Q02cpu Controller
Q02cpu Controller
Q02cpu Controller
CPU Module
User's Manual
(Hardware)
Q02CPU-A
Q02HCPU-A
Q06HCPU-A
Thank you for purchasing the Mitsubishi Electric programmable
controller MELSEC-Q series.
Prior to use, please read this and relevant manuals thoroughly to
fully understand the product.
MODEL QCPU-A(A)-U-H/W-E
MODEL
13JR04
CODE
IB(NA)-0800084-P(1904)MEE
Before using this product, please read this manual and the relevant manuals
carefully and pay full attention to safety to handle the product correctly.
In this manual, the safety precautions are classified into two levels:
" WARNING" and " CAUTION".
A-1
[DESIGN PRECAUTIONS]
WARNING
● Configure safety circuits external to the programmable controller to ensure
that the entire system operates safely even when a fault occurs in the external
power supply or the programmable controller. Failure to do so may result in an
accident due to an incorrect output or malfunction.
(1) Configure external safety circuits, such as an emergency stop circuit,
protection circuit, and protective interlock circuit for forward/reverse
operation or upper/lower limit positioning.
(2) When the programmable controller detects the following error conditions,
it stops the operation and turn off all the outputs.
• Overcurrent or overvoltage protection of the power supply module is
activated.
• The CPU module detects an error such as a watchdog timer error by
the self-diagnostics function.
All outputs may turn on when an error occurs in the part, such as I/O
control part, where the CPU module cannot detect any error. To
ensure safety operation in such a case, provide a safety mechanism
or a fail-safe circuit external to the programmable controller. For a fail-
safe circuit example, refer to Chapter 4 LOADING AND
INSTALLATION in this manual.
(3) Outputs may remain on or off due to a failure of an output module relay or
transistor. Configure an external circuit for monitoring output signals that
could cause a serious accident.
● In an output module, when a load current exceeding the rated current or an
overcurrent caused by a load short-circuit flows for a long time, it may cause
smoke and fire. To prevent this, configure an external safety circuit, such as a
fuse.
● Configure a circuit so that the programmable controller is turned on first and
then the external power supply. If the external power supply is turned on first,
an accident may occur due to an incorrect output or malfunction.
● For the operating status of each station after a communication failure, refer to
relevant manuals for the network.
Incorrect output or malfunction due to a communication failure may result in
an accident.
A-2
[DESIGN PRECAUTIONS]
WARNING
● When controlling a running programmable controller from a peripheral
connected to the CPU module or from a personal computer connected to a
special function module, configure an interlock circuit in the sequence
program to ensure that the entire system will always operate safely.
For program modification and operating status change, read relevant manuals
carefully and ensure the safety before operation.
Especially, in the case of a control from an external device to a remote
programmable controller, immediate action cannot be taken for a problem on
the programmable controller due to a communication failure.
To prevent this, configure an interlock circuit in the sequence program, and
determine corrective actions to be taken between the external device and
CPU module in case of a communication failure.
● When setting up the system, do not allow any empty slot on the base unit.
If any slot is left empty, be sure to use a blank cover (A1SG60) or a dummy
module (A1SG62) for it.
Otherwise, internal parts of the module may be flied in the short circuit test or
when an overcurrent or overvoltage is accidentally applied to the external I/O
section.
CAUTION
● Do not install the control lines or communication cables together with the main
circuit lines or power cables.
Keep a distance of 100mm (3.9inches) or more between them.
Failure to do so may result in malfunction due to noise.
● When a device such as a lamp, heater, or solenoid valve is controlled through
an output module, a large current (approximately ten times greater than
normal) may flow when the output is turned from off to on. Take measures
such as replacing the module with one having a sufficient current rating.
● After the CPU module is powered on or is reset, the time taken to enter the
RUN status varies depending on the system configuration, parameter
settings, and/or program size.
Design circuits so that the entire system will always operate safely, regardless
of the time.
A-3
[INSTALLATION PRECAUTIONS]
CAUTION
● Use the programmable controller under the environment that meets the
general specifications in this manual.
Failure to do so may result in electric shock, fire, malfunction, or damage to or
deterioration of the product.
● To mount the CPU module, while pressing the module mounting lever located
in the lower part of the module, fully insert the module fixing projection(s) into
the hole(s) in the base unit and press the module until it snaps into place.
Incorrect mounting may cause malfunction, failure or a drop of the module.
When using the programmable controller in an environment of frequent
vibrations, fix the module with the screw.
Tighten the screw within the specified torque range.
Undertightening can cause drop of the screw, short circuit or malfunction.
Overtightening can damage the screw and/or module, resulting in drop, short
circuit, or malfunction.
● Insert securely the module fixing projection at the bottom of the AnS series
module into the fixing hole in the base unit and then tighten the module fixing
screw within the specified torque.
When no screw is tightened, even if the module is installed correctly, it may
cause malfunctions, a failure or a drop of the module.
Tightening the screw excessively may damage the screw and/or the module,
resulting in a drop of the module, a short circuit or malfunctions.
● When using an extension cable, connect it to the extension cable connector of
the base unit securely.
Check the connection for looseness.
Poor contact may cause incorrect input or output.
● When using a memory card, fully insert it into the memory card slot.
Check that it is inserted completely.
Poor contact may cause malfunction.
● Shut off the external power supply for the system in all phases before
mounting or removing the module.
Failure to do so may result in damage to the product.
● Do not directly touch any conductive part of the module.
Doing so can cause malfunction or a failure of the module.
A-4
[WIRING PRECAUTIONS]
WARNING
● Shut off the external power supply for the system in all phases before wiring.
Failure to do so may result in electric shock or damage to the product.
● After wiring, attach the included terminal cover to the module before turning it
on for operation.
Failure to do so may result in electric shock.
CAUTION
● Ground the FG and LG terminals to the protective ground conductor
dedicated to the programmable controller.
Failure to do so may result in electric shock or malfunction.
● Use applicable solderless terminals and tighten them with the specified torque
range. If any solderless terminal is used, it may be disconnected when the
terminal screw comes loose, resulting in failure.
● Check the rated voltage and terminal layout before wiring to the module, and
connect the cables correctly.
Connecting a power supply with a different voltage rating or incorrect wiring
may cause a fire or failure.
● Do not connect multiple power supply modules to one module in parallel. The
power supply modules may be heated, resulting in a fire or failure.
● Connectors for external connection must be crimped or pressed with the tool
specified by the manufacturer, or must be correctly soldered.
Incomplete connections could result in short circuit, fire or malfunction.
● Tighten the terminal screws within the specified torque range.
Undertightening can cause short circuit, fire, or malfunction.
Overtightening can damage the screw and/or module, resulting in drop, short
circuit, or malfunction.
● Prevent foreign matter such as dust or wire chips from entering the module.
Such foreign matter can cause a fire, failure or malfunction.
● A protective film is attached to the top of the module to prevent foreign matter,
such as wire chips, from entering during wiring.
Do not remove the film during wiring.
Remove it for heat dissipation before system operation.
A-5
[WIRING PRECAUTIONS]
CAUTION
● Mitsubishi programmable controllers must be installed in control panels.
Connect the main power supply to the power supply module in the control
panel through a relay terminal block.
Wiring and replacement of a power supply module must be performed by
maintenance personnel who is familiar with protection against electric shock.
(For the wiring methods, refer to QCPU (A mode) User's Manual.)
WARNING
● Do not touch any terminal while power is on.
Doing so will cause electric shock.
● Correctly connect the battery connector. Do not charge, disassemble, heat,
short-circuit, solder, or throw the battery into the fire.
Doing so will cause the battery to produce heat, explode, or ignite, resulting in
injury and fire.
● Shut off the external power supply for the system in all phases before cleaning
the module or retightening the terminal screws or module fixing screws.
Failure to do so may result in electric shock.
Undertightening the terminal screws can cause short circuit or malfunction.
Overtightening can damage the screw and/or module, resulting in drop, short
circuit, or malfunction.
CAUTION
● Before performing online operations (especially, program modification, forced
output and operating status change) for the running CPU module from the
peripheral connected, read relevant manuals carefully and ensure the safety.
Improper operation may damage machines or cause accidents.
● Do not disassemble or modify the modules.
Doing so may cause failure, malfunction, injury, or a fire.
● Use any radio communication device such as a cellular phone or PHS
(Personal Handy-phone System) more than 25cm (9.84inches) away in all
directions from the programmable controller.
Failure to do so may cause malfunction.
A-6
[STARTUP AND MAINTENANCE PRECAUTIONS]
CAUTION
● Shut off the external power supply for the system in all phases before
mounting or removing the module. Failure to do so may cause the module to
fail or malfunction.
● After the first use of the product, do not perform each of the following
operations more than 50 times (IEC 61131-2/JIS B 3502 compliant):
• Mounting/removing the module to/from the base unit
• Mounting/removing the terminal block to/from the module
Exceeding the limit may cause malfunction.
● Do not drop or apply any shock to the battery to be installed in the module.
Doing so may damage the battery, causing the battery fluid to leak inside the
battery. If the battery is dropped or any shock is applied to it, dispose of it
without using.
● Before handling the module, touch a grounded metal object to discharge the
static electricity from the human body.
Failure to do so may cause the module to fail or malfunction.
[DISPOSAL PRECAUTIONS]
CAUTION
● When disposing of the product, treat it as an industrial waste.
When disposing of batteries, separate them from other wastes according to
the local regulations.
(For details of the Battery Directive in EU member states, refer to QCPU-A (A
mode) User's Manual.)
[TRANSPORTATION PRECAUTIONS]
CAUTION
● When transporting lithium batteries, follow the transportation regulations. (For
details of the regulated models, refer to Chapter 7.)
A-7
PRÉCAUTIONS DE SÉCURITÉ
(Lire ces précautions avant toute utilisation du produit.)
Avant d'utiliser ce produit, lire attentivement ce manuel ainsi que les manuels
auxquels il renvoie, et toujours considérer la sécurité comme de la plus haute
importance en manipulant le produit correctement.
A-8
[Précautions lors de la conception]
AVERTISSEMENT
● Configurer des circuits de sécurité extérieurs à l'automate programmable pour
garantir la sécurité du système dans son ensemble à la survenance d'une
anomalie dans l'alimentation externe comme dans l'automate programmable.
Faute de quoi, une instruction de sortie incorrecte ou un dysfonctionnement
pourrait être à l'origine d'un accident.
(1) Configurer des circuits de sécurité externes, comme un circuit d'arrêt
d'urgence, un circuit de protection et les circuits de verrouillage de
sécurité pour l'opération d'inversion de marche avant/arrière et de
positionnement en limite haute/basse.
(2) Quand l'automate programmable détecte l'un des états d'erreur ci-après, il
interrompt la marche et il désactive les sorties.
• La protection contre surintensité ou surtension du module
d'alimentation a déclenché.
• Le module CPU détecte une erreur, telle qu'une erreur d'horloge de
surveillance détectée par la fonction d'autodiagnostic.
Il se peut toutefois que toutes les sorties restent actives si l'erreur se
produit dans un organe où le module CPU ne peut pas détecter les
erreurs, comme par exemple un organe de commande d'entrée/sortie.
Pour garantir la sécurité en exploitation dans un telle éventualité, il
faut donc prévoir un mécanisme de sécurité ou un circuit de mise en
sécurité à l'extérieur de l'automate programmable. On trouvera un
exemple de circuit de mise en sécurité dans le présent manuel,
chapitre 4 "CHARGEMENT ET INSTALLATION".
(3) Une panne de relais ou de transistor dans un module de sortie pourrait
activer ou interrompre certaines sortie. Configurer un circuit de
surveillance externe pour le suivi des signaux de sortie susceptibles de
provoquer un accident grave.
● Dans un module de sortie, un courant de charge plus fort que le courant
nominal ou une surintensité produite par un court-circuit peuvent, s'ils se
prolongent, être à l'origine d'un dégagement de fumée ou d'un départ de feu.
Pour éviter cela, il faut configurer un circuit de sécurité, avec un fusible par
exemple.
● Configurer le circuit de façon à allumer d'abord l'automate programmable
avant l'alimentation externe. Si on commence par brancher l'alimentation
externe, ceci peut être une cause d'accident en cas de sortie incorrecte ou
autre dysfonctionnement.
A-9
[Précautions lors de la conception]
AVERTISSEMENT
● Quant à l'état opérationnel de chacune des stations en cas de problème de
communication, voir les manuels correspondants pour le réseau.
Une sortie erronée ou un dysfonctionnement suite à une erreur de
communication peuvent être à l'origine d'un accident.
● Si l'automate programmable doit être commandé à partir d'un périphérique
raccordé au module CPU ou à partir d'un ordinateur personnel raccordé à un
module fonctionnel spécial, il faut dans le programme séquentiel constituer un
circuit de verrouillage permettant de garantir en tous temps la sécurité de
l'ensemble du système.
Avant de procéder à des modifications dans le programme ou à des
changements d'état fonctionnel, lire attentivement les manuels
correspondants et s'assurer de pouvoir opérer en toute sécurité.
En particulier, lorsqu'un automate programmable distant est commandé à
partir d'un dispositif externe, il faut tenir compte du fait qu'aucune action
immédiate ne sera possible s'il y a un problème de communication avec
l'automate programmable.
Pour éviter cela, constituer un circuit de verrouillage dans le programme
séquentiel, et prévoir les mesures correctives à prendre entre le dispositif
externe et le module CPU en cas de problème de communication.
● Au montage du système, il ne doit rester aucune fente à carte vide sur l'unité
de base.
S'il reste une fente à carte vide, il est indispensable de la boucher avec un
couvercle d'obturation (A1SG60) ou d'y insérer un module factice (A1SG62).
Sinon, des organes internes du module pourraient être projetés lors d'un
essai de court-circuit, ou si une surintensité ou une surtension est
accidentellement appliquée à une section entrée/sortie.
A-10
[Précautions lors de la conception]
ATTENTION
● Ne pas entremêler les lignes de commandes ou câbles de communication
avec les lignes des circuits principaux ou les câbles d'alimentation.
Maintenir entre eux une distance d'au moins 100mm (3,9pouces).
Faute de quoi, il y a risque de dysfonctionnement par un bruit.
● Lorsque le module de sortie commande un dispositif comme une lampe, un
réchauffeur ou une électrovanne, un fort courant (jusqu'à 10 fois l'intensité
normale) traverse la sortie quand celle-ci passe de OFF à ON. Prendre les
mesures indispensables, comme le remplacement du module par un autre
ayant une capacité de courant suffisante.
● À la mise sous tension ou à la réinitialisation du module CPU, le temps
nécessaire à l'entrée en état RUN dépend de la configuration du système, du
paramétrage et/ou de la taille du programme.
Concevoir les circuits de manière que tout le système fonctionne en sécurité,
indépendamment de ce temps.
[Précautions d’installation]
ATTENTION
● Utiliser l'automate programmable dans un environnement en conformité avec
les spécifications générales que présente ce manuel.
Faute de quoi, il a risque d'électrocution, de départ de feu, de
dysfonctionnement, d'endommagement ou de détérioration du produit.
● Pour fixer le module CPU à sa place, tout en appuyant sur le levier de fixation
qui se trouve à la partie inférieure du module, engager le(s) ergot(s) de
fixation du module à fond dans le(s) trou(s) du socle et appuyer sur le module
jusqu'à encliquètement.
Une fixation incorrecte peut être à l'origine de pannes, de dysfonctionnements
ou d'une chute du module. Si l'automate programmable est installé dans un
environnement exposé aux vibrations, le module doit être immobilisé par une
vis de blocage.
Serrer la vis dans les limites du couples de serrage prescrit.
Si les vis sont insuffisamment serrées, le module risque de tomber et il peut y
avoir des court-circuits ou des dysfonctionnements. Un serrage excessif peut
endommager les vis et/ou le module, avec aussi un risque de chute, de court-
circuits et de dysfonctionnements.
A-11
[Précautions d’installation]
ATTENTION
● Introduire fermement l'ergot de fixation à la base du module de série AnS
dans le trou de fixation du socle, puis serrer la vis de fixation du module au
couple prescrit.
Si on ne serre pas la vis, même si le module a bien pris sa place, il peut y
avoir dysfonctionnement, panne ou même chute du module.
Un serrage excessif pourrait endommager la vis et/ou le module et il y aurait
aussi risque de chute du module, de court-circuit ou de dysfonctionnements.
● Si on utilise un câble de rallonge, le raccorder fermement sur le connecteur
pour câble de rallonge sur l'unité de base.
Vérifier que les connexions ne sont pas desserrées.
