S 800A, 800AJ JLG Parts English

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3121629 800A/800AJ 3

4 800A/800AJ 3121629
3121629 800A/800AJ 5
TABLE OF CONTENTS

SECTION 1 - FRAME......................................................................................................................................................................... 11

FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE ..................................................................... 12
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE ............................................................................. 16
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 18
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (SN 0300183034 through 0300244579) .............................................................. 22
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (SN 0300244580 through 0300272376) .............................................................. 26
FIGURE 1-6. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 28
FIGURE 1-7. FRAME VALVES AND SHIELDS INSTALLATIONS ................................................................................................. 32
FIGURE 1-8. TOW PACKAGE INSTALLATION ............................................................................................................................. 34

SECTION 2 - TURNTABLE ................................................................................................................................................................ 37

FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS ............................................................................. 38


FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (SN 0300183034 through 0300194139) ....................................................... 42
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (SN 0300194140 through 0300238223)....................................................... 46
FIGURE 2-4. MAIN VALVE ASSEMBLY (SN 0300238224 through 0300272376) ......................................................................... 50
FIGURE 2-5. MAIN VALVE ASSEMBLY (SN 0300238224 through 0300272376) ......................................................................... 54
FIGURE 2-6. ACCESSORY VALVE ASSEMBLY ........................................................................................................................... 58
FIGURE 2-7. AUXILIARY PUMP ASSEMBLY ................................................................................................................................ 60
FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION ................................................................................ 62
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (Prior to SN 0300270085) ................................................................................. 64
FIGURE 2-10. SWING MOTOR/HUB ASSEMBLY (SN 0300270085 through 0300272376).......................................................... 68
FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION ............................................................................................................... 72
FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION ............................................................................................................ 82
FIGURE 2-13. FORD ENGINE INSTALLATION ............................................................................................................................. 98
FIGURE 2-14. GM ENGINE INSTALLATION ............................................................................................................................... 110
FIGURE 2-15. HYDROSTATIC PUMP ASSEMBLY (SN 0300183034 through 0300207789) ...................................................... 116
FIGURE 2-16. HYDROSTATIC PUMP ASSEMBLY (SN 0300207790 through 0300272376) ...................................................... 120
FIGURE 2-17. VARIABLE PUMP ASSEMBLY ............................................................................................................................. 122
FIGURE 2-18. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINES WITH ARCTIC PACKAGE ......................... 126
FIGURE 2-19. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2011 (OPTIONAL) ................................................... 128
FIGURE 2-20. FUEL-WATER SEPARATOR INSTALLATION (CHINA SPECS) (SN 0300238788 through 0300246968)........... 130
FIGURE 2-21. FUEL-WATER SEPARATOR INSTALLATION (CHINA SPECS) (SN 0300246969 through 0300272376)........... 132
FIGURE 2-22. TANK INSTALLATIONS ........................................................................................................................................ 134
FIGURE 2-23. LP TANK INSTALLATIONS (FORD AND GM ENGINE MACHINES ONLY) ........................................................ 138
FIGURE 2-24. ROTARY COUPLING INSTALLATION ................................................................................................................. 140
FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY ............................................................................................................... 142
FIGURE 2-26. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 146
FIGURE 2-27. HOODS INSTALLATION (ABS) ............................................................................................................................ 150
FIGURE 2-28. HOODS INSTALLATION (STEEL) ........................................................................................................................ 154
FIGURE 2-29. ENGINE TRAY JACK INSTALLATION (OPTIONAL) ............................................................................................ 160
FIGURE 2-30. 2500W GENERATOR INSTALLATION - DEUTZ D2011 MACHINES (OPTIONAL) ............................................. 162
FIGURE 2-31. 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 MACHINES (OPTIONAL).......................................... 166
FIGURE 2-32. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) .......................................................... 170
FIGURE 2-33. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) .............................................................. 174
FIGURE 2-34. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES .................................................................. 178
FIGURE 2-35. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES ..................................................................... 182
FIGURE 2-36. 4000W GENERATOR INSTALLATION - GM ENGINES ....................................................................................... 186
FIGURE 2-37. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES ......................................... 190
FIGURE 2-38. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES............................................................. 196
FIGURE 2-39. 7500W SKYPOWER GENERATOR INSTALLATION - GM MACHINES .............................................................. 200
FIGURE 2-40. SKYAIR AIR COMPRESSOR INSTALLATION ..................................................................................................... 204
FIGURE 2-41. AIR COMPRESSOR ASSEMBLY ......................................................................................................................... 206
FIGURE 2-42. AUXILIARY PUMP WITHOUT BATTERY DISCONNECT (SN 0300259889 through 0300272376) ..................... 210
FIGURE 2-43. AUXILIARY PUMP WITH BATTERY DISCONNECT (SN 0300259889 through 0300272376) ............................. 212

SECTION 3 - BOOM ........................................................................................................................................................................ 215

FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A ................................................................................................... 216


FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ .................................................................................................. 220
FIGURE 3-3. TOWER BOOM ASSEMBLY .................................................................................................................................. 226
FIGURE 3-4. MAIN BOOM ASSEMBLY ....................................................................................................................................... 230
FIGURE 3-5. ROTATOR ASSEMBLY .......................................................................................................................................... 234
FIGURE 3-6. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS .................................................................................... 236
FIGURE 3-7. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS ............................................................................... 238

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TABLE OF CONTENTS
FIGURE 3-8. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS ............................................................................... 240
FIGURE 3-9. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) ..................................................................... 242

SECTION 4 - PLATFORM ................................................................................................................................................................ 249

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ........................................................................................................ 250


FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST FOR PLATFORM) ................................................ 254
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD) ............................................................................. 256
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD ..................................................................................... 260
FIGURE 4-5. CONTROLLER ASSEMBLY - SWING AND LIFT (SN 0300183034 through 0300188905)..................................... 264
FIGURE 4-6. CONTROLLER ASSEMBLY - SWING AND LIFT (SN 0300188906 through 0300272376)..................................... 266
FIGURE 4-7. CONTROLLER ASSEMBLY - DRIVE AND STEER (SN 0300183034 through 0300188905) ................................. 270
FIGURE 4-8. CONTROLLER ASSEMBLY - DRIVE AND STEER (SN 0300188906 through 0300272376) ................................. 272
FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) .......................................................................................... 274
FIGURE 4-10. SKYGUARD SYSTEM INSTALLATION (SN 0300183034 through 0300259888) ................................................. 276
FIGURE 4-11. SKYGUARD SYSTEM INSTALLATION (SN 0300259889 through 0300272376) ................................................. 278
FIGURE 4-12. CROSS RAIL INSTALLATION .............................................................................................................................. 280
FIGURE 4-13. SKYEYE INSTALLATION ...................................................................................................................................... 282
FIGURE 4-14. SKYGLAZIER INSTALLATION .............................................................................................................................. 284
FIGURE 4-15. SKYLINE INSTALLATION ..................................................................................................................................... 286
FIGURE 4-16. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ) ............................................................................ 288
FIGURE 4-17. SKYWELDER INSTALLATION (50HZ).................................................................................................................. 292
FIGURE 4-18. SKYWELDER INSTALLATION (60HZ).................................................................................................................. 294
FIGURE 4-19. SKYWELDER PREP PACKAGE (60HZ) ............................................................................................................... 296
FIGURE 4-20. WELDER ASSEMBLY ........................................................................................................................................... 298
FIGURE 4-21. SKYWELDER LOCKING BRACKET INSTALLATION ........................................................................................... 300
FIGURE 4-22. SKYCUTTER INSTALLATION .............................................................................................................................. 302
FIGURE 4-23. PLASMA CUTTER ASSEMBLY ............................................................................................................................ 304
FIGURE 4-24. PIPE RACKS INSTALLATION ............................................................................................................................... 306
FIGURE 4-25. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM) ............................................ 308
FIGURE 4-26. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM) ........................ 310
FIGURE 4-27. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM) .............................................. 312
FIGURE 4-28. BATTERY DISCONNECT (SN 0300240507 through 0300272376) ...................................................................... 314

SECTION 5 - CYLINDER.................................................................................................................................................................. 317

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY .............................................................................................................. 318


FIGURE 5-2. LEVEL (SLAVE) CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300183034 through 0300240878) ............... 320
FIGURE 5-3. LEVEL (SLAVE) CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300240879 through 0300272376) ............... 322
FIGURE 5-4. LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM (800A ONLY) (SN 0300183034 through 0300245050) ... 324
FIGURE 5-5. LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM (800A ONLY) (SN 0300245051 through 0300272376) ... 326
FIGURE 5-6. LEVEL (SLAVE) CYLINDER ASSEMBLY - UPRIGHT (SN 0300183034 through 0300239885) ............................. 328
FIGURE 5-7. LEVEL (SLAVE) CYLINDER ASSEMBLY - UPRIGHT (SN 0300239886 through 0300272376) ............................. 330
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300183034 through 0300245050) .................................. 332
FIGURE 5-9. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (USAGE MAY VARY) (SN 0300245051 through 0300245146)
...................................................................................................................................................................................................... 334
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (USAGE MAY VARY) (SN 0300245051 through 0300245146)
...................................................................................................................................................................................................... 336
FIGURE 5-11. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300245147 through 0300272376) ................................ 338
FIGURE 5-12. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300183034 through 0300239885) ......................................... 340
FIGURE 5-13. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300239886 through 0300272376) ......................................... 342
FIGURE 5-14. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 0300183034 through 0300239885) .................................... 344
FIGURE 5-15. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 0300239886 through 0300272376) .................................... 346
FIGURE 5-16. MASTER CYLINDER ASSEMBLY (800A) (SN 0300183034 through 0300245050) ............................................. 348
FIGURE 5-17. MASTER CYLINDER ASSEMBLY (800A) (SN 0300245051 through 0300272376) ............................................. 350
FIGURE 5-18. MASTER CYLINDER ASSEMBLY (800AJ) (SN 0300183034 through 0300243317) ............................................ 352
FIGURE 5-19. MASTER CYLINDER ASSEMBLY (800AJ) (SN 0300243318 through 0300272376)............................................ 354
FIGURE 5-20. STEER CYLINDER ASSEMBLY ........................................................................................................................... 356
FIGURE 5-21. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM .......................................................................................... 358
FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800A) (SN 0300245051 through 0300272376) ............... 360
FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800AJ) (SN 0300243318 through 0300272376) ............. 362
FIGURE 5-24. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM ..................................................................................... 364
FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300243318 through 0300272376) ...................... 366

SECTION 6 - HYDRAULIC ............................................................................................................................................................... 369

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM .............................................................................................................. 370

8 800A/800AJ 3121629
TABLE OF CONTENTS
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300183034 through 0300196955) ................................................... 372
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300196956 through 0300272376) ................................................... 376
FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (SN 0300183034 through 0300196955) ........................................... 380
FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (SN 0300196956 through 0300272376) ........................................... 384
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (SN 0300183034 through 0300194139) ...................................................... 388
FIGURE 6-7. STANDARD HYDRAULIC DIAGRAM (SN 0300194140 through 0300196955) ...................................................... 392
FIGURE 6-8. STANDARD HYDRAULIC DIAGRAM (SN 0300196956 through 0300272376) ...................................................... 396
FIGURE 6-9. HYDRAULIC DIAGRAM LIST ................................................................................................................................. 400

SECTION 7 - ELECTRICAL ............................................................................................................................................................. 403

FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 404


FIGURE 7-2. HARNESS COMPONENTS INSTALLATION .......................................................................................................... 406
FIGURE 7-3. SKYEYE INTERMEDIATE HARNESS .................................................................................................................... 430
FIGURE 7-4. SKYEYE EMITTER HARNESS ............................................................................................................................... 432
FIGURE 7-5. SKYEYE RECEIVER HARNESS ............................................................................................................................ 434
FIGURE 7-6. SKYLINE HARNESS............................................................................................................................................... 436

SECTION 8 - DECALS ..................................................................................................................................................................... 439

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ................................................................................................................... 440


FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) .......................................................................................................... 444
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)....................................................................................... 450

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 453

FIGURE 9-1. MODEL 800A/800AJ STANDARD PARTS ............................................................................................................. 454


FIGURE 9-2. MODEL 800A/800AJ VARIABLE PARTS ............................................................................................................... 456

SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 459

FIGURE 10-1. SPECIAL OPTION ................................................................................................................................................ 460

PART NUMBER INDEX ................................................................................................................................................................... 469

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SECTION 1 - FRAME

SECTION 1 - FRAME

3121629 800A/800AJ 11
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE

12 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE

ITEM PART NUMBER QTY DESCRIPTION REV


1001151037 Ref FIXED AXLE INSTALLATION C
1 0100011 AR Compound, Locking
2 0641818 2 Bolt 1/2-13 x 2-1/4
3 0642212 1 Bolt 3/4-10 x 1-1/2
4 0681608 4 Bolt 3/8-16 x 1Grade 8
5 0962102 2 Bushing
6 3020039 AR Lubricant
7 3538047 2 Shim, Wear
8 3539877 2 Plate, Stop
9 3841287 1 Keeper, Pin
10 4070878 AR Shim 1/16
11 4070879 AR Shim 1/8
12 4070944 AR Shim 1/16
13 4070945 AR Shim 1/4
14 4711600 4 Washer 3/8
15 4740472 1 Washer, Special
16 1001152719 1 Axle
17 1001156710 1 Pin
1001154584 Ref OSCILLATING AXLE INSTALLATION D
101 0100011 AR Compound, Locking
102 0642212 1 Bolt 3/4-10 x 1-1/2
103 0681608 4 Bolt 3/8-16 x1 Grade 8
104 0682236 8 Bolt 3/4-10 x 4-1/2 Grade 8
105 0962102 2 Bushing
106 3020039 AR Lubricant
107 3538047 2 Shim, Axle Wear
108 3841287 1 Shaft, Keeper
109 4070878 AR Shim, Axle Wear
110 4070879 AR Shim, Axle Wear
111 4711600 4 Washer 3/8
112 4740472 1 Washer, Special
113 4892200 8 Washer 3/4
114 1001152719 1 Axle
115 1001154258 NLA Axle Lockout Cylinder Assembly (Use p/n 1001204560) (See
CYLINDER SECTION for Breakdown) (SN 0300183034 through
0300214572)
115 1001204560 2 Axle Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown) (SN 0300214573 through 0300272376)
116 1001156710 1 Pin
1001151034 Ref STEERING INSTALLATIONS (2WS) F
1001151035 Ref STEERING INSTALLATIONS (4WS) E
Ref Note: Qtys shown are for 2WS. Double qtys for 4WS.
201 0100011 AR Compound, Locking
202 0641607 4 Bolt 3/8-16 x 7/8
203 0641810 16 Bolt 1/2-13 x 1-1/4
204 3020029 AR Lubricant
205 3422417 2 Pin
206 3422790 2 Pin
207 3841520 4 Keeper, Pin
208 4740256 AR Washer, Thrust

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SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
209 4740473 2 Washer, Special
210 1001103810 AR Washer, Thrust
211 1001165657 4 Bearing
212 1001150372 2 Spindle
213 1001150539 2 Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
214 1001161355 4 Kingpin
215 1001150937 4 Plate
216 1001151980 1 Tie-Rod
217 1001161399 2 Washer, Thrust
218 4740463 AR Washer, Thrust

14 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE

16 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE

ITEM PART NUMBER QTY DESCRIPTION REV


1001155194 Ref OSCILLATING AXLE INSTALLATION D
101 0100011 AR Compound, Locking
102 0642212 1 Bolt 3/4-10 x 1-1/2
103 0681608 4 Bolt 3/8-16 x1in Grade 8
104 0682236 8 Bolt 3/4-10 x 4-1/2 Grade 8
105 0962102 2 Bushing
106 3020039 AR Lubricant
107 3538047 2 Shim, Axle Wear
108 3841287 1 Shaft, Keeper
109 4070878 AR Shim, Axle Wear
110 4070879 AR Shim, Axle Wear
111 4711600 4 Washer 3/8in Thin
112 4740472 1 Washer, Special
113 4892200 8 Washer 3/4
114 1001154875 1 Axle
115 1001154258 NLA Axle Lockout Cylinder Assembly (Use p/n 1001204560) (See
CYLINDER SECTION for Breakdown) (SN 0300183034 through
0300214572)
115 1001204560 2 Axle Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown) (SN 0300214573 through 0300272376)
116 1001156710 1 Pin
1001155192 Ref STEERING INSTALLATION D
201 0100011 AR Compound, Locking
202 0641607 6 Bolt 3/8-16 x 7/8
203 0641810 16 Bolt 1/2-13 x 1-1/4
204 3020029 AR Lubricant
205 3422417 2 Pin
206 3422790 2 Pin
207 3841520 6 Keeper, Pin
208 4740256 AR Washer, Thrust
209 4740473 2 Washer, Special
210 1001103810 AR Washer, Thrust
211 1001165657 4 Bearing
212 1001150372 2 Spindle
213 1001150539 2 Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
214 1001161355 4 Kingpin
215 1001150937 4 Plate
216 1001154931 2 Tie-Rod
216A 0962181 1 Bushing
216B 0962152 1 Bushing
217 1001161399 2 Washer, Thrust
218 0741609 4 Screw 3/8-16 x 1-1/8
219 3340966 2 Pad, Stop
220 3422848 2 Pin, Hitch
221 4071059 AR Shim
222 4740155 3 Washer, Thrust
223 1001155035 1 Link
223A 0962348 1 Bushing
224 4740463 AR Washer, Thrust

3121629 800A/800AJ 17
SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

18 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV


1001157015 Ref WHEEL DRIVE INSTALLATION (2WD) C
1001157016 Ref WHEEL DRIVE INSTALLATION (4WD/2WS) C
1001157094 Ref WHEEL DRIVE INSTALLATION (4WD/4WS) C
Ref Note: Qtys shown are for 2WS. Double qtys for 4WS.
1 0100011 AR Compound, Locking
3 3311801 4 Nut 1/2-13 (SN 0300183034 through 0300244579)
4 0682016 16 Bolt 5/8-11 x 2 Grade 8
5 2300016 AR Fluid, Hydraulic (Not Shown) (SN 0300183034 through
0300244579)
6 2780272 NLA Drive Hub Assembly (Use p/n 1001228544) (See DRIVE HUB
ASSEMBLY for Breakdown) (SN 0300183034 through
0300244579)
6 1001219219 2 Drive Hub Assembly (See DRIVE HUB ASSEMBLY for
Breakdown) (SN 0300244580 through 0300272376)
7 3020008 AR Lubricant (Not Shown)
8 3160347 2 Drive Motor Assembly (2WD) (See DRIVE MOTOR ASSEMBLY
for Breakdown)
8 3160348 4 Drive Motor Assembly (4WD) (See DRIVE MOTOR ASSEMBLY
for Breakdown)
9 3300007 20 Nut, Wheel
13 4891800 4 Washer, 1/2
14 4892000 16 Washer 5/8
16 3960526 2 Gasket (SN 0300244580 through 0300272376)
17 0681822 4 Bolt 1/2 x 2-3/4 Grade 8 (SN 0300244580 through 0300272376)
1001157015 Ref HUB INSTALLATION (2WD ONLY) C
101 0100011 AR Compound, Locking
104 0682016 16 Bolt 5/8-16 x 2 Grade 8
106 2780229 2 Hub Assembly (See Items 201-212 for Breakdown)
110 3300007 20 Lugnut
115 4892000 16 Washer 5/8
2780229 Ref HUB ASSEMBLY (2WD ONLY) A
201 7017052 2 Spindle (1 per Assembly)
202 7017053 2 Housing (1 per Assembly)
203 7010404 2 Cup, Bearing - Inner (1 per Assembly)
204 7010405 2 Cone, Bearing - Inner (1 per Assembly)
205 7017056 2 Cup, Bearing - Outer (1 per Assembly)
206 7017055 2 Cone, Bearing - Outer (1 per Assembly)
207 7010406 2 Seal, Lip (1 per Assembly)
208 7000265 20 Stud (10 per Assembly)
209 7017054 2 Dust Cap (1 per Assembly)
210 7017051 2 Washer, Special (1 per Assembly)
211 7017057 2 Washer, Tanged (1 per Assembly)
212 7017058 2 Nut, Bearing (1 per Assembly)
0270885 Ref TIRE AND WHEEL INSTALLATION 15-625 NHS PNEUMATIC D
(AVAILABLE ON ALL SPECS EXCEPT AUSTRALIAN AND CE
SPECS)
0272322 Ref TIRE AND WHEEL INSTALLATION 15-625 NHS PNEUMATIC C
W/SEALANT (AVAILABLE ON ANSI SPECS ONLY)
0270886 Ref TIRE AND WHEEL INSTALLATION 15-625 NHS FOAM-FILLED D
(AVAILABLE ON ALL SPECS)
0270888 Ref TIRE AND WHEEL INSTALLATION 18-625 NHS FOAM-FILLED C
(AVAILABLE ON ALL SPECS)

3121629 800A/800AJ 19
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
1001169757 Ref TIRE AND WHEEL INSTALLATION 18-625 NHS FOAM-FILLED A
NON-MARKING (AVAILABLE ON ALL SPECS)
0271083 2 Tire and Wheel Assembly - 15-625 NHS Pneumatic LH Side D
0271084 2 Tire and Wheel Assembly - 15-625 NHS Pneumatic RH Side D
0272334 2 Tire and Wheel Assembly - 15-625 NHS Pneumatic with Sealant D
LH Side
0272333 2 Tire and Wheel Assembly - 15-625 NHS Pneumatic with Sealant D
RH Side
0271085 2 Tire and Wheel Assembly - 15-625 NHS Foam-Filled LH Side H
0271086 2 Tire and Wheel Assembly - 15-625 NHS Foam-Filled RH Side H
0271090 2 Tire and Wheel Assembly - 18-625 NHS Foam-Filled LH Side F
0271091 2 Tire and Wheel Assembly - 18-625 NHS Foam-Filled RH Side F
1001169755 2 Tire and Wheel Assembly - 18-625 NHS Foam-Filled Non-Marking C
LH Side
1001169756 2 Tire and Wheel Assembly - 18-625 NHS Foam-Filled Non-Marking C
RH Side
1001243644 1 Tire and Wheel Assembly - 18-22.5 Pneumatic Turf/Sand A
1001243645 1 Tire and Wheel Assembly - 18-22.5 Foam-Filled Turf/Sand A
Ref Note: Assemblies may require ballast/foam filling to
manufacturer's specifications prior to installing on a machine.
Refer to Operation and Safety or Service and Maintenance
Manuals. Purchase individual tire and/or rim only if able to foam
fill tire and wheel assembly, otherwise, purchase complete
assembly.
301 1702701 1 Decal - 95 PSI/6.5 Bar (Pneumatic Tires Only)
302 4520252 1 Tire 15-625
302 4520253 1 Tire 18-625
302 1001169754 1 Tire 18-625 Non-Marking
303 4640113 1 Valve, Air (All Pneumatic Tires)
303 4641122 1 Valve, Air (All Foam-Filled Tires)
304 4860224 1 Rim, Wheel - 13 x 24.5 Rim (Use with 15-625 Tires)
304 4860225 1 Rim, Wheel -15 x 24.5 Rim (Use with 18-625 Tires)
305 1705364 AR Decal - Tire Sealant (With Sealant Only)
306 1300019 AR Chemical, Tire Sealant (Green) (With Sealant Only)
307 1120552 AR Cap, Valve Stem (Green) (With Sealant Only)

20 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (SN 0300183034 through 0300244579)

22 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (SN 0300183034 through 0300244579)

ITEM PART NUMBER QTY DESCRIPTION REV


2780272 Ref DRIVE HUB/BRAKE ASSEMBLY (SN 0300183034 through E
0300244579)
2780227 Ref Hub Assembly B
1 See Note 1 Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components)
1A 7010464 1 Spindle
1B 7000236 1 Seal
1C 7000273 1 Cone, Bearing
1D 7000272 1 Cup, Bearing
1E 7000275 1 Cone, Bearing
1F 7000274 1 Cup, Bearing
1G 7017033 1 Housing
1H 7000239 1 Washer, Thrust
1I 7000240 1 Ring, Retaining
1J 7001928 1 Plug, Pipe
1N 7000265 10 Stud, Wheel
2 7024782 1 Gear, Ring
3 See Note 1 Carrier Assembly (Note: Not Available - Purchase Individual
Components)
3A 7024147 1 Carrier
3B 7001901 6 Washer, Thrust, Tanged
3C 7001902 96 Bearing, Needle
3D 7001903 3 Spacer, Thrust
3E 7024146 3 Shaft, Planet
3F 7024148 3 Gear, Cluster
3G 7001906 3 Roll Pin
4 7024151 1 Gear, Internal
5 7000224 1 O-Ring
6 See Note 1 Cover Assembly (Note: Not Available - Purchase Individual
Components)
6A 7024155 1 Cover
6B 7024783 1 Cap
6C 7000220 4 Bolt 1/4-20 x 3/4in
6D 7000231 1 Cap, Disengage
6E 7000235 1 Rod, Disengage
6F 7000213 1 O-Ring
6G 7000238 1 O-Ring
6H 7017048 1 Plug, Pipe
7 7000282 2 Washer, Thrust
8 7000283 1 Spring
9 7000284 1 Ring, Retaining
10 7017027 1 Ring, Retaining
11 7024781 1 Shaft, Input
12 7024154 1 Spacer, Input
13 7024149 1 Gear, Sun
15 7000287 4 Washer, Thrust
16 7000288 2 Washer, Thrust
17 7000289 12 Bolt 3/8-16 x 2-1/2in Grade 8
19 7000290 1 Coupling
20 7017047 2 Pin, Dowel

