immediately to the carrier that delivered your CFW-11 inverter.

If CFW-11 is to be stored for some time before use, be sure that it is stored in a clean and dry location that
conforms to the storage temperature specification (between -25 °C and 60 °C (-13 °F and 140 °F)). Cover the
inverter to prevent dust accumulation inside it.

ATTENTION!
Capacitor reforming is required if drives are stored for long periods of time without power. Refer to
the procedures in item 6.5 - table 6.3.

2-10
 Installation and Connection

INSTALLATION AND CONNECTION

This chapter provides information on installing and wiring the CFW-11.
The instructions and guidelines listed in this manual shall be followed
to guarantee personnel and equipment safety, as well as the proper
operation of the inverter.

3.1 MECHANICAL INSTALLATION

3.1.1 Installation Environment

Avoid installing the inverter in an area with:

Direct exposure to sunlight, rain, high humidity, or sea-air;
Inflammable or corrosive gases or liquids;
Excessive vibration;
Dust, metallic particles, and oil mist.

Environment conditions for the operation of the inverter: 3

Temperature: -10 ºC to 45 ºC (14 °F to 113 °F) - standard conditions (surrounding the inverter).
From 45 ºC to 55 ºC (113 °F to 131 °F) - current derating of 2 % each °C (or 1.11 % each °F) above 45 ºC
(113 °F).
Humidity: from 5 % to 90 % non-condensing.
Altitude: up to 1000 m (3,300 ft) - standard conditions (no derating required).
From 1000 m to 4000 m (3,300 ft to 13,200 ft) - current derating of 1 % each 100 m (or 0.3 % each 100 ft)
above 1000 m (3,300 ft) altitude.
Pollution degree: 2 (according to EN50178 and UL508C) with non-conductive pollution. Condensation shall
not originate conduction through the accumulated residues.

3.1.2 Mounting Considerations

Consult the inverter weight at the table 8.1.

Mount the inverter in the upright position on a flat and vertical surface.

External dimensions and fixing holes position according to the figure 3.1. Refer to the section 8.3 for more
details.

First put the screws on the surface where the inverter will be installed, install the inverter and then tighten the
screws.

Minimum mounting clearances requirements for proper cooling air circulation are specified in figure 3.2.

Do not install heat sensitive components right above the inverter.

3-1
 Installation and Connection

ATTENTION!
When arranging two or more inverters vertically, respect the minimum clearance A + B (figure 3.2)
and provide an air deflecting plate so that the heat rising up from the bottom inverter does not affect
the top inverter.

ATTENTION!
Provide conduit for physical separation of the signal, control, and power conductors (refer to item
3.2 - Electrical Installation).

335 (13.2) 358 (14.1)

3
675 (26.6)

620 (24.4)

168 (6.6)

275 (10.8)
200 (7.8)
650 (25.6)

635 (25)

e3

d3

∅ c2
∅ c3
Air flow
Air flow Max. 3 (0.12)

(a) Surface Mounting

(b) Flange Mounting

c2 c3 d3 e3 Torque (*)
Model mm mm N.m
M M
(in) (in) (lbf.in)
315 615 20.0
Frame E M8 M8
(12.40) (24.21) (177.0)
Tolerances for dimensions d3 and e3: +1.0 mm (+0.039 in)
Tolerances for remaining dimensions: ±1.0 mm (±0.039 in)
(*) Recommended torque for the inverter mounting (valid for c2 and c3)

Figure 3.1 (a) and (b) - Mechanical installation details - mm (in)

3-2
 Installation and Connection

A B C D
mm mm mm mm
Model
(in) (in) (in) (in)
100 130 40
CFW11 0142 T 2
(3.94) (5.12) (1.57)
CFW11 0180 T 2 150 250 80
CFW11 0211 T 2 (5.91) (9.84) (3.15)
20
100 130 40
CFW11 0105 T 4 (0.78)
(3.94) (5.12) (1.57)
CFW11 0142 T 4
150 250 80
CFW11 0180 T 4
(5.91) (9.84) (3.15)
CFW11 0211 T 4
Tolerance: ±1.0 mm (±0.039 in)

Figure 3.2 - Free spaces for ventilation, above, below, at the front and at the sides of the inverter

3-3
 Installation and Connection

3.1.3 Cabinet Mounting

There are two possibilities for mounting the inverter: through the wall mounting or flange mounting (the heatsink
is mounted outside the cabinet and the cooling air of the power module is kept outside the enclosure). The
following information shall be considered in these cases:

Surface assembly:
Provide adequate exhaustion so that the internal cabinet temperature is kept within the allowable operating
range of the inverter.
The power dissipated by the inverter at its rated condition, as specified in table 8.1 "Dissipated power in
Watts - Through the wall mounting".
The cooling air flow requirements, as shown in table 3.1.
The position and diameter of the mounting holes, according to figure 3.1.

Flange assembly:
The losses specified in table 8.1 "Dissipated power in Watts - Flange mounting" will be dissipated inside the
cabinet. The remaining losses (power module) will be dissipated through the vents.
3 The inverter securing supports and the hoisting eyes must be removed and repositioned according to the
figure 3.3.
The portion of the inverter that is located outside the cabinet is rated IP54. Provide an adequate gasket for
the cabinet opening to ensure that the enclosure rating is maintained. Example: silicone gasket.
Mounting surface opening dimensions and position/diameter of the mounting holes, as shown in figure 3.1.

Table 3.1 - Cooling air flow for frame size E models

Model CFM I/s m³/min

CFW11 0142 T 2 138 65 3.9
CFW11 0180 T 2
265 125 7.5
CFW11 0211 T 2
CFW11 0105 T 4 138 65 3.9
CFW11 0142 T 4 180 95 5.1
CFW11 0180 T 4
265 125 7.5
CFW11 0211 T 4

3-4
 Installation and Connection

1 2 3

4 5 6

Figure 3.3 - Repositioning the mounting supports

3.1.4 Installation of the Inverter Hoisting Eyes

Two hoisting eyes for the inverter lifting, which are mounted at the inverter sides (rear part), are supplied. By
inverting their position, as showed in the figure 3.4, 2 points for hoisting the inverter, which are very useful
during the mechanical installation of the inverter, are obtained.

Figure 3.4 - Installation of the inverter hoisting eyes

3-5
 Installation and Connection

3.1.5 Installation of the Inverter with Nema1 Kit (Optional, CFW11XXXXTXON1) on a Wall

Fixing holes position and diameter according to the figure 3.1.

External dimensions of the inverter with Nema1 kit according to the section 8.4.
Fasten the inverter.
Install the Nema1 kit top on the inverter as showed in the figure 3.5 using the 2 M8 screws supplied with
the product.

Figure 3.5 - Installation of the Nema1 kit top (“hat”)

3.1.6 Access to the Control and Power Terminal Strips

In order to get access to the control terminal strips, the HMI and the cover of the control rack must be removed,
as showed in the figure 3.6.

1 2 3

Figure 3.6 - HMI and control rack cover removal

3-6
 Installation and Connection

In order to get access to the power terminal block, the bottom front cover must be removed, as showed in the
figure 3.7.

1 2

Figure 3.7 - Bottom front cover removal

3
At the CFW11 0180 T 2 O N1, CFW11 0211 T 2 O N1, CFW11 0180 T 4 O N1 and CFW11 0211 T 4 O
N1 inverters (supplied with Nema1 kit), it is also necessary to remove the front cover of the Nema1 kit bottom
part in order to be able to execute the power section electric installation – see the figure 3.8.

1 2 3

4 5

Figure 3.8 - Removal of the Nema1 kit bottom front cover at the CFW11 0180 T 2 O N1, CFW11 0211 T 2 O N1,
CFW11 0180 T 4 O N1 and CFW11 0211 T 4 O N1 inverters in order to get access to the power terminal block

3-7
 Installation and Connection

3.1.7 Removal of the Cable Passage Plate

When it is not necessary neither IP20 nor Nema1 protection degree, the cable passage plate may be removed
in order to make the inverter electric installation easier. Remove the 4 M4 screws, according to the procedure
presented in the figure 3.9.
3
1 2

Figure 3.9 - Removal of the cable passage plate

3.1.8 HMI Installation at the Cabinet Door or Command Panel (Remote HMI)

28.5 [1.12]

23.5 [0.93] 35.0 [1.38]

16.0 [0.63]
103.0 [4.06]
113.0 [4.45]

23.4 [0.92]

∅4.0 [0.16] (3X)

65.0 [2.56]

Figure 3.10 - Data for the HMI installation at the cabinet door or command panel – mm [in]

The keypad frame accessory can also be used to fix the HMI, as mentioned in the table 7.2.

3-8
 Installation and Connection

3.2 ELECTRICAL INSTALLATION

DANGER!
The following information is merely a guide for proper installation. Comply with applicable local
regulations for electrical installations.

DANGER!
Make sure the AC power supply is disconnected before starting the installation.

ATTENTION!
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit
protection must be provided in accordance with applicable local codes.

3.2.1 Identification of the Power and Grounding Terminals

3
R/L1, S/L2, T/L3: AC power supply.
U/T1, V/T2, W/T3: motor connection.
DC+: this is the positive potential terminal in the DC bus circuit.
BR: braking resistor connection.
DC-: this is the negative potential terminal in the DC bus circuit.
DCL+: positive pole of the rectifier output voltage.
DCL-: negative pole of the rectifier output voltage.

Ground
(4xM8, 4xM5)

Figure 3.11 - Power terminals and grounding points of the CFW-11 series frame size E models

3-9
 Installation and Connection

3.2.2 Power / Grounding Wiring and Fuses

ATTENTION!
Use proper cable lugs for the power and grounding connection cables.

ATTENTION!
Sensitive equipment such as PLCs, temperature controllers, and thermal couples shall be kept at a
minimum distance of 0.25 m (9.84 in) from the frequency inverter and from the cables that connect
the inverter to the motor.

DANGER!
Improper cable connection:
- The inverter will be damaged in case the input power supply is connected to the output terminals
(U/T1, V/T2, or W/T3).
- Check all the connections before powering up the inverter.
- In case of replacing an existing inverter by a CFW-11, check if the installation and wiring is according
3 to the instructions listed in this manual.

ATTENTION!
Residual Current Device (RCD):
- When installing an RCD to guard against electrical shock, only devices with a trip current of 300 mA
should be used on the supply side of the inverter.
- Depending on the installation (motor cable length, cable type, multimotor configuration, etc.), the
RCD protection may be activated. Contact the RCD manufacturer for selecting the most appropriate
device to be used with inverters.

NOTE!
The wire gauge values listed in table 3.2 are merely a guide. Installation conditions and the maximum
permitted voltage drop shall be considered for the proper wiring sizing.

Input fuses
Use High Speed Fuses at the input for the protection of the inverter rectifier and wiring. Refer to table 3.2
for selecting the appropriate fuse rating (I2t shall be equal to or less than indicated in table 3.2, consider
the cold (and not the fusion) current extinction value).
In order to meet UL requirements, use class J fuses at the inverter supply with a current not higher than the
values of table 3.2.
Optionally, slow blow fuses can be used at the input. They shall be sized for 1.2 x the rated input current of
the inverter. In this case, the installation is protected against short-circuit, but not the inverter input rectifier.
This may result in major damage to the inverter in the event of an internal component failure.

3-10
 Installation and Connection

Table 3.2 - Recommended Wire size/ Fuses - use only copper wire [75 ºC (167 °F)]

Power terminal Wire size

Over- Fuse

Frame
Bolt Recommended Fuse
Model load I 2t
Terminals (wrench/screw torque mm 2
AWG Terminals [A]
class [A2s]
head type) N.m (lbf.in)
HD 50 1/0
R/L1,S/L2,T/L3,
M8 (hexagonal
U/T1,V/T2,W/T3, 15 (132.75)
phillips screw) ND 70 2/0
DC+,DC-, DCL+,DCL- Ring
CFW11 0142 T 2 tongue 200 39200
M5:
M5 and M8 terminal
3.5 (31.0);
(hexagonal HD/ND 35 2
M8:
phillips screw)
10 (88.5)
70 2/0
HD
R/L1,S/L2,T/L3, M10 (or 2x25) (or 2x4)
U/T1,V/T2,W/T3, (hexagonal 30 (265.5)
DC+,DC-, DCL+,DCL- screw) 120 4/0 Ring
ND
CFW11 0180 T 2 (or 2x35) (or 2x2) tongue 200 218000
terminal
M5:
M5 and M8
3.5 (31.0);
(hexagonal HD/ND 50 1
M8:
phillips screw)
10 (88.5)

HD
120 4/0 3
R/L1,S/L2,T/L3, M10 (or 2x35) (or 2x2)
U/T1,V/T2,W/T3, (hexagonal 30 (265.5)
DC+,DC-, DCL+,DCL- screw) 150 300 Ring
ND
CFW11 0211 T 2 (or 2x50) (or 2x1) tongue 250 218000
terminal
M5:
M5 and M8
3.5 (31.0);
(hexagonal HD/ND 70 2/0
M8:
phillips screw)
10 (88.5)

R/L1,S/L2,T/L3, M8 HD 35 2
U/T1,V/T2,W/T3, (hexagonal 15 (132.75)
DC+,DC-, DCL+,DCL- phillips screw) ND 50 1 Ring
CFW11 0105 T 4 E tongue 125 39200
M5:
M5 and M8 terminal
3.5 (31.0);
(hexagonal HD/ND 25 4
M8:
phillips screw)
10 (88.5)

R/L1,S/L2,T/L3, M8 HD 50 1/0
U/T1,V/T2,W/T3, (hexagonal 15 (132.75)
DC+,DC-, DCL+,DCL- phillips screw) ND 70 2/0 Ring
CFW11 0142 T 4 tongue 200 39200
M5:
M5 and M8 terminal
3.5 (31.0);
(hexagonal HD/ND 35 2
M8:
phillips screw)
10 (88.5)
70 2/0
HD
R/L1,S/L2,T/L3, M10 (or 2x25) (or 2x4)
U/T1,V/T2,W/T3, (hexagonal 30 (265.5)
DC+,DC-, DCL+,DCL- screw) 120 4/0 Ring
ND
CFW11 0180 T 4 (or 2x35) (or 2x2) tongue 200 218000
terminal
M5:
M5 and M8
3.5 (31.0);
(hexagonal HD/ND 50 1
M8:
phillips screw)
10 (88.5)

120 4/0
HD
R/L1,S/L2,T/L3, M10 (or 2x35) (or 2x2)
U/T1,V/T2,W/T3, (hexagonal 30 (265.5)
DC+,DC-, DCL+,DCL- screw) 150 300 Ring
ND
CFW11 0211 T 4 (or 2x50) (or 2x1) tongue 250 218000
terminal
M5:
M5 and M8
3.5 (31.0);
(hexagonal HD/ND 70 2/0
M8:
phillips screw)
10 (88.5)

3-11
 Installation and Connection

Table 3.3 (a) - Recommended cable lugs for power connections (cable gauges in mm²)

Wire size Number of

Stud size Manufacturer Ring lug, P/N Crimping (installation) tool P/N
[mm2] crimps
Hollingsworth RM 25 -5 H 6.500 1
M5
Tyco 33468 59975-1 1
Hollingsworth RM 25-8 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
25 M8 Burndy (FCI) YA3CL 1
Tool+U-die: Y46 or Y35 or Y750 / U3CRT
Tyco 33470 59975-1 1
Hollingsworth RM 25-10 H 6.500 1
M10
Tyco 33471 59975-1 1
Hollingsworth RM 35-5 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
M5 Burndy (FCI) YA2CL2 1
Tool+U-die: Y46 or Y35 or Y750 / U2CRT
Tyco 330301 59975-1 1
35
Hollingsworth RM 35-8 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
M8 Burndy (FCI) YAC2CL 1
Tool+U-die: Y46 or Y35 or Y750 / U2CRT
Tyco 322870 59975-1 1

3 Hollingsworth RM 50-5 H 6.500 1

Dieless tool: MY29-3 or Y644 or Y81;
Burndy (FCI) YA1CL2 1
M5 Tool+U-die: Y46 or Y35 or Y750 / U1CRT
Hand tool: 1490748-1,
Tyco 36915 1
U-die: 1490413-5 + 1490414-3
Hollingsworth RM 50-8 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
Burndy (FCI) YA1CL 1
50 M8 Tool+U-die: Y46 or Y35 or Y750 / U1CRT
Hand tool: 1490748-1,
Tyco 36916 1
U-die: 1490413-5 + 1490414-3
Hollingsworth RM 50-10 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
Burndy (FCI) YA1CL4 1
M10 Tool+U-die: Y46 or Y35 or Y750 / U1CRT
Hand tool: 1490748-1,
Tyco 36917 1
U-die: 1490413-5 + 1490414-3
Hollingsworth RM 70-5 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
Burndy (FCI) YA26L2 1
M5 Tool+U-die: Y46 or Y35 or Y750 / U26RT
Hand tool: 1490748-1,
Tyco 321869 1
U-die: 1490413-6 + 1490414-3
Hollingsworth RM 70-8 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
Burndy (FCI) YA26L 1
70 M8 Tool+U-die: Y46 or Y35 or Y750 / U26RT
Hand tool: 1490748-1,
Tyco 321870 1
U-die: 1490413-6 + 1490414-3
Hollingsworth RM 70-10 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
Burndy (FCI) YA26L4 1
M10 Tool+U-die: Y46 or Y35 or Y750 / U26RT
Hand tool: 1490748-1,
Tyco 321871 1
U-die: 1490413-6 + 1490414-3
Hollingsworth RM120-10 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
Burndy (FCI) YA29L4 1
120 M10 Tool+U-die: Y46 or Y35 or Y750 / U29RT
Hydraulic pump: 1804700-1 (electric) or 1583659-1
Tyco 322252 1
(foot pump), 1583662-1 -2 or -3 (1.8 m, 3 m or 6 m)
Hollingsworth RM150-10 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
Burndy (FCI) YA30L24 1
150 M10 Tool+U-die: Y46 or Y35 or Y750 / U30RT
Hydraulic pump: 1804700-1 (electric) or 1583659-1
Tyco 322252 1
(foot pump), 1583662-1 -2 or -3 (1.8 m, 3 m or 6 m)