Un mauvais contact peut être à l'origine d'une entrée ou sortie erronée.
● Quand on utilise une carte-mémoire, l'insérer bien à fond dans la fente pour
carte-mémoire.
Vérifier que la carte a été poussée bien à fond dans le logement.
Tout mauvais contact peut être source de dysfonctionnements.
● Couper l'alimentation externe du système sur toutes les phases avant la mise
en place ou le retrait du module.
Faute quoi, le produit risquerait d'être endommagé.
● Éviter tout contact direct avec les parties conductrices du module.
Cela pourrait être à l'origine de dysfonctionnements ou d'une panne du
module.
[Pécautions de câblage]
AVERTISSEMENT
● Couper l'alimentation externe du système sur toutes les phases avant de
commencer à câbler.
Faute de quoi, il y a risque d'électrocution et d'endommagement du produit.
● Après câblage, mettre le couvre-bornes fourni en place avant de procéder à la
mise sous tension pour mettre en marche.
Faute de quoi, il y a risque d'électrocution.
A-12
[Pécautions de câblage]
ATTENTION
● Mettre à la masse les bornes FG et LG sur le conducteur réservé à la
protection à la terre de l'automate programmable.
Faute de quoi, il y a risque d'électrocution et de dysfonctionnement.
● Utiliser des bornes sans soudure du type prescrit en les serrant au couple
prescrit. Une borne sans soudure dont la vis se desserre peut être une source
de mauvais contact avec risque de panne.
● Vérifier la tension nominale et l'affectation des bornes avant le câblage du
module et raccorder les câbles correctement.
Le raccordement d'une alimentation d'une tension autre que la tension
nominale ou une erreur de câblage peut être à l'origine d'un départ de feu ou
d'une panne.
● Ne pas raccorder plusieurs modules d'alimentation en parallèle sur un même
module. La surchauffe des modules d'alimentation pourrait entraîner un
départ de feu ou être à l'origine d'une panne.
● Les connecteurs pour connexions externes doivent être sertis ou comprimés
avec l'outil prescrit par le fabricant ou, à défaut, doivent être soudés
correctement.
Une connexion imparfaite peut être à l'origine d'un court-circuit ou d'un départ
de feu, ou entraîner des dysfonctionnements.
● Serrer les vis de borne dans les limites du couple de serrage prescrit.
Si les vis sont insuffisamment serrées, il y a risque de court-circuits, départ de
feu ou dysfonctionnement.
Un serrage excessif peut endommager les vis et/ou le module, avec aussi un
risque de chute, de court-circuits et de dysfonctionnements.
● Veiller à ne pas laisser la poussière, les copeaux métalliques ou d'autres
corps étrangers pénétrer dans le module. Tout corps étranger peut être à
l'origine d'un départ de feu, d'une panne ou d'un dysfonctionnement.
● Le haut du module est recouvert d'un film protecteur pour éviter toute
pénétration de corps étrangers comme des copeaux métalliques pendant le
câblage.
Ne pas retirer le film protecteur avant de terminer le câblage.
Il doit cependant être retiré avant la mise en service du système pour une
meilleure dispersion de la chaleur.
A-13
[Pécautions de câblage]
ATTENTION
● Les automates programmable Mitsubishi doivent être installés en tableau ou
armoire de commande.
Raccorder l'alimentation principale au module d'alimentation dans le tableau
de commande sur une plaque à bornes avec relais.
Le câblage et le remplacement d'un module d'alimentation doivent être
effectués par un personnel d'entretien averti des risques d'électrocution. (À
propos des méthodes de câblage, se reporter au Manuel de l'utilisateur
QCPU (mode A).)
AVERTISSEMENT
● Ne toucher à aucun des bornes quand le système est sous tension.
Il y aurait risque d'électrocution.
● Raccorder correctement le connecteur des piles. Les piles ne doivent pas être
rechargées, démontées, court-circuitées ou soudées. Elles ne doivent pas
non plus être jetées au feu.
Ceci risquerait de faire surchauffer ou éclater les piles qui, si elles
s'enflammaient, pourraient être à l'origine de blessures ou d'un départ de feu.
● Couper l'alimentation du système sur toutes les phases avant le nettoyage du
module ou avant le resserrage des vis de bornes ou des vis de fixation du
module. Faute de quoi, il y a risque d'électrocution.
Un serrage insuffisant des vis de bornes peut être à l'origine d'un court-circuit
ou de dysfonctionnement.
Un serrage excessif peut endommager les vis et/ou le module, avec aussi un
risque de chute, de court-circuits et de dysfonctionnements.
A-14
[Précautions de mise en service et de maintenance]
ATTENTION
● Avant d'effectuer une opération en ligne (en particulier une modification de
programme, une sortie forcée ou un changement d'état fonctionnel) sur un
module CPU en marche à partir d'un périphérique connecté, consulter les
manuels correspondants pour être sûr de pouvoir opérer en toute sécurité.
Une fausse manœuvre pourrait être à l'origine d'un accident ou de dégâts
matériels.
● Ne pas démonter ni modifier les modules.
Cela pourrait entraîner des pannes ou dysfonctionnements et être à l'origine
de blessures ou de départs de feu.
● Tout type d'appareil de communication radio, y compris les téléphones
portables et les appareils PHS (Personal handy-phone system), doit être
tenus éloignés de plus de 25cm (9,84pouces) de l'automate programmable,
dans tous les sens.
Le non-respect de cette précaution expose à des dysfonctionnements.
● Couper l'alimentation externe du système sur toutes les phases avant la mise
en place ou le retrait du module. Le non-respect de cette précaution peut être
à l'origine de pannes ou de dysfonctionnements du module.
● Après la première utilisation du produit, ne pas effectuer les opérations
suivantes plus de 50 fois (conformément à CEI 61131-2/JIS B 3502).
• Montage/dépose du module sur le corps de l'appareil
• Montage/dépose du bornier sur le module
Dépasser ce nombre maximum de 50 opérations d'insertion/retrait peut être à
l'origine de dysfonctionnements.
● Ne pas faire tomber ou soumettre à de forts chocs les piles à installer dans les
modules.
Cela pourrait endommager les piles, avec risque de fuite du liquide à
l'intérieur des piles. Toute pile qu'on a laissé tomber ou qui a subi un choc
violent doit être jetée avant usage.
● Avant de manipuler un module, se débarrasser de la charge électrostatique
qu'accumule le corps humain en touchant un objet métallique raccordé à la
terre.
Le non-respect de cette précaution peut être à l'origine de pannes ou de
dysfonctionnements du module.
A-15
[Précautions de mise au rebut]
ATTENTION
● Pour le mettre au rebut, ce produit doit être traité comme un déchet industriel.
Les piles ou batteries doivent être mises au rebut séparément des autres
déchets et conformément à la réglementation locale.
(Pour le détail des directives sur les piles et batteries dans les pays de l'Union
Européenne, voir le Manuel de l'utilisateur QCPU-A (mode A).)
[Précautions de transport]
ATTENTION
● Pour le transport des piles au lithium, respecter la réglementation afférente à
ce transport. (Pour le détail des modèles soumis à une réglementation, se
reporter au chapitre 7.)
A-16
A-17
A-18
A-19
A-20
A-21
A-22
A-23
CONDITIONS OF USE FOR THE PRODUCT
(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in
conditions;
i) where any problem, fault or failure occurring in the PRODUCT, if any,
shall not lead to any major or serious accident; and
ii) where the backup and fail-safe function are systematically or
automatically provided outside of the PRODUCT for the case of any
problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of
being used in general industries.
MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY
(INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY
OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT
LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR
DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE
OPERATED OR USED IN APPLICATION NOT INTENDED OR
EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING
CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY
MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the
PRODUCT.
("Prohibited Application")
Prohibited Applications include, but not limited to, the use of the PRODUCT
in;
• Nuclear Power Plants and any other power plants operated by Power
companies, and/or any other cases in which the public could be
affected if any problem or fault occurs in the PRODUCT.
• Railway companies or Public service purposes, and/or any other cases
in which establishment of a special quality assurance system is
required by the Purchaser or End User.
• Aircraft or Aerospace, Medical applications, Train equipment, transport
equipment such as Elevator and Escalator, Incineration and Fuel
devices, Vehicles, Manned transportation, Equipment for Recreation
and Amusement, and Safety devices, handling of Nuclear or
Hazardous Materials or Chemicals, Mining and Drilling, and/or other
applications where there is a significant risk of injury to the public or
property.
A-24
Notwithstanding the above, restrictions Mitsubishi may in its sole discretion,
authorize use of the PRODUCT in one or more of the Prohibited
Applications, provided that the usage of the PRODUCT is limited only for
the specific applications agreed to by Mitsubishi and provided further that
no special quality assurance or fail-safe, redundant or other safety features
which exceed the general specifications of the PRODUCTs are required.
For details, please contact the Mitsubishi representative in your region.
A-25
REVISIONS
* The manual number is given on the bottom right of the front cover.
A-26
* The manual number is given on the bottom right of the front cover.
Print Date *Manual Number Revision
Jan., 2011 IB (NA)-0800084-J Partial correction
SAFETY PRECAUTIONS, Section 2.1,
Chapter 3, Section 3.1, 3.1.3, 3.1.4,
3.1.5, 3.1.7, 4.2, 4.3.2, 4.4, 5.1.2, 5.2.2, 5.3.2, 6.2
Addition
CONDITIONS OF USE FOR THE PRODUCT,
Section 3.1.8
Aug., 2011 IB (NA)-0800084-K Partial correction
SAFETY PRECAUTIONS, Section 2.1, 2.2, 2.3,
3.1.1, 4.1, 4.2, 4.3.2, 5.1.2, 5.2.2, 5.3.2
Addition
SAFETY PRECAUTIONS (Chinese)
Oct., 2011 IB (NA)-0800084-L Partial correction
Section 1.1, 2.3, 4.1.1, 4.1.2
May, 2014 IB (NA)-0800084-M Partial correction
SAFETY PRECAUTIONS, Section 3.1.3, 4.1.1
Dec., 2016 IB(NA)-0800084-N Partial correction
Section 2.1, 2.2, 4.3.1
Addition
Appendix 1
Jun., 2018 IB(NA)-0800084-O Addition
Appendix 2
Apr., 2019 IB(NA)-0800084-P Partial correction
Section 7.1
This manual confers no industrial property rights or any rights of any other kind, nor does it
confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any
problems involving industrial property rights which may occur as a result of using the contents
noted in this manual.
A-27
CONTENTS
1. OVERVIEW .................................................................................................... 1
1.1 Supplied Parts....................................................................................... 1
2. GENERAL SPECIFICATIONS ....................................................................... 3
2.1 General Specifications .......................................................................... 3
2.2 Performance Specifications of CPU Modules ....................................... 5
2.3 Specifications of Base Units ................................................................. 7
3. EMC DIRECTIVES AND LOW VOLTAGE DIRECTIVES............................... 8
3.1 Requirements for Compliance with EMC Directive ............................... 8
3.1.1 Standards applicable to the EMC Directive ................................. 9
3.1.2 Installation inside the control panel ........................................... 11
3.1.3 Cables ....................................................................................... 13
3.1.4 Power supply module ................................................................ 21
3.1.5 Ferrite core ................................................................................ 21
3.1.6 Noise filter (power supply line filter)........................................... 22
3.1.7 Power line for external power supply terminal........................... 23
3.1.8 Installation environment of the CC-Link/LT module and the AS-I
module....................................................................................... 23
3.2 Requirements for Compliance with Low Voltage Directive ................. 24
3.2.1 Standard applied for MELSEC-AnS series programmable
controller.................................................................................... 24
3.2.2 Precautions when using the MELSEC-AnS series programmable
controller.................................................................................... 25
3.2.3 Power supply ............................................................................. 26
3.2.4 Control panel ............................................................................. 26
3.2.5 Module installation..................................................................... 28
3.2.6 External wiring ........................................................................... 28
4. LOADING AND INSTALLATION .................................................................. 29
4.1 Module Installation .............................................................................. 29
4.1.1 Handling instructions ................................................................. 29
4.1.2 Instructions for mounting the base unit...................................... 31
4.1.3 Installation and removal of dustproof cover............................... 34
4.1.4 Installation and removal of modules .......................................... 35
4.1.5 Setting the extension number of the extension base unit.......... 39
4.1.6 Connection and disconnection of extension cable .................... 41
4.2 Fail-Safe Circuit Concept .................................................................... 44
4.3 Wiring.................................................................................................. 48
4.3.1 Power supply module specifications.......................................... 48
4.3.2 The precautions on the wiring ................................................... 51
4.3.3 Connecting to the power supply module .................................. 55
A-28
4.4 Precautions when Connecting the Uninterruptible Power Supply (UPS)
............................................................................................................ 56
4.5 Part Names and Settings of the CPU Module..................................... 57
4.5.1 Part names and settings ............................................................ 57
4.5.2 Switch operation after program write ......................................... 60
4.5.3 Latch clear operation ................................................................. 60
4.5.4 Installation and removal of memory card during power-on........ 60
5. SPECIFICATIONS AND CONNECTIONS OF I/O MODULES ..................... 62
5.1 Input modules...................................................................................... 62
5.1.1 Input module specifications ....................................................... 62
5.1.2 Input module connections.......................................................... 66
5.2 Output modules................................................................................... 72
5.2.1 Output module specifications .................................................... 72
5.2.2 Output module connections ....................................................... 78
5.3 Input/output combined modules .......................................................... 88
5.3.1 Input/output combined module specifications............................ 88
5.3.2 Input/output composite module connections ............................. 90
6. ERROR CODES........................................................................................... 92
6.1 Reading the Error Code ...................................................................... 92
6.2 Error Code List .................................................................................... 93
7. TRANSPORTATION PRECAUTIONS ....................................................... 113
7.1 Relevant Models ............................................................................... 113
7.2 Transportation Guidelines ................................................................. 113
APPENDIX...................................................................................................... 114
Appendix 1 Marking and Information Disclosure for the Restriction on Use of
Hazardous Substances in Electrical and Electronic Products
Required by the New China RoHS......................................... 114
Appendix 2 Information for the Chinese standardized low ........................ 114
A-29
ABOUT THE MANUALS
Detailed manual
Manual Number
Manual name
(Model code)
QCPU-A (A mode) User's Manual
This manual describes information on the performance,
functions and handling of the QCPU-A (A mode) and on the SH-080065
specifications and handling of the memory cassettes, power (13JR10)
supply modules and base units.
(Sold separately)
Related Manuals
Manual Number
Manual name
(Model code)
Type ACPU/QCPU-A (A Mode) Programming Manual
(Fundamentals)
This manual describes programming methods required to create IB-66249
programs, device names, parameters, types of program, (13J740)
configuration of the memory area, etc.
(Sold separately)
Type ACPU/QCPU-A (A Mode) Programming Manual
(Common Instructions)
This manual describes how to use the sequence instructions, IB-66250
basic instructions, application instructions and micro-computer (13J741)
programs.
(Sold separately)
Type AnSHCPU/AnACPU/AnUCPU/QCPU-A (A Mode)
Programming Manual (Dedicated Instructions)
IB-66251
This manual describes the extended instructions for the
(13J742)
A2ASCPU(S1/30).
(Sold separately)
Type AnACPU/AnUCPU (AD57 control Instructions)
Programming Manual
This manual describes the dedicated instructions used to control IB-66257
AD57(S1)/ AD58 CRT/LCD control modules with an (13J743)
A2ASCPU(S1/30).
(Sold separately)
A-30
Manual Number
Manual name
(Model code)
Type AnACPU/AnUCPU/QCPU-A (A mode)
Programming Manual (PID control instructions)
IB-66258
This manual describes the dedicated instructions used to
(13J744)
execute PID control with an A2ASCPU(S1/30).
(Sold separately)
Type MELSAP-II (SFC) Programming Manual
Describes the specifications, functions, instructions, and IB-66361
programming methods for SFC programming using MELSAP II. (13JF40)
(Sold separately)
AnS Module Type I/O User's Manual
This manual gives the specifications for AnS module type I/O IB-66541
modules. (13JE81)
(Sold separately)
A-31
USER PRECAUTIONS
For a new CPU module, which has never used before, the contents of
built-in RAM and device data are undefined.
Make sure to clear the built-in RAM memory (PC memory all clear) in
the CPU module by peripheral devices and operate latch clear by RUN/
STOP key switches.
