Optimal Design Using GA
Optimal Design Using GA
Indian Journal of Science and Technology, Vol 8(12), 59187, June 2015 ISSN (Online) : 0974-5645
2
Electrical Engineering Department, L.D. Engineering College, Ahmedabad - 380 015, Gujarat, India
3
HJD Institute of Technical Education and Research, Kera, Kachchh - 370 430, Gujarat, India;
[email protected]
Abstract
Transformers are vital components of power systems and its design requires reliable and rigorous solution methods. Optimal
design of transformer involves determination of design variables to optimize a particular objective, satisfying a set of con-
straints. This paper addresses the problem of optimal transformer design of a three phase core type distribution transformer
using Elitist Genetic Algorithms. Two MATLAB programs have been developed to accomplish the task. The first program im-
plements unconstrained minimization of the following four objective functions: total active part cost, total losses, percentage
impedance and transformer tank volume using GA; while second program considers both GA and conventional method to
minimize the active part cost while simultaneously satisfying BEE (Bureau of Energy Efficiency) standards and constraints.
After performing exhaustive analysis and comparing the results with those obtained by conventional method it is concluded
that the results obtained by Tournament Selection based Elitist Genetic Algorithm is near optimum. A design example on a
100 kVA, three phase core type distribution transformer using GA and conventional method is presented for illustration.
be such that the actual design can be produced with little 2. Transformer Design Procedure
additional work. Further, one should also concentrate
minimization of total losses, percentage impedance and This section describes a brief outline of the design method-
transformer tank dimensions as they are very critical to ology of a three phase core type distribution transformer
overall efficiency, voltage regulation and available space Some of the important assumptions made for the design
respectively. are mentioned below: Transformer LV and HV coils are
The studies carried out in 2–4 and 6–9 deal with optimization wound with aluminum conductors, as aluminum is found
of shell type transformer, and very less attention has been to be more economical than copper for transformers
devoted to optimal design of core type transformers. Design having rating of less than 190 kVA17. The core material
optimization using GA proposed in 5 does not give any idea is assumed to be of M4 grade, with a stacking factor of
regarding type of selection operator or type of crossover 0.97, and lamination thickness of 0.27 mm. Operating
mechanism adopted for optimization process. frequency is 50 Hz.
The main motive behind using GA for transformer
design optimization problem is due to the fact that GA’s 2.1 Calculation of Number of Turns for LV
have proved their mettle in solving various optimization and HV
problems such as unit commitment14, reactive power
In a transformer, voltage per turn is calculated using the
planning studies15, optimal DG placement in distribution
equation Et = K S , where Et is volt per turn and the
network16 etc.
value of K is constant given by 18
This paper proposes GA based design methodology
capable of minimizing (I) active part cost (II) total losses K = (4.44fΦm/AT × 103) 1/2 (1)
(III) percentage impedance and (IV) tank volume, using The number of turns in LV (NLV) and HV (NHV) are
three different selection operators for core type trans- then calculated as follows
formers. A MATLAB program has been developed
which allows the user to achieve any one of the objectives
mentioned above.
N LV = VLV ( 3 × Et )
Further, if the designer selects the option of minimizing
the active part cost, another alternative is available to the N HV = 3 × VHV × N LV / VLV
user where a second MATLAB program using constrained
GA has been developed which minimizes the active part 2.2 Core Area and Diameter
cost, while simultaneously satisfying the BEE (Bureau of
The gross core area is calculated using the equation
Energy Efficiency) standards and constraints.
The major highlights of this paper are: Ag = (Et × 102) / (2.22 × Bmax × Kf) (2)
The value of Kf is assumed to be 0.97. The transformer
• For the first time comparative analysis of various
diameter assuming 9-stepped core is obtained from 19
selection operators (i.e Roulette wheel selection,
Stochastic remainder roulette wheel selection and Ag × 4
Tournament selection) has been presented for dc = (3)
p × 0.935
transformer design optimization problem
• Elitism operator has been implemented, which ensures The core diameter obtained from equation (3) is then
that optimal value of an objective function once found rounded off to the nearest value
in any generation never worsens with successive
generations 2.3 Calculation of Core Weight and Cost
• Statistical analysis for optimization problem has Transformer core weight can be obtained from 19
using
been carried out and the results obtained are com- the equation
pared with those obtained from MDM method to
ascertain the superiority of GA over conventional Wc = (4×Clc+3×Hw) ×Ag×Kf×ρc (4)
method for Transformer Design Optimization The core cost is then obtained by multiplying suitable
problem cost co-efficient with the core weight
2 Vol 8 (12) | June 2015 | www.indjst.org Indian Journal of Science and Technology
H. D. Mehta and Rajesh Patel
The total full load losses Wfl is then obtained by The percentage voltage regulation Vr at different
values of power factors is given by
Wfl = LLLV + LLHV (8)
Vr = % R × cos φ + % X×sin φ (16)
Vol 8 (12) | June 2015 | www.indjst.org Indian Journal of Science and Technology 3
Optimal Design of Transformer using Tournament Selection based Elitist Genetic Algorithms
the investigation of a candidate solution. For each one • Value of current density in HV winding
of the candidate solutions, it is checked whether all • Value of current density in LV winding
constraints are satisfied, and if they are satisfied, the
cost of active materials is estimated and the solution Giving different values to ‘K’, ‘Bmax’, ‘Current density in LV
is considered as acceptable. Finally, among the accept- and HV’, the total candidate solutions (loops of the computer
able solutions, the transformer with the minimum program) are calculated from the following sequence
manufacturing cost is selected, which is the optimum Loops = Different values of K*No. of values of
transformer. In this design it has been assumed that Bmax*No. of values of current density
cost of aluminium is Rs. 177 per kg and the cost of For step size of 0.01, the program takes into account
CRGO (M4 grade, 0.27 mm thickness of lamination) is 16 different values of ‘K’, 51 different values of flux den-
Rs. 210 per kg. sity ‘Bmax’ and 5 different values of current density ‘δ’
There are four design variables that are taken into in LV and HV. Hence, total number of designs that are
account calculated by the program are 16×51×5×5 = 20400. The
flowchart for active part cost minimization is shown in
• Value of constant ‘K’ Figure 1, while results for cost minimization obtained
• Value of maximum flux density ‘Bmax’ from this method are depicted in Table 4.