3121629 800A/800AJ 23
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
21 7017050 1 Washer, Thrust
26 7024182 1 Brake Assembly (Includes Items 101-123)
27 7024763 2 O-Ring
28 7024717 2 Stud 1/2-13 x 4-5/8in
29 7024718 2 Nut 1/2-13
31 70005483 1 Gasket
7024182 Ref BRAKE ASSEMBLY
101 7024189 1 Shaft
102 See Note NSS Housing (Note: Not Available - Purchase Complete Assembly)
103 See Note NSS Plate, Friction (Note: Use Item 201C)
104 See Note NSS Plate, Pressure (Note: Use Item 201C)
105 7000731 1 Gasket
106 See Note NSS Plate, Outer (Note: Use Item 201C)
107 See Note NSS Gasket (Note: Use Item 200B, 201C or 201D)
108 7024191 1 Cylinder
109 7024192 1 Piston
110 See Note NSS Bearing, Ball (Note: Use Item 201D)
111 See Note NSS Ring, Retaining (Note: Use Item 201D)
112 See Note NSS Seal, Shaft (Note: Use Item 201D)
113 See Note NSS Capscrew (Note: Not Available for Purchase)
114 See Note NSS Washer, Lock (Note: Not Available for Purchase)
115 See Note NSS O-Ring (Note: Use Item 200B)
116 See Note NSS Ring, Back-up (Note: Use Item 200B)
117 See Note NSS O-Ring (Note: Use Item 200B)
118 See Note NSS Ring, Back-up (Note: Use Item 200B)
119 7024190 2 Pin, Dowel
120 See Note NSS Plug (Note: Not Available for Purchase)
121 See Note NSS Plug (Note: Not Available for Purchase)
122 See Note NSS Spring Kit (Natural) (Note: Use Item 201B)
123 See Note NSS Spring Kit (Blue) (Note: Use Item 201B)
Ref KIT OPTIONS:
200A 7017068 1 Seal Kit - Hub (Includes Items 1B, 1I, 5, 6F, 6G, 15 & 16)
200A 70006431 1 Seal Kit - Hub (Includes Items 1B, 1I, 5, 6F, 6G & 17)
200B 7024194 1 Seal Kit - 7024182 Brake (Includes Items 105, 107 & 115-118)
201A 7024195 NLA Spring Kit - 7024182 Brake (Includes 12 Natural Colored Springs)
(Note: Use p/n 7024196)
201B 7024196 1 Spring Kit - 7024182 Brake (Includes 12 Natural & 2 Blue Colored
Springs)
201C 7024193 1 Friction Disc Kit - 7024182 Brake (Includes Items 103, 104, 106 &
107)
201D 7024197 1 Bearing Kit - 7024182 Brake (Includes Items 107 & 110-112)
201E 70006430 1 Bearing Kit - Hub (Includes Items 1B-1F, 1I, 5, 6F & 17)

24 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (SN 0300244580 through 0300272376)

26 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-5. DRIVE HUB/BRAKE ASSEMBLY (SN 0300244580 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001219219 Ref DRIVE HUB/BRAKE ASSEMBLY C
1 See Note NSS Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components)
1A 70006677 1 Spindle
1B 70006678 1 Seal
1C 1001091460 1 Cone, Bearing
1D 1001091460 1 Cup, Bearing
1E 1001091461 1 Cone, Bearing
1F 1001091461 1 Cup, Bearing
1G See Note NSS Housing (Note: Not Available - Not Available for Purchase)
1H 7000239 1 Thrustwasher
1I 7000240 1 Ring, Retaining
1J 7001928 1 Plug, Pipe
1N See Note NSS Stud, Wheel (Note: Not Available - Not Available for Purchase)
2 7024782 1 Gear, Ring
3 70006673 1 Carrier Assembly
4 7024151 1 Gear, Internal
5 7000224 2 O-Ring
6 70006674 NSS Cover Assembly (Note: Not Available - Not Available for Purchase)
7 70006691 1 Thrustwasher
8 7000283 1 Spring
8A 7024191 1 Housing, Piston
8B 70006684 1 Piston
8C 70006688 NSS O-Ring (Note: Use Item 101)
8D 70006689 NSS Ring, Back-up (Note: Use Item 101)
8E 70006686 NSS O-Ring (Note: Use Item 101)
8F 70006687 NSS Ring, Back-up (Note: Use Item 101)
8G 70006679 NSS Gasket (Note: Use Items 100 & 101)
8H 70006683 NSS Brake, Stator (Note: Use Item 100)
8J 70006681 NSS Brake, Rotor (Note: Use Item 100)
8K 70006682 NSS Plate, Pressure (Note: Use Item 100)
8L 80344004 10 Spring
8M 70006685 6 Capscrew
8N 70006690 6 Lockwasher
8P 70006680 2 Spring
8R 7017082 2 Plug
8S 7024190 2 Pin, Dowel
9 7000284 1 Ring, Retaining
11 70006675 1 Shaft, Input
12 7024154 1 Spacer, Input
13 7024149 1 Gear, Sun
15 70006692 2 Thrustwasher
17 7000289 12 Bolt 3/8 x 2-1/2in (Grade 8)
19 70006676 1 Coupling
19B 7017028 1 Ring, Retaining
20 7017047 2 Pin, Dowel
100 70006832 1 Friction Disc Kit (Includes Items 8G, 8H, 8J & 8K)
101 70006833 1 Seal Kit (Includes Items - 8C-8G)

3121629 800A/800AJ 27
SECTION 1 - FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY

28 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


3160347 Ref DRIVE MOTOR ASSEMBLY (2WD) B
3160348 Ref DRIVE MOTOR ASSEMBLY (4WD) D
1 7022302 2 Bearing, Journal
2 7007446 1 Pin
3 7007438 2 Ring, Retaining
4 70000794 1 Swash Plate (2WD)
4 7022305 1 Swash Plate (4WD)
5 See Note 2 Pin (Note: Not Available for Purchase)
6 See Note NSS Gasket (Note: Use Item 100)
7 7027740 1 Cylinder Block Kit (2WD) (Includes Items 7A & 9-17)
7 7023907 1 Cylinder Block Kit (4WD) (Includes Items 7A & 9-17)
7A See Note NSS Block, Cylinder (Note: Use Item 7)
8 7024862 1 Plate, Valve (2WD)
8 7023908 1 Plate, Valve (4WD)
9 See Note NSS Guide, Slipper Retainer (2WD) (Note: Use Item 7)
9 7021277 1 Guide, Slipper Retainer (4WD)
10 7021275 3 Pin, Slipper Hold Down
11 See Note NSS Piston Assembly (2WD) (Note: Use Item 7)
11 See Note NSS Piston Assembly (4WD) (Note: Use Item 7)
12 See Note NSS Retainer, Slipper (2WD) (Note: Use Item 7)
12 7022310 1 Retainer, Slipper (4WD)
13 See Note NSS Retainer, Hold Down Pin (2WD) (Note: Use Item 7)
13 7021276 1 Retainer, Hold Down Pin (4WD)
14 7022311 1 Ring, Retaining
15 7024867 1 Spring (2WD)
15 7022312 1 Spring (4WD)
16 7022313 1 Washer (2WD)
16 7024868 1 Washer (4WD)
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
19 7007439 1 Ring, Retaining
20 70000795 1 Cap, End - Axial (2WD)
20 70000797 1 Cap, End - Axial (4WD)
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 See Note NSS O-Ring (Note: Use Item 23 or 100)
25 2220883 1 Plug (Includes Item 26)
26 See Note NSS O-Ring (Note: Use Item 25 or 100)
27 2220888 2 Plug (Includes Item 28)
28 See Note NSS O-Ring (Note: Use Item 27 or 100)
29 7027741 1 Seat, Spring (2WD)
29 7022372 1 Seat, Spring (4WD)
30 See Note NSS Housing (Note: Not Available - Purchase Complete Assembly)
31 2220883 2 Plug (Use Item 32)
32 See Note NSS O-Ring (Note: Use Item 31 or 100)
33 2220886 1 Plug (Use Item 34)
34 See Note NSS O-Ring (Note: Use Item 33 or 100)
35 See Note NSS O-Ring (Note: Use Item 100)
36 See Note NSS Ring, Seal (Note: Use Item 100)

3121629 800A/800AJ 29
SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
37 7024871 1 Piston, Servo (2WD) (Includes Items 35 & 36)
37 7024854 1 Piston, Servo (4WD) (Includes Items 35 & 36)
38 7007437 1 Bearing
39 7022326 1 Spring
40 See Note NSS Seal, Lip (Note: Use Item 100)
41 7022371 1 Washer, Support
Ref KIT OPTIONS:
100 7022328 1 Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)

30 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-7. FRAME VALVES AND SHIELDS INSTALLATIONS

32 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-7. FRAME VALVES AND SHIELDS INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV


1001157015 Ref DRIVE VALVES INSTALLATION - 2WD C
2 0641542 2 Bolt 5/16-18 x 5-1/4
11 3311505 2 Nut 5/16-18
12 1001099870 1 Flow Divider Valve Assembly B
12A 7023933 1 Cartridge, Flow Divider
12A 7021625 1 Seal Kit - 7023933 Cartridge
12A 70000781 1 Lockdown Kit
12B 7022397 2 Cartridge, Check
12B 7022399 2 Seal Kit - 7022397 Cartridge
12C 70002390 2 Cartridge, Check
12C 7022399 2 Seal Kit - 70002390 Cartridge
12D 7024881 1 Piston, Pilot
12E 7017406 1 Plug
12F 7024844 1 Plug
12F 7017492 1 Orifice
13 4711500 4 Washer 5/16in Thin
1001157016 Ref DRIVE VALVES INSTALLATION - 4WD/2WS C
1001157094 Ref DRIVE VALVES INSTALLATION - 4WD/4WS C
102 0641560 3 Bolt 5/16-18 x 7-1/2
110 3311505 3 Nut 5/16-18
111 4641303 1 Flow Divider Valve Assembly
111A 7023933 1 Cartridge, Flow Divider
111A 7021625 1 Seal Kit - 7023933 Cartridge
111B 7022397 6 Cartridge, Check
111B 7022399 6 Seal Kit - 7022397 Cartridge
111C 7021639 2 Cartridge, Check Valves
111C 2900756 2 Seal Kit - 7022398 Cartridge
111D 7024881 1 Piston, Pilot
111E 7023917 2 Cartridge, Flow Divider
111E 7021625 2 Seal Kit - 7023917 Cartridge
111F 70003935 2 Orifice
111G 70003936 1 Orifice
112 4711500 6 Washer 5/16
1001158203 Ref FRAME SHIELDS INSTALLATION (2WS) D
1001158204 Ref FRAME SHIELDS INSTALLATION (4WS) C
201 0100011 AR Compound, Locking
202 0641606 2 Bolt, 3/8in - 16 x 3/4
203 4751600 2 Washer 3/8
204 1001158187 1 Cover
205 4280296 27 in Trim
/68cm
206 1001158188 1 Cover (2WS Only)
209 8580420 2 Nut, Well (2WS Only)
210 0641410 2 Bolt 1/4-20 x 1-1/4 (2WS Only)
211 4751400 2 Washer 1/4 (2WS Only)

3121629 800A/800AJ 33
SECTION 1 - FRAME
FIGURE 1-8. TOW PACKAGE INSTALLATION

34 800A/800AJ 3121629
SECTION 1 - FRAME
FIGURE 1-8. TOW PACKAGE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001158258 Ref TOW BAR INSTALLATION (ANSI and ANSI EXPORT SPECS) B
1001166806 Ref TOW BAR INSTALLATION (CE SPECS) B
1 0100011 AR Compound, Locking
2 0232121 1 Tow Bar Assembly (See Items 101-113 For Breakdown)
3 0641508 2 Bolt 5/16-18 x 1
3 0641504 2 Bolt 5/16-18 x 1/2
4 1260017 2 ft/0.3m Chain
5 1704578 2 Decal - Crushing (ANSI/ANSI Export Specs)
5 1706960 2 Decal - Crushing (CE Specs)
6 1705090 1 Decal - Towing Instructions (ANSI/ANSI Export Specs Only)
7 3250872 1 Nameplate - Steer/Tow Valve (ANSI/ANSI Export Specs Only)
8 3311401 2 Nut 1/4-20
9 3420292 2 Pin
10 3820001 4 Rivet, Pop (ANSI/ANSI Export Specs Only)
11 4420051 2 ft/0.3m Tape
12 4640261 1 Valve, Float Position
13 4711500 AR Washer 5/16
14 4751400 2 Washer 1/4
15 1001158522 1 Bracket
16 1001158522 1 Bracket
17 1001160780 1 Rod, Extension
18 1706957 Decal - Tow Bar and Steer Select (CE Spec Only)
0232121 Ref TOW BAR ASSEMBLY 7-G
101 0360406 1 Bar, Draw
102 4843777 1 Bar, Tow
103 0642038 5 Bolt 5/8-11 x 4-3/4
104 3312001 5 Nut 5/8-11
105 4762000 5 Washer, Lock 5/8
106 4070450 AR Shim, Spacer
107 4070561 AR Shim, Spacer
108 4740036 1 Washer 1-1/2
109 3420447 1 Pin
110 3420372 1 Pin
111 1260135 1 Chain
112 3760170 2 Ring
113 4070560 2 Shim

3121629 800A/800AJ 35
SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3121629 800A/800AJ 37
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS

38 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV


Ref VALVES INSTALLATION
Ref Machines without LSS or with 4 Cell LSS:
1001156794 Ref Valves Installation - 800A (2WS) (SN 0300183034 through C
0300194139)
1001170128 Ref Valves Installation - 800A (2WS) (SN 0300194140 through F
0300272376)
1001156795 Ref Valves Installation - 800A (4WS) (SN 0300183034 through C
0300194139)
1001170129 Ref Valves Installation - 800A (4WS) (SN 0300194140 through F
0300272376)
1001156796 Ref Valves Installation - 800AJ (2WS) (SN 0300183034 through C
0300194139)
1001170132 Ref Valves Installation - 800AJ (2WS) (SN 0300194140 through F
0300272376)
1001156797 Ref Valves Installation - 800AJ (4WS) (SN 0300183034 through C
0300194139)
1001170134 Ref Valves Installation - 800AJ (4WS) (SN 0300194140 through F
0300272376)
Ref Machines with 1 Cell LSS:
1001219983 Ref Valves Installation - 800A (2WS) C
1001219984 Ref Valves Installation - 800A (4WS) C
1001219985 Ref Valves Installation - 800AJ (2WS) B
1001219986 Ref Valves Installation - 800AJ (4WS) B
1 0100011 AR Compound, Locking
2 0641416 AR Bolt 1/4-20 x 2
2 0641618 AR Bolt 1/4 x 2-1/4
3 0641418 AR Bolt 1/4-20 x 2-1/4
4 0641606 AR Bolt 3/8-16 x 3/4
5 0641614 AR Bolt 3/8-16 x 1-3/4
6 0651406 AR Bolt 1/4-28 x 3/4
7 3841340 Loop, Hose
8 2120167 1 Return Filter Assembly (SN 0300183034 through 0300196955)
8 2120168 1 Element, Filter
8 7020021 1 Indicator, Clogged
9 2120209 1 Pressure Filter Assembly
9 2120210 1 Element, Filter
9 70000934 1 O-Ring, Filter Bowl
9 7020020 1 Indicator, Clog
10 2220893 1 Fitting, Adapter (SN 0300183034 through 0300196955)
11 3311405 2 Nut 1/4-20
12 4640866 1 Valve Assembly (Level)
12A 7017466 1 Cartridge
12A 2900708 1 Seal Kit - Cartridge (Use p/n 7017496)
12B 7012959 1 Knob
13 4640921 1 Valve Assembly - Jib (800AJ Only) (See ACCESSORY VALVE
ASSEMBLY for Breakdown) (SN 0300183034 through
0300194139)
14 4640922 1 Valve Assembly Options: (4WS Only) (See ACCESSORY
VALVE ASSEMBLY for Breakdown) (SN 0300183034 through
0300194139)
16 4641317 1 Valve Assembly (Brake and 2 Speed)
16 7012944 2 Coil

3121629 800A/800AJ 39
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
16 7012941 2 Cartridge without Coil
16 7010543 2 Seal Kit - 7012941 Cartridge (1 Per Cartridge)
17 Ref Main Control Valve Assembly Options: (See MAIN CONTROL
VALVE ASSEMBLY for Breakdown)
4641453 1 Main Control Valve Assembly (SN 0300183034 through
0300194139)
1001172218 NLA Main Control Valve Assembly (2WS) (Use p/n 1001228170)
(SN 0300194140 through 0300238223)
1001228170 1 Main Control Valve Assembly (2WS) (SN 0300238224
through 0300272376)
1001172219 NLA Main Control Valve Assembly (4WS) (Use p/n 1001228171)
(SN 0300194140 through 0300238223)
1001228171 1 Main Control Valve Assembly (4WS) (SN 0300238224
through 0300272376)
18 4711400 AR Washer 1/4
19 4711600 AR Washer 3/8
20 4921927 1 Harness Assembly (Jib Control) (800AJ Only) (Not Shown -
See ELECTRICAL SECTION for Breakdown) (SN 0300183034
through 0300194139)
21 4921928 1 Harness Assembly (4WS Only) (Not Shown - See
ELECTRICAL SECTION for Breakdown) (SN 0300183034
through 0300194139)
22 1001110425 2 Spacer
28 0641414 AR Bolt 1/4-20 x 1 3/4
1001142005 Ref AUXILIARY PUMP INSTALLATION WITH BRACKET C
1001156137 Ref AUXILIARY PUMP INSTALLATION WITHOUT BRACKET A
101 0100011 AR Compound, Locking
102 0641607 4 Bolt 3/8-16 x 7/8 (Pump without Bracket)
102 0811612 4 Bolt 3/8-16 x 1-1/2 Grade 8 (Pump with Bracket)
103 0641610 4 Bolt 3/8-16 x 1-1/4 (Pump without Bracket Only)
104 4711600 4 Washer 3/8 (Pump without Bracket Only)
105 4751600 4 Washer 3/8 (Pump without Bracket Only)
106 1001137460 1 Pump, Auxiliary (See AUXILIARY PUMP ASSEMBLY for
Breakdown)
107 1001141783 1 Bracket, Pump Mounting

40 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (SN 0300183034 through 0300194139)

42 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (SN 0300183034 through 0300194139)

ITEM PART NUMBER QTY DESCRIPTION REV


4641453 Ref MAIN CONTROL VALVE ASSEMBLY B
2 See Note 1 Block (Note: Not Available - Purchase Complete Assembly)
3 7010542 1 Cartridge, Load Sensing (Main Lift)
3 7010543 1 Seal Kit - 7010542 Cartridge
4 7010542 1 Cartridge, Load Sensing
4 7010543 1 Seal Kit - 7010542 Cartridge
5 7010542 1 Cartridge, Load Sensing (Swing)
5 7010543 1 Seal Kit - 7010542 Cartridge
6 7010542 1 Cartridge, Load Sensing
6 7010543 1 Seal Kit - 7010542 Cartridge
7 7010542 1 Cartridge, Load Sensing (Main)
7 7010543 1 Seal Kit - 7010542 Cartridge
8 7017420 1 Cartridge, Relief Valve (Main Lift)
8 7012998 1 Seal Kit - 7017420 Cartridge
9 7017423 1 Cartridge, Relief Valve (Swing)
9 7012998 1 Seal Kit - 7017420 Cartridge
10 7018941 1 Orifice
11 7018941 1 Orifice
12 4641192 1 Cartridge, Check Valve (Tower Lift)
12 2900708 1 Seal Kit - 4641192 Cartridge
13 7021602 1 Piston, Pilot
14 7017428 1 Cartridge, Relief Valve (Platform Level Down)
14 7012998 1 Seal Kit - 7017428 Cartridge
15 7017427 1 Cartridge, Relief Valve (Platform Level Up)
15 7012998 1 Seal Kit - 7017427 Cartridge
16 7017428 1 Cartridge, Relief Valve (Front Steer)
16 7012998 1 Seal Kit - 7017428 Cartridge
17 7017428 1 Cartridge, Relief Valve (Front Steer)
17 7012998 1 Seal Kit - 7017428 Cartridge
18 7012914 1 Cartridge, Pilot Check (Platform Level)
18 7012918 1 Seal Kit - 7012914 Cartridge
19 7012914 1 Cartridge, Pilot Check (Platform Level)
19 7012918 1 Seal Kit - 7012914 Cartridge
20 7018992 1 Control Valve Assembly (Main Lift)
20 7012773 1 Seal Kit - 7018992 Valve
20A 7018991 2 Coil
20A 7018912 2 Nut
21 7012775 1 Control Valve Assembly (Swing)
21 7012773 1 Seal Kit - 7012775 Valve
21A 7012772 2 Coil
21A 7018912 2 Nut
22 70002946 1 Flow Control Manifold Assembly (Main) (Includes Items 24 & 25)
23 7018994 1 Control Valve Assembly (Main)
23 7012773 1 Seal Kit - 7018994 Valve
23A 7012772 1 Coil
23A 7018912 1 Nut
23B 7018993 1 Plug
24 7017475 1 Cartridge without Coil
24 7010545 1 Seal Kit - 7017475 Cartridge
24 7000645 1 Coil

3121629 800A/800AJ 43
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
25 7021601 1 Cartridge, Flow Regulator (Main)
25 7017477 1 Seal Kit - 7021601 Cartridge
26 70000579 1 Control Valve Assembly (Main Tele)
26 70000583 1 Seal Kit
26A 70000582 1 Coil
26A 70000580 1 Nut, Coil
27 70001976 1 Control Valve Assembly (Tower Tele)
27 7012773 1 Seal Kit - 7012770 Valve
27A 7012772 2 Coil
27A 7018912 2 Nut
28 70001976 1 Control Valve Assembly (Platform Level)
28 7012773 1 Seal Kit - 7012770 Valve
28A 7012772 2 Coil
28A 7018912 2 Nut
29 70001976 1 Control Valve Assembly (Platform Rotate)
29 7012773 1 Seal Kit - 7012770 Valve
29A 7012772 2 Coil
29A 7018912 2 Nut
30 70001976 1 Control Valve Assembly (Tower Lift)
30 7012773 1 Seal Kit - 7012770 Valve
30A 7012772 2 Coil
30A 7018912 2 Nut
31 7012989 1 Cartridge, Flow Regulator (Platform Rotate)
31 7012953 1 Seal Kit - 7012989 Cartridge
32 7012774 1 Control Valve Assembly (Front Steer)
32 7012773 1 Seal Kit - 7012774 Valve
32A 7012772 2 Coil
32A 7018912 2 Nut
33 7021310 AR Valve, Sandwich (Platform Rotate)
33 7018945 2 O-Rings, Replacement - 7021310 Valve
34 7017478 1 Cartridge, Check Valve (Main Pressure)
34 7017477 1 Seal Kit - 7017478 Cartridge
35 7012941 1 Cartridge without Coil (Main Dump)
35 7010543 1 Seal Kit - 7017452 Cartridge
35 7012944 1 Coil
36 7017428 1 Cartridge, Relief Valve (Tower Tele)
36 7012998 1 Seal Kit - 7017428 Cartridge
37 7018942 28 Capscrew #10-24 x 2
38 7018951 4 Capscrew 1/4-20 x 1-1/2
39 7021311 4 Capscrew #10-24 x 4-1/2
40 3931048 4 Capscrew #10-24 x 3

44 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (SN 0300194140 through 0300238223)

46 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (SN 0300194140 through 0300238223)

