Kemppi Hi Arc M 400R Manual
Kemppi Hi Arc M 400R Manual
Kemppi Hi Arc M 400R Manual
M 400R, M 500R
Operating manual EN
Manual de instrucciones ES
Manuel d’utilisation FR
Manual de utilização PT
Инструкции по эксплуатации RU
Operating manual
English
Contents
1. Introduction. ................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 General. ............................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 About HiArc M product series. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Installation...................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Before use........................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Machine introduction. ................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Positioning of the machine. ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Distribution network...................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 Connecting cables. ......................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5.1 Mains connection. .................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5.2 Wire feeder connection............ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5.3 Earth return cable connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5.4 Gas heater. ................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 Optional accessories...................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
EN 3. Using the machine.................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Control panel functions................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Starting the machine. .................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 LCD display. ....................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 LED indicators. .................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Selecting shielding gas. ................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 Gas test. ............................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7 Trigger logic and Crater Fill function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.8 Calibrating wire feed speed........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Troubleshooting......................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5. Maintenance. ................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1 Regular maintenance..................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2 Disposal of the machine............... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6. Technical data. ............................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7. Ordering codes........................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.1 General
Congratulations on choosing the HiArc series power source. Used correctly, Kemppi products
can significantly increase the productivity of your welding, and provide years of economical
service.
This operating manual contains important information on the use, maintenance and safety of
your Kemppi product. The technical specifications of the device can be found at the end of the
manual.
Please read the manual carefully before using the equipment for the first time. For your
own safety and that of your working environment, pay particular attention to the safety
instructions in the manual.
For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi
dealer, or visit the Kemppi web site at www.kemppi.com.
The specifications presented in this manual are subject to change without prior notice.
NOTE! Items in the manual that require particular attention in order to minimise damage and
personal harm are indicated with this symbol. Read these sections carefully and follow their
instructions. EN
Disclaimer
While every effort has been made to ensure that the information contained in this guide
is accurate and complete, no liability can be accepted for any errors or omissions. Kemppi
reserves the right to change the specification of the product described at any time without
prior notice. Do not copy, record, reproduce or transmit the contents of this guide without
prior permission from Kemppi.
© Kemppi Oy / 1308 3
2. Installation
EN
1. 10.
9.
2.
8.
3.
4.
5.
6. 7.
FRONT BACK
1. ON/OFF switch 7. Mains lead connector
2. LCD display 8. Power source fuse, 8A
3. Fan grill 9. Shielding gas heater fuse, 2 A
4. Wire feeder cable connector ( + ) 10. Connector for shielding gas heater
5. Control cable connection
6. Earth return cable connector ( – )
< 15°
• Ensure the free circulation of the cooling air. There must be at least 20 cm of free space in
EN
front of and behind the machine for cooling air circulation.
• Protect the machine against heavy rain and direct sunshine.
The machine is not allowed to be operated in the rain as the protection class of the machine,
IP23S, allows preserving and storing outside only.
NOTE! Never aim the spray of sparks from a grinding machine toward the equipment.
© Kemppi Oy / 1308 5
2.5.1 Mains connection
HiArc must be connected to an earthed 3-phase power supply using the terminal strip
connector in the backside of the machine. Attach the mains cable leads as shown in the
picture below.
L2 L3
L1
3.
2.
EN
1.
1. Attach the HiArc F wire feed unit power cable to the + connector of the HiArc power
source. Hand tighten the connector with a clockwise push and twist action to lock.
2. Attach the HiArc F wire feed unit control cable plug to the control socket of the power
source.
3. Connect the shielding gas hose to the gas bottle or to the shielding gas distribution
system.
NOTE! Please read carefully the wire feeder installation and operation instructions in the
Kemppi HiArc F operating manual.
NOTE! Normally the wire feeder should be connected to the plus pole. However, with some filler
wires and shielding gases, you should connect the feeder to the minus pole, and the earth return
cable to the plus pole.
© Kemppi Oy / 1308 7
2.5.3 Earth return cable connection
Attach the earth return cable to the minus (–) connector. Hand tighten the connector with a
EN clockwise push and twist action to lock.
Attach the other end of the earth return cable to the workpiece before welding.
NOTE! When attaching the earth return clamp to the work piece, remember to clean the work piece
surface so as to achieve safe and undisturbed operation.
Castor wheel kit replaces the static front support leg of the machine and allows the machine
to be free wheeled.
Fastening plate can be used to fasten the wire feeder on the top of the power source.
© Kemppi Oy / 1308 9
3.2 Starting the machine
To start the machine, turn the main switch to position 'I'. Initially, the firmware version number
is displayed in the LCD display. After that, the firmware number is replaced with the parameter
display, and the machine is ready for setup.
EN
The HiArc power source is equipped with an LCD display. Welding parameter settings are
made through the HiArc F wire feeder control panel for wire feed speed (A) and voltage (V).
During welding the display always shows the welding current (A) used.
The average welding values remain on display for 10 seconds after you stop welding.
The lower part of LCD shows the Crater Fill values. The upper part of the LCD display shows
wire feed speed, the selected welding voltage and gas type selection.
1. 2.
ON
1. 2.
1. Pre-gas time
2. Post-gas time
1. 2. 3.
1. Pre-gas time
2. Crater fill time
3. Post-gas time
© Kemppi Oy / 1308 11
4T mode
MIG welding with 4T mode of the gun trigger.
• Trigger pushed down – flow of shielding gas starts.
• Trigger released – welding starts.
• Trigger pushed down – welding ends and shielding gas flow continues.
• Trigger released – flow of shielding gas ends.
Notice: PostGas Time at least preset minimum.
1. 2.
EN 1. Pre-gas time
2. Post-gas time
1. 2. 3.
1. Pre-gas time
2. Crater fill time
3. Post-gas time
Calibration
1. Start the calibration by pressing Crater Fill button for 3 seconds.
2. Press Gas Test button to select either HiArc F 10 or HiArc F 30 wire feeder.
EN
3. Cut the filler wire at the contact tip.
4. Press Wire Inch button at the wire feeder.
• Wire feed starts and continues for 12 seconds
5. When wire feed stops, cut the wire at the contact tip and measure the length of the fed
wire in mm.
© Kemppi Oy / 1308 13
6. At the power source control panel, enter the length of the wire using the buttons below.
EN
Note! If you enter a value that does not fit in, the machine forces the value within the acceptable
limits. This is to prevent you from entering false values.
© Kemppi Oy / 1308 15
5. Maintenance
6. Technical data
HiArc M 400R M 500R
Connection voltage 3~, 50/60 Hz 380 – 440 V (-10 %…+10 %) 380 – 440 V (–10 %…+10 %)
Rated power at max. current 60 % ED 17.6 kVA 24.5 kVA
100 % ED 12.5 kVA 17 kVA
Supply current I1max 27 A 37 A
I1eff 19 A 29 A
Output at 40 °C 60 % ED 400 A / 34 V 500 A / 39.0 V
100 % ED 310 A / 29 V 390 A / 33.5 V
Fuse (delayed) 25 A 35 A
Open circuit voltage 60 – 70 V 60 – 70 V
Power factor at 60 % 0.90 0.92
Efficiency at 100 % 87 % 87 %
Welding range 13 – 39 V 13 – 50 V
External dimensions LxWxH 647 x 385 x 485 mm 716 x 385 x 485 mm
Weight 36 kg 41 kg
EMC class A A
Degree of protection IP23S IP23S
Gas heater connection 110 V/150 W 110 V/150 W
Standards
IEC 60974-1
IEC 60974-10
© Kemppi Oy / 1308 17
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