Maestro Edge (Feb 2017)

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PREFACE

Thank you for selecting a Hero MotoCorp MAESTRO EDGE vehicle. We wish you many
miles of continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage-IV norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp MAESTRO EDGE vehicle. Please take time to read it carefully. As with any
fine machine, proper care and maintenance is essential for trouble-free operation and
optimum performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘MAESTRO EDGE’ COMPLIES WITH THE LATEST
EMISSION NORMS.
CONTENTS
Pg. No. Pg. No.
VEHICLE IDENTIFICATION 1 Ÿ Front cover 34
VEHICLE SPECIFICATION 2 Ÿ Rear view mirror 35
VEHICLE SAFETY 4 Ÿ Headlamp case/Headlamp focus adjustment 36
Ÿ Important safety information 4 PRE-RIDE INSPECTION/ANTI-THEFT TIPS 37
Ÿ Protective apparel 5 STARTING THE ENGINE 38
Ÿ Load limits and guidelines 7 RUNNING IN/RIDING 40
Ÿ Accessories and modifications 8 PARKING/STEERING LOCK 45
TIPS FOR HEALTHY ENVIRONMENT 9 TOOL KIT/FIRST AID KIT 46
VEHICLE VIEWS 10 CLEANING OF VEHICLE 46
PART FUNCTIONS 13 WASHING OF VEHICLE 46
Ÿ Instruments and indicators 13 MAINTENANCE 48
Ÿ LCD panel 14 SAFETY PRECAUTIONS 49
Ÿ Keys 15 MAINTENANCE SCHEDULE 50
Ÿ MAJOR COMPONENTS 15 AIR CLEANER ELEMENT 53
Ÿ Brakes (integrated braking) 15 THROTTLE OPERATION 54
Ÿ Rear brake 17 SECONDARY AIR SUPPLY SYSTEM 54
Ÿ Fuel 17 DRAIN TUBE 55
Ÿ Tyres (Tubeless) 19 ENGINE OIL 55
ESSENTIAL INDIVIDUAL COMPONENTS 23 FINAL DRIVE OIL REPLACEMENT 58
Ÿ Ignition switch 23 SPARK PLUG 58
HANDLEBAR SWITCHES CONTROL 24 IDLE SPEED/BRAKE SHOE WEAR 59
FEATURES 24 BATTERY 60
Ÿ Steering lock 24 FUSE REPLACEMENT 62
Ÿ Fuel tank lid lock 25 SIDE STAND/SUSPENSION 63
Ÿ Seat lock/Helmet holder 25 BULB REPLACEMENT 64
Ÿ Center compartment 26 CATALYTIC CONVERTER 66
Ÿ Center compartment/First aid kit/Tool kit holder 26 AIR SUCTION VALVE (ASV) 66
Ÿ Boot lamp/switch/USB charger 27 POLISHING OF VEHICLE 66
Ÿ Luggage hooks 28 REMOVING ROAD SALT 67
Ÿ Front inner box (Optional) 28 STORAGE GUIDE 67
Ÿ Side stand/indicator/switch (Optional) 29 BASIC TROUBLESHOOTING 69
Ÿ Pillion footrest 30 ROAD SIGNS 71
BODY PARTS REMOVAL 30 WARRANTY
Ÿ Center compartment 30 HERO GENUINE PARTS
Ÿ Body cover 31 ZONAL/REGIONAL/AREA OFFICES
Ÿ Front center cover 33
VEHICLE IDENTIFICATION

JF3
####3#AB#
MBLJFW01######### ##

Vehicle Identification Number (VIN) Engine No.


Location: Stamped on the lower right side of Location: Stamped on the lower side of
the frame, visible from the window provided the left crankcase.
on right floor side cover.
VIN: MBLJFW01#########
MBL JFW01 # # # # #####
Manufacturer Vehicle Check Model Year Plant Month of Production
code Description Digit Code Manufacturing Serial Number
Engine No.: JF33AB########
JF33AB # # # #####
Engine Year of Assembly Plant Month of Serial Number
Description Manufacturing Manufacturing
Model: Maestro EDGE
Variant VIN Engine
Cast wheel/Integrated brakes JFW01 JF33AB
VIN and Engine number may be required:
1. During registration of the vehicle.
2. For dealing with legal & insurance departments.
1
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Dimensions
Overall length 1841 mm
Overall width 695 mm
Overall height 1190 mm
Wheelbase 1261 mm
Saddle height 775 mm
Ground clearance (Under cover) 155 mm
Weight
Kerb weight 110 Kg
Capacities
Engine oil 0.80 litre at disassembly and 0.70 litre at draining
Transmission oil 0.12 litre at disassembly
0.10 litre at draining
Fuel tank 5.5 litres
Front fork oil disassembly 97 ml
Engine
Maximum power 6 kW (8 BHP) @ 7500 r/min
Maximum torque 8.70 N-m @ 5500 r/min
Bore and stroke 50.0x56.5 mm
Compression ratio 9.5:1
Displacement 110.9 cc
Spark plug Champion-PRZ 9 HC (Federal Mogul)
Spark plug gap 0.6-0.7 mm
Valve clearance Intake (cold) 0.14±0.02 mm
Exhaust (cold) 0.14±0.02 mm
Idle speed 1700±200 r/min
Chassis and suspension
Chassis type High rigidity under bone
Front suspension Telescopic, hydraulic shock absorber
Rear suspension Unit swing with spring loaded hydraulic damper
Caster angle 28°
Tyre size Front 90/90x12-54 J (Tubeless tyre)
Rear 90/100x10-53 J (Tubeless tyre)
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Front/Rear brake drum type Internal expanding shoe type (Dia. 130 mm)
(Integrated braking)
Transmission
Primary reduction Variomatic drive, (2.53-0.8)
Final reduction 9.423 (50/20X49/13)
Clutch system Dry, automatic centrifugal clutch
Electricals
Battery 12V-4Ah ETZ-5 *MF battery
Alternator 123 W
Starting system Kick/Electric start
Headlamp (High/Low) 12V-35/35W Halogen bulb-** MFR
Tail/Stop lamp 12V-0.4W/1.6W
Turn signal lamp 12V-10Wx4 nos.(**MFR-Clear lens-Amber bulb)
Position lamp 12V-5Wx2 nos. **MFR
Meter illumination LED
Turn signal indicator LED (2 nos.)
Hi beam indicator LED
Licence plate 12V-5W
Side stand indicator LED
Fuse 15A,10A x2 nos.
* MF stands for Maintenance Free
** MFR stands for Multi-Focal Reflector

3
VEHICLE SAFETY
IMPORTANT SAFETY INFORMATION
Your vehicle can provide many years of
service and pleasure if you take responsibility Ride defensively
for your own safety and understand the Always pay due attention to other vehicles
challenges you can meet on the road. around you, and do not assume that other
There is much that you can do to protect drivers see you. Be prepared to stop quickly or
yourself when you ride. You will find many perform an evasive maneuver.
helpful recommendations through out this Make yourself easily visible
manual. Following are a few that we consider Some drivers do not see vehicles because they
most important. are not looking for them. To make yourself
Always wear a helmet more visible, wear bright reflective clothing,
It is a proven fact, helmet significantly reduces position yourself so that others can see you,
the number and severity of head injuries. So signal before turning or changing lanes, and
always wear a helmet and make sure your use horn which will help others to notice you.
pillion rider does the same. We also Ride within your limits
recommend that you wear eye protection, Pushing the limits is another major cause of
sturdy boots, gloves and other protective gear vehicle accidents. Never ride beyond your
(page 6). personal abilities or faster than conditions
Before riding your vehicle demand. Remember that fatigue and
Make sure that you are physically fit, mentally negligence can significantly reduce your ability
focused and free of alcohol and drugs. Check to make good judgements and ride safely.
that you and your pillion are both wearing an Do not drink and ride
approved vehicle helmet and protective Riding under the influence of alcohol or drugs
apparel. Instruct your pillion on holding onto is dangerous. Alcohol can reduce your ability
the grab rail or your waist, leaning with you in to respond to changing conditions and reduce
turns, and keeping their feet on the foot pegs, the reaction time. Do not drink and ride.
even when the vehicle is stopped.
Take time to learn & practice your Keep your vehicle in safe condition
vehicle For safe riding, its important to inspect your
Even if you have ridden other vehicles, vehicle before every ride and perform all
practice riding in a safe area to become recommended maintenance. Never exceed
familiar with how this vehicle works and load limits, and use accessories that have been
handles, and to become accustomed to the recommended by Hero MotoCorp for this
vehicle's size and weight. vehicle. See (page 7) for more details.
4
If you are involved in a crash ! WARNING
Personal safety is your first priority. If you or Ÿ Not wearing a helmet increases the chance of
anyone else has been injured, take time to serious injury or death in a crash.
assess the severity of the injuries and whether Ÿ Be sure you and your pillion always wear a
it is safe to continue riding. Call for emergency helmet, eye protection and other protective
assistance if needed. Also follow applicable apparel when you ride.
laws and regulations if another person or
vehicle is involved in the crash. Helmets and eye protection
If you decide to continue riding, first evaluate Your helmet is your most important piece of
the condition of your vehicle. If the engine is riding gear because it offers the best
still running, turn it off. Inspect for fluid leaks, protection against head injuries. A helmet
check the tightness of critical nuts and bolts, should fit your head comfortably and securely.
and check the handlebar, brake levers, brakes, A bright coloured helmet can make you more
and wheels. Ride slowly and cautiously. Your noticeable in traffic, as can reflective strips.
vehicle may have suffered damage that is not An open-face helmet offers some protection,
immediately apparent. Have your vehicle but a full-face helmet offers more. Always
thoroughly checked at a qualified service wear face shield or goggles to protect your
facility as soon as possible. eyes and help your vision.
PROTECTIVE APPAREL Additional riding gear
For your safety, we strongly recommend that In addition to a helmet and eye protection, we
you always wear an approved helmet (ISI also recommend:
marked), eye protection, boots, gloves, long Ÿ Sturdy boots with non-slip soles to help
pants and a long sleeve shirt or jacket protect your feet and ankles.
whenever you ride. Take care of loose/ Ÿ Leather gloves to keep your hands warm
hanging clothes while solo/pillion riding. and help prevent blisters, cuts, burns, and
Although complete protection is not possible, bruises.
wearing proper gear can reduce the chance of Ÿ A two wheeler riding suit or jacket for
injury when you ride. comfort as well as protection. Bright
Following are suggestions to help you choose coloured reflective clothing can help make
proper riding gear. you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.