ITEM PART NUMBER QTY DESCRIPTION REV


1001172218 Ref MAIN CONTROL VALVE ASSEMBLY (2WS) D
1001172219 Ref MAIN CONTROL VALVE ASSEMBLY (4WS) D
110 70005194 1 Valve, Check Cartridge
110 70004584 1 Seal Kit - 70005194 Valve
120 70004459 2 Valve Assembly (Tower Tele and Tower Lift)
120 7012773 2 Seal Kit - 70004459 Valve
120 70004460 4 Coil
120 7021375 4 Nut, Coil
120 70004461 4 O-Ring, Pole Tube
130 70000579 1 Valve Assembly (Upper Tele)
130 70000583 1 Seal Kit - 70000579 Valve
130 70000582 2 Coil
130 70000580 2 Nut, Coil
130 7021363 2 O-Ring, Pole Tube
140 70004657 1 Valve, Cartridge (Flow Control)
140 70004594 1 Seal Kit - 70004657 Valve
140 70004595 1 Coil
140 70004596 1 O-Ring, Pole Tube
140 70004597 1 Nut, Coil
150 70004598 1 Valve, Cartridge Less Coil (Steer Dump)
150 70004055 1 Seal Kit - 70004698 Valve
155 70004653 2 Coil
155 70004051 2 Nut, Coil
160 70023859 5 Valve, Shuffle Cartridge
160 70023860 5 Seal Kit - 70023859 Valve
170 7018992 1 Valve Assembly (Upper Lift)
170 7012773 1 Seal Kit - 7018992 Valve
170 7018991 2 Coil
170 7021375 2 Nut, Coil
170 70004461 2 O-Ring, Pole Tube
180 70005195 1 Valve Assembly (Front Steer)
180 7012773 1 Seal Kit - 70005195 Valve
180 70004463 2 Coil
180 7021375 2 Nut, Coil
180 70004461 2 O-Ring, Pole Tube
190 70003019 5 Valve, Relief Cartridge
190 70004052 5 Seal kit - 70003019 Valve
200 70004665 1 Valve, Check - Cartridge
200 70023862 1 Seal Kit - 70004665 Valve
210 70004457 1 Valve, Cartridge Less Coil (Main Dump)
210 70004050 1 Seal Kit - 70004457 Valve
220 70004667 1 Cover
230 70005196 1 Orifice .118
240 70005197 1 Plug (2WS)
240 70004052 1 Seal Kit - 70004670 Plug
250 70005198 1 Valve Assembly (Swing)
250 7012773 1 Seal Kit - 70005198 Valve
250 70004463 2 Coil
250 7021375 2 Nut, Coil
250 70004461 2 O-Ring, Pole Tube

3121629 800A/800AJ 47
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
700 70004671 1 Valve Assembly (Rear Steer) (4WS Only)
700 70004673 2 Coil
720 See Note NLA Valve Assembly (Rear Steer) (4WS Only) (Note: Not Available for
Purchase)
730 70003019 2 Valve, Pressure Relief Cartridge
730 70004052 2 Seal Kit - 70003019 Valve
740 70005232 4 Capscrew (4WS Only)
801 70005199 2 Plug
802 70005200 4 Plug
805 70005201 3 Capscrew
806 7018942 20 Capscrew
807 7018951 4 Capscrew
808 70005202 2 O-Ring
809 91474405 2 O-Ring (4WS Only)
810 70021202 1 Bolt Kit (4WS Only)

48 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-4. MAIN VALVE ASSEMBLY (SN 0300238224 through 0300272376)

50 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-4. MAIN VALVE ASSEMBLY (SN 0300238224 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228170 Ref MAIN VALVE ASSEMBLY C
110 70005194 1 Valve, Check Cartridge
110 70004584 1 Seal Kit - 70005194 Valve
120 70004459 2 Valve Assembly (Tower Tele and Tower Lift)
120 7012773 2 Seal Kit - 70004459 Valve
120 70004460 4 Coil
120 7021375 4 Nut, Coil
120 70004461 4 O-Ring, Pole Tube
130 70006955 1 Valve Assembly (Upper Tele)
130 70006957 1 Seal Kit - 70006955 Valve
130 70006956 2 Coil
140 70004657 1 Valve, Cartridge (Flow Control)
140 70004594 1 Seal Kit - 70004657 Valve
140 70004595 1 Coil
140 70004596 1 O-Ring, Pole Tube
140 70004597 1 Nut, Coil
150 70004598 1 Valve, Cartridge Less Coil (Steer Dump)
150 70004055 1 Seal Kit - 70004598 Valve
155 70004653 2 Coil
155 70004051 2 Nut, Coil
160 70023859 5 Valve, Shuffle Cartridge
160 70023860 5 Seal Kit - 70023859 Valve
170 7018992 1 Valve Assembly (Upper Lift)
170 7024021 1 Seal Kit - 7018992 Valve
170 7018991 2 Coil
170 7021375 2 Nut, Coil
170 70004461 2 O-Ring, Pole Tube
180 70005195 1 Valve Assembly (Front Steer)
180 7012773 1 Seal Kit - 70005195 Valve
180 70004463 2 Coil
180 7021375 2 Nut, Coil
180 70004461 2 O-Ring, Pole Tube
190 70003019 1 Valve, Relief Catridge (was PN 70006959)
190 See Note NSS Seal Kit - Valve (Note: Not Available for Purchase)
192 70003019 1 Valve, Relief Catridge (was PN 70006960)
192 See Note NSS Seal Kit - Valve (Note: Not Available for Purchase)
195 70003019 1 Valve, Relief Catridge (was PN 70006958)
195 See Note NSS Seal Kit - Valve (Note: Not Available for Purchase)
200 70004665 1 Valve, Check - Catridge
200 70023862 1 Seal Kit - 70004665 Valve
210 70004457 1 Valve, Cartridge Less Coil (Main Dump)
210 70004050 1 Seal Kit - 70004665 Valve
210 70004653 1 Coil
220 70004667 1 Cover
230 70005196 1 Orifice .118
240 70005197 1 Plug (2WS)
240 70004052 1 Seal Kit - 70005197 Plug
250 70005198 1 Valve Assembly (Swing)
250 70006961 1 Seal Kit - 70005198 Valve
250 70004463 2 Coil

3121629 800A/800AJ 51
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
250 7021375 2 Nut, Coil
250 70004461 2 O-Ring, Pole Tube
801 70005199 2 Plug
802 70005200 4 Plug
805 70005201 3 Capscrew
806 7018942 20 Capscrew
807 7018951 4 Capscrew
808 70005202 2 O-Ring

52 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-5. MAIN VALVE ASSEMBLY (SN 0300238224 through 0300272376)

54 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-5. MAIN VALVE ASSEMBLY (SN 0300238224 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228171 Ref MAIN VALVE ASSEMBLY C
110 70005194 1 Valve, Check Cartridge
110 70004584 1 Seal Kit - 70005194 Valve
120 70004459 2 Valve Assembly (Tower Tele and Tower Lift)
120 7012773 2 Seal Kit - 70004459 Valve
120 70004460 4 Coil
120 7021375 4 Nut, Coil
120 70004461 4 O-Ring, Pole Tube
130 70006955 1 Valve Assembly (Upper Tele)
130 70006957 1 Seal Kit - 70006955 Valve
130 70006956 2 Coil
140 70004657 1 Valve, Cartridge (Flow Control)
140 70004594 1 Seal Kit - 70004657 Valve
140 70004595 1 Coil
140 70004596 1 O-Ring, Pole Tube
140 70004597 1 Nut, Coil
150 70004598 1 Valve, Cartridge Less Coil (Steer Dump)
150 70004055 1 Seal Kit - 70004598 Valve
155 70004653 2 Coil
155 70004051 2 Nut, Coil
160 70023859 5 Valve, Shuffle Cartridge
160 70023860 5 Seal Kit - 70023859 Valve
170 7018992 1 Valve Assembly (Upper Lift)
170 7024021 1 Seal Kit - 7018992 Valve
170 7018991 2 Coil
170 7021375 2 Nut, Coil
170 70004461 2 O-Ring, Pole Tube
180 70005195 1 Valve Assembly (Front Steer)
180 7012773 1 Seal Kit - 70005195 Valve
180 70004463 2 Coil
180 7021375 2 Nut, Coil
180 70004461 2 O-Ring, Pole Tube
190 70006959 1 Valve, Relief Cartridge
190 See Note NSS Seal Kit - 70006959 Valve (Note: Not Available for Purchase)
192 70006960 2 Valve, Relief Cartridge
192 See Note NSS Seal Kit - 70006960 Valve (Note: Not Available for Purchase)
195 70006962 2 Valve, Relief Cartridge
195 See Note NSS Seal Kit - 70006958 Valve (Note: Not Available for Purchase)
200 70004665 1 Valve, Check - Cartridge
200 70023862 1 Seal Kit - 70004665 Valve
210 70004457 1 Valve, Cartridge Less Coil (Main Dump)
210 70004050 1 Seal Kit - 70004665 Valve
210 70004653 1 Coil
220 70004667 1 Cover
230 70005196 1 Orifice .118
240 70004670 1 Blocking Plug
250 70005198 1 Valve Assembly (Swing)
250 70006961 1 Seal Kit - 70005198 Valve
250 70004463 2 Coil
250 7021375 2 Nut, Coil

3121629 800A/800AJ 55
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
250 70004461 2 O-Ring, Pole Tube
700 70004671 1 Valve Assembly (Rear Steer)
710 70004673 2 Coil
730 70006963 2 Valve, Relief Cartridge
740 70005232 4 Capscrew
801 70005199 2 Plug
802 70005200 4 Plug
805 70005201 3 Capscrew
806 7018942 20 Capscrew
807 7018951 4 Capscrew
808 70005202 2 O-Ring
809 91474405 2 O-Ring
810 70021202 1 Bolt Kit

56 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-6. ACCESSORY VALVE ASSEMBLY

58 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-6. ACCESSORY VALVE ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


Ref ACCESSORY VALVE ASSEMBLIES
4640921 Ref ARTICULATING JIB VALVE ASSEMBLY (SN 0300183034 D
through 0300194139)
1 7012965 1 Cartridge, Flow Control
1 7012953 1 Seal Kit - 7012965 Cartridge
2 70001976 1 Directional Control Valve Assembly
2 7012773 1 Seal Kit
2A 7018945 4 O-Ring
2B 7018912 2 Nut
2C 7012772 2 Coil
3 7017421 1 Cartridge, Relief
3 7012998 1 Seal Kit - 7017421 Cartridge
4 7017422 1 Cartridge, Relief
4 7012998 1 Seal Kit - 7017422 Cartridge
5 4460499 2 Connector, DIN with Diode (Not Shown - Part of Valve Harness)
6 7012777 4 Capscrew 5/16-18 x 2-1/4 (Used to Mount Valve Assembly)
7 7018942 4 Capscrew #10-24 x 2
8 7012776 2 O-Ring (Used to Mount Main Valve)
Ref 4WS VALVE ASSEMBLY OPTIONS:
4640922 Ref 4WS Valve Assembly (SN 0300183034 through 0300194139) B
101 7017420 1 Cartridge, Relief
101 7012998 1 Seal Kit - 7017420 Cartridge
102 7012774 1 Directional Control Valve Assembly
102 7012773 1 Seal Kit
102A 7018945 4 O-Ring
102B 7018912 2 Nut
102C 7012772 2 Coil
103 7018946 4 Capscrew #10-24 x 5 (Used to Mount Main Valve)
104 7018942 4 Capscrew #10-24 x 2
105 7018948 4 O-Ring (Used to Mount Main Valve)
106 7018947 1 Plate, O-Ring

3121629 800A/800AJ 59
SECTION 2 - TURNTABLE
FIGURE 2-7. AUXILIARY PUMP ASSEMBLY

60 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-7. AUXILIARY PUMP ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


1001137460 Ref AUXILIARY PUMP ASSEMBLY A
1 70004125 1 Base Assembly
1 70003993 1 Seal, Shaft
2 See Note NSS Pin, Dowel (Note: Use Item 1)
3 See Note NSS O-Ring (Note: Use Item 1)
4 See Note NSS Pump (Note: Use Item 1)
5 See Note NSS O-Ring (Note: Use Item 1)
6 See Note NSS Cover, Rear (Note: Use Item 1)
7 See Note NSS Screw (Note: Use Item 1)
8 70003989 1 Valve, Logic
9 See Note 1 Valve, Relief (Note: Use Item 1)
10 See Note 1 Shaft, Intermediate (Note: Use Item 1)
11 70003992 1 Motor

3121629 800A/800AJ 61
SECTION 2 - TURNTABLE
FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION

62 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001156136 Ref SWING DRIVE INSTALLATION B
1 0100019 AR Compound, Locking
2 3952020 1 Bolt 5/8 x 2 1/2
3 0682216 4 Bolt 3/4 -10 x 2 Grade 8
4 3312002 1 Nut 5/8 - 11
5 3900293 1 Screw 1 x 1-1/4
6 1001125492 1 Shim
7 4740057 4 Washer
8 1001101060 1 Motor, Swing Assembly (See SWING MOTOR/HUB ASSEMBLY
for Breakdown) (Prior to SN 0300270085)
8 1001229810 1 Motor, Swing Assembly (See SWING MOTOR/HUB ASSEMBLY
for Breakdown) (SN 0300270085 to Present)
1001157049 Ref TURNTABLE BEARING INSTALLATION A
101 0100011 AR Compound, Locking
102 0100019 AR Compound, Locking
103 0440244 1 Bearing, Turntable
104 0682023 24 Bolt 5/8 -11 x 2-7/8 Grade 8
105 0682032 24 Bolt 5/8-11 x 4 Grade 8
106 3020029 AR Lubricant
107 4892000 48 Washer 5/8
108 1001157058 1 Hose
150 2915094 1 TURNTABLE BEARING KIT
1001156798 Ref TURNTABLE LOCK INSTALLATION A
201 1260017 9 in/23cm Chain
202 3421565 1 Pin, Snap
203 3760170 2 Ring, Quick Release
204 4844958 1 Pin

3121629 800A/800AJ 63
SECTION 2 - TURNTABLE
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (Prior to SN 0300270085)

64 800A/800AJ 3121629
SECTION 2 - TURNTABLE

3121629 800A/800AJ 65
SECTION 2 - TURNTABLE
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (Prior to SN 0300270085)

ITEM PART NUMBER QTY DESCRIPTION REV


1001101060 Ref SWING MOTOR/HUB ASSEMBLY A
1 See Note 1 Housing/Shaft Assembly (Note: Not Available - Purchase
Individual Components)
1A 7010492 1 Shaft, Output
1B 7000228 1 Seal, Lip
1C 7000255 1 Bearing Kit (Includes Cup and Cone)
1E 7000257 1 Bearing Kit (Includes Cup and Cone)
1G 7024762 1 Housing
1H 7007633 1 Washer, Thrust
1I 7000229 1 Ring, Retaining
1J 7017072 1 Plug, Pipe
2 7000246 1 Gear, Internal
3 80424002 1 Carrier Assembly
4 7000248 1 Gear, Ring
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 See Note 1 Housing, Brake (Note: Not Available - Purchase Complete
Assembly)
8 70002065 1 Gear, Sun
8A 70000782 1 Piston
8D 70002070 1 O-Ring
8E 70002071 1 Ring, Back-up
8F 70002073 1 O-Ring
8H 70002072 1 Ring, Back-up
8J 70002067 4 Disc, Rotor
8K 70002068 5 Disc, Stator
8L 70002066 14 Spring
11 7000253 2 Washer, Thrust
12 7000217 12 Bolt 3/8-16 x 2-1/4 Grade 8
13 7017080 4 Pin, Dowel
20 7017072 1 Plug, Pipe
21 7024704 4 Bolt 5/16-18 x 2 Grade 8
22 See Note 4 Lockwasher (Note: Not Available for Purchase)
23 7017023 2 Plug, Pipe
24 See Note 1 Plate, ID (Note: Not Available for Purchase)
25 7000281 2 Screw, Drive
26 7024763 1 O-Ring
28 See Note 2 Lug, Lifting (Note: Not Available for Purchase)
29 70002069 2 Bolt 1/2-13 x 2 Grade 8
30 7017085 2 Elbow
31 70002075 1 Motor Assembly (See Items 101-125 for Breakdown)
32 7024784 1 Valve Assembly - Complete (No Serviceable Parts)
35 70002074 1 Tube
44 7017028 1 Ring, Internal Retaining
45 7000213 2 O-Ring
70002075 Ref MOTOR ASSEMBLY
101 7024454 5 Bolt
102 7004035 1 Cover, End
103 7023318 1 Seal, Commutator
104 7004036 5 Seal, Ring

66 800A/800AJ 3121629
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
105 7024453 1 Commutator and Ring Assembly
106 See Note 1 Ring (Note: Use p/n 7024453)
107 7024379 1 Manifold
108 7024455 1 Rotor Set
109 7024380 1 Plate, Wear
110 7024456 1 Link, Drive
112 7024458 1 Shaft, Coupling
113 7024381 1 Bearing, Inner
114 7004043 1 Washer, Thrust
115 7004044 1 Bearing, Thrust
116 7004049 1 Seal, Inner
117 7004045 1 Washer, Back-up
118 7024457 1 Housing
119 7024390 1 Bearing, Outer
120 7004047 1 Seal
125 80424043 1 Washer, Back-up
Ref KIT OPTIONS:
200A 7024100 1 Kit - Swing Hub (Includes Items 1B, 1I, 5, 5A & 11)
200A 70006437 1 Kit - Swing Hub (Includes Items 1B, 1I, 5, 5A, 12 & 26)
200B 70002086 1 Kit - Swing Brake (Includes Items 8D, 8E, 8F, 8H & 26)
200C 7024396 1 Kit - Swing Motor (Includes Items 103, 104, 116, 117, 120 & 125)
201 70002085 1 Disc Kit - Swing Brake (Includes Items 8J & 8K)
202 70006436 1 Bearing & Seal Kit (Includes Items 1B, 1C, 1E, 1I, 5, 5A, 12 & 26)

3121629 800A/800AJ 67
SECTION 2 - TURNTABLE
FIGURE 2-10. SWING MOTOR/HUB ASSEMBLY (SN 0300270085 through 0300272376)

68 800A/800AJ 3121629
SECTION 2 - TURNTABLE

3121629 800A/800AJ 69
SECTION 2 - TURNTABLE
FIGURE 2-10. SWING MOTOR/HUB ASSEMBLY (SN 0300270085 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001229810 Ref SWING MOTOR/HUB ASSEMBLY C
1 See Note 1 Housing/Shaft Assembly (Note: Not Available - Purchase
Individual Components)
1A 7010492 1 Shaft, Output
1B 7000228 1 Seal, Lip
1C 7000255 1 Bearing Kit (Includes Cup and Cone)
1E 7000257 1 Bearing Kit (Includes Cup and Cone)
1G 7024762 1 Housing
1H 7007633 1 Washer, Thrust
1I 7000229 1 Ring, Retaining
1J 7017072 1 Plug, Pipe
2 7000246 1 Gear, Internal
3 7000247 1 Carrier Assembly
4 7000248 1 Gear, Ring
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 1001229810 NSS Housing, Brake (Note: Not Available - Purchase Complete
Assembly)
7 70005203 1 Gear, Sun
8A 70004037 1 Piston
8D 70004041 1 O-Ring
8E 70004044 1 Ring, Back-up
8F 70004042 1 O-Ring
8H 70004043 1 Ring, Back-up
8J 70002085 4 Disc, Rotor
8K 70002085 5 Disc, Stator
8L 70002066 14 Spring
11 7000253 2 Washer, Thrust
12 7000217 12 Bolt 3/8 x 2-1/4 Grade 8
13 7017080 4 Pin, Dowel
20 7017072 1 Plug, Pipe
21 7024704 4 Bolt 5/16 x 2 Grade 8
22 70004045 4 Washer
23 7017023 2 Plug, Pipe
24 See Note NSS Plate, ID (Note: Not Available for Purchase)
25 See Note NSS Rivet (Note: Not Available for Purchase)
26 7024763 1 O-Ring
28 See Note NSS Lug, Lifting (Note: Not Available for Purchase)
29 70004040 2 Bolt 1/2 x 1 (Grade 8)
30 7017085 2 Elbow
31 70006304 1 Motor Assembly
32 7024784 1 Valve Assembly - Complete (No Serviceable Parts)
35 70004047 1 Tube
44 7017028 1 Ring, Internal Retaining
45 7000213 2 O-Ring
Ref KIT OPTIONS:
200 7024100 1 Seal Kit - Swing Hub (Includes Items 1B, 1I, 5, 5A & 11)
201 70002085 1 Disc Kit - Swing Brake (Includes Items 8J & 8K)

70 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION

72 800A/800AJ 3121629
SECTION 2 - TURNTABLE

3121629 800A/800AJ 73
SECTION 2 - TURNTABLE
FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001154238 Ref DEUTZ D2011 ENGINE INSTALLATION WITHOUT ARCTIC F
PACKAGE (ALL SPECS EXCEPT CE SPEC)
1001160967 Ref DEUTZ D2011 ENGINE INSTALLATION WITHOUT ARCTIC B
PACKAGE (CE SPEC ONLY) (SN 0300183034 through
0300199946)
1001154238 Ref DEUTZ D2011 ENGINE INSTALLATION WITHOUT ARCTIC E
PACKAGE (CE SPEC ONLY) (SN 0300199947 through
0300272376)
1001154239 Ref DEUTZ D2011 ENGINE INSTALLATION WITH ARCTIC PACKAGE E
(ALL SPECS) (SN 0300183034 through 0300196955)
1001178178 Ref DEUTZ D2011 ENGINE INSTALLATION WITH ARCTIC PACKAGE E
(ALL SPECS) (SN 0300196956 through 0300272376)
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0400075 1 Battery (SN 0300183034 through 0300259888)
4 0641410 4 Bolt 1/4-20 x 1-1/4
5 0641508 1 Bolt 5/16-18 x 1
6 0641610 3 Bolt 3/8-16 x 1-1/4
7 0641808 2 Bolt 1/2-13 x 1
8 0642010 1 Bolt 5/8-11 x 1-1/4
9 0681608 3 Bolt 3/8-16 x 1 Grade 8
10 1060637 1 Cable, Lanyard
11 1320022 5 Clamp, Hose
12 1320176 1 Clamp
13 1321339 1 Clamp
14 1701505 1 Decal - Diesel (Not Shown - Located on Hood)
15 2180348 1 Fitting, Straight NPT/Barbed
16 2220313 1 Fitting, 90 NPT/Barbed
17 2221176 1 Fitting, 90 NPT/Barbed
18 2720058 30 ft/9m Hose
19 2750532 6 ft/1.8m Hose
20 3311605 2 Locknut 3/8-16
21 3311801 1 Nut 1/2-13
22 3422446 1 Pin, Pivot
23 3841143 1 Pin, Keeper
24 3960548 5 ft/1.5m Seal
25 4711400 AR Washer 1/4
26 4751500 2 Washer 5/16 (SN 0300183034 through 0300259888)
27 4751600 1 Washer 3/8
28 4751800 1 Washer 1/2
29 4752000 1 Washer 5/8
30 88521205 1 Nut 5/16-18 (SN 0300183034 through 0300259888)
31 91401281 1 Hold-down, Battery (SN 0300183034 through 0300259888)
32 1001093382 2 Bolt, Battery Hold-down (SN 0300183034 through 0300259888)
33 1001101600 1 Tube, Exhaust
34 1001162497 1 Bracket
35 1001151070 1 Plate
37 1001155143 1 Kit, Battery Cable C
37A 7027092 1 Cable, Battery (Black) (Battery - to Tray Pivot and Relay Grd)
37B 8270147 1 Terminal, Battery (With Boot) Cable, Battery (Black)
37C 7027093 1 Cable, Battery (Black) (Battery - to Aux Pump Ground)

74 800A/800AJ 3121629
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
37D 7027053 1 Cable, Battery (Black) (Engine to Tray Pivot Grd)
37E 7027094 1 Cable (Red) (Battery + to Relays/Starter)
37F 7027095 1 Cable (Red) (Aux Relay to Aux Pump)
38 4922737 1 Harness, Engine Ground
39 0641409 1 Bolt 1/4 x 1-1/8
40 1320224 1 Clamp
41 3311405 1 Nut 1/4
42 1001110425 1 Spacer
49 1704972 1 Decal - Warning Explosion/Fire (ANSI Spec)
49 1706098 1 Decal - Warning Explosion/Fire (Australian and CE Spec)
49 1706059 1 Decal - Warning Explosion/Fire (Brazilian Spec)
49 1706060 1 Decal - Warning Explosion/Fire (Chinese Spec)
49 1706064 1 Decal - Warning Explosion/Fire (CSA Spec)
49 1706062 1 Decal - Warning Explosion/Fire (Japanese Spec)
49 1706061 1 Decal - Warning Explosion/Fire (Korean Spec)
49 1706063 1 Decal - Warning Explosion/Fire (Spanish Language)
50 Ref Note: Arctic Package Items 50-60 Not Shown - Used on Arctic
Machines Only
50 1060625 1 Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank) (SN 0300183034 through 0300185002)
51 1060626 1 Cord, 3 Way Extension (Located on Left Front of Engine)
52 1320223 2 Clamp
53 1702941 1 Decal - Battery Heater (Located on Battery Heater)
54 1702942 1 Decal - Engine Block Heater (Located on Right Side of Engine)
55 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
56 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
57 2580024 1 Heater, Battery (Located on Battery)
58 2580050 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank) (SN 0300183034 through 0300207789)
58 1001188972 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank) (SN 0300207790 through 0300272376)
59 3980007 1 Seat, Battery
60 1001150918 1 Cord, 8ft Extension (Located near Battery)
61 1001218572 2 Cap, Vinyl (SN 0300232933 through 0300272376)
1001154236 Ref ENGINE AND PUMP ASSEMBLY WITHOUT ARCTIC PACKAGE D
(ALL SPECS EXCEPT CE SPEC)
1001160966 Ref ENGINE AND PUMP ASSEMBLY WITHOUT ARCTIC PACKAGE B
(CE SPEC ONLY) (SN 0300183034 through 0300199946)
1001154236 Ref ENGINE AND PUMP ASSEMBLY WITHOUT ARCTIC PACKAGE D
(CE SPEC ONLY) (SN 0300199947 through 0300272376)
1001154237 Ref ENGINE AND PUMP ASSEMBLY WITH ARCTIC PACKAGE (ALL D
SPECS)
101 0100011 AR Compound, Locking
102 0641407 1 Bolt 1/4-20 x 7/8
103 0641812 4 Bolt 1/2-13 x 1-1/2
104 3311405 1 Nut 1/4-20
105 3422532 1 Pin, Hitch
106 1001142522 1 Hydrostatic Pump Assembly with Fittings (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown) (SN 0300183034 through
0300207789)
106 1001187510 1 Hydrostatic Pump Assembly with Fittings (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown) (SN 0300207790 through
03002400878)

