Man pr6024-64s Inst en 949905346400
Man pr6024-64s Inst en 949905346400
Man pr6024-64s Inst en 949905346400
Translation of original installation manual 9499 053 46400 Edition 3.4.0 01/14/2019
Note
This document is partially protected by copyright. It may not be changed or copied, and it may not be used
without purchasing or written permission from the copyright owner (Minebea Intec). The use of this product
constitutes acceptance by you of the above-mentioned provisions.
Cable junction box for digital load cells PR 6024/64S Table of contents
Table of contents
1 Introduction......................................................................................................................................... 3
1.1 Read the manual......................................................................................................................................................... 3
1.2 This is what operating instructions look like .......................................................................................................... 3
1.3 This is what lists look like........................................................................................................................................... 3
1.4 This is what menu items and softkeys look like..................................................................................................... 3
1.5 This is what the safety instructions look like.......................................................................................................... 3
1.6 Hotline .......................................................................................................................................................................... 4
3 Speciications ...................................................................................................................................... 7
3.1 Equipment supplied................................................................................................................................................... 7
3.2 Technical Data.............................................................................................................................................................8
3.3 Electromagnetic Compatibility (EMC) ..................................................................................................................... 9
3.4 Possible marking for the Ex area.............................................................................................................................. 9
3.5 Dimensions ................................................................................................................................................................ 10
7 Disposal ............................................................................................................................................. 19
8 Appendix ...........................................................................................................................................20
8.1 Certiicates/safety instructions ..............................................................................................................................20
1 Introduction
1.1 Read the manual
- Please read this manual carefully and completely before using the product.
- This manual is part of the product. Keep it in a safe and easily accessible location.
DANGER
Warning of personal injury
DANGER indicates death or severe, irreversible personal injury which will occur if the
corresponding safety measures are not observed.
Take the corresponding safety precautions.
WARNING
Warning of hazardous area and/or personal injury
WARNING indicates that death or severe, irreversible injury may occur if appropriate
safety measures are not observed.
Take the corresponding safety precautions.
CAUTION
Warning of personal injury.
CAUTION indicates that minor, reversible injury may occur if appropriate safety
measures are not observed.
Take the corresponding safety precautions.
NOTICE
Warning of damage to property and/or the environment.
NOTICE indicates that damage to property and/or the environment may occur if
appropriate safety measures are not observed.
Take the corresponding safety precautions.
Note:
User tips, useful information, and notes.
1.6 Hotline
Phone: +49.40.67960.444
Fax: +49.40.67960.474
eMail: [email protected]
2 Safety instructions
2.1 General notes
CAUTION
Warning of personal injury.
The product was in perfect condition with regard to safety features when it left the
factory.
To maintain this condition and to ensure safe operation, the user must follow the
instructions and observe the warnings in this manual.
NOTICE
Perform visual inspection.
Before operational startup as well as after storage or transport, inspect the device
visually for signs of mechanical damage.
WARNING
Damage from overheating.
The use of repaired fuses and bypassing the fuse holder is prohibited.
Only the fuses listed in Chapter 3.2 are permissible.
3 Speciications
3.1 Equipment supplied
No. Description
1 Cover
2 Box incl. electronics
3 Ex-zone locking pin 6 mm (3×)
4 Cable gland M16 (6×)
5 Gasket
6 Pressure compensation element
The following items are not shown:
7 Drilling template
8 Installation manual
9 Certiicates
NOTICE
Installation in Ex Area
The Ex safety instructions in the appendices must be observed when installing in the Ex area.
3.5 Dimensions
all dimensions in mm
Note:
At ambient temperatures >45°C, cables that are suitable for at least 85°C must be used.
4.3 LED
The green LED (1) lights up when the supply voltage is 24 V DC.
4.4 Fuses
The power supply is protected by a time-delayed 1.0 A fuse (2) in a fuse holder with
protection against contact.
When a fuse has tripped:
- Disconnect the junction box from all power sources.
- Determine and eliminate the cause of the error.
- Replace the fuse.
Make sure that fuses are replaced only using fuses of the same type, see Chapter 3.2.
- Reconnect the junction box to all power sources.
NOTICE
For protection against dust and moisture during transport and installation, the
cable glands are itted with a polyethylene cover.
For full IP protection, operation with the dust protection cover itted is not permitted.
Remove the dust protection cover.
If a cable gland is not used, it must be sealed with a supplied locking pin.