1
(4) Power supply module
Product Name Type Quantity
A1S61PN
Power supply module A1S62PN 1
A1S63P
2
2. GENERAL SPECIFICATIONS
General Specification
Item Specifications
Ambient
operating
temperature 0 to 55 °C
Température 0 à 55 °C
ambiante de
fonctionnement
Ambient storage
-20 to 75 °C
temperature
Ambient
operating
humidity 10 to 90 % RH, No-condensing
Ambient storage
humidity
Constant Half Sweep
Frequency
acceleration amplitude count
Compliant 5 to 9Hz ——— 3.5mm 10 times
Under
with each in
Vibration intermittent
JIS B 3502, 9 to 150Hz 9.8m/s2 ——— X, Y, Z
resistance *4 vibration
and IEC directions
61131-2 Under 5 to 9Hz ——— 1.75mm
continuous 2 ———
9 to 150Hz 4.9m/s ———
vibration
Shock 2
Compliant with JIS B 3502 and IEC 61131-2 (147 m/ s , 3 times each in
resistance 3 directions X, Y, Z)
Operating
No corrosive gases
atmosphere
Operating
0 to 2000m
altitude *3
Installation
Inside a control panel
location
Overvoltage
II or ress
category *1
Pollution degree
2 or less
*2
Equipment class Class I
*1 This indicates the section of the power supply to which the equipment is assumed to be
connected between the public electrical power distribution network and the machinery
within premises. Category II applies to equipment for which electrical power is supplied
from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300V is
2500V.
3
*2 This index indicates the degree to which conductive material is generated in terms of the
environment in which the equipment is used. Pollution level 2 is when only non-conductive
pollution occurs. A temporary conductivity caused by condensing must be expected
occasionally.
*3 Do not use or store the programmable controller under pressure higher than the
atmospheric pressure of altitude 0m. Doing so may cause malfunction.
When using the programmable controller under pressure, please consult your local
Mitsubishi Electric representative.
*4 When an A series extension base unit (A52B, A55B, A58B, A62B, A65B, A68B) is used in
the system, the following specifications apply.
4
2.2 Performance Specifications of CPU Modules
This section gives the performance specifications of the CPU modules.
Performance List
Type
Item Remarks
Q02CPU-A Q02HCPU-A Q06HCPU-A
Control system Stored program cyclic operation
Partial direct I/O
possible
I/O control method Refresh mode
depend-ing on
instruction
Language dedicated to sequence control
Programming language Relay symbol type and logic symbolic
language, MELSAP-II (SFC)
0.079 µs/
LD 0.034 µs/steps
Processing speed steps
(sequence instruction) 0.474 µs/
MOV 0.204 µs/steps
steps
10 to 190 ms Set to special
Constant scan
(can be specified in 10ms increments) register D9020
Built-in RAM 144k bytes
Memory When using memory
448k bytes
capacity card (RAM)
Built-in ROM 144k bytes
Main sequence Max. 30k
Max. 28k steps
Program program steps Parameter
capacity Sub sequence Max. 30k setting
Unavailable
program steps
8192 points (X/Y0 to 1FFF)
I/O device points (Total points available on programs
including remote I/O)
4096 points (X/Y0 to FFF)
I/O points (Points can be controlled on basic and
expansion base modules)
Output mode switching at Re-output of operation at time of STOP Parameter
STOP RUN (default)/output after operation execution setting
Watchdog error monitor (watchdog timer
fixed to 200ms)
Self-diagnostics functions
Memory, CPU, I/O, battery and other error
detection
Operation mode at error Parameter
STOP/CONTINUE selection
occurrence setting
Initial start
(Automatic restart made when "RUN"
Starting method at RUN switch of CPU is moved to ON position at
power-on or at power restoration after
power failure)
5
Performance List (Continued)
Type
Item Remarks
Q02CPU-A Q02HCPU-A Q06HCPU-A
Defaults to L1000 to L2047
Latch (power failure Set range in
(Latch range can be set for L, B, T, C, D and
compensation) range parameters
W)
One RUN contact and one PAUSE contact
Parameter
Remote RUN/PAUSE contact can be set within the range from X0 to
setting
X1FFF.
Year, month, day, hour, minute, second,
day of week (Automatically recognizes leap
years.)
Clock function Accuracy
-3.18 to +5.25s(TYP.+2.12s)/d at 0°C
-3.93 to +5.25s(TYP.+1.90s)/d at 25°C
-14.69 to +3.53s(TYP.-3.67s)/d at 55°C
Allowable momentary power
Depends on power supply module
interruption time
5VDC internal current
0.60A 0.64A 0.64A
consumption
Weight 0.20kg 0.20kg 0.20kg
98(3.86)(H)×27.4(1.08)(W)×89.3(3.52)(D)
External dimensions
mm(inches)
CAUTION
When using the conventional type peripheral device and GPP function software package,
set the programmable controller type to "Q02(H)-A/Q06H-A".
When the GPP used is incompatible with the "Q02(H)-A/Q06H-A", make the following
setting.
GPP- "Q02(H)-A/Q06H-A"- "A4UCPU"- "A3ACPU"-
Compatible CPU Incompatible Incompatible Incompatible
Programmable
A4UCPU A3ACPU A3HCPU
controller type
Note that the setting of the programmable controller type to "A3ACPU" or "A3HCPU" will
limit the usable ranges of the devices.
6
2.3 Specifications of Base Units
(1) Main Base Unit
Type
QA1S33B QA1S35B QA1S38B
Item
Number of I/O modules
3 5 8
accepted
5VDC internal current
0.107A 0.117A(0.086A) * 0.118A(0.086A) *
consumption
255(10.04)(W)× 325(12.80)(W)× 430(16.93)(W)×
130(5.12)(H)× 130(5.12)(H)× 130(5.12)(H)×
External dimensions
51.2(2.02)(D) 51.2(2.02)(D) 51.2(2.02)(D)
mm(inches) mm(inches) mm(inches)
Weight 0.57kg 0.75kg 1.00kg
* The parenthesized values are for those products not provided for CE mark.
7
3. EMC DIRECTIVES AND LOW VOLTAGE DIRECTIVES
The products sold in the European countries have been required by law
to comply with the EMC Directives and Low Voltage Directives of the EU
Directives since 1996 and 1997, respectively.
The manufacturers must confirm by self-declaration that their products
meet the requirements of these directives, and put the CE mark on the
products.
8
3.1.1 Standards applicable to the EMC Directive
(1) Regulations regarding emission
Standard Test item Test description Value specified in standard
• 30M-230MHz
QP: 40dBµV/m (10m in
CISPR16-2-3 Radio waves from
measurement range) *1
Radiated emission the product are
• 230M-1000MHz
*2 measured.
EN61131-2: QP: 47dBµV/m (10m in
2007 measurement range)
CISPR16-2-1, • 150k-500kHz
Noise from the
CISPR16-1-2 QP: 79dB, Mean: 66dB *1
product to the power
Conducted emission • 500k-30MHz
line is measured.
*2 QP: 73dB, Mean: 60dB
*1 QP: Quasi-peak value, Mean: Average value
*2 Programmable controllers are open-type devices (devices designed to be housed inside
other equipment) and must be installed inside a conductive control panel. The
corresponding tests were conducted with the programmable controller installed inside a
control panel.
9
(2) Regulations regarding immunity
Standard Test item Test description Value specified in standard
Immunity test in
EN61000-4-2
which electrostatic
Electrostatic • 8kV Air discharge
is applied to the
discharge immunity • 4kV Contact discharge
cabinet of the
*1
equipment.
EN61000-4-3
Immunity test in • 80% AM modulation@1kHz
Radiated, radio-
which electric fields • 80M-1000MHz: 10V/m
frequency,
are irradiated to the • 1.4G-2.0GHz: 3V/m
electromagnetic field
product. • 2.0G-2.7GHz: 1V/m
immunity *1
EN61000-4-4 Immunity test in • AC/DC main power, I/O power,
Electrical fast which burst noise is AC I/O (unshielded): 2kV
transient/burst applied to the power • DC I/O, analog, communication:
EN61131-2: immunity *1 line and signal line. 1kV
2007 • AC power line, AC I/O power,
AC I/O (unshielded)
Immunity test in
: 2kV CM, 1kV DM
which lightning
EN61000-4-5 • DC power line, DC I/O power
surge is applied to
Surge immunity *1 : 0.5kV CM, DM
the power line and
• DC I/O, AC I/O (shielded),
signal line.
analog*2, communication: 1kV
CM
EN61000-4-6
Immunity test in
Immunity to
which high
conducted 0.15M-80MHz, 80% AM
frequency noise is
disturbances, modulation@1kHz, 10Vrms
applied to the power
induced by radio-
line and signal line
frequency fields *1
EN61000-4-8 Immunity test in
Power-frequency which the product is
50Hz/60Hz, 30A/m
magnetic field installed in inductive
immunity *1 magnetic field
EN61131-2:
2007 Immunity test in • Apply at 0%, 0.5 cycles and
EN61000-4-11
which power supply zero-cross point
Voltage dips and
voltage is • 0%, 250/300 cycles (50/60Hz)
interruption
momentarily • 40%, 10/12 cycles (50/60Hz)
immunity
interrupted • 70%, 25/30 cycles (50/60Hz)
*1 Programmable controllers are open-type devices (devices designed to be housed inside
other equipment) and must be installed inside a conductive control panel. The
corresponding tests were conducted with the programmable controller installed inside a
control panel.
*2 The accuracy of an analog-digital converter module may temporary vary within 10%.
10
3.1.2 Installation inside the control panel
The programmable controller is open equipment and must be installed
within a control panel for use.* This not only ensures safety but also
ensues effective shielding of programmable controller-generated
electromagnetic noise.
* Also, each network remote station needs to be installed inside the
control panel.
However, the waterproof type remote station can be installed outside
the control panel.
11
(b) The earth wire led from the earthing point must be twisted with
the power supply wires. By twisting with the earthing wire,
noise flowing from the power supply wires can be relieved to
the earthing. However, if a filter is installed on the power
supply wires, the wires and the earthing wire may not need to
be twisted.
12
3.1.3 Cables
The cables extracted from the control panel contain a high frequency
noise component. On the outside of the control panel, therefore, they
serve as antennas to emit noise. To prevent noise emission, use
shielded cables for the cables which are connected to the I/O modules
and intelligent function modules and may be extracted to the outside of
the control panel.
The use of a shielded cable also increases noise resistance.
The signal lines (including common line) of the programmable
controller, which are connected to I/O modules, intelligent function
modules and/or extension cables, have noise durability in the condition
of grounding their shields by using the shielded cables. If a shielded
cable is not used or not grounded correctly, the noise resistance will not
meet the specified requirements.
Screw
Paint mask
Shielded cable
Note) The method of earthing by soldering a wire onto the shield section of
the shielded cable as shown below is not recommended. The high
frequency impedance will increase and the shield will be ineffective.
Shielded cable
Wire
Crimp terminal
13
(2) MELSECNET (II) and MELSECNET/10 modules
(a) Use a double-shielded coaxial cable for the MELSECNET
module which uses coaxial cables such as A1SJ71AR21,
A1SJ71LR21 and A1SJ71BR11. Noise in the range of 30 MHz
or higher in radiation noise can be suppressed by the use of
double-shielded coaxial cables (manufactured by MITSUBISHI
CABLE INDUSTRIES, LTD: 5C-2V-CCY). Earth the outer
shield to the ground.
AUI cable
Shield
14
(b) Use shielded twisted pair cables as the twisted pair cables
connected to the 10BASE-T connectors. For the shielded
twisted pair cables, strip part of the outer cover and earth the
exposed shield section to the ground on the widest contact
surface as shown below.
15
(5) Positioning Modules
Precautions to be followed when the machinery conforming to the
EMC Directive is configured using the A1SD75P-S3 are
described below.
(a) When wiring with a 2 m (6.56 ft.) or less cable
• Ground the shield section of the external wiring cable with
the cable clamp.
(Ground the shield at the closest location to the A1SD75
external wiring connector.)
• Wire the external wiring cable to the drive unit and external
device with the shortest practicable length of cable.
• Install the drive unit in the same panel.
External wiring connector
A1SD75
module
Power supply
CPU module
Cable clamp
module
(b) When wiring with cable that exceeds 2 m (6.56 ft.), but is 10 m
(32.81 ft.) or less
• Ground the shield section of the external wiring cable with
the cable clamp.
(Ground the shield at the closest location to the AISD75
external wiring connector.)
• Install a ferrite core.
• Wire the external wiring cable to the drive unit and external
device with the shortest practicable length of cable.
CPU module
Ferrite core
module
Cable clamp
Drive
unit
16
(c) Ferrite core and cable clamp types and required quantities
• Cable clamp
Type : AD75CK (manufactured by Mitsubishi Electric
Corporation)
• Ferrite core
Type : ZCAT3035-1330 (manufactured by TDK
Corporation)
Contact: TDK Corporation
• Required quantity
Required Qty
Cable length Prepared part
1 axis 2 axes 3 axes
Within 2 m (6.56 ft.) AD75CK 1 1 1
2 m (6.56 ft.) to 10m AD75CK 1 1 1
(32.81 ft.) ZCAT3035-1330 1 2 3
20 to 30cm
AD75CK (7.87 to 11.81inches)
17
(6) CC-Link Module
(a) Be sure to ground the cable shield that is connected to the CC-
Link module close to the exit of control panel or to any of the
CC-Link stations within 30 cm (11.8 in.) from the module or
stations.
The CC-Link dedicated cable is a shielded cable. As shown in
the illustration below, remove a portion of the outer covering
and ground as large a surface area of the exposed shield part
as possible.
18
(f) Keep the length of signal cables connected to the analog input
terminals of the following modules to 30m or less.
Wire cables connected to the external power supply and
module power supply terminal in the control panel where the
module is installed.
• AJ65BT-64RD3
• AJ65BT-64RD4
• AJ65BT-68TD
(g) For the cable connected to the power supply terminal of the
AJ65SBT-RPS, AJ65SBT-RPG or AJ65BT-68TD, attach a
ferrite core with an attenuation characteristic equivalent to that
of the ZCAT3035- 1330 from TDK Corporation. Twist the cable
around the ferrite core by one as shown below.
19
(8) Measures against static electricity
When using an insulation displacement connector without
connector cover, a connected cable for the connector is thin in
applicable wire size and coating. Therefore, note that the module
may cause an electric discharge failure.
As measures against the failure, using pressure-displacement type
connector whose applicable wire size is thick or soldering type
connector is recommended.
20
3.1.4 Power supply module
The precautions required for each power supply module are described
below. Always observe the items noted as precautions.
Model Precautions*2
Make sure to short the LG and FG terminals with a cable of 6 to 7cm
A1S61PN, A1S62PN
and ground the cable.
Use the 24VDC panel power equipment conforming to the EU
A1S63P*1
Directive.
A1SJHCPU(S8) Make sure to short and ground the LG and FG terminals.*2
*1 Filter attachment to the power cable is not required for the A1S63P product with the version
(F) and later. However, use the 24VDC panel power equipment that conforms to the CE.
*2 Make sure to attach two ferrite cores to the power line.
Attach them as close to the power supply module as possible.
Use a ferrite core whose damping characteristic is equivalent to that of the RFC-H13
produced by KITAGAWA INDUSTREIS CO., LTD.
21
3.1.6 Noise filter (power supply line filter)
A noise filter is a component which has an effect on conducted noise.
With the exception of some models, it is not required to fit the noise filter
to the power supply line, but fitting it can further suppress noise. (The
noise filter has the effect of reducing conducted noise of 10 M Hz or
less.) Use any of the following noise filters (double type filters) or
equivalent.
Model name FN343-3/01 FN660-6/06 ZHC2203-11
Manufacturer SCHAFFNER SCHAFFNER TDK
Rated current 3A 6A 3A
Rated voltage 250 V
The precautions required when installing a noise filter are described
below.
(1) Do not bundle the wires on the input side and output side of the
noise filter. When bundled, the output side noise will be induced
into the input side wires from which the noise was filtered.
Input side Input side
(power supply side) (power supply side)
Introduction Introduction
Filter Filter
(a) The noise will be included (b) Separate and lay the input
when the input and output and output wires.
wires are bundled.
(2) Earth the noise filter earthing terminal to the control panel with the
shortest wire possible (approx. 10 cm (3.94 in.)).
22
3.1.7 Power line for external power supply terminal
Use a CE-marked AC/DC power supply for an external power supply of
the modules, and the power cable length needs to be less than 30m
(98.43 ft.).*1
*1 The power cable length for the A1SJ71E71N-B5 needs to be less than 3m
(9.84 ft.).
Install noise filters to external supply power terminals of the I/O module
and the modules below.
Use noise filters whose damping characteristic is equivalent to that of
the MA1206 produced by TDK Lambda Corporation.
