TECHNICAL DATA SHEET

VARVIT
Doc. N.: 120414
High-strength structural bolting assemblies for Rev. n.: 02 Date: 19/03/2013
preloading – System HRC Page of
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1. Scope and field of application

This Technical Data Sheet defines the requirements of high-strength bolt and nut
assemblies with calibrated preload, HRC System, hexagon and cup head bolts, thread
dimensions from M12 to M30 and property classes 10.9/10.

2. Standard references
EN 14399-1 High-strength structural bolting assemblies for preloading.
Part 1: General requirements
EN 14399-2 High-strength structural bolting assemblies for preloading.
Part 2: Suitability test for preloading
EN 14399-6 High-strength structural bolting assemblies for preloading.
Part 6: Plain chamfered washers
EN 14399-10 High-strength structural bolting assemblies for preloading.
Part 10: System HRC – Bolt and nut assemblies with calibrated
preload

3. Dimensions (mm)

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VARVIT
Doc. N.: 120414
High-strength structural bolting assemblies for Rev. n.: 02 Date: 19/03/2013
preloading – System HRC Page of
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Dimension of the bolt with hexagon head

Thread d M12 M16 M20 M22 M24 M27 M30
(1)
P 1,75 2 2,5 2,5 3 3 3,5
(2)
l≤125 30 38 46 50 54 60 66
b (ref) 125<l≤200 - 44 52 56 60 66 72
l>200 - - 65 69 73 79 85
max 0,8 0,8 0,8 0,8 0,8 0,8 0,8
c
min 0,4 0,4 0,4 0,4 0,4 0,4 0,4
da max 15,2 19,2 24,4 26,4 28,4 32,4 35,4
max 12,70 16,70 20,84 22,84 24,84 27,84 30,84
ds
min 11,30 15,30 19,16 21,16 23,16 26,16 29,16
max dw max = sactual
dw
min 20,1 24,9 29,5 33,3 38,0 42,8 46,6
e min 23,91 29,56 35,03 39,55 45,20 50,85 55,37
max 7,95 10,75 13,40 14,90 15,90 17,90 19,75
k
min 7,05 9,25 11,60 13,10 14,10 16,10 17,65
kw min 4,9 6,5 8,1 9,2 9,9 11,3 12,4
r min 1,2 1,2 1,5 1,5 1,5 2,0 2,0
max 22 27 32 36 41 46 50
s
min 21,16 26,16 31 35 40 45 49
max 8,0 11,6 14,4 15,7 17,1 19,3 21,4
sb
min 7,4 11,0 13,8 15,1 16,5 18,7 20,8
eb min 8,36 12,43 15,60 17,06 18,65 21,13 23,50
F1 min 11,0 13,0 15,0 15,5 16,0 19,0 21,0
F2 max 16,0 18,0 20,0 21,0 21,5 24,0 26,0
Length l Shank lengths ls(*) and lg(**)
ls lg ls lg ls lg ls lg ls lg ls lg ls lg
nom max min
min max min max min max min max min max min max min max
40 41,25 38,75 6 11,25 8 14
50 51,25 48,75 11,25 20 8 14 10 17,5 11 18,5
60 61,5 58,5 21,25 30 12 22 10 17,5 11 18,5 12 21 13,5 22,5
70 71,5 68,5 31,25 40 22 32 11,5 24 11 18,5 12 21 13,5 22,5 15 25,5
80 81,5 78,5 41,25 50 32 42 21,5 34 17,5 30 12 21 13,5 22,5 15 25,5
90 91,75 88,25 51,25 60 42 52 31,5 44 27,5 40 21 36 15 30 15 25,5
100 101,75 98,25 61,25 70 52 62 41,5 54 37,5 50 31 46 25 40 16,5 34
110 108,25 111,75 62 72 51,5 64 47,5 60 41 56 35 50 26,5 44
120 118,25 121,75 72 82 61,5 74 57,5 70 51 66 45 60 36,5 54
130 132 128 76 86 65,5 78 61,5 74 55 70 49 64 40,5 58
140 142 138 86 96 75,5 88 71,5 84 65 80 59 74 50,5 68
150 152 148 96 106 85,5 98 81,5 94 75 90 69 84 60,5 78
160 164 156 85 100 79 94 70,5 88
170 174 166 95 110 89 104 80,5 98
180 184 176 105 120 99 114 90,5 108
190 194 186 115 130 109 124 100,5 118
200 204 196 125 140 119 134 110,5 128
1) P = pitch of thread (coarse thread).
2) b (ref) do not applies for nominal lengths above the stepped line
*) ls min. = lg max. – 5 P (lg max – 3 P above stepped line)
**) lg max. = l nominal size - b
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Doc. N.: 120414
High-strength structural bolting assemblies for Rev. n.: 02 Date: 19/03/2013
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Dimension of the bolt with cup head