3121629 800A/800AJ 75
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
106 1001225745 1 Hydrostatic Pump Assembly with Fittings (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown) (SN 0300240879 through
0300272376)
107 3790044 1 O-Ring
108 4751400 1 Washer 1/4
109 4891800 4 Washer 1/2
110 1001094595 1 Variable Pump Assembly with Fittings (See VARIABLE PUMP
ASSEMBLY for Breakdown)
1001153396 Ref ENGINE ASSEMBLY WITHOUT ARCTIC PACKAGE (ALL SPECS C
EXCEPT CE SPEC)
1001160965 Ref ENGINE ASSEMBLY WITHOUT ARCTIC PACKAGE (CE SPEC B
ONLY) (SN 0300183034 through 0300199946)
1001153396 Ref ENGINE ASSEMBLY WITHOUT ARCTIC PACKAGE (CE SPEC C
ONLY) (SN 0300199947 through 0300272376)
1001153779 Ref ENGINE ASSEMBLY WITH ARCTIC PACKAGE (ALL SPECS) D
201 0100011 AR Compound, Locking
202 0100062 AR Compound, Locking
203 0641407 8 Bolt 1/4-20 x 7/8
204 0641410 2 Bolt 1/4-20 x 1-1/4
205 0641510 2 Bolt 5/16-18 x 1-1/4
206 0641512 1 Bolt 5/16-18 x 1-1/2
207 0641606 3 Bolt 3/8-16 x 3/4
208 0641609 14 Bolt 3/8-16 x 1-1/8
209 0641610 4 Bolt 3/8-16 x 1-1/4
210 0641820 2 Bolt 1/2-13 x 2-1/2
211 0700808 4 Bolt M8 x 16mm
212 0771414 6 Bolt M14 x 30mm Grade 10.9
213 0940070 1 Bumper
214 0961986 2 Bushing, Flanged
215 1320016 2 Clamp
216 1320223 4 J-Clip
217 1703162 2 Decal - Caution Fan Blade
218 2060025 1 Fan
219 2220451 2 Fitting, Straight
220 2720398 2 Hose, Oil Cooler
221 3020016 AR Oil, Motor (Without Arctic Package) (Not Shown)
221 3020044 AR Oil, Motor (With Arctic Package) (Not Shown)
222 3200401 3 Mount, Motor
223 3311405 10 Nut 1/4in-20NC
224 3311505 3 Nut 5/16in-18NC
225 3311605 18 Nut 3/8in-16NC
226 3311805 3 Nut 1/2in-13NC
227 3520054 2 Plug
228 3740067 3 Relay
229 3740080 1 Relay
230 3960407 1 Gasket, Air Intake
231 3960468 1 Seal
232 3960469 1 Seal
233 4060805 37 in/1m Flex-Trim
234 4711400 14 Washer 1/4
235 4711600 3 Washer 3/8
236 4740274 3 Washer, Snubbing
237 4751600 36 Washer 3/8

76 800A/800AJ 3121629
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
238 4791400 6 Washer, Star 1/4
239 4812200 2 Washer M14
240 4923379 1 Harness, Glow Plug (See ELECTRICAL SECTION for
Breakdown)
241 1001001939 1 Hose, Flex
242 1001146273 1 Adapter, Air Intake
243 1001147812 1 Clamp
244 1001147813 1 Air Cleaner Assembly Filter Element
244 70004020 1 Element, Filter (Not Shown)
245 1001147820 1 Pipe, Exhaust - All Specs except CE Specs
245 See Note NSS Pipe, Exhaust - CE Specs (Note: Part of Muffler - Not Sold
Separately)
246 1001147823 1 Engine, Deutz D2011 All Specs except CE Specs (See Items for
401-428 for Serviced Components)
246 1001144319 1 Engine, Deutz D2011 CE Specs (See Items for 401-428 for
Serviced Components) (SN 0300183034 through 0300199946)
246 1001147823 1 Engine, Deutz D2011 CE Specs (See Items for 401-428 for
Serviced Components) (SN 0300199947 through 0300272376)
247 1001149704 1 Support, Engine
248 1001149705 1 Support, Engine
249 1001149706 1 Support, Engine
250 1001149793 1 Tray, Engine
251 1001150915 1 Gusset
252 1001150998 1 Radiator
253 1001152459 1 Plate, Air Cleaner Mounting
254 1001153282 1 Pump Coupling Kit (See Items 301-304 for Breakdown)
255 1001153414 1 Plate, Radiator Mounting
256 3200401 2 Mount, Motor - All Specs except CE Specs
256 3200406 2 Mount, Motor - CE Specs
280 Ref Note: Arctic Package Items 280 Not Shown - Used on Arctic
Machines Only
280 2580062 1 Heater, Block (Not Shown - Located in Oil Pan)
281 1001143390 1 Indicator (SN 0300232933 through 0300272376)
1001153282 Ref PUMP COUPLING KIT C
301 70004183 1 Coupling, Guardian
302 See Note NSS Plate, Pump Adapter (Note: Use p/n 1001153282)
303 See Note 8 Capscrew M10 x 20 Grade 10.9 (Note: Not Available - Purchase
Locally or Purchase Kit)
304 See Note 12 Capscrew M10 x 25 Grade 10.9 (Note: Not Available - Purchase
Locally or Purchase Kit)
1001147823 Ref ENGINE COMPONENTS (ALL SPECS EXCEPT CE SPEC) B
1001144319 Ref ENGINE COMPONENTS (CE SPEC) (SN 0300183034 through B
0300199946)
1001147823 Ref ENGINE COMPONENTS (CE SPEC) (SN 0300199947 through B
0300272376)
401 70004287 1 Dipstick - 1001147823 Engine (All Specs except CE Specs)
401 7026631 1 Dipstick - 1001144319 Engine (CE Specs)
401 70000044 1 Seal, Dipstick - 1001147823 Engine (All Specs except CE Specs)
401 7020487 1 Seal, Dipstick - 1001144319 Engine (CE Specs)
401 70001002 1 Tube, Dipstick - 1001147823 Engine (All Specs except CE Specs)
401 See Note 1 Tube, Dipstick - 1001144319 Engine (CE Specs) (Note: Not
Available for Purchase)
401 7020403 1 Seal, Dipstick Tube - 1001147823 Engine (All Specs except CE
Specs)

3121629 800A/800AJ 77
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
401 See Note 1 Seal, Dipstick Tube - 1001144319 Engine (CE Specs) (Note: Not
Available for Purchase)
402 7020465 2 Cap, Filler
403 70001850 1 Pump, Oil Lube
403 7020468 1 Seal Between Oil Pump and Engine Block (Not Shown)
404 7016331 1 Filter, Oil
404 70003472 1 Bracket, Oil Filter Mounting (1001147823 Engine Only)
404 7027236 1 Sensor, Oil Temperature (1001147823 Engine Only)
404 70025082 1 Ring, Sealing (1001147823 Engine Only)
405 70000912 4 Pump, Injector - Series A Injector
405 70000913 4 Pump, Injector - Series B Injector
405 70000914 4 Pump, Injector - Series C Injector
405 70000915 4 Pump, Injector - Series D Injector
405 70003464 4 Seal/Gasket, Pump - 1001147823 Engine (All Specs except CE
Specs) (1 per Injector)
405 See Note 4 Seal/Gasket, Pump - 1001144319 Engine (CE Specs Only) (Note:
Not Available for Purchase)
405 70003478 4 Injector, Fuel - 1001147823 Engine (All Specs except CE Specs)
405 See Note 4 Injector, Fuel - 1001144319 Engine (CE Specs Only) (Note: Not
Available for Purchase)
405 70003136 4 Seal/Gasket, Injector - 1001147823 Engine (All Specs except CE
Specs) (1 per Injector)
405 See Note 4 Seal/Gasket, Injector - 1001144319 Engine (CE Specs Only) (1
per Injector) (Note: Not Available for Purchase)
406 7016328 1 Filter, Fuel - 1001147823 Engine (All Specs except CE Specs)
406 8320270 1 Filter, Fuel - 1001144319 Engine (CE Specs Only)
406 70003465 1 Sensor - 1001147823 Engine (All Specs except CE Specs)
406 70001848 1 Sensor - 1001144319 Engine (CE Specs Only)
406 70003466 2 Seal, Sensor - 1001147823 Engine (All Specs except CE Specs)
406 70001132 2 Seal, Sensor - 1001144319 Engine (CE Specs Only)
407 70000916 1 Pump, Fuel Supply
407 70001435 1 Repair Kit for Fuel Supply Pump
407 70000919 1 Hand Pump for Fuel Supply Pump
407 70000917 1 O-Seal Between Fuel Pump and Engine Block
407 70000918 1 O-Seal Between Fuel Pump and Hand Pump
408 70001871 4 Gasket, Intake Manifold - 1001147823 Engine (All Specs except
CE Specs) (Not Shown)
408 7020449 4 Gasket, Intake Manifold - 1001144319 Engine (CE Specs Only)
(Not Shown)
409 7020408 1 V-Belt
410 Ref Exhaust Manifold Components (Not Shown)
410 70001835 1 Gasket, Exhaust Adapter to Exhaust Rail
410 70001841 1 Valve, Exhaust (Fits into Exhaust Adapter)
410 70001836 1 Gasket, Exhaust Rail to Cylinder Head
410 70001837 1 Gasket, Exhaust Manifold to Muffler
410 70001838 2 Gasket, Exhaust Manifold to Engine Block (1001144319 Engine
Only)
410 7020471 4 Gasket, Exhaust Manifold to Engine Block (1001144319 Engine
Only)
410 70001874 1 Restrictor, Choke (Fits between qty 2 of p/n 70001838)
(1001144319 Engine Only)
410 70001839 2 Flange, Sealing (1001144319 Engine Only)
410 70002200 4 Stud, Mounting - 1001147823 Engine (All Specs except CE
Specs)

78 800A/800AJ 3121629
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
410 70004270 4 Stud, Mounting - 1001144319 Engine (CE Specs Only)
410 See Note AR Nut, Exhaust Manifold - 1001147823 Engine (All Specs except
CE Specs) (Note: Not Available for Purchase)
410 70003476 AR Nut, Exhaust Manifold - 1001144319 Engine (CE Specs Only)
411 70004056 1 Alternator - 1001147823 Engine (All Specs except CE Specs)
411 7000663 1 Alternator - 1001144319 Engine (CE Specs Only)
411 70001868 1 Regulator, Voltage (Not Shown)
411 70001866 1 Seal, Voltage Regulator (Not Shown)
411 70002234 1 Bar, Alternator Adjustment
412 7020479 1 Starter
412 70004058 1 Relay - 1001147823 Engine (All Specs except CE Specs)
412 7026608 1 Relay - 1001144319 Engine (CE Specs Only)
413 70004060 2 Plug-In Connector - 1001147823 Engine (All Specs except CE
Specs) (Not Shown)
413 See Note 2 Plug-In Connector - 1001144319 Engine (CE Specs Only) (Not
Shown) (Note: Not Available for Purchase)
414 7027791 1 Transmitter, Temperature
415 7027790 1 Sensor, Oil Pressure
416 70004272 1 Sensor, Speed - 1001147823 Engine (All Specs except CE Specs)
416 7024565 1 Sensor, Speed - 1001144319 Engine (CE Specs Only)
417 7027792 1 Throttle Actuator
417 7027276 2 Springs
418 70003475 1 Thermostat - 1001147823 Engine (All Specs except CE Specs)
(Located at rear of engine block - Not Shown)
418 7020459 1 Thermostat - 1001144319 Engine (CE Specs Only) (Located at
rear of engine block - Not Shown)
419 70001870 1 Flywheel with Ring Gear
419 7024579 1 Gear, Ring 110 Tooth
420 7000695 1 Muffler - 1001147823 Engine (Standard on All Specs except CE
Specs)
420 1001099051 1 Muffler - 1001144319 Engine (Standard on CE Specs Only) (Note:
Not Included with Engine - Must be Purchased Separately)
420 1001101241 1 Catalytic Muffler Option on ANSI Export, Australian, CE and
Japanese Specs (SN 0300183034 through 0300243317)
420 1001099051 1 Spark Arresting Muffler Option on ANSI Export, Australian and CE
Specs (SN 0300243318 through 0300272376)
420 70001844 1 U-Clamp (1001147823 Engine Only)
420 7020471 1 Gasket (1001147823 Engine Only)
421 7027795 1 Module, Control
422 70001181 1 Valve, Pressure Control
422 70124410 1 Spring
422 70025082 1 Seal
422 70124440 1 Screw, Locking
423 70000345 4 Plug, Glow
424 70000800 1 Camshaft Pulley Repair Kit (Not Shown) (1001147823 Engine
Only)
425 70001847 1 Breather, Front Cover (Not Shown) (1001144319 Engine Only)
425 70001126 1 Seal, Front Cover Breather (Not Shown) (1001144319 Engine
Only)
426 70002415 1 Gasket, Head with 1 Notch (Not Shown)
426 70002416 1 Gasket, Head with 2 Notches (Not Shown)
426 70002417 1 Gasket, Head with 3 Notches (Not Shown)
427 7027796 1 Harness, Engine (Connects to Item 421)
427 70001872 1 Harness, Engine (Connects to p/n 7027796)

3121629 800A/800AJ 79
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
428 Ref Gaskets and Seals - Miscellaneous (Not Shown)
428 70004289 1 Gasket Set - 1001147823 Engine (All Specs except CE Specs)
428 See Note 1 Gasket Set - 1001144319 Engine (CE Specs Only) (Note: Not
Available for Purchase)
428 70002718 1 Seal, Rear Main - 1001147823 Engine (All Specs except CE
Specs)
428 See Note 1 Seal, Rear Main - 1001144319 Engine (CE Specs Only) (Note:
Not Available for Purchase)
428 70004280 1 Seal, Front Main - 1001147823 Engine (All Specs except CE
Specs)
428 See Note 1 Seal, Front Main - 1001144319 Engine (CE Specs Only) (Note:
Not Available for Purchase)
429 70025752 1 Valve, Pressure Relief (Not Shown - Located at Engine Front Left)
429 70025753 1 Spring
429 70005916 1 Seal
429 70005917 1 Plug, Locking
1001151253 Ref RIGHT ENGINE SUPPORT INSTALLATION (MACHINES A
WITHOUT GENERATORS)
1001151252 Ref RIGHT ENGINE SUPPORT INSTALLATION (MACHINES WITH B
GENERATORS)
501 0100011 AR Compound, Locking
502 0641609 2 Bolt 3/8-16 x 1-1/8
503 0641820 1 Bolt 1/2-13 x 2-1/2
504 0711414 3 Bolt M14 x 30 Grade 10.9
505 3200401 1 Mount, Motor
506 3311605 2 Nut 3/8-16
507 3311805 1 Nut 1/2-13
508 4740274 1 Washer, Snubbing
509 4751600 4 Washer 3/8
510 4812200 3 Washer M14
511A 1001149703 1 Support, Engine (Right Front) (Machines without Generator)
511B 1001150890 1 Support, Engine (Right Front) (Machines with Generator)

80 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION

82 800A/800AJ 3121629
SECTION 2 - TURNTABLE

3121629 800A/800AJ 83
SECTION 2 - TURNTABLE

84 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001140414 Ref DEUTZ ENGINE INSTALLATION WITHOUT ARCTIC PACKAGE K
(ANSI AND CSA SPECS) (SN 0300183034 through 0300196955)
1001178176 Ref DEUTZ ENGINE INSTALLATION WITHOUT ARCTIC PACKAGE F
(ANSI, ANSI EXPORT, CSA, CE, AND JAPANESE SPECS) (SN
0300196956 through 0300227034)
1001185670 Ref DEUTZ ENGINE INSTALLATION WITHOUT ARCTIC PACKAGE E
(ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (SN
0300227035 through 0300272376)
1001185670 Ref DEUTZ ENGINE INSTALLATION WITHOUT ARCTIC PACKAGE D
(CE SPECS) (SN 0300227035 through 0300257466)
1001235491 Ref DEUTZ 2.9L4 (STAGE V) ENGINE INSTALLATION WITHOUT C
ARCTIC PACKAGE (CE SPEC) (SN 0300257467 through
0300272376)
1001142855 Ref DEUTZ ENGINE INSTALLATION WITH ARCTIC PACKAGE (ANSI K
AND CSA SPECS) (SN 0300183034 through 0300196955)
1001178177 Ref DEUTZ ENGINE INSTALLATION WITH ARCTIC PACKAGE (ANSI, G
ANSI EXPORT AND CSA SPECS) (SN 0300196956 through
0300227034)
1001185672 Ref DEUTZ ENGINE INSTALLATION WITH ARCTIC PACKAGE (ANSI, F
ANSI EXPORT AND CSA SPECS) (SN 0300227035 through
0300272376)
1001215474 Ref DEUTZ ENGINE INSTALLATION (CHINA SPEC ONLY) (SN A
0300183034 through 0300225843)
1001223783 Ref DEUTZ ENGINE INSTALLATION (CHINA SPEC) (SN 0300225843 B
through 0300238787)
1001227616 Ref DEUTZ ENGINE INSTALLATION (CHINA SPEC) (SN 0300238788 C
through 0300272376)
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0400075 1 Battery (SN 0300183034 through 0300259888)
4 0641406 AR Bolt 1/4-20 x 3/4
5 0641608 AR Bolt 3/8-16 x 1
6 0641610 1 Bolt 3/8-16 x 1-1/4
7 0641808 1 Bolt 1/2-13 x 1
10 0681608 3 Bolt 3/8-16 x 1 Grade 8
13 0771212 1 Bolt M12 x 25 Grade 10.9
14 1701505 1 Decal - Diesel Fuel (Not Shown Located on Fuel Tank)
15 2180832 1 Fitting, 90 NPT/ Barbed
16 2220313 2 Fitting, 90 NPT/Barbed
17 1001165035 28 ft/ Hose
8.5m
17 2750532 4 ft/ 1.2m Hose (Vent Line) (SN 0300227035 through 0300272376)
17 2750532 4 ft/ 1.2m Hose (Vent Line) (China Spec)
18 1001154405 54 in/ Hose
1.4m
19 3311405 AR Nut 1/4-20
22 3422446 1 Pin, Pivot
23 3740067 1 Relay
24 3841143 1 Pin, Keeper
25 3841340 AR Loop, Hose (SN 0300183034 through 0300196955)
28 4711400 AR Washer 1/4
29 4711500 4 Washer 5/16 (SN 0300183034 through 0300259888)
30 4711600 2 Washer 3/8

3121629 800A/800AJ 85
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
31 4751600 3 Washer 3/8
32 4752000 1 Washer 5/8
33 4812100 3 Washer M12
35 8405006 2 Clamp
37 8406112 2 Clip (SN 0300183034 through 0300219143)
38 8410013 4 Clamp
39 91401281 1 Hold-down, Battery (SN 0300183034 through 0300259888)
40 1001093382 2 Bolt, Battery Hold-down (SN 0300183034 through 0300259888)
41 1001110425 4 Spacer
45 1001141718 1 Fitting, Straight Metric/Barbed (SN 0300183034 through
0300196955)
45 1001142501 1 Fitting, Straight Metric/Barbed (SN 0300196956 through
0300272376)
46 1001162497 1 Bracket, Battery
49 1001143736 1 Battery Cable Kit (Not Shown) E
49A 7027084 1 Cable, Battery (Black) (Battery - to Tray Pivot Grd)
49B 8270147 1 Terminal, Battery (With Boot)
49C 7027085 1 Cable, Battery (Black) (Battery - to Aux Pump and Relay Grds)
49D 7027086 1 Cable, Battery (Black) (Engine to Tray Pivot Grd)
49E 7027087 1 Cable (Red) (Battery + to Aux Relay/Power Module/Starter)
49F 7027088 1 Cable (Red) (Aux Relay to Aux Pump)
50 1001138491 1 Harness, Fuel (Not Shown - See ELECTRICAL SECTION for
Breakdown)
51 0641412 4 Bolt 1/4-20 x 1-1/2
52 0641606 AR Bolt 3/8-16 x 3/4
52 0641611 AR Bolt 3/8-16 x 1-3/8
54 88521205 1 Nut 5/16-18 (SN 0300183034 through 0300259888)
55 1001155823 1 Fitting, Quick Disconnect 90
56 1001162335 1 Bracket Assembly Less Filter/Pump (See Items 701-711 for
Breakdown)
56 1001227224 1 Bracket Assembly Less Filter/Pump (See Items 701-711 for
Breakdown) (China Specs) (SN 0300238788 through
0300272376)
57 4240033 AR Tie-Strap (Not Shown)
58 0760810 2 Bolt M8 x 20
59 0641611 AR Bolt 3/8-16 x 1-3/8
60 1001153359 1 Mount, Engine
61 0642012 1 Bolt 5/8-11 x 1-1/2
62 1320061 1 Clamp (SN 0300219143 through 0300272376)
63 4812000 1 Washer M10
64 0761008 1 Bolt M10 x 16
70 Ref Note: Arctic Package Items 70-81 (Not Shown - Used on Arctic
Machines Only)
70 1702941 1 Decal - Battery Heater
71 1702942 1 Decal - Engine Block Heater
72 1702943 1 Decal - Hydraulic Tank Heater
73 1702944 1 Decal - Heater Cord
74 2580050 1 Heater, Hydraulic Tank (SN 0300183034 through 0300207789)
74 1001188972 1 Heater, Hydraulic Tank (SN 0300207790 through 0300272376)
75 1060625 1 Cable, Immersion Heater (SN 0300183034 through
0300196955)
76 3980007 1 Seat, Battery
77 1060626 1 Cord, 3 Way Extension

86 800A/800AJ 3121629
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
79 2580024 1 Heater, Battery
80 1001150918 1 Cord, 8ft Extension
81 1001233763 Ref Breather Heater Installation (Not Shown - See Separate
Breakdown in this Section)
90 1704972 1 Decal - Warning Explosion/Fire - ANSI Spec
90 1706098 1 Decal - Warning Explosion/Fire - Australian and CE Spec
90 1706060 1 Decal - Warning Explosion/Fire - Chinese Spec
90 1706064 1 Decal - Warning Explosion/Fire - CSA Spec
91 1321339 1 Clamp (SN 0300207790 through 0300272376)
92 0641508 1 Bolt 5/16 - 18 x 1 (SN 0300207790 through 0300272376)
93 8406102 1 Clip (SN 0300225843 through 0300272376)
94 1001218572 1 Cap, Vinyl (SN 0300232933 through 0300259888)
95 1320011 1 Clamp, Muffler (Located on Exhaust) (China Spec Only) (SN
0300238788 through 0300272376)
95 1001221212 1 Clamp (Located on Exhaust) (China Spec Only) (SN 0300238788
through 0300272376)
96 1001227617 1 Pipe, Exhaust (Located on Exhaust) (China Spec Only) (SN
0300238788 through 0300272376)
97 1001227620 1 Plate (Located on Exhaust) (China Spec Only) (SN 0300238788
through 0300272376)
1001140413 Ref ENGINE AND PUMP ASSEMBLY WITHOUT ARCTIC PACKAGE K
(ANSI, ANSI EXPORT, CSA, CE, AND JAPANESE SPECS) (SN
0300183034 through 0300227034)
1001185667 Ref ENGINE AND PUMP ASSEMBLY WITHOUT ARCTIC PACKAGE E
(ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (SN
0300227035 through 0300272376)
1001185667 Ref ENGINE AND PUMP ASSEMBLY WITHOUT ARCTIC PACKAGE E
(CE SPEC) (SN 0300227035 through 0300257466)
1001235490 Ref ENGINE AND PUMP ASSEMBLY WITHOUT ARCTIC PACKAGE - B
DEUTZ 2.9L4 (STAGE V) ENGINES (CE SPEC) (SN 0300257467
through 0300272376)
1001142854 Ref ENGINE AND PUMP ASSEMBLY WITH ARCTIC PACKAGE (ANSI K
AND CSA SPECS) (SN 0300183034 through 0300227034)
1001185671 Ref ENGINE AND PUMP ASSEMBLY WITH ARCTIC PACKAGE (ANSI, E
ANSI EXPORT AND CSA SPECS) (SN 0300227035 through
0300272376)
1001215474 Ref ENGINE AND PUMP ASSEMBLY (CHINA SPEC ONLY) (SN A
0300183034 through 0300225842)
1001223782 Ref ENGINE AND PUMP ASSEMBLY (CHINA SPEC) (SN 0300225483 B
through 0300238787)
1001227615 Ref ENGINE AND PUMP ASSEMBLY (CHINA SPEC) (SN 0300238788 D
through 0300272376)
101 0100011 AR Compound, Locking
102 0641406 1 Bolt 1/4-20 x 3/4
103 0641812 4 Bolt 1/2-13 x 1-1/2
105 3311405 1 Nut 1/4-20
106 3422532 1 Pin, Hitch
107 1001142522 1 Hydrostatic Pump Assembly (All Specs except China Specs) (See
HYDROSTATIC PUMP ASSEMBLY for Breakdown) (SN
0300183034 through 0300207789)
107 1001187510 1 Hydrostatic Pump Assembly (All Specs except China Specs) (See
HYDROSTATIC PUMP ASSEMBLY for Breakdown) (SN
0300207790 through 0300240878)
107 1001225745 1 Hydrostatic Pump Assembly (All Specs except China Specs) (See
HYDROSTATIC PUMP ASSEMBLY for Breakdown) (SN
0300240879 through 0300272376)

