Fujian LEAD Automatic Equipment Co., Ltd.

TEL:+86 137 5812 6394 E-mail: [email protected]

 Safety Instructions
Please read the instructions carefully and keep it properly before
installing, operating and running this thermostat.
Warning

The thermostat monitors dangerous electrical transformers. It may cause serious damage to
property or personal injury or even death if you fail to operate the machine according to
regulations in this manual.
Only qualified technician should be allowed to operate the thermostat. The technician
should be familiar with all the safety instructions, installation, operation and maintenance
procedures before operation. The normal operation of the thermostat depends on the proper
transportation, installation, operation and maintenance.
1. Power voltage of the thermostat is 220VAC~240VAC, 50Hz/60Hz;
2. Please make sure all wires are correctly secure;
3. Please do not contact exposed live parts after power on;
4. Terminals L, N, 1, 2, 3, 4, 5, 6, 7 carry dangerous voltages;
5. It cannot be short-circuited between terminals of fan output 1, 2, 3, 4, 5, 6 and terminal 7;
6. Before the high-voltage test of dry transformer is in progress, the sensor cable must be
removed from the thermostat to avoid damaging this equipment!

Attention
1. Please read the instructions carefully before using it;
2. The thermostat shall be used for purposes specified by our company only. The thermostat
may suffer a fault and even failure if it is changed without approval;
3. Please avoid using this thermostat in the atmosphere containing SO2, H2S or other
corrosive gases. Otherwise, contacts of the thermostat relay will lose efficacy;
4. Connect electrical wiring after installation. Make sure all the connection is correct before
power on;
5. Do not grill sensor probes with a lighter (Flame temperature is about 800℃);
6. Do not apply voltage and current that is greater than the maximum ratings in the relay
output contacts;
7. When the actual product is the custom special models, if the specification content is
conflict to the manual content, '9 special models attached' shall prevail.
8. Keep the instructions in easy reach, and send it to all users.
 Contents

1. Introduction .................................................................................................... 1

2. Product Type .................................................................................................. 1

3. Technical Indicators ....................................................................................... 1

4. Features .......................................................................................................... 2

5. Operating Instructions .................................................................................... 3

6. Wiring Diagram (BWDK-3208BE) ................................................................ 6

7. Communication Protocol ................................................................................ 7

8. Installation ..................................................................................................... 9

9. Common problem ........................................................................................ 10

10. The specific Models ................................................................................... 11

1. Introduction
The thermostat is a new generation of temperature controller designed especially for air-cooled dry-type
transformers. It uses advanced computer control technology and data storage technology. The thermostat
has strong anti-jamming capability for adoption of anti-jamming measures combination of hardware and
software. The thermostat can keep the transformers operated safely and is an important device to protect
dry-type transformers. Parameter-setting is easy achieved by several key set, and parameters will not lose
after power off. The thermostat has a function of 'black box', it can record and check the instantaneous
temperature of the winding of transformer before power failure. The thermostat is characterized by simple
operation, easy installation and maintenance.
Production standard: JB/T7631-2016 Electronic temperature indicators for transformers.
Certification passed: ISO9001: Quality Management Systems-requirements.

2. Product Type

Type Function

Three-phase circular measurement; Fault, over-temper alarm and over-temper trip

BWDK-3208BE output; 6-channel fan control function and phase failure protection; Three 4~20mA
analogue current output and RS485 serial communication function.

Three-phase windings and iron core circular measurement; Fault, over-temper

alarm, over-temper trip and iron core alarm output; 6-channel fan control function
BWDK-4208BE
and phase failure protection; Four 4~20mA analogue current output and RS485
serial communication function.

3. Technical Indicators
3.1 Range of measurement: -30.0℃～240.0℃
3.2 Grade of accuracy: Grade 1 (Grade 0.5 for thermostat, Grade B for sensor)
3.3 Resolution : 0.1℃
3.4 Room temperature: -40℃～+60℃
3.5 Power voltage: AC220V±10% ( 50Hz/60Hz )
3.6 Power consumption: 8W
3.7 Sensor: Three (Four) Pt100 platinum thermo-resistors, three PTC Thermistor
3.8 Control of output capacity: 10A/220VAC (Resistance)
3.9 Weight: ＜3Kg
3.10 Overall dimension of thermostat: 260mm×200mm×85mm (High×Width×Deep)
3.11 Analogue output: 4~20mA current
3.12 Digital output: RS485 serial communication interface

