Aditivos Polipropileno
Aditivos Polipropileno
Aditivos Polipropileno
Polymer
journal homepage: www.elsevier.com/locate/polymer
H I GH L IG H T S
A R T I C LE I N FO A B S T R A C T
Keywords: Incorporation of a low content of several plasticizers into a metallocene isotactic polypropylene (iPP) has been
Polypropylene performed in order to learn about their stability and performance by the action of a thermo-oxidative de-
Plasticizer gradation treatment at 95 °C for different times. Comparison with the behavior exhibited by the material with di
Thermo-oxidation (2-ethylhexyl) phthalate (DEHP) is established for a feasible replacement of its use for contributing to en-
α and γ polymorphs
vironmental and human health preservation. Dependence of these aggressive degrading conditions on plasticizer
Crystallization delay
loss is analyzed as well as elucidation of degradation influence on the iPP crystalline characteristics. The results
show that chemical changes associated with this degradation process hinder formation of the orthorhombic γ
crystalline lattice and postpone the overall crystallization capability. Accordingly, the final features in the film
surface and the mechanical response are significantly affected by degradation time. The TOTM plasticizer can be
considered an excellent candidate for DEHP substitution.
∗
Corresponding author.
E-mail address: [email protected] (M.L. Cerrada).
https://doi.org/10.1016/j.polymer.2019.121749
Received 2 July 2019; Received in revised form 13 August 2019; Accepted 26 August 2019
Available online 27 August 2019
0032-3861/ © 2019 Elsevier Ltd. All rights reserved.
E. Blázquez-Blázquez, et al. Polymer 181 (2019) 121749
Scheme 1. Chemical structures, boiling temperature (Tb) and molecular weight (MW) of the different plasticizers.
plasticizer substitutes have subsequently been added to the list of characteristics, the features on surface of the film and the mechanical
substances of interest. Several studies have been conducted to evaluate response. Distinct plasticizers are investigated to analyze which of them
the migration behavior in poly(vinyl chloride) (PVC) medical devices could be the best candidate for the replacement of phthalate com-
that include these plasticizers of new generation [9] and to analyze pounds and features of the resultant materials based on PP are ex-
their presence in different environments and in humans [10–14] in amined to learn about the feasible substitution of PVC by PP. The
order to replace the use of DEHP. The ATBC incorporation has been also thermo-oxidation at 95 °C has been chosen because the final materials
examined in other polymeric systems, like poly(lactic acid) and poly are frequently sterilized at high temperatures and during their shelf life
(hydroxybutyrate), among others [15–17]. can be heated by action of microwaves. Moreover, it provides an ac-
An additional concern is related to the use of PVC in applications as celerated approach to learn how these substances are lost and the
containers either for food or for medical products. Severe health risks consequences of such consumption. For that, maintenance of the ad-
can exist, mainly in the latest devices with prolonged interaction body ditive after the thermal treatment in the samples is estimated from
fluids (like disposable blood bags) or tissues, since PVC can slowly extraction by Soxhlet and analysis using gas chromatography-mass
liberate free chlorine, chlorine species and dioxins along its usage. spectroscopy (GC-MS); chemical changes involved in the iPP during the
Thus, its substitution would minimize exposure to potential toxicities. process are detected by Fourier transform infrared spectroscopy cou-
Accordingly, investigations have been promoted in manufacturing of pled with an attenuated total reflectance device (ATR-FTIR); variations
single-use packaging materials that not release toxic substances during in the crystalline phase transitions are assessed by differential scanning
their medical and food handling. Polypropylene (PP) is proposed as an calorimetry (DSC) and real-time variable-temperature Wide Angle X-
alternative to PVC, among other polymers. Suitable mechanical prop- ray Diffraction (WAXD) synchrotron experiments; features of the
erties, including flexibility, are an important issue in these applications roughness at the film surface are studied by optical profilometry; and
and incorporation of plasticizers is required. Evaluation of the effect of the mechanical characteristics are evaluated by microhardness mea-
DBP or DEHP on PP has been previously described in literature [7]. surements.