5
PROTECTIVE APPAREL
Always wear HELMET Wear a face shield or goggles

Wear bright or
reflective clothing

Wear gloves

Shoes should be close fitting,


low heels and offer ankle protection
6
LOAD LIMITS AND GUIDELINES Putting too much weight in individual storage
Your vehicle has been designed to carry you, compartments can also affect stability and
one pillion and limited amount of cargo. When handling. So be sure to stay within the limits
you add cargo or carry a passenger, you may given below:
feel some difference during acceleration and Maximum weight:
braking. But so long as you keep your vehicle Center compartment : 10.0 Kg
well maintained, with good tyres and brakes, Front inner box : 1.5 Kg
you can safely carry loads within the limits and Rear luggage hook : 1.5 Kg
guidelines. Front luggage hook : 3.0 Kg
However exceeding the weight limit or
carrying an unbalanced load can seriously
affect your vehicle's handling, braking and
stability. Non Hero MotoCorp accessories,
modifications, and poor maintenance can
reduce your safety margin.
The following pages give more specific 1
information on loading, accessories and 4 2
modifications.
Loading 3
How much weight you put on your vehicle,
and how you load it, are important to your (1) Front luggage hook (2) Front inner box
safety. Anytime you ride with a pillion or cargo (3) Rear luggage hook (4) Center compartment
you should be aware of the following
information. Loading guidelines
! WARNING Your vehicle is primarily intended for
Ÿ Overloading or improper loading can cause a transporting you and a pillion. If you wish to
crash and you can be seriously injured. carry more cargo, check with your Authorised
Ÿ Follow all load limits and other loading Hero MotoCorp workshop for advice and be
guidelines in this manual. sure to read the information regarding
Load limits accessories on (page 8).
Following are the load limits for your vehicle: Improperly loading your vehicle can affect its
Maximum weight capacity: 130 Kg stability and handling. Even if your vehicle is
Includes the weight of the rider, pillion, all properly loaded, you should ride at reduced
cargo and all accessories. speeds whenever carrying cargo.
7
Follow these guidelines whenever you carry a Check with your dealer for assistance and
pillion or cargo: always follow these guidelines:
Ÿ Check that both tyres are properly inflated. Ÿ Make sure the accessories does not obstruct
Ÿ To prevent loose items from creating a any lamps, reduce ground clearance and
hazard, make sure the center compartment banking angle, limit suspension travel or
is closed and that any other cargo is securely steering travel, alter your riding position or
tied down before you ride away. interfere with operating any controls.
Ÿ Place cargo weight as close to the center of Ÿ Be sure electrical equipment does not
the vehicle as possible. exceed the vehicle's electrical system
Ÿ Balance cargo weight evenly on both sides. capacity (page 3). A blown fuse can cause
ACCESSORIES AND MODIFICATIONS loss of lights.
Ÿ Do not pull a trailer or sidecar with your
Modifying your vehicle or using non Hero vehicle. This vehicle is not designed for
MotoCorp accessories can make your vehicle these attachments, and their use can
unsafe. Before you consider making any seriously impair your vehicle handling.
modifications or adding any accessory, be sure Modifications
to read the following information. We strongly advise you not to remove any
! WARNING original equipment or modify your vehicle in
Improper accessories or modifications can
any way that would change its design or
Ÿ
cause a crash in which you can be seriously operation. Such changes could seriously
hurt or killed. impair your vehicle's handling, stability and
Ÿ Follow all instructions in this owner's manual braking, making it unsafe to ride.
regarding accessories and modifications. Removing or modifying your lamps, muffler,
emission control system or other equipment
Accessories can also make your vehicle not meeting the
We strongly recommend that you use only emission standards.
genuine Hero MotoCorp accessories that
have been specifically designed and tested for
your vehicle. Hero MotoCorp cannot test all
other accessories, you must be personally
responsible for proper selection, installation
and use of non Hero MotoCorp accessories.

8
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
• Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance.
• Regular servicing: Get your vehicle serviced at an Authorised service station, as per the
service schedule, for an optimum performance and keep the emission level under check.
• Genuine spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
• Genuine engine oil: Hero 4T Plus SAE 10W 30 SL Grade (JASO MB) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km (with top
up every 3000 kilometres) to keep the engine fit and environment healthy.
• Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
• Emission pollution: Get emission of your vehicle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
• Fuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.

9
TOP VIEW VEHICLE VIEWS
8 9 10 11 12 13 14
7
6
15
5
16
4 17
3 18
2 19
1

(1) Turn signal indicator (11) Speedometer


(2) Choke knob (12) Fuel gauge
(3) Horn switch (13) Service reminder
(4) Turn signal switch (14) Tripmeter
(5) Integrated brake lever (15) Front brake lever
(6) Parking lever (16) Throttle grip
(7) Rear view mirror (17) Starter switch
(8) Dimmer switch/Passing switch (18) Ignition switch with steering lock
(9) Side stand indicator (19) Odometer
(10) Hi beam indicator
*Accessories and features shown may not be part of standard fitment.
10
LEFT SIDE VIEW
12 11 10

13

8
7

14

1 2 3 4 5 6
(1) Side stand switch (optional) (6) Women pillion step (optional)(10) Seat
(2) Side stand (optional) (7) Rear turn signal lamp (11) Boot lamp (inside)
(3) Main stand (8) Tail/stop lamp (12) Rear luggage hook
(4) Pillion step (9) Rear grip (13) Headlamp
(5) Kick starter pedal (10) Seat (14) Front reflex reflector
*Accessories and features shown may not be part of standard fitment.
11
RIGHT SIDE VIEW
9 8 7
6

5
10

1 2 3 4
(1) Exhaust muffler (5) Front turn signal lamp (8) USB charger (inside)
(2) Oil level dipstick (6) Position lamp (9) Center compartment (inside)
(3) Pillion step (7) Front luggage hook (10) Rear reflex reflector
(4) Front inner box
(optional)
*Accessories and features shown may not be part of standard fitment.
12
PART FUNCTIONS 2 3 4 5
INSTRUMENTS AND INDICATORS
The indicators are in the speedometer panel
above the headlamp. The functions are as 1
below.

10 9 8 7 6

Sl. No. Description Function


1 Side stand indicator Light glows when the vehicle is parked on the side stand.
2 High beam indicator Light glows when headlamp is in Hi beam.
3 Speedometer Indicates riding speed.
4 Fuel gauge Indicates approximate fuel quantity (page 14).
5 Service reminder Displays when a service is due (page 14).
6 Tripmeter Shows the distance travelled since the last reset
(page 14).
7 Turn signal indicator (R) Flashes when right turn signal switch is operated.
8 Odometer Shows accumulated mileage (page 14).
9 Reset button Button when long pressed resets tripmeter to zero.
10 Turn signal indicator (L) Flashes when left turn signal switch is operated.

13
LCD PANEL If all the vertical bars (2) are displayed it
(a) Odometer/Tripmeter means fuel quantity in the fuel tank is 5.5
The odometer (1) shows accumulated litres.
distance traveled.
The tripmeter (2) shows distance traveled 2
since trip meter was reset last time.
Tripmeter displays upto 999.9 km If the 1
tripmeter exceeds "999.9" km it will return
to "0.0" km automatically.
When tripmeter is selected long press the reset
button (3) will reset tripmeter to zero.
The odometer displays from "0 to 999999" km
2
(1) Fuel gauge (2) Vertical bars
km /h
00 If only one vertical bar is displayed and blinks,
40
20
F

this indicates that the fuel quantity is low and


20 E the fuel tank should be refilled as soon as
0 possible.
(c) Service reminder
The service reminder (1) is to indicate to an
3 1
user to bring the vehicle to an Authorised
Hero MotoCorp workshop for service.
(1) Odometer (2) Tripmeter The service reminder shall start blinking when
(3) Reset button the vehicle covers kilometers as specified in
(b) Fuel gauge the maintenance schedule. The service
The fuel gauge (1) is of a liquid crystal display reminder will keep on blinking throughout the
(LCD) type. kilometer interval for a particular service and
The approximate amount of fuel quantity will stay “ON” thereafter.
available in the fuel tank is indicated by the The service reminder can be reset at an
number of vertical bars in the display. Each Authorised Hero MotoCorp workshop.
segment display approx. 1.0 litre of fuel.

14
KEYS
This vehicle has two keys and a key number
plate.
40
km /h
00
20
20
0

XXXX
1 1 2
(1) Service reminder (1) Keys (2) Key number plate
TOTAL Indicator You will need the key number if you ever have
DISTANCE to replace a key. Store the plate in a safe
(Odometer Reading) Behaviour place.
0 km OFF MAJOR COMPONENTS
500 - 750 km Blinking (Information you need to operate this
After 750 km ON vehicle)
3000 - 3500 km Blinking BRAKES (INTEGRATED BRAKING)
After 3500 km ON Brakes are items of personal safety and should
6000 - 6500 km Blinking always be maintained with proper adjustments.
After 6500 km ON When one applies the left lever, front & rear
• • brakes activate jointly.
• •
• •
NOTE
After getting the vehicle serviced, make sure
that the service reminder has been reset.

15
1 Ÿ Turn the first adjuster nut (5) till you cannot
turn it by hand.
3

4
(ii)
(i) 1
2

(1) Front brake lever


2 5 A
(4) Integrated brake arm (5) First adjuster nut
3 (i) Decrease free play (ii) Increase free play
Ÿ Check the free play of right lever.
FREE PLAY: 10-20 mm
Ÿ If the free play is more than 20 mm further
turn the adjuster nut to obtain desired free
play.
Left hand front brake cable (B) on “2”
side.
Ÿ Push the integrated brake arm (4) by hand
(2) Integrated brake lever in the direction as shown.
(3) Free play:10-20 mm Ÿ Turn the second adjuster nut (6) until a gap
The distance, the front brake lever (1) and is created between joint (7) and the slot on
integrated brake lever (2) moves before each the first side in integrated brake arm.
brake starts to engage is called free play (3).
Ÿ After ensuring the gap, turn the second
Measured at the tip of brake levers, free play adjuster nut counterclockwise by half
should be maintained at 10-20 mm. rotation.
Adjustment NOTE
Right hand front brake cable (A) on “1” side
Ÿ Push the integrated brake arm (4) by hand “1” & “2” is marked on integrated brake arm.
in the direction as shown.
16
4 77 Make sure the cut-out on the adjusting nut
(1) is seated on the brake joint pin (2) after
making final free play adjustment.
X ü
(ii) 2
1

(i)
6 B
(6) Second adjuster nut (7) Joint
(i) Decrease free play (ii) Increase free play 2 1 2 1
(A) Cut-out not seated (B) Cut-out seated
REAR BRAKE
Ÿ Make free play adjustment by turning the (1) Adjusting nut (2) Brake joint pin
adjuster nut (8) in the brake arm (9). If proper adjustment cannot be obtained by
Ÿ Check the free play of integrated brake lever. this method, visit your Authorised Hero
MotoCorp workshop.
Other checks:
Check brake cable for kinks or signs of wear
that could cause sticking or failure.
Make sure the brake arm spring and fasteners
9 are in good condition.
(i) NOTE
8
(ii) Apply the brake several times and check for
free wheel rotation after the brake lever is
released.
(8) Adjuster nut (9) Brake arm FUEL
(i) Decrease free play (ii) Increase free play (a) Fuel tank
FREE PLAY: 10-20 mm The fuel tank is located under the seat.
Ÿ If the free play is more than 20 mm further The fuel tank capacity is 5.5 litres.
turn the adjuster nut to obtain desired free
play.
17
To open the fuel filler cap (2), insert the We recommend that you use unleaded petrol
ignition key (3), push it in and turn the because the muffler in the vehicle is fitted with
ignition key to “FUEL OPEN” position (page a catalytic convertor, it also produces lesser
25). The fuel tank lid (1) will open as shown deposits in engine and on spark plug, which
in the picture. Remove the fuel filler cap by extends the life of exhaust system and other
turning it counterclockwise. components.
3 1 After refueling, be sure to tighten the fuel filler
cap firmly by turning it clockwise.
SH
FUEL
PU O PE N

Make sure the arrow marks (6) on the fuel

PUSH
IGNITION filler cap and the fuel tank are aligned.
6

2
(1) Fuel tank lid (2) Fuel filler cap
(3) Ignition key
Do not overfill the tank. There should be no 2
fuel (4) in the filler neck (5). (2) Fuel filler cap (6) Arrow marks
For locking, press the fuel tank lid gently.