NOTICE
Property damage is possible.
Regularly check the itted cable gland for tightness and re-tighten it, if necessary.
NOTICE
Material damage is possible.
Do not guide the screen (4) into the device!
The cable shield (4) must be connected in the metal sleeve (6) of the cable gland.
Before, during and after installation, make sure that the sealing ring is seated
correctly.
NOTICE
Material damage is possible.
Regularly check the cable gland for tightness and re-tighten it, if necessary.
5 Cable connections
5.1 General information
Cable entry must be from below.
Connect the wires to the terminals according to the color coding .
Connect all cable shields in the metal sleeve of the junction box cable glands, see
Chapter 4.6.
Establish potential equalization, see Chapter 5.4.
Note:
Chapter 5.3 shows an example of the cabling of 4 load cells via the PR 5510/04 interface
and the PR 6024/64S junction box.
Note:
All components are only shown schematically.
Color Code
rd = red
gn = green
bu = blue
gy = gray
NOTICE
It is especially important that the ground is connected correctly to the components
and the cable junction box.
You must also ground the device separately and ensure the power supply is properly
shielded against the efects of lightning. Simply connecting the protective grounding
conductor is not enough!
If the installation is not carried out according to our instructions, this voids the
warranty. In particular, the entire installation, including the power supply, must be
suiciently protected against lightning.
In Ex areas, equipotential bonding must be established to avoid any compensatory
currents between the individual conducting system components.
6 Maintenance/repairs/soldering work/cleaning
6.1 Maintenance
Maintenance work may only be carried out by a trained technician with expert knowledge
of the hazards involved and the required precautions.
6.2 Repairs
Repairs are subject to inspection and must be carried out at Minebea Intec.
In case of defect or malfunction, please contact your local Minebea Intec dealer or service
center for repair.
When returning the device for repair, please include a precise and complete description of
the problem.
6.4 Cleaning
NOTICE
Property damage caused by unsuitable cleaning utensils/agents.
Damage to the device.
Prevent moisture from penetrating the interior.
Do not use aggressive cleaning agents (solvents or similar agents).
For use in the food industry, use a cleaning agent suitable for that particular working
environment.
Use soft sponges, brushes and cloths.
7 Disposal
If the packaging is no longer required, please take it to your local waste disposal facility
and/or a reputable disposal company or collection point. The packaging largely consists
of environmentally friendly materials which can be used as secondary raw materials.
It is not permitted—even for small businesses—to dispose of this product with the regular
household waste or at collection points run by local public waste disposal companies.
EU legislation requires its Member States to collect electrical and electronic equipment
and dispose of it separately from other unsorted municipal waste so that it can then be
recycled.
Before disposing of or scrapping the product, any batteries should be removed and taken
to a suitable collection point.
Please see our T&Cs for further information.
Service addresses for repairs are listed in the product information supplied with the
product and on our website (www.minebea-intec.com).
We reserve the right not to accept products that are contaminated with hazardous
substances (ABC contamination) for repair.
Should you have any further questions, please contact your local service representative or
our service center.
Minebea Intec GmbH
Repair center
Meiendorfer Strasse 205 A
22145 Hamburg, Germany
Phone: +49.40.67960.666
[email protected]
8 Appendix
8.1 Certiicates/safety instructions
1. Main connection
Connector
Use explosionprotected connector
Alternative ways of
connecting device
7
9
Power supply
PR6024/62S 1
Ta: -20°C ... +50°C
9 2
This device is also suitable
Cable junction box
for installation in Zone 2
PR6024/64S or PR6024/68S
and Zone 22 if it is rated for
category 3G or 3D in Ta: -20°C ... +60°C
accordance with the ATEX
directive such as Combics
Pro with option Y2
PR6024/64S: 8
held liable for the payment of damages. All rights reserved in the event of the grant of a
of its contents to others without expressed authorization is prohibited. Offenders will be
The copying, distribution and utilization of this document as well as the communication
9 9
Digital load cell Digital load cell 3
PR6204/..t C. or PR6204/..t C. or
PR6224/..t C. PR6224/..t C.
Ta: -20°C ... +70°C Ta: -20°C ... +70°C
1. The power supply unit (1), cable junction box (2) and the digital load cell (3) may only be used in this constellation in
Zone 2 and Zone 22 and not as portable devices.