Thread d M12 M16 M20 M22 M24 M27 M30
(1)
P 1,75 2 2,5 2,5 3 3 3,5
(2)
l≤125 30 38 46 50 54 60 66
b (ref) 125<l≤200 - 44 52 56 60 66 72
l>200 - - 65 69 73 79 85
da max 15,2 19,2 24,4 26,4 28,4 32,4 35,4
max 12,00 16,00 20,00 22,00 24,00 27,00 30,00
ds
min 11,30 15,30 19,16 21,16 23,16 26,16 29,16
dk min 21 27 34 38,5 43 48 52
dw min 20 26 33 37 41 46 50
max 8,8 10,8 13,9 14,9 15,9 17,9 20,0
k
min 7,2 9,2 12,1 13,1 14,1 16,1 18,0
r min 1,2 1,2 1,5 1,5 1,5 2,0 2,0
R nom 18 20 22 23 25 27 30
max 8,0 11,6 14,4 15,7 17,1 19,3 21,4
sb
min 7,4 11,0 13,8 15,1 16,5 18,7 20,8
eb min 8,36 12,43 15,60 17,06 18,65 21,13 23,50
F1 min 11,0 13,0 15,0 15,5 16,0 19,0 21,0
F2 max 16,0 18,0 20,0 21,0 21,5 24,0 26,0
Length l Shank lengths ls(*) and lg(**)
ls lg ls lg ls lg ls lg ls lg ls lg ls lg
nom max min
min max min max min max min max min max min max min max
40 41,25 38,75 6 11,25 8 14
50 51,25 48,75 11,25 20 8 14 10 17,5 11 18,5
60 61,5 58,5 21,25 30 12 22 10 17,5 11 18,5 12 21 13,5 22,5
70 71,5 68,5 31,25 40 22 32 11,5 24 11 18,5 12 21 13,5 22,5 15 25,5
80 81,5 78,5 41,25 50 32 42 21,5 34 17,5 30 12 21 13,5 22,5 15 25,5
90 91,75 88,25 51,25 60 42 52 31,5 44 27,5 40 21 36 15 30 15 25,5
100 101,75 98,25 61,25 70 52 62 41,5 54 37,5 50 31 46 25 40 16,5 34
110 108,25 111,75 62 72 51,5 64 47,5 60 41 56 35 50 26,5 44
120 118,25 121,75 72 82 61,5 74 57,5 70 51 66 45 60 36,5 54
130 132 128 76 86 65,5 78 61,5 74 55 70 49 64 40,5 58
140 142 138 86 96 75,5 88 71,5 84 65 80 59 74 50,5 68
150 152 148 96 106 85,5 98 81,5 94 75 90 69 84 60,5 78
160 164 156 85 100 79 94 70,5 88
170 174 166 95 110 89 104 80,5 98
180 184 176 105 120 99 114 90,5 108
190 194 186 115 130 109 124 100,5 118
200 204 196 125 140 119 134 110,5 128
1) P = pitch of thread (coarse thread).
2) b (ref) do not applies for nominal lengths above the stepped line
*) ls min. = lg max. – 5 P (lg max – 3 P above stepped line)
**) lg max. = l nominal size - b