Nevertheless, unlike other polymers [10–17], there is, to our knowl-
edge, no exhaustive study of the addition into PP of these safer plasti-
cizers to simultaneously substitute the phthalate plasticizers and the 2. Experimental part
PVC in this contact application with food or in that medical-clinical
one. Therefore, the aim of this research is to proceed to the in- 2.1. Materials
corporation of a small amount of different less toxic plasticizers into an
isotactic metallocene polypropylene (iPP) to evaluate its loss as a A commercially available metallocene-catalyzed isotactic poly-
function of time by the action of thermo-oxidative treatment at 95 °C, propylene (Metocene HM562P: melt flow index of 15 g/10 min, ISO
and to comprehensively understand how degradation and plasticizer 1133, kindly supplied as pellets by Lyondell Basell) was selected in this
consumption affect the chemical details in the iPP, its crystalline work as polymeric matrix.
Different plasticizers of non-phthalate nature were used: ATBC
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E. Blázquez-Blázquez, et al. Polymer 181 (2019) 121749
(acetyl tributyl citrate), CAS 77-90-7; DEHT (di(2-ethylhexyl) ter- 2.6. Fourier transform infrared spectroscopy (FTIR)
ephthalate, CAS 6422-86-2; DINCH (di-isononyl-cyclohexane-1,2-di-
carboxylate), CAS 166412-78-8; and, TOTM (trioctyl trimellitate), CAS The chemical changes induced within each polypropylene-plasti-
3319-31-1. Moreover, DEHP (diethylhexyl phthalate), CAS 117-81-7, cizer material during its degradation at 95 °C at the different times were
was also evaluated as a plasticizer of phthalic chemical origin for studied through Fourier transform infrared spectroscopy using a total
comparative reasons. Their chemical structures are detailed together attenuated reflectance device (FTIR-ATR). Spectra were recorded on a
with boiling temperature (Tb) and molecular weight (MW) in the PerkinElmer Spectrum Two spectrophotometer with a resolution of
Scheme 1. The 5CB ([1,1′-biphenyl]-4-carbonitrile, 4′-pentyl-), CAS 4 cm−1.
40817-08-1, was employed as internal reference in the GC-MS mea-
surements. Standards with purity equal or greater than 98.0% were
2.7. Size exclusion chromatography
purchased from Sigma–Aldrich (Spain), except for DINCH that was
acquired from Oxchem (USA).
The molecular weights of selected samples were evaluated by size
exclusion chromatography (SEC) at 145 °C in a Waters GPC/V 2000
2.2. Incorporation of additives and film preparation
equipment with both refractive index and viscosimetry detectors. A set
of three columns of the PL Gel type was used with 1,2,4-tri-
The different selected plasticizers were added to the homopolymer
chlorobenzene as solvent. The equipment was calibrated with poly-
in a percentage of 2% by weight. These blends (homopolymer plus
styrene standards of narrow molecular mass distributions. The average
additive) were obtained by melt extrusion in a co-rotating twin-screw
molecular weights and polydispersity index, PI, obtained are com-
microextruder Rondol with a length-to-diameter ratio 20:1. A screw
mented in the discussion.
temperature profile of 115, 170, 180, 185 and 190 °C was used from the
hopper to the die. Then, films with a thickness around 200 μm were
processed by compression molding at 190 °C and at 25 bar for 3 min in a 2.8. Differential scanning calorimetry (DSC)
hot-plate Collin press (200x200 model). A relatively fast cooling, at a
rate of around 80 °C/min, was applied from the melt to room tem- Calorimetric analyses were performed in a TA Instruments Q100
perature between plates under pressure (25 bar). This thermal treat- calorimeter connected to a cooling system and calibrated with different
ment is similar to those applied at industrial scale. Samples were la- standards. The sample weights ranged from 6 to 8 mg. A temperature
beled as: PP for the neat iPP; PP-ATBC, PP-DEHT, PP-DINCH, PP-TOTM interval from −65 to 200 °C was studied at a scanning rate of 20 °C/
and PP-DEHP for the materials based on iPP with ATBC, DEPT, DINCH, min. The first melting and the crystallization processes were evaluated
TOTM and DEHP plasticizer, respectively. in detail. For the determination of the crystallinity, a value of 160 J/g