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4. Features
4.1 Three-phase winding (and iron core temperature) circular display or maximum value display
function.
4.2 Fan control function. Auto start and stop fan according to the set value so that dry-type transformers
could work safely at normal temperatures. Fan will start when the highest temperature among any three
phases exceeds the set value of fan-start, or start the fan manually. At the same time, the panel 'fan'
indicator light.
4.2.1 Thermostat can connect 1~6 fans or do not connect any. If there are fans, when fans start, the
corresponding led indicator turn green.
4.2.2 If fan phase failure occurs, the corresponding led indicator turn red with alarm. If the number of
connected fans is less than 6, the LED for the unconnected fans will not be on. If the number of external
fans is less than 6, set the number of fans to be the actual number of fans, and the fan must be connected
from No.1.
4.3 Over temperature alarm function. When the highest temperature among any three phases exceeds the
set value of over-temp alarm, the led indicator 'Over-temp' turn light with alarm and the
terminal(14, 15, 16) outputs a switch signal.
4.4 Over temperature trip function. When the highest temperature among any three phases exceeds the set
value of over-temp trip, the led indicator 'Trip' turn light with alarm and the terminal(11, 12, 13)
outputs a switch signal. When the highest coil temp has increased the preset limit for 6 seconds, it will send
an alarm signal.
4.4.1 If the PTC sensor has been used, the Auto-Power-Cut output terminals will not activate unless both
kinds of sensors, the PT100 and PTC, have detected the coils’ temperature meets the preset limit, thus
increasing the reliability of Power-Cut function.
4.5 Thermostat fault alarm function. When there is fault in thermostat, the led indicator 'Fault' turn light
with alarm and the terminal (17, 18, 19) outputs a switch signal.
4.5.1 Different colors represent different phase thermostat fault: Yellow represents phase A, green
represents phase B, red represents phase C. If not light, the thermostat works normally.
4.5.2 –oP- represents open circuit of sensor, -oL- represents short circuit of sensor in the temperature
display area.
4.5.3 When there is a phase or two-phase fault in the thermostat, the fan is controlled according to the
temperature signal of the sensor. When the three-phase sensor fails, the fan is turned on immediately.
4.6 Parameter setting function. You can set the stop and start fan value, over-temp alarm value,
over-temp trip value, the timing of fan, communication address, baud rate and the number of fan
control by directly through the key. Those setting value will save when power off.
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4.7 Manually control the fan function. Start fan manually by pressing the key 'Manual'. This feature is
also available as a fun test function.
4.8 Start the fan with a timer function. 0 to 255 hours can be arbitrarily set (If 0 is set, it means no timer
function). After regular time arrives, the fan will start 1 minute. 24 hours is set by our factory.
4.9 With 'Black box' function. The thermostats automatically record instantaneous temperature of the three
-phase windings before power failure. In order to avoid the power down and change the memory data again,
if the temperature below 80℃ before power down, not to refresh the original record temperature.
4.10 History highest temperature. Recording the highest temperature of each phase since power on, to
prepare query.

5. Operating Instructions

Green: Fan OK Red:Fan Break Yellow:A Green:B Red:C

Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6 Manual Highest Over-Temp Trip Fault

Function Highest /＋ Inquire /- Munual

5.1 First power: The thermostat is displaying temperature of phase A, B, C (d iron core circular
measurement/ambient temperature) circularly when power on and the self-test is completed. If the
thermostat is not connected with the sensor, the fan automatically starts.
5.2 Maximum value and circular value display switching: The thermostat will enter maximum value
state by pressing the key 'Highest/+' under circular displaying status and the indicator 'Highest' lights, then
it displays the highest temperature of the 3 windings; Vice versa.
5.3 Start fan manually: The thermostat will start the fan manually by pressing the key 'Manual' under
normal working mode and the indicator ' Manual' lights ; Vice versa.
5.4 Power-down data query function: Pressing the key 'Inquire/-' continuously, the thermostat is
displaying the temperature of phase A, B, C sequentially (d iron core circular measurement/ambient

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temperature) before power down and historical maximum temperature of phase A, B, C.
5.5 Inquire control parameters
The
Display The second
Steps first ～ Description Remark
the fifth
Key digital
digital
Temperature value for fan
1 Function 1 80.0 The factory setting is 80.0 ℃
stop