• Analog-digital converter module
• Digital-analog converter module
• Analog I/O module
• Temperature input module
• Temperature control module
• Pulse input module
• High-speed counter module
• Positioning module
23
3.2 Requirements for Compliance with Low Voltage
Directive
The Low Voltage Directives apply to the electrical equipment operating
from 50 to 1000VAC or 75 to 1500VDC; the manufacturer must ensure
the adequate safety of the equipment.
Guidelines for installation and wiring of MELSEC-AnS series
programmable controller are provided in Section 3.2.1 to 3.2.7 for the
purpose of compliance with the EMC Directives.
The guidelines are created based on the requirements of the
regulations and relevant standards, however, they do not guarantee that
the machinery constructed according to them will comply with the
Directives.
Therefore, the manufacturer of the machinery must finally determine
how to make it comply with the EMC Directives: if it is actually compliant
with the EMC Directives.
24
3.2.2 Precautions when using the MELSEC-AnS series
programmable controller
Module selection
25
3.2.3 Power supply
The insulation specification of the power module was designed
assuming installation category II. Be sure to use the installation
category II power supply to the programmable controller.
The installation category indicates the durability level against surge
voltage generated by a thunderbolt. Category I has the lowest durability;
category IV has the highest durability.
26
(2) Dustproof and waterproof features
The control box also has the dustproof and waterproof functions.
Insufficient dustproof and waterproof features lower the insulation
withstand voltage, resulting in insulation destruction. The insulation
in our programmable controller is designed to cope with the
pollution level 2, so use in an environment with pollution level 2 or
below.
Pollution level 1: An environment where the air is dry and
conductive dust does not exist.
Pollution level 2: An environment where conductive dust does not
usually exist, but occasional temporary
conductivity occurs due to the accumulated dust.
Generally, this is the level for inside the control
box equivalent to IP54 in a control room or on the
floor of a typical factory.
Pollution level 3: An environment where conductive dust exits and
conductivity may be generated due to the
accumulated dust.
An environment for a typical factory floor.
Pollution level 4: Continuous conductivity may occur due to rain,
snow, etc. An outdoor environment.
As shown above, the programmable controller can realize the
pollution level 2 when stored in a control panel equivalent to IP54.
27
3.2.5 Module installation
(1) Installing modules contiguously
In AnS series programmable controllers, the left side of each I/O
module is left open. When installing an I/O module to the base, do
not make any open slots between any two modules. If there is an
open slot on the left side of a module with 100/200 VAC rating, the
printed board which contains the hazardous voltage circuit
becomes bare. When it is unavoidable to make an open slot, be
sure to install the blank module (A1SG60).
Rated voltage of hazardous voltage area Surge withstand voltage (1.2/50 µs)
150 VAC or below 2500 V
300 VAC or below 4000 V
28
4. LOADING AND INSTALLATION
(1) Do not drop or allow any impact to the module case, memory card,
terminal block connector, or pin connector.
(2) Do not remove the printed-circuit board from the module case.
Doing so may cause failure.
(3) Use caution to prevent foreign matter, such as wire chips, from
entering the module during wiring.
If any foreign matter has entered the module, remove it.
(4) When using the extension base unit (QA1S6B), be sure to install
the power supply module. Although modules with light load may
operate without the power supply module, stable operation is not
guaranteed.
(5) Tighten the screws such as module fixing screws within the
following ranges.
Screw Tightening Torque
QCPU-A module fixing screw (M3×12) 36 to 48 N•cm
AnS series module mounting screw (M4) 78 to 118 N•cm
I/O module terminal block mounting screw
(M3.5) 59 to 88 N•cm
Power supply module terminal screw (M3.5)
(6) When using extension cables, do not install them together with the
main circuit cables (high voltage, large current), or bring them
close to each other.
29
(7) Pour installer l'automate programmable dans un tableau de
commande, prendre en compte tous les aspects d'opérabilité, de
maintenabilité et de résistance à l'environnement. Monter
fermement sur l'unité de base tous les modules de la série
MELSEC-Q à utiliser. Pour le détail de la méthode de montage,
voir le QCPU-A (A mode) User's Manual (Manuel de l'utilisateur
QCPU-A (A mode)).
30
4.1.2 Instructions for mounting the base unit
(1) Mounting dimensions
Mounting dimensions of each base unit are as follows:
Hs
H
Ws
W
30mm Programmable
(1.18inches) controller
or more *1
Panel Door
20mm
(0.79inches)
30mm or more
(1.18inches) *3
or more
*1 For wiring duct height of 50mm(1.97inches) or less. 40mm(1.57inches) or more for other
cases.
*2 20mm(0.79inches) or more when the extension cable is connected without removal of the
adjacent module.
*3 80mm(3.15inches) or more for the connector type.
31
(3) Unit mounting orientation
(a) Since the programmable controller generates heat, it should
be mounted on a well ventilated location in the orientation
shown below.
Vertical Flat
(4) Mount base unit on a flat surface. If the mounting surface is not
even, this may strain the printed circuit boards and cause
malfunctions.
(6) In order to avoid the effects of radiated noise and heat, provide the
clearances indicated below between the programmable controller
and devices that generate noise or heat (contactors and relays).
• Required clearance in front of programmable controller: at least
100 mm (3.94 inches)
• Required clearance on the right and left of programmable
controller: at least 50 mm (1.97 inches)
At least 50mm
(1.97 inches)
At least 50mm
At least 100mm (1.97 inches)
(3.94 inches) Contactor,
relay, etc.
32
(7) If you want to mount base units on a DIN rail, please note the
following points.
(a) Suitable DIN rail types are listed as follows(JIS C 2812):
TH35-7.5Fe
TH35-7.5Al
TH35-15Fe
*JIS: Japanese Industrial Standard
(b) Spacing intervals for DIN rail mounting screws
When using a TH35-7.5Fe or TH35-7.5Al DIN rail, rail
mounting screws should be placed at a pitch of 200 mm (7.87
inches) or less in order to ensure that the rail has sufficient
strength.
DIN rail DIN rail mounting screw
35mm
(1.38inches)
P P P
(8) When installing the base unit to DIN rail in an environment with
large vibration, use a vibration-proofing bracket (A1S-PLT-D).
Mounting the vibration-proofing bracket (A1S-PLT-D) enhances the
resistance to vibration.
Depending on the environment to set up the base unit, it is also
recommended to fix the base unit to the control panel directly.
33
4.1.3 Installation and removal of dustproof cover
When the QCPU-A is used, the dustproof cover supplied with the main
base unit must be installed to the I/O module loaded on the right hand
side of the QCPU-A to prevent the ingress of foreign matter into the I/O
module.
Always install the dustproof cover. Without the dustproof cover, foreign
matter will enter the I/O module, causing a failure.
How to install and remove the dustproof cover will be described below.
Dustproof cover
To insert the dustproof cover into the I/O module, insert it into the
connector or terminal side slit first as shown above. Then push the
opposite side of the dustproof cover into the I/O module to
complete installation.
Removing
hole
Dustproof cover
To remove the dustproof cover from the I/O module, insert the tip of
a flat-blade screwdriver into the removing hole as shown above,
move the screwdriver toward the back of the module, and take the
catch of the dustproof cover off the removing hole.
34
4.1.4 Installation and removal of modules
This section explains how to install and remove a power supply, CPU,
I/O, special function and other modules to and from the base unit.
Module
connector
Push the module in the
direction of arrow to Module
load it into the base unit. fixing hook
Completion
POINT
(1) Insert the module fixing hook into the module fixing hole, making sure that
the module is mounted vertically against the base unit. Failure to insert the
hook or pressing the module to the base unit at an incorrect angle will
damage the module and connector.
(2) When using the programmable controller in a place where there is large
vibration or impact, screw the CPU module to the base unit.
QCPU-A module fixing screw: M3×12(user-prepared)
35
(b) Removal of QCPU-A
Remove the module Base unit
fixing screw, and using
the bottom of the module
as a support, pull the top
of the module toward you. Module
connector
Module
Completion
POINT
When the module fixing screw is used, always remove the module by removing
the module fixing screw and then taking the module fixing hook off the module
fixing hole of the base unit.
Forcibly removing the module will damage the module.
36
(2) Installation and removal of module other than QCPU-A
(a) Installation of module other than QCPU-A
Insert the module fixing
Base unit
hook into the module Module
fixing hole of the base
unit.
Module
connector
Completion
POINT
Always insert the module fixing hook of the module into the module fixing hole.
Forcing the hook into the hole will damage the module connector and module.
37
(b) Removal of module other than QCPU-A
Completion
POINT
Always remove the module by first removing the module fixing screw and then
taking the module fixing hook off the module fixing hole of the base unit.
Forcibly removing the module will damage the module.
38
4.1.5 Setting the extension number of the extension base
unit
When using two or more extension base units, their extension numbers
must be set with their extension number setting connectors. Extension 1
need not be set since the extension number is factory-set to 1.
Make this setting in the following procedure.
(1) The extension number setting connector of the extension base unit
is located under the IN side base cover.
First, loosen the upper and lower screws in the IN side base cover
and remove the base cover from the extension base unit.
(2) Insert the connector pin in the required extension number location
of the connector (PIN1) existing between the IN and OUT sides of
the extension cable connector.
Setting of No.
of stages
setting
connector
POINT
Set the number setting connector to any of numbers 1 to 7 in ascending order.
If two or more modules have the same number or any module has no setting, for
example, false input and output will occur.
39
(3) Install the base cover to the extension base unit and tighten the
base cover screw.
40
4.1.6 Connection and disconnection of extension cable
(1) Instructions for handling an extension cable
• Do not stamp an extension cable.
• An extension cable must be connected to the base unit when the
base cover has been installed.
(After you have set the extension number to the extension base
unit, reinstall and screw the base cover.)
• When running an extension cable, the minimum bending radius
of the cable should be 55mm(2.17inches) or more.
If it is less than 55mm(2.17inches), a malfunction may occur due
to characteristic deterioration, open cable or the like.
• When connecting or disconnecting an extension cable, do not
hold the ferrite cores mounted at both ends of the cable.
Hold the connector part of the cable for connection or
disconnection.
Holding the ferrite core may cause the cable to open within the
connector.
Also, if the ferrite core is shifted, the characteristic will change.
When handling the cable, take care not to shift the ferrite core
positions.
41
(2) Connection of extension cable
POINT
When connecting an extension base unit to the main base unit with an extension
cable, always plug the OUT side connector of the main base unit and the IN side
connector of the extension base unit with an extension cable. The system will not
operate properly if the extension cable is connected in the form of IN IN, OUT
OUT or OUT IN.
When connecting two or more extension base units, plug the OUT side
connector of the first extension base unit and the IN side connector of the second
extension base unit with an extension cable.
Base cover
(b) To connect the extension cable to the next extension base unit,
remove the seal applied under the IN characters on the base
cover.
Seal
42
(c) When plugging the extension cable to any base unit, hold the
connector part of the extension cable.
(d) After fitting the extension cable, always tighten the extension
cable connector fixing screws.
(Tightening torque: 20N•cm)
43
4.2 Fail-Safe Circuit Concept
To prevent the programmable controller from providing false output or
input, make up the circuit and program so that the programmable
controller system will be started up in the following procedure.
(1) Turn on the power to the programmable controller.
(2) Turn on the external power supply used for the process control.
(3) Turn on the START switch.
(4) Turn on the power to the output devices by using a program.
(5) Confirm that all external power supplies are turned on, and then,
an I/O control program should be executed.
For example, if the processing external supply power of a DC output
module is switched on and then the programmable controller is powered
on, the DC output module may provide false output instantaneously.
Though Mitsubishi programmable controllers are manufactured under
strict quality control, they may cause failure or abnormal operations due
to unspecific reasons. To prevent the abnormal operation of the whole
system, machine breakdown, and accidents (e.g. emergency stop,
protective and interlock circuits), fail-safe circuitry against failure of the
programmable controller must be constructed outside the
programmable controller.
The following page gives an example of system designing that conforms
to the explanation mentioned above and an example of fail-safe
measures when the programmable controller causes a failure.
44
(1) System design circuit example
ALL AC Mixed AC and DC
POWER
POWER
TRANSFORMER
FUSE
TRANSFORMER TRANSFORMER
CPU module FUSE FUSE
M9006 Input switched
Ym CPU module
when power supply M9006 DC
M9039 POWER
Yn established. Ym SUPPLY
M9039 (-) (+)
RUN/STOP circuit Yn
Y1 FUSE
interlocked with RA1 XM
XM TM Set time for DC
M9084 (run monitor relay) TM power supply to
PROGRAM M9084 be established.
START SW RA1 TM
MC1 N0 M10
MC N0 M10
MC STOP SW PROGRAM
START SW
INPUT module RA1
RA2 MC
XM MC STOP SW
RA2
OUTPUT module RA2 INPUT module
Low battery alarm XM Voltage relay is
Ym (Lamp or buzzer)
L recommended
RA1 switched ON by
Yn Low battery alarm
RA1 M9039
OUTPUT module (Lamp or buzzer)
(run monitor relay)
MC Ym RA1 switched ON by
OUTPUT module
L M9039
MC Power to output equipment (run monitor relay)
switched OFF when the
Yn
RA1 Power to output equipment
STOP signal is given.
In the case of an emergency
switched OFF when the
stop or a stop caused STOP signal is given.
MC2 OUTPUT module
MC1
by a limit switch. MC MC In the case of an emer-
gency stop or a stop
MC2 Interlock circuits as caused by a limit switch.
MC2
necessary.
Provide external interlock
Y1 circuits for conflicting
RA2 MC2
operations, such as forward MC1
rotation and reverse rotation,
and for parts that could MC1
damage the machine or MC2
cause accidents if no
interlock were used.
45
(2)
Fail-safe measures to cover the possibility of programmable
controller failure
Although a CPU module detects failures of programmable
controller CPU and memory by using the self-diagnostics function,
it may not detect those of I/O control area.
In such cases, all I/O points may turn on or off depending on the
failure, or the control target may malfunction or the safety may not
be ensured.
Mitsubishi programmable controllers are manufactured under strict
quality control, however, build a fail-safe circuit outside the
programmable controller in order that the programmable controller
failure due to unspecified reasons will not result in the machinery
breakdown or accidents.
The system example including fail safe circuit and fail safe circuit
example are provided below.
<System example>
Output
Power Input Input Input Input Output Output Output Output Power Output Output Output 16
supply CPU 16 16 16 16 16 16 16 16 supply 16 16 16
points
YB0 Vacant
modulemodule points points points points points points points points module points points points to
YBF
*1 The output module for fail-safe purpose should be mounted on the last slot of the system.
(YB0 to YBF in the above system.)
46
<Fail-safe circuit example>
ON delay timer
Internal program YB0 T1
1s
OFF delay timer *3
M9032
YB0 T2
1s
External load MC
YB1 L
YB0 YBF L
24V
0.5s 0.5s
- +
0V
24VDC
CPU module Output module
*2 T1 T2
MC
0.5s 0.5s
External load MC
YB1 L
YBF L
24V
- +
0V
24VDC
47
4.3 Wiring
4.3.1 Power supply module specifications
This section gives the specifications of the power supply modules.
Power Supply Module Specifications
Specifications
Item
A1S61PN A1S62PN A1S63P
Base loading slot Power supply module loading slot
100 to 240VAC +10% 24VDC +30%
Rated input voltage -15% -35%
(85 to 264VAC) (15.6 to 31.2VDC)
Rated input frequency 50/60Hz ± 5% ———
Input voltage distortion
Within 5% ———
factor
Max. input apparent power 105VA 41W
Inrush current 20A 8ms or lower *4 81A 1ms or lower
Rated output 5VDC 5A 3A 5A
current 24VDC ——— 0.6A ———
Overcurrent 5VDC 5.5A or higher 3.3A or higher 5.5A or higher
protection *1 24VDC ——— 0.66A or higher ———
Overvoltage 5VDC 5.5 to 6.5V
protection *2 24VDC ———
Efficiency 65% or higher
Allowable momentary 10ms or lower
20ms or lower
power failure time *3 (at 24VDC input)
Dielectric withstand Across inputs/LG and outputs/FG 500VAC across
voltage 2,830VAC rms/3 cycles (2000m) primary and 5VDC
Across inputs and outputs (LG and FG
separated), across inputs and LG/FG, 5M or more by
Insulation resistance across outputs and FG/LG insulation resistance
10M or higher by 500VDC insulation tester
resistance tester
Noise voltage 500
Noise voltage 1,500 Vp-p, Noise width Vp-p, Noise width
1µs, Noise frequency 25 to 60 Hz (noise 1µs, Noise freque-
Noise durability
simulator condition) ncy 25 to 60 Hz
Noise voltage IEC61000-4-4, 2kV (noise simulator
condition)
Power indication Power LED indication (light at the time of output of 5 VDC)
Fuse Built-in (Unchangeable by user)
Terminal screw size M3.5×7
Taille des vis de borne M3,5×7
Applicable wire size 0.75 to 2mm2
Taille du fil à utiliser 0,75 à 2mm2
Applicable solderless
terminal RAV 1.25 to 3.5, RAV 2 to 3.5
Borne sans soudure à RAV 1,25 à 3,5, RAV 2 à 3,5
utiliser
48
Power Supply Module Specifications
Applicable tightening
torque 59 to 88N•cm
Couple de serrage à 59 à 88N•cm
appliquer
External dimension 130 × 55 × 93.6 (5.12 × 2.17 × 36.9) mm (inches)
Weight 0.60 kg 0.60 kg 0.50 kg
POINT
*1 Overcurrent protection
The overcurrent protection device shuts off the 5VDC and/or 24VDC circuit(s) and stops
the system if the current exceeding the specified value flows in the circuit(s). As this
results in voltage drop, the power supply module LED turns off or is dimly lit. After that,
power off the input power supply to eliminate the causes of overcurrent, e.g., insufficient
current capacity and short circuit, and then power on the input power supply to start the
system. When the current has reached the normal value, the initial start up of the system
will be performed.
