EPA SI-I O UserGuide
EPA SI-I O UserGuide
User Guide
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Article: SI-I/O
Original Instructions
For the purposes of compliance with the EU Machinery Directive 2006/42/EC, the English version of this manual is the Original Instructions. Manuals
in other languages are Translations of the Original Instructions.
Documentation
Manuals are available to download from the following locations: http://www.drive-setup.com/ctdownloads
The information contained in this manual is believed to be correct at the time of printing and does not form part of any contract. The manufacturer
reserves the right to change the specification of the product and its performance, and the contents of the manual, without notice.
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Copyright
The contents of this publication are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development
and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without
notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including
photocopying, recording or by an information storage or retrieval system, without permission in writing from the publisher.
3 Introduction ...........................................7
3.1 Firmware Statement ..............................................7
3.2 Features ................................................................7
3.3 Option module identification ..................................7
3.4 Conventions used in this guide .............................7
3.5 Digital I/O ..............................................................8
3.6 Analog I/O .............................................................8
3.7 Relays ...................................................................8
3.8 24 V internal power supply ....................................8
7 Parameters ...........................................15
7.1 Menu 0 - Module Set-up .....................................15
7.2 Menu 1 - I/O Set-up ............................................18
7.3 Menu 2 - Digital I/O .............................................23
7.4 Menu 3 - Analog I/O ............................................24
7.5 Menu 9 - Resources ............................................27
9 Diagnostics ..........................................34
9.1 Overview .............................................................34
1.2 Information
This guide contains information covering the identification of the option module, terminal layout for installation, fitting of the option module to the drive,
parameter details, diagnostic information and the specifications of the option module.
2 Safety information
2.1 Warnings, Cautions and Notes
WARNING
A Caution contains information which is necessary for avoiding a risk of damage to the product or other equipment.
CAUTION
NOTE
A Note contains information which helps to ensure correct operation of the product.
2.3 Responsibility
It is the responsibility of the installer to ensure that the equipment is installed correctly with regard to all instructions given in this guide. They must
give due consideration to the safety of the complete system, so as to avoid the risk of injury both in normal operation and in the event of a fault or of
reasonably foreseeable misuse.
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation of the equipment.
loss or injury, a risk analysis must be carried out, and where necessary, further measures taken to reduce the risk - for example, an over-speed
protection device in case of failure of the speed control, or a fail-safe mechanical brake in case of loss of motor braking.
With the sole exception of the Safe Torque Off function, none of the drive functions must be used to ensure safety of personnel, i.e. they
must not be used for safety-related functions.
The Safe Torque Off function may be used in a safety-related application. The system designer is responsible for ensuring that the complete system
is safe and designed correctly according to the relevant safety standards.
The design of safety-related control systems must only be done by personnel with the required training and experience. The Safe Torque Off function
will only ensure the safety of a machine if it is correctly incorporated into a complete safety system. The system must be subject to a risk assessment
to confirm that the residual risk of an unsafe event is at an acceptable level for the application.
2.11 Motor
The safety of the motor under variable speed conditions must be ensured.
To avoid the risk of physical injury, do not exceed the maximum specified speed of the motor.
Low speeds may cause the motor to overheat because the cooling fan becomes less effective, causing a fire hazard. The motor should be installed
with a protection thermistor. If necessary, an electric forced vent fan should be used.
The values of the motor parameters set in the drive affect the protection of the motor. The default values in the drive must not be relied upon. It is
essential that the correct value is entered in the Motor Rated Current parameter.
3 Introduction
3.1 Firmware Statement
This option module is supplied with the latest firmware version. When retro-fitting to an existing system, all firmware versions should be verified to
confirm the same functionality as option modules of the same type already present. This also applies to products returned from a Control Techniques
Service Centre or Repair Centre. If there is any doubt please contact the supplier of the product.
The firmware version of the option module can be identified by looking at Pr MM.002 where MM is the relevant menu number for the option module
slot being used. See Pr MM.002 description later in this manual for more information. The firmware version takes the form of ww.xx.yy.zz seen in
MM.002.
3.2 Features
All connections from the Option module to the drive are made via the drive connector. Connections from external equipment to the SI-I/O are made
via a 3-way plugable/removable screw connector for the two relays, and an 11-way plugable/removable screw connector for the digital and analog
I/O.
Figure 3-1 SI-I/O
All parameters associated with the SI-I/O can be found in section 7 Parameters on page 15.
SI-I/O
1 82400000017800 1714
S/N: 8000001001
2
S/N: 8000001001
All the inputs/outputs in the SI-I/O are user programmable for function and signal processing.
NOTE Configuration of the maximum of eight digital inputs for positive/negative logic is carried out by setting Pr S.01.008.
By default, the SI-I/O Module is set up for four programmable digital inputs/outputs. By configuring the analog I/O as digital inputs, it is possible for the
SI-I/O module to have four programmable inputs/outputs and also four digital inputs.