5
PRESS
4
(4) Fuel (5) Filler neck

18
NOTE ! CAUTION
If "Spark knock" or "pinking" occurs at a When the fuel level indicator displays the last
steady engine speed under normal load, segment in the fuel gauge, the fuel quantity in
change petrol brand. If the same still persists, the fuel tank is low. Please fill petrol once the
consult your Authorised Hero MotoCorp fuel level indicator reaches the last segment.
workshop. Failure to do so is considered
misuse, and damage caused by misuse is not ! WARNING
covered under Hero MotoCorp warranty policy.
Ÿ Petrol is highly flammable and explosive.
(b) Petrol containing alcohol You can be burned or seriously injured when
If you decide to use a petrol containing alcohol handling fuel.
Stop the engine and keep heat, sparks and
(gasohol), be sure its octane rating is at least Ÿ flame
as high as that recommended by Hero Ÿ Refuel away.
MotoCorp. only outdoors.
There are two types of "gasohol", one Ÿ Wipe off spills immediately.
containing ethanol, and the other containing TYRES (TUBELESS)
methanol. The tyres fitted on your vehicle are of
Do not use petrol that contains more than TUBELESS type.
10% of ethanol. To safely operate your vehicle, the tyres
Do not use petrol containing methanol must be of the proper type and size in good
(methyl or wood alcohol) that does not condition with adequate tread and correctly
contain cosolvents and corrosion inhibitors for inflated for the load you are carrying. The
methanol. following pages give more detailed
Never use petrol containing more than 5% information on how and when to check the
methanol, even if it has cosolvents and air pressure, how to inspect the tyres for
corrosion inhibitors. damage and what to do when tyres need to
Ÿ When certain type of petrol containing be repaired or replaced.
alcohols are used, problems such as hard
starting, poor performance, etc. may occur. ! WARNING
Ÿ If you notice any undesirable operating Ÿ Riding on tyres that are excessively worn or
symptoms while using the petrol that improperly inflated can cause a crash in
contains alcohol, try another station or which you can be seriously hurt or killed.
switch to another brand of petrol. Ÿ Follow all instructions in this owner's
Ÿ When a problem resulting from the use of manual regarding tyres inflation and
petrol containing alcohol occurs, contact maintenance.
your Authorised Hero MotoCorp workshop.
19
Air pressure ! CAUTION
Keeping tyres properly inflated provides the Over inflation/Under inflation will affect the
best combination of handling, tread life and performance.
riding comfort. Generally, under-inflated tyres
wear unevenly, adversely affect handling and
are more likely to fail from being overheated.
Over-inflated tyres make your vehicle ride
harshly are more prone to damage from road
hazards and wear unevenly.
We recommend that you visually check tyres
before every ride and use a gauge to measure
air pressure at least once a month or any time
you think the tyre pressure is low.
Tubeless tyres have some self-sealing ability if
they are punctured. However, because 1
leakage is often very slow, you should look (1) Air pressure gauge
closely for punctures whenever a tyre is not Inspection
fully inflated.
Always check air pressure when your tyres are Whenever you check the tyre pressure, you
"cold"-when the vehicle has been parked for should also examine tyre treads & side walls
at least three hours. If you check air pressure for wear, damage & foreign objects.
when your tyres are "warm"-when the vehicle Look for:
has been ridden for even a few kilometers, the Ÿ Bumps or bulges in the side of the tyre or
readings will be higher than if the tyres were the tread. Replace the tyre if you find any
"cold". This is normal, so do not let air out of bumps or bulges.
the tyres to match the recommended cold air Ÿ Cuts, splits or cracks in the tyre. Replace the
pressures given below. If you do, the tyres will tyre if you can see fabric or cord.
be under-inflated.
The recommended “cold” tyre pressures are:
Rider only Rider and Pillion
2 2
Front 1.50 kgf/cm (22 psi) 1.50 kgf/cm (22 psi)
Rear 2.00 kgf/cm (29 psi) 2.50 kgf/cm2 (36 psi)
2

20
1

TWI
2

Ÿ Excessive tread wear. (1) Tyre wear indicator (2) Arrow mark
Unidirectional tyres
Whenever the tyre is removed and put back in
case of puncture, ensure the arrow mark (2)
on the tyre is in the same direction as that of
forward rotation of wheel.
Tyre repair
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
If a tyre is punctured or damaged, it is advised
to visit nearest tyre manufacture, Hero
MotoCorp authorised dealer/workshop or the
Ÿ Carefully inspect the tyres for any damage, tyre repair shop who has expertise in
if the vehicle hits a pothole or hard object. repairing methods of tubeless tyre.
Tread wear A tyre that is repaired either temporarily or
Replace tyres immediately when the wear permanently, will have lower speed and
indicator (1) appears on the tyre. The tread performance limits than a new tyre. After an
limits are : emergency repair, always have the tyre
Minimum tread depth: inspected/replaced at our authorised dealer
Front: 1.5 mm Rear: 1.5 mm and replace the tyre if suggested.
Check the tread wear indicator for tyre wear.

21
You should not exceed 70 km/hour for the The recommended tyre for your vehicle are:
1st 24 hours or 105 km/hour at any time Front : 90/90x12-54J (Tubeless tyre)
thereafter. In addition, you may not be able to Rear : 90/100x10-53J (Tubeless tyre)
safely carry as much load as with a new tyre.
If you decide to have a tyre replace be sure the NOTE
wheel is balanced before you ride. For repair and replacement of tyre it is advised
Tyre replacement to visit your Authorised Hero MotoCorp
The tyres that were installed on your vehicle workshop.
were designed to match the performance Important safety reminders
capabilities of your vehicle and provide the Ÿ Do not install a tube inside a tubeless tyre on
best combination of handling, braking, this vehicle. Excessive heat buildup can
durability and comfort. cause the tube to burst.
Ÿ Use only tubeless tyres on this vehicle. The
! WARNING rims are designed for tubeless tyres and
Ÿ Riding on tyres that are excessively worn or during hard acceleration or braking, a tube-
improperly inflated can cause a crash in type tyre could slip on the rim and cause the
which you can be seriously hurt and killed. tyre to rapidly deflate.
Ÿ Operation with excessively worn tyres is
hazardous and will adversely affect traction
and handling.
Ÿ Follow all instruction in this owner’s manual
regarding tyre inflation and maintenance.
Ÿ Under-inflation may result in the tyre
slipping on or tyre coming off the rim.
Ÿ Always use the size and type of tyres
recommended in this owner's manual.

NOTE
The imported tyre(s) if fitted without ISI mark;
are in compliance of BIS standard and Central
Motor Vehicle Rules 1989, as declared by the
Tyre manufacturer.

22
ESSENTIAL INDIVIDUAL COMPONENTS
IGNITION SWITCH
The ignition switch (1) is on the right side
below the steering.
“FUEL OPEN”
Position 5
“ON” ( )
FUEL
OPEN
SH
PU

Position 1

H
PUS
OPEN
SEAT

CK
LO
IG

“OFF” ( ) PU
SH
FUEL
O PE N
4 3 2
Position/Lock Open (1) Ignition switch
(2) Ignition key
(3) Steering lock position

PUSH
“SEAT OPEN” (4) Seat open
Position (5) Fuel open
IGNITION

“LOCK” Position
Key Position Function Key removal
“ON” ( ) horn,The engine can be started, turn signal lamps, Key cannot be removed
stop lamp, fuel gauge and passing lamp
can be operated
“OFF” ( ) Engine cannot be started and cannot be operated. Key can be removed
“LOCK” Steering can be locked by pushing the key in Key can be removed
and rotating it counterclockwise.
Seat can be opened by rotating the key Key can be removed
“SEAT OPEN” counterclockwise.
“FUEL OPEN” Fuel tank lid can be opened by pushing the key Key can be removed
in and rotating it clockwise.
23
HANDLEBAR SWITCHES CONTROLS 3. Horn switch ( )
Right handlebar controls Press the switch to operate the horn.
1. Starter switch ( )
The starter switch (1) is next to the throttle
grip.
When the starter switch is pressed, the starter
motor cranks the engine. See (page 38) for 1
the starting procedure.
1
2
3
(1) Dimmer switch/Passing switch
(2) Turn signal switch
(3) Horn switch
FEATURES
(a) Steering lock
(1) Starter switch
To lock the steering, turn the handlebar all the
way to the left, turn the key (1) to "LOCK"
Left handlebar controls position while pushing in and remove the key.
1. Dimmer switch/Passing switch
Press the switch upwards for high beam
“ ” downwards for low beam “ ” .
Press the switch to “PASS” position to
operate the passing lamp.
2. Turn signal switch ( )
Shift the turn signal switch sideways for
right/left indications and leave it to come back A
to its normal position on its own.
IMPORTANT: To switch “OFF” the turn B
signal after completing the turn, gently push (1) Ignition switch (A) Push in1 (B) Turn to lock
inside as directed on the switch.
24
! CAUTION To open the seat, insert the key (2) and turn
Do not try to turn the key to "LOCK" position it counterclockwise to “SEAT OPEN”
while riding the vehicle, which may lead to loss position. The seat will release from its catch.
of vehicle control. To lock the seat, close and push down on the
(b) Fuel tank lid lock rear of the seat until locks.
The fuel tank lid lock is provided along with Make sure the seat is secure before riding.
ignition switch (1). ! CAUTION
To open the lid, insert the key (2) while Gently close the seat by hand. Sudden
pushing in and turn it clockwise to “FUEL dropping of the seat may result in breaking the
OPEN” position. The lid will release from its seat lock and malfunction of the lock.
latch.
To lock the lid push down gently until it locks (d) Helmet holder
and hear a click sound to ensure the fuel tank seat. helmet holders are located under the
Two
lid is secure before riding. To access the holder or to secure a helmet to
! CAUTION the holder.
Gently close the lid by hand. Sudden dropping Ÿ Open the seat.
of the lid may result in breaking the lid lock and Ÿ Attach/Hook the helmet strap or ring to the
malfunction of the lock. helmet holder and close the seat.
(c) Seat lock 1
The seat lock is provided along with the
ignition switch (1).

(1) Helmet holder


2 To release the helmet from the holder.
(1) Ignition switch (2) Ignition key Open the seat.
Ÿ

25
Ÿ Remove the helmet from the holder and 2
close the seat.
! WARNING
Ÿ Riding with a helmet attached to the holder
can interfere with the objects and could 1
cause a loss of control/crash in which you
can be seriously hurt.
Ÿ Use the helmet holder only while parked. Do
not ride with a helmet secured by the holder.
NOTE 3
Place the helmet inside the center (1) Center compartment (2) Document
compartment if you wish to carry along with compartment (3) First aid kit/tool kit holder
the vehicle. The owner's manual, other documents and
(e) Center compartment first aid kit/tool kit can be stored in it.
The center compartment (1) is below the seat. NOTE
For opening and closing the seat lock, see When washing your vehicle, be careful not to
(page 25). flood this area with water.
MAXIMUM WEIGHT LIMIT: 10 Kg
Never exceed the maximum weight limit,
handling and stability may be severely
affected. The center compartment may
become heated by the engine. Do not store
food and other articles which are flammable
or susceptible to heat damage.
Do not direct pressurised water spray against
the center compartment as water may enter
into the compartment. 3
(f) Center compartment/First aid kit/
Tool kit holder (3) First aid kit/Tool kit holder
The document compartment (2) and first aid
kit/tool kit holder (3) is located in the center
compartment below the seat.
26
! CAUTION remove the cap from the USB charger and
Before the vehicle is pressure washed the items then plug in the charging cable to it.
kept inside the center compartment should be Use of non-standard USB cable may cause
removed to prevent consequential damage. damage to the mobile phones. Hero
(g) Boot lamp/switch MotoCorp will not be responsible for damages
A boot lamp (1) is provided in the center caused due to use of non-standard USB cable.
compartment. This boot lamp will be functional 2
only when the seat is open. Opening and closing 1
the seat lock, see (page 25).
12

3
(1) USB charger (2) Cap
(3) Center compartment
! CAUTION
(1) Boot lamp (2) Switch Ÿ Always place the device in a soft clean
An automated switch (2) is provided on the cloth/towel to avoid any damage due to
center compartment, which enables the boot road shocks while riding.
lamp to glow when the seat is in open Ÿ This port is for charging compatible USB
condition and goes off automatically when the devices.
Ÿ Multiple charging of USB devices have to be
seat is closed. avoided, simultaneous charging may lead to
(h) USB charger slow or no charging.
A USB charger (1) with a cap (2) located Ÿ Do not leave the USB device and USB cable
inside the center compartment (3) is provided in the center compartment when the vehicle
in your vehicle to charge your mobile phone is parked.
safely while riding. Ÿ Charge your device only when the engine is
To connect a mobile phone charger cable, first operational/while riding. Charging the USB
device when the engine is “OFF” would lead
to early discharge of battery.
27
NOTE Rear luggage hook
Ÿ Do not apply any soap solution, oil or grease Rear luggage hook (2) is located below the
inside the USB charger. front end of the seat. To use the hook, turn the
Ÿ Any personal belongings have to be hook from its position and open the hook by
removed before water washing to avoid turning the upper lever as shown. The upper
damage. lever will close automatically. After using the
Ÿ Always keep the USB port cap closed after hook, push it back to its position.
use to prevent dust or water entry during MAXIMUM WEIGHT LIMIT: 1.5 Kg
rains/water wash.
Ÿ Do not direct water jet towards the port
even with cap closed to avoid any short
circuit. Always dry the area using a dry cloth
or moisture free compressed air before use.
(i) Luggage hooks 2
Two luggage hooks are provided in your
vehicle to carry a light luggage like shopping
bags or carry bags.
Front luggage hook
Front luggage hook (1) is provided below the
handlebar. (2) Rear luggage hook
MAXIMUM WEIGHT LIMIT: 3.0 Kg WARNING!
Ÿ Do not exceed the maximum weight limits
for the luggage hooks.
Ÿ Do not hang large luggage to the hook that
would hang out from the vehicle and or
1 interfere with the movement of your feet.
(j) Front inner box (Optional)
The front inner box (1) is provided on the
inner cover to carry some valuable items,
documents, etc.
(1) Front luggage hook

28
A side stand switch (2) is provided in the side
stand, when the side stand is down (Ignition
switch “ON”), the switch enables the side
stand indicator lamp to glow on the
speedometer panel.
2
3
1
(1) Front inner box
MAXIMUM WEIGHT LIMIT: 1.5 Kg
Never exceed the maximum weight limit of the
front inner box otherwise handling and
stability may be severely affected. (2) Side stand switch (3) Side stand spring
(k) Side stand/indicator/switch Ÿ Check the side stand for proper function
(Optional) and the spring (3) for damage or loss of
tension and the side stand assembly for free
For the safety of the customer a side stand movement.
indicator (1) is provided. Ÿ Check whether the side stand indicator (1)
glows when the side stand is down.
Ÿ When the side stand is up, the side stand
indicator (1) should not glow.
Ÿ If the side stand indicator (1) does not
operate as described in above steps, please
visit your Authorised Hero MotoCorp
workshop.
! CAUTION
1 Ensure that adequate care should be taken
while cleaning the side stand switch.
(1) Side stand indicator

29
(l) Pillion footrest
Move the right and left footrest in the direction
shown by arrows to open. Folding can be done
by moving footrest in the reverse direction.