START
Input data
kVA
HV, LV volts, frequency
Type of connection,
Percentage tappings
Cost of CRGO and Aluminium
Stacking factor
Enter max. limits on NLL,LL and
Percentage impedance
NO
Does the design Transformer designs that do not satisfy the
meet constraints? given constraints are rejected
YES
Design accepted
END
4 Vol 8 (12) | June 2015 | www.indjst.org Indian Journal of Science and Technology
H. D. Mehta and Rajesh Patel
Vol 8 (12) | June 2015 | www.indjst.org Indian Journal of Science and Technology 5
Optimal Design of Transformer using Tournament Selection based Elitist Genetic Algorithms
This section describes the methods for optimal design 1 Rated power 100 100 kVA
of 100 kVA, 11/0.433 kV, distribution transformer using 2 Max. Total Losses 2020 1910 W
Genetic Algorithms. The main advantage of GA is that permitted
different objective functions can be optimized with little
modification in the program. Two MATLAB programs 3 Max. Losses permitted 700 610 W
at half load
have been developed to avoid complexity and to maintain
clarity. 4 Max. NLL permitted 220 200 W
Method-II
tive functions using unconstrained GA optimization
The second MATLAB program considers the constraints
technique. The choice is left to the user to decide any one
pertaining to IS 2026 and IS 1180 (part 1) and implements
objective as per requirement. The second part minimizes
constrained GA technique to minimize active part
the active part cost, subject to constraints specified in 22
cost of a transformer. This transformer design satisfies
for 1-star and 2-star rated transformers. Although 22 does
1-star and 2-star rating of distribution transformer as
specify general guidelines about the limiting values of
per BEE (Bureau of Energy Efficiency) standards and
total losses at full load and half load for different star rat-
specifications22.
ing of transformers, information regarding bifurcation of
The design inputs for design of 100 kVA, 11/0.433
no-load and load losses is not available. Therefore, their
kV, Dyn-11 distribution transformer are shown in
limiting values mentioned in Table 2 are selected as per
Table 2. The control parameters for GA are: Population
customer’s requirement.
size = 40, Max. Generations = 100, Crossover probability
= 0.8, Mutation probability = 0.02, No. of dimensions =
4, Chromosome length = 80, Elite count = 1. It should 6.1 Minimization of Various Objectives
be noted that input parameters mentioned in Table-1 are using Unconstrained Genetic
used as inputs to minimize active part cost as per BEE Algorithms
standards and constraints. For unconstrained transformer Table 1 shows the performance of various selection
design optimization, no limits are imposed on total losses, operators for unconstrained TDO problem. By trial and
no-load losses, and percentage impedance. error, it was found that 20 trial runs were sufficient for
After trial and error, it was found that population size assessing the performance analysis of selection opera-
of 40 and a number of 100 generations, with crossover tors. As evident from Table 1, Tournament Selection
probability of 0.8 and mutation probability of 0.02 provide is the most reliable selection operator in terms of best
good results for TDO. value, mean and standard deviation. Figure 2 to Figure 5
indicates the optimum value of each objective function,
obtained in each generation using TS operator. Presence
6. Results and Discussion of elitism ensures that the optimum value of objective
This section has been divided into two parts. The first part function, once obtained in particular generation is not
demonstrates the results for minimizing different objec- lost in s uccessive generations.
