Offshore Infrastructures Limited

5th Crude Blending & Additional Tankages Project

COT Mudra (Gujarat)
Work Order No. 9520002550
Dated 12‐09‐2018

JOB SAFETY ANALYSIS FOR

CONFINED SPACE ENTRY FOR BLASTING & SPRAY PAINTING

Consultant

Fluor Daniel India Private Limited

Client

HPCL‐Mittal Pipelines Limited

Prepared & Submitted By

Offshore Infrastructures Ltd.
Mundra Site

0 26‐11‐2018 Issued for Approval OIL 3183/JSA /3 Ajeet Mishra Keshav Rao M.C. Naskar

Rev. No. Date Status Description Prepared By Checked By Approved

 OFFSHORE INFRASTRUCTURES LIMITED
TANK DESIGN, ENGINEERING, FABRICATION & ERECTION WORKS INCLUDING CATHODIC
PROTECTION SYSTEM AT MUNDRA , GUJARATH FOR HMPL'S 5th CRUDE BLENDING AND
ADDITIONAL TANKAGES PROJECT
W.O.NO. 9520002550 DATED 12-09-2018 CLIENT: HMPL CONSULTANT: FLUOR CONTRACTOR :OIL

JOB SAFETY ANALYSIS FOR CONFINED SPACE ENTRY FOR BLASTING & SPRAY PAINTING
Customer: HMPL Date: Description
Plant, Equipment & Tackles Hydra crane and trailer, Wire rope slings, Webbing slings, Chain pulley blocks, “D”
Project: Tankage-Works Involved: shackles, Pulley, manila Rope, Hand Tools such as spanner, hammer etc.

Company: Offshore Infrastructures PPE/ Safety Devices Safety Helmet, Safety Shoes, Hand Gloves, Safety Goggles, Safety Net, Full body harness
Ltd Required: With Double lanyards, Life line of steel wire rope, provided reparatory PPE’s if required.

Resident Construction Mr. T. V. Keshav Rao Team Members: Engineers, Supervisors, Fabricator, Welder, Scaffolding supervisor, Equipment operators,
Manager: Scaffolders, Riggers, Helpers.
Site In-Charge Mr. Simaran Dey Permit To Work Required: Yes
Site Engineer: Mr. Simaran Dey Doc. No: OIL/HSE/JSA-03
HSEO: Mr. Ajeet Mishra Prepared By: Mr. Ajeet Mishra
Rev.: 00

Activity: Hazards: Risk Control Measures: Responsibility:

List the task required to perform Against each task list the hazards List the control measures required to eliminate or minimize the risk of injury arising from Write the name of the person
the activity in the sequence they that could cause injury when the the identified hazard responsible (supervisor or
are carried out task is performed above to implement the control
measures identified)
Preparing for Entry Incompetency/untrained  HSE Induction training to be imparted and should be in possession of Supervisor
human resources HSE Induction card. Site Engineer
 Specific training on “Confined Space Entry” to be imparted Safety Officer
 Only physically and mentally fit persons allowed entering the confined
space.
 Display cautionary board “Confined Space”, “No Unauthorized Entry”.
 Tool Box Talk to be conducted.
 Ensure communication system
 PTW to be followed. (Ensure localized permit system in H&R format
number – 07 as enclosed.)
 Ensure the emergency rescue procedure is available and workers are
aware.
 Ensure medical fitness of the confined space workers
 Fulfill conditions of the permit.
Install exhaust blower, Injury to workers  Use proper standard tools, do not use fabricated tools Supervisor
fresh air blower  Use plant and machinery wherever possible instead of manual lifting. Site Engineer
 Experienced riggers to be engaged for this activity.
 Be for opening the manhole cover, main holder bolt & locknuts to be
checked properly.
 Flame prof equipment should be used in the confined space.
Positive isolation Flooding of the confined  Do not depend on the closed valve Supervisor
space, Injury to worker  Remove valve or disconnect the nozzle or install slip plate at flange
joint for positive isolation.
.
 Before opening free by checking that blinds are in place, vents are
open and volume is drained.
 Provide the isolation tag over the valves.