1
(1) Bolts
Ÿ Slightly lift up the center compartment
from the rear and disconnect the boot
1 lamp connector (2) and USB charger
(1) Left footrest connector (3).
4 3

2 2
(2) Right footrest (2) Boot lamp connector
(3) USB charger connector
BODY PARTS REMOVAL (4) Center compartment
(a) Center compartment Ÿ Remove the center compartment (4).
Removal Installation
Ÿ Open the seat (page 25). Installation can be done in the reverse order of
Ÿ Remove the bolts (1) from the center removal.
compartment.
30
NOTE Ÿ Remove the screws (3) from the center
Park the vehicle on its main stand when cover.
servicing the vehicle with the center Ÿ Remove the center cover.
compartment removed. 4
(b) Body cover
Removal
Ÿ Remove the center compartment (page 30).
Ÿ Remove the tray fuel sub assembly bolt (1).

3
(3) Screws (4) Center cover
Ÿ Remove the screws (5).
1
(1) Bolt
Ÿ Remove the rear grip bolts(2).
2

5
(5) Screws

(2) Bolts
31
Ÿ Remove the screws (6). Ÿ Remove the body cover bolts (8).
6 8

(6) Screws (8) Body cover bolts


Ÿ Remove the screws (7) from left and right Ÿ Disconnect the fuel tank lid lock cable (9).
side of the body cover.
7

9
(9) Fuel tank lid lock cable
(7) Screws Ÿ Remove the fuel filler cap (page 18).

32
Ÿ Disconnect the tail/stop lamp connector
(10).
10

13 12
(12) Body cover (13) Tabs
(10) Tail/stop lamp connector Ÿ Remove the complete body cover.
Ÿ
Installation
Disconnect the drain tube from the joint Installation can be done in the reverse order of
(11). removal.
11 (c) Front center cover
Removal
Ÿ Remove the two screws (1) on the inner
cover side.

(11) Drain tube


Ÿ Pull the body cover (12) slightly backwards
and carefully remove the tabs (13) from the
slots. 1
(1) Screws

33
Ÿ Remove the two screws (2) near the front (d) Front cover
fender. Removal
2 Ÿ Remove the front center cover (page 33).
Ÿ Remove the four screws (1) on the inner
cover side and remove two screws from
front inner box. Remove front inner box.

(2) Screws
Release the front center cover lugs (3) from
the mounting clips. Remove the front center
cover by pulling it axially downwards towards
front. (1) Screws
Ÿ Remove the four bolts (2) from the front
cover.
Ÿ Remove the top and bottom screws (3).

2
3
(3) Lugs
Installation
Installation can be done in the reverse order of
removal. (2) Bolts (3) Screws
34
Ÿ Remove the screws (4) from the floor side (e) Rear view mirror
covers. Removal
Ÿ Slide the dust cover up (1).
Ÿ Loosen the lock nut (2) until it will no
longer turn.
Ÿ Loosen the rear view mirror (3) and
remove it.
3 1

4
(4) Screws
Ÿ Remove the front cover and disconnect the
front turn signal lamp connectors (5).
2
(1) Dust cover (2) Lock nut
(3) Rear view mirror
Installation
Ÿ Install the rear view mirror until it will
no longer turn.
Ÿ Loosen the rear view mirror approximately 2
turns.
Ÿ Adjust the rear view mirror.
5 5 Ÿ Tighten the lock nut.
(5) Front turn signal lamp connectors NOTE
Installation To open the right side rear view mirror the
Installation is in the reverse order of removal. threads are to be loosened in clockwise
direction and tightened in counter clockwise
direction.
35
(f) Headlamp case 6 5
Removal
Ÿ Remove the rear view mirror (page 35).
Ÿ Remove screw (1).
2
3

(5) Headlamp connector


(6) Position lamp connector
Installation
1 Installation can be done in the reverse order of
(1) Screw (2) Headlamp case (3) Tabs removal.
Ÿ Remove the screws (4). (g) Headlamp focus adjustment
Ÿ Pull the headlamp case (2) slightly up, Vertical adjustment
carefully release the tabs (3) from the slots. Headlamp focus is factory preset. However in
case of adjustment required please follow the
steps as given below.

A
B

4
(4) Screws
Ÿ Disconnect the headlamp connector (5), 1
position lamp connector (6) and remove (1) Bolt (A) Up (B) Down
the headlamp case.
36
Ÿ Park the vehicle on main stand on a Ÿ Throttle-Check for smooth opening and
level surface in front of a wall. full closing in all steering positions.
Ÿ Loosen the bolt (1) and move the Ÿ Lamps and horn-Check that headlamp,
headlamp up or down for correct focus. tail/stop lamp, turn signal lamps, indicators
! WARNING and horn function properly.
An improperly adjusted headlamp may blind Ÿ Rear view mirror-Ensure that the rear
oncoming driver or it may fail to light the road view mirror gives a good rear view when you
for safe distance. are sitting on the vehicle.
Ÿ Fitting & fasteners-Check & tighten if
PRE-RIDE INSPECTION necessary.
For your safety, it is very important to take a Ÿ Steering-Check for smooth action for easy
few moments before each ride to walk around maneuverability.
your vehicle and check its condition. If you Ÿ Air suction valve-Make sure all tubes
detect any problem, be sure you take care of it connections are secured properly (page
or have it corrected by your Authorised Hero
MotoCorp workshop. 66).
Ÿ Side stand indicator-Make sure that the
! WARNING side stand is up. If it is in down position the
Ÿ Improper maintenance or failing to correct a side stand indicator (page 29) will glow on
problem before riding can cause a crash in the speedometer panel.
which you can be seriously injured. ANTI-THEFT TIPS
Ÿ Always perform a pre-ride inspection before Ÿ Always lock the steering and never
every ride and correct if any problem.
leave the key in the ignition switch.
Ÿ Engine oil level-Add engine oil if required This sounds simple but people do forget.
(page 55 ). Check for leaks. Ÿ Be sure the registration information for your
Ÿ Fuel level-Fill the fuel tank when necessary vehicle is accurate and current.
(page 17). Check for leaks. Ÿ Park your vehicle in a locked garage
Ÿ Front and Integrated brakes-Check whenever possible.
operation and if necessary, adjust free play Ÿ Use an additional anti-theft device of good
(page 15). quality.
Ÿ Never park your vehicle in an isolated area.
Ÿ Tyres-Check condition and pressure Park as far as possible in a designated
(page 19). parking area.
37
Ÿ Enter your name, address, and phone NOTE
number in this Owner's Manual and keep it Do not use the electric starter for more than 5
in your vehicle at all times. Many times seconds at a time. Release the starter switch
stolen vehicles are identified by information for approximately 10 seconds before pressing
in the Owner's Manuals that are still with it again.
them. Your vehicle's exhaust contains poisonous
NAME : _______________________________ carbon monoxide gas. High levels of carbon
ADDRESS : ___________________________ monoxide can collect rapidly in enclosed areas
_______________________________________ such as a garage. Do not run the engine with
_______________________________________ the garage door closed. Even with the door
_______________________________________ open, run the engine only long enough to
_______________________________________ move your vehicle out of the garage.
_______________________________________ ! CAUTION
_______________________________________ Do not attempt to start the engine and run the
_______________________________________ vehicle without a battery. This may lead to
_______________________________________ electrical and electronic components failure.
PHONE NO : __________________________ Ÿ Park the vehicle on its main stand.
STARTING THE ENGINE Ÿ Lock the rear wheel by pressing the
Always follow the proper starting procedure integrated brake lever (1) and locking
described below. This vehicle has an the parking lever (2 ).
automatic fuel valve and option to fit a side
stand and side stand switch.
Operate the kick starter or electric starter
switch for slightly longer than usual without
opening the throttle if the vehicle has been left
standing for a long time or when the fuel tank
has just been refilled.
1
2
(1) Integrated brake lever (2) Parking lever
38
The electric starter will only work when the
integrated or front brake lever is operated.
! WARNING A
Ÿ Contact with the rotating rear wheel can
injure you. 4
Ÿ Set the parking lever when the vehicle is on B
its main stand.
Ÿ Turn the ignition switch (3) to "ON".
(4) Choke knob
(A) Fully “ON” (B) Fully “OFF”
Ÿ While using starter switch:
3 Ÿ With the throttle closed, press the starter
switch.

A
(3) Ignition switch 4
Cold engine B
Ÿ Pull the choke knob (4) out all the way to
fully “ON” position (A).

(4) Choke knob


(A) Fully “ON” (B) Fully “OFF”
Ÿ While using kick starter:
Ÿ With the throttle closed, operate the kick
starter with a rapid and continuous motion.
39
Ÿ Continue warming up the engine until it
runs smoothly and responds to the throttle,
when the choke knob is at “OFF” position
(B).
Warm engine
Ÿ Do not use the choke.
Ÿ Rotate the throttle 1/8-1/4 turn (C).
Ÿ Start the engine.
1/8 1
1/4 2
(1) Integrated brake lever (2) Parking lever
ŸMake sure the throttle is closed and
the integrated brake is locked before
moving the vehicle off the main stand.
The rear wheel must be locked when
moving the vehicle off the main stand
C or it may result in loss of control.
Ÿ Stand on the left side of the vehicle
RUNNING-IN and push it forward off the main stand
Ensure your vehicle's future reliability and gripping below the seat using the right
performance by paying extra attention to how hand as shown.
you ride during the first 500 km.
During this period, avoid full-throttle starts
and rapid acceleration.
RIDING
Review vehicle safety (page 4) before you
ride.

40
Ÿ Mount the vehicle from the left side
keeping at least one foot on the ground
to steady the vehicle. PA
S
S

Before starting, indicate your direction


Ÿ
with the turn signals, and check for safe
traffic conditions. Grab the handle bars
Ÿ Unlock the integrated brake by further handed firmly with both hands. Never attempt one-
operation, this could lead to loss of
pressing the integrated brake lever (1) so as vehicle control.
to release the parking lever (2) from the
lock. Then release the brake lever.
2
SS
PA

Ÿ To accelerate, open the throttle (3)


(1) Integrated brake lever (2) Parking lever
gradually, the vehicle will move forward.
Do not "BLIP" the throttle (open and close
rapidly) as the vehicle will move forward
suddenly, causing possible loss of control
and loss of fuel economy.
41
Do not accelerate with the brakes applied, CLOSE
this may lead to premature wear of brakes
and transmission parts.
Ÿ To decelerate, close the throttle.
CLOSE OPEN

3
5 4

3
(3) Throttle 40
20
km /h
00
20
E
F

ODO
TRIP km

km

Ÿ When slowing down the vehicle,


coordination of the throttle (3), front (4)
PASS

and integrated brake (5) is most important. PUS


H
FULL
OPEN

PUSH
OPEN
SEAT
Since the vehicle is equipped with an

K
LOC
IG

integrated braking, by pressing the brake


lever provided on the left side of the (4) Front brake (5) Integrated brake
handlebar would ensure both front and rear
brakes applied simultaneously.
Excessive brake application may cause the
wheels to lock, reducing control over the
vehicle.

42
Ÿ When approaching a corner or turn, Ÿ After completing the turn, open the
close the throttle (3) fully, and slow down throttle gradually to accelerate the
the vehicle by applying integrated brake vehicle.
(6).