3-12
 Installation and Connection

Table 3.3 (b) - Recommended cable lugs for power connections (cable gauges in AWG)

Wire size
Number of
[AWG/ Stud size Manufacturer Ring lug, P/N Crimping tool P/N
crimps
kcmil]
Hollingsworth R 410 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
M5 Burndy (FCI) YA4CL2 1
Tool+U-die: Y46 or Y35 or Y750 / U4CRT
Tyco 33468 59975-1 1
Hollingsworth R 4516 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
4 M8 Burndy (FCI) YA4CL3 1
Tool+U-die: Y46 or Y35 or Y750 / U4CRT
Tyco 33470 59975-1 1
Hollingsworth R 438 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
M10 Burndy (FCI) YA4CL4 1
Tool+U-die: Y46 or Y35 or Y750 / U4CRT
Tyco 33471 59975-1 1
Hollingsworth R 210 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
M5 Burndy (FCI) YA2CL2 1
Tool+U-die: Y46 or Y35 or Y750 / U2CRT
Tyco 330301 59975-1 1
2
Hollingsworth R 2516 H 6.500 1
M8 Burndy (FCI) YA2CL
Dieless tool: MY29-3 or Y644 or Y81;
1 3
Tool+U-die: Y46 or Y35 or Y750 / U2CRT
Tyco 322870 59975-1 1
Hollingsworth R 110 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
M5 Burndy (FCI) YA1CL2 1
Tool+U-die: Y46 or Y35 or Y750 / U1CRT
Tyco 330301 59975-1 1
Hollingsworth R 1516 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
1 M8 Burndy (FCI) YA1CL 1
Tool+U-die: Y46 or Y35 or Y750 / U1CRT
Tyco 322870 59975-1 1
Hollingsworth R 138 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
M10 Burndy (FCI) YA1CL4 1
Tool+U-die: Y46 or Y35 or Y750 / U1CRT
Tyco 321600 59975-1 1
Hollingsworth R 10516 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
1/0 M8 Burndy (FCI) YA25L 1
Tool+U-die: Y46 or Y35 or Y750 / U25RT
Hand tool: 1490748-1,
Tyco 36916 1
U-die: 1490413-5 + 1490414-3
Hollingsworth R 2010 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
M5 Burndy (FCI) YA26L2 1
Tool+U-die: Y46 or Y35 or Y750 / U26RT
Hand tool: 1490748-1,
Tyco 321869 1
U-die: 1490413-6 + 1490414-3
Hollingsworth R 20516 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
2/0 M8 Burndy (FCI) YA26L 1
Tool+U-die: Y46 or Y35 or Y750 / U26RT
Hand tool: 1490748-1,
Tyco 321870 1
U-die: 1490413-6 + 1490414-3
Hollingsworth R 2038 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
M10 Burndy (FCI) YA26L4 1
Tool+U-die: Y46 or Y35 or Y750 / U26RT
Hand tool: 1490748-1,
Tyco 321871 1
U-die: 1490413-6 + 1490414-3
Hollingsworth R 4038 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
4/0 M10 Burndy (FCI) YA28L4 1
Tool+U-die: Y46 or Y35 or Y750 / U28RT
Hand tool: 1490748-1,
Tyco 36932 1
U-die: 1490413-8 + 1490414-3
Hollingsworth R30038 H 6.500 1
Dieless tool: MY29-3 or Y644 or Y81;
300 M10 Burndy (FCI) YA30L24 1
Tool+U-die: Y46 or Y35 or Y750 / U30RT
Hydraulic pump: 1804700-1 (electric) or 1583659-1
Tyco 322252 1
(foot pump), 1583662-1 -2 or -3 (1.8 m, 3 m or 6 m)

3-13
 Installation and Connection

3.2.3 Power Connections

PE W V U
PE R S T U V W PE

PE
Shielding
R
S
T
Power Disconnect Fuses
Supply Switch
Figure 3.12 - Power and grounding connections

3.2.3.1 Input Connections

3 DANGER!
Provide a disconnect device for the input power supply of the inverter.
This device shall disconnect the input power supply for the inverter when needed (for instance, during
servicing).

ATTENTION!
A contactor or another device that frequently disconnects and reapplies the AC supply to the inverter
in order to start and stop the motor may cause damage to the inverter power section. The drive is
designed to use control signals for starting and stopping the motor. If used for that purpose, the input
device must not exceed one operation per minute otherwise the inverter may be damaged.

ATTENTION!
The power supply that feeds the inverter shall have a grounded neutral. In case of IT networks, follow
the instructions described in item 3.2.3.1.1.

NOTE!
The input power supply voltage shall be compatible with the inverter rated voltage.

NOTE!
Power factor correction capacitors are not needed at the inverter input (R, S, T) and shall not be
installed at the output of the inverter (U, V, W).

AC power supply considerations

The CFW-11 inverters are suitable for use on a circuit capable of deliviering up to a maximum of 100,000 Arms
symmetrical (230 V / 480 V).

3-14
 Installation and Connection

3.2.3.1.1 IT Networks

ATTENTION!
In order to be able to use the frame size E CFW-11 inverter in IT networks (neutral conductor not
grounded or grounded via a high ohmic value resistor) or in corner-grounded delta systems, it is
necessary to remove the RFI filter capacitor and the MOV connected to the ground by changing the
position of the J1 jumper on the PRT1 board from (XE1) to “NC”, according to the figure 3.13.

3
PRT1 board

(a) Location of the PRT1 board (inverter without the bottom front cover)

1 2 3

(b) Procedure for disconnecting the RFI filter and the MOV connected to the
ground – necessary for using the inverter in IT or corner-grounded delta networks

Figure 3.13 (a) and (b) - Location of the PRT1 board and procedure for disconnecting the RFI filter and the MOV connected
to the ground – necessary for using the inverter in IT or corner-grounded delta networks

3-15
 Installation and Connection

3.2.3.1.2 Command Fuses

Besides the RFI filter capacitors and the MOV’s, the PRT1 board also has 3 fuses for protecting the inverter
command circuit.
The PRT1 board location is presented in the figure 3.13 (a).
The location of the PRT1 fuses is presented in the figure 3.13 (b).
See below the specification of the used command fuses:
Slow blow fuse 0.5 A / 600 V;
Manufacturer: Cooper Bussmann;
Part number: FNQ-R-1/2;
WEG part number: 10411493.

Consider the following items for the use of protection devices on the supply side of the inverter such as residual
current devices or isolation monitors:

- The detection of a phase-to-ground short-circuit or an insulation fault shall be processed by the user, i.e., the
user shall decide whether to indicate the fault and/or block the inverter operation.
3
- Contact the RCD manufacturer for selecting the most appropriate device to be used with inverters in order to
avoid nuisance tripping due to the high frequency leakage currents that flow through the leakage capacitances
of the inverter, cable, and motor system to the ground.

3.2.3.2 Dynamic Braking

ATTENTION!
For the CFW-11 frame size E models, only those with the DB option (CFW11XXXXTXODB) have the
braking IGBT incorporated to the product.

The braking torque that can be obtained from the frequency inverter without braking resistors varies from 10 %
to 35 % of the motor rated torque.

Braking resistors shall be used to obtain higher braking torques. In this case, the energy regenerated in excess
is dissipated in a resistor mounted externally to the inverter.

This type of braking is used in cases where short deceleration times are desired or when high inertia loads are
driven.

For the vector control mode, there is the possibility of using the “Optimal Braking”, eliminating in many cases
the need of dynamic braking use.

NOTE!
Set P0151 and P0185 to their maximum values (400 V or 800 V) when using dynamic braking.

3-16
 Installation and Connection

3.2.3.2.1 Sizing the Braking Resistor

The following application data shall be considered for the adequate sizing of the braking resistor:
- Desired deceleration time;
- Load inertia;
- Braking duty cycle.

In any case, the effective current value and the maximum braking current value presented in table 3.4 shall
be respected.

The maximum braking current defines the minimum braking resistor value in ohms.

The DC bus voltage level for the activation of the dynamic braking function is defined by parameter P0153
(dynamic braking level).

The power of the braking resistor is a function of the deceleration time, the load inertia, and the load torque.

For most applications, a braking resistor with the value in ohms indicated in table 3.4 and the power of 20 %
3
of the rated driven motor power. Use wire type resistors in a ceramic support with adequate insulation voltage
and capable of withstanding high instantaneous power with respect to rated power. For critical applications with
very short deceleration times and high inertia loads (ex.: centrifuges) or short duration cycles, consult WEG for
the adequate sizing of the braking resistor.

Table 3.4 - Dynamic braking specifications

Dissipated
Maximum Maximum Effective Power wire
power (mean
braking braking power braking Recommended size (terminals
value) in
Inverter model current (peak value) current resistor DC+ and
the braking
(Imax) (Pmax) (2) (Ieffective) (1) [Ω] BR) (3)
resistor (PR) (2)
[A] [kW] [A] [mm2 (AWG)]
[kW]
70 (2/0) or
CFW11 0142 T 2 O DB 266.7 106.7 142.0 30.2 1.5
2x 25 (2x 4)
120 (4/0) or
CFW11 0180 T 2 O DB 266.7 106.7 180.0 48.6 1.5
2x 35 (2x 2)
150 (300) or
CFW11 0211 T 4 O DB 333.3 133.3 211.0 53.4 1.2
2x 50 (2x 1)

CFW11 0105 T 4 O DB 186.0 148.8 105.0 47.4 4.3 50 (1)

70 (2/0) or
CFW11 0142 T 4 O DB 266.7 213.3 142.0 60.5 3.0
2x 25 (2x 4)
120 (4/0) or
CFW11 0180 T 4 O DB 266.7 213.3 180.0 97.2 3.0
2x 35 (2x 2)
120 (250) or
CFW11 0211 T 4 O DB 363.6 290.9 191.7 80.8 2.2
2x 50 (2x 1)
(1) The effective braking current presented is just an indicative value, because it depends on the braking duty cycle. The effective braking current
can be obtained from the equation below, where tbr is given in minutes and corresponds to the sum of all braking times during the most severe
cycle of 5 (five) minutes.
tbr
Ieffective = Imax x
5

(2) The Pmax and PR values (maximum and mean power of the braking resistor respectively) presented are valid for the recommended resistors and
for the effective braking currents presented in table 3.4. The resistor power shall be changed according to the braking duty cycle.
(3) For specifications on the recommended terminal type (bolt and tightening torque) for the connection of the braking resistor (terminals DC+
and BR), refer to the DC+ terminal specification at the table 3.2.

3-17
 Installation and Connection

3.2.3.2.2 Installation of the Braking Resistor

Install the braking resistor between the power terminals DC+ and BR.
Use twisted cable for the connection. Separate these cables from the signal and control cables. Size the cables
according to the application, respecting the maximum and effective currents.
If the braking resistor is installed inside the inverter cabinet, consider its additional dissipated energy when sizing
the cabinet ventilation.
Set parameter P0154 with the resistor value in ohms and parameter P0155 with the maximum resistor power
in kW.

DANGER!
The inverter has an adjustable thermal protection for the braking resistor. The braking resistor and
the braking transistor may damage if parameters P0153, P0154, and P0155 are not properly set or
if the input voltage surpasses the maximum permitted value.

The thermal protection offered by the inverter, when properly set, allows the protection of the resistor in case of
overload; however, this protection is not guaranteed in case of braking circuitry failure. In order to avoid any
3 damage to the resistor or risk of fire, install a thermal relay in series with the resistor and/or a thermostat in contact
with the resistor body to disconnect the input power supply of the inverter, as presented in figure 3.14.

CFW-11

Contactor
R
Power S
supply
T

BR DC+

Thermal
Control power relay
supply

Thermostat
Braking
resistor

Figure 3.14 - Braking resistor connection

NOTE!
DC current flows through the thermal relay bimetal strip during braking.

3-18
 Installation and Connection

3.2.3.3 Output Connections

ATTENTION!
The inverter has an electronic motor overload protection that shall be adjusted according to the
driven motor. When several motors are connected to the same inverter, install individual overload
relays for each motor.

ATTENTION!
The motor overload protection available at the CFW-11 is in accordance with the IEC60947-4-2
and UL508C standards.
Important considerations for the UL508C:
Trip current equal to 1.25 times the motor rated current (P0401) adjusted in the oriented start-up
menu.
The parameter P0159 maximum setting (Motor Thermal Class) is 3 (Class 20).
The parameter P0398 maximum setting (Motor Service Factor) is 1.15.

3
ATTENTION!
If a disconnect switch or a contactor is installed between the inverter and the motor, never operate
them with a spinning motor or with voltage at the inverter output.

The characteristics of the cable used for the inverter and motor interconnection, as well as the physical location
are extremely important to avoid electromagnetic interference in other equipment and to not affect the life cycle
of motor windings and motor bearings controlled by inverters.

Recommendations for the motor cables:

Unshielded Cables:
Can be used when it is not necessary to meet the European directive of electromagnetic compatibility
(89/336/EEC).
Keep motor cables away from other cables (signal cables, sensor cables, control cables, etc.), according to
table 3.5.
The emission of the cables may be reduced by installing them inside a metal conduit, which shall be grounded
at both ends.
Connect a fourth cable between the motor ground and the inverter ground.

Note:
The magnetic field created by the current circulation in these cables may induce current in close metal pieces, heat
them, and cause additional electrical losses. Therefore, keep the 3 (three) cables (U, V, W) always together.

Shielded Cables:
Are mandatory when the electromagnetic compatibility directive (89/336/EEC) shall be met, as defined by
the standard EN 61800-3 “Adjustable Speed Electrical Power Drive Systems”. These cables act mainly by
reducing the irradiated emission in the radio-frequency range.
In reference to the type and details of installation, follow the recommendations of IEC 60034-25 “Guide
for Design and Performance of Cage Induction Motors Specifically Designed for Converter Supply” – refer
to a summary in figure 3.15. Refer to the standard for further details and eventual modifications related to
new revisions.

3-19
 Installation and Connection

Keep motor cables away from other cables (signal cables, sensor cables, control cables, etc.), according to
table 3.5.
The grounding system shall be well interconnected among the several installation locations such as the
grounding points of the motor and the inverter. Voltage difference or impedance between the several points
may cause the circulation of leakage currents among the equipment connected to the ground, resulting in
electromagnetic interference problems.

Table 3.5 - Minimum separation distance between motor cables and all other cables

Cable length Minimum separation distance

≤ 30 m (100 ft) ≥ 10 cm (3.94 in)
> 30 m (100 ft) ≥ 25 cm (9.84 in)

PE oooooooo
oo

o
U U

oo
ooooooooo

oooooooooo
PE
W V W V

oo
oo
ooo ooooo
PE
PEs
3 SCu AFe

Symmetrical shielded cables: three concentric conductors with or without a ground conductor,
symmetrically manufactured, with an external shield of copper or aluminum.

Notes:
(1) SCu = copper or aluminum external shielding.
(2) AFe = steel or galvanized iron.
(3) PE = ground conductor.
(4) Cable shielding shall be grounded at both ends (inverter and motor). Use 360º connections for a low impedance to high-frequencies. Refer
to figure 3.16.
(5) For using the shield as a protective ground, it shall have at least 50 % of the power cables conductivity. Otherwise, add an external ground
conductor and use the shield as an EMC protection.
(6) Shielding conductivity at high-frequencies shall be at least 10 % of the power cables conductivity.
Figure 3.15 - Motor connection cables recommended by IEC 60034-25

Connection of the motor cable shield to ground: Make a connection with low impedance for high frequencies.
Example in the figure 3.16. In inverters without the Nema1 kit, connect the motor cable shield to the ground
in a similar mode, with the clamp at the inverter inner part, according to the figure 3.16.

Assemble the grounding

clamp in this position when
it's not used Nema1 kit.

Figure 3.16 - Example of the motor cable shield connection at the inner part of the Nema1 kit supplied with the product

3-20
 Installation and Connection

3.2.4 Grounding Connections

DANGER!
Do not share the grounding wiring with other equipment that operate with high currents (ex.: high
power motors, soldering machines, etc.). When installing several inverters, follow the procedures
presented in figure 3.17 for the grounding connection.

ATTENTION!
The neutral conductor of the network shall be solidly grounded; however, this conductor shall not
be used to ground the inverter.

DANGER!
The inverter shall be connected to a Protective Ground (PE).
Observe the following:
- Minimum wire gauge for grounding connection is provided in table 3.2. Conform to local regulations
and/or electrical codes in case a different wire gauge is required.
3
- Connect the inverter grounding connections to a ground bus bar, to a single ground point, or to
a common grounding point (impedance ≤ 10 Ω).
- To comply with IEC 61800-5-1 standard, connect the inverter to the ground by using a single
conductor copper cable with a minimum wire gauge of 10 mm2, since the leakage current is greater
than 3.5 mA AC.

CFW-11 #1 CFW-11 #2 CFW-11 #N CFW-11 #1 CFW-11 #2

Internal cabinet ground bus bar

Figure 3.17 - Grounding connections with multiple inverters

3-21
 Installation and Connection
3.2.5 Control Connections
The control connections (analog inputs/outputs, digital inputs/outputs), shall be performed in connector XC1
of the CC11 control board.
Functions and typical connections are presented in figures 3.18 (a) and (b).