3121629 800A/800AJ 87
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
107 1001187510 1 Hydrostatic Pump Assembly (China Spec) (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown) (SN 0300183034 through
0300240878)
107 1001225745 1 Hydrostatic Pump Assembly (China Spec) (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown) (SN 0300240879 through
0300272376)
108 3790044 1 O-Ring
109 3960468 1 Seal
110 3960469 1 Seal
111 4751400 2 Washer 1/4
112 4891800 4 Washer 1/2
113 1001094595 1 Variable Pump Assembly with Fittings (See VARIABLE PUMP
ASSEMBLY for Breakdown)
115 3020037 AR Lubricant
116 0641808 1 Bolt 1/2-13 x 1
117 1060637 1 Lanyard
118 3311801 1 Nut 1/2-13
119 4751800 1 Washer 1/2
120 1001235488 1 Engine, Deutz TD2.9L4 (Stage V) Engines (CE Spec) (See Items
501-536 for Serviced Components) (SN 0300257467 through
0300272376)
1001140412 Ref ENGINE ASSEMBLY WITHOUT ARCTIC PACKAGE (ANSI, ANSI T
EXPORT, CSA, CE, AND JAPANESE SPECS) (SN 0300183034
through 0300229742)
1001176027 Ref ENGINE ASSEMBLY WITHOUT ARCTIC PACKAGE (ANSI, ANSI M
EXPORT, CSA AND JAPANESE SPECS) (SN 0300229743
through 0300272376)
1001176027 Ref ENGINE ASSEMBLY WITHOUT ARCTIC PACKAGE (CE SPEC) M
(SN 0300229743 through 0300257466)
1001235489 Ref ENGINE ASSEMBLY WITHOUT ARCTIC PACKAGE - DEUTZ C
2.9L4 (STAGE V) ENGINES (CE SPEC) (SN 0300257467 through
0300272376)
1001142853 Ref ENGINE ASSEMBLY WITH ARCTIC PACKAGE (ANSI AND CSA T
SPECS) (SN 0300183034 through 0300229742)
1001176035 Ref ENGINE ASSEMBLY WITH ARCTIC PACKAGE (ANSI, ANSI M
EXPORT AND CSA SPECS) (SN 0300229743 through
0300272376)
1001214050 Ref ENGINE ASSEMBLY (CHINA SPEC ONLY) (SN 0300183034 G
through 0300238787)
1001227614 Ref ENGINE ASSEMBLY (CHINA SPEC) (SN 0300238788 through F
0300272376)
201 0100011 AR Compound, Locking
203 0641406 AR Bolt 1/4-20 x 3/4
204 0641608 8 Bolt 3/8-16 x 1
205 0641609 6 Bolt 3/8-16 x 1-1/8
207 0641708 2 Bolt 7/16-14 x 1
210 0741605 2 Screw 3/8-16 x 5/8
211 0760606 AR Bolt M6 x 12
211 0760605 AR Bolt M6 x 10
212 0760810 AR Bolt M8 x 20
214 0771212 6 Bolt M12 x 25 Grade 10.9
215 0771414 AR Bolt M14 x 30 Grade 10.9
215 0771415 AR Bolt M14 x 35 Grade 10.9
216 0940070 1 Bumper
217 0961986 2 Bushing, Flanged

88 800A/800AJ 3121629
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
219 2220315 1 Fitting, Straight Barbed
220 2300004 AR Coolant - Without Arctic Package
220 2300041 AR Coolant - With Arctic Package
221 2720015 40 in/1m Hose
222 2720340 12 in Hose
/30.5cm
223 1001153282 1 Pump Coupling Kit (See Items 401-403 for Breakdown)
224 1001136079 AR Oil, Motor - Without Arctic Package
224 1001136172 AR Oil, Motor - With Arctic Package
225 3200401 4 Mount, Motor
226 3271801 4 Nut 1/2-13 Grade 8
227 3311405 AR Nut 1/4-20
228 3311605 AR Nut 3/8-16
230 3580320 1 Pulley
231 3931432 1 Capscrew 1/4-20 x 2
232 3931512 4 Capscrew 5/16-18 x 3/4
233 3931628 4 Capscrew 3/8-16 x 1-3/4
234 4031914 4 Capscrew M8 x 50
235 4032014 4 Capscrew M10 x 50
236 4060805 15 in Flex-Trim
/38cm
237 4640751 1 Valve, Oil Drain
238 4711400 AR Washer 1/4
239 4711500 AR Washer 5/16
240 4711700 2 Washer 7/16
241 4751400 10 Washer 1/4
242 4751600 36 Washer 3/8
245 4811702 3 Washer M6
246 4811900 4 Washer M8
247 4812000 AR Washer M10
248 4812100 7 Washer M12
249 4812200 5 Washer M14
250 4891500 1 Washer 5/16
251 4891800 4 Washer 1/2
253 0630407 2 Screw 1/4-20 x 5/8
254 8405009 4 Clamp
255 8405104 4 Clamp
256 8405204 2 Clamp
257 8406109 2 Clip
258 8406110 1 Clip
259 8410011 2 Clamp
260 8410013 1 Clamp
261 1001117308 1 Relay
263 1001134488 1 Fitting, 90 NPT/ Barbed (All Specs except China Specs) (SN
0300183034 through 0300240878)
263 1001134488 1 Fitting, 90 NPT/ Barbed (China Specs)
264 1001135138 1 Adapter
265 1001135679 1 Adapter
266 1001136834 1 Cap, Tank
267 1001137276 1 Fan
268 1001138173 1 Support
269 1001138175 1 Bracket

3121629 800A/800AJ 89
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
270 1001138228 1 Relay, Power Module
270 70023593 1 Fuse 30Amp (Battery Output)
270 70023592 1 Fuse 20Amp (Switch Output)
271 1001138248 62 in/1.6m Tube
273 1001138557 1 Clamp
274 1001142623 1 Hose, Inlet
275 1001138827 1 Sensor, Coolant Level (SN 0300183034 through 0300240878)
275 1001138827 1 Sensor, Coolant Level (China Specs)
276 1001139240 1 Bracket
277 1001139303 1 Bracket, Tank (All Specs except China Specs) (SN 0300183034
through 0300229742)
277 1001176419 1 Bracket, Tank (All Specs except China Specs) (SN 0300229743
through 0300272376)
277 1001176419 1 Bracket, Tank (China Spec)
278 1001139409 4 Washer, Special
280 1001139813 1 Engine, Deutz TD2.9L4 (All Specs except CE and China Specs)
(See Items 501-536 for Serviced Components)
280 1001139813 1 Engine, Deutz TD2.9L4 (CE Spec) (See Items 501-536 for
Serviced Components) (SN 0300229743 through 0300257466)
280 1001214039 1 Engine, Deutz TD2.9L4 (China Spec) (See Items 501-535 for
Serviced Components) (SN 0300183034 through 0300238787)
280 1001223591 1 Engine, Deutz TD2.9L4 (China Spec) (See Items 501-535 for
Serviced Components) (SN 0300238788 through 0300272376)
281 1001155384 1 Radiator (RCP Radiator) (All Specs except China Specs) (SN
0300183034 through 0300229742)
281 70007073 1 Adapter, Hose
281 1001167042 1 Radiator (Modine Radiator) (All Specs except China Specs) (SN
0300229743 through 0300272376)
281 1001167042 1 Radiator (Modine Radiator) (China Spec)
282 1001140362 1 Tray (SN 0300183034 through 0300229742)
282 1001190610 1 Tray (All Specs except China Specs) (SN 0300229743 through
0300272376)
282 1001190610 1 Tray (China Spec)
283 1001140448 1 Mount, Rear Engine
284 1001140450 1 Mount, Rear Engine
285 1001140454 1 Mount, Front Engine
286 1001140466 1 Mount, Generator/Engine (SN 0300183034 through
0300229742)
286 1001202368 1 Mount, Generator/Enigne (All Specs except China Specs) (SN
0300229743 through 0300272376)
286 1001202368 1 Mount, Generator/Engine (China Spec)
287 1001140487 1 Plate, Mounting (RCP Radiator) (SN 0300183034 through
0300229742)
287 1001186985 1 Plate, Mounting (Modine Radiator) (All Specs except China
Specs) (SN 0300229743 through 0300272376)
287 1001186985 1 Plate, Mounting (China Spec)
288 1001140535 1 Tank (SN 0300183034 through 0300240878)
288 1001230635 1 Tank (Include Items 263, 275, 289 & 338) (All Specs except
China Specs) (SN 0300240879 through 0300272376)
288 1001140535 1 Tank (China Specs)
289 1001140564 1 Fitting, 90 NPT/ Barbed (SN 0300183034 through 0300240878)
289 1001140564 1 Fitting, 90 NPT/ Barbed (China Specs)
290 1001141304 1 Harness, Glow Plug (Not Shown - See ELECTRICAL SECTION
for Breakdown)
291 1001141370 1 Hose

90 800A/800AJ 3121629
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
292 1001141419 1 Shim
293 1001141546 1 Shim (SN 0300183034 through 0300219142)
294 1001141583 1 Hose, Radiator - Upper (SN 0300183034 through 0300229742)
294 1001177844 1 Hose, Radiator - Upper (All Specs except China Specs) (SN
0300229743 through 0300272376)
294 1001177844 1 Hose, Radiator - Upper (China Spec)
295 1001141584 1 Hose, Radiator - Lower (SN 0300183034 through 0300229742)
295 1001177845 1 Hose, Radiator - Lower (All Specs except China Specs) (SN
0300229743 through 0300272376)
295 1001177845 1 Hose, Radiator - Lower (China Spec)
296 1001141585 1 Hose, Inlet
297 1001141586 1 Pipe, Intake
298 1001152489 1 Fitting, 90 Metric/ Barbed
300 1001141995 1 Fitting, Straight NPT/Barbed
301 1001165842 1 Pipe
302 1001143390 1 Indicator, Service
303 1001143726 1 Harness, Deutz Engine (Not Shown - See ELECTRICAL
SECTION for Breakdown)
304 1001143797 1 Fitting, Straight Metric/Barbed
305 1001143907 1 Cable, Alternator Power (Not Shown - See ELECTRICAL
SECTION for Breakdown)
306 1001138489 1 Air Cleaner Assembly
306 91403102 1 Element, Filter (Not Shown)
307 8405007 2 Clamp
310 1001169054 4 Pad, Isolator (All Specs except China Specs) (SN 0300229743
through 0300272376)
310 1001169054 4 Pad, Isolator (China Spec)
311 1001204325 2 Bracket, Radiator (All Specs except China Specs) (SN
0300229743 through 0300272376)
311 1001204325 2 Bracket, Radiator (China Spec)
312 1001145154 1 Plate, Relay Mounting
313 0641605 2 Bolt 3/8-16 x 5/8
314 0641518 2 Bolt 5/16-18 x 2-1/4
315 0641607 4 Bolt 3/8-16 x 7/8
315 0641612 4 Bolt 3/8-16 x 1-1/2
316 0681820 4 Bolt 1/2-13 x 2-1/2 Grade 8
316 0681822 4 Bolt 1/2-13 x 2-3/4 Grade 8
317 0760605 1 Bolt M6 x 10
318 0761210 1 Bolt M12 x 20
319 1321716 1 P-Clamp (SN 0300183034 through 0300195981)
319 1001181899 1 P-Clamp (SN 0300195982 through 0300272376)
320 1001154405 20 in Hose (SN 0300183034 through 0300219142)
/51cm
321 3310401 3 Nut #4-40
322 3311505 2 Locknut 5/16-18
323 3910408 3 Screw #4-40 x 1/2
324 4750400 3 Washer #4
325 4751500 4 Washer 5/16
326 8405006 2 Clamp (SN 0300183034 through 0300219142)
327 8406102 AR Clip
328 1001138717 1 Bracket (SN 0300183034 through 0300219142)
329 1001142501 1 Fitting, 90 Metric/Barbed (SN 0300183034 through 0300219142)
330 1001148641 1 Bracket (SN 0300183034 through 0300195981)

3121629 800A/800AJ 91
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
331 0100020 AR Sealant
332 4240099 AR Tie-Strap (Not Shown)
333 0100062 AR Compound, Locking
334 1703162 1 Decal - Caution Fan Blade
335 1001178223 2 Bracket, Radiator (All Specs except China Specs) (SN
0300229743 through 0300272376)
335 1001178223 2 Bracket, Radiator (China Spec)
336 4811902 8 Washer M8
338 1001182997 AR Adhesive (SN 0300183034 through 0300240878)
338 1001182997 AR Adhesive (China Specs Only)
339 1001178876 1 Mount, Fuel Filter (All Specs China Specs) (SN 0300229743
through 0300272376)
339 1001224937 1 Mount, Fuel Filter (China Specs) (SN 0300238788 through
0300272376)
340 1001177359 1 Hose (SN 0300229743 through 0300272376)
342 5250810 2 Bolt M8 x 20
343 0761015 2 Bolt M10 x 35
344 1001169138 4 Washer
345 5240800 1 Washer M8
346 0700814 1 Bolt M8 x 30
347 1001180620 AR Adhesive
348 1001224940 1 Pipe, Exhaust (China Specs) (SN 0300238788 through
0300272376)
348 1001221212 1 Clamp (China Specs) (SN 0300238788 through 0300272376)
348 1001221219 1 Clamp, Band (China Specs) (SN 0300238788 through
0300272376)
349 1001223593 1 Muffler (China Specs) (SN 0300238788 through 0300272376)
350 1001128901 2 Strap (China Specs) (SN 0300238788 through 0300240879)
350 1001233089 2 Strap (China Specs) (SN 0300240880 through 0300272376)
351 1001224936 2 Mount (China Specs) (SN 0300238788 through 0300272376)
352 1001221203 1 Bracket (China Specs) (SN 0300238788 through 0300272376)
380 Ref Note: Arctic Package Item 351 (Used on Arctic Machines Only)
Not Shown.
380 1001140312 1 Heater, Engine Block
380 1001181895 AR Adhesive
1001153282 Ref PUMP COUPLING INSTALLATION D
401 70004183 1 Coupling
402 See Note NSS Plate, Pump Adapter (Note: Use p/n 1001153282)
403 See Note NSS Capscrew M10 x 20 Grade 10.9 (Note: Use p/n 1001153282)
404 See Note NSS Capscrew M10 x 25 Grade 10.9 (Note: Use 1001153282)
1001139813 Ref ENGINE COMPONENTS (ALL SPECS EXCEPT CE AND CHINA J
SPECS)
1001139813 Ref ENGINE COMPONENTS (CE SPEC) (SN 0300183034 through J
0300257466)
1001235488 Ref ENGINE COMPONENTS - STAGE V (CE SPEC) (SN 0300257467 B
through 0300272376)
1001214039 Ref ENGINE COMPONENTS (CHINA SPEC ONLY) (SN 0300183034 C
through 0300238787)
1001223591 Ref ENGINE COMPONENTS (CHINA SPEC) (SN 0300238788 through B
0300272376)
501 70004274 1 Dipstick (Not Shown - Located On Side Left Front) (All Specs
except China Specs)
501 70024904 1 Dipstick (Not Shown - Located On Side Left Front) (China Specs
Only)

92 800A/800AJ 3121629
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
501 70024905 1 Seal
502 7020465 2 Cap, Oil Fill
503 70025111 2 Clamp
503 70005920 1 Hose, Breather
504 70025088 1 Plug (ANSI Specs)
504 70005941 2 Plug (China Specs)
504 7020404 1 Seal (ANSI Specs)
504 70005942 1 Seal (China Specs)
505 70001870 1 Flywheel with Ring Gear
505 7024579 1 Gear, Ring
506 Ref Gasket and Seal Options (Not Shown):
506 70024906 1 Gasket, Head
506 70025206 1 Gasket, Small Valve Cover
506 70025207 1 Gasket, Large Valve Cover (All Specs except China Specs)
506 70005171 1 Gasket, Large Valve Cover (China Specs)
506 7002508 1 Gasket, Valve Cover to Air Charge Elbow
506 70002718 1 Seal, Rear Main
506 70004280 1 Seal, Front Main
506 70024907 1 Gasket, Front Cover (All Specs except China Specs)
506 See Note NSS Gasket, Front Cover (China Specs) (Note: Not Available for
Purchase)
506 70025164 1 Gasket, Exhaust Manifold to Head
506 70024912 1 Gasket, Exhaust Manifold to Turbocharger
506 70021895 2 Gasket, Exhaust Bend (All Specs except China Specs)
506 70005177 1 Gasket, Charge Air Pipe to Head (China Specs)
506 70004279 1 Gasket Kit
507 70025091 1 Plug
507 70025082 1 Seal
507 70025176 1 Spring
507 70025076 1 Valve
508 70025202 1 Pump, Oil Lube (Not Shown - Located Front Left Side) (All Specs
except China Specs)
508 70005172 1 Pump, Oil Lube (Not Shown - Located Front Left Side) (China
Specs)
508 70025135 1 O-Ring (All Specs except China Specs)
508 See Note NSS O-Ring (China Specs) (Note: Use p/n 70005172)
508 70025136 1 Seal (All Specs except China Specs)
508 70005173 1 Gasket (China Specs)
509 7016331 1 Filter, Oil
510 70004275 1 Cooler, Oil (All Specs except China Specs)
510 70024494 1 Cooler, Oil (China Specs)
510 70024925 1 Gasket
511 70024924 1 Pump, High Pressure (Not Shown - Located Front Left Side)
511 70025152 1 O-Ring (Between Pump and Spacer)
511 70024488 1 Spacer
511 70024517 1 O-Ring (Between Spacer and Engine Block)
512 70025181 4 Injector, Fuel
512 70025140 4 Washer, Sealing
512 70025146 4 Clamp (Top of Injector)
512 70025416 4 O-Seal
512 70025154 4 Shoe, Clamping
512 70000345 4 Plug, Glow

3121629 800A/800AJ 93
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
512 70025231 1 Harness, Glow Plug (Not Shown)
513 70025153 NLA Filter, Fuel (Use p/n 1001225430)
513 70024513 1 Cable, Sensor
513 70025239 1 Seal
514 70024486 1 Pump, Fuel (All Specs except China Specs)
514 1001226098 1 Pump, Fuel (China Specs) (was p/n 70005174)
515 70025144 2 Clamp
516 70025160 1 Filter with Head (All Specs except China Specs)
516 70024961 1 Filter with Head (China Spec)
516 70025161 NLA Filter, Fuel (Use p/n 1001225431)
517 70024504 1 Sensor, Pressure
517 70024920 1 Seal
518 70025151 1 Rail, Fuel (Not Shown)
518 70025235 1 Repair Kit
519 70025210 1 ECU (Engine Control Unit)
520 70024910 1 Pump, Water
520 70025200 1 Seal
520 70025084 2 Plug
520 7020492 2 Seal
521 70024473 1 Thermostat (All Specs except China Specs)
521 70005929 1 Thermostat (China Specs)
521 70025143 1 O-Seal (All Specs except China Specs)
521 70005184 1 O-Seal (China Specs)
521 70025142 1 Cover, Thermostat
522 70025178 1 Pipe
522 70025156 1 Valve, Shuttle (All Specs except China Specs)
522 70025768 1 Valve, Shuttle (China Specs)
522 70025179 2 Gasket
522 70025180 1 Gasket
523 70025203 1 Module, EGR (Not Shown - Located on Left Side)
524 70004276 1 Turbocharger
524 70005527 1 Clamp (Turbocharger to Compensator) (China Specs)
524 70004504 1 Compensator (China Specs)
525 70025477 1 Tensioner, Belt
526 70004277 1 Belt, Drive
527 70024914 1 Alternator
527 70025149 1 Regulator, Voltage
528 70024915 1 Starter (Not Shown - Located on Left Side)
528 70005648 1 Relay
528 70005647 1 Solenoid
529 70025077 1 Harness, Engine (Not Shown)
530 70024503 2 Sensor, Speed (Not Shown - Located Left Side Front and Flywheel
Housing) (All Specs except China Specs)
530 70026210 2 Sensor, Speed (Not Shown - Located Left Side Front and Flywheel
Housing) (China Specs)
530 70024917 2 Seal
531 70024918 1 Sender, Temperature (Not Shown - Located Top Front)
532 70024504 1 Sensor, Pressure (Not Shown - Located Left Side Front)
532 70024920 1 Seal
533 70024507 1 Sensor, Pressure
533 70025120 1 Seal
534 70024922 1 Sender, Temperature

94 800A/800AJ 3121629
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
534 70025212 1 Seal
535 70025799 1 Muffler, DOC (All Specs except China Specs)
535 70005937 1 Muffler, DOC (China Specs Only) (SN 0300183034 through
0300238787)
535 70024515 1 Clamp (All Specs except China Specs)
535 70025245 2 Clamp, Mounting (China Specs)
535 70025877 2 Clamp, Muffler (China Specs Only) (SN 0300183034 through
0300238787)
535 70025801 1 Gasket (Between Inlet and Outlet) (All Specs except China Specs)
535 70004278 1 Outlet, Muffler (All Specs except China Specs)
535 70025246 1 Outlet, Muffler (China Specs Only) (SN 0300183034 through
0300238787)
536 70025660 1 Plug
536 70104570 1 Seal
536 70124538 1 Spring
536 70124530 1 Valve, Pressure Relief
1001143483 Ref BAFFLES INSTALLATION (STEEL HOODS) (ANSI, ANSI B
EXPORT, CHINA, CSA AND JAPANESE SPECS)
1001143484 Ref BAFFLES INSTALLATION (ABS HOODS) (ANSI EXPORT, CE & C
JAPANESE SPECS)
1001215474 Ref BAFFLES INSTALLATION (STEEL HOODS) (CHINA SPEC) A
601 0641406 AR Bolt 1/4-20 x 3/4
602 3311405 19 Nut 1/4-20
603 4711400 38 Washer 1/4
604 1001141711 1 Bracket (SN 0300183034 through 0300199946)
604 1001174745 1 Bracket (SN 0300199947 through 0300272376)
605 1001142031 1 Bracket
606 1001142032 1 Bracket
607 1001143449 1 Bracket
608 1001143472 1 Baffle (SN 0300183034 through 0300199946)
608 1001174746 1 Baffle (SN 0300199947 through 0300272376)
608 1001143575 1 Baffle (SN 0300183034 through 0300199946)
608 1001195967 1 Baffle (SN 0300199947 through 0300272376)
609 1001143525 1 Bracket
610 1001143860 1 Bracket, Bumper (ABS Hoods)
611 0641407 1 Bolt 1/4 x 78
1001162335 Ref BRACKET ASSEMBLY (LESS FUEL PUMP AND FILTER) D
1001227224 Ref BRACKET ASSEMBLY (LESS FUEL PUMP AND FILTER) (CHINA B
SPECS) (SN 0300238788 through 0300272376)
701 0100011 AR Locking, Compound
702 0641610 2 Bolt 3/8-16 x 1-1/4
703 0721006 4 Bolt #10-24 x 3/4
704 1001154405 1.5 ft Hose
/0.4m
705 3311001 4 Nut #10-24
706 3311605 2 Nut 3/8-16NC
707 4711000 8 Washer #10
708 4711600 4 Washer 3/8
709 8405006 2 Clamp
710 1001141870 1 Plate, Fuel Pump Mount
710 1001226285 1 Plate, Fuel Pump Mount (China Specs) (SN 0300238788 through
0300272376)
711 1001142501 1 Fitting, 90 Metric/Barbed