The functionality of these terminals is as follows:
• The logic sense selected can be positive or negative
• The logic state of each input is monitored by a read-only parameter
• The logic state can be inverted
• The digital input can be programmed to any suitable destination bit parameter
• The digital output can be sourced from any suitable bit parameter
• The output can operate either as a push-pull or an open collector output
The high precision differential analog input and analog output is only supported on Unidrive M600 - M800.
3.7 Relays
The two relays can be used to convey the logic state of any suitable parameter to external equipment. The logic state is processed as follows:
• A suitable source parameter is assigned to each relay
• The logic state can be inverted
• The state of the relay is monitored by a parameter
4 Mechanical installation
4.1 General installation
The installation of an Option module is illustrated in Figure 4-1.
Figure 4-1 Installing an Option module
1 2
Adding Option modules: Populate slot 3 first, then slot 2 and finally slot 1
5 Electrical installation
5.1 Terminal descriptions
Table 5.1 SI-IO terminal descriptions
PL1 PL2
1 2 3 4 5 6 7 8 9 10 11 21 22 23
+ Analog Input 1
0V 0V Common
+ Analog Input 2
0V 0V Common
+ Analog Input 3
0V 0V Common
+ Analog Output 1
0V 0V Common
7 Parameters
7.1 Menu 0 - Module Set-up
All parameters in S.00.ppp (i.e. menu 0 within the option module menus) are also present in menus 15, 16 or 17 depending on the slot that the
module is installed to e.g. Pr 3.00.007 is also present as 17.007.
The functionality and properties of the parameters are identical between the two menus.
S.00.001 Module ID
Minimum 0 Maximum 65535
Default 209 Units
Type 16 Bit Volatile Update Rate Power-up write
Display Format None Decimal Places 0
Coding RO, ND, NC, PT, BU
Pr S.00.001 displays the ID number for the Option Module. For SI-I/O, this is 209.
The value of Differential (2), is only available with SI-I/O firmware V01.00.01.xx and later. To use the differential analog input in previous firmware,
Pr S.01.015 and Pr S.01.016 must both be set to Volt IN (1).
NOTE
Analog Output 1 Source (Pr S.03.006) defines the source parameter for T11 analog output 1.
NOTE
8 Block diagrams
8.1 Functional block diagrams
Figure 8-1 Digital I/O 1/2
T2 Digital T2 Digital
I/O 1 state I/O 1 mode ??.???
select
S.02.001 S.01.011
x(-1) ??.???
Any bit
T2 Digital I/O 1 paramter
S.02.011 T2 Digital I/O
1 invert
S.02.021
T2 S.01.008 S.01.009
T2 Digital I/O
Digital I/O Open 1 destination
logic polarity collector / source
output Any unprotected
bit parameter
??.???
x(-1) ??.???
T3 Digital T3 Digital
I/O 2 state I/O 2 mode ??.???
select
S.02.002 S.01.012
x(-1) ??.???
Any bit
T3 Digital I/O 2 paramter
S.02.012 T3 Digital I/O
2 invert
S.02.022
T3 S.01.008 S.01.009
T3 Digital I/O
Digital I/O Open 2 destination
logic polarity collector / source
output Any unprotected
bit parameter
??.???
x(-1) ??.???
Key
T4 Digital T4 Digital
I/O 3 state I/O 1 mode ??.???
select
S.02.003 S.01.013
x(-1) ??.???
Any bit
T4 Digital I/O 3 paramter
S.02.013
T4 Digital I/O S.02.023
T4 S.01.008 S.01.009 3 invert
T4 Digital I/O 3
Digital I/O Open destination/source
logic polarity collector
Any unprotected
output
bit parameter
??.???
x(-1) ??.???
T5 Digital T5 Digital
I/O 4 state I/O 4 mode ??.???
select
S.02.004 S.01.014
x(-1) ??.???
Any bit
T5 Digital I/O 4 paramter
S.02.014
T5 Digital I/O 4 S.02.024
T5 S.01.008 S.01.009 invert
T5 Digital I/O 4
Digital I/O Open destination/source
logic polarity collector
Any unprotected
output
bit parameter
??.???
x(-1) ??.???
Key
T7 S.01.008 S.01.009
x(-1) ??.???
Digital I/O Open
logic polarity collector
output
To analog
input 1
T8 S.01.008 S.01.009
x(-1) ??.???
Digital I/O Open
logic polarity collector
output
To analog
input 2
T9 S.01.008 S.01.009
x(-1) ??.???
Digital I/O Open
logic polarity collector
output
To analog
input 3
Key
Differential Analog
input destination
T7 2 + +
A/D + S.03.042 x(-1) ??.???
T8 2
-
Differential Differential
Analog input analog input
scaling destination
S.03.044
S.01.016
Differential
T8 Digital input 6, Analog input
Analog input 2 mode minimum
T7 Analog
input 1 destination
+
1 A/D + S.03.012 x(-1)
??.???