CLOSE

3
(3) Throttle

5 4

40
km /h
00 F
TRIP km

20
20 E
ODO km

PASS

FULL
H OPEN
PUS
PUSH
OPEN
SEAT

K
LOC

IG

(5) Front brake (6) Integrated brake

43
Ÿ When descending a steep gradient, Avoid continuous use of the brakes, which
close throttle (3) fully and apply integrated may result in overheating and reduction of
brake (4) to slow down the vehicle. braking efficiency.
CLOSE
5

3
(3) Throttle (4) Integrated brake

44
Ÿ When riding on wet or loose surfaces, be HOW TO USE MAIN STAND
cautious.
When riding in wet or rainy conditions or on
loose surfaces, the ability to manoeuvre and
stop will be reduced.
For your safety:
Ÿ Exercise extreme caution when braking,
accelerating or turning.
Ÿ Ride at slower speeds and allow for extra
stopping distance.
Ÿ Keep the vehicle as upright as possible.
Ÿ Be cautious when riding over slippery
surfaces such as railway tracks, iron plates,
manhole covers, painted lines, etc.
PARKING
Ÿ After stopping the vehicle turn the
ignition switch to "OFF" position.
Ÿ Use the main stand to support the
vehicle while parked, lock and remove
the key. STEERING LOCK
NOTE
Ÿ Park the vehicle on firm, level surface to
prevent it from falling over.
Ÿ If you must park on a slight incline, aim the
front of the vehicle uphill to reduce the
possibility of rolling off the main stand or
overturing.
Ÿ Lock the steering to prevent theft. A
! CAUTION B 1
The exhaust pipe and muffler become very hot
during operation and remain sufficiently hot to (1) Ignition key (A) Push in (B) Turn to lock
inflict burns if touched even after turning off
the engine.
45
TOOL KIT/FIRST AID KIT Gauge (rolled bandage)-1 No.
Ÿ
The tool kit (1) is located in the center Sterilised elastic plaster-1 No.
Ÿ
compartment (3). First aid bag-1 No.
Ÿ
Some roadside repairs, minor adjustments and CLEANING OF VEHICLE
parts replacement can be performed with the Clean your vehicle regularly to protect the
tools available in the kit. surface finishes and inspect for damage, wear
Ÿ Tool bag-1 No. and oil leakage.
Ÿ +,-No. 2 driver-1 No. Avoid cleaning products that are not
Ÿ Grip-1 No. specifically designed for vehicle or automobile
Ÿ Wrench plug 16 mm-1 No. surfaces. They may contain harsh detergents
Ÿ Spanner 14 mm-1 No. or chemical solvents that could damage the
metal, paint and plastic parts on your vehicle.
If your vehicle is still warm from recent
operation, give time for the engine and
1 exhaust system to cool down.
We recommend avoiding the use of high
pressure water spray.
2 ! CAUTION
3 Ÿ Our authorised dealership take all above
mentioned precautions like recommended
detergents and usage of muffler caps/plugs
during wash to ensure quality wash.
(1) Tool kit (2) First aid kit Ÿ High pressure water (or air) can damage
certain parts of the vehicle.
(3) Center compartment
The first aid kit (2) is located in the center WASHING OF VEHICLE
Ÿ Rinse the vehicle thoroughly with water to
compartment (3) along with the tool kit. For remove loose dirt.
some emergency first aid can be performed by Ÿ Clean the vehicle with a sponge or soft cloth
medicine available in the kit. using water.
Ÿ Antiseptic cream-1 No.
Ÿ Avoid directing water to muffler outlets and
Ÿ Sterilised dressing-1 No. on electrical parts.
Ÿ Water proof plaster-1 No. Ÿ Clean the plastic parts using a cloth or
Ÿ Elastic bandage-1 No. sponge dampened with a solution of mild
46
detergent and water. Rub the soiled area
gently rinsing it frequently with fresh water. TEST BRAKES
NOTE
Ÿ Take care to keep brake fluid or chemical
solvents off the vehicle. They will damage 00
km /h

40 F
TRIP km

20
20

the plastic and painted surfaces.


ODO km

Ÿ The inside of the headlamp lens may be PASS

clouded immediately after washing the


vehicle. Moisture condensation inside the PUS
H
FULL
OPEN

PUSH
headlamp lens will disappear gradually by

OPEN
SEAT

K
LOC
IG

lighting the headlamp in high beam.


Ÿ After cleaning, rinse the vehicle Ÿ Braking efficiency may be temporarily
thoroughly with plenty of clean water. impaired immediately after washing the
Strong detergent residue can corrode alloy vehicle.
parts. Ÿ Anticipate longer stopping distance to avoid
Ÿ Dry the vehicle with pressurized air, start a possible accident.
the engine and let it run for several minutes.

Ÿ Test the brakes before riding the vehicle.


Several applications may be necessary to
restore normal braking performance.

47
MAINTENANCE Maintenance safety
Importance of maintenance This section includes instructions on some
A well-maintained vehicle is essential for safe, important maintenance tasks. You can
economical and trouble-free riding. It will also perform some of these tasks with the tools
help reduce air pollution. provided (if you have basic mechanical skills).
To help you to take proper care for your Other tasks that are more difficult and require
vehicle, the following pages include a special tools are best performed by
maintenance schedule and a maintenance professionals. It is recommended that wheel
record for regular scheduled maintenance. removal should normally be handled by a Hero
These instructions are based on the MotoCorp authorised workshop.
assumption that the vehicle will be used You will come across some of the most
exclusively for its designed purpose. important safety precautions in the following
Sustained high speed operation or operation pages of this manual.
in unusually wet or dusty conditions will However, we cannot warn you of every
require more frequent service than specified in conceivable hazard that can arise in
the maintenance schedule. Consult your performing maintenance. Only you can decide
Authorised Hero MotoCorp workshop for whether or not you should perform a given
recommendations applicable to your task.
individual needs and use. ! WARNING
If your vehicle overturns or is involved in a Failure to follow maintenance instructions
crash, be sure that you visit your Authorised Ÿ
and precautions properly can seriously
Hero MotoCorp workshop for detailed
inspections. injure you.
Ÿ Always follow the procedures and
precautions in this owner's manual.
! WARNING
Ÿ Improperly maintaining this vehicle or
failing to correct a problem before you ride
can cause an accident in which you can be
seriously injured.
Ÿ Always follow the inspection and
maintenance recommendations and
schedules in this owner's manual.

48
SAFETY PRECAUTIONS
Ÿ Make sure the engine is “OFF” before you
begin any maintenance or repair. This will
help to eliminate several potential hazards:
Ÿ Carbon monoxide poisoning from
engine exhaust.
Be sure there is adequate ventilation
whenever you operate the engine.
Ÿ Burns from hot parts.
Let the engine and exhaust system cool
before touching.
Ÿ Injury from moving parts.
Do not run the engine unless instructed
to do so.
Ÿ Read the instruction before you begin and
make sure you have the tools and skills
required.
Ÿ To help prevent the vehicle from falling
over, park it on a firm, level surface on the
main stand.
Ÿ To reduce the possibility of a fire or
explosion, be careful when working around
petrol or batteries. Use only nonflammable
solvent, not petrol, to clean parts. Keep
cigarettes, sparks and flames away from the
battery and all fuel-related parts.
Remember that your Authorised Hero
MotoCorp workshop knows your vehicle best
and is fully equipped to maintain and repair it.
To ensure best quality and reliability, it is
recommended to use Hero MotoCorp
genuine parts for repair and replacement.

49
MAINTENANCE SCHEDULE
Perform the pre-ride inspection (page 37 ) at each scheduled maintenance period.
I: INSPECT C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE T: TOP UP
E: EMISSION CHECK
The following maintenance schedule specifies all maintenance required to keep your vehicle in peak operating
condition. Maintenance work should be performed in accordance with standards and specifications of Hero
MotoCorp by properly trained and equipped technicians. Your Authorised Hero MotoCorp workshop
meets all of these requirements.
Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service,
whichever is earlier.
To be serviced by your Authorised Hero MotoCorp workshop unless the owner has the
relevant tools, technical information and is technically qualified.
In the interest of safety, we recommend that these jobs are carried out only by your Authorised
Hero MotoCorp workshop.
Note-1: At higher odometer readings, repeat the frequency interval established here.
Note-2: Should be serviced by a "Skilled Technician" of your Authorised Hero MotoCorp workshop.
Note-3: Replace air cleaner element once in every 15000 km or early replacement may be required
when riding in dusty areas.
*At 12000 km inspect if air cleaner element is choked. If found choked, replace the air cleaner
element to keep the engine healthy.
Note-4: Service more frequently when riding in rain or at full throttle.
Note-5: Replace once in every 12000 km.
Note-6: Replace engine oil once in every 6000 km. Top up if the oil level is at or near the lower level
mark.
Note-7: Replace once in every 10000 km or once in a year, whichever is earlier. Replacement
requires mechanical skill.
Note-8: Clean carburetor if required after inspection during service.
Note-9: Service more frequently if the vehicle is ridden in unusually wet or dusty areas.
Note-10: Check battery voltage.
Note-11: Replace drive belt once in every 24000 km.
Note-12: In the interest of safety, we recommend these items to be serviced only by your Authorised
Hero MotoCorp workshop.
Note-13: Replace front fork oil once in a every 2 years or 20000 km, whichever is earlier.
Note-14: Inspect for any play in the mounting bushes, replace if necessary.
Note-15: Inspect the bearings free play, replace if necessary.
Note-16: Inspect if side stand switch is installed.
Note-17: Check idle CO emission along with idle r/min/idle CO adjustment (if required).
50
MAINTENANCE SCHEDULE
Dear Customer,
We would strongly recommend the following schedule, to keep your vehicle in
perfect running condition and healthy environment. vehicle subjected to severe use or ridden in
dusty area will require more frequent servicing.
WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
ITEMS
DAYS Next Next
1st 60 100 Next Next
100 100 100
KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000
750 3500 6500 9500 12500
Fuel Lines I I I I I I
Throttle Operation Note-2 I, A I, A I, A I, A I, A I, A
Fuel Lid Cover Operation Note-2 I, A I, A I, A I, A I, A I, A
Choke Operation Note-2 I, A I, A I, A I, A I, A I, A
Air Cleaner Element Note-3 I I I I, R* I I, R* R
Drain/Crankcase Note-4 I, C I, C I, C I, C I, C I, C
Breather Tube
Spark Plug Note-5 I, C, A I, C, A I, C, A I, C, A R I, C, A R
Valve Clearance Note-2 I, A I, A I, A I, A I, A I, A
Engine Oil Note-6 R T R T R T R
Engine Oil Strainer Screen Note-2 C C C C
Final Drive Oil Note-2&7 R
Engine Idle Speed/ Note-8 I, A I, A I, A I, A I, A I, A
Carburetor
Secondary Air I I I
Injection System
Secondary Air Note-9 C C C C C C
Cleaner Element
Brake System C, L C, L C, L C, L C, L C, L
Front/Integrated Brake I, A I, A I, A I, A I, A I, A
Lever Free Play
51
WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1 st
2nd 3rd 4th 5th ONCE IN EVERY
ITEMS Next Next Next Next
DAYS 1st 60 100 100 100 100
KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000
750 3500 6500 9500 12500
Brake Shoe Wear I I I I I I
Parking Lock Operation I I I I I I
Battery Voltage Note-10 I I I I I I
Stop Lamp Switch I I I I I I
Headlamp Focus I I I I I I
Belt Case/Kick Starter C, L C, L C, L C, L C, L C, L
Driven Gear
Drive Belt Note-2&11 I I I R
Clutch Shoe Wear Note-12 I I I
Nuts, Bolts & Fasteners Note-2 I I I I I I
Front Suspension/Oil Note-13 I I I I I I
Rear Suspension Note-14 I I I I I I
Wheel/Tyres Note-12 I I I I I I
Wheel Bearings Note-15 I I I I I I
Steering Head Bearings Note-12 I, A I, A I, A I, A I, L, A I, A I, L, A
Main Stand L L L L L L
Side Stand (Optional) L L L L L L
Side Stand Switch (Optional) Note-16 I, C I, C I, C I, C I, C I, C
Muffler (Catalytic Converter) Note-17 I, E I, E I, E

52
AIR CLEANER ELEMENT • Remove the air cleaner assembly (3) from
Refer to the safety precautions (page 49). housing (4).
The air cleaner element is of viscous type, it • Inspect the air cleaner element for any dust
should be replaced at regular intervals (pages or dirt accumulation.
50). Early replacement may be required • Replace the air cleaner element, if found
when riding in unusually wet or dusty areas. choked.
• Remove the body cover (page 32).
• Remove the air cleaner cover (1) by
removing the screws (2)

3
(3) Air cleaner assembly
! CAUTION
1
(1) Air cleaner cover (2) Screws
4

• Do not blow compressed air.