Confined space entry for Suffocation do to low  The internal environment to be monitored for toxic gas and oxygen Supervisor
Blasting& Spray Painting oxygen content  The gas monitoring to be done by the person authorized by OIL. Safety Officer
 Oxygen should be more than 19.5 % and less than 23.5 %.
 The toxic gas if any should be less than its TLV value.
 The Hydrocarbon should be less than 10 % of their LEL.
 The gas monitoring to be done initially at the time of issue of the permit
and periodically/continuous if required.
 The exhaust blower should be provided with flame prof equipment.
 The fresh air blower should be provided and should be kept at such
location that it is sucking fresh air and not polluted air /exhaust of the
other equipments.
 The Confined Space Entry Permit not to be issued if the environment
inside is not safe.
 Gas monitoring instrument should have valid calibration.
 Appropriate Respiratory Protection Devices to be used.
 Effective ventilation to be ensured by using air erectors and exhaust
fans.
 Workers should carry portable gas monitor inside the confined space.
 If oxygen concentration is found to be less than 19.5% then provide
safe and suitable arrangements of oxygen supply for individual work
man

Entrapped  Proper entry / exit route to be provided. Supervisor

 The exit/escape route should be kept clear off obstruction.
 The ladder to be lashed with fixed support.
 Full body harness with life line / fall arrestor to be used.
 Entry / Exit register to be maintained.
 Hole watcher / Tally Man / Stand by man should be positioned near
 Entry / exit.
 The communication to be maintained between entrant and the stand by
persons.
 Cautionary sign boards to be displayed.
 Don’t wear loose cloths at outside manhole

Exposed to flying grits  Nozzle must be proper, Dead man Switch attached. Supervisor
 Working area shall be barricaded and warning sign posted. Site Engineer
 Un- authorized entry shall be restricted.
 Shot resistant apron, Hand gloves, Blasting coverall & hood connected
with filtered airline.

Release of dust  Adequate exhaust fans shall be provided to through dust outside the Supervisor
blasting shed. Safety Officer
 Grit blasting shall be done in an enclosed space.
 Working area will be located down wind & away from the crowd & other
facilities.
 Used grits shall not be accumulated on ground, immediate
housekeeping shall be done.
 Hearing Protection. Dust mask
In-competent persons  Only trained & experienced persons shall be engaged in blasting Supervisor
works. Site Engineer
 Blasting operator shall be medically fit & be attentive all time.

Slip and Trip  The housekeeping to be maintained. Supervisor

 The cable and hoses to be routed properly without obstruction access. Safety Officer
 Sufficient illumination inside should be provided.
 Workers shall not be allowed to carry work inside the tank continuously.
 Oil spillage must be removed

Electric shock  The hand lamp should be used of 24 volts. Supervisor/

 Standard electrical wiring system and proper grounding to be ensured Electrician /
 Don’t allow gas cylinders inside a confined space. Safety Officer
 Remove all the equipments at the end of day.

Fire & Explosion /  The blasting nozzle will have a dead man switch which operates Supervisor/Blaster
Defective Tools & properly and nozzle is grounded to earth.
Equipments  All hose connections shall be secured with clamps properly with whip
check.
  Air filters shall be replaced when it gets dirty.
Compressor Operation  All electrical fixtures and switches should be in good working condition.
 All electrical tools & equipments shall be inspected by OIL before use
 Affective supervision, Training &Awareness
 Provision of Fire Extinguishers
 Mandatory PPE’s as well as job specific PPE’s Must Wear.
.
 Double insulated hand tools should be used as well as electrical cable
over hanged to avoid trip Hazard.
 Ensure all tools are inspected by OIL HSE and
Color coded accordingly.
 Waste / Scrap should be collect after completion of day work on
daily basis.

 First Aid box always available at work site.

 Emergency vehicle should be parked near site office.
Medical Facility &  Supervisor should know the emergency contact numbers, assembly
point and office. Job Supervisor / HSE
Emergency Response Incident / Accident
 Standby vehicle required during work at working area. Personnel

 Safety induction
General  Human behavior  Toolbox talk Job Supervisor / HSE
 Personal problem  Screening for workmen Personnel
 Mental and physical  Pre-employment medical checkup
capability  Motivational program(reward and penalty system)
 Operator ill health  Ensuring adequate supervision
 Poor illumination  Ensuring all existing controls
 Required illumination level to be ensured