*2 Overvoltage protection
The overvoltage protection shuts off the 5VDC circuit and stops the system if the
overvoltage of 5.5V is applied to the circuit. This results in the power supply module LED
turning off. When restarting the system, power OFF and ON the input power supply, and
the initial start up of the system will be performed. If the system is not booted and the
LED remains off, this means that the power supply module has to be replaced. the LED
remains off, this means that the power supply module has to be replaced.
*3 Allowable momentary power failure period
The programmable controller CPU allowable momentary power failure period varies
with the power supply module used. In case of the A1S63P power supply module, the
allowable momentary power failure period is defined as the time from when the primary
side of the stabilized power supply for supplying 24VDC to the A1S63P is turned off until
when the voltage (secondary side) has dropped from 24VDC to the specified value
(15.6VDC) or less.
*4 Inrush current
If the power supply module is re-powered on right after powered off (within 5s), the
inrush current exceeding the specified value (2ms or less) may be generated.
Therefore, make sure to re-power on the module 5seconds after power off. When
selecting a fuse or breaker for external circuit, consider the above point as well as
meltdown and detection characteristics.
49
(1) A1S61PN (2) A1S62PN
9) 9)
1) 1)
8) 8)
2)
3) 3)
4) 4)
5) 5)
7) 7)
9)
1)
8)
3)
4)
6)
7)
(3) A1S63P
No. Name Description
1) POWER LED The indicator LED for the 5 VDC power.
Used to supply 24VDC to inside the output module
2) 24 V and 24 G terminals
(using external wiring).
The grounding terminal connected to the shield pattern of
3) FG terminal
the printed circuit board.
Grounding for the power supply filter. The potential of
4) LG terminal
A1S61PN or A1S62PN terminal is 1/2 of the input voltage.
5) Power supply input terminals Used to connect 100VAC to 200VAC power supply.
6) Power supply input terminals Used to connect a 24VDC power supply.
7) Terminal screw M3.5 × 7
8) Terminal cover The protective cover of the terminal block.
Used to fix the module to the base unit. (M4 screw,
9) Module fixing screw
tightening torque : 59 to 88 N•cm)
POINT
(1) Do not use the terminal which is printed NC on the terminal block.
(2) Be sure to ground the terminal LG and FG to the protective ground conductor.
50
4.3.2 The precautions on the wiring
This section gives instructions for wiring the power supply.
Insulating Insulating
transformer transformer
51
When using a single programmable controller, a 10A breaker
or an external fuse are recommended for wiring protection.
Programmable
Main controller Insulation
power supply Transformer
power supply
Programmable
200VAC controller
Relay
terminal block T1
I/O power supply
I/O equipment
Main circuit
power supply
Main circuit equipment
On a control panel
I/O module
unit
I/O module
unit
Power supply
unit
24VDC 24VDC
External power supply
(g) 100 VAC, 200 VAC and 24 VDC wires should be twisted as
dense as possible. Connect the modules with the shortest
distance.
Also, to reduce the voltage drop to the minimum, use the
thickest wires possible (maximum 2mm2).
(h) Do not bind 100VAC and 24VDC wires together with main
circuit (high tension and large current) wires or I/O signal line
(including common line) nor place them near each other.
Provide 100mm (3.94 inches) clearance between the wires if
possible.
52
(i) As a countermeasure to power surge due to lightening,
connect a surge absorber for lightening as shown below.
Programmable
controller
AC I/O
devices
E2
POINT
(1) Separate the ground of the surge absorber for lightening (E1) from that of the
programmable controller (E2).
(2) Select a surge absorber for lightening whose power supply voltage does no
exceed the maximum allowable circuit voltage even at the time of maximum
power supply voltage elevation.
RA
Output Shield jacket
DC
(e) When cables are run through pipes, securely ground the
pipes.
(f) Run the 24VDC input line away from the 100VAC and 200
VAC lines.
53
(g) The cabling of 200m (656.2ft.) or longer distance may produce
leakage current depending on the capacity between lines and
result in an accident.
(h) As a countermeasure against the power surge due to lightning,
separate the AC wiring and DC wiring and connect a surge
absorber for lightning as shown in (i) of item (1).
Failure to do so increases the risk of I/O device failure due to
lightning.
(3) Grounding
(a) Carry out the independent grounding if possible. (Grounding
resistance 100 or less.)
(b) If the independent grounding is impossible, carry out the
shared grounding (2) as shown below.
(1) Independent grounding.....Best (2) Shared grounding.....Good (3) Common grounding.....Not allowed
2
(c) Use thick cables up to 2mm . Bring the grounding point close
to the programmable controller as much as possible so that
the ground cable can be shortened.
(d) If a malfunction occurs due to earthling, separate either LG or
FG of the base module, the device combination, or all the
connection from the earthling.
54
4.3.3 Connecting to the power supply module
The following diagram shows the wiring example of power lines,
grounding lines, etc. to the main and extension bases.
Main base unit
(QA1S38B)
100/110VAC
200/220VAC A1S62PN CPU
AC
FUSE +24V
24G
*1
AC (FG)
DC 24VDC
*1
(LG)
24VDC
INPUT
100-240VAC
Extension cable
+24V
24G
*1
(FG)
*1
100-240VAC (LG)
INPUT
100-240VAC
Ground wire
Grounding
*1 Ground the LG and FG terminals by using a ground wire as thick and short as possible
(2mm in diameter).
POINT
(1) Use the thickest possible (max. 2 mm2 (14 AWG)) wires for the 100/200 VAC
and 24 VDC power cables. Be sure to twist these wires starting at the
connection terminals. For wiring a terminal block, be sure to use a solderless
terminal. To prevent short-circuit due to loosening screws, use the solderless
terminals with insulation sleeves of 0.8 mm (0.03 inches) or less thick. The
number of the solderless terminals to be connected for one terminal block are
limited to 2.
Solderless terminals Terminal block
with insulation sleeves
(2) Be sure to ground the LG and FG terminals. Failure to do so may cause the
programmable controller to be susceptible to noise. Note that LG terminals
include the potential as half as that of input voltage; you might get an electric
shock when you touch them.
(3) A1S61PN and A1S62PN do not need to be switched as the are 100 to
240VAC wide-range.
55
4.4 Precautions when Connecting the Uninterruptible
Power Supply (UPS)
Connect the QCPU-A system to the uninterruptible power supply (UPS),
while paying attention to the followings.
When connecting an uninterruptible power supply (UPS) to the
programmable controller system, use an online UPS or line-interactive
UPS with a voltage distortion rate of 5% or less.
When connecting a standby UPS, use a Mitsubishi FREQUPS FW-F
series UPS (hereinafter FW-F series UPS)*1. (Example: FW-F10-
0.3K/0.5K)
Do not use any standby UPS other than the FW-F series UPS.
*1 The FW-F series UPS whose serial number starts with the letter "P" or later, or
ends with the letters "HE" is applicable.
56
4.5 Part Names and Settings of the CPU Module
4.5.1 Part names and settings
This section explains the names and settings of the CPU module.
Front face With front cover open
1)
Q02HCPU
Q02HCPU
MODE 2) MODE
RUN 9) RUN
ERR.
3) ERR.
USER USER
BAT. BAT.
BOOT
4) BOOT
ON SW
5) 1
2
6) 3 13)
4
5
7)
10) STOP RUN
14)
RESET L.CLR
15)
PULL
USB 11)*1
RS-232 12)
8)
17)
20)
19)
18)
57
No. Name Applications
Hook used to fix the module to the base unit.
1) Module fixing hook
(Single-motion installation)
Indicates the mode of the CPU.
2) Mode LED Lit (orange) : A mode
Lit (green) : Q mode
Indicates the operating status of the CPU.
On : During operation in "RUN" or "STEP RUN" mode.
3) RUN LED Off : During a stop in "STOP", "PAUSE" or "STEP RUN"
mode or detection of error whose occurrence stops
operation.
On : Detection of self-diagnostics error which will not
stop operation, except battery error.
(When operation continued at error detection is set
4) ERR. LED in the parameter)
Off : Normal
Flicker : Detection of error whose occurrence stops
operation.
On : Annunciator ON
5) USER LED Off : Normal
Flicker : Execution of latch clear
On : Occurrence of battery error due to reduction in
6) BAT. LED battery voltages of CPU and memory card.
Off : Normal
On : Execution of boot operation
7) BOOT LED
Off : Non-execution of boot operation
8) Serial number Shows the serial number printed on the rating plate.
Memory card EJECT
9) Used to eject the memory card from the CPU.
button
Memory card loading
10) Connector used to load the memory card to the CPU.
connector
11) USB connector *2 Unusable (Usable for Q mode only)
Connector for connection with a peripheral device.
12) RS-232 connector *2
Can be connected by RS-232C connection cable (QC30R2).
*2 When normally connecting a cable to the USB connector or RS-232 connector, clamp the
cable to prevent it from coming off due to the dangling, moving or carelessly pulling of the
cable.
58
No. Name Applications
Used to set the items for operation of the CPU.
DIP switches SW1: Must not be used. Normally off.
(Shipped in off position)
SW2: Must not be used. Normally off.
(Shipped in off position)
SW3: RAM/boot operation designation.
13) (Shipped in off position)
On : Boot operation
Off : RAM operation
SW4: Must not be used. Normally off.
(Shipped in off position)
SW5: Must not be used. Normally off.
(Shipped in off position)
RUN : Executes sequence program operation.
14) RUN/STOP switch
STOP : Stops sequence program operation.
:
RESET Used to perform hardware reset, operation fault rest,
operation initialization, etc.
If this switch is left in the RESET position, the whole
system will be reset and the system will not operate
properly. After performing reset, always return this
15) RESET/L.CLR switch
switch to the neutral position.
L.CLR : Used to turn "OFF" or "zero" all data in the
parameter-set latch area.
Used to clear the sampling trace and status latch
registration.
Module fixing screw Hole for the screw used to fix to the base unit.
16)
hole (M3 × 12 screw)
17) Module fixing hook Hook used to fix to the base unit.
For connection of battery lead wires.
18) Battery connector pin (When shipped from the factory, the lead wires are disconnected
from the connector to prevent the battery from consuming.)
Backup battery for use of built-in RAM and power failure
19) Battery
compensation function.
20) Module loading lever Used to load the module to the base unit.
59
4.5.2 Switch operation after program write
(1) When writing a program during STOP of CPU
Write a program during STOP of the CPU in the following
procedure.
1) RUN/STOP switch: STOP
RUN LED: Off...................CPU STOP status Program write
2) RUN/STOP switch: STOP RUN
RUN LED: On...................CPU RUN status
(2) When you wrote a program during RUN
When you wrote a program during RUN of the CPU, do not operate
the switch.
POINT
Latch clear can be set to be valid or invalid device-by-device by making device
setting in the parameter.
For the operation method, refer to the operating manual of GPP function.
60
Memo
61
5. SPECIFICATIONS AND CONNECTIONS OF I/O
MODULES
Operating Voltage
A1SX10 6mA
100 to
120VAC 80VAC or 30VAC or
A1SX10EU AC input 7mA
higher lower
A1SX20 200 to 9mA
A1SX20EU 240VAC 11mA
16 12/24VDC
DC/AC 4.2/ 7VDC/AC or 2.7VDC/AC or
A1SX30
input 8.6mA higher lower
12/24VAC
8VDC or
A1SX40 12/24VDC 3/7mA 4VDC or lower
higher
A1SX40-S1 14VDC or 6.5VDC or
24VDC 7mA
higher lower
A1SX40-S2
8VDC or
A1SX41 12/24VDC 3/7mA 4VDC or lower
higher
17VDC or 3.5VDC or
A1SX41-S1 DC input 32
higher lower
(sink type) 24VDC 7mA
14VDC or 6.5VDC or
A1SX41-S2
higher lower
8VDC or
A1SX42 12/24VDC 2/5mA 4VDC or lower
higher
18.5VDC or
A1SX42-S1 64 3VDC or lower
higher
24VDC 5mA
17.5VDC or
A1SX42-S2 7VDC or lower
higher
62
Maximum Max. Response Time
Internal
Simultaneous
Current NO. of
Input Points Points/
Field Wiring Con- Occupied
(Percentage OFF to ON ON to OFF Common
sumption Points
Simultaneously
(5VDC)
ON)
100%(110VAC)
60%(132VAC) 20ms or 35ms or
lower lower
100%(110VAC)
30ms or 55ms or
60%(220VAC)
lower lower
20ms or 20ms or
lower lower Terminal 16 0.05A 16
75%(26.4VDC)
25ms or 20ms or
lower lower
10ms or 10ms or
lower lower
100%(26.4VDC) 0.1ms or 0.2ms or
lower lower
10ms or 10ms or
lower lower 0.08A
0.3ms or 0.3ms or 40-pin
60%(26.4VDC) 0.12A 32
lower lower connector
0.08A
10ms or 10ms or
32
lower lower
0.09A
40-pin
0.3ms or 0.3ms or
50%(24VDC) connector 0.16A 64
lower lower
×2
10ms or 10ms or
0.09A
lower lower
63
Operating Voltage
1.2/3.3/ 3.5VDC or
A1SX71 32 5/12/24VDC 1VDC or lower
7mA higher
8VDC or
A1SX80 12/24VDC 3/7mA 4VDC or lower
higher
17VDC or
A1SX80-S1 16 24VDC 5VDC or lower
higher
7mA
DC input 13VDC or
A1SX80-S2 (sink/source 24VDC 6VDC or lower
higher
type)
8VDC or
A1SX81 12/24VDC 3/7mA 4VDC or lower
higher
32
13VDC or
A1SX81-S2 24VDC 7mA 6VDC or lower
higher
18.5VDC or
A1SX82-S1 64 24VDC 5mA 3VDC or lower
higher
*2
DC input 8VDC or
A1S42X 16/32 12/24VDC 4/9mA 4VDC or lower
(dynamic) higher
48/64
64
Maximum Max. Response Time Internal
Simultaneous
Current NO. of
Input Points Points/
Field Wiring Con- Occupied
(Percentage OFF to ON ON to OFF Common
sumption Points
Simultaneously
(5VDC)
ON)
1.5ms or 3ms or 40-pin
65%(24VDC) 32 0.075A 32
lower lower connector
10ms or 10ms or
100%(26.4VDC)
lower lower
0.4ms or 0.5ms or
85%(26.4VDC) Terminal 16 0.05A 16
lower lower
10ms or 10ms or
100%(26.4VDC)
lower lower
37-pin
10ms or 10ms or
60%(26.4VDC) D-sub 32 0.08A 32
lower lower
connector
40-pin
0.3ms or 0.3ms or
50%(26.4VDC) connector 32 0.16A 64
lower lower
×2
For all modules, the insulation system is photocoupler insulation and the input
indications are LED indications.
65
5.1.2 Input module connections
Input module connections
Rated Input Rated Input
Model Model
Voltage Voltage
(2)
A1SX10 100 to 120
(1) A1SX30 12/24 VAC/DC
A1SX10EU VAC
A1SX20 200 to 240
A1SX20EU VAC
X00
X01 1
X00 2 X02
X01 1 X03 3
2 X02 4 X04
X03 3 X05 5
4 X04 6 X06
X05 5 X07 7
6 X06 8 COM
X07 7 X08 9
8 COM 10 X09
X08 9 X0A 11
10 X09 12 X0B
X0A 11 X0C 13
12 X0B 14 X0D
X0C 13 X0E 15
14 X0D 16 X0F
X0E 15 COM 17
16 X0F 18
COM 17 19
18 -
19 Vacant + 12/24VAC 20
Vacant 20 +
12/24VDC
-
9 and 18 areconnected internally. 9 and 18 areconnected internally.