Connector XC1 Factory Default Function Specifications

CW Positive reference for Output voltage:+5.4 V, ±5 %.
1 +REF potentiometer Maximum output current: 2 mA
Analog input #1: Differential
2 AI1+ Speed reference (remote) Resolution: 12 bits
≥5kΩ Signal: 0 to 10 V (RIN=400 kΩ) / 0 to 20 mA / 4 to 20 mA (RIN=500 Ω)
3 AI1- Maximum voltage: ±30 V
Negative reference for Output voltage: -4.7 V, ±5 %.
4 REF- potentiometer Maximum output current: 2 mA
CCW
Analog input #2: Differential
5 AI2+ No function Resolution: 11 bits + signal
Signal: 0 to ±10 V (RIN=400 kΩ) / 0 to 20 mA / 4 to 20 mA (RIN=500 Ω)
6 AI2- Maximum voltage: ±30 V
Analog output #1: Galvanic Isolation
Speed Resolution: 11 bits
rpm 7 AO1 Signal: 0 to 10 V (RL ≥ 10 kΩ) / 0 to 20 mA / 4 to 20 mA (RL ≤ 500 Ω)
Protected against short-circuit.

3 Reference (0 V) for the analog Connected to the ground (frame) through impedance: 940 Ω resistor in
AGND
8 outputs parallel with a 22 nF capacitor.
(24 V)
Analog output #2: Galvanic Isolation
amp Motor current Resolution: 11 bits
9 AO2 Signal: 0 to 10 V (RL ≥ 10 kΩ) / 0 to 20 mA / 4 to 20 mA (RL ≤ 500 Ω)
Protected against short-circuit.

AGND Reference (0 V) for the analog Connected to the ground (frame) through impedance: 940 Ω resistor in
10 outputs parallel with a 22 nF capacitor.
(24 V)
Reference (0 V) for the 24 Vdc Connected to the ground (frame) through impedance: 940 Ω resistor in
11 DGND* power supply parallel with a 22 nF capacitor.
Common point of the digital
12 COM inputs
24 Vdc power supply 24 Vdc power supply, ±8 %.
Capacity: 500 mA.
Note: In the models with the 24 Vdc external control power supply
13 24 Vdc (CFW11XXXXXXOW) the terminal 13 of XC1 becomes an input, i.e., the
user must connect a 24 V power supply for the inverter (refer to the section
7.1.4 for more details). In all the other models this terminal is an output,
i.e., the user has a 24 Vdc power supply available there.
Common point of the digital
14 COM
inputs
Digital input #1: 6 isolated digital inputs
15 DI1
Start / Stop High level ≥ 18 V
Digital input #2: Low level ≤ 3 V
16 DI2 Maximum input voltage = 30 V
Direction of rotation (remote)
Digital input #3: Input current: 11 mA @ 24 Vdc
17 DI3
No function
Digital input #4:
18 DI4
No function
Digital input #5:
19 DI5
Jog (remote)
Digital input #6:
20 DI6
2nf ramp
21 NC1 Digital output #1 DO1 (RL1):Contact rating:
22 C1 No fault Maximum voltage: 240 Vac
23 NO1 Maximum current: 1 A
NC - Normally closed contact;
24 NC2 Digital output #2 DO2 (RL2):
C - Common;
25 C2 N > N X
- Speed > P0288
NO - Normally open contact.
26 NO2
27 NC3 Digital output #3 DO3 (RL3):
28 C3 N* > NX - Speed reference >
29 NO3 P0288
Figure 3.18 (a) - Signals at connector XC1 - Digital inputs working as 'Active High'
3-22
 Installation and Connection

Connector XC1 Factory Default Function Specifications

CW Positive reference for Output voltage:+5.4 V, ±5 %.
1 +REF potentiometer Maximum output current: 2 mA
Analog input #1: Differential
2 AI1+
Speed reference (remote) Resolution: 12 bits
≥5kΩ Signal: 0 to 10 V (RIN= 400 kΩ) / 0 to 20 mA / 4 to 20 mA (RIN= 500 Ω)
3 AI1- Maximum voltage: ±30 V
Negative reference for Output voltage: -4.7 V, ±5 %.
4 REF- potentiometer Maximum output current: 2 mA
CCW
Analog input #2: Differential
5 AI2+ No function Resolution: 11 bits + signal
Signal: 0 to ±10 V (RIN= 400 kΩ) / 0 to 20 mA / 4 to 20 mA (RIN= 500 Ω)
6 AI2- Maximum voltage: ±30 V
Analog output #1: Galvanic Isolation
Speed Resolution: 11 bits
7 AO1 Signal: 0 to 10 V (RL ≥ 10 kΩ) / 0 to 20 mA / 4 to 20 mA (RL ≤ 500 Ω)
rpm Protected against short-circuit.

Reference (0 V) for the analog Connected to the ground (frame) through impedance: 940 Ω resistor in
AGND outputs parallel with a 22 nF capacitor.
8
(24 V)

Analog output #2: Galvanic Isolation 3

Motor current Resolution: 11 bits
amp 9 AO2 Signal: 0 to 10 V (RL ≥ 10 kΩ) / 0 to 20 mA / 4 to 20 mA (RL ≤ 500 Ω)
Protected against short-circuit.
Reference (0 V) for the analog Connected to the ground (frame) through impedance: 940 Ω resistor in
AGND
10 outputs parallel with a 22 nF capacitor.
(24 V )
Reference (0 V) for the 24 Vdc Connected to the ground (frame) through impedance: 940 Ω resistor in
11 DGND* power supply parallel with a 22 nF capacitor.
Common point of the digital
12 COM inputs
24 Vdc power supply 24 Vdc power supply, ±8 %.
Capacity: 500 mA.
Note: In the models with the 24 Vdc external control power supply
13 24 Vdc (CFW11XXXXXXOW) the terminal 13 of XC1 becomes an input, i.e., the user
must connect a 24 V power supply for the inverter (refer to the section 7.1.4
for more details). In all the other models this terminal is an output, i.e., the
user has a 24 Vdc power supply available there.
Common point of the digital
14 COM inputs
Digital input #1: 6 isolated digital inputs
15 DI1 Start / Stop High level ≥ 18 V
Digital input #2: Low level ≤ 3 V
16 DI2 Direction of rotation (remote) Input voltage ≤ 30 V
Input current: 11 mA @ 24 Vdc
Digital input #3:
17 DI3 No function
Digital input #4:
18 DI4 No function
Digital input #5:
19 DI5 Jog (remote)
Digital input #6:
20 DI6 2nf ramp
21 NC1 Digital output #1 DO1 (RL1): Contact rating:
No fault Maximum voltage: 240 Vac
22 C1
Maximum current: 1 A
23 NO1 NC - Normally closed contact;
24 NC2 Digital output #2 DO2 (RL2): C - Common;
N > NX - Speed > P0288 NO - Normally open contact.
25 C2
26 NO2
27 NC3 Digital output #3 DO3 (RL3):
N* > NX - Speed reference >
28 C3
P0288
29 NO3
Figure 3.18 (b) - Signals at connector XC1 - Digital inputs working as 'Active Low'
3-23
 Installation and Connection

NOTE!
Remove the jumper between XC1:11 and 12 and install it between XC1:12 and 13 to use the digital
inputs as 'Active Low'.

Slot 5

Slot 1 (white)

Slot 2 (yellow)

3
Slot 3 (green)

Slot 4

Figure 3.19 - Connector XC1 and DIP-switches for selecting the signal type of the analog inputs and outputs

The analog inputs and outputs are factory set to operate in the range from 0 to 10 V; this setting may be
changed by using DIP-switch S1.

Table 3.6 - DIP-switches configuration for the selection of the signal type for the analog inputs and outputs

Signal Factory Default Function DIP-switch Selection Factory Setting

OFF: 0 to 10 V (factory setting)

AI1 Speed Reference (remote) S1.4 OFF
ON: 4 to 20 mA / 0 to 20 mA
OFF: 0 to ±10 V (factory setting)
AI2 No Function S1.3 OFF
ON: 4 to 20 mA / 0 to 20 mA
OFF: 4 to 20 mA / 0 to 20 mA
AO1 Speed S1.1 ON
ON: 0 to 10 V (factory setting)
OFF: 4 to 20 mA / 0 to 20 mA
AO2 Motor Current S1.2 ON
ON: 0 to 10 V (factory setting)

Parameters related to the analog inputs and outputs (AI1, AI2, AO1, and AO2) shall be programmed according
to the DIP-switches settings and desired values.

Follow instructions below for the proper installation of the control wiring:
1) Wire gauge: 0.5 mm² (20 AWG) to 1.5 mm² (14 AWG);
2) Maximum tightening torque: 0.50 N.m (4.50 lbf.in);
3) Use shielded cables for the connections in XC1 and run the cables separated from the remaining circuits
(power, 110 V / 220 Vac control, etc.), as presented in table 3.7. If control wiring must cross other cables
(power cables for instance), make it cross perpendicular to the wiring and provide a minimum separation
of 5 cm (1.9 in) at the crossing point.

3-24
 Installation and Connection

Table 3.7 - Minimum separation distances between wiring

Minimum Separation
Cable Length
Distance
≤ 30 m (100 ft) ≥ 10 cm (3.94 in)
> 30 m (100 ft) ≥ 25 cm (9.84 in)

4) The adequate connection of the cable shield is shown in figure 3.20. Figure 3.21 shows how to connect
the cable shield to the ground.

Isolate with tape

Inverter
side

3
Do not ground

Figure 3.20 - Shield connection

Figure 3.21 - Example of shield connection for the control wiring

5) Relays, contactors, solenoids or coils of electromechanical brakes installed close to the inverter may eventually
create interferences in the control circuitry. To eliminate this effect, RC suppressors (with AC power supply)
or free-wheel diodes (with DC power supply) shall be connected in parallel to the coils of these devices.

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 Installation and Connection

3.2.6 Typical Control Connections

Control connection #1 - Start/Stop function controlled from the keypad (Local Mode).

With this control connection it is possible to run the inverter in local mode with the factory default settings. This
operation mode is recommended for first-time users, since no additional control connections are required.

For the start-up in this operation mode, please follow instructions listed in chapter 5.

Control connection #2 - 2 - Wire Start/Stop function (Remote Mode).

This wiring example is valid only for the default factory settings and if the inverter is set to remote mode.
With the factory default settings, the selection of the operation mode (local/remote) is performed through the
operator key (local mode is default). Set P0220=3 to change the default setting of operator key to
remote mode.

3 Connector XC1
H
1 + REF
≥5 kΩ 2 AI1+
3 AI1-
4 - REF
AH
5 AI2+
6 AI2-
7 AO1
8 AGND (24 V)
9 AO2
10 AGND (24 V)
11 DGND*
12 COM
13 24 Vdc
14 COM
Start/Stop
15 DI1
16 DI2
Direction of Rotation
17 DI3
18 DI4
Jog
19 DI5
20 DI6
21 NC1
DO1
22 C1
(RL1)
23 NO1
24 NC2
DO2
25 C2
(RL2)
26 NO2
27 NC3
DO3
28 C3
(RL3)
29 NO3

Figure 3.22 - XC1 wiring for Control Connection #2

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 Installation and Connection

Control connection #3 - 3 - Wire Start/Stop function.

Enabling the Start/Stop function with 3 Wire control.

Parameters to set:
Set DI3 to START
P0265=6
Set DI4 to STOP
P0266=7

Set P0224=1 (DIx) for 3 wire control in Local mode.

Set P0227=1 (DIx) for 3 wire control in Remote mode.

Set the Direction of Rotation by using digital input #2 (DI2).

Set P0223=4 to Local Mode or P0226=4 to Remote Mode.
S1 and S2 are Start (NO contact) and Stop (NC contact) push-buttons respectively.
The speed reference can be provided through the analog input (as in Control Connection #2), through the
keypad (as in Control Connection #1) or through any other available source.
3
Connector XC1
1 + REF
2 AI1+
3 AI1-
4 - REF
5 AI2+
6 AI2-
7 AO1
8 AGND (24 V)
9 AO2
10 AGND (24 V)
11 DGND*
12 COM
13 24 Vdc
14 COM
15 DI1
Direction of Rotation S3
(FWD/REV) 16 DI2

Start S1 17 DI3
18 DI4

Stop S2 19 DI5
20 DI6
21 NC1
DO1
22 C1
(RL1)
23 NO1
24 NC2
DO2
25 C2
(RL2)
26 NO2
27 NC3
DO3
28 C3
(RL3)
29 NO3

Figure 3.23 - XC1 wiring for Control Connection #3

3-27
 Installation and Connection

Control connection #4 - Forward/Reverse.

Enabling the Forward/Reverse function.

Parameters to set:
Set DI3 to FORWARD
P0265=4
Set DI4 to REVERSE
P0266=5

When the Forward/Reverse function is set, it will be active either in Local or Remote mode. At the same time,
the operator keys and will remain always inactive (even if P0224=0 or P0227=0).

The direction of rotation is determined by the forward and reverse inputs.

Clockwise to forward and counter-clockwise to reverse.
The speed reference can be provided by any source (as in Control Connection #3).

3 Connector XC1
1 + REF
2 AI1+
3 AI1-
4 - REF
5 AI2+
6 AI2-
7 AO1
8 AGND (24 V)
9 AO2
10 AGND (24 V)
11 DGND*
12 COM
13 24 Vdc
14 COM
15 DI1
16 DI2
Stop/Forward S1
17 DI3
18 DI4
Stop/Reverse S2
19 DI5
20 DI6
21 NC1
DO1
22 C1
(RL1)
23 NO1
24 NC2
DO2
25 C2
(RL2)
26 NO2
27 NC3
DO3
28 C3
(RL3)
29 NO3

Figure 3.24 - XC1 wiring for Control Connection #4

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 Installation and Connection

3.3 INSTALLATION ACCORDING TO THE EUROPEAN DIRECTIVE OF

ELECTROMAGNETIC COMPATIBILITY

The frame size E CFW-11 inverters have an internal RFI filter for the reduction of the electromagnetic interference.
These inverters, when properly installed, meet the requirements of the electromagnetic compatibility directive
– ‘’EMC Directive 2004/108/EC’’.

The CFW-11 inverter series has been designed only for industrial applications. Therefore, the emission limits of
harmonic currents defined by the standards EN 61000-3-2 and EN 61000-3-2/A14 are not applicable.

ATTENTION!
Do not use inverters with internal RFI filters in IT networks (neutral is not grounded or grounding
provided by a high ohm value resistor) or in grounded delta networks (“delta corner earthed”), because
these type of networks damage the filter capacitors of the inverter.

3.3.1 Conformal Installation

For the conformal installation use:

3

1. J1 cable in the position (XE1). Refer to item 3.2.3.1.1.

2. a) Shielded output cables (motor cables) and connect the shield at both ends (motor and inverter) with a
low impedance connection for high frequency. Use the clamp supplied with the product. Make sure there
is a good contact between the cable shield and the clamp. Refer to the figure 3.16 as an example. The
required cable separation is presented in table 3.5. For further information, please refer to item 3.2.3.
Maximum motor cable length and conduced and radiated emission levels according to the table 3.9. If
a lower conducted emission level (category C2) is wished, then an external RFI filter must be used at the
inverter input. For more information (RFI filter commercial reference, motor cable length and emission
levels) refer to the table 3.9.

b) As a second option only for the V/f and VVW control modes when using a sinusoidal output filter:
Adjust the switching frequency in 5 or 10 kHz (P0297=2 or 3) and the parameter P0350 in 2 or 3 (not
allowing the automatic reduction of the switching frequency to 2.5 kHz). Refer to tables 8.2 to 8.5 for
output current specification for 5 kHz and 10 kHz. Output cables (motor cables) that are not shielded can
be used, provided that RFI filters are installed at the inverter input and output, as presented in the table
3.10. The maximum motor cable length and the emission levels for each configuration are also presented.
Keep the separation from the other cables according to the table 3.5. Refer to the section 3.2.3 for more
information. The filters presented in table 3.10 were defined for the operation of the inverter at 5 kHz
switching frequency and rated output current as shown in tables 8.2 and 8.3. Those filters can also be
used for 10 kHz, however they are not optimized for it. In order to optimize them for use with the inverter
at 10 kHz, refer to the tables 8.4 and 8.5.

3. Use shielded control cables, keeping them separate from the other cables as described in item 3.2.5.

4. Inverter grounding according to the instructions on item 3.2.4.

3-29
 Installation and Connection

3.3.2 Standard Definitions

IEC/EN 61800-3: “Adjustable Speed Electrical Power Drives Systems”

- Environment:

First Environment: includes domestic premises. It also includes establishments directly connected without
intermediate transformer to a low-voltage power supply network which supplies buildings used for domestic
purposes.
Example: houses, apartments, commercial installations, or offices located in residential buildings.

Second Environment: includes all establishments other than those directly connected to a low-voltage power
supply network which supplies buildings used for domestic purposes.
Example: industrial area, technical area of any building supplied by a dedicated transformer.

- Categories:

3 Category C1: inverters with a voltage rating less than 1000 V and intended for use in the First Environment.

Category C2: inverters with a voltage rating less than 1000 V, intended for use in the First Environment,
not provided with a plug connector or a movable installations, and installed and commissioned by a
professional.
Note: A professional is a person or organization familiar with the installation and/or commissioning of inverters,
including the EMC aspects.

Category C3: inverters with a voltage rating less than 1000 V and intended for use in the Second Environment
only (not designed for use in the First Environment).

Category C4: inverters with a voltage rating equal to or greater than 1000 V, or with a current rating equal to
or greater than 400 Amps, or intended for use in complex systems in the Second Environment.

EN 55011: “Threshold values and measuring methods for radio interference from industrial,
scientific and medical (ISM) high-frequency equipment”

Class B: equipment intended for use in the low-voltage power supply network (residential, commercial, and
light-industrial environments).

Class A1: equipment intended for use in the low-voltage power supply network. Restricted distribution.
Note: Must be installed and commissioned by a professional when applied in the low-voltage power supply
network.

Class A2: equipment intended for use in industrial environments.