• Do not wash using any solvent.
• Clean the air cleaner housing (4) using a
3 shop towel.
(3) Air cleaner assembly • Install the air cleaner assembly (new, in case
(4) Air cleaner housing of replacement).
53
• Install the air cleaner cover. Free play adjustment
• Install the body cover (page 33). Slide the boot (2), loosen the lock nut (3) and
turn the adjuster (4).
NOTE 2
• Replace air cleaner element once in every
15000 km or early replacement may be
required when riding in dusty areas.
• At 12000 km inspect if air cleaner element
is choked. If found choked, replace the air A
cleaner element to keep the engine healthy. 3
THROTTLE OPERATION B
Cable inspection
Check for smooth rotation of the throttle grip 4
from the fully open to the fully closed position.
Check at full left and full right steering (2) Boot (3) Lock nut (4) Adjuster
positions. Inspect the condition of the throttle (A) Decrease free play (B) Increase free play
cable from the throttle grip down to the SECONDARY AIR SUPPLY SYSTEM
carburetor. If the cable is kinked, chafed or Refer to the safety precautions (page 49).
improperly routed, it should be replaced or Secondary air cleaner element cleaning
rerouted. Standard throttle grip free play (1)
is approximately 2-6 mm of grip rotation. The air cleaner element should be serviced at
regular intervals (page 50). Service more
1 frequently when riding in unusually wet or
dusty areas.
Ÿ Remove the body cover (page 31).
Ÿ Remove the air cleaner element housing
cover (1) by removing the screw (2).
Ÿ Remove the air cleaner element (3).
Ÿ Wash the air cleaner element in clean,
nonflammable or high flash point solvent
and let it dry thoroughly.
(1) Free play: 2-6 mm Ÿ Soak the air cleaner element in gear oil
(SAE-90) until saturated, then squeeze out
the excess oil.
54
ŸInstall the removed parts in the reverse DRAIN TUBE
order of removal. Ÿ Refer to the safety precautions (page 49).
! CAUTION • Remove the drain tube (1) from the air
Never use gasoline or low flash point solvents cleaner assembly (2) and drain deposits in
for cleaning the air cleaner element. A fire or • to a suitable container.
explosion could result. Reinstall the drain tube.
• Service more frequently when riding in rain,
at full throttle or after the vehicle is washed
or overturned. Service if the deposit level
1 can be seen in the transparent section of the
drain tube.
2 2

(1) Air cleaner element housing cover


(2) Screw
1
(1) Drain tube (2) Air cleaner assembly
ENGINE OIL
Use hero genuine engine oil or recommended
3 grade oil.
BRAND : Hero 4T plus
GRADE : SAE 10W 30 SL Grade
(JASO MB).
Manufactured by:
• Tide Water Oil Co. (India) Ltd.
(3) Air cleaner element • Savita Oil Technologies Limited.
• Bharat Petroleum Corporation Limited.
Oil Capacity: 0.8 Litre
55
Engine oil level check
Check the engine oil level each day before Ÿ Running the engineNOTE
with insufficient oil may
riding the vehicle. cause engine damage.
The level must be maintained between the Ÿ Top up if required after every 3000 km.
UPPER (1) and LOWER (2) level marks on Engine oil replacement/Oil strainer
the oil level dipstick (3). cleaning
Change the engine oil with the engine at
1 normal operating temperature and the vehicle
on its main stand to assure complete and rapid
2 draining.
Ÿ Remove the oil level dipstick.
Ÿ Place an oil drain pan under the crankcase
and remove the oil drain bolt (1).

3
(1) UPPER level mark (2) LOWER level mark
(3) Oil level dipstick
Ÿ Start the engine and let it idle for few
minutes.
Ÿ Stop the engine and park the vehicle
on the main stand on a level surface.
Ÿ After a few minutes, remove the oil level 1
dipstick, wipe it clean and reinsert the oil (1) Drain bolt
level dipstick without screwing it in. Remove
the oil level dipstick and check if the oil level Ÿ Remove the oil strainer screen cap (2).
is between the upper and lower marks.
Ÿ If required, add recommended oil up to the
upper level mark. Do not overfill.
Ÿ Reinstall the oil level dipstick. Check for oil
leaks.

56
Ÿ Fill crankcase with the recommended grade
of oil:
At draining: 0.70 litre
At engine disassembly: 0.80 litre
Ÿ Install the oil level dipstick.
Ÿ Start the engine and let it idle for 2-3
minutes. Stop the engine and ensure that
the oil level is at the upper level mark on the
oil level dipstick with the vehicle upright on
flat level surface. Ensure there are no oil
2 leaks.
(2) Oil strainer screen cap
Ÿ The spring (3) and oil strainer screen (4) ! CAUTION
will come out when the oil strainer screen Ÿ Engine oil quality is the chief factor affecting
cap is removed. engine service life. Replace and top-up the
Clean the oil strainer screen. engine oil as specified in the maintenance
Ÿ schedule (page 50).
Ÿ Check that the oil strainer screen, sealing Ÿ When running in very dusty conditions, oil
rubber and cap O-ring (5) are in good changes should be performed more
condition. frequently than specified in the maintenance
schedule.
! WARNING
Ÿ Please dispose used engine oil in a manner
4 that is compatible with the environment. We
suggest you take it in a sealed container to
3 your local recycling center or service station
for reclamation. Do not throw it in the trash
5 or pour it on the ground or down a drain.
Ÿ Used engine oil may cause skin disease if
repeatedly left in contact with the skin for
prolonged periods. Although this is unlikely
(3) Spring (4) Oil strainer screen (5) O-ring unless you handle used oil on a daily basis,
it is still advisable to thoroughly wash your
Ÿ Install the oil strainer screen, spring and oil hands with soap and water as soon as
strainer screen cap with new O-ring. Install possible after handling used oil.
the drain plug.
57
FINAL DRIVE OIL REPLACEMENT • Install the oil level check bolt with a new
The final drive oil should be replaced as per sealing washer and tighten it.
the maintenance schedule. Replacement ! WARNING
requires mechanical skill. It is suggested to get • While refilling the oil make sure that no
it replaced by Authorised Hero MotoCorp foreign material enters the final drive
workshop.
GRADE : SAE 10W 30 SL Grade transmission.
• Make sure that no oil gets on the tyre or
• Park the vehicle on its main stand. wheel.
• Start the engine and let it idle for 3-5
minutes. SPARK PLUG
• Stop the engine and wait for 2-3 minutes. Refer to the safety precautions (page 49).
• Remove the oil level check bolt (1). Recommended spark plug.
• Remove the drain bolt (2), slowly turn the Champion-PRZ 9 HC (Federal Mogul)
rear wheel and drain the oil. • Remove the center cover (page 31 ).
• After the oil is completely drained, install the • Disconnect the noise suppressor cap (1)
oil drain bolt with a new sealing washer. from the spark plug.

2 1
(1) Check bolt (2) Drain bolt (1) Noise suppressor cap
• Fill the transmission case with recommended • Clean any dirt around the spark plug base.
oil through the check bolt hole up to the ! WARNING
bottom edge of the bolt hole. Never use a spark plug with an improper heat
At draining: 0.10 Litre
At transmission disassembly: 0.12 Litre range. Severe engine damage could result.
58
Ÿ Remove the spark plug using the IDLE SPEED
wrench plug provided in the tool kit. Refer to the safety precautions (page 49).
Ÿ Inspect the electrodes and center The engine must be at normal operating
porcelain for deposits, erosion or carbon temperature for accurate idle speed
fouling. If the erosion or deposit is heavy,
adjustment. Ten minutes of stop-and-go
replace the plug. Clean carbon or wet fouled
riding is sufficient.
plug with a plug cleaner. Ÿ Warm up the engine and park the
Ÿ Check the spark plug gap using a wire-type vehicle on its main stand.
feeler gauge. If adjustment is necessary, Ÿ Remove the centre compartment (page
bend the side electrode (2) carefully. 30).
Ÿ Adjust idle speed by adjusting the throttle
stop screw (1) by inserting a suitable screw
0.6-0.7 mm 2 driver.
Idle speed: 1700±200 R/MIN

(2) Side electrode


Ÿ With the plug washer attached, thread the
spark plug in by hand to prevent cross-
threading. 1
Ÿ Tighten a new spark plug 1/2 turn with a (1) Throttle stop screw
wrench plug to compress the washer. If you
are reusing a plug, it should only take 1/8-
BRAKE SHOE WEAR
1/4 turn after the plug seats. Refer to the safety precautions (page 49).
Ÿ Reinstall the noise suppressor cap. The front and integrated brakes are equipped
! WARNING with brake wear indicators.
When the brake is applied, an arrow mark
The spark plug must be securely tightened. An (1) on the brake arm (2) moves towards a
improperly tightened plug can become very hot reference
and possibly damage the engine. mark (3) on the brake panel (4).
59
Integrated brake BATTERY
1 Refer to the safety precautions (page 49).
Battery is located behind the front center
cover.
3 Specification:
*MF Battery 12V-4Ah ETZ-5
It is not necessary to check the battery
electrolyte level or add distilled water as the
2 battery is a Maintenance-Free (sealed)
type. If your battery seems weak and/or
4 electrolyte is leaking (causing hard starting or
(1) Arrow other electrical troubles), contact your
(2) Integrated brake arm Authorised
(3) Reference mark (4) Brake panel Hero MotoCorp workshop.
Rear brake NOTE
4 This symbol on the battery means that
this product must not be treated as
1 household waste.
3 This symbol on the battery means the
old battery must be returned to your
Authorised Hero MotoCorp workshop
2 as it must be treated as recyclable
material.
Ÿ Battery is a Maintenance-Free (sealed) type
and can be permanently damaged if the
sealing strip is removed.
(1) Arrow (2) Brake arm Ÿ An improperly disposed battery can be
(3) Reference mark (4) Brake panel harmful to the environment and human
health. Always confirm local regulations for
If the arrow aligns with the reference mark on battery disposal.
full application of the brake, the brake shoes *MF stands for Maintenance Free
must be replaced. Visit your Authorised Hero
MotoCorp workshop for this service.

60
! WARNING
Ÿ The battery gives off explosive hydrogen gas
during normal operation.
Ÿ A spark or flame can cause the battery to
explode with enough force to seriously hurt
you. 1
Ÿ Wear protective clothing and a face shield, 2
or have skilled technician do the battery
maintenance.
Battery charging
Always visit your Authorised Hero MotoCorp (1) Battery band (2) Boot band clip
workshop if you see any symptom of battery
discharge as earliest as possible to get the Ÿ Disconnect the (-)ve terminal lead (3) from
battery charged. The battery has a tendency to the battery first, then disconnect the (+)ve
discharge rapidly if any additional electrical terminal lead (4).
accessories are fitted on your vehicle.
Battery storage
Ÿ If in case your vehicle is not used for more
than a month remove the battery, fully 3
charge and store in a cool and dry place. 4
Ÿ If the battery is expected to be stored for
more than two months, ensure to fully
charge the battery once in a month.
Ÿ Always ensure the battery is fully charged
before installation.
Ÿ Ensure the battery leads are properly
connected to the battery terminals during (3) (-)ve terminal (4) (+)ve terminal
installation.
Battery removal Ÿ Remove the battery (5).
Ÿ Remove the front center cover (page 33).
Ÿ Remove the battery band (1) from the boot
band clip (2).