6 Vol 8 (12) | June 2015 | www.indjst.org Indian Journal of Science and Technology
H. D. Mehta and Rajesh Patel
5
x 10
4
A c ti ve pa rt c o s t fo u nd i n e a c h ge ne ra ti o n
6.2 Active Part Cost Minimization
using MDM and Constrained
4. 95
4. 9
Genetic Algorithms
4. 85
4. 8
Active material cost
4. 75
4. 7
4. 55
4. 5
of active part cost of a transformer, while simultaneously
4. 45
0 10 20 30 40 50 60
Number of generations
70 80 90 100
satisfying BEE standards and constraints for 1-star and
2-star rated transformers. Table 2 demonstrates the inputs
Figure 2. Variation of Active Part Cost (INR) with
to the program while Table 4 exemplifies important design
generations using TS operator.
dimensions and performance parameters of 100 kVA,
11/0.433 kV Dyn-11 transformer obtained by MDM and
1700
T o ta l l o s s e s fo u nd i n e a c h ge ne ra ti o n
TS based GA method. The value of penalty factors must
1690
1680
be chosen judiciously and it requires extensive experi-
1670 mentation21. A very high value of penalty factor quickly
1660
helps in steering GA towards convergence, however
Total losses
1650
1620
of high selection pressure. On the contrary, a low value
1610 of penalty factor helps more effectively in exploring the
1600
0 10 20 30 40 50 60
Number of generations
70 80 90 100
search space; however it may sometimes lead to infeasible
solution because of low selection pressure21.
Figure 3. Variation of Total losses (watts) with generations In this paper, initially all penalty factors are set to zero.
using TS operator. If an infeasible solution is generated, penalty is imposed
as shown in Table 3. After performing number of trials,
P e rc e nta ge i m pe da nc e fo u nd i n e a c h ge ne ra ti o n the value of penalty factors tuned for different objective
3. 5
3. 35
dent that GA is able to obtain solution which is 2.71%
and 1.34% cheaper for 1-star and 2-star rated trans-
Percentage impedance
3. 3
3. 25
3. 2
formers respectively as compared to Multiple Design
3. 15 Methodology.
3. 1
3
0 10 20 30 40 50 60 70 80 90 100
Number of generations
constrained TDO
Figure 4. Variation of Percentage Impedance with Sr. No Penalty factor 1-star rated 2-star rated
generations using TS operator. transformer transformer
2. 3
HLL_max) HLL_max) HLL_max)
2. 25
Figure 5. Variation of Tank Volume (cm3) with generations Objective function F(x) = Total Active Part Cost + P_NLL +
using TS operator. P_TLL + P_HLL + P_IM
Vol 8 (12) | June 2015 | www.indjst.org Indian Journal of Science and Technology 7
Optimal Design of Transformer using Tournament Selection based Elitist Genetic Algorithms
8 Vol 8 (12) | June 2015 | www.indjst.org Indian Journal of Science and Technology
H. D. Mehta and Rajesh Patel
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Appendix
List of symbols Wfl Total losses in LV and HV winding (watts)
Et Volt per turn Wnlsp Specific no-load losses (watts/kg)
S Rating of transformer (kVA) Wnl No load losses (watts)
f Frequency (Hz) Wtl Total losses (watts)
AT Ampere turns Wthl Total losses at half load (watts)
VLV Rating of LV winding (Volts) We Exciting volt-amperes (VA/kg)
VHV Rating of HV winding (Volts) Iμ Magnetizing component of current (Amp)
NLV Number of turns in LV winding Iw Core loss component of current (Amp)
NHV Number of turns in HV winding Dm Mean diameter of LV and HV coil (mm)
Ag Gross core area (cm2)
RBHV Radial build of HV winding (mm)
Bmax Maximum flux density in core (Wb/m2)
RBLV Radial build of LV winding (mm)
Kf Stacking factor
Asl Axial stack of LV and HV winding (mm)
dc Core diameter (cm)
Wc Core weight (kg) a Gap between LV and HV winding (mm)
Clc Core limb centre (cm) %X Percentage reactance
Hw Window height (cm) %R Percentage resistance
ρc Density of core material (gm/cm3) %Z Percentage impedance
Wal Weight of aluminium (kg) η Efficiency
ρal Density of aluminium (gm/cm3) RWS Roulette Wheel Selection
MDLV Mean diameter of LV winding (mm) SRWSS to chastic Remainder Roulette Wheel Selection
MDHV Mean diameter of HV winding (mm) TS Tournament Selection
ALV Cross sectional area of LV winding (mm2) NLL_max Maximum permitted no-load losses (watts)
AHV Cross sectional area of HV winding (mm2) TLL_max Maximum permitted total losses at full load
LLLV Load losses in LV winding (watts) (watts)
LLHV Load losses in HV winding (watts) HLL_max Maximum losses per permitted at half load
Is Rated current of LV winding (Amp) (watts)
Ip Rated current of HV winding (Amp) PIM_max Maximum allowed percentage i mpedance
ρR Resistivity of aluminium (ohm-cm) MDM Multiple Design Methodology
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