3-30
 Installation and Connection

3.3.3 Emission and Immunity Levels

Table 3.8 - Emission and immunity levels

EMC Phenomenon Basic Standard Level

Emission:
Mains Terminal Disturbance Voltage
Frequency Range: 150 kHz to 30 MHz)
IEC/EN61800-3 (2004) Refer to table 3.9.
Electromagnetic Radiation Disturbance
Frequency Range: 30 MHz to 1000 MHz)
Immunity:
IEC 61000-4-2 (1995)
Electrostatic Discharge (ESD) 4 kV for contact discharge and 8 kV for air discharge.
+A1 (1998) +A2 (2001)
2 kV / 5 kHz (coupling capacitor) power input cables;
IEC 61000-4-4 (1995)
Fast Transient-Burst 1 kV / 5 kHz control cables, and remote keypad cables;
+A1 (2000) +A2 (2001)
2 kV / 5 kHz (coupling capacitor) motor output cables.
Conducted Radio-Frequency Common 0.15 to 80 MHz; 10 V; 80 % AM (1 kHz).
IEC 61000-4-6 (2003)
Mode Motor input cables, control cables, and remote keypad cables.
1.2/50 μs, 8/20 μs;
Surge Immunity IEC 61000-4-5 (1995) 1 kV line-to-line coupling;
2 kV line-to-ground coupling.
80 to 1000 MHz; 3
Radio-Frequency Electromagnetic Field IEC 61000-4-3 (2002) 10 V/m;
80 % AM (1 kHz).

Table 3.9 - Conducted and radiated emission levels and further information

Without external RFI filter With external RFI filter

Conducted Conducted
Radiated emission Radiated emission
Inverter model emission - emission -
- without metallic - without metallic
(with built-in RFI maximum motor External RFI maximum motor
cabinet cabinet
filter) cable length filter part number - cable length
(manufacturer: EPCOS)
Category C3 Category Category C2 Category

CFW11 0142 T 2 100 m (330 ft) C2 B84143B0150S020 100 m (330 ft) C2

CFW11 0180 T 2 100 m (330 ft) C2 B84143B0180S020 (1)

100 m (330 ft) C2

CFW11 0211 T 2 100 m (330 ft) C2 B84143B0250S020 (2) 100 m (330 ft) C2

CFW11 0105 T 4 100 m (330 ft) C2 B84143B0150S020 100 m (330 ft) C2

CFW11 0142 T 4 100 m (330 ft) C2 B84143B0150S020 100 m (330 ft) C2

CFW11 0180 T 4 100 m (330 ft) C2 B84143B0180S020 (1) 100 m (330 ft) C2

CFW11 0211 T 4 100 m (330 ft) C2 B84143B0250S020 (2) 100 m (330 ft) C2

(1) For inverter/filter surrounding air temperature higher than 40 °C (104 °F) and continuous output current higher than 172 Arms, it's
required to use B84143B0250S020 filter.
(2) For inverter/filter surrounding air temperature of 40 °C (104 °F) and HD applications (heavy duty cycle, output current < 180 Arms),
it's possible to use B84143B0180S020 filter.

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 Installation and Connection

Table 3.10 - Required RFI filters for unshielded motor cable installations and further information on conducted and radiated levels

Conducted
External RFI filters part number (manufacturer: EPCOS)
emission -
Radiated
maximum
emission -
Inverter model Inverter motor
Surrounding air temperature = Surrounding air temperature = category
(with built-in duty cable
45 °C (113 °F) 40 °C (104 °F)
RFI filter) cycle length
Without Inside a
Inverter input Inverter output (1)
Inverter input Inverter output (1)
Category C1 metallic metallic
cabinet cabinet
ND B84143-D150-R127 B84143-V180-R127 B84143-D150-R127 B84143-V180-R127 300 m
CFW11 0142 T 2 C2 C2
HD B84143-D120-R127 B84143-V180-R127 B84143-D120-R127 B84143-V180-R127 (984.2 ft)
ND B84143-D200-R127 B84143-V180-R127 B84143-D200-R127 B84143-V180-R127 300 m
CFW11 0180 T 2 C2 C2
HD B84143-D150-R127 B84143-V180-R127 B84143-D150-R127 B84143-V180-R127 (984.2 ft)
ND B84143-D200-R127 B84143-V320-R127 B84143-D200-R127 B84143-V320-R127 300 m
CFW11 0211 T 2 C2 C2
HD B84143-D200-R127 B84143-V180-R127 B84143-D200-R127 B84143-V180-R127 (984.2 ft)
ND B84143-D90-R127 B84143-V95-R127 B84143-D90-R127 B84143-V95-R127 300 m
CFW11 0105 T 4 C2 C2
HD B84143-D75-R127 B84143-V95-R127 B84143-D75-R127 B84143-V95-R127 (984.2 ft)
ND B84143-D120-R127 B84143-V180-R127 B84143-D120-R127 B84143-V180-R127 300 m
CFW11 0142 T 4 C2 C2
HD B84143-D90-R127 B84143-V95-R127 B84143-D120-R127 B84143-V180-R127 (984.2 ft)
3 ND B84143-D150-R127 B84143-V180-R127 B84143-D150-R127 B84143-V180-R127 300 m
CFW11 0180 T 4 C2 C2
HD B84143-D120-R127 B84143-V180-R127 B84143-D120-R127 B84143-V180-R127 (984.2 ft)
ND B84143-D200-R127 B84143-V180-R127 B84143-D200-R127 B84143-V320-R127 300 m
CFW11 0211 T 4 C2 C2
HD B84143-D150-R127 B84143-V180-R127 B84143-D150-R127 B84143-V180-R127 (984.2 ft)

(1) The output filter is of the sinusoidal type, i.e., the motor voltage waveform is approximately sinusoidal, not pulsed as in the applications without this
filter.

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 Keypad and Display

KEYPAD AND DISPLAY

This chapter describes:

- The operator keys and their functions;
- The indications on the display;
- How parameters are organized.

4.1 INTEGRAL KEYPAD - HMI-CFW11

The integral keypad can be used to operate and program (view / edit all parameters) of the CFW-11 inverter.
The inverter keypad navigation is similar to the one used in cell phones and the parameters can be accessed
in numerical order or through groups (Menu).

Left soft key: press this key to select the

above highlighted menu feature. Right soft key: press this key to select
the above highlighted menu feature.

1. Press this key to advance to the next pa-

rameter or to increase a parameter value. 1. Press this key to move back to the previous
2. Press this key to increase the speed. parameter or to decrease a parameter value.
3. Press this key to select the previous 2. Press this key to decrease speed.
group in the Parameter Groups. 3. Press this key to select the next group in
the Parameter Groups.
4
Press this key to define the direction of Press this key to accelerate the motor in the
rotation for the motor. time set for the acceleration ramp.
This option is active when: This option is active when:
P0223=2 or 3 in LOC and/or P0224=0 in LOC or
P0226=2 or 3 in REM P0227=0 in REM

Press this key to stop the motor in the time set

for the deceleration ramp.
Press this key to switch between LOCAL This option is active when:
or REMOTE modes. P0224=0 in LOC or
This option is active when: P0227=0 in REM
P0220=2 or 3

Press this key to accelerate the motor to the speed set in

P0122 in the time set for the acceleration ramp.
The motor speed is kept while this key is pressed.
Once this key is released, the motor will stop by following the
deceleration ramp.
This function is active when all conditions below are satisfied:
1. Start/Stop=Stop;
2. General Enable=Active;
3. P0225=1 in LOC and/or P0228=1 in REM.

Battery: Figure 4.1 - Operator keys

NOTE!
The battery is necessary only to keep the internal clock operation when the inverter stays without
power. If the battery is completely discharged or if it is not installed in the keypad, the displayed clock
time will be invalid and an alarm condition 'A181 - Invalid clock time' will be indicated whenever the
AC power is applied to the inverter.

The battery life expectancy is of approximately 10 years. When necessary, replace the battery by another of the
CR2032 type.

4-1
 Keypad and Display

Cover
1 2 3

Cover for battery access Press the cover and rotate it Remove the cover
counterclockwise

4 5 6

Remove the battery with the HMI without the battery Install the new battery positioning it first at
help of a screwdriver positioned the left side
in the right side

7 8

Press the battery for its insertion Put the cover back and rotate it clockwise

Figure 4.2 - HMI battery replacement

NOTE!
At the end of the battery useful life, please do not discard batteries in your waste container, but use
a battery disposal site.

4-2
 Keypad and Display

Installation:

The keypad can be installed or removed from the inverter with or without AC power applied to the inverter.
The HMI supplied with the product can also be used for remote command of the inverter. In this case, use a
cable with male and female D-Sub9 (DB-9) connectors wired pin to pin (mouse extension type) or a market
standard Null-Modem cable. Maximum length of 10 m (33 ft). It is recommended the use of the M3 x 5.8
standoffs supplied with the product. Recommended torque: 0.5 N.m (4.5 lbf.in).

When power is applied to the inverter, the display automatically enters the monitoring mode. Figure 4.3 (a)
presents the monitoring screen displayed for the factory default settings. By properly setting specific inverter
parameters, other variables can be displayed in the monitoring mode or the value of a parameter can be
displayed using bar graphs or with larger characters as presented in figures 4.3 (b) and (c).

Indication of the
control mode:
- LOC: local mode; Indication of the motor
Indication of the direction - REM: remote mode. speed in rpm.
of rotation of the motor.

Monitoring parameters:
Inverter status: - Motor speed in rpm;
- Run Run LOC 1800rpm - Motor current in Amps;
1800 rpm - Output frequency in Hz (default).
- Ready
- Config 1.0 A
P0205, P0206, and P0207: selection of parame-
60.0 Hz
- Self-tuning ters that will be displayed in the monitoring mode.
12:35 Menu
- Last fault: FXXX
P0208 to P0212: engineering unit for the speed
- Last alarm: AXXX
- etc.
indication. 4
Left soft key feature. Right soft key feature.

Clock.
Settings via:
P0197, P0198, and P0199.

(a) Monitoring screen with the factory default settings

Monitoring parameters:
- Motor speed in rpm;
Run LOC 1800rpm - Motor current in Amps;
rpm 100% - Output frequency in Hz (default).
A 10%
P0205, P0206, and P0207: selection of parameters
Hz 100%
that will be displayed in the monitoring mode.
12:35 Menu

P0208 to P0212: engineering unit for the speed

indication.

(b) Example of a monitoring screen with bar ghaphs

Run LOC 1800rpm

1800
Value of one of the parameters defined in P0205,
P0206, or P0207 displayed with a larger font size.
rpm Set parameters P0205, P0206 or P0207 to 0 if it is not
12:35 Menu desirable to display them.

(c) Example of a monitoring screen displaying a parameter with a larger font size
Figure 4.3 (a) to (c) - Keypad monitoring modes

4-3
 Keypad and Display

4.2 PARAMETERS ORGANIZATION

When the right soft key ("MENU") is pressed in the monitoring mode, the display shows the first 4 groups of
parameters. An example of how the groups of parameters are organized is presented in table 4.1. The number
and name of the groups may change depending on the firmware version used. For further details on the existent
groups for the firmware version used, please refer to the Software Manual.

Table 4.1 - Groups of parameters

Level 0 Level 1 Level 2 Level 3

Monitoring 00 ALL PARAMETERS
01 PARAMETER GROUPS 20 Ramps
21 Speed References
22 Speed Limits
23 V/f Control
24 Adjust. V/f Curve
25 VVW Control
26 V/f Current Limit.
27 V/f DC Volt.Limit.
28 Dynamic Braking
29 Vector Control 90 Speed Regulator
91 Current Regulator
92 Flux Regulator
93 I/F Control
94 Self-Tuning
95 Torque Curr.Limit.
96 DC Link Regulator
30 HMI
31 Local Command

4 32
33
Remote Command
3-Wire Command
34 FWD/REV Run Comm.
35 Zero Speed Logic
36 Multispeed
37 Electr. Potentiom.
38 Analog Inputs
39 Analog Outputs
40 Digital Inputs
41 Digital Outputs
42 Inverter Data
43 Motor Data
44 FlyStart/RideThru
45 Protections
46 PID Regulator
47 DC Braking
48 Skip Speed
49 Communication 110 Local/Rem Config.
111 Status/Commands
112 CANopen/DeviceNet
113 Serial RS232/485
114 Anybus
115 Profibus DP
50 SoftPLC
51 PLC
52 Trace Function
02 ORIENTED START-UP
03 CHANGED PARAMETERS
04 BASIC APPLICATION
05 SELF-TUNING
06 BACKUP PARAMETERS
07 I/O CONFIGURATION 38 Analog Inputs
39 Analog Outputs
40 Digital Inputs
41 Digital Outputs
08 FAULT HISTORY
09 READ ONLY PARAMS.

4-4
 First Time Power-Up and Start-Up

FIRST TIME POWER-UP AND

START-UP

This chapter describes how to:

- Check and prepare the inverter before power-up.
- Power-up the inverter and check the result.
- Set the inverter for the operation in the V/f mode based on the power
supply and motor information by using the Oriented Start-Up routine
and the Basic Application group.

NOTE!
For a detailed description of the V V W or Vector control modes and for other available functions,
please refer to the CFW-11 Software Manual.

5.1 PREPARE FOR START-UP

The inverter shall have been already installed according to the recommendations listed in Chapter 3 – Installation
and Connection. The following recommendations are applicable even if the application design is different from
the suggested control connections.

DANGER!
Always disconnect the main power supply before performing any inverter connection.

1) Check if power, grounding, and control connections are correct and firmly secured.

5
2) Remove from the inside of the inverter all installation material left behind.

3) Verify the motor connections and if the motor voltage and current is within the rated value of the inverter.

4) Mechanically uncouple the motor from the load:

If the motor cannot be uncoupled, make sure that the chosen direction of rotation (forward or reverse) will
not result in personnel injury and/or equipment damage.

5) Return the inverter covers.

6) Measure the power supply voltage and verify if it is within the range listed in chapter 8.

7) Apply power to the input:

Close the input disconnect switch.

8) Check the result of the first time power-up:

The keypad should display the standar monitoring mode (figure 4.3 (a)) and the status LED should be steady
green.

5-1
 First Time Power-Up and Start-Up

5.2 START-UP

The start-up procedure for the V/f is described in three simple steps by using the Oriented Start-up routine
and the Basic Application group.

Steps:
(1) Set the password for parameter modification.

(2) Execute the Oriented Start-up routine.

(3) Set the parameters of the Basic Application group.

5.2.1 Password Setting in P0000

Step Action/Result Display indication Step Action/Result Display indication

Ready LOC 0rpm Ready LOC 0rpm

- Monitoring Mode.
0 rpm 00 ALL PARAMETERS
- Press“Menu” 0.0 A
01 PARAMETER GROUPS
1 7 - Press ”Return”. 02 ORIENTED START-UP
(rigth soft key). 0.0 Hz 03 CHANGED PARAMETERS

15:45 Menu Return 15:45 Select

Ready LOC 0rpm Ready LOC 0rpm

- Group “00 ALL 00 ALL PARAMETERS 0 rpm
PARAMETERS” is already 01 PARAMETER GROUPS - The display returns to the 0.0 A
2 02 ORIENTED START-UP 8
selected. Monitoring Mode. 0.0 Hz
03 CHANGED PARAMETERS
- Press “Select”.
Return 15:45 Select 15:45 Menu

Ready LOC 0rpm

- Parameter “Access to Access to Parameters
Parameters P0000: 0” is P0000: 0
3 Speed Reference
already selected.
5
P0001: 90 rpm
- Press “Select”.
Return 15:45 Select

Ready LOC 0rpm

- To set the password,

4
press the Up Arrow P0000
Access to Parameters
until number 5 is
0
displayed in the keypad.
Return 15:45 Save

Ready LOC 0rpm

5
- When number 5 is
displayed in the keypad,
P0000
Access to Parameters
press “Save”. 5
Return 15:45 Save

- If the setting has been

properly performed, the Ready LOC 0rpm

keypad should display Access to Parameters

P0000: 5
6 “Access to Parameters Speed Reference
P0000: 5”. P0001: 90 rpm
- Press “Return” Return 15:45 Select
(left soft key).

Figure 5.1 - Steps for allowing parameters modification via P0000

5-2
 First Time Power-Up and Start-Up

5.2.2 Oriented Start-Up

There is a group of parameters named ”Oriented Start-up” that makes the inverter settings easier. Inside this
group, there is a parameter – P0317 – that shall be set to enter into the Oriented Start-up routine.

The Oriented Start-up routine allows you to quickly set up the inverter for operation with the line and motor
used. This routine prompts you for the most commonly used parameters in a logic sequence.

In order to enter into the Oriented Start-up routine, follow the steps presented in figure 5.2, first modifying
parameter P0317 to 1 and then, setting all remaining parameters as they are prompted in the display.

The use of the Oriented Start-up routine for setting the inverter parameters may lead to the automatic modification
of other internal parameters and/or variables of the inverter.

During the Oriented Start-up routine, the message “Config” will be displayed at the left top corner of the
keypad.