3121629 800A/800AJ 95
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
711 1001141718 1 Fitting, Straight (Not Shown) (China Specs) (SN 0300238788
through 0300272376)
1001216220 Ref EXHAUST PIPE INSTALLATION WITHOUT SPARK ARRESTER A
1001145750 Ref EXHAUST PIPE INSTALLATION WITH SPARK ARRESTER B
801 1001149908 1 Pipe, Exhaust without Spark Arrester
801 1001145751 1 Pipe, Exhaust with Spark Arrester
1001202311 Ref FUEL PUMP BRACKET INSTALLATION (MACHINES WITH ABS A
HOODS)
901 0100011 AR Compound, Locking
902 0760810 2 Bolt M8 x 20
903 0761008 1 Bolt M10 x 16
904 0761015 2 Bolt M10 x 35
905 1320061 2 Clamp
906 3291005 2 Nut M10
907 4811900 2 Washer M8
908 4812000 5 Washer M10
909 1001178876 1 Bracket

96 800A/800AJ 3121629
SECTION 2 - TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION

98 800A/800AJ 3121629
SECTION 2 - TURNTABLE

3121629 800A/800AJ 99
SECTION 2 - TURNTABLE

100 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-13. FORD ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


Ref FORD ENGINE INSTALLATION
1001217199 Ref Ford Engine Installation without Arctic Package G
1001219610 Ref Ford Engine Installation with Arctic Package G
1 0100011 AR Compound, Locking
2 0100020 AR Sealant
3 0100048 AR Grease, Terminal
4 0400075 1 Battery (SN 0300183034 through 0300259888)
5 0641406 AR Bolt 1/4 x 3/4
6 0641508 1 Bolt 5/16 x 1
7 0641607 3 Bolt 3/8 x 7/8
8 0641610 3 Bolt 3/8 x 1-1/4
9 0641612 2 Bolt 3/8 x 1-1/2
10 0641808 1 Bolt 1/2 x 1
11 0642010 1 Bolt 5/8 x 1-1/4
12 0760610 2 Bolt M6 x 20
12 0641406 2 Bolt 1/4 x 3/4
13 0760619 2 Bolt M6 x 55
13 0641420 2 Bolt 1/4 x 2-1/2
15 0760810 3 Bolt M8 x 20
16 0760812 1 Bolt M8 x 25
16 0641408 1 Bolt 1/4 x 1
17 0761008 1 Bolt M10 x 16
20 1321283 2 Clamp
21 1321339 1 Clamp
22 1701542 1 Decal - Gas (Not Shown)
23 1701543 1 Decal - LPG (Not Shown)
24 2180418 1 Fitting, Straight
25 2220005 1 Fitting, Straight NPT
26 2221176 1 Fitting, 90
27 3290405 1 Nut M4
28 3290505 1 Nut M5
29 3290607 2 Nut M6
29 3311405 2 Nut 1/4
30 3290801 AR Nut M8
30 3311405 AR Nut 1/4
31 3311405 AR Nut 1/4
32 3311605 4 Nut 3/8
33 3422446 1 Pin
34 3740067 1 Relay
35 3790012 1 O-Ring (Not Shown - Located on Platform Console Box)
36 3841143 1 Keeper, Pin
37 4071122 2 Shim
38 4360336 1 Switch, Toggle (Not Shown - Located on Platform Console Box)
39 1001221488 1 Tube, Fuel Line
40 4711400 AR Washer 1/4
41 4711600 4 Washer 3/8
42 4751500 AR Washer 5/16 (SN 0300183034 through 0300259888)
42 4751400 AR Washer 1/4
43 4751600 8 Washer 3/8
44 4752000 1 Washer 5/8

3121629 800A/800AJ 101


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
45 4811700 AR Washer M6
45 4751400 AR Washer 1/4
46 4811702 2 Washer M6
46 4711400 2 Washer 1/4
47 4811900 7 Washer M8
47 4751400 AR Washer 1/4
48 4812000 1 Washer M10
49 85941018 2 Clamp
50 88521205 2 Nut 5/16 (SN 0300183034 through 0300259888)
51 91401281 1 Bracket, Battery Hold Down (SN 0300183034 through
0300259888)
52 1001093382 2 J-Bolt (SN 0300183034 through 0300259888)
53 1001153359 1 Mount
54 1001162497 1 Bracket, Battery
55 1001174486 2 Clamp
57 1001216568 1 Battery Cable Kit B
57A 7027084 1 Cable, Battery - Ground to Battery -
57B 8270147 1 Terminal, Battery with Boot
57C 7027085 1 Cable, Battery - Auxiliary Pump/Relay to Battery -
57D 7027086 1 Cable, Battery - Engine to Ground
57E 7027088 1 Cable, Battery - Auxiliary Relay to Auxililary Pump
57F 70009020 1 Cable, Battery - Starter/Auxiliary Relay to Battery +
59 1001219364 1 Hose
60 1001219365 1 Hose
61 1001219366 1 Hose
62 1001219367 1 Hose
63 1001219368 1 Hose
64 1001219369 1 Hose
65 1001219370 1 Bracket
66 1001219809 1 Bracket
67 0771012 1 Bolt M10 x 25
67 0641408 1 Bolt 1/4 x 1
68 3291001 1 Nut M10
68 3311405 1 Nut 1/4
69 8406201 1 Clip
70 4240099 AR Tie-Strap (Not Shown)
71 1001218572 2 Cap (SN 0300183034 through 0300259888)
Ref Note: Arctic Package Items 80-88 Not Shown (Machines with
Arctic Package Only)
80 1060626 1 Plug, 3 Way
81 1702941 1 Decal - Battery Heater
82 1702942 1 Decal - Engine Block Heater
83 1702943 1 Decal - Hydraulic Tank Heater
84 1702944 1 Decal - Heater Cord
85 2560024 1 Heater, Battery
86 3980007 1 Seal, Battery
87 1001150918 1 Cord, Extension - 8ft
88 1001188972 1 Heater, Hydraulic Tank Immersion
Ref FORD ENGINE AND PUMP SUB-ASSEMBLY
1001217192 Ref Ford Engine and Pump Sub-Assembly without Arctic Package E
1001219609 Ref Ford Engine and Pump Sub-Assembly with Arctic Package C
101 0100011 AR Compound, Locking

102 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
102 0641407 1 Bolt 1/4 x 7/8
103 0641808 1 Bolt 1/2 x 1
104 0641812 4 Bolt 1/2 x 1-1/2
105 1060637 1 Cable, Lanyard
106 3311405 1 Nut 1/4
107 3311805 1 Nut 1/2
108 3422532 1 Pin
109 3790044 1 O-Ring
110 3960389 60 in/ Seal (SN 0300183034 through 0300240878)
1.5m
111 3960469 1 Seal
112 4751400 1 Washer 1/4
113 4751800 1 Washer 1/2
114 4891800 4 Washer 1/2
115 1001094595 1 Variable Pump Assembly (See VARIABLE PUMP ASSEMBLY
for Breakdown)
116 1001100825 6 Strap
117 1001115930 AR Oil, Motor (Not Shown) (SN 0300183034 through 0300240878)
117 1001190775 AR Oil, Motor (Not Shown) (SN 0300240879 through 0300272376)
118 1001221464 3 Strap
119 1001187510 1 Hydrostatic Pump Assembly (See HYDROSTATIC PUMP
ASSEMBLY for Breakdown) (SN 0300183034 through
0300240878)
119 1001225745 1 Hydrostatic Pump Assembly (See HYDROSTATIC PUMP
ASSEMBLY for Breakdown) (SN 0300240879 through
0300272376)
120 1001216532 1 Insulate, Exhaust Pipe
121 1001216534 1 Insulate, Muffler
122 1001216535 1 Insulate, Muffler
123 1001217170 1 Seal
125 1001218085 1 Insulate, Exhaust Pipe
Ref FORD ENGINE ASSEMBLY
1001217191 Ref Ford Engine Assembly without Arctic Package L
1001219608 Ref Ford Engine Assembly with Arctic Package I
201 0100011 AR Compound, Locking
202 0100020 AR Sealant
203 0700810 AR Bolt M8 x 20
204 0700812 4 Bolt M8 x 25
205 0700814 3 Bolt M8 x 30
206 0711020 3 Bolt M10 x 60
209 0760608 2 Bolt M6 x 16
210 0760610 4 Bolt M6 x 20
211 0760612 AR Bolt M6 x 25
212 0760810 AR Bolt M8 x 20
213 0760812 AR Bolt M8 x 25
214 0760814 AR Bolt M8 x 30
215 0760815 2 Bolt M8 x 35
216 0761014 11 Bolt M10 x 30
217 0761015 AR Bolt M10 x 35
218 0761016 4 Bolt M10 x 40
219 0771014 2 Bolt M10 x 30
221 0961986 2 Bearing
222 1320110 1 Clamp

3121629 800A/800AJ 103


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
223 1321283 AR Clamp (SN 0300183034 through 0300240878)
223 1001187781 AR Tie-Strap (Not Shown) (SN 0300240879 through 0300272376)
224A 1580011 1 Container, Coolant Overflow (SN 0300183034 through
0300240878)
224B 1001223584 1 Container, Coolant Overflow (SN 0300240879 through
0300272376)
225 1703162 2 Decal - Fan Blade
226 2180467 1 Fitting, Straight NPT/Barbed
227 2300004 AR Coolant (Not Shown)
228 3290601 2 Nut M6
229 3290605 AR Nut M6
230 3290607 2 Nut M6
231 3290801 4 Nut M8
232 3290805 AR Nut M8
233 3291005 AR Nut M10
234 3291001 4 Nut M10
235 3291201 3 Nut M12
236 3931640 1 Capscrew 3/8 x 2-1/2
237 4031711 4 Capscrew M6 x 35
238 4240099 AR Tie-Strap (Not Shown)
239 4811700 AR Washer M6
240 4811900 AR Washer M8
241 4811902 10 Washer M8
242 4812000 AR Washer M10
243 4812002 6 Washer M10
244 5241000 15 Washer M10
245 5241200 3 Washer M10
246 8305401 2 Nut 1/4
247 8307109 2 Washer 1/4
248 8310548 2 Screw 1/4 x 1/2
249 8405006 2 Clamp
250 8405009 AR Clamp
251 8405102 2 Clamp
252 8405104 2 Clamp
253 8405203 3 Clamp
254 8406109 AR Clip
255 8406110 2 Clip (SN 0300183034 through 0300240878)
256 8410001 1 Clamp
257 8410011 1 Clamp
258 1001128901 2 Strap, Clamp
259 1001138173 1 Support
260 1001138175 1 Bracket
261 1001141585 1 Hose, Air Cleaner Inlet
262 1001141995 1 Fitting, Straight NPT/Barbed
264 1001149639 1 Indicator, Restriction
265 1001191610 3 Mount, Motor
266 1001168018 3 Washer
267 1001169054 4 Isolator
268 1001169138 4 Pad
269 1001169967 1 Bracket
270 1001170035 1 Bracket
271 1001176329 1 Bracket

104 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
272 1001180620 AR Adhesive
273 1001186426 1 Clamp, Air Cleaner
274 1001213357 1 Fan (SN 0300183034 through 0300240878)
274 1001223042 1 Fan (SN 0300240879 through 0300272376)
275A 1001213482 1 Bracket (SN 0300183034 through 0300240878)
275B 1001225442 1 Bracket (SN 0300240879 through 0300272376)
276 1001215674 1 Radiator (SN 0300183034 through 0300240878)
276 1001223923 1 Radiator (SN 0300240879 through 0300272376)
277 1001215681 1 Clamp
278 1001215974 1 Clamp
279 1001216075 1 Pipe, Exhaust Inlet
280 1001216092 1 Shield, Heat
281 1001216201 1 Spacer, Fan
285 1001216919 2 Sleeve
286 1001216995 1 Mount, Engine (Rear)
287 1001217032 1 Tube, Air Intake
288 1001217046 1 Bracket
289 1001217090 1 Tube, Intake (Intermediate)
292 1001217174 1 Seal
293 1001217175 1 Seal
294 1001217183 2 Seal
295 1001217185 2 Seal
296 1001217186 1 Support
297 1001217317 1 Pipe, Exhaust Inlet
298 1001217543 2 Mount
299 1001218362 1 Mount, Engine (Front Left)
300 1001218449 1 Mount, Engine (Front Right)
301 1001134488 1 Fitting, 90 Barbed
302 1001219259 1 Tray
303 1001219345 1 Bracket
304 1001219361 1 Support
305 1001219363 1 Plate, Radiator
306 1001219480 1 Bracket
307 1001219611 1 Hose, Radiator (Lower)
308 1001219612 1 Hose, Radiator (Upper)
309 1001219613 1 Tube, Intake (Lower)
310 1001138248 31 in/ Tube, Nylon
77cm
311 1001189979 1 Air Filter Assembly
311 70005008 1 Element, Filter
313 2720058 12 in/ Hose (SN 0300183034 through 0300240878)
29cm
313 2720058 55 in/ Hose (SN 0300240879 through 0300272376)
1.5m
314 2720271 3 ft/ .9m Hose (SN 0300183034 through 0300240878)
315 1001165035 7 in/ 18cm Hose (SN 0300183034 through 0300240878)
315 1001165035 10 in/ Hose (SN 0300240879 through 0300272376)
26cm
316 4032011 AR Capscrew M10 x 35
316 5272010 AR Capscrew M10 x 30
317 4811702 AR Washer M6
318 2220064 1 Fitting, 90 FSNPSM/NPTF

3121629 800A/800AJ 105


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
319 2220261 1 Fitting, Straight
320 2180418 1 Fitting, Straight
321 1001221615 2 Nut, Tinnerman M8
322 0701224 AR Bolt M12 x 80
323 1001098828 AR Bolt M12 x 70 Grade 10.9
323 0711223 AR Bolt M12 x 75
324 1001222033 1 Plate
325 0940070 1 Bumper
326 8406201 1 Clip (SN 0300240879 through 0300272376)
327 8410009 2 Clamp (SN 0300240879 through 0300272376)
328 2180348 1 Fitting, Straight Barbed (SN 0300240879 through 0300272376)
329 1001173535 6 Clamp (SN 0300240879 through 0300272376)
330 1001224489 1 Hose (Includes Tee) (SN 0300240879 through 0300272376)
331 1001225510 1 Decal - Full Cold (SN 0300240879 through 0300272376)
332 1001216531 1 Hose (SN 0300240879 through 0300272376)
333 1001227666 1 Hose (SN 0300240879 through 0300272376)
334 1001224486 1 Hose (SN 0300240879 through 0300272376)
335 0711014 5 Bolt M10 x 30 (SN 0300240879 through 0300272376)
338 0100062 AR Adhesive (SN 0300240879 through 0300272376)
339 4060805 16 in/ Flex-Trim (SN 0300240879 through 0300272376)
41cm
340 1001227667 1 Hose (SN 0300240879 through 0300272376)
350 1001216393 1 Heater, Engine Block (Arctic Package Only) (Not Shown)
1001216910 Ref FORD ENGINE ASSEMBLY - PUMP COUPLING/ FUEL SYSTEM F
401 0100011 AR Compound, Locking
403 0760605 4 Bolt M6 x 10
404 0760807 2 Bolt M8 x 14
405 0760812 AR Bolt M8 x 25
409 3290805 AR Nut M8
411 4811702 4 Washer M6
412 4811900 AR Washer M8
413 5250605 3 Bolt M6 x 10
414 5260600 1 Nut M6 Class 10
415 1001173535 4 Clamp (SN 0300183034 through 0300227034)
416 8406201 1 Clip (SN 0300183034 through 0300227034)
417 8410009 2 Clamp (SN 0300183034 through 0300227034)
418 82033995 10 in/ Hose (SN 0300183034 through 0300227034)
27cm
419 1001211794 3 Mount, Isolator
420 1001213045 1 Bracket (SN 0300183034 through 0300232564)
420 1001227769 1 Bracket (SN 0300232565 through 0300272376)
421 1001213810 1 Pump Coupling, Kit
421 70006134 1 Coupling
421 70006135 1 Housing
421 70006136 1 Hardware Kit
423 1001216531 1 Hose (SN 0300183034 through 0300227034)
424 1001216768 1 Bracket
425 1001216769 1 Bracket
426 1001216810 1 Hose (SN 0300183034 through 0300227034)
428 1001149160 2 Nut, Tinnerman M8
1001216065 Ref FORD ENGINE ASSEMBLY - BRACKETS/EXHAUST MANIFOLD K
501 0700816 4 Bolt M8 x 40

106 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
502 0700818 1 Bolt M8 x 50
503 0701014 2 Bolt M10 x 30
504 0710827 1 Bolt M8 x 100 Grade 10.9
505 0711216 2 Bolt M12 x 40
506 0760610 3 Bolt M6 x 20
507 0760615 4 Bolt M6 x 35
508 0760817 1 Bolt M8 x 45
509 3290601 1 Nut M6
510 4811700 8 Washer M6
511 4811900 1 Washer M8
512 4811902 4 Washer M8
513 4812000 1 Washer M10
514 4812100 2 Washer M12
515 5250605 2 Bolt M6 x 10
516 5260600 2 Nut M6 Class 10
517 1001210448 1 Engine, Ford 2.5L (See Ford Engine Components for Serviced
Parts)
518 1001211794 2 Mount
519 1001214827 1 Manifold, Exhaust
520 1001215384 1 Bracket
521 1001216071 1 Bracket
522 1001216144 1 Support, Muffler
523 1001216616 1 Mount, Vaporizer (SN 0300183034 through 0300232560)
523 1001227772 1 Mount, Vaporizer (SN 0300232561 through 0300272376)
524 0100011 AR Compound, Locking
525 1001221545 1 Plate
526 1001222641 6 Cap
Ref EXHAUST PIPE INSTALLATION
1001220141 Ref Exhaust Pipe Installation without Spark Arrestor B
1001219906 Ref Exhaust Pipe Installation with Spark Arrestor B
601 1320176 1 Clamp (SN 0300183034 through 0300246269)
601 1001221397 1 Clamp (SN 0300246270 through 0300272376)
602 Ref Tail Pipe Options
602 1001217478 1 Tail Pipe without Spark Arrestor
602 1001217477 1 Tail Pipe with Spark Arrestor
602 1001218089 1 Insulate
602 1001100825 3 Strap
1001220404 Ref DRIVE BELT INSTALLATION (MACHINES WITHOUT C
GENERATOR)
701 0100011 AR Compound, Locking
702 0701026 1 Bolt M10 x 90
703 4812002 1 Washer M10
704 1001216300 1 Pulley
705 1001216619 1 V-Belt
1001210448 Ref FORD ENGINE COMPONENTS
801 70006145 4 Injector, Fuel
801 70006147 1 Rail, Fuel
802 70006150 1 Pump, Fuel
802 70006154 1 Fitting M10
803 70006151 1 Block, Fuel
803 70006152 2 Fitting SAE6
803 70006153 1 Fitting SAE3

3121629 800A/800AJ 107


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
803 70006189 1 Harness, Fuel Block
804 70006155 1 Filter, Fuel
805 7022162 8 Clamp
805 70006157 8 Clip, Fuel Quick Disconnect
806 70006158 1 Mixer, LP
806 70006168 1 Mixer Diaphragm Replacement Kit
806 70006159 1 Adapter, Mixer to Governor
806 70006160 1 O-Ring, Mixer to Adapter
806 70006161 1 Seal, Mixer to Adapter
807 70006162 1 Regulator, LP Vapor
807 70006166 2 Fitting, 70
807 70006167 1 Fitting, Straight
807 70006165 2 Isolator, Rubber
808 70006163 1 Regulator, Direct Electronic Pressure
808 70006164 1 Adapter, Fitting 90
809 70006169 1 Starter
809 70006233 1 Harness, Alternator/Starter
810 70006170 1 Alternator
811 70006173 1 Cover, Relay Box
811 70006171 2 Relay (Fuel Pump & Power)
811 70006172 1 Relay (Starter)
811 70006175 1 Fuse - 20AMP (Starter)
811 70006174 1 Decal - Relay Box Cover
811 70006188 1 Harness, Engine
811 70006165 2 Isolator, Rubber
812 70006176 1 Module - Engine Control Unit (ECU/GCP)
812 70006191 1 Software & Diagnostic Cable
813 70006177 4 Coil and Boot Assembly
813 70006178 4 Plug, Spark
814 70006179 1 Switch, Oil Pressure
815 70006180 1 Sensor, Knock
816 70006181 1 Sensor, TMAP
817 70006182 2 Sensor, O2
818 70006183 1 Sensor, Coolant Temperature (Not Shown - Located Rear of
Engine Block)
819 70006184 1 Sensor, Crank Position (Not Shown - Located at Front RH Side of
Block)
820 70006185 1 Sensor, Cam Position
821 70006186 1 Solenoid, Timing
821 70006187 1 Grommet, Rubber
822 70006194 1 Muffler
822 70006195 1 Plug (Located at Muffler Outlet)
823 Ref Gasket Options (Not Shown):
823 70006196 1 Gasket, Exhaust Manifold to Head
823 70006197 1 Gasket, Exhaust Manifold Outlet
823 70006200 1 Gasket, Intake Manifold to Head
823 70006219 1 Gasket Set - Camshaft Cover
823 70006225 1 Gasket, Cylinder Head
824 70006198 1 Governor
824 7027404 1 Gasket, Governor Actuator
824 70006199 1 Gasket, Governor to Intake Manifold Adapter
825 70006203 1 Flywheel (Not Shown)

108 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
826 70006205 1 Thermostat (Includes Housing)
826 70006206 1 Gasket, Water Inlet
827 70006207 1 Pump, Water
827 70006208 1 O-Ring, Water Pump
827 See Note NSS Pulley, Water Pump (Note: Not Available for Purchase at This
Time)
828 70006213 1 Filter, Oil
829 70006215 1 Plug, Oil Drain
829 70006217 1 Gasket, Oil Drain Plug
830 70006221 1 Cap, Oil Fill
831 70006232 1 Sensor, Crank (Not Shown)
832 70006235 1 Valve, Lock-Off (Includes Filter)
833 70006202 1 Belt
834 70006236 1 Dipstick

3121629 800A/800AJ 109


SECTION 2 - TURNTABLE
FIGURE 2-14. GM ENGINE INSTALLATION

110 800A/800AJ 3121629


SECTION 2 - TURNTABLE

3121629 800A/800AJ 111


SECTION 2 - TURNTABLE
FIGURE 2-14. GM ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001156467 Ref GM ENGINE INSTALLATION WITHOUT ARCTIC PACKAGE (SN E
0300183034 through 0300221629)
1001216719 Ref GM ENGINE INSTALLATION WITHOUT ARCTIC PACKAGE (SN B
0300221630 through 0300272376)
1001156469 Ref GM ENGINE INSTALLATION WITH ARCTIC PACKAGE (SN F
0300183034 through 0300196955)
1001178179 Ref GM ENGINE INSTALLATION WITH ARCTIC PACKAGE (SN C
0300196956 through 0300221629)
1001216720 Ref GM ENGINE INSTALLATION WITH ARCTIC PACKAGE (SN B
0300221630 through 0300272376)
1 0100011 AR Compound, Locking
2 0100020 AR Sealant, Pipe
3 0100048 AR Grease, Dielectric
4 0400075 1 Battery (Wet)
5 0641406 4 Bolt 1/4-20 x 3/4
6 0641418 2 Bolt 1/4-20 x 2-1/4
7 0641508 1 Bolt 5/16-18 x 1
8 0641608 1 Bolt 3/8-16 x 1
9 0641610 2 Bolt 3/8-16 x 1-1/4
10 0641612 2 Bolt 3/8-16 x 1-1/2
11 0641808 1 Bolt 1/2-13 x 1
12 0642010 1 Bolt 5/8-11 x 1-1/4
13 0903510 1 Bracket
14 1001174486 AR Clamp, Fuel Line
15 1320323 1 Clamp
16 1321339 1 Clamp
17 1701542 1 Decal, Gas (Not Shown - Located on Fuel Tank)
18 1701543 2 Decal, LPG (Not Shown - Located on Frame)
19 2180418 1 Fitting, Straight SAE
20 2220005 1 Fitting, Straight, NPT
21 2221176 1 Fitting, 90 NPT/Barbed
22 2300004 AR Coolant (Machines without Arctic Package) (Not Shown)
22 2300041 AR Coolant (Machines with Arctic Package) (Not Shown)
23 2720392 1 Hose, LP
24 3290405 1 Nut M4
25 3290505 1 Nut M5
26 3311405 4 Nut 1/4-20
27 3311605 4 Nut 3/8-16
28 3422446 1 Pin
29 3790012 1 O-Ring (Not Shown - Located in Console Box)
30 3841143 1 Keeper
31 3960389 6 ft/1.5m Seal
32 4071122 2 Shim
33 4360336 1 Switch, Toggle (Not Shown - Located in Console Box)
34 4569385 1 Tube, Fuel Line
35 4711400 12 Washer 1/4
36 4751400 8 Washer 1/4
37 4751500 2 Washer 5/16
38 4751600 8 Washer 3/8
39 4752000 1 Washer 5/8
40 88521205 2 Nut 5/16-18