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VARVIT
Doc. N.: 120414
High-strength structural bolting assemblies for Rev. n.: 02 Date: 19/03/2013
preloading – System HRC Page of
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Dimension of the nut

Thread d M12 M16 M20 M22 M24 M27 M30

P 1,75 2 2,5 2,5 3 3 3,5
max 13 17,3 21,6 23,7 25,9 29,1 32,4
da
min 12 16 20 22 24 27 30
(1)
dw min 20,1 24,9 29,5 33,3 38,0 42,8 46,6
e min 23,91 29,56 35,03 39,55 45,20 50,85 55,37
max 10,8 14,8 18 19,4 21,5 23,8 25,6
m
min 10,37 14,1 16,9 18,1 20,2 22,5 24,3
mw min 8,3 11,3 13,5 14,5 16,2 18,1 19,5
max 22 27 32 36 41 46 50
s
min 21,16 26,16 31 35 40 45 49
t 0,38 0,47 0,58 0,63 0,72 0,80 0,87
(1)
The maximum value of dw shall not exceed the actual width across flats

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Doc. N.: 120414
High-strength structural bolting assemblies for Rev. n.: 02 Date: 19/03/2013
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Dimension of the washer

Nominal size d 12 16 20 22 24 27 30
max 13,27 17,27 21,33 23,33 25,33 28,52 31,62
d1
min 13 17 21 23 25 28 31
max 24 30 37 39 44 50 56
d2
min 23,48 29,48 36,38 38,38 43,38 49 54,80
max 3,3 4,3 4,3 4,3 4,3 5,6 5,6
h
min 2,7 3,7 3,7 3,7 3,7 4,4 4,4
max 1,0 1,50 1,50 1,50 1,50 2 2
e
min 0,5 0,75 0,75 0,75 0,75 1 1
max 1,9 1,9 2,5 2,5 2,5 3,0 3,0
c
min 1,6 1,6 2,0 2,0 2,0 2,5 2,5

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Doc. N.: 120414
High-strength structural bolting assemblies for Rev. n.: 02 Date: 19/03/2013
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4. Technical specification

Bolts Nuts Washers

Carbon steel with additives

Material Steel
or alloyed steel
Mechanical
properties Property class 10.9 10 300-370 HV
As specified in ISO 898-1 ISO 898-2 EN 14399-6
KV, min = 27 J
Value n.a.
Impact at – 20°C
strength Test piece ISO 148-1 n.a.
Test EN10045-1 n.a.
General requirements EN 14399-1
Tolerance 6g 6H or 6AZ

Thread ISO 261 ISO 261 n.a.

International standard ISO 965-2 ISO 965-2
ISO 965-4 ISO 965-5
C except r

Product grade lenghts≥150 B except m A

Tolerance mm: ± 4,0
mm
As specified in ISO 4759-1 ISO 4759-3
Plain As processed
Surface 1)
Hot-dip galvanized ISO 10684
finish
Others To be agreed
Parts shall be
uniform and
free from
irregularities or
detrimental
Surface discontinuities ISO 6157-1 ISO 6157-2 defects. No
protruding
burrs shall
appear on the
washer
1) All dimensions and tolerances apply before hot dip galvanizing

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Doc. N.: 120414
High-strength structural bolting assemblies for Rev. n.: 02 Date: 19/03/2013
preloading – System HRC Page of
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5. Marking
In addition to the binding marking requirement according ISO 898-1, ISO 898-2 and EN
14399-10, bolts and nuts are marked with an identification code that ensure the
traceability to the production process records.
Washers are marked according to EN 14399-6.

6. Testing of the assembly

Functional characteristics of the assembly is determined according to EN 14399-10
and EN 14399-2. Suitability test for preloading and additional suitability test for
calibrated preload is carried out.
Limiting values of bolt force at the fracture of the spline-end

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Doc. N.: 120414
High-strength structural bolting assemblies for Rev. n.: 02 Date: 19/03/2013
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Annex A
Grip length ts (informative only)

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