Temperature value for fan

2 Function 2 100.0 The factory setting is 100.0 ℃
start

3 Function 3 130.0 Over-temp alarm value The factory setting is 130.0 ℃

4 Function 4 150.0 Over-temp trip value The factory setting is 150.0 ℃

Interval timing for starting The factory setting is 24h

5 Function H 24
fan 0 indicates no timed function

Communication address of
6 Function P 1 The factory setting is 1
the thermostat

The parameter is the baud

7 Function b 96 The factory setting is 96
rate

The number of fan

8 Function F 6 The factory setting is 6
controlled

9 Function Return to regular display status

５.6 Control parameters’modification

The
Display The second
Steps first ～ Description Remark
Key digital the fifth
digital

The factory setting is

1 Function 1 80.0 Temperature value for fan stop
80.0℃

Press 3 When the decimal of the

times Press Highest/+ Inquire/- first digital lights which
2 1. 80.0
means entering parameter
Manual
for setting, range: -30.0～240.0 setting state

Press Highest/+ Inquire/- The factory setting is

3 Function 2. 100.0
100℃
for setting, range: -30.0～240.0
4
 Press Highest/+ Inquire/- The factory setting is
4 Function 3. 130.0
130℃
for setting, range: -30.0～240.0

Press Highest/+ Inquire/- The factory setting is

5 Function 4. 150.0
150℃
for setting, range: -30.0～240.0

The factory setting is 24h

Press Highest/+ Inquire/-
6 Function H. 24 0 indicates no timed
function
for setting, range: 0～255

Press Highest/+ Inquire/-

7 Function P. 1 The factory setting is 1

for setting, range: 1～199

Press Highest/+ Inquire/-

8 Function b. 96 The factory setting is 96

for setting, range: 24, 48, 96,
192

Press Highest/+ Inquire/-

9 Function F. 6 The factory setting is 6

for setting, range: 0～6

Can be set by pressing '+'
or '-' keys, i.e. when the
simulation temp.=130ºC,
over temp alarm signals
will be produced and the
alarming terminals will
close.
Note1： Regarding the
10 = 0.0 Operation simulation
Function actual operating
temperature point, internal
parameters shall prevails.
Note 2: When the trip is
simulated, please remove
the sensor, otherwise the
actual tripping contact will
not be closed.

11 Function Return to regular display status

Note: When setting parameters, make sure that over-temp trip value＞ over-temp alarm value＞ start fan
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temperature value＞ stop fan temperature value, and the minimum interval is not less than 5℃.

5.7 Inquire data

Display The The

second~
Steps first the fifth Description Remark
Key digital digital

Temperature of phase A before

1 Inquire/- A. XXX.X
power failure

Temperature of phase B before

2 Inquire/- b. XXX.X
power failure

Temperature of phase C before

3 Inquire/- c. XXX.X
power failure

Temperature of d-way before If there is d-way

4 Inquire/- d. XXX.X
power failure measured

Phase A highest temp since Press 'Manual' key will

5 Inquire/- 1. XXX.X
power on clear current valve

Phase B highest temp since Press 'Manual' key will

6 2. XXX.X
Inquire/- power on clear current valve

Phase C highest temp since Press 'Manual' key will

7 Inquire/- 3. XXX.X
power on clear current valve

Inquire/-
D-way highest temp since If there is d-way
8 4. XXX.X
power on measured

9 Inquire/- Return to regular display status

6. Wiring Diagram (BWDK-3208BE)

电源
AH AL Er 开关
Power
Switch

31 32 33 34 32' 31' 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 N L
C B A G B- A+

NO NC NO NC NO NC
A A A

4～20mA电流 RS485通讯 超温跳闸 超温报警 故障 N L

4~20mA Current RS485COMM. M1 M2 M3 M4 M5 M6 220VAC
Trip Alarm Fault 风机Fan
备用端子NC
传感器接口