[18,19] was used as the enthalpy of fusion of a perfectly crystalline
2.3. Thermogravimetric analysis material.
Dynamic thermogravimetric experiments (TGA) were performed 2.9. X-ray experiments with synchrotron radiation
from 40 °C up to 800 °C in a Q500 equipment of TA Instruments under
nitrogen atmosphere at a heating rate of 10 °C/min. Samples of ap- Real-time variable-temperature WAXD experiments were carried
proximately 10 mg were used. These measurements were carried out for out with synchrotron radiation in beamline BL11-NCD at ALBA
assessment of possible losses of plasticizers during processing, and also (Cerdanyola del Valles, Barcelona, Spain) at a fixed wavelength of
for analysis of their potential effect on the PP degradation. 0.1 nm. A Rayonix detector has been used at a distance about 19 cm
from sample and a tilt angle of around 30°. A Linkam Unit, connected to
2.4. Accelerated degradation treatment a cooling system of liquid nitrogen, was employed for the temperature
control. The calibration of spacings was obtained by means of silver
Thermo-oxidative experiments were performed in a convection behenate and Cr2O3 standards. The initial 2D X-ray images were con-
oven at 95 °C during different time periods: 0, 2, 4, 8, 10 and 16 days, in verted into 1D diffractograms, as function of the inverse scattering
films containing the distinct additives. For ATBC, two additional trials vector, s = 1/d = 2 sin θ/λ. Film samples of around 5x5x0.2 mm were
at 4 and 10 h were conducted to obtain more information in the initial used in the synchrotron analysis.
stages.
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E. Blázquez-Blázquez, et al. Polymer 181 (2019) 121749
1 Ly Lx
Sa =
Ae
∫0 ∫0 z (x , y ) dxdy
(1)
where P (in N) is the contact load and d (in mm) is the diagonal length
of the projected indentation area. Diagonals were measured in the re-
flected light mode within 30 s of load removal, using a digital eyepiece
equipped with a Leitz computer-counter-printer (RZA-DO).
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E. Blázquez-Blázquez, et al. Polymer 181 (2019) 121749
Fig. 4. Comparison of the TGA curves of the pure plasticizers (bottom) with
those obtained for the iPP-plasticized materials (upper, amplification of Fig. 3). Fig. 5. Consumption of Irgafos 168 on thermo-oxidation time at 95 °C.
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E. Blázquez-Blázquez, et al. Polymer 181 (2019) 121749
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E. Blázquez-Blázquez, et al. Polymer 181 (2019) 121749
plasticizer and takes place at approximately 113.5 °C, for the pristine
iPP and the several plasticized materials. As the thermo-oxidation
progresses, crystallization in the neat iPP is first very slightly moved to
higher temperatures for the lowest times, while this exothermic process
is clearly split into two peaks (at about 112.5 and 105 °C) for the longest
stay at 95 °C. This feature is also observed in all the distinct plasticized
materials, although the degradation time at which these two exo-
thermic events take place depends on the plasticizer used. Incidentally,
the effect on the crystallinity is not significant, with values slightly
higher than those mentioned above for the first melting of d0 samples.
The PP-ATBC, PP-DEHP and PP-DINCH materials show the ex-
istence of that double peak behavior already at d10, which is a time
shorter than for the neat iPP. Moreover, a unique crystallization process
is seen in those three samples for the longest d16 time and its location
corresponds to the process that occurs at the lower temperature, i.e., at
approximately 106 °C.
On the contrary, the PP-DEHT and PP-TOTM materials behave
Fig. 7. X-ray profiles at room temperature for the pristine iPP and the different analogously to pristine iPP, so that a single crystallization process oc-
original plasticized materials (specimens d0). curs at short times and the splitting is observed for the treatment d16.
Why do these differences exist? The results exhibited up to now have
indicated similar characteristics except for the effect of degradation in
vary in these initial films. Similarly, the corresponding melting tem-
the capability of maintenance or loss of the plasticizers incorporated. In
peratures, estimated from the first melting process in the DSC experi-
fact, those exhibiting only the low-temperature exotherm at d16 are the
ments, also remain rather unchanged, at around 144.5 °C, for all the
PP-ATBC, PP-DEHP and PP-DINCH materials, i.e., those that lose faster
different materials analyzed. Moreover, the melting enthalpies are also
the plasticizer. This trend seems to be delayed in the neat iPP, which
rather similar, with a value of 99 ± 5 J/g, meaning that the DSC
does not incorporate any plasticizer, and in the PP-DEHT and PP-
crystallinity takes an average value of 0.62 ± 0.03.