112 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
41 91401281 1 Angle, Battery Hold Down
42 1001093382 2 Bolt, Battery Hold-down
43 1001153359 1 Mount
45 1001156819 68 in/1.7m Hose, Fuel Line (SN 0300183034 through 0300196955)
45 1001177159 1 Hose, Fuel Line (SN 0300196956 through 0300272376)
46 1001156823 1 Hose (6in/15cm Length)
47 1001156824 1 Hose (4ft/1.2m Length)
48 1001156825 1 Hose
49 1001156819 68 in Hose, Fuel Line (SN 0300183034 through 0300196955)
/1.7m
49 1001177165 1 Hose, Fuel Line (SN 0300196956 through 0300272376)
50 1001174093 2 Coupling, Quick Connect
70 Ref Note: Arctic Package Items 70 - 82 (Used on Arctic Machines
Only) (Not Shown)
71 1060625 1 Cable, Immersion Heater (SN 0300183034 through
0300207789)
71 1001150918 1 Cable, Immersion Heater (SN 0300207790 through
0300272376)
72 1060626 1 Cord, 3 Way Extension
73 1320223 3 Clamp
74 1702941 1 Decal - Battery Heater
75 1702942 1 Decal - Engine Block Heater
76 1702943 1 Decal - Hydraulic Tank Heater
77 1702944 1 Decal - Heater Cord
79 2580024 1 Heater, Battery
80 2580050 1 Heater, Hydraulic Tank (SN 0300183034 through 0300207789)
80 1001188972 1 Heater, Hydraulic Tank (SN 0300207790 through 0300272376)
81 2580063 1 Heater, Engine Block
82 3980007 1 Seat, Battery
1001156471 Ref GM ENGINE AND PUMP ASSEMBLY WITHOUT ARCTIC E
PACKAGE (SN 0300183034 through 0300221629)
1001216715 Ref GM ENGINE AND PUMP ASSEMBLY WITHOUT ARCTIC C
PACKAGE (SN 0300221630 through 0300272376)
1001156473 Ref GM ENGINE AND PUMP ASSEMBLY WITH ARCTIC PACKAGE D
(SN 0300183034 through 0300221629)
1001216716 Ref GM ENGINE AND PUMP ASSEMBLY WITH ARCTIC PACKAGE C
(SN 0300221630 through 0300272376)
101 0100011 AR Compound, Locking
102 0641407 1 Bolt 1/4-20 x 7/8
103 0641808 1 Bolt 1/2-13 x 1
104 0641812 4 Bolt 1/2-13 x 1-1/2
105 1060637 1 Cable, Lanyard
106 2902533 1 Battery Cable Kit B
106A 7027018 1 Cable (Battery - to Ground)
106B 7027015 1 Cable (Battery + to Auxiliary Relay)
106C 7027017 1 Cable (Auxiliary Relay to Starter)
106D 7016824 1 Cable (Auxiliary Relay to Auxiliary Pump)
106E 7016825 1 Cable (Ground to Auxiliary Pump)
107 3311405 1 Nut 1/4-20
108 3311805 1 Nut 1/2-13
109 3422532 1 Pin, Hitch
110 1001142522 1 Hydrostatic Pump Assembly with Fittings (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown) (SN 0300183034 through
0300207789)

3121629 800A/800AJ 113


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
110 1001187510 1 Hydrostatic Pump Assembly with Fittings (See HYDROSTATIC
PUMP ASSEMBLY for Breakdown) (SN 0300207790 through
0300272376)
111 3790044 1 O-Ring
112 4751400 1 Washer 1/4
113 4751800 1 Washer 1/2
114 4891800 4 Washer, 1/2
115 1001094595 Variable Pump Assembly with Fittings (See VARIABLE PUMP
ASSEMBLY for Breakdown)
117 1001115930 AR Oil, 10W-30 Motor (Machines without Arctic Package)
117 1001115931 AR Oil, 5W-30 Motor (Machines with Arctic Package)
1001114632 Ref GM ENGINE ASSEMBLY (SN 0300183034 through 0300221629) F
1001216714 Ref GM ENGINE ASSEMBLY (SN 0300221630 through 0300272376) B
201 0080201 1 Adapter, Elbow
202 0100011 AR Compound, Locking
203 1001114595 NLA Engine, GM 3.0L (Use p/n 1001216713) (See GM Engine
Supplement P/N 3121245 for Breakdown of Additional
Components) (SN 0300183034 through 0300221629)
203 1001216713 1 Engine, GM 3.0L (See GM Engine Supplement P/N 3121245 for
Breakdown of Additional Components) (SN 0300221630 through
0300272376)
203A 7027965 1 Filter, Oil
203B 7027972 1 Filter, Fuel
203C 70002895 1 Module, Control (ECU)
203D 70000164 4 Spark Plug (Not Shown)
204 0340041 2 Band, Mounting
205 0641406 10 Bolt 1/4-20 x 3/4
206 0641606 3 Bolt 3/8-16 x 3/4
207 0641608 8 Bolt 3/8-16NC x 1
208 0641609 4 Bolt 3/8-16 x 1-1/8
209 0641610 10 Bolt 3/8-16 x 1-1/4
210 0641612 4 Bolt 3/8-16 x 1-1/2
211 0641828 2 Bolt 1/2-13 x 3-1/2
212 0700810 4 Bolt M8 x 20
213 0940070 1 Bumper
214 0961986 2 Bearing, Flanged
215 1320012 3 Clamp
216 1320016 5 Clamp
217 1320022 AR Clamp
218 1320223 3 Clamp
219 1340060 1 Air Cleaner Assembly
219 7012664 1 Element, Air Cleaner
220 1580011 1 Container, Coolant Overflow
221 1703162 2 Decal - Caution Fan
222 0100020 AR Locking Compound
223 2060025 1 Fan
225 2720058 5.5 in Hose
/14cm
226 1001116544 1 Duct
227 2720563 1 Hose, Radiator (Top)
228 2720564 1 Hose, Radiator (Bottom)
229 2750532 1 ft/0.3m Hose
230 1001091794 1 Insulation, Muffler

114 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
231 3200362 4 Mount, Engine
232 3311405 12 Nut 1/4-20
233 3311605 26 Nut 3/8-16
234 3311805 4 Nut 1/2-13
235 3539872 1 Plate, Radiator Mounting
236 3572280 1 Plate, Engine Mount
237 3620040 1 Radiator
237 8180311 1 Cap, Radiator (was p/n 7019656)
238 3740067 1 Relay
239 3960468 1 Seal
240 3960469 1 Seal
241 4060805 3 ft/0.9m Flex-Trim
242 4341239 1 Tray, Engine
243 4341241 1 Mount, Engine (Front)
244 1001116545 1 Tube, Intake
245 4569394 1 Pipe, Exhaust
246 4640952 1 Valve, Oil Drain
247 4711400 12 Washer 1/4
248 4711600 36 Washer 3/8
249 4740274 4 Washer, Snubbing
250 4751400 8 Washer 1/4
251 4751600 16 Washer 3/8
252 4751800 4 Washer 1/2
253 4791400 2 Washer 1/4
254 4831900 4 Washer M8
255 4920385 10 ft/3m Wire, Safety
256 2180877 1 Fitting Elbow
257 0641826 2 Bolt 1/2-13 x 3-1/4
258 2720271 18 in Hose
/46cm
259 0100062 AR Retaining Compound

3121629 800A/800AJ 115


SECTION 2 - TURNTABLE
FIGURE 2-15. HYDROSTATIC PUMP ASSEMBLY (SN 0300183034 through 0300207789)

116 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-15. HYDROSTATIC PUMP ASSEMBLY (SN 0300183034 through 0300207789)

ITEM PART NUMBER QTY DESCRIPTION REV


1001142522 Ref PUMP ASSEMBLY B
2 70004329 1 Nut
3 See Note NSS Ring, Retaining (Note: Use Item 100)
4 See Note NSS Ring, Retaining (Note: Use Item 100)
6 See Note NSS Washer, Seal (Note: Use Item 100)
7 70004330 8 Capscrew
8 70004331 1 Cylinder Block Assembly
9 70004332 1 Servo Piston Assembly
10 70004333 1 Follower, Servo Piston
11 70004334 1 Cover
12 70005116 2 Gasket, Cover
14 See Note NSS Gasket, Housing (Note: Use Item 100)
16 See Note NSS Gasket, Control Housing (Note: Use Item 100)
17 70004335 1 Cover
18 70004336 1 Camplate Assembly
19 7004907 2 Race, Thrust
20 7004908 1 Bearing, Thrust
21 70004337 1 Relief Valve Assembly
22 70004337 1 Relief Valve Assembly
24 70004338 2 Capscrew
25 70004338 2 Capscrew
26 70004339 6 Capscrew
27 70004340 1 Plate, Valve
28 See Note NSS Housing (Note: Not Available - Purchase Assembly)
29 70004341 1 End Cover Assembly
31 70004342 1 Shaft, Drive
33 See Note NSS O-Ring (Note: Use Item 100)
37 7004906 1 Washer
38 See Note NSS Plug (Note: Not Available for Purchase)
39 See Note NSS Plug (Note: Not Available for Purchase)
43 See Note NSS Seal, Shaft (Note: Use Item 100)
46 70004343 1 Adapter, Charge Pump
48 70004344 1 Servo Control Assembly
50 70004345 1 Gerotor
51 70004346 1 Orifice
52 70004346 1 Orifice
53 70004346 1 Orifice
55 70004347 1 Coupler
57 See Note NSS Plug (Note: Not Available for Purchase)
60 70004348 1 Washer
61 70004349 8 Washer
62 70004350 4 Washer
73 70004351 1 Ring, Retaining
100 70004352 1 Seal Kit - Pump (Includes Items 3, 4, 6, 12, 14, 16, 33 & 43 and
Valve and Plug O-Rings and Seals)
1001153622 Ref PUMP AND FITTING ASSEMBLY B
101 2220221 1 Fitting, Straight
102 2220374 1 Fitting, Straight
103 2220451 1 Fitting, Straight
104 2220582 1 Fitting, Straight

3121629 800A/800AJ 117


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
105 2220646 2 Fitting, Elbow
106 2220800 1 Fitting, Straight
107 8770050 1 Fitting, Elbow
108 1001142522 1 Pump Assembly (Includes Items 2-73) (SN 0300183034 through
0300207789)
200 70005663 1 Tool, Port Plate for Pump p/n 1001142522 (Not Shown)

118 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-16. HYDROSTATIC PUMP ASSEMBLY (SN 0300207790 through 0300272376)

120 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-16. HYDROSTATIC PUMP ASSEMBLY (SN 0300207790 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


Ref HYDROSTATIC PUMP ASSEMBLY
1001187510 Ref HYDROSTATIC PUMP ASSEMBLY (SN 0300207790 through C
0300240878)
1001225745 Ref HYDROSTATIC PUMP ASSEMBLY (SN 0300240879 through A
0300272376)
2 70004329 1 Nut
3 See Note NSS Ring, Retaining (Note: Use Item 100)
4 See Note NSS Ring, Retaining (Note: Use Item 100)
6 See Note NSS Washer, Seal (Note: Use Item 100)
7 70005464 8 Capscrew
8 70004331 1 Cylinder Block Assembly
9 70004332 1 Servo Piston Assembly
10 70004333 1 Follower, Servo Piston
11 70005458 1 Cover
12 See Note NSS Gasket, Cover (Note: Use Item 100)
14 See Note NSS Gasket, Housing (Note: Use Item 100)
16 See Note NSS Gasket, Control Housing (Note: Use Item 100)
17 70005459 1 Cover
18 70004336 1 Camplate Assembly
19 7004907 2 Race, Thrust
20 7004908 1 Bearing, Thrust
21 70004337 1 Relief Valve Assembly
22 70004337 1 Relief Valve Assembly
24 70004338 2 Capscrew
25 70004338 2 Capscrew
26 70005465 6 Capscrew
27 70004340 1 Plate, Valve
28 See Note NSS Housing (Note: Not Available - Purchase Assembly)
29 70005460 1 End Cover Assembly
31 70004342 1 Shaft, Drive
33 See Note NSS O-Ring (Note: Use Item 100)
37 7004906 1 Washer
38 70005461 1 Plug
39 70005461 1 Plug
40 70005462 1 Plug
43 See Note NSS Seal, Shaft (Note: Use Item 100)
46 70004343 1 Adapter, Charge Pump
48 70004344 1 Servo Control Assembly
50 70004345 1 Gerotor
51 70004346 1 Orifice
52 70004346 1 Orifice
53 70004346 1 Orifice
55 70004347 1 Coupler
57 70005463 1 Plug
60 70004348 1 Washer
61 70004349 8 Washer
62 70004350 4 Washer
73 70004351 1 Ring, Retaining
100 70004352 1 Seal Kit - Pump (Includes Items 3, 4, 6, 12, 14, 16, 33 & 43 and
Valve and Plug O-Rings and Seals)

3121629 800A/800AJ 121


SECTION 2 - TURNTABLE
FIGURE 2-17. VARIABLE PUMP ASSEMBLY

122 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-17. VARIABLE PUMP ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


1001094595 Ref PUMP ASSEMBLY A
1 7023947 1 Bearing, Front (Includes Cup and Cone)
2 7023948 1 Bearings, Swash Plate (Includes Both Sides and Pins)
3 7023956 1 Control Valve Assembly (Includes Items 102-300)
4 7023949 1 Servo Piston Assembly
5 7023950 1 Bearing, Rear (Includes Cup and Cone)
25 7023951 1 Spring
40 7023952 1 Swash Plate
45 See Note NSS O-Ring (Note: Use Item 600)
46 See Note NSS O-Ring (Note: Use Item 600)
70 70001954 1 Plate, Valve
90 70001955 1 Spring, Check Valve
95 70001956 1 Poppet, Check Valve
102 See Note NSS Setscrew (Note: Use Item 3)
103 See Note NSS Plug (Note: Use Item 3)
103A See Note NSS O-Ring (Note: Use Item 600)
106 See Note NSS Plug (Note: Use Item 3)
106A See Note NSS O-Ring (Note: Use Item 600)
107 See Note NSS Plug (Note: Use Item 3)
107A See Note NSS O-Ring (Note: Use Item 600)
112 See Note NSS Spool, Control (Note: Use Item 3)
113 See Note NSS Guide, Spring (Note: Use Item 3)
114 See Note NSS Spring (Note: Use Item 3)
115 See Note NSS Spring (Note: Use Item 3)
116 See Note NSS O-Ring (Note: Use Item 600)
117 See Note NSS Ring, Back-up (Note: Use Item 600)
118 See Note NSS Plug, Adjusting (Note: Use Item 3)
132 See Note NSS Spool, Control (Note: Use Item 3)
133 See Note NSS Guide, Spring (Note: Use Item 3)
134 See Note NSS Spring (Note: Use Item 3)
135 See Note NSS Spring (Note: Use Item 3)
138 See Note NSS Plug, PC Adjusting (Note: Use Item 3)
138A See Note NSS O-Ring (Note: Use Item 600)
200 See Note NSS Ring, Seal (Note: Use Item 600)
300 7023957 4 Screw
401 7023958 1 Shaft
402 70001957 1 Cap, End
403 7023960 4 Screw
404 7022318 1 Plug
404A See Note NSS O-Ring (Note: Use Item 600)
405 7023961 1 Pin
501 7023962 1 Ring, Retaining
502 See Note NSS Seal, Lip (Note: Use Item 600)
503 See Note NSS Housing (Note: Not Available - Purchase Assembly)
504 7023964 1 Plug
504A 7007415 1 O-Ring
540 7023965 1 Cylinder Block Assembly
541 See Note NSS Block, Cylinder (Note: Use Item 540)
542 7024868 1 Washer
543 7024867 1 Spring

3121629 800A/800AJ 123


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
544 7022314 1 Retainer, Spring
545 7022311 1 Ring, Retaining
546 7021275 3 Pin, Slipper
547 7024864 1 Guide, Slipper
549 7024866 1 Retainer, Slipper
550 7023966 9 Piston Assembly
570 7023964 1 Plug
570A 7007415 1 O-Ring
600 7023967 1 Seal Kit - Complete (Includes Items 45 , 46, 103A, 106A, 107A,
118, 138A, 200, 444A & 502)

124 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-18. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINES WITH ARCTIC
PACKAGE

126 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-18. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINES WITH ARCTIC
PACKAGE

ITEM PART NUMBER QTY DESCRIPTION REV


1001233763 Ref BREATHER HEATER INSTALLATION - DEUTZ ENGINES D
2 4240099 AR Tie-Strap
9 1001243895 1 Breather Heater Harness C
101 2820035 AR Insulation
103 2400060 1 Fuseholder with Cover
104 4460043 1 Terminal, Ring
105 4460722 1 Terminal, Ring (Not Shown)
106 1001196634 1 Fuse - 2 Amp
108 1001232842 1 Breather Heater Kit

3121629 800A/800AJ 127


SECTION 2 - TURNTABLE
FIGURE 2-19. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2011 (OPTIONAL)

128 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-19. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2011 (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV


1001199733 Ref FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2011 A
(OPTIONAL)
1 0100079 1 Sealant
2 0641610 6 Bolt 3/8-16 X 1-1/4
3 1320022 2 Clamp
4 2180348 2 Fitting, Straight
5 2220816 2 Fitting, Straight
6 2720058 35 in/ Hose
89cm
7 4711600 2 Washer 3/8
8 4711700 4 Washer 7/16
9 1001188884 1 Bracket
10 1001188887 1 Fuel/Water Separator Assembly
10 1001202280 1 Head
10 1001202281 1 Element
100 1001204667 1 Fuel/Water/Separator Add-On Kit

3121629 800A/800AJ 129


SECTION 2 - TURNTABLE
FIGURE 2-20. FUEL-WATER SEPARATOR INSTALLATION (CHINA SPECS) (SN 0300238788 through
0300246968)

130 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-20. FUEL-WATER SEPARATOR INSTALLATION (CHINA SPECS) (SN 0300238788 through
0300246968)

ITEM PART NUMBER QTY DESCRIPTION REV


1001226286 Ref FUEL FILTER INSTALLATION B
1 0641608 2 Bolt 3/8 x 1
2 2220816 2 Fitting, Straight NPT
3 3311605 2 Nut 3/8
4 4711600 4 Washer 3/8
5 8405006 2 Clamp
6 1001154405 54 in/ Hose
1.4m
7 1001178797 2 Fitting, 90
8 1001222817 1 Fuel Filter Assembly (See Items 101-107 for Breakdown)
9 1001226923 1 Decal - Fuel Water Separator
1001222817 Ref FUEL FILTER ASSEMBLY
101 70006403 1 T-Handle Kit (Includes O-Ring)
102 70006404 1 Lid Kit (Includes Gasket)
103 70006405 1 Element
104 70006406 1 Checkball & Gasket Kit (Not Shown)
105 70006407 1 Centrifuge and Baffle Kit (Not Shown)
106 70006409 1 Bowl Kit (Includes Gasket, O-Ring and Drain)
106 70006408 1 Gasket, Bowl
107 70006410 1 Bowl Ring Kit (Includes Gasket & Hardware) (Not Shown)

3121629 800A/800AJ 131


SECTION 2 - TURNTABLE
FIGURE 2-21. FUEL-WATER SEPARATOR INSTALLATION (CHINA SPECS) (SN 0300246969 through
0300272376)

132 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-21. FUEL-WATER SEPARATOR INSTALLATION (CHINA SPECS) (SN 0300246969 through
0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001230032 Ref FUEL FILTER INSTALLATION A
1 0641608 2 Bolt 3/8 x 1
2 2220816 2 Fitting, Straight NPT
3 3311605 2 Nut 3/8
4 4711600 4 Washer 3/8
5 8405006 2 Clamp
6 1001154405 54 in/ Hose
1.65m
7 1001178797 2 Fitting, 90
8 1001222817 1 Fuel Filter Assembly (See Items 101-107 for Breakdown)
9 1001226923 1 Decal - Fuel Water Separator
1001222817 Ref FUEL FILTER ASSEMBLY
101 70006403 1 T-Handle Kit (Includes O-Ring)
102 70006404 1 Lid Kit (Includes Gasket)
103 70006405 1 Element
104 70006406 1 Checkball & Gasket Kit (Not Shown)
105 70006407 1 Centrifuge and Baffle Kit (Not Shown)
106 70006409 1 Bowl Kit (Includes Gasket, O-Ring and Drain)
106 70006408 1 Gasket, Bowl
107 70006410 1 Bowl Ring Kit (Includes Gasket & Hardware) (Not Shown)

3121629 800A/800AJ 133


SECTION 2 - TURNTABLE
FIGURE 2-22. TANK INSTALLATIONS

134 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-22. TANK INSTALLATIONS

ITEM PART NUMBER QTY DESCRIPTION REV


1001156176 Ref TANKS INSTALLATION - DIESEL MACHINES (SN 0300183034 D
through 0300196955)
1001178174 Ref TANKS INSTALLATION - DIESEL MACHINES (SN 0300196956 D
through 0300272376)
1001156793 Ref TANKS INSTALLATION - GAS MACHINES (SN 0300183034 D
through 0300196955)
1001178175 Ref TANKS INSTALLATION - GAS MACHINES (SN 0300196956 B
through 0300272376)
1 0100011 AR Compound, Locking
2 0100079 AR Sealant (SN 0300183034 through 0300196955)
2 1001182997 AR Adhesive (SN 0300196956 through 0300272376)
3 0641607 4 Bolt 3/8-16 x 7/8
4 0641614 2 Bolt 3/8-16 x 1-3/4
5 0811608 2 Bolt 3/8-16 x 1
8 3311605 2 Nut 3/8-16
11 4360436 1 Switch, Fuel Level
12 4400400 1 Tank, Fuel (Includes Non-Locking Cap) (Diesel Machines) (SN
0300183034 through 0300195370)
12 1001173897 1 Tank, Fuel (Includes Non-Locking Cap) (Diesel Machines) (SN
0300195371 through 0300272376)
12 1001111514 1 Tank, Fuel (Includes Non-Locking Cap) (Gas Machines)
12A 7019658 1 Fitting and Pick-up Tube (Diesel Machines) (SN 0300183034
through 0300195370)
12A 70004148 1 Fitting and Pick-up Tube (Diesel Machines) (SN 0300195371
through 0300272376)
12A 70004149 1 Fitting and Pick-up Tube (Gas Machines)
12B 2200222 1 Fitting (Diesel Machines Only)
12B 0100020 AR Sealant
13A 1001161901 1 Hydraulic Tank Assembly (See Items 101-108 for Breakdown) (SN
0300183034 through 0300196955)
13B 1001178057 1 Hydraulic Tank Assembly (See Items 201-213 for Breakdown) (SN
0300196956 through 0300272376)
14 4420038 73 in Tape, Rubber (Diesel Machines)
/1.85m
14 4420038 45 in Tape, Rubber (Gas Machines)
/1.14m
15 4751600 8 Washer 3/8
16 1001156190 1 Tray
30 Ref Note: Items 38-40 Used on Diesel Machines Only.
38 3311601 2 Nut 3/8-16 (Diesel Machines Only)
39 1001231888 1 Strap Assembly (Includes Strap & Protective Strip)
39 4240113 1 Strap, Tank (Diesel Machines Only)
40 4280295 25 in Strip, Protective (Diesel Machines Only)
/63cm
50 Ref Note: Items 52-76 Used on Gas Machines Only.
52 0100020 AR Sealant, Pipe
53 0100062 AR Compound, Locking
55 0641508 4 Bolt 5/16-18 x 1
58 0641818 2 Bolt 1/2-13 x 2-1/4
60 1320223 1 Clamp
61 2200233 1 Plug
62 2221270 1 Fitting, Brass (SN 0300183034 through 0300187377)

3121629 800A/800AJ 135


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
63 3311505 4 Nut 5/16-18
65 3572423 1 Plate, Valve Needle
66 3576755 1 Cover, Fuel Pump
70 4568119 1 Tube, Fuel
71 4641022 1 Valve, Needle
72 4711500 8 Washer 5/16
74 4751800 2 Washer 1/2
76 1001118133 2 Bracket
1001161901 Ref HYDRAULIC TANK ASSEMBLY (SN 0300183034 through C
0300196955)
102 7024441 1 Gauge, Sight
103 7024443 1 Neck, Fill
103 7024445 1 Screen
104 7024444 1 Breather/Fill Cap
105 7024446 1 Plug, Magnetic
107 Not Available 1 Cover
108 7024440 1 Gasket
1001178057 Ref HYDRAULIC TANK ASSEMBLY (SN 0300196956 through D
0300272376)
202 70005708 1 Breather Assembly (Includes Breather, Element and Wingnut)
202 See Note NSS Element, Breather (Note: Use p/n 70005708 or Item 213)
203 See Note NSS Element, Hydraulic (Note: Use Item 213)
204 70002839 1 Gasket
205 See Note NSS Cover (Note: Not Available for Purchase)
206 4751500 6 Washer 5/16
207 3311501 6 Nut 5/16
208 70002838 1 Cap, Fill
209 7024441 1 Gauge, Level
210 70002112 1 Plug
211 See Note NSS Screw #10 x 3/4 (Note: Not Available - Purchase Locally)
212 See Note NSS Plug (Note: Not Available - Purchase Locally)
213 70002814 1 Hydraulic Tank Service Kit (Includes Items 202-204)
Ref FUEL TANK CAP INSTALLATION
301 7016314 Ref Cap, Standard - Diesel Machines (Part of Item 3)
301 70002715 Ref Cap, Standard - Gas Machines (Part of Item 3)
301 70002716 Ref Adapter, Cap, Standard - Gas Machines (Part of Item 3)
301 1120487 Ref Cap, Optional Lockable - Diesel Machines