21 22 23 24 25 26
A: PTC

B: PTC

C: PTC
B: Pt100

C: Pt100
A: Pt100

型号 Model ：BWDK-3208BE
21 22 23 24 25 26
15

14

13

12

11

10

9
8

1
3

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6.1 Power terminals (L&N): The instrument’s main power resource AC220V.
6.2 Fan outputs (1~7): 0-6 fans can be used in the system according to the real application. If one fan is
needed, using terminals 1&7. If two fans are needed, using terminals 1, 2&7. If three fans are needed, using
terminals 1, 2, 3&7. If four fans are needed, using terminals 1, 2, 3, 4&7. If five fans are needed, using
terminals 1, 2, 3, 4, 5&7. If six fans are needed, using terminals 1, 2, 3, 4, 5, 6&7.
Note: If the fans were connected wrongly, the LED indication will not be correct, and the alarming signals
will be activated.
6.3 Fault outputs (17&18&19): When the thermostat fault, they will be activated, thus sending a switch
signal to the remote alarming unit.
6.4 Over temp alarm terminals (14&15&16): When the over temp alarm is needed they will be activated,
thus sending a switch signal to the remote control unit.
6.5 Power cut terminals (11&12&13): When the power cutoff is needed they will be activated, thus
sending a switch signal to cutoff power.
6.6 Sensors socket (DB15): Connecting the three coils temperature sensors.
6.7 4~20mA current output: Terminals 31, 32, 33, 34 outputs 4~20mA current corresponding to the
temperature of phase A, B, C. (4mA corresponding to 0.0℃, 20mA corresponding to 200.0℃)
6.8 RS485 communication: Terminals 31’, 32’ is RS485 communication interface.
6.9 Spare terminals are terminal 21~26.

7. Communication Protocol
7.1 Instructions on communication setting: MODBUS RTU communication protocol.
● Using asynchronous communication data transfer format of RS485;
● Baud rate is set 9600bps, 19200bps, 4800bps or 2400bps; No check bit, 8-bit data, 1 stop bit;
● Using CRC16;
● Communication distance<1200m/twisted pair(It is related to the number of thermostat and
communication lines).
7.2 Data Format
a. Master computer transmit data
No. Description Value Remark
1 Address 01H-C7H
2 Function code 03H Fixed format
3 Initial address high 8-bit 00H Definition of Initial
4 Initial address low 8-bit ××H address see as below
5 Data number word high 8-bit 00H
6 Data number word low 8-bit ××H
7 CRC check low 8-bit ××H
8 CRC check high 8-bit ××H

b. Slave computer sends back data

No. Description Value Remark
1 Address 01H-C7H

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 2 Function code 03H
3 The number of bytes of returned data ××H Returns the data word×2
4 Status word high 8-bit ××H Definition of status bit see
5 Status word low 8-bit ××H as below
6 Temperature data high 8-bit in phase A 00H
7 Temperature data low 8-bit in phase A ××H Unit: ℃
8 Temperature data high 8-bit in phase B 00H Actual temperature is equal
9 Temperature data low 8-bit in phase B ××H to the temperature data
10 Temperature data high 8-bit in phase C 00H minus 23H
11 Temperature data low 8-bit in phase C ××H
12 Interval fan timing high 8-bit 00H If '0', it indicates the fan has
13 Interval fan timing low 8-bit ××H no timed start function
14 Temperature data high 8-bit in d-way 00H If there is no d-way, the
15 Temperature data low 8-bit in d-way ××H data is invalid
16 CRC check low 8-bit ××H
17 CRC check high 8-bit ××H

c. Definition of Initial address

Initial address Description
Status word high 8-bit
0000 Status word
Status word low 8-bit
Temperature data high 8-bit in phase A
0001 Temperature data in phase A
Temperature data low 8-bit in phase A
Temperature data high 8-bit in phase B
0002 Temperature data in phase B
Temperature data low 8-bit in phase B
Temperature data high 8-bit in phase C
0003 Temperature data in phase C
Temperature data low 8-bit in phase C
0004 Interval fan timing high 8-bit
Interval fan timing low 8-bit
Temperature data high 8-bit in d-way
0005 Temperature data in d-way
Temperature data low 8-bit in d-way

d. Definition of status word low 8-bit

Bit 0='0', it indicates sensor of phase A works in normal;
Bit 0='1', it indicates sensor of phase A failed.
Bit 1='0', it indicates sensor of phase B works in normal;
Bit 1='1', it indicates sensor of phase B failed.
Bit 2='0', it indicates sensor of phase C works in normal;
Bit 2='1', it indicates sensor of phase C failed.
Bit 3='0', it indicates fan has not started;
Bit 3='1', it indicates fan has started.
Bit 4='0', it indicates the winding has not over-temperature;
Bit 4='1', it indicates the winding has over-temperature.