2. Installation should be performed by an authorized specialist, in accordance with applicable laws, rules and
regulations, ordinances and standards. Particular attention should be paid to the European Standards EN 60079-14
3. It is essential that the recommendations on the installation, use, maintenance and repair contained in the manuals
supplied are complied with for all equipment.
4. Only use equipment in the temperature ranges indicated. Avoid exposure to inadmissible sources of heat or cold,
solar radiation or vibrations. Install the devices in such a way that heat can be sufficiently dissipated on all sides and
that external heat sources are located far enough away from the power supply.
5. Protect the mains connecting cable (4) from damage and connect it correctly to the mains power supply (100 – 240
VAC). The power supply is approved for circuits up to 1,500 A. Only use the mains connecting cable in the hazardous area
seines Inhaltes sind verboten, soweit nicht ausdrücklich gestattet.
Zuwiderhandlungen verpflichten zu Schadensersatz. Alle Rechte für den Fall der
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung
with a suitable and approved explosion-protected plug. Alternatively: Protect connector from being pulled out or directly
wire in the cable; if directly wired-in, provide adequate emergency stop option.
Patent-, Gebrauchsmuster oder Geschmacksmustereintragung vorbehalten.
6. If not supplied, the mains connection cable (4), supply cable (5) and data cable (6) used must be suitable with
respect to the relevant zones they are used in, the manner in which they are laid and their relevant mechanical loads.
Cables sourced from other manufacturers are the operator's responsibility.
7. The ATEX-certified cable glands (7) and (8) are only suitable for fixed installation when used in potentially explosive
atmospheres, meaning that the equipment installer has to fit the cable behind the cable gland (e.g. using a cable clip).
These cable glands can be replaced by those which are ATEX-certified and are suitable for flexibly installed cable.
8. Any connections that are not being used must be sealed in such a way as to assure ingress protection (IP)
(e.g. using ATEX-certified locking screws).
9. Any metal parts (casing) must be DC coupled to the potential equalization. To do so, the operator of the system must
connect a conductor with a cross-section of at least 4 mm2 in a suitable place using adequate mounting material (screws).
During on-site installation, check if this connection to the equipotential bonding conductor is of low
resistance. The equipment operator shall be responsible for preventing any risks caused by static electricity.
10. Before opening the instruments, switch off the supply voltage, or make sure that the area is not potentially explosive.
Do not connect or disconnect any live cables inside an explosion-risk area.
11. If the installation does not operate properly, disconnect it from the supply voltage immediately.
12. During installation, take suitable measures to prevent stray electrical interference (e.g. due to magnetic fields).
13. Chemicals that can attack housing gaskets and cable sheathings must be kept away from the instrument.
These include oil, vegetable and animal fats, petrol, chlorinated and aromatic solvents, lye and acids, acetone
and ozone. If you are uncertain, contact the manufacturer.
held liable for the payment of damages. All rights reserved in the event of the grant of a
of its contents to others without expressed authorization is prohibited. Offenders will be
The copying, distribution and utilization of this document as well as the communication
14. The installation must be checked for correct function and safety by a trained and qualified person at appropriate
intervals.
15. In the event of repair, use only original spare parts supplied by the manufacturer.
16. Any modifications to the instrument (except by persons authorized by Minebea Intec) cause loss of conformity for use
in Zone 2 and Zone 22 explosion-risk areas and invalidate all guarantee claims. Similarly, the instrument may only be
opened by qualified and authorized persons.
patent, utility model or ornamental design registration.
17. Modifications (including by Minebea Intec personnel) are subject to written approval.
18. Any devices used in Zone 22 must be regularly cleared of dust. Dust layers of more than 5 mm are not permitted.
19. These instructions are given in addition to those in the instruction manuals and do not release the operator from his
responsibilities for the installation, operation and inspection of the equipment assembly in compliance with the valid
standards, directives, ordinances and laws.
Datum Material Maßstab /
Name
Date . Scale
Erstellt
29.11.18 Schallhorn Benennung / Title 1:1
Written by
Geprüft
Safety Precautions Blatt
Reviewed by
03.12.18 Hiller Sheet 2
Ausgabe / Revision Änderung / Alteration Zeichnungs-Nr. / Drawing number Teil Dok Nr./
Freigabe von
Released by
03.12.18 Schallhorn 02 PA50181110 65835-790-16 Part Doc No. --- of 2
Published by
Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany
Phone: +49.40.67960.303 | Email: [email protected]
www.minebea-intec.com