Step Action/Result Display indication Step Action/Result Display indication

Ready LOC 0rpm - The parameter value is Ready LOC 0rpm

0 rpm
1
- Monitoring Mode.
- Press “Menu” 0.0 A 7
modified to “P0317 =
[001] Yes”.
P0317
Oriented Start-up
(right soft key). 0.0 Hz - Press “Save”. [001] Yes
13:48 Menu Return 13:48 Save

- At this point the Oriented

- Group “00 Ready LOC 0rpm
Start-up routine starts
ALL PARAMETERS” has 00 ALL PARAMETERS
01 PARAMETER GROUPS
and the “Config” status
2 been already selected. 02 ORIENTED START-UP is displayed at the top left
03 CHANGED PARAMETERS corner of the keypad.
Return 13:48 Select - The parameter
“Language P0201:
English” is already
5
Config LOC 0rpm
- Group “01 Ready LOC 0rpm
00 ALL PARAMETERS selected. Language
PARAMETER GROUPS” P0201: English
01 PARAMETER GROUPS 8 - If needed, change the
3 is selected. 02 ORIENTED START-UP Type of Control
03 CHANGED PARAMETERS
language by pressing P0202: V/F 60 HZ
“Select”. Then, press Reset 13:48 Select
Return 13:48 Select
or
to scroll through the
Ready LOC 0rpm
- Group “02 available options and
00 ALL PARAMETERS
ORIENTED START-UP” is 01 PARAMETER GROUPS press “Save” to select a
4 02 ORIENTED START-UP different language.
then selected.
03 CHANGED PARAMETERS
- Press “Select”.
Return 13:48 Select

- If needed, change the

Ready LOC 0rpm
value of P0202 according
- Parameter “Oriented Oriented Start-Up to the type of control. To
Start-Up P0317: No” P0317: No
5 do so, press "Select".
has been already selected.
- The settings listed Config LOC 0rpm
- Press “Select”.
Return 13:48 Select here are valid only for Language
P0202=0 (V/f 60 Hz) or P0201: English
9 Type of Control
Ready LOC 0rpm P0202=1 (V/f 50 Hz). For
- The value of P0202: V/F 60 HZ
other options (Adjustable

6
“P0317 = [000] No”
is displayed.
P0317 V/f, V V W, or Vector
Reset 13:48 Select

Oriented Start-up modes), please refer to

[000] No
the Software Manual.
Return 13:48 Save

Figure 5.2 - Oriented Start-up

5-3
 First Time Power-Up and Start-Up

Step Action/Result Display indication Step Action/Result Display indication

- If needed, change the
- If needed, set P0402
value of P0296 according
according to the motor
to the line rated voltage.
Config LOC 0rpm rated speed. To do so, Config LOC 0rpm
To do so, press "Select".
Type of Control
press “Select”. This Motor Rated Current
This modification will
P0202: V/F 60 HZ modification affects P0401: 13.5 A
10 affect P0151, P0153, Line Rated Voltage 15 Motor Rated Speed
P0122 to P0131, P0133,
P0185, P0321, P0322, P0296: 440 - 460 V P0402: 1750 rpm
P0134, P0135, P0182,
P0323, and P0400. Reset 13:48 Select Reset 13:48 Select
P0208, P0288, and
P0289.

- If needed, change the - If needed, set P0403

according to the motor Config LOC 0rpm
value of P0298 according
rated frequency. To do Motor Rated Speed
to the inverter application. P0402: 1750 rpm
To do so, press "Select". 16 so, press “Select”. This Motor Rated Frequency
This modification will modification affects P0403: 60 Hz
affect P0156, P0157, Config LOC 0rpm P0402. Reset 13:48 Select
P0158, P0401, P0404 Line Rated Voltage
P0296: 440 - 460 V
11 and P0410 (this last one Application
only if P0202 = 0, 1, or P0298: Heavy Duty
2 – V/f control). The time Reset 13:48 Select - If needed, change the
value of P0404 according Config LOC 0rpm
and the activation level of
to the motor rated power. Motor Rated Frequency
the overload protection P0403: 60 Hz
will be affected as well. 17 To do so, press “Select”. Motor Rated Power
This modification affects P0404: 4hp 3kW
P0410. Reset 13:48 Select

- If needed, change the - This parameter will only

value of P0398 according be visible if the encoder
to the motor service factor. board ENC1 is installed in
To do so, press “Select”. Config LOC 0rpm
the inverter. Config LOC 0rpm
Application
This modification will - If there is an encoder Motor Rated Power
P0298: Heavy Duty
12 affect the current value Motor Service Factor connected to the motor, P0404: 4hp 3kW
18
and the activation time P0398: 1.15 set P0405 according Encoder Pulses Number
P0405: 1024 ppr
of the motor overload Reset 13:48 Select to the encoder pulses
Reset 13:48 Select
function. number. To do so, press

5 “Select”.

- If needed, change
the value of P0400 - If needed, set P0406
according to the motor Config LOC 0rpm according to the motor Config LOC 0rpm
rated voltage. To do Motor Service Factor ventilation. To do so, press Encoder Pulses Number
so, press “Select”. This P0398: 1.15 “Select”. P0405: 1024 ppr
13 Motor Rated Voltage 19 Motor Ventilation
modification adjusts the - To complete the
P0400: 440 V P0406: Self-Vent.
output voltage by a factor Oriented Start-Up routine,
Reset 13:48 Select Reset 13:48 Select
x = P0400/P0296. press “Reset”
(left soft key) or .

Ready LOC 0rpm

- If needed, change the - After few seconds, the 0 rpm
value of P0401 according 20 display returns to the 0.0 A
to the motor rated current. Config LOC 0rpm
Monitoring Mode. 0.0 Hz
Motor Rated Voltage
To do so, press “Select”. 13:48 Menu
P0400: 440V
14 This modification will Motor Rated Current
affect P0156, P0157, P0401: 13.5 A
P0158, and P0410. Reset 13:48 Select

Figure 5.2 (cont.) - Oriented Start-up

5-4
 First Time Power-Up and Start-Up

5.2.3 Setting Basic Application Parameters

After running the Oriented Start-up routine and properly setting the parameters, the inverter is ready to operate
in the V/f mode.

The inverter has a number of other parameters that allow its adaptation to the most different applications.
This manual presents some basic parameters that shall be set in most cases. There is a group named “Basic
Application” to make this task easier. A summary of the parameters inside this group is listed in table 5.1. There
is also a group of read only parameters that shows the value of the most important inverter variables such as
voltage, current, etc. The main parameters comprised in this group are listed in table 5.2. For further details,
please refer to the CFW-11 Software Manual.

Follow steps outlined in figure 5.3 to set the parameters of the Basic Application group.

The procedure for start-up in the V/f operation mode is finished after setting these parameters.

Step Action/Result Display indication Step Action/Result Display indication

Ready LOC 0rpm - Group “04 BASIC Ready LOC 0rpm

- Monitoring Mode. 0 rpm APPLICATION” is 01 PARAMETER GROUPS

02 ORIENTED START-UP
1 - Press “Menu” 0.0 A 6 selected. 03 CHANGED PARAMETERS
(right soft key). 0.0 Hz - Press “Select”. 04 BASIC APPLICATION
15:45 Menu Return 15:45 Select

- Group “00 Ready LOC 0rpm

ALL PARAMETERS” has 00 ALL PARAMETERS - Parameter “Acceleration

01 PARAMETER GROUPS
2 been already selected. 02 ORIENTED START-UP Time P0100: 20.0 s” has
03 CHANGED PARAMETERS been already selected.
Return 15:45 Select - If needed, set P0100
according to the desired Ready LOC 0rpm
Acceleration Time
5
acceleration time. To do
- Group “01 Ready LOC 0rpm P0100: 20.0s
7 so, press “Select”. Deceleration Time
PARAMETER GROUPS” is 00 ALL PARAMETERS
01 PARAMETER GROUPS - Proceed similarly until all P0101: 20.0s
3 then selected. 02 ORIENTED START-UP parameters of group “04 Return 15:45 Select
03 CHANGED PARAMETERS
BASIC APPLICATION”
Return 15:45 Select
have been set. When
finished, press “Return”
- Group “02 Ready LOC 0rpm (left soft key).
ORIENTED START-UP” is 00 ALL PARAMETERS
01 PARAMETER GROUPS
4 then selected. 02 ORIENTED START-UP
03 CHANGED PARAMETERS Ready LOC 0rpm
Return 15:45 Select 01 PARAMETER GROUPS
02 ORIENTED START-UP
8 - Press “Return”. 03 CHANGED PARAMETERS
- Group “03 Ready LOC 0rpm 04 BASIC APPLICATION
CHANGED 00 ALL PARAMETERS Return 15:45 Select
PARAMETERS” is 01 PARAMETER GROUPS
5 02 ORIENTED START-UP
selected.
03 CHANGED PARAMETERS Ready LOC 0rpm
Return 15:45 Select - The display returns to the 0 rpm
9 Monitoring Mode and the 0.0 A
inverter is ready to run. 0.0 Hz
15:45 Menu

Figure 5.3 - Setting parameters of the Basic Application group

5-5
 First Time Power-Up and Start-Up

Table 5.1 - Parameters comprised in the Basic Application group

Factory User
Parameter Name Description Setting Range
Setting Setting
P0100 Acceleration - Defines the time to linearly accelerate from 0 up to the maximum 0.0 to 999.0 s 20.0 s
Time speed (P0134).
- If set to 0.0 s, it means no acceleration ramp.
P0101 Deceleration - Defines the time to linearly decelerate from the maximum speed 0.0 to 999.0 s 20.0 s
Time (P0134) up to 0.
- If set to 0.0 s, it means no deceleration ramp.
P0133 Minimum - Defines the minimum and maximum values of the speed referen- 0 to 18000 rpm 90 rpm
Speed ce when the drive is enabled. (60 Hz motor)
- These values are valid for any reference source. 75 rpm
(50 Hz motor)
Reference
P0134 Maximum 1800 rpm
Speed P0134 (60 Hz motor)
1500 rpm
(50 Hz motor)
P0133

0 Alx Signal
0................................. 10 V
0................................20 mA
4 mA.............................20 mA
10 V...................................0
20 mA................................0
20 mA.............................4 mA

P0135 Max. Output - Avoids motor stall under torque overload condition during the 0.2 x Irat-HD to 1.5 x Irat-HD
Current (V/F acceleration or deceleration. 2 x Irat-HD
control mode - The factory default setting is for “Ramp Hold”: if the motor cur-
current limita- rent exceeds the value set at P0135 during the acceleration or
tion) deceleration, the motor speed will not be increased (acceleration)
or decreased (deceleration) anymore. When the motor current re-
aches a value below the programmed in P0135, the motor speed
is again increased or decreased.
- Other options for the current limitation are available. Refer to the
CFW-11 Software Manual.
Motor current Motor current

5
P0135 P0135

Time Time
Speed
Speed

Ramp
Ramp deceleration
acceleration (P0101)
(P0100)
During Time During Time
acceleration deceleration

P0136 Manual Torque - Operates in low speeds, modifying the output voltage x frequency 0 to 9 1
Boost curve to keep the torque constant.
- Compensates the voltage drop at the motor stator resistance. This
function operates in low speeds increasing the inverter output voltage
to keep the torque constant in the V/f mode.
- The optimal setting is the smallest value of P0136 that allows the
motor to start satisfactorily. An excessive value will considerably incre-
ase the motor current in low speeds, and may result in a fault (F048,
F051, F071, F072, F078 or F183) or alarm (A046, A047, A050 or
A110) condition.
Output voltage
Rated

P0136=9

0.5x Rated
P0136=0

0 Speed
Nrat/2 Nrat

5-6
 First Time Power-Up and Start-Up

Table 5.2 - Main read only parameters

Parameter Description Setting Range Parameter Description Setting Range

P0001 Speed Reference 0 to 18000 rpm P0050 Last Fault 0 to 999
P0002 Motor Speed 0 to 18000 rpm P0051 Last Fault Day/Month 00/00 to 31/12
P0003 Motor Current 0.0 to 4500.0 A P0052 Last Fault Year 00 to 99
P0004 DC Link Voltage (Ud) 0 to 2000 V P0053 Last Fault Time 00:00 to 23:59
P0005 Motor Frequency 0.0 to 300.0 Hz P0054 Second Fault 0 to 999
P0006 VFD Status 0 = Ready P0055 Second Flt. Day/Month 00/00 to 31/12
1 = Run P0056 Second Fault Year 00 to 99
2 = Undervoltage P0057 Second Fault Time 00:00 to 23:59
3 = Fault
P0058 Third Fault 0 to 999
4 = Self-tuning
P0059 Third Fault Day/Month 00/00 to 31/12
5 = Configuration
6 = DC-Braking P0060 Third Fault Year 00 to 99
7 = STO P0061 Third Fault Time 00:00 to 23:59
P0007 Motor Voltage 0 to 2000 V P0062 Fourth Fault 0 to 999
P0009 Motor Torque -1000.0 to 1000.0 % P0063 Fourth Flt. Day/Month 00/00 to 31/12
P0010 Output Power 0.0 to 6553.5 kW P0064 Fourth Fault Year 00 to 99
P0012 DI8 to DI1 Status 0000h to 00FFh P0065 Fourth Fault Time 00:00 to 23:59
P0013 DO5 to DO1 Status 0000h to 001Fh P0066 Fifth Fault 0 to 999
P0018 AI1 Value -100.00 to 100.00 % P0067 Fifth Fault Day/Month 00/00 to 31/12
P0019 AI2 Value -100.00 to 100.00 % P0068 Fifth Fault Year 00 to 99
P0020 AI3 Value -100.00 to 100.00 % P0069 Fifth Fault Time 00:00 to 23:59
P0021 AI4 Value -100.00 to 100.00 % P0070 Sixth Fault 0 to 999
P0023 Software Version 0.00 to 655.35 P0071 Sixth Fault Day/Month 00/00 to 31/12
P0027 Accessories Config. 1 Hexadecimal code P0072 Sixth Fault Year 00 to 99
P0028 Accessories Config. 2 representing the P0073 Sixth Fault Time 00:00 to 23:59
identified accessories. P0074 Seventh Fault 0 to 999
Refer to chapter 7. P0075 Seventh Flt.Day/Month 00/00 to 31/12
P0029 Power Hardware Config. Hexadecimal code P0076 Seventh Fault Year 00 to 99
according to the P0077 Seventh Fault Time 00:00 to 23:59
available models and P0078 Eighth Fault 0 to 999
option kits. Refer to P0079 Eighth Flt. Day/Month 00/00 to 31/12
the software manual
P0080 Eighth Fault Year 00 to 99
for a complete code
P0081 Eighth Fault Time 00:00 to 23:59
list.
P0082 Ninth Fault 0 to 999
P0030 IGBTs Temperature U -20.0 to 150.0 °C
(-4 °F to 302 °F)
P0083 Ninth Fault Day/Month 00/00 to 31/12 5
P0084 Ninth Fault Year 00 to 99
P0031 IGBTs Temperature V -20.0 to 150.0 °C
P0085 Ninth Fault Time 00:00 to 23:59
(-4 °F to 302 °F)
P0086 Tenth Fault 0 to 999
P0032 IGBTs Temperature W -20.0 to 150.0 °C
P0087 Tenth Fault Day/Month 00/00 to 31/12
(-4 °F to 302 °F)
P0088 Tenth Fault Year 00 to 99
P0033 Rectifier Temperature -20.0 to 150.0 °C
P0089 Tenth Fault Time 00:00 to 23:59
(-4 °F to 302 °F)
P0090 Current At Last Fault 0.0 to 4000.0 A
P0034 Internal Air Temp. -20.0 to 150.0 °C
P0091 DC Link At Last Fault 0 to 2000 V
(-4 °F to 302 °F)
P0092 Speed At Last Fault 0 to 18000 rpm
P0036 Fan Heatsink Speed 0 to 15000 rpm
P0093 Reference Last Fault 0 to 18000 rpm
P0037 Motor Overload Status 0 to 100 %
P0094 Frequency Last Fault 0.0 to 300.0 Hz
P0038 Encoder Speed 0 to 65535 rpm
P0095 Motor Volt.Last Fault 0 to 2000 V
P0040 PID Process Variable 0.0 to 100.0 %
P0096 DIx Status Last Fault 0000h to 00FFh
P0041 PID Setpoint Value 0.0 to 100.0 %
P0097 DOx Status Last Fault 0000h to 001Fh
P0042 Time Powered 0 to 65535h
P0043 Time Enabled 0.0 to 6553.5h
P0044 kWh Output Energy 0 to 65535 kWh
P0045 Fan Enabled Time 0 to 65535h
P0048 Present Alarm 0 to 999
P0049 Present Fault 0 to 999

5-7
 First Time Power-Up and Start-Up

5.3 SETTING DATE AND TIME

Step Action/Result Display indication Step Action/Result Display indication

Ready LOC 0rpm - Parameter “Day P0194”

0 rpm is already selected.
Monitoring Mode.
0.0 A - If needed, set P0194
1 - Press “Menu”
0.0 Hz according to the actual Ready 0rpm
(right soft key). LOC
day. To do so, press Day
16:10 Menu
“Select” and then, P0194: 06
6 Month
or to
Ready LOC 0rpm P0195: 10
- Group “00 change P0194 value.
Return 16:10 Select
ALL PARAMETERS” is 00 ALL PARAMETERS - Follow the same steps
01 PARAMETER GROUPS
2 already selected. 02 ORIENTED START-UP to set parameters "Month
03 CHANGED PARAMETERS P0195” to “Seconds
Return 16:10 Select P0199”.

- Once the setting of Ready LOC 0rpm

Ready LOC 0rpm
P0199 is over, the Real
- Group “01 00 ALL PARAMETERS
Minutes
Time Clock is now P0198: 11
PARAMETER GROUPS" is 01 PARAMETER GROUPS 7 Seconds
3 02 ORIENTED START-UP updated.
selected. P0199: 34
03 CHANGED PARAMETERS - Press “Return”
- Press “Select” Return 18:11 Select
Return 16:10 Select (left soft key).

Ready LOC 0rpm
27 V/F DC Volt. Limit.
- A new list of groups is Ready LOC 0rpm - Press “Return”. 28 Dynamic Braking
8 29 Vector Control
displayed and group “20 20 Ramps 30 HMI
Ramps” is selected. 21 Speed References
4 22 Speed Limits Return 18:11 Select
23 V/F Control
- Press until you
Return 16:10 Select
reach group "30 HMI". Ready LOC 0rpm
00 ALL PARAMETERS
- Press “Return”. 01 PARAMETER GROUPS
9 02 ORIENTED START-UP

Ready LOC 0rpm 03 CHANGED PARAMETERS

27 V/F DC Volt. Limit. Return 18:11 Select

- Group “30 HMI” is
28 Dynamic Braking
5 selected. 29 Vector Control
- Press “Select”. 30 HMI Ready LOC 0rpm
Return 16:10 Select 0 rpm
- The display is back to 0.0 A
10
5 the Monitoring Mode. 0.0 Hz
18:11 Menu

Figure 5.4 - Setting date and time

5.4 BLOCKING PARAMETERS MODIFICATION

To prevent unauthorized or unintended parameters modification, parameter P0000 should be set to a value
different from 5. Follow the same procedures described in item 5.2.1.