X00 X00
X01 1 X01 1
2 X02 2 X02
X03 3 X03 3
4 X04 4 X04
X05 5 X05 5
6 X06 6 X06
X07 7 X07 7
8 COM 8 COM
X08 9 X08 9
10 X09 10 X09
X0A 11 X0A 11
12 X0B 12 X0B
X0C 13 X0C 13
14 X0D 14 X0D
X0E 15 X0E 15
16 X0F 16 X0F
- + COM 17 + - COM 17
18 18
Vacant 19 Vacant
Vacant 20 19 - + Vacant 20
66
Model Rated Input Voltage
A1SX41 12/24 VDC
A1SX41-S1(S2) 24 VDC
(5)
A1SX42 12/24 VDC
A1SX42-S1(S2)
24 VDC
A1SX82-S1*3
X00 X10
B20 A20
X01 X11
B19 A19
X02 X12
B18 A18
X03 X13
B17 A17
X04 X14
B16 A16
X05 X15
B15 A15
X06 X16
B14 A14
X07 X17
B13 A13
X08 X18
B12 A12
X09 X19
B11 A11
X0A X1A
B10 A10
X0B X1B
B9 A9
X0C X1C
B8 A8
X0D X1D
B7 A7
X0E X1E
B6 A6
X0F X1F
B5 A5
Vacant B4 A4 Vacant
Vacant B3 A3 Vacant
- + COM
B2 A2 Vacant
+ - COM
B1 A1 Vacant
*3
67
Model Rated Input Voltage
(6)
A1SX71 5/12/24 VDC
X00 X10
B20 A20
X01 X11
B19 A19
X02 X12
B18 A18
X03 X13
B17 A17
X04 X14
B16 A16
X05 X15
B15 A15
X06 X16
B14 A14
X07 X17
B13 A13
X08 X18
B12 A12
X09 X19
B11 A11
X0A X1A
B10 A10
X0B X1B
B9 A9
X0C X1C
B8 A8
X0D X1D
B7 A7
X0E X1E
B6 A6
X0F X1F
B5 A5
Vacant B4 A4 Vacant
Vacant B3 A3 Vacant
- + COM
B2 A2 Vacant
COM
B1 A1 Vacant
*1 The figure above shows the connections for the open collector (sink) type.
B1 and B2 are connected internally.
*1 La figure ci-dessus représente les connexions pour le type collecteur ouvert (dissipateur).
B1 et B2 sont connectés à l'intérieur.
+ -
B2 + -
B2
*2 The A and B pin number rows shown above are transposed with respect to the diagram of
the A and B rows which is printed on the module. Remember that the A row pin numbers
correspond to the B row of the module.
*2 Les rangées de broches A et B ci-dessous correspondent aux rangées de broches
marquées A et B sur le schéma imprimé sur le module. Noter que les numéros de broche
de rangée A correspondent à la rangée B sur le module.
English French English French
Model Modèle Rated Load Voltage Tension nominale d'entrée
Vacant Libre VDC V cc
68
Model Rated Input Voltage
(7) A1SX81 12/24 VDC
A1SX81-S2 24 VDC
X00
X01 1
20
X02
X03 2
21
X04
X05 3
22
X06
X07 4
23
X08
X09 5
24
X0A
X0B 6
25
X0C
X0D 7
26
X0E
X0F 8
27
X10
X11 9
28
X12
X13 10
29
X14
X15 11
30 X16
X17 12
31
X18
X19 13
32
X1A
X1B 14
33
X1C
X1D 15
34
X1E
X1F 16
35
COM - +
COM 17
36
COM
18
Vacant 37 + -
19 Vacant
69
Model Rated Input Voltage Pin Arrangement
(8)
A1S42X 12/24 VDC
Pin No. B12 A12
Input terminals B11 A11
Internal B10 A10
X38 X30 X28 X20 X18 X10 X08 X00 B9 A9
B12 XD0 control
X39 X31 X29 X21 X19 X11 X09 X01 circuit B8 A8
A12 XD1 B7 A7
X3A X32 X2A X22 X1A X12 X0A X02
B11 XD2 B6 A6
X3B X33 X2B X23 X1B X13 X0B X03
A11 XD3 B5 A5
X3C X34 X2C X24 X1C X14 X0C X04
B4 A4
B10 XD4 B3 A3
X3D X35 X2D X25 X1D X15 X0D X05 B2 A2
A10 XD5
X3E X36 X2E X26 X1E X16 X0E X06 B1 A1
B9 XD6
X3F X37 X2F X27 X1F X17 X0F X07
A9 XD7
Seen from front
face of the module
B8 XSCN0 Internal
A8 XSCN1
control
circuit
Pin Signal Pin Signal
B7 XSCN2 No. Name No. Name
A7 XSCN3
Internal
B12 XD0 A12 XD1
control
B6 XSCN4 1/8th duty B11 XD2 A11 XD3
A6 XSCN5 B10 XD4 A10 XD5
B5 XSCN6 B9 XD6 A9 XD7
A5 XSCN7
XSCN XSCN
B8 A8
B3, A3
0 1
12/24 VDC XSCN XSCN
B7 A7
B2, A2 2 3
XSCN XSCN
B6 A6
* If there will be cases where two or more switches are pressed
4 5
simultaneously, install a diode at each switch (see right). XSCN XSCN
B5 A5
6 7
B4 Vacant A4 Vacant
12/24 12/24
B3 A3
VDC VDC
B2 0V A2 0V
B1 FG A1 FG
70
Memo
71
5.2 Output modules
5.2.1 Output module specifications
Max. Output
Rated Max. Load Current
No. of Response Time
Model Type Load
Points
Voltage
OFF to ON to
Point Common Module
ON OFF
100V to
A1SY10 240VAC -
24VDC
16
100V to
A1SY 8A
120VAC -
10EU 10ms 12ms
24VDC
Relay Output 2A or or
A1SY
12 - lower lower
14EU
100V to
A1SY
240VAC - 8A
18A
8 24VDC
A1SY
- -
18AEU
8A(AC1
32V,
46°C),
8A(AC2 1ms +
64V, 0.5
A1SY 40°C) cycles
100V to 1A - or less
28A Triac Output 4A(AC1 1ms or
240VAC 32V, lower
8 55°C),
2A(AC2
64V,
55°C)
2.4A 1ms +
A1SY (46°C) 0.5
0.6A -
28EU 1.9A cycles
(55°C) or less
For all modules, the insulation system is photocoupler insulation and the output
indications are LED indications.
*1.....The dynamic scan cycle is 13.3ms (FAST mode) or 106.7ms (SLOW mode).
(Set using the DIP switch on the module rear.)
*2.....Set using the DIP switch on the module front.
72
External
Power
Supply Internal No. of
Field Points/ Surge Fuse Error (TYP Current Occupied
Wiring Common Suppression Rating display DC24V) Consumption Points
Current
8 0.090A 0.12A
0.075A 0.24A
-
0.075A 0.24A
CR 0.002A
8 5A LED*5 0.27A
absorber *3
Terminal 16
CR absorber
- 0.13A
varistor
None None -
4 CR absorber 0.27A
73
Max. Output
Rated Max. Load Current
No. of Response Time
Model Type Load
Points
Voltage
OFF to ON to
Point Common Module
ON OFF
2ms or 2ms or
A1SY40 -
lower lower
16 0.8A
A1SY 1ms or 1ms or
-
40P lower lower
2ms or 2ms or
A1SY41 -
lower lower
32 12/24V 0.1A 2A
A1SY 1ms or 1ms or
DC -
41P lower lower
Transistor 2ms or 2ms or
A1SY42 1.6A -
Output lower lower
64
A1SY (sink type) 1ms or 1ms or
2A -
42P lower lower
A1SY50 0.5A 2A -
2A 4A
(25°C) (25°C) 2ms or 2ms or
1.8A 3.6A lower lower
A1SY60 24VDC -
(45°C) (45°C)
16
1.6A 3.2A
(55°C) (55°C)
Transistor
A1SY 5/12
Output 2A 4A -
60E /24VDC
(source type) 10ms
3ms or
Transistor or
5/12 lower
A1SY Output lower
8 24/ 2A - -
68A (sink/source
48VDC
type)
Transistor
Output
5/ 1ms or 1ms or
A1SY71 (for TTL/ 32 0.016A 0.256A -
12VDC lower lower
CMOS)
sink type
For all modules, the insulation system is photocoupler insulation and the output
indications are LED indications.
*1.....The dynamic scan cycle is 13.3ms (FAST mode) or 106.7ms (SLOW mode).
(Set using the DIP switch on the module rear.)
*2.....Set using the DIP switch on the module front.
74
External
Power
Supply Internal No. of
Field Points/ Surge Fuse Error (TYP Current Occupied
Wiring Common Suppression Rating display DC24V) Consumption Points
Current
5A 0.015A 0.12A
8 LED*5
Terminal 16
7A 0.01A 0.2A
40-pin
32 None 1.6A LED*5 0.15A *4 0.4A 32
connector
75
Max. Output
Rated Max. Load Current
No. of Response Time
Model Type Load
Points
Voltage
OFF to ON to
Point Common Module
ON OFF
A1SY80 16 0.8A 3.2A - 2ms or 2ms or
A1SY81 0.1A 2A - lower lower
0.1A 2A
32 0.5ms 1.5ms
A1SY Transistor (25°C), (25°C)
- or or
81EP Output 0.05A 1.6A
lower lower
(source type) (55°C) (55°C)
12/24V
DC 2ms or 2ms or
A1SY82 64 0.1A 1.6A -
lower lower
0.1A
Transistor 16/32 2ms or 2ms or
(40°C)
A1S42Y Output 48/64 - - lower lower
0.05A
(dynamic) *2 *1 *1
(55°C)
For all modules, the insulation system is photocoupler insulation and the output
indications are LED indications.
*1.....The dynamic scan cycle is 13.3ms (FAST mode) or 106.7ms (SLOW mode).
(Set using the DIP switch on the module rear.)
*2.....Set using the DIP switch on the module front.
76
External
Power
Supply Internal No. of
Field Points/ Surge Fuse Error (TYP Current Occupied
Wiring Common Suppression Rating display DC24V) Consumption Points
Current
40-pin
connector 32 Zener diode 3.2A LED*5 0.008A 0.93A 64
×2
24-pin 16/32
- None 1.6A LED 0.055A 0.18A
connector 48/64
77
5.2.2 Output module connections
Connexions du module de sortie
Model Rated Load Voltage Model Rated Load Voltage
(1) (2)
A1SY10 24VDC, 100 to 240VAC A1SY10EU 24VDC, 100 to 120VAC
Y00 Y00
Y01 1 L Y01 1 L
L 2 Y02 L 2 Y02
Y03 3 L Y03 3 L
L 4 Y04 L 4 Y04
Y05 5 L Y05 5 L
L 6 Y06 L 6 Y06
Y07 7 L Y07 7 L
L 8 * L 8 COM1 *
COM1 External load 9 External load
Y08 9 power supply Y08 power supply
L 10 Y09 L 10 Y09
Y0A 11 L Y0A 11 L
L 12 Y0B L 12 Y0B
Y0C 13 L Y0C 13 L
L 14 Y0D L 14 Y0D
Y0E 15 L Y0E 15 L
L 16 Y0F L 16 Y0F
* 17 L *
External load COM2 17 L
External load COM2 18 -
power supply 18 + - power supply
19 +
19
20 24VDC 20 24VDC
(For relay drive) (For relay drive)
* The external load power supply section is as shown below. * The external load power supply section is as shown below.
- + 100VAC - + 100VAC
24VDC 24VDC
+ - + -
Y00
Y01 1 L
L 2 Y02 * Y00 Y00
Y03 3 L External load 1 L
L 4 COM1 External load* power supply 2 Y01
Y04 5 power supply External load Y01 3 L
L 6 Y05 power supply 4 Y02
Y06 7 L External load Y02 5 L
L 8 Y07 power supply 6 Y03
* 9 L Y03 7 L
External load COM2 External load
8
power supply 10 Y08 power supply Y04
Y09 12 11 L External load Y04 9 L
L Y0A power supply 10 Y05
L Y0B 14 13 L
* External load Y05 11 L
COM3 External load power supply 12 Y06
15 power supply Y06 13 L
16 External load
power supply 14 Y07
17 Y07 15 L
18 + - External load
power supply 16
19 17
20 24VDC 18 + -
(For relay drive) 19
20 24VDC
(For relay drive)
* The external load power supply section is as shown below.
78
Model Rated Load Voltage Model Rated Load Voltage
(5) (6)
A1SY22 100 to 240 VAC A1SY28A 100 to 240 VAC
Y00
Y01 1 L Y00
L 2 Y02 Y00 1 L
Y03 3 L 2
L 4 Y04 Y01
Y05 5 L Y01 3 L
L 6 Y06 4 Y02
7 L Y02 5 L
Y07 6 Y03
L 8 COM1 7 L
9 Y03
100/200 VAC 10 8 Y04
Y08 Y04 9 L
Y09 11 L 10 Y05
L 12 Y0A Y05 11 L
Y0B 13 L 12 Y06
L 14 Y0C Y06 13 L
Y0D 15 L 14 Y07
L 16 Y0E 15 L
Y0F 17 L Y07
L 18 COM2 16
19 17
100/200 VAC 18
20 19
20
Y00 Y00
1 L Y01 1 L
2 Y02 L 2 Y02
3 L Y03 3 L
4 Y04 L 4 Y04
5 L Y05 5 L
6 Y06 L 6 Y06
7 L Y07 7 L
8 COM1 L 8 12/24 VDC
9 L + - COM 9
10 Y08 10 Y08
11 L Y09 11 L
12 Y0A L 12 Y0A
13 L Y0B 13 L
14 Y0C L 14 Y0C
15 L Y0D 15 L
16 L 16 Y0E
17 Y0F 17 L
18 18 12/24 VDC
19 + - COM 19
20 20
79
Model Rated Load Voltage Model Rated Load Voltage
(10)
(9) A1SY50 12/24 VDC A1SY60E 5/12/24 VDC
A1SY60 24 VDC
Y00 Y00
Y01 2 1 L Y01 1 L
L Y02 L 2 Y02
Y03 4 3 L Y03 3 L For a load
L Y04 L 4 Y04
Y05 6 5 L Y05 5 L voltage of
L Y06 L 6 Y06 12/24 VDC.
Y07 8 7 L Y07 7 L
L L 8 COM1 + -
+ - COM2 10 9 Y08 0V 9
10 Y08
Y09 12 11 Y0A
L Y09 11 L
L L 12 Y0A
Y0B 14 13 Y0C
L Y0B 13 L For a load
L L 14 Y0C
Y0D 16 15 Y0E
L Y0D 15 L voltage of
L L 16 Y0E 5 VDC.