T7 T7 Analog Analog input 1
input 1 destination
scaling
S.03.014
T7 Analog input
1 minimum
T8 Analog input
2 destination
+
1 A/D + S.03.022 x(-1) ??.???
T8 T8 Analog Analog input 2
input 2 destination
scaling
S.03.024
T8 Analog input
2 minimum
Key
T9 digital input 7
S.01.017
Analog input 3 mode
T9 Analog
input 3 destination
1 Volt IN T9 Analog T9 Analog S.03.036
input 3 input 3 invert
maximum T9 Analog T9 Analog
2 4-20 mA Low S.03.031 S.03.033
input 3 input 3 offset Any unprotected
3 20-4 mA Low S.03.035
variable parameter
4 4-20 mA Hold S.03.003
??.???
5 20-4 mA Hold
T9
6 0-20 mA +
A/D + S.03.032 x(-1) ??.???
7 20-0 mA
8 4-20 mA Trip T9 Analog Analog input
input 3 scaling 3 destination
9 20-4 mA Trip S.03.037
10 4-20 mA
11 20-4 mA Analog input S.03.034 T9 Analog
3 current loop input 3
loss minimum
1 Volt OUT
2 4-20 mA ??.???
T11 3 20-4 mA S.03.007 A/D
4 0-20 mA T11 Analog ??.???
5 20-0 mA output 1
Any unprotected
scaling
variable parameter
Key
Relay 1
Relay 1 source
Relay 1
state
invert S.02.029
S.02.019
S.02.009
??.???
T21
x(-1) ??.???
Any bit
paramter
Relay 2 Relay 2
state source
Relay 2
invert S.02.030
T22
S.02.010 S.02.020
??.???
x(-1) ??.???
Any bit
paramter
T23
Key
9 Diagnostics
9.1 Overview
This section provides basic diagnostic information intended to resolve the most common problems encountered when setting up an SI-I/O option
module.
Drive trip display codes
If the option module detects an error during operation, it will force a trip on the drive. However, the trip string displayed on the drive will only indicate
which slot initiated the trip. The exact reason for the trip will be indicated in the drive trip code parameters (Pr 10.020 and Pr 10.070).
Table 9.1 shows the possible trips that will be displayed on the drive when a problem is detected with the option module or when the option module
initiates a trip.
Table 9.1 Digital I/O - 1-4
Trip Description
SlotX HF The drive has detected that an option module is present but is unable to communicate with it due to a hardware fault.
SlotX Error User trip generated by the option module
SlotX Not
This trip will occur if a drive slot was previously configured with an option module but on power up, no option module was detected.
Fitted
This trip will occur if a drive slot was previously configured with an option module but on power up, a different option module was
SlotX
detected. Replacing the option module with another one of the same ID number will not initiate this trip.
Different
The trip will also occur if an option module is installed to a previously unused slot.
10 Technical Data
10.1 Digital inputs/outputs (Terminals 2-5)
Default function Positive logic mode
Type Positive or negative logic inputs or Negative logic push-pull or open collector outputs
Absolute maximum voltage range -18 V to +36 V
Update time 2 ms for Unidrive M600 - M800
8 ms for Unidrive M200 - M400
Operating as an input
Logic mode controlled by Pr S.01.008
Voltage range 0 V to +24 V
Impedance >2 mA @ +15 Vdc from IEC61131-2, clause 3.3.1 type 1
Input thresholds 10 V ±0.8 V
Operating as an output
Mode controlled by Pr S.01.009
Current limits 100 mA for Digital I/O 1&2
100 mA for Digital I/O 3&4
Isolation Not isolated from control circuit
Overvoltage protection Series resistor, filter capacitor and clamping diodes
Category 1 installations must have suppression to limit supply-borne transients to a maximum of 1,500 V peak.
WARNING
A
Analog I/O .................................................................................8
C
Conventions used in this guide .................................................7
D
Date code ..................................................................................7
Diagnostics ..............................................................................34
Digital I/O ..................................................................................8
E
Electrical safety .........................................................................5
F
Features ....................................................................................7
Functional block diagrams .......................................................28
G
General installation ...................................................................9
I
I/O error codes ........................................................................35
Installing the first Option module ...............................................9
Intended personnel ...................................................................4
M
Menu 0 - Setup ........................................................................11
Menu 1 - I/O Set-up .................................................................18
Menu 2 - Digital I/O .................................................................23
Menu 3 - Analog I/O ................................................................24
Menu 9 - Resources ................................................................27
Module error codes .................................................................34
N
Notes .........................................................................................5
O
Option module identification ......................................................7
R
Relays .......................................................................................8
S
Safety Information ................................................................ 4, 5
Safety information .....................................................................5
Single line descriptions ...........................................................11
T
Technical Data ........................................................................36
Terminal descriptions ..............................................................10
W
Warnings, Cautions and Notes ..................................................5
Wiring, shield connections .......................................................10