TOTM, both keeping around 22% and 88% of their respective plasti-
Fig. 8 displays, however, that once the materials become completely
cizer amounts after 16 days of thermal treatment. Fig. 9 represents the
molten, the subsequent crystallization is strongly dependent on either
relative area of the crystallization event located at the lower tempera-
degradation time or the large/small loss of plasticizer (and antioxidant)
ture for the highest thermo-oxidation times tested, showing values
in the iPP matrix. Before thermo-oxidation, i.e., in the samples labeled
significantly smaller in these three materials: iPP, PP-DEHT and PP-
as d0, crystallization is not practically affected by incorporation of
TOTM, being these latest the plasticized materials with high plasticizer
amounts present in the d16 samples (approximately 22% for DEHT and
88% for TOTM).
Which is the reason behind this behavior? Presence of a double
crystallization process primarily might indicate the development of two
Fig. 8. Crystallization curves (at 20 °C/min) from the melt for the distinct Fig. 9. Relative area of the crystallization process appearing at the lowest
materials analyzed after the different degradation times at 95 °C. temperature for the different materials (d16 specimens).
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E. Blázquez-Blázquez, et al. Polymer 181 (2019) 121749
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E. Blázquez-Blázquez, et al. Polymer 181 (2019) 121749
Fig. 14. Dependence of normalized average surface roughness (top) and mi-
crohardness (bottom) upon degradation time for the PP-ATBC and PP-TOTM
materials.
turned out very insightful respect to the degree of plasticizer loss, al-
though it is a superficial characteristic and these voids and crazes are
located all through the bulk. Consequently, for a given material,
Fig. 12. Real-time variable-temperature WAXD diffractograms on cooling from
roughness changes are observed when the incorporated plasticizer in-
the melt (at 20 °C/min) performed with synchrotron radiation for iPP (upper)
itiates its migration mechanism. Moreover, these variations are also
and PP-DEHP (lower) at d0 (left) and d16 (right). For clarity, only the region
between 120 and 100 °C is depicted. dependent on amount of the plasticizer left in the different materials at
a specific degradation time since the material that has lost a higher
content becomes rougher.
Microhardness (MH) experiments have been selected for estimation
of the mechanical behavior of these materials because they are also
related to the response at surface. Values obtained at the different
thermo-oxidation times are listed in Table 1. The hardness of a material
can be defined as a measure of the resistance to a permanent de-
formation or damage. The deformation of a semicrystalline polymer
under the action of the indenter is basically ruled by several effects: an
elastic deformation that yields an instant elastic recovery on unloading;
a permanent plastic deformation determined by arrangement and
structure of crystallites and their connection by tie molecules and en-
tanglements; and a viscoelastic contribution, which is time-dependent
during loading with a long delayed recovery after load removal.
Therefore, although MH measurements are ascribed to the superficial
mechanical response they also involve a complex combination of other
bulk mechanical properties (elastic modulus, yield strength, strain
Fig. 13. Top plots: Derivatives of the variation with temperature of area of the
crystalline diffractions for the PP (left representation) and PP-DEHP (right re- Table 1
presentation) at d0 and d16 degradation times. Bottom plots: DSC cooling Microhardness (MH) values for the different plasticized materials at the distinct
curves for the d0 and d16 specimens for the PP (left representation) and PP- thermo-oxidation times.
DEHP (right representation).
samples MH (MPa)
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E. Blázquez-Blázquez, et al. Polymer 181 (2019) 121749
hardening, toughness) and a correlation with rigidity modulus is com- the funding received to perform these measurements. Authors would
monly found [21,53–55]. Moreover, microhardness variations with like to thank to Dr. N. García her help in the measurements with the
structural parameters can be also expected since mechanical properties optical profilometer.
are structure-dependent. Accordingly, all the variables that lead to an
increase of crystallinity and crystallite sizes [56,57] will provide higher References
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