Y0F 18 17 L Y0F 17 L
L L 18 COM2 + -
+ - COM2 19 + - 0V 19
20 20
Y00
Y01 1 L
Y00 L 2 Y02
+ - Y00 1 L For Y03 3 L
2 Y01 L 4 Y04
+ - Y01 3 L sink Y05 5 L
4 Y02 L 6 Y06
+ - Y02 5 L Y07 7 L
6 Y03 L 8 COM1 + -
+ - Y03 7 L 0V 9
8 Y04 + - 10 Y08
Y04 9 Y09 11 L
L 10 Y05 + - L 12 Y0A
Y0511 Y0B 13 L
L 12 Y06 + - L 14 Y0C
Y0613 Y0D 15 L
L 14 Y07 + - L 16 Y0E
Y0715 Y0F 17 L
L 16 For L 18 COM2 + -
17 Vacant 0V 19
Vacant 18 source 20
19 Vacant
Vacant 20
80
Model Rated Load Voltage
(13) A1SY41
12/24 VDC
A1SY41P
Y00 Y10
L B20 A20 L
Y01 Y11
L B19 A19 L
Y02 Y12
L B18 A18 L
Y03 Y13
L B17 A17 L
Y04 Y14
L B16 A16 L
Y05 Y15
L B15 A15 L
Y06 Y16
L B14 A14 L
Y07 Y17
L B13 A13 L
Y08 Y18
L B12 A12 L
Y09 Y19
L B11 A11 L
Y0A Y1A
L B10 A10 L
Y0B Y1B
L B9 A9 L
Y0C Y1C
L B8 A8 L
Y0D Y1D
L B7 A7 L
Y0E Y1E
L B6 A6 L
Y0F Y1F
L B5 A5 L
Vacant B4 A4 Vacant
Vacant B3 A3 Vacant
12/24 VDC COM - +
B2 A2
12/24 VDC COM 12/24 VDC
B1 A1
81
Model Rated Load Voltage
(14) A1SY42
12/24 VDC
A1SY42P
Y00 Y10
L B20 A20 L
Y01 Y11
L B19 A19 L
Y02 Y12
L B18 A18 L
Y03 Y13
L B17 A17 L
Y04 Y14
L B16 A16 L
Y05 Y15
L B15 A15 L
Y06 Y16
L B14 A14 L
Y07 Y17
L B13 A13 L
Y08 Y18
L B12 A12 L
Y09 Y19
L B11 A11 L
Y0A Y1A
L B10 A10 L
Y0B Y1B
L B9 A9 L
Y0C Y1C
L B8 A8 L
Y0D Y1D
L B7 A7 L
Y0E Y1E
L B6 A6 L
Y0F Y1F
L B5 A5 L
Vacant B4 A4 Vacant
Vacant B3 A3 Vacant
12/24 VDC COM - +
B2 A2
12/24 VDC COM12/24 VDC
B1 A1
82
Model Rated Load Voltage
(15)
A1SY71 5/12 VDC
Y00 Y10
L B20 A20 L
Y01 Y11
L B19 A19 L
Y02 Y12
L B18 A18 L
Y03 Y13
L B17 A17 L
Y04 Y14
L B16 A16 L
Y05 Y15
L B15 A15 L
Y06 Y16
L B14 A14 L
Y07 Y17
L B13 A13 L
Y08 Y18
L B12 A12 L
Y09 Y19
L B11 A11 L
Y0A Y1A
L B10 A10 L
Y0B Y1B
L B9 A9 L
Y0C Y1C
L B8 A8 L
Y0D Y1D
L B7 A7 L
Y0E Y1E
L B6 A6 L
Y0F Y1F
L B5 A5 L
Vacant B4 A4 Vacant
Vacant B3 A3 Vacant
5/12 VDC COM - +
B2 A2
5/12 VDC COM
B1 A1
83
Model Rated Load Voltage
(16) A1SY81
12/24 VDC
A1SY81EP
Y00
Y01 1 L
L 20
Y02
Y03 2 L
L 21
Y04
Y05 3 L
L 22
Y06
Y07 4 L
L 23
Y08
Y09 5 L
L 24
Y0A
Y0B 6 L
L 25
Y0C
Y0D 7 L
L 26
Y0E
Y0F 8 L
L 27
Y10
Y11 9 L
L 28
Y12
Y13 10 L
L 29
Y14
Y15 11 L
L 30 Y16
Y17 12 L
L 31
Y18
Y19 13 L
L 32
Y1A
Y1B 14 L
L 33
Y1C
Y1D 15 L
L 34
Y1E
Y1F 16 L
L 35
COM + -
COM 17
36
COM
0V 18
37 0V
19
84
Model Rated Load Voltage
(17)
A1SY82 12/24 VDC
Y00 Y10
L B20 A20 L
Y01 Y11
L B19 A19 L
Y02 Y12
L B18 A18 L
Y03 Y13
L B17 A17 L
Y04 Y14
L B16 A16 L
Y05 Y15
L B15 A15 L
Y06 Y16
L B14 A14 L
Y07 Y17
L B13 A13 L
Y08 Y18
L B12 A12 L
Y09 Y19
L B11 A11 L
Y0A Y1A
L B10 A10 L
Y0B Y1B
L B9 A9 L
Y0C Y1C
L B8 A8 L
Y0D Y1D
L B7 A7 L
Y0E Y1E
L B6 A6 L
Y0F Y1F
L B5 A5 L
Vacant B4 A4 Vacant
85
Model Rated Load Voltage Pin Arrangement
(18)
A1S42Y 12/24 VDC
Output terminals B12 A12
Pin No. *3
A1S42Y
B11 A11
Resistors to limit B10 A10
Y00 Y08 Y10 Y18 Y20 Y28 Y30 Y38
Internal
YD0 B12 LED current B9 A9
Y01 Y09 Y11 Y19 Y21 Y29 Y31 Y39
control YD1 A12 B8 A8
circuit R Y02 Y0A Y12 Y1A Y22 Y2A Y32 Y3A B7 A7
YD2 B11
Y03 Y0B Y13 Y1B Y23 Y2B Y33 Y3B B6 A6
YD3 A11 B5 A5
Y04 Y0C Y14 Y1C Y24 Y2C Y34 Y3C
YD4 B10 B4 A4
Y05 Y0D Y15 Y1D Y25 Y2D Y35 Y3D
YD5 A10 B3 A3
Y06 Y0E Y16 Y1E Y26 Y2E Y36 Y3E B2 A2
YD6 B9
Y07 Y0F Y17 Y1F Y27 Y2F Y37 Y3F B1 A1
YD7 A9
Internal YSCN0 B8
control R Seen from front
circuit YSCN1 A8 face of the module
R
YSCN2 B7
YSCN3 A7 Signal Signal
Pin Pin
Internal YSCN4 B6 Name Name
control No. No.
1/8th duty. YSCN5 A6 (FH) (FH)
YSCN6 B5 B12 YD0 A12 YD1
YSCN7 A5
B11 YD2 A11 YD3
B3A3
12/24 VDC B10 YD4 A10 YD5
B2A2 B9 YD6 A9 YD7
*1 The fuse in the output module is provided to prevent the B8 YSCN0 A8 YSCN1
external wiring from burning in the event of a short circuit B7 YSCN2 A7 YSCN3
in the module’s output. Consequently, it may not be able to B6 YSCN4 A6 YSCN5
protect output devices. B5 YSCN6 A5 YSCN7
If an output device is damaged in a failure mode other than B4 Vacant A4 Vacant
a short circuit, the fuse might not be blown.
12/24 12/24
*2 The "ERR." LED will alxo come ON when the external B3 A3
VDC VDC
power supply is cut.
*3 Mount the resistors to limit LED current B2 0V A2 0V
externally to the A1S42Y. B1 Vacant A1 Vacant
*4 The power supply voltage (12/24VDC) is
applied in the LED’s reverse direction.
If the peak inverse voltage is insufficient, connect
protective diodes in series with each of the LEDs.
*1 Le rôle du fusible du module de sortie est d'éviter
d'endommager le câblage externe dans l'éventualité d'un
court-circuit de la sortie de module. Il ne peut donc assurer
la protection des dispositifs de sortie.
Si un dispositif de de sortie est endommagé en un mode
de défaillance autre qu'un court-circuit, il se peut que le
fusible ne saute pas.
*2 La diode lumineuse "ERR" s'allume aussi quand
l'alimentation externe est coupée.
*3 Installer des résistances pour limiter le courant
LED à l'extérieur du A1S42Y.
*4 La tension d'alimentation (12/24 V cc)
s'exerce en sens inverse de la LED.
Si la tension inverse de pointe est insuffisante, raccorder
des diodes de protection en série avec chacune des LED.
86
English French English French
Model Modèle Internal control circuit Circuit de commande interne
Commande interne facteur d'utilisation
Output terminals Bornes de sortie Internal control 1/8th duty
1/8ème
Pin No. Broche N° Pin Arrangement Attribution des broches
Signal Name Nom de signal Rated Load Voltage Tension nominale d'entrée
Vacant Libre Resistors to limit LED current Résistance de limitation du courant LED
Seen from front face of the
VDC V cc Vu depuis le devant du module
module
87
5.3 Input/output combined modules
5.3.1 Input/output combined module specifications
Operating Voltage
No. of Input
Model Type Rated Input Voltage OFF
Points Current ON Voltage
Voltage
A1SH42 8VDC or 4VDC or
12/24VDC 2/5mA
A1SH42P higher lower
32
A1SH42-S1 DC Input 15VDC or 3VDC or
24VDC 5mA
A1SH42P-S1 (sink type) higher lower
A1SX48Y18 14VDC or 6.5VDC or
8 24VDC 7mA
A1SX48Y58 higher lower
88
Max. Response Time No. of
Max. Simultaneous Input Points
Occupied
(Percentage Simultaneously ON) OFF to ON ON to OFF Points
External External
Power Supply No. of
Points/ Surge Fuse Current
Field Wiring (TYP 24VDC) Occupied
Common Suppression Rating Consumption
Points
Current (5VDC)
89
5.3.2 Input/output composite module connections
Connexions du module composite entrée/sortie
Rated Input Rated Load
Model
Voltage Voltage
A1SH42
(1) 12/24 VDC 12/24 VDC
A1SH42P
A1SH42-S1
24 VDC 12/24 VDC
A1SH42P-S1
90
English French English French
Vacant Libre Model Modèle
VDC V cc Rated Load Voltage Tension nominale d'entrée
X00
X01 1
2 X02
X03 3
4 X04
X05 5
6 X06
X07 7
8 COM1 + -
Y08 9
L 10 Y09
Y0A 11 L
L 12 Y0B
Y0C 13 L
L 14 Y0D
Y0E 15 L
L 16 Y0F
COM2 17 L
18 24VDC + -
0V 19
20
24VDC
(For relay drive)
X00
X01 1
2 X02
X03 3
4 X04
X05 5
6 X06
X07 7
8 COM1 + -
Y08 9 Y09
L 10
Y0A 11 L
L 12 Y0B
Y0C 13 L
L 14 Y0D
Y0E 15 L
L 16 Y0F
12/24 VDC 17 L
18 COM2 - +
19
20
91
6. ERROR CODES
If an error occurs, its code, message and others can be read with a
peripheral device.
For details of how to operate the peripheral device, refer to the
operating manual of your peripheral device.
92
6.2 Error Code List
This section explains the error definitions, causes and actions of error
codes, error messages and detailed error codes.
Table 6.1 Error Code List
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
"INSTRCT (1) Read the error step
CODE using a peripheral
ERR" device and correct
the program of the
Instruction codes which
step.
the CPU module cannot
101 (2) Check the ROM if it
decode are included in
contains instruction
the program.
codes which cannot
be decoded. If it
does, replace it with
a correct ROM.
Index qualification is
102 specified for a 32-bit
constant.
10 STOP Device specified by a
103 dedicated instruction is
not correct.
A dedicated instruction
Read the error step using
104 has incorrect program
a peripheral device and
structure.
correct the program of
A dedicated instruction the step.
(Checked 105 has incorrect command
when name.
STOP Index qualification using
RUN or at Z or V is included in the
execution 106 program between
of LEDA/B IX and
instruction.) LEDA/B IXEND .
93
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
"INSTRCT (1) Index qualification is
CODE specified for the
ERR" device numbers and
set values in the
OUT instruction of
timers and counters.
(2) Index qualification is
specified at the label
number of the
pointer (P) provided
to the head of Read the error step using
107
destination of the a peripheral device and
10 STOP CJ , SCJ , CALL , correct the program of
CALLP , JMP , the step.
LEDA/B FCALL and
LEDA/BBREAK
instructions or at the
(Checked label number of the
when interrupt pointer (I)
STOP provided to the head
RUN or at of an interrupt
execution program.
of Errors other than 101 to
108
instruction.) 107 mentioned above.
"PARAMET Capacity settings of the
ER main and sub programs,
ERROR" microcomputer program,
file register comments,
111 status latch, sampling
trace and extension file
registers are not within
the usable range of the
CPU. Read parameters in the
CPU memory, check the
Total of the set capacity
contents, make
11 STOP of the main and sub
necessary corrections
programs, file register
and write them again to
comments, status latch,
112 the memory.
sampling trace and
extension file registers
(Checked exceeds capacity of the
at power on memory cassette.
and at Latch range set by
STOP/ 113 parameters or setting of
PAUSE M, L or S is incorrect.
RUN.) 114 Sum check error
94
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
"PARAMET Either of settings of the
ER remote RUN/PAUSE
ERROR" contact point by
parameters, operation
115 mode at occurrence of
error, annunciator
indication mode, or Read parameters in the
STOP RUN indication CPU memory, check the
contents, make
11 STOP mode is incorrect.
necessary corrections
The MNET-MINI
and write them again to
automatic refresh setting
116 the memory.
(Checked by parameters is
at power on incorrect.
and at Timer setting by
117
STOP/ parameters is incorrect.
PAUSE Counter setting by
RUN.) 118
parameters is incorrect.
The END ( FEND ) Write the END instruction
"MISSING 121 instruction is not given in at the end of the main
END INS" the main program. program.
STOP The
END ( FEND )
12
instruction is not given in Write the END instruction
(Checked
122 the sub program if the at the end of the sub
at STOP
sub program is set by program.
RUN.)
parameters.
The same device number
"CAN'T is used at two or more
EXECUTE Eliminate the same
steps for the pointers (P)
(P)" pointer numbers
131 and interrupt pointers (I)
provided at the head of
used as labels to be
jump destination.
specified at the head of
jump destination.
13 STOP
Label of the pointer (P)
specified in the CJ , SCJ , Read the error step using
(Checked
CALL , CALLP , JMP , a peripheral device,
at
132 LEDA/B FCALL or check contents and insert
execution
LEDA/BBREAK instruction a jump destination
of
is not provided before the pointer (P).
instruction.)
END instruction.
95
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
"CAN'T (1) The RET instruction
EXECUTE was included in the
(P)" program and
executed though the
CALL instruction was
not given.
(2) The NEXT and
LEDA/BBREAK
(1) Read the error step
instructions were
using a peripheral
included in the
device, check
program and
contents and correct
executed though the
program of the step.
133 FOR instruction was
(2) Reduce the number
not given.
of nesting levels of
(3) Nesting level of the
the CALL , CALLP and
CALL , CALLP and FOR
FOR instructions to 5
instructions is 6
or less.
levels or deeper, and
the 6th level was
executed.
13 STOP (4) There is no RET or
NEXT instruction at
execution of the
CALL or FOR
instruction.
The CHG instruction was
Read the error step using
included in the program
a peripheral device and
134 and executed though no
delete the CHG instruction
sub program was
circuit block.
provided.
(1) Read the error step
(1) LEDA/B IX and using a peripheral
LEDA/B IXEND device, check
instructions are not contents and correct
paired. program of the step.
(Checked 135
(2) There are 33 or more (2) Reduce the number
at sets of LEDA/B IX and of sets of LEDA/B IX
execution LEDA/B IXEND and LEDA/B IXEND
of instructions. instructions to 32 or
instruction.) less.
96
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
Instructions (including
"CHK
NOP ) other than LDX ,
FORMAT
141 LDIX , ANDX and ANIX are
ERR"
included in the CHK
instruction circuit block.
Multiple CHK instructions
142
are given.
The number of contact
points in the
143
CHK instruction circuit
block exceeds 150.
The LEDA CHK instructions
are not paired with the
Check the program of the
144 LEDA CHKEND instructions,
CHK instruction and
or 2 or more pairs of them
14 STOP correct it referring to
are given.
contents of detailed error
Format of the block codes.
shown below, which is
provided before the CHK
145
instruction circuit block, is
not as specified.
P254 CHK D1D2
Device number of D1 in
the CHK D1D2 instruction is
146 different from that of the
contact point before the
(Checked CJ P instruction.
at STOP/ Index qualification is
PAUSE 147 used in the check pattern
RUN.) circuit.
97
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
(1) Multiple check
"CHK
pattern circuits of the
FORMAT
LEDA CHK -
ERR"
LEDA CHKEND
instructions are
given.
(2) There are 7 or more
check condition
circuits in the
LEDA CHK -
LEDA CHKEND
instructions.
(3) The check condition Check the program of the
circuits in the CHK instruction and
14 148 STOP LEDA CHK - correct it referring to
LEDA CHKEND contents of detailed error
instructions are codes.
written without using
X and Y contact
instructions or
compare
instructions.
(4) The check pattern
circuits of the
LEDA CHK -
(Checked
LEDA CHKEND
at STOP/
instructions are
PAUSE
written with 257 or
RUN.)
more steps.
"CAN'T The IRET instruction was Read the error step using
EXECUTE given outside of the a peripheral device and
151
(I)" interrupt program and delete the IRET
was executed. instruction.
Check the interrupt
There is no IRET program if the IRET
152 instruction in the interrupt instruction is given in it.
program. Write the IRET instruction
if it is not given.