61
2 1 3 4

5 A B
(5) Battery (A) & (B): Fuse boxes
Battery installation (1) Main fuse : 15A & 10A
(2) Spare fuse: 15A & 10A
Ÿ Reinstall in the reverse order of removal. Be (3) Main fuse : 10A (4) Spare fuse: 10A
sure to connect the positive (+)ve terminal
first, then the negative (-)ve terminal.
Ÿ Check the bolts and other fasteners are
secured. GOOD FUSE BLOWN FUSE
FUSE REPLACEMENT
The fuse boxes (A) and (B) are placed
adjacent to the battery which consist of main
and spare fuses.
(A): Main fuse (1) : 15A and 10A
Spare fuse (2) : 15A and 10A
(B): Main fuse (3) : 10A
Spare fuse (4) : 10A
! CAUTION
! WARNING Ÿ Do not attempt to start or ride the vehicle
Ÿ Never use a fuse with a different rating from without a charged battery, it can cause
that specified. It may lead to serious damage fusing of the bulbs and permanent damage to
to the electrical system or a fire due to short certain electrical components.
circuit. Ÿ Turn the ignition switch "OFF" before
Ÿ Battery gives off explosive gases. Keep checking or replacing the fuse to prevent
sparks, flames & cigarettes away. accidental short-circuiting.
62
Ÿ If the replacement fuse of the same rating
burns out in a short time, there is probably a
serious electrical problem on your vehicle.
Leave the blown fuse in that circuit and have
your vehicle checked by your Authorised
Hero MotoCorp workshop.
SIDE STAND
Ÿ Check the side stand for proper function.
Ÿ Check the spring (1) for damage or loss of
tension and the side stand assembly for free 2
movement.
Ÿ If the side stand is up, the side stand (2) Side stand indicator
indicator (2) should not glow. ! CAUTION
Ÿ Check whether the side stand indicator (2)
glows when the side stand is down. Ensure that adequate care should be taken
while cleaning the side stand switch.
SUSPENSION
1 Inspection
Ÿ Check the front forks by locking the front
brake and pumping the front fork up and
down vigorously. The suspension action
should be smooth and there should be no oil
leakage.
Front Rear

(1) Side stand spring


Ÿ If the side stand indicator (2) does not
operate as described in steps 2 or 3, please
visit your Authorised Hero MotoCorp
workshop.

63
Ÿ Check the rear shock absorber by pushing 1
hard downwards on rear grip while the
vehicle is not parked on stand. The vehicle
action should be smooth and there should
be no oil leakage.
BULB REPLACEMENT
Refer to the safety precautions (page 49).
The bulb becomes very hot while the lamp is
“ON”, and remains hot for a while after it is
turned “OFF”. Be sure to let it cool down
before servicing. 2
Do not put finger prints on the headlamp bulb, (1) Headlamp connector
as they may create hot spots on the bulb and (2) Position lamp connector
cause it to break. Ÿ Remove the dust cover (3).
Wear clean gloves while replacing the bulb. If Ÿ Loosen the screw and release the clip (4)
you touch the bulb with your bare hands, clean from its position.
it with a cloth moistened with alcohol to
prevent its early failure. 3
Be sure to turn the ignition switch “OFF”
when replacing the bulb.
Do not use bulbs other than that specified.
After installing a new bulb, check that the lamp
operates properly.
(a) Headlamp/Position lamp bulb 4
Ÿ Remove the headlamp case (page 36).
Ÿ Disconnect the headlamp connector (1)
and position lamp connector (2).
(3) Dust cover (4) Clip
Ÿ Remove the headlamp bulb (5) without
turning.
Ÿ Remove the position lamp bulb (6) from
both sides of the headlamp case.

64
Ÿ Disconnect the tail/stop lamp connectors.
Ÿ Remove the tail/stop lamp unit from
the body cover by removing the screws (3).
Ÿ Install a new tail/stop lamp unit in the
6 (c)reverse order of removal.
Rear turn signal bulb
Ÿ Insert hand from body cover rear side, above
rear fender area and remove turn signal bulb
holder (1) by turning counter clockwise.
5 Ÿ Remove the rear turn signal bulb (2) by
(5) Headlamp bulb (6) Position lamp bulb turning it to counterclockwise direction.
1
Install a new bulb in the reverse order of
removal.
(b) Tail/Stop lamp LED unit
Ÿ Remove the centre compartment (page
30).
Ÿ Remove the body cover (page 31).
Ÿ Remove the fuel drain tube (1).
Ÿ Remove the fuel tank lid lock cable from the
guide (2).
3 1 2
(1) Bulb holder (2) Rear turn signal bulb
Install a new bulb in the reverse order of
removal.
2 (d) Front turn signal bulb
Ÿ Insert hand from body cover front side,
above front fender area and remove turn
signal bulb holder (1) by turning counter
clockwise.
Ÿ Remove the bulb (1) by turning it to
counterclockwise direction.
(1) Fuel drain tube (2) Guide (3) Screws
65
AIR SUCTION VALVE (ASV)
(SECONDARY AIR INJECTION SYSTEM)
Further to meet emission standards this
vehicle is provided with the air suction valve.

1
(1) Front turn signal lamp bulb
Ÿ Install a new bulb in the reverse order of
removal.
CATALYTIC CONVERTER 1
This vehicle is equipped with a catalytic (1) Air suction valve
converter in the muffler. Air suction valve (1) supplies fresh air from
The catalytic converter contains noble metals the air filter to the exhaust manifold to convert
that serve as catalyst, promoting chemical carbon monoxide to carbon dioxide. This
reactions to convert CO and HC in the reduces the CO% in the vehicle's exhaust.
exhaust to CO2 and H2O (water vapour). POLISHING OF VEHICLE
A defective catalytic converter contributes to After washing your vehicle, wax all painted
air pollution and can impair your engine’s surfaces (except matte painted surfaces) using
performance. a commercially available polish/quality liquid
Follow these guidelines to protect your or paste wax to finish the job. Use only a non
vehicle’s catalytic converter. abrasive polish or wax made specifically for
Ÿ Always use unleaded petrol. Even a small automobiles. Apply the polish or wax
amount of leaded petrol can contaminate according to the instructions on the container.
the catalyst metals, making the catalytic
converter ineffective. NOTE
Ÿ Keep the engine tuned up. Polishing or waxing is not applicable for
models having matte paint.

66
REMOVING ROAD SALT If storage lasts more than a month,
Ÿ
The road may contain salt which was sprayed carburetor draining is very important, to
as an anti-freezing agent during winter, and assure proper performance after storage.
the seawater are the causes of rust. Ÿ To prevent rusting in the cylinder, perform
Wash your vehicle when run on such the following:
conditions by the following the point Ÿ Remove the noise suppressor cap from the
mentioned below, Clean the vehicle using cold spark plug. Using tape or string, secure the
water (page 46). Do not use warm water. cap to any convenient plastic body part so
This worsens the effect of the salt. that it is positioned away from the spark plug.
STORAGE GUIDE Ÿ Remove the spark plug from the engine
Extended storage, such as for winter, requires and store it in a safe place. Do not
that you take certain steps to reduce the connect the spark plug to the noise
effects of deterioration from non use of the suppressor cap.
vehicle. In addition, necessary repairs should Ÿ Pour a tablespoon (15-20 ml) ofclean
be made before storing the vehicle, otherwise engine oil into the cylinder and cover the
these repairs may be forgotten by the time the spark plug hole with a piece of cloth.
vehicle is removed from storage. Ÿ Crank the engine several times to
(a) Storage distribute the oil.
Ÿ Reinstall the spark plug and noise
Ÿ Change the engine oil.
Ÿ Empty the fuel tank into an approved petrol
suppressor cap.
Ÿ Remove the battery. Store in an area
container using a commercially available protected from freezing temperatures and
hand siphon or an equivalent method. direct sunlight. Charge the battery once a
Ÿ Spray the inside of the tank with an aerosol month.
rust-inhibiting oil. Ÿ Wash and dry the vehicle. Wax all
Ÿ Reinstall the fuel filler cap on the tank. painted surfaces. Coat chrome plated parts
! WARNING with rust inhibiting oil.
Inflate the tyres to their recommended
Petrol is highly flammable and explosive. Ÿ pressures.
Ÿ
You can be burned or seriously injured when raise both tyresPark the vehicle on blocks to
handling fuel. off the ground.
Ÿ Cover the vehicle (don't use plastic or other
Stop the engine and keep heat, sparks, and Ÿ coated
flame away. materials) and store in an unheated
Ÿ Refuel only outdoors. area, free of dampness with a minimum of
Ÿ Wipe up spills immediately. daily temperature variation. Do not store
the vehicle in direct sunlight.
67
(b) Removal from storage
Ÿ Uncover and clean the vehicle. Change the
engine oil if the vehicle has been stored for
more than 4 months.
Ÿ Check the battery voltage and charge the
battery as required. Install the battery.
Ÿ Drain any excess aerosol rust-inhibiting oil
from the fuel tank. Fill the fuel tank with
fresh petrol.
Ÿ Perform all pre-ride inspection checks
(page 37). Test ride the vehicle at low
speeds in a safe riding area away from
traffic.

68
BASIC TROUBLESHOOTING
1. STARTING TROUBLE - ENGINE DOES NOT START
A. Fuel System
Check fuel in fuel tank No fuel Refill
Ok
Check fuel lines Leakage/air lock Rectify
Ok
Consult Authorised Hero MotoCorp Workshop
B. Electric Starter Not Working
Check fuse Fused Replace fuse (ref. Page 62)
Ok
Inspect battery Weak Consult Authorised Hero MotoCorp
Refill Workshop
Ok
Check connections, ignition switch/ Secure connections
starter switch/Stop switch Loose
Ok
Consult Authorised Hero MotoCorp Workshop
C. No Spark At Spark Plug
Check ignition switch “OFF” ( ) Position Turn ignition switch “ON” ( )
Ok
Check spark plug for fouling/ Replace spark plug/adjust
Improper electrode gap No spark Spark plug gap (0.6-0.7 mm)
Ok
Check for poorly connected Secure properly
Or loose spark plug wire Loose contact
Ok
Consult Authorised Hero MotoCorp Workshop
2. ENGINE STARTS BUT STALLS
Check choke knob position “ON” Turn to “OFF” position
“OFF” position
Check air cleaner element Dirty/Clogged Replace
Ok
Consult Authorised Hero MotoCorp Workshop
69
BASIC TROUBLESHOOTING
3. POOR PICK UP
Spark plug loose in cylinder head Loose Tighten the spark plug
Ok
Check air cleaner element Dirty/Clogged Replace
Ok
Check brake binding Improper Readjust free play of rear brake lever
Ok Adjustment
Check tyre inflation pressure Under inflated Correct tyre pressure
Ok
Consult Authorised Hero MotoCorp Workshop
4. ELECTRICAL SYSTEM
Feeble horn sound or no light
Check fuse Fused Replace fuse
Ok
Inspect battery Weak Consult Authorised Hero MotoCorp Workshop
Ok
Check bulbs Fused/wrong wattage Replace bulbs
Ok
Check connections Loose Secure connections
Ok
Consult Authorised Hero MotoCorp Workshop

70
ROAD SIGNS
Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain
stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by
the bright red circle with black and blue markings. It is imperative that all riders follow these signs as
they help avoid accidents. Their violation can be penalised under the Motor Vehicle Act.
Mandatory

Stop Give Way One Way No Horn No Bicyles No Automobiles

No Hand Craft No Pedestrians No Right Turn No ‘U’ Turn Overtaking Prohibited Speed Limit

No Stopping No Parking Length Limit High Limit Restriction Ends Compulsory-


or Standing Ahead Only

Compulsory-Turn Compulsory-Right Compulsory-Ahead Compulsory-Keep Compulsory-Bicycle Compulsory-Sound


Left Ahead or Turn Right Left Track Horn

71
ROAD SIGNS
Cautionary signs: These signs inform the driver/rider of the road conditions ahead.
Cautionary signs therefore serve as a warning. They are usually in a red triangle with black
pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about
dangers ahead. Cautionary road signs are as important as mandatory signs. However, the
violation of cautionary signs does not attract penalty.
Cautionary

Right Hand Curve Right Reverse Bend Incline Ahead Narrow Road Ahead Narrow Bridge Pedestrian Crossing

School Ahead Gap in Medium Cross Road Men at Work Roundabout Hump Road

ROAD SIGNS
Informatory signs: These are facility signs that provide important information about road directions
are maps of specific destinations. On highways, they provide information about the location of public
telephones, restaurants, hospitals, parking, petrol pumps, resting-places and more. These signs are
usually rectangular, with black or white pictures on a blue background.
Informatory
NAJAFGARH 3 Delhi
ROHTAK 58
NEW DELHI 40 Hospital First Aid
Post
Petrol
Pump
Eating
Place
Resting
Place
Public
Telephone
Place Identification
Place
NAJAFGARH
Bahadurgarh 10
NEW DELHI
ROHTAK
Rohtak 48