5-8
 First Time Power-Up and Start-Up

5.5 HOW TO CONNECT A PC

NOTES!
- Always use a standard host/device shielded USB cable. Unshielded cables may lead to communication
errors.
- Recommended cables: Samtec:
USBC-AM-MB-B-B-S-1 (1 meter);
USBC-AM-MB-B-B-S-2 (2 meters);
USBC-AM-MB-B-B-S-3 (3 meters).
- The USB connection is galvanically isolated from the mains power supply and from other high
voltages internal to the inverter. However, the USB connection is not isolated from the Protective
Ground (PE). Use an isolated notebook for the USB connection or a desktop connected to the same
Protective Ground (PE) of the inverter.

Install the SuperDrive G2 software to control motor speed, view, or edit inverter parameters through a personal
computer (PC).

Basic procedures for transferring data from the PC to the inverter:

1. Install the SuperDrive G2 software in the PC;

2. Connect the PC to the inverter through a USB cable;
3. Start SuperDrive G2;
4. Choose “Open” and the files stored in the PC will be displayed;
5. Select the file;
6. Use the command “Write Parameters to the Drive”.
All parameters are now transferred to the inverter. 5
For further information on SuperDrive G2 software, please refer SuperDrive Manual.

5.6 FLASH MEMORY MODULE

Location as presented in figure 2.2 item D.

Features:
- Store a copy of the inverter parameters;
- Transfer parameters stored in the FLASH memory to the inverter;
- Transfer firmware stored in the FLASH memory to the inverter;
- Store programs created by the SoftPLC.
Whenever the inverter is powered up, this program is transferred to the RAM memory located in the inverter
control board and executed.

Refer to the CFW-11 Software Manual and to SoftPLC Manual for further details.

ATTENTION!
Before installing or removing the FLASH memory module, disconnect the inverter power supply and
wait for the complete discharge of the capacitors.

5-9
 Troubleshooting and Maintenance

TROUBLESHOOTING AND MAINTENANCE

This chapter:
- Lists all faults and alarms that may occur.
- Indicates the possible causes of each fault and alarm.
- Lists most frequent problems and corrective actions.
- Presents instructions for periodic inspections and preventive
maintenance in the equipment.

6.1 OPERATION OF THE FAULTS AND ALARMS

When a fault is detected (fault (FXXX)):

The PWM pulses are blocked;
The keypad displays the fault code and description;
The “STATUS” LED starts flashing red;
The output relay set to "NO FAULT" opens;
Some control circuitry data is saved in the EEPROM memory:
- Keypad and EP (Electronic Pot) speed references, in case the function “Reference backup” is enabled in
P0120;
- The fault code that occurred (shifts the last nine previous faults and alarms);
- The state of the motor overload function integrator;
- The state of the operating hours counter (P0043) and the powered-up hours counter (P0042).

Reset the inverter to return the drive to a “READY” condition in the event of a fault. The following reset options
are available:
Removing the power supply and reapplying it (power-on reset);
Pressing the operator key (manual reset);
Through the "Reset" soft key;
Automatically by setting P0206 (auto-reset);
Through a digital input: DIx=20 (P0263 to P0270).

When an alarm situation (alarm (AXXX)) is detected: 6

The keypad displays the alarm code and description;
The “STATUS” LED changes to yellow;
The PWM pulses are not blocked (the inverter is still operating).

6-1
 Troubleshooting and Maintenance

6.2 FAULTS, ALARMS AND POSSIBLE CAUSES

Table 6.1 - Faults, alarms and possible causes

Fault/Alarm Description Possible Causes

F006: Mains voltage imbalance too high or phase missing Phase missing at the inverter's input power supply.
Imbalance or in the input power supply. Input voltage imbalance >5 %.
Input Phase Loss Note:
- If the motor is unloaded or operating with reduced
load this fault may not occur.
- Fault delay is set at parameter P0357.
P0357=0 disables the fault.

F021: DC bus undervoltage condition occurred. The input voltage is too low and the DC bus voltage dro-
DC Bus Undervoltage pped below the minimum permitted value (monitor the value
at Parameter P0004):
Ud < 223 V - For a 220-230 V three-phase input voltage;
Ud < 385 V - For a 380 V input voltage (P0296=1);
Ud < 405 V - For a 400-415 V input voltage (P0296=2);
Ud < 446 V - For a 440-460 V input voltage (P0296=3);
Ud < 487 V - For a 480 V input voltage (P0296=4).
Phase loss in the input power supply.
Pre-charge circuit failure.
Parameter P0296 was set to a value above of the power
supply rated voltage.
F022: DC bus overvoltage condition occurred. The input voltage is too high and the DC bus voltage sur-
DC Bus Overvoltage passed the maximum permitted value:
Ud > 400 V - For 220-230 V input models (P0296=0);
Ud > 800 V - For 380-480 V input models (P0296=1, 2,
3, or 4).
Inertia of the driven-load is too high or deceleration time is
too short.
Wrong settings for parameters P0151, or P0153, or P0185.

F030: Desaturation of IGBT occured in Power Module U. Short-circuit between motor phases U and V or U and W.
Power Module U Fault
F034: Desaturation of IGBT occured in Power Module V. Short-circuit between motor phases V and U or V and W.
Power Module V Fault
F038: Desaturation of IGBT occured in Power Module W. Short-circuit between motor phases W and U or W and V.
Power Module W Fault
F042: Desaturation of Dynamic Braking IGBT occured. Short-circuit between the connection cables of the dynamic
DB IGBT Fault braking resistor.
A046: Load is too high for the used motor. Settings of P0156, P0157, and P0158 are too low for the
High Load on Motor Note: used motor.
It may be disabled by setting P0348=0 or 2. Motor shaft load is excessive.
A047: An IGBT overload alarm occurred. High current at the inverter output – consider the values
6 IGBT Overload Alarm Note: of the tables 8.1 to 8.5 according to the used switching
It may be disabled by setting P0350=0 or 2. frequency.
F048: An IGBT overload fault occurred. High current at the inverter output – consider the values
IGBT Overload Fault of the tables 8.1 to 8.5 according to the used switching
frequency.
A050: A high temperature alarm was detected by the NTC Surrounding air temperature is too high (>45 °C (113 °F))
IGBT High temperature sensors located on the IGBTs. and output current is too high.
Temperature Note: Heatsink fan blocked or defective.
It may be disabled by setting P0353=2 or 3. Inverter heatsink is completely covered with dust.
F051: IGBT overtemperature fault [measured with the
IGBT temperature sensors (NTC)].
Overtemperature
F067: Fault related to the phase relation of the encoder Output motor cables U, V, W are inverted.
Incorrect Encoder/ signals. Encoder channels A and B are inverted.
Motor Wiring Note: Encoder was not properly mounted.
- This fault can only happen during the self-tuning
routine.
- It is not possible to reset this fault.
- In this case, turn off the power supply, solve the
problem, and then turn it on again.

6-2
 Troubleshooting and Maintenance

Table 6.1 (cont.) - Faults, alarms and possible causes

Fault/Alarm Description Possible Causes

F071: The inverter output current was too high for too Excessive load inertia or acceleration time too short.
Output Overcurrent long. Settings of P0135, P0169, P0170, P0171, and P0172 are
too high.
F072: The motor overload protection operated. Settings of P0156, P0157, and P0158 are too low for the
Motor Overload Note: used motor.
It may be disabled by setting P0348=0 or 3. Motor shaft load is excessive.
F074: A ground fault occured either in the cable between Shorted wiring in one or more of the output phases.
Ground Fault the inverter and the motor or in the motor itself. Motor cable capacitance is too large, resulting in current
Note: peaks at the output. (1)
It may be disabled by setting P0343=0.

F076: Fault of motor current imbalance. Loose connection or broken wiring between the motor and
Motor Current Note: inverter connection.
Imbalance It may be disabled by setting P0342=0. Vector control with wrong orientation.
Vector control with encoder, encoder wiring or encoder
motor connection inverted.

F077: The dynamic braking resistor overload protection Excessive load inertia or desacceleration time too short.
DB Resistor Overload operated. Motor shaft load is excessive.
Wrong setttings for parameters P0154 and P0155.
F078: Fault related to the PTC temperature sensor installed Excessive load at the motor shaft.
Motor in the motor. Excessive duty cycle (too many starts / stops per minute).
Overtemperature Note: Surrounding air temperature too high.
- It may be disabled by setting P0351=0 or 3. Loose connection or short-circuit (resistance < 100 Ω) in the
- It is required to set the analog input / output to the wiring connected to the motor termistor.
PTC function. Motor termistor is not installed.
Blocked motor shaft.
F079: Lack of encoder signals. Broken wiring between motor encoder and option kit for
Encoder Signal Fault encoder interface.
Defective encoder.
F080: Microcontroller watchdog fault. Electrical noise.
CPU Watchdog
F082: Fault while copying parameters. An attempt to copy the keypad parameters to an inverter with
Copy Function Fault a different firmware version.
F084: Auto-diagnosis fault. Please contact WEG.
Auto-diagnosis Fault
A088: Indicates a problem between the keypad and con- Loose keypad cable connection.
Keypad Comm. Fault trol board communication. Electrical noise in the installation.
A090: External alarm via digital input. Wiring was not connected to the digital input (DI1 to DI8) set
External Alarm Note: to “No external alarm”.
It is required to set a digital input to "No external
alarm".
F091:
External Fault
External fault via digital input.
Note:
Wiring was not connected to the digital input (DI1 to DI8) set
to “No external fault”.
6
It is required to set a digital input to "No external
fault".
F099: Current measurement circuit is measuring a wrong Defect in the inverter internal circuitry.
Invalid Current Offset value for null current.
A110: Alarm related to the PTC temperature sensor instal- Excessive load at the motor shaft.
High Motor led in the motor. Excessive duty cycle (too many starts / stops per minute).
Temperature Note: Surrounding air temperature too high.
- It may be disabled by setting P0351=0 or 2. Loose connection or short-circuit (resistance < 100 Ω) in the
- It is required to set the analog input / output to the wiring connected to the motor termistor.
PTC function. Motor termistor is not installed.
Blocked motor shaft.
A128: Indicates that the inverter stopped receiving valid Check the wiring and grounding installation.
Timeout for Serial messages within a certain time interval. Make sure the inverter has sent a new message within the
Communication Note: time interval set at P0314.
It may be disabled by setting P0314=0.0 s.
A129: Alarm that indicates interruption of the Anybus-CC PLC entered into the idle state.
Anybus is Offline communication. Programming error. Master and slave set with a different
number of I/O words.
Communication with master has been lost (broken cable,
unplugged connector, etc.).

6-3
 Troubleshooting and Maintenance

Table 6.1 (cont.) - Faults, alarms and possible causes

Fault/Alarm Description Possible Causes

A130: Alarm that indicates an access error to the Defective, unrecognized, or improperly installed Anybus-CC
Anybus Access Error Anybus-CC communication module. module.
Conflict with a WEG option board.
A133: Alarm indicating that the power supply was not Broken or loose cable.
CAN Not Powered connected to the CAN controller. Power supply is off.
A134: Inverter CAN interface has entered into the bus-off Incorrect communication baud-rate.
Bus Off state. Two nodes configured with the same address in the network.
Wrong cable connection (inverted signals).
A135: Alarm that indicates a communication error. Communication problems.
CANopen Wrong master configuration/settings.
Communication Error Incorrect configuration of the communication objects.
A136: Network master has entered into the idle state. PLC in IDLE mode.
Idle Master Bit of the PLC command register set to zero (0).
A137: I/O connection timeout - DeviceNet communication One or more allocated I/O connections have entered into
DNet Connection alarm. the timeout state.
Timeout
F150: Overspeed fault. Wrong settings of P0161 and/or P0162.
Motor Overspeed It is activated when the real speed exceeds the value Problem with the hoist-type load.
of P0134+P0132 for more than 20 ms.
F151: FLASH Memory Module fault (MMF-01). Defective FLASH memory module.
FLASH Memory Check the connection of the FLASH memory module.
Module Fault
A152: Alarm indicating that the internal air temperature is Surrounding air temperature too high (>45 °C (113 °F)) and
Internal Air High too high. excessive output current.
Temperature Note: Defective internal fan.
It may be disabled by setting P0353=1 or 3.
F153: Internal air overtemperature fault.
Internal Air
Overtemperature
F156: Undertemperature fault, measured at the IGBT Surrounding air temperature ≤ -30 °C (-22 °F).
Undertemperature temperature sensors.
A177: Heatsink fan replacement alarm (P0045 > 50000 Maximum number of operating hours for the heatsink fan
Fan Replacement hours). has been reached.
Note:
This function may be disabled by setting P0354=0.
F179: Heatsink fan speed feedback fault. Dirt at the heatsink fan blades and ball bearings.
Heatsink Fan Speed Note: Heatsink fan defect.
Fault This function may be disabled by setting P0354=0.
A181: Invalid clock value alarm. It is necessary to set date and time at parameters P0194 to
Invalid Clock Value P0199.

6 F182: Indicates a fault on the output pulses feedback.

Keypad battery is discharged, defective, or not installed.
Defect in the inverter internal circuitry.
Pulse Feedback Fault
F183: Overtemperature related to the IGBTs overload Surrounding air temperature too high.
IGBT overload + protection. Operation with overload at frequencies below 10 Hz –
Temperature consider the table 8.1 to 8.5 values according to the used
switching frequency.
F185 Fault in the pre-charge contactor circuit. Open command fuse. Refer to section 3.2.3.1.2.
Pre-charge Contactor Phase loss at the input in L1/R or L2/S.
Fault Defect in the pre-charge contactor and/or related circuit.

(1) Very long motor cables (longer than 100 meters) present a high parasite capacitance against the ground. The circulation of parasite currents
through those capacitances may cause the ground fault circuit activation and thus disabling the inverter with F074, immediately after the inverter
enabling. Possible solutions:
- Decrease the carrier frequency (P0297).
- Install an output reactor between the inverter and the motor.

6-4
 Troubleshooting and Maintenance

6.3 SOLUTIONS FOR THE MOST FREQUENT PROBLEMS

Table 6.2 - Solutions for the most frequent problems

Problem Point to be Verified Corrective Action

Motor does not start Incorrect wiring connection 1. Check all power and control connections. For instance, the digital inputs set to
start/stop, general enable, or no external error shall be connected to the 24 Vdc
or to DGND* terminals (refer to figure 3.18).
Analog reference (if used) 1. Check if the external signal is properly connected.
2. Check the status of the control potentiometer (if used).
Incorrect settings 1. Check if parameters are properly set for the application.
Fault 1. Check if the inverter is not blocked due to a fault condition.
2. Check if terminals XC1:13 and XC1:11 are not shorted (short-circuit at the 24
Vdc power supply).
Motor stall 1. Decrease motor overload.
2. Increase P0136, P0137 (V/f), or P0169/P0170 (vector control).
Motor speed fluctuates Loose connection 1. Stop the inverter, turn off the power supply, and check and tighten all power
(oscillates) connections.
2. Check all internal connections of the inverter.
Defective reference 1. Replace potentiometer.
potentiometer
Oscillation of the external 1. Identify the cause of the oscillation. If it is caused by electrical noise, use shielded cables
analog reference or separate from the power and control wiring.
Incorrect settings 1. Check parameters P0410, P0412, P0161, P0162, P0175, and P0176.
(vector control) 2. Refer to the Software Manual.
Motor speed too high or Incorrect settings 1. Check if the values of P0133 (minimum speed) and P0134 (maximum speed) are
too low (reference limits) properly set for the motor and application used.
Control signal from the 1. Check the level of the reference control signal.
analog reference (if used) 2. Check the settings (gain and offset) of parameters P0232 to P0249.
Motor nameplate 1. Check if the motor has been properly sized for the application.
Motor does not reach the Settings 1. Decrease P0180.
rated speed, or motor 2. Check P0410.
speed starts oscillating
around the rated speed
(Vector Control)
Off display Keypad connections 1. Check the inverter keypad connection.
Power supply voltage 1. Rated values shall be within the limits specified below:
220-230 V power supply: - Minimum: 187 V
6
- Maximum: 253 V
380-480 V power supply: - Minimum: 323 V
- Maximum: 528 V
Mains supply fuses open 1. Replace fuses.
Motor does not operate in Settings 1. Decrease P0180.
the field weakning region
(Vector Control)
Low motor speed and Encoder signals are inverted or 1. Check signals A – A, B – B, refer to the incremental encoder interface manual. If
P0009 = P0169 or P0170 power connection is inverted signals are properly installed, exchange two of the output phases. For instance U
(motor operating with and V.
torque limitation), for
P0202 = 4 - vector with
encoder

6-5
 Troubleshooting and Maintenance

6.4 INFORMATION FOR CONTACTING TECHNICAL SUPPORT

NOTE!
For technical support and servicing, it is important to have the following information in hand:
Inverter model;
Serial number, manufacturing date, and hardware revision that are listed in the product nameplate
(refer to item 2.4);
Installed software version (check parameter P0023);
Application data and inverter settings.

6.5 PREVENTIVE MAINTENANCE

DANGER!
Always turn off the mains power supply before touching any electrical component associated to
the inverter.
High voltage may still be present even after disconnecting the power supply.
To prevent electric shock, wait at least 10 minutes after turning off the input power for the complete
discharge of the power capacitors.
Always connect the equipment frame to the protective ground (PE). Use the adequate connection
terminal in the inverter.