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 Bit 5='0', it indicates it has not output trip signal;
Bit 5='1', it indicates it has output trip signal.
Bit 6='0', it indicates sensor of d-way works in normal;
Bit 6='1', it indicates sensor of d-way failed.
Bit 7='0', it indicates the d-way has not over-temperature, if there is no d-way, the data is invalid;
Bit 7='1', it indicates the d-way has over-temperature, if there is no d-way, the data is invalid;

e. Definition of status word high 8-bit

Bit 0='0', The door is close, if there is no door terminal, the data is invalid
Bit 0='1', The door is open, if there is no door terminal, the data is invalid
Bit 1='0', The fan is ok;
Bit 1='1', The fan is fault;

f. Example
When communication address of a thermostat is 1, temperature in phase A is 64.0℃, temperature in
phase B is 54.0℃, temperature in phase C is 68.0℃, timed start time of fan is 24 hours, temperature in
d-way is 65.0℃, sensor Pt100 works in normal, fan has not started, it has not outputs over-temperature
alarm and trip signal.
Master computer transmit data:
01H－03H－00H－00H－00H－06H－C5H－C8H
Slave computer sends back data:
01H－03H－0CH－00H－00H－00H－63H－00H－59H－00H－67H－00H－18H－00H－64H－
52H－A3H

7.3 Setting of communication address

Each instrument shall be provided communication address, if a PC simultaneously monitors multiple
instruments, each instrument shall be provided with a different communication address.

8. Installation
8.1 Refer to figure 2, drill a rectangular hole of 232×182mm in the embedded body and also drill another
four holes of same size as installation B holes.
8.2 Put the thermostat case bottom into the rectangular hole of 232×182mm in the embedded body. The
four ф4.5 holes in the case should be overlapped exactly with the holes in embedded body.
8.3 Put the four provided supporting legs through the four holes in the case bottom and fix the case onto the
embedded body by 4 M4 screws.

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 B B

B B

Figure1 Figure2

9. Common problem
Fault phenomena Analysis Solution
Power failure (such as power loss or
Check the power supply and the power
Black screen or no displays under voltage) ;
switch with a multi-meter.
of temperature control panel Power switch is not turned on.
Controller power circuit failure Manufacturer handling
Sensor plug is unplugged, loose or in Tighten the temperature sensor joint
poor contact. screw or replace
“OP” blinks in X-phase,
Sensor failure or damage; Replacement of temperature sensor
fault light on
The temperature sensor measurement
Replacement of temperature controller
circuit is damaged.
“OL” blinks in X-phase,
Sensor failure or damage Replacement of temperature sensor
fault light on
Loose or poor connection of fan Check whether the terminal connection
terminals of fan is normal
The number of fans set by controller
Temperature controller Set the number of fans in temperature
does not conform to the actual
alarm, showing fan fault control as the actual number in use
connection.
Check if the fan is faulty and replace
Fan fused
the fuse
Fan runs of itself before Manual start-up of fan state Press "manual " to cancel fan start-up

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starting temperature is Regular start and stop of fan Normal state
reached.
Modification of fan start-stop
View fan start-stop parameters
parameters

Failure on control circuit Replacement of the controller

Failure to turn off the fan The measured temperature value is

manually after manual start just between the positive and Normal state
of fan. negative backlash values of fan.
Modification of fan start-stop
View fan start-stop parameters
Fans do not start when the parameters
temperature is over the set Problem with air switch or fuse in the
Replacement of air switch or fuse
value of fan action fan circuit
Control loop failure Replacement of controller
Check whether the probe of the sensor
is fixed at different depth in the
Three-phase temperature transformer or if the probe is detached
Fixed depth of temperature sensor
display deviates from the from the fixed hole. Adjust the fixed
actual temperature depth or return the probe to the fixed
hole.
Temperature sensor failure Replacement of sensors
Fixed display of temperature
In the maximum value display state. Switch to the circular display state.
value of X-phase
The setting problem of Check if the communication parameter
communication parameter settings are correct.
Check that the two wires in the
communication circuit are connected
The connection problem of
properly; Check that the A+, B-wiring
Controller and background communication circuit
(Alignment wiring of A+, B-) of
system are not connected.
RS485 are correct.
The failure of controller
Replacement of controller
communication loop
Communication between manufacturer
Software matching
and backstage system manufacturer
Intermittent communication Loading capacity of background Communicate with background system
between temperature system equipment manufacturers
controller and background Replacement of communication
On-site interference
system connection cable as shielded cable

10. The specific Models

When the actual product is the custom special models，Please see the attached paste.

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