Destination Sign Light Taxi Stand Parking Both Parking This No Through No Through Re-assure Sign
Refreshment Sides Side Road Side Road
Signs and Signals are language of the road. Learn them, respect them.
72
Hero MotoCorp Ltd.
WARRANTY
Scope of warranty
Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp’) warrants its MAESTRO EDGE
vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free
from any defect-both in material and workmanship, under normal use and conditions, subject to
the following terms & conditions.
TERMS & CONDITIONS
a) MAESTRO EDGE vehicle is warranted for a period of 5 years or 50000 Km, whichever
is earlier, from the date of purchase.
b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s
authorized workshop as per the recommended schedule, to be eligible for warranty benefits.
Each paid service should be availed within 90 days from the date of previous service or as
per the recommended schedule, whichever is earlier.
c) If any problem is observed in MAESTRO EDGE vehicle, Hero MotoCorp's only
obligation/liability is to repair or replace that part/those parts which is/are considered to be
the cause of such problem, provided however that such problem, has not resulted due to
misuse/improper handling etc. of the vehicle. Any MAESTRO EDGE vehicle needing
repair should be brought along with Owner's Manual to Hero MotoCorp's authorised
workshop for necessary inspection and carrying rectification job.
Hero MotoCorp Ltd.
LIMITATIONS OF WARRANTY
The warranty shall not apply—
(1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized
workshop.
(2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade (JASO MB).
(3) To normal wear & tear components including (but not limited to) brake shoes/pads, clutch plates, drive chain & sprockets, bulbs,
electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals, gaskets, rubber parts, bush, rubber bellows, plastic parts
breakage and wheel rim for misalignment/bend.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be
responsible for malfunction/detoriation of the vehicle.
(5) If MAESTRO EDGE vehicle has been used in any competitive events like races or rallies or for any commercial purposes as taxi
etc.
(6) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(7) For normal phenomena like noise vibration, oil seepage etc., which do not affect the performance of the vehicle.
(8) To any damage caused due to usage of improper oil/grease, non-genuine parts.
(9) If any defect crops or repairs needed as a result of using adulterated fuel.
(10) If any maintenance/repairs required due to bad road conditions or misuse of MAESTRO EDGE vehicle.
(11) If any defect crops or repairs needed as a result of MAESTRO EDGE vehicle meeting to some accident.
(12) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(13) To any part of the MAESTRO EDGE vehicle which has been tampered or repaired in such a manner which has resulted in
malfunction of the vehicle.
(14) For MAESTRO EDGE vehicle not used in accordance with the guidelines given in this Owner's Manual.
(15) To proprietary items like Tyres, Tubes, Batteries etc, as they are subjected to the warranty terms & conditions of respective
manufacturers and directly handled by them only.
(16) Any defect(s) developing on account of external factors such as environmental factors; including but not limited to
fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing & cracking, aluminium parts oxidation
and cracking & discoloring of control switches etc.
Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be final and binding
on all concern.
Subject to DELHI JURISDICTION only.
Hero MotoCorp Ltd.
BATTERY WARRANTY PERIOD
1. 18 months from date of sale of vehicle or 20000 km. or
2. 21 months from the date of charging (whichever is earlier).
3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
Terms and condition of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to making good of
defects rising solely from the use of faulty material or workmanship during manufacturing and developing under proper use.
The warranty commences from the date of delivery to the original purchase of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service station or any OEM
dealer. On inspection, battery would be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle purchase invoice to
enable processing.
4. The right to determine whether a battery needs repair or totally replacement lies with the company. In case where the battery is
replaced, the defective battery becomes the property of the company and no scrap rebate will be given for it. The warranty period
on the battery being repaired/replaced shall commence from the date of sale of the original battery as stated in the original
warranty card.
5. All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery was originally
fitted and on the expiry of the warranty period as mentioned above.
6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, FOC battery replacement/
repair includes cost of charging.
7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and filling, improper
handling of the battery by unauthorized dealers/auto electricians, maintenance, willfull abuse, destruction by fire, collusion, theft or
recharging.
8. Breakage of container and cover do not come under the purview of this warranty.
9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported failure.
10. In case of tempering of the original wiring circuit in any manner whatsoever.
11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by the customer.
13. Customers are deemed to have read, understood and agreed to these conditions at the time of purchase of the vehicle.
Hero MotoCorp Ltd.
EMISSION WARRANTY
Scope of warranty
Hero MotoCorp Ltd. Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to
comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules,
1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.0
percent by volume and HC (Hydro Carbon) 3000 ppm, subject to following terms & conditions.
Terms & conditions
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 kms, whichever
occurs earlier, from the date of vehicle purchase.
b) In case any defect is observed in any emission-related component, Hero MotoCorp only obligation/liability shall be to repair
and/or replace those part (s) which is/are considered to be the cause of non-compliance with the emission standards.
c) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero MotoCorp
Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the owner's manual.
d) The customer should follow the recommended parts replacement as per the maintenance schedule in order to avail the emission
warranty.
e) If any part (s) related to emission characteristics of the vehicles is/are tampered and/or repaired by unauthorised
person/workshops etc, then the emission warranty shall stand cancelled.
f) Any part (s) suffering wear and tear under the normal course of running shall not be covered under the emission warranty.
Therefore, all such parts should be replaced by the customer from time to time, on payment basis, as per the maintenance
schedule provided in owner's manual and dealer's advice.
g) It is recommended to avail the services as per the recommended schedule to be eligible for the emission warranty benefits. Please
ensure that each paid service is availed within 90 days from the date of previous services or as per the recommended schedule,
whichever is earlier. All service details should be completely filled by the dealer, in the Service Record Sheet given in the owner's
manual.
h) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the emission standards please
contact the channel partner/authorised workshop immediately alongwith the previous OK certificate, for the necessary rectification. The
manufacturer or the dealer is not responsible for any penalty levied on you on account of non-compliance with the emission standards.
i) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp Ltd. and shall be final binding on
all concerned.
Subjected to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ?
ŸAssures long life
ŸEnsures economy for a long time
ŸSafety of vehicle and rider
ŸPeace of mind
ŸValue for money
ŸAssured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
Ÿ Poor performance
Ÿ Reduced life
Cam Chain Kit Ÿ Material used is inferior
Ÿ Damages other parts of clutch like, clutch center and
outer clutch
Ÿ Improper sealing
Engine knocking
Gasket Cylinder Head ŸŸ Leads to leakage and smoky exhaust
Ÿ Higher emission level
Ÿ Improper air filtration resulting in premature engine failure
Element Air Cleaner Ÿ Affects fuel efficiency
Ÿ Poor engine performance
Ÿ Frequent stalling of engine
Ÿ Higher emission level
Spark Plug Ÿ Poor engine performance
Ÿ Affects fuel efficiency
ZONAL/REGIONAL/AREA OFFICES
For any of your service related query/requirements you may contact the respective
Zonal/Regional/Area Offices
CENTRAL ZONE
Hero MotoCorp Ltd., No. 209-210, Ganpati Plaza, M.I. Road, Jaipur-302001, (Rajasthan).
Tel: +91 141 2389031, +91 141 2389156, E-mail: [email protected]
Hero MotoCorp Ltd., Office No. 705-706, 7th Floor, Fun Square, Durga Nursery Road, Udaipur -313001 (Rajasthan).
Tel: +91 0294-2980578, 79, E-mail: [email protected]
Hero MotoCorp Ltd., Office. No.401, 4th Floor, Offizo, Magneto Mall, Labhandi, G.E. Road, Raipur -492 001, (Chhattisgarh)
Tel: +91-771-4034749, E-mail: [email protected]
Hero MotoCorp Ltd., Third Floor, Alankar Palace, Plot No. 11, Zone II, M.P. Nagar Bhopal-462011, India.
Tel: +91-755-4203160, 2553697, 4272429, 2550086, E-mail: [email protected]
Hero MotoCorp Ltd., Maloo-01, 601-602, 6th Floor, Plot No. 26C, Scheme No. 94, Ring Road, Indore, M.P.-452010,
Tel: +91-731-4978269, 70, E-mail: [email protected]
EAST ZONE
Hero MotoCorp Ltd., Flat No: 1002. 10th Floor, Martin Burn Business Park, BP3, Salt Lake, Sector-V, Kolkata-700091,
West Bengal, India. Tel : +91-33-44026841,+91-33-44026830, E-mail : [email protected]
Hero MotoCorp Ltd., Odyssa Business Centre, Plot no. 30, 30/982, 172/1030, 4th Floor Cuttack, Bhubaneshwar highway road,
Rasulgarh, Bhubaneswar-751010, Odisha, India. Tel: +91-674-2581161, 62, 63, 64, E-mail: [email protected]
Hero MotoCorp Ltd., Yash Heights, 1st Floor Bariatu Road, Above Basudeb Tata Showroom Ranchi-834009, Jharkhand,
India. Tel: +91-651-2542222, 2542224, 2542225, E-mail: [email protected]
Hero MotoCorp Ltd., Sai Corporate Park, A Block, 6th Floor, Rukanpura, Bailey Road Patna, Bihar – 800014
Tel: +919334280555/7004569648 E-mail: [email protected]
NORTH ZONE
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5,
Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: [email protected]
Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301.
Tel: 0120-4631000, E-mail: [email protected]
Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
Tel: +91-172-2623773, 2623774, 2623775, E-mail: [email protected]
Hero MotoCorp Ltd., Kapoor Towers, Plot No- 284, 15-B, Rajpur Road, Dehradun-248001, India.
Tel:0135-2714661,2713662,2714663, E-mail: [email protected]
ZONAL/REGIONAL/AREA OFFICES
NORTH ZONE
Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010,
India. Tel: 0522-4006594, E-mail: [email protected]
Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra, Varanasi, Uttar Pradesh - 221010, India.
Tel: +91-0542- 2390949,2390241, E-mail: [email protected]
SOUTH ZONE
Hero MotoCorp Ltd., SKAV 909, 3rd Floor, 9/1, Lavelle Road, Bangalore-560001, India.
Tel: +91-80- 46881000, E-mail: [email protected]
Hero MotoCorp Ltd., 3-6-289, 3rd Floor, Kareem Manzil, Hyderguda, Hyderabad-500029, India.
Tel:+91-40-23223735, 23223727, 23223570, E-mail: [email protected]
Hero MotoCorp Ltd., 9th Floor Seshachalam Centre No.636/1. Anna Salai, Nandanam, Chennai-600035, India.
Tel: +91-44- 24340974, 24340977, 24340978, E-mail: [email protected]
Hero MotoCorp Ltd., 6-A, DD Trade Tower, (6th Floor), Kaloor-Kadavanthra Road, Kaloor-682 017, Kochi-682017,
India. Tel: +91-0484- 4039646 -7, E-mail: [email protected]
Hero MotoCorp Ltd., No 1547, 2nd Floor Classic Towers, Trichy Road, Coimbatore - 641018
Tel: +91-422-2200058, 2200061, E-mail: [email protected]
Hero MotoCorp Ltd., First Floor VA Kalburgi Mahalakshmi Mansion, Mandakini Hospital Road, New Cotton Market,
Hubli-580029, India. Tel: 0836-2269717, 2361038, E-mail: [email protected]
Hero MotoCorp Ltd., D.NO. 54-11-18 E, 2nd Floor, Sai Oddessey Building, Opp Executive Club, Near NH-5,
Vijayawada-520008, Andhra Pradesh, India. Tel: +91-866-2546859, 2546860, E-mail: [email protected]
WEST ZONE
Hero MotoCorp Ltd., Chrome Building, Sr. No. 33, Hissa-A-1/1/2, Plot - 2, Viman Nagar Avenue 2, Nagar Road,
Pune-411014, India. Tel: +91-020-71903500, E-mail: [email protected]
Hero MotoCorp Ltd., 603-604, Gunjan Tower, Off Alembic Gorwa Road, Baroda-390023, India.
Tel: +91-265-2286569/2286570, E-mail: [email protected]
Hero MotoCorp Ltd., Ground Floor, Block No.2, Vishnu Vaibhav Complex, 222, Palm Road, Civil Lines, Nagpur-440001,
India. Tel: +91-712-2545990-91, E-mail: [email protected]
Hero MotoCorp Ltd., Astarc House-Third Floor, 76/79, Makwana Lane, Off. Andheri-Kurla Road, Andheri (East), Mumbai-
400059, India. Tel: +91-22-28562071, E-mail: [email protected]
Hero MotoCorp Ltd., 604, Kings Plaza, Astron Chowk, Rajkot, Gujarat - 360001
Tel: 0281-2460622, 2460623, E-mail: [email protected]

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