ATTENTION!
The electronic boards have electrostatic discharge sensitive components.
Do not touch the components or connectors directly. If needed, first touch the grounded mettalic
frame or wear a ground strap.

Do not perform any withstand voltage test!

If needed, consult WEG.

6 The inverters require low maintenance when properly installed and operated. Table 6.3 presents main procedures
and time intervals for preventive maintenance. Table 6.4 provides recommended periodic inspections to be
performed every 6 months after inverter start-up.

6-6
 Troubleshooting and Maintenance

Table 6.3 - Preventive maintenance

Maintenance Interval Instructions

Fan replacement After 50000 operating hours. (1) Replacement procedure shown in figures 6.1 and 6.2.
Keypad battery replacement Every 10 years. Refer to chapter 4.
Electrolytic If the inverter is stocked Every year from the manufacturing Apply power to the inverter (voltage between 220 and
capacitors (not being used): date printed in the inverter 230 Vac, single-phase or three-phase, 50 or 60 Hz) for at
“Reforming” identification label (refer to item least one hour. Then, disconnect the power supply and wait
2.4). at least 24 hours before using the inverter (reapply power).
Inverter is being used: Every 10 years. Contact WEG technical support to obtain replacement
replace procedures.
(1) The inverters are factory set for automatic fan control (P0352=2), which means that they will be turned on only when the heatsink temperature
exceeds a reference value. Therefore, the operating hours of the fan will depend on the inverter usage conditions (motor current, output frequency,
cooling air temperature, etc.). The inverter stores the number of operating hours of the fan in parameter P0045. When this parameter reaches
50000 operating hours, the keypad display will show alarm A177.

Table 6.4 - Recommended periodic inspections - Every 6 months

Component Problem Corrective Action

Terminals, connectors Loose screws Tighten
Loose connectors
Fans / Cooling system Dirty fans Cleaning
Abnormal acoustic noise Replace fan. Refer to figures 6.1 and 6.2.
Blocked fan Check the fan connection.
Abnormal vibration
Dust in the cabinet air filter Cleaning or replacement.
Printed circuit boards Accumulation of dust, oil, humidity, etc. Cleaning
Odor Replacement
Power module / Accumulation of dust, oil, humidity, etc. Cleaning
Power connections Loose connection screws Tighten
DC bus capacitors Discoloration / odor / electrolyte leakage Replacement
(DC link) Expanded or broken safety valve
Frame expansion
Power resistors Discoloration Replacement
Odor
Heatsink Dust accumulation Cleaning
Dirty

6.5.1 Cleaning Instructions

6
If needed to clean the inverter, follow the guidelines below:

Ventilation system:
Disconnect the inverter power supply and wait at least 10 minutes.
Remove the dust from the cooling air inlet by using a soft brush or a flannel.
Remove the dust from the heatsink fins and from the fan blades by using compressed air.

Electronic boards:
Disconnect the inverter power supply and wait at least 10 minutes.
Remove the dust from the electronic board by using an anti-static brush or an ion air gun (Charges Burtes
Ion Gun - reference A6030-6DESCO).
If needed, remove the boards from the inverter.
Always wear a ground strap.

6-7
 Troubleshooting and Maintenance

1 2 3

Fan cover locks release Fan removal Cable disconnection

(a) CFW11 0105 T 4 model

1 2 3

Fan grill screws removal Fan removal Cable disconnection

(b) CFW11 0142 T 2, CFW11 0180 T 2, CFW11 0211 T 2, CFW11 0142 T 4, CFW11 0180 T 4 and CFW11 0211 T 4 models
Figure 6.1 (a) and (b) - Heatsink fan removal

1 2

6
Cable connection Fan fitting

(a) CFW11 0105 T 4 model

1 2

Cable connection Fan and fan grill fastening

(b) CFW11 0142 T 2, CFW11 0180 T 2, CFW11 0211 T 2, CFW11 0142 T 4, CFW11 0180 T 4 and CFW11 0211 T 4 models

Figure 6.2 (a) and (b) - Heatsink fan installation

6-8
 Option Kits and Accessories

OPTION KITS AND ACCESSORIES

This chapter presents:

The option kits that can be incorporated to the inverter from
the factory:
- Braking IGBT;
- Safety Stop according to EN 954-1 category 3;
- External 24 Vdc power supply for control and keypad.
Instructions for the proper use of the option kits.
The accessories that can be incorporated to the inverters.

Details for the installation, operation, and programming of the accessories are described in their own manuals
and were not included in this chapter.

7.1 OPTION KITS

Some models cannot incorporate all available option kits. Refer to table 8.1 for a detailed description of the
option kits that are available for each inverter model.

The inverter codification is described in chapter 2.

7.1.1 Braking IGBT

Inverters with the following codification: CFW11XXXXTXODB. Refer to item 3.2.3.2.

7.1.2 Nema1 Protection Degree

Inverters with the following codification: CFW11XXXXXXON1. Refer to itens 3.1.5 and 8.4.

7.1.3 Safety Stop According to EN 954-1 Category 3 (Pending Certification)

Inverters with the following codification: CFW11XXXXXXOY.

The inverters with this option are equipped with an additional board (SRB2) that contains 2 safety relays and
an interconnection cable with the power circuit.

Figure 7.1 shows the location of the SRB2 board and the location of the connector XC25 (used for the connection
of the SRB2 board signals). 7

The relay coils are available through the connector XC25, as presented in table 7.1.

DANGER!
The activation of the Safety Stop, i.e., disconnection of the 24 Vdc power supply from the safety relay
coil (XC25: 1(+) and 2(-); XC25:3(+) and 4(-)) does not guarantee the electrical safety of the motor
terminals (they are not isolated from the power supply in this condition).

7-1
 Option Kits and Accessories

Operation:
1. The Safety Stop function is activated by disconnecting the 24 Vdc voltage from the safety relay coil (XC25:1(+)
and 2(-); XC25:3(+) and 4(-)).

2. Upon activation of the Safety Stop, the PWM pulses at the inverter output will be blocked and the motor will
coast to stop.
The inverter will not start the motor or generate a rotating magnetic field even in the event of an internal
failure (pending certification).
The keypad will display a message informing that the Safety Stop is active.

3. Apply 24 Vdc voltage to the safety relay coil (XC25:1(+) and 2(-); XC25:3(+) and 4(-)) to get back to normal
operation after activation of the Safety Stop.

Figure 7.1 - Location of the SRB2 board in the frame size E CFW-11 inverters

Table 7.1 - XC25 connections

Connector XC25 Function Specifications

1 R1+ Terminal 1 of relay 1 coil Rated coil voltage: 24 V, range from 20 to 30 Vdc
2 R1- Terminal 2 of relay 1 coil Coil resistance: 960 Ω ±10 % @ 20 °C (68 °F)
3 R2+ Terminal 1 of relay 2 coil Rated coil voltage: 24 V, range from 20 to 30 Vdc
4 R2- Terminal 2 of relay 2 coil Coil resistance: 960 Ω ±10 % @ 20 °C (68 °F)

7.1.4 24 Vdc External Control Power Supply

7
Inverters with the following codification: CFW11XXXXXXOW.

The use of this option kit is recommended with communication networks (Profibus, DeviceNet, etc.), since the
control circuit and the network communication interface are kept active (with power supply and responding to
the network communication commands) even in the event of main power supply interruption.

Inverters with this option have a built-in DC/DC converter with a 24 Vdc input that provides an adequate output
for the control circuit. In such manner the power supply of the control circuit will be redundant, i.e., it can be
provided by a 24 Vdc external power supply (connection as shown in figure 7.2) or by the standard internal
switched-mode power supply of the inverter.
7-2
 Option Kits and Accessories

Observe that the inverters with the external 24 Vdc power supply option use terminals XC1:11 and 13 as the
input for the external power supply and no longer as an output as in the standard inverter (figure 7.2).

In case of interruption of the external 24 Vdc power source, the digital inputs/outputs and analog outputs will
have no power supply, even if the mains power is on. Therefore, it is recommended to keep the 24 Vdc power
source always connected to terminals XC1:11 and 13.

The keypad displays warnings indicating the inverter status: if the 24 Vdc power source is connected, if the
mains power source is connected, etc.

Connector XC1
1 + REF
2 AI1+
3 AI1-
4 - REF
5 AI2+
6 AI2-
7 AO1
8 AGND (24 V)
9 AO2
10 AGND (24 V)
11 DGND*
24 Vdc
±10 % 12 COM
@1.5 A 13 24 Vdc
14 COM
15 DI1
16 DI2
17 DI3
18 DI4
19 DI5
20 DI6
21 NC1
DO1
22 C1
(RL1)
23 NO1
24 NC2
DO2
25 C2
(RL2)
26 NO2
27 NC3
DO3
28 C3
(RL3)
29 NO3

Figure 7.2 - Connection terminals and 24 Vdc external power supply rating 7
NOTE!
A class 2 power supply must be used to be in accordance to UL508C.

7.2 ACCESSORIES

The accessories are installed to the inverter easily and quickly using the "Plug and Play" concept. Once the
accessory is connected to the slot, the control circuitry identifies the model and displays the installed accessory
code in P0027 or P0028. The accessory shall be installed with the inverter power supply off.

7-3
 Option Kits and Accessories

The code and model of each availabe accessory is presented in the table 7.2. The accessories can be ordered
separately and will be shippe in an individual package containing the components and the manual with detailed
instructions for the product installation, operation, and programming.

ATTENTION!
Only one module can be fitted at once in each slot (1, 2, 3, 4, or 5).

Table 7.2 - Accessory models

Identification
WEG Part Parameters
Name Description Slot
Number
P0027 P0028
Control accessories for installation in the Slots 1, 2 and 3
11008162 IOA-01 IOA module: 1 voltage/current analog input (14 bits); 2 digital inputs; 2 1 FD-- ----
voltage/current analog outputs (14 bits); 2 open-collector digital outputs.
11008099 IOB-01 IOB module: 2 isolated analog inputs (voltage/current); 2 digital inputs; 2 1 FA-- ----
isolated analog outputs (voltage/current) (the programming of the outputs
is identical as in the standard CFW-11); 2 open-collector digital outputs.
11008100 ENC-01 5 to 12 Vdc incremental encoder module, 100 kHz, with an encoder 2 --C2 ----
signal repeater.
11008101 ENC-02 5 to 12 Vdc incremental encoder module, 100 kHz. 2 --C2 ----
11008102 RS485-01 RS-485 serial communication module (Modbus). 3 ---- CE--
11008103 RS232-01 RS-232C serial communication module (Modbus). 3 ---- CC--
11008104 RS232-02 RS-232C serial communication module with DIP-switches for 3 ---- CC--
programming the microcontroller FLASH memory.
11008105 CAN/RS485-01 CAN and RS-485 interface module (CANopen / DeviceNet / Modbus). 3 ---- CA--
11008106 CAN-01 CAN interface module (CANopen / DeviceNet). 3 ---- CD--
11008911 PLC11-01 PLC module. 1, 2 and 3 ---- --xx(1)(3)
Anybus-CC accessories for installation in the Slot 4
11008107 PROFDP-05 ProfibusDP interface module. 4 ---- --xx(2)(3)
11008158 DEVICENET-05 DeviceNet interface module. 4 ---- --xx(2)(3)
10933688 ETHERNET/IP-05 Ethernet/IP interface module. 4 ---- --xx(2)(3)
11008160 RS232-05 RS-232 (passive) interface module (Modbus). 4 ---- --xx(2)(3)
11008161 RS485-05 RS-485 (passive) interface module (Modbus). 4 ---- --xx(2)(3)
Flash Memory Module for installation in the Slot 5 – Factory Settings Included
11008912 MMF-01 FLASH memory module. 5 ---- --xx(3)
Stand-alone keypad, blank cover, and frame for remote mounted keypad
11008913 HMI-01 Stand-alone keypad.(4) HMI - -
11010521 RHMIF-01 Remote keypad frame kit (IP56). - - -
11010298 HMID-01 Blank cover for the keypad slot. HMI - -
Miscellaneous
10960842 KN1E-01 Nema1 kit for the frame size E models CFW11 0142 T 2, CFW11 0105 T 4 - - -
and CFW11 0142 T 4 (standard for N1 option).(5)
10960850 KN1E-02 Nema1 kit for the frame size E models CFW11 0180 T 2, CFW11 0211 T 2, - - -
CFW11 0180 T 4 and CFW11 0211 T 4 (standard for N1 option).(5)
10960844 PCSE-01 Kit for power cables shielding - frame E (included in the standard product). - - -
7 10960847 CCS-01 Kit for control cables shielding (included in the standard product). - - -
10960846 CONRA-01 Control rack (containing the CC11 control board). - - -
(1) Refer to the PLC Module Manual.
(2) Refer to the Anybus-CC Communication Manual.
(3) Refer to the Software Manual.
(4) Use DB-9 pin, male-to-female, straight-through cable (serial mouse extension type) for connecting the keypad to the inverter or Null-Modem
standard cable. Maximum cable length: 10 m (33 ft).
Examples:
- Mouse extension cable - 1.80 m (6 ft); Manufacturer: Clone.
- Belkin pro series DB9 serial extension cable 5 m (17 ft); Manufacturer: Belkin.
- Cables Unlimited PCM195006 cable, 6 ft DB9 m/f; Manufacturer: Cables Unlimited.
(5) Refer to the section 8.4 for more details.

7-4
 Technical Specifications

TECHNICAL SPECIFICATIONS

This chapter describes the technical specifications (electric and

mechanical) of the CFW-11 inverter series frame size E models.

8.1 POWER DATA

Power Supply:
Voltage tolerance: -15 % to +10 %.
Frequency: 50/60 Hz (48 Hz to 62 Hz).
Phase imbalance: ≤3 % of the rated phase-to-phase input voltage.
Overvoltage according to Category III (EN 61010/UL 508C).
Transient voltage according to Category III.
Maximum of 60 connections per hour (1 per minute).
Typical efficiency: ≥ 97 %.
Typical input power factor: 0.94 in nominal conditions.

8-1
 Technical Specifications

Table 8.1 - Technical specifications of the CFW-11 inverter series frame size E models

Models with 220...230 V Models with 380...480 V

power supply power supply
CFW11 CFW11 CFW11 CFW11 CFW11 CFW11 CFW11
Model
0142 T 2 0180 T 2 0211 T 2 0105 T 4 0142 T 4 0180 T 4 0211 T 4
Frame E
Number of power phases 3φ
Rated output
142 180 211 105 142 180 211
current (1) [Arms]
Overload 1 min 156.2 198.0 232 115.5 156.2 198.0 232.1
current (2)
[Arms] 3s 213 270 317 157.5 213.0 270 317
Rated carrier frequency
2.5 2.5 2.5 2.5 2.5 2.5 2.5
Use with Normal [kHz]
Duty (ND) cycle Maximum motor (4)
50/37 60/45 75/55 75/55 100/75 150/110 175/132
[HP/kW]
Rated input current [Arms] 142.0 180.0 211.0 105.0 142.0 180.0 211.0
Surface
1490 1820 2040 1270 1680 2050 2330
Dissipated mounting (5)
power [W] Flange
210 360 360 200 210 360 360
mounting (6)
Rated output
115 142 180 88 115 142 180
current (1) [Arms]
Overload 1 min 172.5 213 270 132.0 172.5 213.0 270
current (2)
[Arms] 3s 230 284 360 176.0 230.0 284 360
Rated carrier frequency
5 (3) 5 (3) 2.5 2.5 2.5 2.5 2.5
Use with Heavy [kHz]
Duty (HD) cycle Maximum motor (4)
40/30 50/37 75/55 60/45 75/55 100/75 150/110
[HP/kW]
Rated input current [Arms] 115.0 142.0 180.0 88.0 115.0 142.0 180.0
Surface
1280 1550 1690 1020 1290 1570 1940
Dissipated mounting (5)
power [W] Flange
200 350 350 190 200 350 350
mounting (6)
Surrounding air temperature [°C (°F)] -10...45 °C (14...113 °F)
Dynamic braking Optional (the standard product does not have dynamic braking)
RFI filter Built-in
64.0 65.0 65.0 62.5 64.0 65.0 65.0
Weight [kg (lb)]
(141.1) (143.3) (143.3) (137.8) (141.1) (143.3) (143.3)
Availability Yes, Nema1
of option kits (separated Yes, Nema1 Yes, Nema1 Yes, Nema1
Cabinet enclosure
that can be kit (separated kit KN1E-02) (separated kit KN1E-01) (separated kit KN1E-02)
incorporated into KN1E-01)
the product (refer Dynamic braking Yes
to the intelligent Safety stop Yes
code in 24 Vdc external control
chapter 2) (7) Yes
power supply
Note:
(1) Steady-state rated current in the following conditions:
- Indicated carrier frequencies. For operation with higher switching frequencies (carrier frequency) it is necessary
to derate output current according to the tables 8.2 to 8.5.
- Surrounding air temperature: -10 °C to 45 °C (14 °F to 113 °F). The inverter is capable of operating with an
maximum surrounding air temperature of 55 °C (131 °F) if an output current derating of 2 % is applied for
each ºC (or 1.11 % each °F) above 45 °C (113 °F). This output current derating is valid for all the switching
8 frequencies.
- Relative air humidity: 5 % to 90 % non-condensing.
- Altitude: 1000 m (3,300 ft). Above 1000 m (3,300 ft) up to 4000 m (13,200 ft) the output current shall be
derated by 1 % for each 100 m (330 ft) above 1000 m (3,300 ft).
- Ambient with pollution degree 2 (according to EN50178 and UL508C).
8-2
 Technical Specifications

(2) Table 8.1 presents only two points of the overload curve (activation time of 1 min and 3 s). The complete
information about the IGBTs overload for Normal and Heavy Duty Cycles is presented below.
Io
IRAT ND
2.0
1.9
1.8
1.7
1.6
1.5
1.4
1.3
1.2
1.1
1.0
0.9 ∆ t (s)
0 10 20 30 40 50 60 70 80 90 100 110 120

(a) IGBTs overload curve for the Normal Duty (ND) cycle

Io
IRAT HD

2.0

1.9

1.8

1.7

1.6

1.5

1.4

1.3

1.2

1.1

1.0 ∆ t (s)
0 10 20 30 40 50 60 70 80 90 100 110 120

(b) IGBTs overload curve for the Heavy Duty (HD) cycle

Figure 8.1 (a) and (b) - Overload curves for the IGBTs

Depending on the inverter usage conditions (surrounding air temperature, output frequency, possibility or not
of reducing the carrier frequency, etc.), the maximum time for operation of the inverter with overload may be
reduced.