15 STOP Though an interrupt Monitor special register
module is used, no D9011 using a peripheral
interrupt pointer (I) which device, and check if the
corresponds to the interrupt program that
module is given in the corresponds to the stored
153
(Checked program. Upon data is provided or if two
at occurrence of error, the or more interrupt pointers
occurrence problem pointer (I) (I) of the same number
of number is stored at are given. Make
interrupt.) D9011. necessary corrections.
98
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
(1) A memory card is (1) Do not insert or
inserted or remove a memory
"CASSETTE removed while the card while the CPU
16 — STOP
ERROR" CPU module is ON. module is ON.
(2) An invalid memory (2) Insert an available
card is inserted. memory card.
The sequence program
"RAM storage RAM in the
201
ERROR" CPU module caused an
error.
The work area RAM in
202 the CPU module
caused an error. Since this is CPU
(Checked at hardware error, consult
20 STOP The device memory in
power on.) 203 the CPU module Mitsubishi
caused an error. representative.
"RAM
ERROR"
The address RAM in the
(Checked at
204 CPU module caused an
execution of
error.
END
processing.)
The operation circuit for
"OPE index qualification in the
211
CIRCUIT CPU does not work
ERROR" correctly.
Hardware (logic) in the
212 CPU does not operate
correctly.
The operation circuit for
(Checked at sequential processing Since this is CPU
power on.) 213
in the CPU does not hardware error, consult
21 STOP
operate correctly. Mitsubishi
In the END processing representative.
"OPE. check, the operation
CIRCUIT 214 circuit for index
ERR." qualification in the CPU
does not work correctly.
(Checked at
In the END processing
execution of
check, the hardware in
the END 215
the CPU does not
instruction.)
operate correctly.
99
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
(1) Check the scan time
of the user's
Scan time is longer than
"WDT program and shorten
the WDT time.
ERROR" it using the CJ
(1) Scan time of the
instructions.
user's program has
(2) Monitor contents of
been extended due
special register
to certain
D9005 using a
22 — STOP conditions.
peripheral device. If
(2) Scan time has
the contents are
been extended due
(Checked at other than 0, power
to momentary
execution of supply voltage may
power failure
END not be stable. Check
occurred during
processing.) power supply and
scanning.
reduce variation in
voltage.
Whole program of
specified program
"END NOT
capacity was executed
EXECUTE"
without executing the
END instructions.
(1) When the END (1) Reset and run the
instruction was to CPU again. If the
be executed, the same error recurs,
24 241 STOP instruction was Since this is CPU
read as other hardware error,
instruction code consult Mitsubishi
due to noise. representative.
(Checked at
(2) The END instruction
execution of
changed to other
the END
instruction code
instruction.)
due to unknown
cause.
Since this is CPU
"MAIN CPU The main CPU is hardware error, consult
26 — STOP
DOWN" malfunctioning or faulty. Mitsubishi
representative.
100
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
Current I/O module
Read detailed error code
"UNIT information is different
using a peripheral device
VERIFY from that recognised
and check or replace the
ERR" when the power was
Stop module which
turned on.
or corresponds to the data
(1) The I/O module
Contin (I/O head number).
(including special
31 — ue (set Or, monitor special
function modules)
by registers D9116 to
connection became
param D9123 using a peripheral
loose or the module
eter) device and check or
was disconnected
replace the modules if
(Checked during operation, or
corresponding data bit is
continuously.) wrong module was
"1".
connected.
(1) Check the FUSE
"FUSE BLOWN indicator
BREAK OFF" LED on the output
module and replace
the fuse.
(2) Read detailed error
code using a
peripheral device
and replace the fuse
of the output module
Stop (1) There is an output
which corresponds
or module of which
to the data (I/O head
Contin fuse is blown.
number).
32 — ue (set (2) The external power
Or, monitor special
by supply for output
registers D9100 to
param load is turned OFF
D9107 using a
eter) or is not connected.
peripheral device
and replace the fuse
of the output module
of which
corresponding data
bit is "1".
(3) Check the ON/OFF
(Checked status of the external
continuously.) power supply for
output load.
101
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
Due to the error of the
control bus which
connects to special
401
function modules, the
FROM / TO instruction
cannot be executed.
Since it is a hardware
If parameter I/O
error of special function
assignment is being
module, CPU module or
executed, special
base module, replace
function modules are not
and check defective
accessible at initial
module(s). Consult
communication.
402 Mitsubishi representative
At error occurrence, the
for defective modules.
head I/O number (upper 2
digits of 3 digits) of the
special function module
"CONTRO that caused error is
L-BUS 40 STOP stored at D9010.
ERR"
403 Hardware failure.
(1) Connect the
(1) The expansion cable
expansion cable
is not properly
properly.
connected.
(2) The hardware failure
(2) QA1S base failure.
occurs in the special
The base information
function, CPU, or
is different from that
base module.
obtained at power
405 Replace the module
on.
and find the faulty
The failed base is
one. Describe the
stored in D9068 as a
problem to the
bit pattern.
nearest system
The failed base is
service, retail store,
stored in D9010 from
or corporate office,
the upper stage.
and obtain advice.
102
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
Though an access was
made to a special
function module at
411
execution of the FROM / TO
instruction no response is
received.
If parameter I/O Since it is hardware error
assignment is being of the special function
"SP.UNIT executed, no response is module to which an
41 STOP
DOWN" received from a special access was made,
function module at initial consult Mitsubishi
communication. representative.
412
At error occurrence, the
head I/O number (upper 2
digits of 3 digits) of the
special function module
that caused error is
stored at D9011.
Specify one of data link
"LINK Two of data link module is
Contin module as a master
UNIT 42 — specified as master
ue station and another as a
ERROR" stations.
local station.
Since it is hardware error
of a module, replace and
Though the interrupt check a defective
"I/O INT.
43 — STOP module is not loaded, an module. For defective
ERROR"
interrupt occurred. modules, consult
Mitsubishi
representative.
A special function module Execute I/O assignment
is assigned as an I/O again using parameters
module, or vice versa, in from the peripheral
441
the I/O assignment using device according to the
parameters from the loading status of special
peripheral device. function modules.
There are 9 or more
Reduce the special
special function modules
function modules (except
(except the interrupt
"SP.UNIT 442 the interrupt module)
44 STOP module) which can
LAY.ERR." which can execute
execute interruption to
interrupt start to 8 or less.
the CPU module loaded.
There are 2 or more data Reduce the data link
443
link modules loaded. modules to 1 or less.
There are 7 or more
modules such as a
Reduce the computer link
444 computer link module
modules to 6 or less.
loaded to one CPU
module.
103
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
There are 2 or more
Reduce the interrupt
445 interrupt modules
modules to 1.
loaded.
Modules assigned by
Perform again module
"SP.UNIT
44 STOP parameters for MNT/ assignment for MNT/
LAY.ERR." MINI automatic refresh
MINI automatic refresh
446 from the peripheral
with parameters
device do not conform
according to actually
with the types of station
linked station modules.
modules actually linked.
The number of modules
of I/O assignment
registration (number of
loaded modules) per one
CPU module for the
special function modules
Reduce the number of
which can use dedicated
loaded special function
instructions is larger than
447 modules.
the specified limit. (Total
*Available when the
of the number of
extension mode is used.
computers shown below
is larger than 1344.)
(A1SJ71C24-R2(PRF/R4) 10)
(A1SJ71UC24 10)
"SP.UNIT (A1SJ71PT32-S3 125)
44 STOP
LAY.ERR." + (A1SJ71PT32(S3) * 125)
Total 1344
104
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
Read the error step using
Module specified by the
"SP.UNIT a peripheral device and
FROM / TOinstruction is
ERROR" 461 check and correct
not a special function
contents of the FROM / TO
module.
instruction of the step.
(1) Module specified by
the dedicated
instruction for special
function module is (1) Read the error step
Stop
not a special function using a peripheral
or
module or not a device and check
Contin
(Checked corresponding and correct contents
46 ue (set
at special function of the dedicated
by
execution module. instruction for special
param
of the 462 (2) A command was function modules of
eter)
FROM/TO issued to a CC-Link the step.
instruction module with function (2) Replace with a CC-
or the version under B. Link module having
dedicated (3) A CC-Link dedicated function version B
instructions command was and above.
for special issued to a CC-Link (3) Set the parameters.
function module for which the
modules.) network parameters
have not been set.
105
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
[When using
MELSECNET/(II)]
(1) When the link range
at a data link CPU
which is also a
master station
(1) Write the parameters
(station number =
again and check.
00) is set by
(2) Check the station
parameter setting at
number settings.
a peripheral device,
(3) Check the head I/O
for some reason the
number of the
data written to the
network parameters.
link parameter area
0 (4) Persistent error
differs from the link
occurrence may
parameter data read
indicate a hardware
by the CPU.
fault. Consult your
Alternatively, no link
nearest Mitsubishi
parameters have
Stop representative,
been written.
or explaining the nature
(2) The total number of
"LINK Contin of the problem.
slave stations is set
PARA. 47 ue (set at 0.
ERROR" by (3) The head I/O
param number of the
eter) network parameters
is incorrect.
[When using
MELSECNET/10]
(1) The contents of the
network refresh
parameters written
from a peripheral
device differ from the
actual system at the
470
base unit.
(2) The network refresh
parameters have not
been written.
(3) The head I/O
number of the
network parameters
is incorrect.
106
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
[When using
MELSECNET/10]
(1) The transfer source
device range and
transfer destination
device range
specified for the (1) Write the parameters
inter-network again and check.
transfer parameters (2) Check the station
are in the same number settings.
network. (3) Check the head I/O
(2) The specified range number of the
of transfer source network parameters.
471 devices or transfer (4) Persistent error
Stop destination devices occurrence may
or for the inter-network indicate a hardware
"LINK Contin transfer parameters fault. Consult your
PARA. 47 ue (set spans two or more nearest Mitsubishi
ERROR" by networks. representative,
param (3) The specified range explaining the nature
eter) of transfer source of the problem.
devices or transfer
destination devices
for the inter-network
transfer parameters
is not used by the
network.
[When using
MELSECNET/10]
The contents of the Write the network refresh
472 routing parameters parameters again and
written from a peripheral check.
device differ from the
actual network system.
107
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
[When using
MELSECNET/10]
(1) The contents of the (1) Write the parameters
network parameters again and check.
for the first link unit, (2) Check the station
written from a number settings.
peripheral device, (3) Persistent error
differ from the actual occurrence may
473
network system. indicate a hardware
(2) The link parameters fault. Consult your
for the first link unit nearest Mitsubishi
have not been representative,
written. explaining the nature
(3) The setting for the of the problem.
total number of
stations is 0.
[When using
MELSECNET/10]
(1) The contents of the (1) Write the parameters
network parameters again and check.
for the second link (2) Check the station
Stop
unit, written from a number settings.
or
peripheral device, (3) Persistent error
"LINK Contin
differ from the actual occurrence may
PARA. 47 474 ue (set
network system. indicate a hardware
ERROR" by
(2) The link parameters fault. Consult your
param
for the second link nearest Mitsubishi
eter)
unit have not been representative,
written. explaining the nature
(3) The setting for the of the problem.
total number of
stations is 0.
[When using
MELSECNET/10]
(1) The contents of the (1) Write the parameters
network parameters again and check.
for the third link unit, (2) Check the station
written from a number settings.
peripheral device, (3) Persistent error
differ from the actual occurrence may
475
network system. indicate a hardware
(2) The link parameters fault. Consult your
for the third link unit nearest Mitsubishi
have not been representative,
written. explaining the nature
(3) The setting for the of the problem.
total number of
stations is 0.
108
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
[When using
MELSECNET/10]
(1) The contents of the
network parameters
(1) Write the parameters
for the fourth link
again and check.
unit, written from a
(2) Check the station
Stop peripheral device,
number settings.
or differ from the actual
476 (3) Persistent error
"LINK Contin network system.
occurrence may
PARA. 47 ue (set (2) The link parameters
indicate a hardware
ERROR" by for the fourth link unit
fault. Consult your
param have not been
nearest Mitsubishi
eter) written.
representative,
(3) The setting for the
explaining the nature
total number of
of the problem.
stations is 0.
A link parameter error
477 was detected by the CC-
Link module.
"OPERATI (1) When file registers
ON (R) are used,
ERROR" operation is
executed outside of
specified ranges of
device numbers and
501 block numbers of file
registers (R).
Stop (2) File registers are
or used in the program Read the error step using
Contin without setting a peripheral device and
50 ue (set capacity of file check and correct
by registers. program of the step.
param Combination of the
502 eter) devices specified by
instruction is incorrect.
Stored data or constant
(Checked 503 of specified device is not
at in the unable range.
execution Set number of data to be
of 504 handled is out of the
instruction.) unable range.
109
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
"OPERATI (1) Station number
ON specified by the
ERROR" LEDA/BLRDP ,
LEDA/BLWTP , LRDP ,
LWTP instructions is
not a local station.
505 (2) Head I/O number
specified by the
LEDA/BRFRP ,
Read the error step using
LEDA/BRTOP , RFRP ,
a peripheral device and
RTOP instructions is
check and correct
program of the step.
not of a remote
station.
Head I/O number
specified by the
LEDA/BRFRP , LEDA/BRFRP ,
506
RFRP , RTOP instructions is
not of a special function
Stop module.
or
Contin (1) When the AD57(S1)
or AD58 was
50 ue (set
executing
by
instructions in
param
divided processing
eter)
mode, other
instructions were
executed to either of
AD57 (S1) and AD58
them.
cannot be used with
507 (2) When an AD57(S1)
QCPU-A.
or AD58 was
Review the program.
executing
instructions in
divided processing
mode, other
instructions were
executed in divided
mode to another
(Checked AD57(S1) or AD58.
at A CC-Link dedicated The CC-Link dedicated
execution command was issued to command can be issued
of 508
three or more CC-Link only to two or less CC-
instruction.) modules. Link modules.
110
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
(1) An instruction which
"OPERATI
cannot be executed
ON
by remote terminal
ERROR"
modules connected
to the MNET/MINI-
S3 was executed to
the modules.
(2) Though there are 32
(1) Read the error step
entries of FROM or TO
using a peripheral
instructions
device and correct
registered with a PRC
the program,
instruction in the
meeting loaded
mailbox (memory
conditions of remote
area waiting for
terminal modules.
execution), another
(2) Use special register
PRC instruction is
D9081 (number of
executed to cause
Stop empty entries in
an overflow in the
or mailbox) or special
mail box (memory
Contin relay M9081 (BUSY
area waiting for
50 509 ue (set signal of mail box) to
execution).
by suppress registration
(3) The PIDCONT
param or execution of the
instruction was
eter) PRC instruction.
executed without
(3) Correct the program
executing the PIDINIT
specified by the
instruction. ZCHG instruction to
The PID57 instruction
other.
was executed
(4) Set the number of
without executing the
CC-Link dedicated
PIDINIT or PIDCONT
commands executed
instruction.
in one scan to 10 or
The program
less.
presently executed
was specified by the
ZCHG instruction.
(Checked
(4) The number of CC-
at
Link dedicated
execution
command executed
of
in one scan
instruction.)
exceeded 10.
111
Table 6.1 Error Code List (Continue)
Detailed
Error
Error Error CPU
Code Error and Cause Corrective Action
Massage Code States
(D9008)
(D9091)
(1) Take proper
60 countermeasures for
(1) The CPU
noise.
malfunctioned due to
(2) Since it is hardware
noise.
error, consult
61 (2) Hardware failure.
Mitsubishi
representative.
"MAIN CPU (1) The power supply (1) Correct the power
— STOP
DOWN" module detected an waveform applied to
incorrect power the power supply
waveform. module.
62 (2) Failure of the power (2) Replace the power
module, CPU module, CPU
module, main base module, main base
unit or expansion unit or expansion
cable is detected. cable.
"BATTERY (1) The battery voltage
ERROR" for the CPU module
has dropped below (1) Replace the battery
the specified value. of the CPU module.
(2) The lead connector (2) Connect the lead
of the CPU module connector when
Contin battery is using the built-in
70 —
ue disconnected. RAM or the memory
(M9006 is ON.) retention function
(3) The battery voltage during power failure.
for the memory card (3) Replace the battery
(Checked has dropped below of the memory card.
at power the specified value.
on.) (M9048 is ON.)
112
7. TRANSPORTATION PRECAUTIONS
113
APPENDIX
114
Memo
115
WARRANTY
Please confirm the following product warranty details before using this product.
3. Overseas service
Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions
at each FA Center may differ.
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS : 1-14, YADA-MINAMI 5-CHOME, HIGASHI-KU, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry of Economy,
Trade and Industry for service transaction permission.
Specifications subject to change without notice.