(3) The carrier frequency may be automatically reduced to 2.5 kHz depending on the operating conditions
(surrounding air temperature, output current, etc.) - if P0350=0 or 1.
If it is necessary to operate always in 5 kHz, set P0350=2 or 3 and consider the nominal current values of the
table 8.2 and 8.3. Note that in this case it is necessary to apply the derating to the nominal output current.

(4) The motor ratings are merely a guide for 230 V or 460 V, IV pole WEG motors. The adequate inverter sizing
shall be based on the rated current of the motor used.

(5) The information provided about the inverter losses is valid for the rated operating condition, i.e., for rated 8
output current and rated carrier frequency.

(6) The dissipated power provided for flange mounting corresponds to the total inverter losses disregarding the
power module (IGBT and rectifier) losses.

8-3
 Technical Specifications

(7) If the inverter is to be provided with this option, it should be specified in the intelligent identification code
of the inverter.
Table 8.2 - Specifications of the CFW-11 series frame size E models
for a switching frequency of 5 kHz and Ta=45 °C
Number of power phases

Use with Normal Duty (ND) cycle Use with Heavy Duty (HD) cycle
Overload Overload
current (2) Dissipated power [W] current (2) Dissipated power [W]
[Arms] Rated [Arms] Rated
Rated Rated
Frame

Model Maximum input Maximum input

output output
motor (4)
current motor (4)
current
current (1) current (1)
[HP/kW] [Arms] Surface Flange [HP/kW] [Arms] Surface Flange
[Arms] 1 min 3s [Arms] 1 min 3s
mounting (5) mounting (6)
mounting (5) mounting (6)

CFW11
125.0 137.5 187.5 50/37 125.0 1420 200 102.0 153.0 204.0 40/30 102.0 1110 190
0142 T 2
power supply
220...230 V
Models with

CFW11
159.0 174.9 239 60/45 159.0 1760 350 125.0 187.5 250 50/37 125.0 1360 340
0180 T 2

CFW11
186.0 204.6 279 75/55 186.0 1990 350 159.0 239 318 60/45 159.0 1680 340
0211 T 2

CFW11
E 3φ 82.0 90.2 123.0 60/45 82.0 1170 190 69.0 103.5 138.0 50/37 69.0 980 180
0105 T 4

CFW11
power supply
380...480 V
Models with

111.0 122.1 166.5 75/55 111.0 1540 200 90.0 135.0 180.0 75/55 90.0 1230 190
0142 T 4

CFW11
140.0 154.0 210.0 100/75 140.0 1910 350 111.0 166.5 222.0 75/55 111.0 1530 330
0180 T 4

CFW11
164.0 180.4 246.0 125/90 164.0 2210 350 140.0 210.0 280.0 125/90 140.0 1900 340
0211 T 4

Note:
- Verify notes for table 8.1.

Table 8.3 - Specifications of the CFW-11 series frame size E models

for a switching frequency of 5 kHz and Ta=40 °C
Number of power phases

Use with Normal Duty (ND) cycle Use with Heavy Duty (HD) cycle

Overload Overload
current (2) Rated Dissipated power [W] current (2) Rated Dissipated power [W]
Frame

Rated [Arms] Rated [Arms]

Model Maximum input Maximum input
output output
motor (4)
current motor (4) current
current (8) current (8)
[HP/kW] [Arms] [HP/kW] [Arms]
[Arms] Surface Flange [Arms] Surface Flange
1 min 3s 1 min 3s
mounting (5) mounting (6)
mounting (5) mounting (6)

CFW11
132.0 145.2 198.0 50/37 132.0 1520 210 108.0 162.0 216.0 40/30 108.0 1190 200
0142 T 2
power supply
220...230 V
Models with

CFW11
168.0 184.8 252 60/45 168.0 1880 360 132.0 198.0 264 50/37 132.0 1440 340
0180 T 2

CFW11
196.0 216 294 75/55 196.0 2120 360 168.0 252 336 60/45 168.0 1780 350
0211 T 2

CFW11
E 3φ 87.0 95.7 130.5 75/55 87.0 1250 190 73.0 109.5 146.0 60/45 73.0 1030 180
0105 T 4

CFW11
power supply
380...480 V
Models with

117.0 128.7 175.5 100/75 117.0 1630 200 95.0 142.5 190.0 75/55 95.0 1300 190
0142 T 4

CFW11
148.0 162.8 222.0 125/90 148.0 2030 350 117.0 175.5 234.0 100/75 117.0 1600 340
0180 T 4

CFW11
173.0 190.3 259.5 150/110 173.0 2340 350 148.0 222.0 296.0 125/90 148.0 2000 340
0211 T 4

Note:
- Verify notes for table 8.1.

8 (8)
- Surrounding air temperature: -10 to 40 ºC (14 to 104 °F);
- Relative air humidity: 5 % to 90 % non-condensing;
- Altitude: 1000 m (3,300 ft). Above 1000 m (3,300 ft) up to 4000 m (13,200 ft) the output current shall be derated by 1 % for each 100 m (330 ft)
above 1000 m (3,300 ft);
- Ambient with pollution degree 2 (according to EN 50178 and UL 508C).

8-4
 Technical Specifications

Table 8.4 - Specifications of the CFW-11 series frame size E models

for a switching frequency of 10 kHz and Ta=45 °C

Number of power phases

Use with Normal Duty (ND) cycle Use with Heavy Duty (HD) cycle

Overload Overload
Frame current (2) Rated Dissipated power [W] current (2) Rated Dissipated power [W]
Rated [Arms] Rated [Arms]
Model Maximum input Maximum input
output output
motor (4) current motor (4) current
current (1) current (1)
[HP/kW] [Arms] Surface Flange [HP/kW] [Arms] Surface Flange
[Arms] 1 min 3 s [Arms] 1 min 3 s
mounting (5) mounting (6)
mounting (5) mounting (6)

CFW11
100.0 110.0 150.0 40/30 100.0 1350 190 81.0 121.5 162.0 30/22 81.0 1090 190
0142 T 2
power supply
220...230 V
Models with

CFW11
126.0 138.6 189 50/37 126.0 1690 340 100.0 150.0 200 40/30 100.0 1370 330
0180 T 2

CFW11
148.0 162.8 222 60/45 148.0 1970 340 126.0 189 252 50/37 126.0 1700 330
0211 T 2

CFW11
E 3φ 58.0 63.8 87.0 50/37 58.0 1170 180 49.0 73.5 98.0 40/30 49.0 1020 170
0105 T 4

CFW11
power supply
380...480 V
Models with

79.0 86.9 118.5 60/45 79.0 1550 180 64.0 96.0 128.0 50/37 64.0 1290 180
0142 T 4

CFW11
99.0 108.9 148.5 75/55 99.0 1950 330 79.0 118.5 158.0 60/45 79.0 1630 320
0180 T 4

CFW11
117.0 128.7 175.5 100/75 117.0 2350 330 99.0 148.5 198.0 75/55 99.0 2070 320
0211 T 4

Note:
- Verify notes for table 8.1.

Table 8.5 - Specifications of the CFW-11 series frame size E models

for a switching frequency of 10 kHz and Ta=40 °C
Number of power phases

Use with Normal Duty (ND) cycle Use with Heavy Duty (HD) cycle

Overload Overload
current (2) Rated Dissipated power [W] current (2) Rated Dissipated power [W]
Frame

Rated [Arms] Rated [Arms]

Model Maximum input Maximum input
output output
motor (4)
current motor (4)
current
current (8) current (8)
[HP/kW] [Arms] [HP/kW] [Arms]
[Arms] Surface Flange [Arms] Surface Flange
1 min 3s 1 min 3s
mounting (5) mounting (6)
mounting (5) mounting (6)

CFW11
106.0 116.6 159.0 40/30 106.0 1440 200 86.0 129.0 172.0 30/22 86.0 1160 190
0142 T 2
power supply
220...230 V
Models with

CFW11
133.0 146.3 200 50/37 133.0 1790 340 106.0 159.0 212 40/30 106.0 1440 330
0180 T 2

CFW11
156.0 172 234 60/45 156.0 2070 340 133.0 200 266 50/37 133.0 1780 330
0211 T 2

CFW11
E 3φ 62.0 68.2 93.0 50/37 62.0 1240 180 52.0 78.0 104.0 40/30 52.0 1070 180
0105 T 4

CFW11
power supply
380...480 V
Models with

84.0 92.4 126.0 60/45 84.0 1640 190 68.0 102.0 136.0 50/37 68.0 1360 180
0142 T 4

CFW11
105.0 115.5 157.5 75/55 105.0 2050 330 84.0 126.0 168.0 60/45 84.0 1710 320
0180 T 4

CFW11
124.0 136.4 186.0 100/75 124.0 2460 330 105.0 157.5 210.0 75/55 105.0 2160 320
0211 T 4

Note:
- Verify notes for table 8.1.

(8)
- Surrounding air temperature: -10 to 40 ºC (14 to 104 °F);
- Relative air humidity: 5 % to 90 % non-condensing;
- Altitude: 1000 m (3,300 ft). Above 1000 m (3,300 ft) up to 4000 m (13,200 ft) the output current shall be derated by 1 % for each 100 m (330 ft) 8
above 1000 m (3,300 ft);
- Ambient with pollution degree 2 (according to EN 50178 and UL 508C).

8-5
 Technical Specifications

8.2 ELECTRICAL / GENERAL SPECIFICATIONS

CONTROL METHOD Voltage source
Type of control:
- V/f (Scalar);
- V V W: Voltage Vector Control;
- Vector control with encoder;
- Sensorless vector control (without encoder).
PWM SVM (Space Vector Modulation);
Full digital (software) current, flux, and speed regulators.
Execution rate:
- current regulators: 0.2 ms (5 kHz)
- flux regulator: 0.4 ms (2.5 kHz)
- speed regulator / speed measurement: 1.2 ms
OUTPUT 0 to 3.4 x rated motor frequency (P0403). The rated frequency is programmable from
FREQUENCY 0 Hz to 300 Hz in the scalar mode and from 30 Hz to 120 Hz in the vector mode.
PERFORMANCE SPEED V/f (Scalar):
CONTROL Regulation (with slip compensation): 1 % of the rated speed.
Speed variation range: 1:20.
V V W:
Regulation: 1 % of the rated speed.
Speed variation range: 1:30.
Sensorless:
Regulation: 0.5 % of the rated speed.
Speed variation range: 1:100.
Vector with Encoder:
Regulation:

±0.01 % of the rated speed with a 14-bits analog input (IOA);
±0.01 % of the rated speed with a digital reference (Keypad, Serial, Fieldbus,
Electronic Potentiometer, Multispeed);
±0.05 % of the rated speed with a 12-bits analog input (CC11).
TORQUE Range: 10 to 180 %, regulation: ±5 % of the rated torque (with encoder);
CONTROL Range: 20 to 180 %, regulation: ±10 % of the rated torque (sensorless above 3 Hz).
INPUTS ANALOG 2 isolated differential inputs; resolution of AI1: 12 bits, resolution of AI2: 11bits + signal,
(CC11 board) (0 to 10) V, (0 to 20) mA or (4 to 20) mA, Impedance: 400 kΩ for (0 to 10) V, 500 Ω for
(0 to 20) mA or (4 to 20) mA, programmable functions.
DIGITAL 6 isolated digital inputs, 24 Vdc, programmable functions.
OUTPUTS ANALOG 2 isolated analog outputs, (0 to 10) V, RL ≥ 10 kΩ (maximum load), 0 to 20 mA /
(CC11 board) 4 to 20 mA (RL ≤ 500 Ω) resolution: 11 bits, programmable functions.
RELAY 3 relay outputs with NO/NC contacts, 240 Vac, 1 A, programmable functions.
SAFETY PROTECTION Output overcurrent/short-circuit;
Under / Overvoltage;
Phase loss;
Overtemperature;
Braking resistor overload;
IGBTs overload;
Motor overload;
External fault / alarm;
CPU or memory fault;
Output phase-ground short-circuit.
INTEGRAL STANDARD 9 operator keys: Start/Stop, Up arrow, Down arrow, Direction of rotation, Jog, Local/Remote,
KEYPAD KEYPAD Right soft key and Left soft key;
(HMI) Graphical LCD display;

8 View/edition of parameters;
Indication accuracy:
- current: 5 % of the rated current;
- speed resolution: 1 rpm;
Possibility of remote mounting.

8-6
 Technical Specifications

8.2 ELECTRICAL / GENERAL SPECIFICATIONS (cont.)

ENCLOSURE IP20 Inverters without Nema1 kit.
NEMA1/IP20 Inverters with Nema1 kit (KN1E-01 or KN1E-02).
IP54 Rear part of the inverter (external part for flange mounting).
PC CONNECTION USB CONNECTOR USB standard Rev. 2.0 (basic speed);
FOR INVERTER Type B (device) USB plug;
PROGRAMMING Interconnection cable: standard host/device shielded USB cable.

8.2.1 Codes and Standards

SAFETY UL 508C - Power conversion equipment.
STANDARDS UL 840 - Insulation coordination including clearances and creepage distances for electrical
equipment.
EN61800-5-1 - Safety requirements electrical, thermal and energy.
EN 50178 - Electronic equipment for use in power installations.
EN 60204-1 - Safety of machinery. Electrical equipment of machines. Part 1: General
requirements.
Note: The final assembler of the machine is responsible for installing an safety stop device
and a supply disconnecting device.
EN 60146 (IEC 146) - Semiconductor converters.
EN 61800-2 - Adjustable speed electrical power drive systems - Part 2: General
requirements - Rating specifications for low voltage adjustable frequency AC power drive
systems.
ELECTROMAGNETIC EN 61800-3 - Adjustable speed electrical power drive systems - Part 3: EMC product
COMPATIBILITY (EMC) standard including specific test methods.
EN 55011 - Limits and methods of measurement of radio disturbance characteristics of
industrial, scientific and medical (ISM) radio-frequency equipment.
CISPR 11 - Industrial, scientific and medical (ISM) radio-frequency equipment -
Electromagnetic disturbance characteristics - Limits and methods of measurement.
EN 61000-4-2 - Electromagnetic compatibility (EMC) - Part 4: Testing and measurement
techniques - Section 2: Electrostatic discharge immunity test.
EN 61000-4-3 - Electromagnetic compatibility (EMC) - Part 4: Testing and measurement
techniques - Section 3: Radiated, radio-frequency, electromagnetic field immunity test.
EN 61000-4-4 - Electromagnetic compatibility (EMC) - Part 4: Testing and measurement
techniques - Section 4: Electrical fast transient/burst immunity test.
EN 61000-4-5 - Electromagnetic compatibility (EMC) - Part 4: Testing and measurement
techniques - Section 5: Surge immunity test.
EN 61000-4-6 - Electromagnetic compatibility (EMC)- Part 4: Testing and measurement
techniques - Section 6: Immunity to conducted disturbances, induced by radio-frequency
fields.
MECHANICAL EN 60529 - Degrees of protection provided by enclosures (IP code).
STANDARDS UL 50 - Enclosures for electrical equipment.

8-7
 8

8-8
∅51.3 [2.02] (3X) Knockout

∅28.5 [1.12] (2X)

Frame E
∅64.0 [2.52] (2X) R4.60 [0.18]
R4.6 [0.18]

14.0 [0.55]

67.8 [2.67]
10.0 [0.39]

280.0 [11.02]
274.5 [10.81]
220.5 [8.7]
216.0 [8.50]
15.0 [0.59]
Technical Specifications

8.3 MECHANICAL DATA

52.5 [2.07] R10.0 [0.39]

52.5 [2.07]
157.0 [6.18]

314.0 [12.36]

M8 (4x)
242.4 [9.55] 358.3 [14.1] 200.0 [7.87]

168.0 [6.61] 190.3 [7.49]

15.1 [0.59]
312.7 [12.31]
619.8 [24.40]

Figure 8.2 - Inverter dimensions - frame E - mm [in]

650.0 [25.59]

675.0 [26.57]
488.1 [19.22]
212.5 [8.37]

205.4 [8.09]

15.1 [0.59]
334.4 [13.16] 200.0 [7.87]
 Technical Specifications

8.4 NEMA1 KIT

82.0 mm [3.23 in]
735.0 mm [28.94 in]

- Weight of the KN1E-01 kit: 2.12 kg (4.67 lb)

(a) Frame E with the Nema1 kit KN1E-01 - CFW11 0142 T 2 O N1, CFW11 0105 T 4 O N1 and CFW11 0142 T 4 O N1 models
82.0 mm [3.23 in]
828.9 mm [32.63 in]

111.8 mm [4.40 in]

- Weight of the KN1E-02 kit: 4.3 kg (9.48 lb)

(b) Frame E with the Nema1 kit KN1E-02 - CFW11 0180 T 2 O N1, CFW11 0211 T 2 O N1, CFW11 0180 T 4 O N1 and 8
CFW11 0211 T 4 O N1 models

Figure 8.3 (a) and (b) - Inverter with the Nema1 kit

8-9