136 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-23. LP TANK INSTALLATIONS (FORD AND GM ENGINE MACHINES ONLY)

138 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-23. LP TANK INSTALLATIONS (FORD AND GM ENGINE MACHINES ONLY)

ITEM PART NUMBER QTY DESCRIPTION REV


1001151010 Ref LP TANK BRACKETS INSTALLATION E
1 1320220 2 Clamp
1 1320127 2 Clamp, Toggle (1 Per Clamp)
2 2720144 2 Hose
3 0100020 AR Sealant, Pipe
4 2221197 1 Fitting, Reducer
5 1001247358 1 Fitting, 90 Swivel
6 2220261 1 Fitting, Nipple
7 2180388 1 Fitting, Bulkhead
8 2180389 1 Valve, Relief
9 2220418 1 Fitting, Tee
10 2180387 2 Fitting, Straight
11 0641617 8 Bolt 3/8 x 2-1/8
12 4751600 16 Washer 3/8
13 2180418 2 Fitting, Connector
14 3311605 8 Nut 3/8
15 1320218 2 Clamp, Spring
16 0720804 2 Screw #8 x 1/2
17 4750800 4 Washer #8
18 3310805 2 Nut #8
19 0181949 2 Angle, Support
20 2221024 2 Fitting, Union Ball Check
100 4400275 1 Tank, LP - 43.5 Lbs. (Aluminum)

3121629 800A/800AJ 139


SECTION 2 - TURNTABLE
FIGURE 2-24. ROTARY COUPLING INSTALLATION

140 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-24. ROTARY COUPLING INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001107529 Ref ROTARY COUPLING INSTALLATION - 2WS B
1001107530 Ref ROTARY COUPLING INSTALLATION - 4WS B
1 0100011 AR Compound, Locking
2 0641611 2 Bolt 3/8-16 x 1-3/8
3 0641812 1 Bolt 1/2-13 x 1-1/2
4 0641820 2 Bolt 1/2-13 x 2-1/2
5 0903056 1 Bracket (SN 0300183034 through 0300226024)
5 0903242 1 Bracket (SN 0300226025 through 0300272376)
7 3271805 2 Nut 1/2-13
8 4751800 5 Washer 1/2
9 4891600 2 Washer 3/8
10 3322201 2 Nut 3/4-16
11 1001106974 1 Coupling, Rotary - 2WS (See Items 101-128 for Breakdown):
11 1001106975 1 Coupling, Rotary - 4WS (See Items 101-128 for Breakdown):
1001106974 Ref ROTARY COUPLING ASSEMBLY - 2WS B
1001106975 Ref ROTARY COUPLING ASSEMBLY - 4WS B
101 See Note NSS Body (Note: Not Available - Purchase Complete Assembly)
102 See Note NSS Seal - 2WS (Note: Use Item 200A or 200B)
103 See Note NSS O-Ring (Note: Use Item 200A or 200B)
104 See Note NSS Housing (Note: Not Available - Purchase Complete Assembly)
105 See Note NSS Seal, Cap (Note: Use Item 200A or 200B)
106 See Note NSS O-Ring (Note: Use Item 200A or 200B)
107 7026503 2 Ring - 2WS
107 7026511 2 Ring - 4WS
108 7026504 1 Ring, Retaining - 2WS
108 7013189 1 Ring, Retaining - 4WS
109 80934561 AR Plug
110 See Note NSS Lug, Torque (Note: Not Available for Purchase)
112 7026197 4 Bolt 5/16-18 x 1-1/4
113 See Note NSS O-Ring (Note: Use Item 200A or 200B)
114 See Note NSS O-Ring (Note: Use Item 200A or 200B)
115 See Note NSS Bearing (Note: Use Item 200A or 200B)
116 7024404 1 Block Valve Assembly
117 7026505 1 Plug
118 7026506 1 Valve, Check
119 7026507 1 Plug
120 See Note NSS Plunger, Valve (Note Use p/n 7024404)
121 7026509 1 Spring, Compression
123 See Note NSS Seal (Note: Use Item 200A or 200B)
124 See Note NSS Capscrew #10-24 x 1/2 (Note: Not Available for Purchase)
125 See Note NSS Nut #10-24 (Note: Not Available for Purchase)
126 See Note NSS Flatwasher #10 (Note: Not Available for Purchase)
127 70003454 1 Bracket, Switch Mounting
128 4360517 1 Switch, Proximity
200A 70001248 1 Seal Kit - 2WS (Includes Items 102, 103, 105, 106, 113, 114, 115
& 123)
200B 70002212 1 Seal Kit - 4WS (Includes Items 102, 103, 105, 106, 113, 114, 115
& 123)

3121629 800A/800AJ 141


SECTION 2 - TURNTABLE
FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY

142 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


Ref GROUND CONTROL BOX ASSEMBLY - 800A DEUTZ TD2.9L4
ENGINE
1001165774 Ref Ground Control Box Assembly - 800A Deutz TD2.9L4 Engine (All C
Specs except CE Spec) (SN 0300183034 through 0300194139)
1001171501 Ref Ground Control Box Assembly - 800A Deutz TD2.9L4 Engine (All D
Specs except CE Spec) (SN 0300194140 through 0300272376)
1001184176 Ref Ground Control Box Assembly - 800A Deutz TD2.9L4 Engine (CE B
Specs) (SN 0300183034 through 0300201003)
1001188007 Ref Ground Control Box Assembly - 800A Deutz TD2.9L4 Engine (CE B
Specs) (SN 0300201004 through 0300272376)
Ref GROUND CONTROL BOX ASSEMBLY - 800A DEUTZ D2011
ENGINE
1001153832 Ref Ground Control Box Assembly - 800A Deutz D2011 Engine (All C
Specs except CE Spec) (SN 0300183034 through 0300194139)
1001171509 Ref Ground Control Box Assembly - 800A Deutz D2011 Engine (All C
Specs except CE Spec) (SN 0300194140 through 0300272376)
1001153834 Ref Ground Control Box Assembly - 800A Deutz D2011 Engine (CE C
Specs) (SN 0300183034 through 0300194139)
1001171512 Ref Ground Control Box Assembly - 800A Deutz D2011 Engine (CE C
Specs) (SN 0300194140 through 0300201003)
1001193691 Ref Ground Control Box Assembly - 800A Deutz D2011 Engine (CE A
Specs) (SN 0300201004 through 0300272376)
Ref GROUND CONTROL BOX ASSEMBLY - 800A FORD ENGINE
1001218777 Ref Ground Control Box Assembly - 800A Ford Engine B
1001218776 Ref Ground Control Box Assembly - 800AJ Ford Engine B
Ref GROUND CONTROL BOX ASSEMBLY - 800A GM ENGINE
1001153830 Ref Ground Control Box Assembly - 800A GM Engine (SN C
0300183034 through 0300194139)
1001171506 Ref Ground Control Box Assembly - 800A GM Engine (SN C
0300194140 through 0300272376)
Ref GROUND CONTROL BOX ASSEMBLY - 800AJ DEUTZ TD2.9L4
ENGINE
1001165775 Ref Ground Control Box Assembly - 800AJ Deutz TD2.9L4 Engine (All C
Specs except CE Spec) (SN 0300183034 through 0300194139)
1001171502 Ref Ground Control Box Assembly - 800AJ Deutz TD2.9L4 Engine (All D
Specs except CE Spec) (SN 0300194140 through 0300272376)
1001184177 Ref Ground Control Box Assembly - 800AJ Deutz TD2.9L4 Engine (CE B
Specs) (SN 0300183034 through 0300201003)
1001188008 Ref Ground Control Box Assembly - 800AJ Deutz TD2.9L4 Engine (CE B
Specs) (SN 0300201004 through 0300272376)
Ref GROUND CONTROL BOX ASSEMBLY - 800AJ DEUTZ D2011
ENGINE
1001153833 Ref Ground Control Box Assembly - 800AJ Deutz D2011 Engine (All C
Specs except CE Spec) (SN 0300183034 through 0300194139)
1001171510 Ref Ground Control Box Assembly - 800AJ Deutz D2011 Engine (All C
Specs except CE Spec) (SN 0300194140 through 0300272376)
1001153835 Ref Ground Control Box Assembly - 800AJ Deutz D2011 Engine (CE C
Specs) (SN 0300183034 through 0300194139)
1001171513 Ref Ground Control Box Assembly - 800AJ Deutz D2011 Engine (CE C
Specs) (SN 0300194140 through 0300201003)
1001193692 Ref Ground Control Box Assembly - 800AJ Deutz D2011 Engine (CE A
Specs) (SN 0300201004 through 0300272376)
Ref GROUND CONTROL BOX ASSEMBLY - 800AJ GM ENGINE
1001153831 Ref Ground Control Box Assembly - 800AJ GM Engine (SN C
0300183034 through 0300194139)

3121629 800A/800AJ 143


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
1001171507 Ref Ground Control Box Assembly - 800AJ GM Engine (SN C
0300194140 through 0300272376)
1 0100009 AR Sealant
2 0100011 AR Compound, Locking
3 0100048 AR Grease, Dielectric
4 0630518 2 Capscrew, Button Head
5 0630548 5 Bolt, 2-1/2in Tap
6 0641404 AR Bolt 1/4-20 x 1/2
7 0641407 1 Bolt 1/4-20 x 7/8
8 0641506 4 Bolt 5/16-18 x 3/4
9 1670829 1 Bezel
10 1706712 1 Decal - Ground Control Display
11A 2420172 1 Gauge, Hourmeter
11B 1001109503 1 Gauge, Hourmeter
12 2760105 1 Housing, Display Light
13 3300205 4 Nut, Retainer
14 3300353 2 Nut, Tinnerman
15 3300408 4 Locknut, Plastic Insert
16 3311405 2 Nut 1/4-20
17 3520035 1 Plug, Cap
18 3539219 1 Plate, Reinforcement (SN 0300183034 through 0300200669)
19 3740049 AR Relay
20 3900268 2 Screw #10x1/2
21 3910804 4 Screw #8-32 x 1/4
22 4060906 1 Shield, Toggle Switch
23 4070991 1 Shim
24 4360469 1 Switch, Key - All Specs except CE Specs
24 4360470 1 Switch, Key - CE Specs (SN 03001830034 through 0300201003)
24 4360469 1 Switch, Key - CE Specs (SN 0300201004 through 0300272376)
24 2860030 1 Key Replacement - All Specs
25 4360475 1 Switch, Emergency Stop
25 7020175 1 Cap, Mushroom
25 7020176 1 Block, Contact
26 4360476 1 Switch, Contact Block
27 4460426 1 Connector, Strain Relief
28 4460470 1 Nut, Terminal
29 4460471 1 Lockwasher, Terminal
30 4460488 6 Mounting Base, Terminal
31 4460496 1 Washer, Terminal
32 4460497 1 Nut, Terminal
33 4460526 1 Connector, Strain Relief
34 4740397 7 Spacer
35 4740444 1 Washer
36 4740518 2 Washer
37 4751400 12 Washer 1/4
38 4761400 6 Washer 1/4
39 77143013 11 Nut 1/4-20
40 1001102599 1 Decal, Faceplate 800A (All Specs except CE)
40 1001102599 1 Decal, Faceplate 800A (CE Spec) (SN 0300183034 through
0300201003)
40 1001180093 1 Decal, Faceplate 800A (CE Spec) (SN 0300201004 through
0300272376)

144 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
40 1001102600 1 Decal, Faceplate 800AJ (All Specs except CE)
40 1001102600 1 Decal, Faceplate 800AJ (CE Spec) (SN 0300183034 through
0300201003)
40 1001180094 1 Decal, Faceplate 800AJ (CE Spec) (SN 0300201004 through
0300272376)
41 1001103667 1 Module, Ground Control (Note: Recalibration Required When
Replaced.)
42 1001106736 1 Cap, Dust
43 1001110225 1 Harness, Ground Control Box (Deutz D2011 Engines - All Specs
except CE Specs) (Not Shown - See ELECTRICAL SECTION for
Breakdown)
43 1001110225 1 Harness, Ground Control Box (Deutz D2011 Engines - CE Specs)
(Not Shown - See ELECTRICAL SECTION for Breakdown) (SN
0300183034 through 0300201003)
43 1001185131 1 Harness, Ground Control Box (Deutz D2011 Engines - CE Specs)
(Not Shown - See ELECTRICAL SECTION for Breakdown) (SN
0300201004 through 0300272376)
43 1001145937 1 Harness, Ground Control Box (Deutz TD2.9L4 Engines - All Specs
except CE Specs) (Not Shown - See ELECTRICAL SECTION for
Breakdown)
43 1001145937 1 Harness, Ground Control Box (Deutz TD2.9L4 Engines - CE
Specs) (Not Shown - See ELECTRICAL SECTION for Breakdown)
(SN 0300183034 through 0300201003)
43 1001185131 1 Harness, Ground Control Box (Deutz TD2.9L4 Engines - CE
Specs) (Not Shown - See ELECTRICAL SECTION for Breakdown)
(SN 0300201004 through 0300272376)
43 1001110225 1 Harness, Ground Control Box (Ford & GM Engines) (Not Shown -
See ELECTRICAL SECTION for Breakdown)
44 1001152173 1 Lid (All Specs except CE Spec)
44 1001152173 1 Lid (CE Spec) (SN 0300183034 through 0300201003)
44 1001188042 1 Lid (CE Spec) (SN 0300201004 through 0300272376)
45 1001152175 1 Box
46 1001165776 1 Harness, Deutz TD2.9L4 Engine (Not Shown - See ELECTRICAL
SECTION for Breakdown)
46 1001153713 1 Harness, Deutz D2011 Engine (Not Shown - See ELECTRICAL
SECTION for Breakdown)
46 1001216230 1 Harness, Ford Engine (Not Shown - See ELECTRICAL SECTION
for Breakdown)
46 1001153712 1 Harness, GM Engine (Not Shown - See ELECTRICAL SECTION
for Breakdown)
47 Ref Harness, Platform Valve Options: (Not Shown - See ELECTRICAL
SECTION for Breakdown)
47 1001153715 1 Harness, Valve (SN 0300183034 through 0300194139)
47 1001170808 1 Harness, Valve (SN 0300194140 through 0300272376)
49 1001155043 AR Washer
50 1001155044 AR Nut 15/32-32
51 1001155045 AR Switch, Toggle
53 4891500 4 Washer 5/16
54 1001188874 2 Nut
55 1001103308 2 Screw 1/4
56 4711400 2 Washer 1/4
57 3520031 2 Plug
58 1001176469 1 Shroud (CE Spec) (SN 0300201004 through 0300272376)
59 4360387 1 Switch, Push Button (CE Spec) (SN 0300201004 through
0300272376)

3121629 800A/800AJ 145


SECTION 2 - TURNTABLE
FIGURE 2-26. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

146 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-26. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

ITEM PART NUMBER QTY DESCRIPTION REV


1001155364 Ref ALARMS INSTALLATION A
1 0100011 AR Compound, Locking
2 0100048 AR Sealant, Silicone
3 0140044 Alarm
4 0641405 2 Bolt 1/4-20 x 5/8
5 4711400 2 Washer 1/4
1001149955 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (SN A
0300183034 through 0300190437)
1001160077 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (SN B
0300190438 through 0300272376)
1001150406 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) B
101 0100035 AR Compound, Locking
102 2920161 1 Strobe Light/Harness Assembly
102 7016319 1 Bulb
102 7016372 1 Lens
103 3312602 1 Nut 1-8
104 3900085 2 Screw #10-32 x 1/2
105 4751000 2 Washer 1/4
106 1001149994 1 Mount Strobe
112 1001149818 1 Harness, Strobe Light Extension (Not Shown - See ELECTRICAL
SECTION for Breakdown)
0271768 Ref HEADLIGHTS AND TAILLIGHTS (ABS HOODS) (OPTIONAL) E
1001164786 Ref HEADLIGHTS AND TAILLIGHTS (STEEL HOODS) (OPTIONAL) C
201 0100011 AR Compound, Locking
202 0642612 2 Bolt 1-8 x 1-1/2
203 0902206 2 Bracket, Mounting
204 1705170 1 Decal - Lights (Not Shown - Located on Console)
205 2920110 2 Headlight
206 2920113 2 Taillight
207 3311005 4 Nut #10-24
208 3311505 4 Nut 5/16-18 (Steel Hoods Only)
209 3311605 2 Nut 3/8-16
210 3900210 4 Screw 5/16-18 x 3/4 (Steel Hoods Only)
211 3911040 4 Screw #10-24 x 2-1/2
212 3960461 2 Gasket
213 4240032 AR Tie-Strap (Not Shown)
214 4360522 1 Switch, Push Button (Not Shown - Located on Console):
215 4460234 AR Mount, Tie-Strap (Not Shown)
216 4711500 4 Washer 5/16 (Steel Hoods Only)
217 4751000 4 Washer #10
218 4892600 2 Washer 1
220 1001165118 2 Support (Steel Hoods Only)
221 4220162 4 Spacer (ABS Hoods Only)
222 1001188354 2 Grommet (SN 0300252004 through 0300272376)
1001189173 Ref STROBE LIGHT AND HARNESS INSTALLATION (BLUE) B
(OPTIONAL) (SN 0300183034 through 0300217058)
1001207307 Ref STROBE LIGHT AND HARNESS INSTALLATION (RED) B
(OPTIONAL) (SN 0300183034 through 0300217058)
301 0641610 2 Bolt 3/8 x 1-1/4
302 0642612 1 Bolt 1 x 1-1/2
303 0700615 2 Bolt M6 x 35

3121629 800A/800AJ 147


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
304 3290607 2 Nut M6
305 3311005 3 Nut #10
306 3911012 3 Screw #10 x 3/4
307 4711000 3 Washer #10
308 4712600 1 Washer 1
309 4751600 2 Washer 3/8
310 4811700 4 Washer M6
311 1001142683 1 Module, Beacon Light
312 1001142694 1 Bracket
313 1001142722 1 Bracket
314 1001142736 1 Harness, Beacon Control (Module to Light) (Not Shown)
315 1001143431 1 Light, Strobe (Blue)
315 1001197067 1 Light, Strobe (Red)
316 1001150944 1 Harness, Beacon Control (Module to Ground Control) (Not Shown)
1001205493 Ref STROBE LIGHT AND HARNESS INSTALLATION (BLUE) E
(OPTIONAL) (SN 0300217059 through 0300259888)
1001242255 Ref STROBE LIGHT AND HARNESS INSTALLATION (BLUE) A
(OPTIONAL) (SN 0300259889 through 0300272376)
1001209871 Ref STROBE LIGHT AND HARNESS INSTALLATION (RED) E
(OPTIONAL) (SN 0300217059 through 0300259888)
1001242256 Ref STROBE LIGHT AND HARNESS INSTALLATION RED) (SN A
0300240507 through 0300272376)
401 0641610 2 Bolt 3/8 x 1-1/4
402 0700615 2 Bolt M6 x 35
403 3290607 2 Nut M6
404 3312602 1 Nut 1
405 3900085 2 Screw #10 x 1/2
406 4751000 2 Washer #10
407 4751600 2 Washer 3/8
408 4811700 4 Washer M6
409 1001142683 1 Module, Beacon Light
410 1001142722 1 Bracket
411 1001142736 1 Harness, Beacon Control (Module to Light) (Not Shown)
412 1001149994 1 Mount
414 1001200910 1 Light, Strobe (Blue)
414 1001207004 1 Light, Strobe (Red)
415 4240032 AR Tie-Strap (Not Shown)
416 4240033 AR Tie-Strap (Not Shown)
417 4460488 AR Mount, Tie-Strap (Not Shown)

148 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-27. HOODS INSTALLATION (ABS)

150 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-27. HOODS INSTALLATION (ABS)

ITEM PART NUMBER QTY DESCRIPTION REV


1001099137 Ref HOODS INSTALLATION (DEUTZ D2011 ENGINES) E
1001143609 Ref HOODS INSTALLATION (DEUTZ TD2.9L4 ENGINES AND DEUTZ E
TD2.9L4 (STAGE V) ENGINES)
1 0100011 AR Compound, Locking
2 0362770 1 Bar, Panel Mounting
3 0630507 8 Bolt, Carriage 1/2-13 x 1-1/4
3 0811812 8 Bolt
4 0641406 4 Bolt 1/4-20 x 3/4
5 0641506 AR Bolt 5/16-18 x 3/4
5 0641508 AR Bolt 5/16-18 x 1
6 0641608 22 Bolt 3/8-16 x 1
7 0641609 5 Bolt 3/8-16 x 1-1/8
8 0721006 6 Screw #10-24 x 3/4
9 0902143 1 Bracket, Latch (Tank Side)
10 0902161 1 Bracket, Hood Spacer Mounting (Engine Side)
11 0902219 2 Bracket, Bumper
12 0902223 1 Bracket, Latch (Tank Side)
13 0902351 1 Bracket, Hood Mounting (Engine Side) (SN 0300183034 through
0300216385)
1001207558 1 Bracket, Hood Mounting (Engine Side) (SN 0300216386 through
0300272376)
14 0902412 1 Bracket, Hood Mounting (Tank Side)
15 0902426 1 Bracket, Bumper - Counterweight Mounted
16 0902491 1 Bracket, Latch (Engine Side)
17 0940071 2 Bumper
18 1670842 1 Cover, Turntable End
19 1671228 1 Hood Assembly - Tank Side (See Items 101-113 for Breakdown)
19 Ref Note: Replacement Decals Must be Ordered Separately - See
DECALS SECTION.
20 1671233 1 Spacer Assembly (Deutz D2011 Engines)
20 1001149673 1 Spacer Assembly (Deutz TD2.9L4 Engines and Deutz TD2.9L4
(Stage V) Engines)
20A 3960453 68 in Seal
/1.73m
20B 0903308 1 Bracket
21 1001099138 1 Hood Assembly - Engine Side (Deutz D2011 Engines) (See Items
201-225 for Breakdown):
21 1001143607 1 Hood Assembly - Engine Side (Deutz TD2.9L4 Engines and Deutz
TD2.9L4 (Stage V) Engines) (See Items 201-225 for Breakdown):
21 Ref Note: Replacement Decals Must be Ordered Separately - See
DECAL SECTION.
22 2600244 1 Adapter, Panel Hinge
23 3311001 6 Nut #10-24
24 3311405 4 Nut 1/4-20
25 3311505 9 Nut 5/16-18
26 3311601 AR Nut 3/8-16
27 3311605 7 Nut 3/8-16
28 3311805 8 Nut 1/2-13
28 1001150260 4 Plate, Hinge Block
29 3380442 1 Cover, Top (Tank Side)
30 3380444 1 Panel, Adapter
31 3571712 1 Plate, Seal (Deutz D2011 Engines)

3121629 800A/800AJ 151


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
31 1001143858 1 Plate, Seal (Deutz TD2.9L4 and Deutz TD2.9L4 (Stage V)
Engines)
33 3900232 2 Screw 3/8-16 x 1-1/4
34 3960389 3.5 ft/1m Seal
35 3960470 1 Seal, Latch
36 4070410 AR Shim 1/16
37 4070411 AR Shim 1/8
38 4070412 AR Shim 3/16
39 4160139 2 Spring, Gas (Tank Side)
40 4160143 1 Spring, Gas (Engine Side)
41 4740076 5 Washer, Fender
42 4740171 8 Washer, Hardened
43 4751000 6 Washer #10
44 4751400 4 Washer 1/4
45 4751500 AR Washer 5/16
46 4751600 AR Washer 3/8
47 4761000 6 Washer #10
49 3321501 AR Nut 5/16-24
50 1120601 1 Cap, Plug
51 2940188 3 Latch, Spring Clip
52 0940049 1 Stopper, Hood
52 3311501 2 Nut 5/16-18
53 0940071 1 Bumper (SN 0300183034 through 0300216385)
53 0940088 1 Bumper (SN 0300216386 through 0300272376)
1671228 Ref HOOD ASSEMBLY (TANK SIDE) A
101 1671231 1 Hood
102 1671232 1 Frame, Tubular
103 2940088 2 Latch
104 0721008 4 Screw, Machine #10-24NC x 1in
105 4751000 4 Flatwasher #10
106 3311005 4 Locknut #10-24NC
107 2600233 1 Hinge
108 1321384 4 Hold Down
109 0641606 9 Bolt 3/8in-16NC x 3/4in
110 4711600 9 Flatwasher 3/8in Narrow
111 3960464 83 in Seal
/2.11m
112 3960438 55 in/1.4m Seal
113 3960462 53 in Seal
/1.35m
1001099138 Ref HOOD ASSEMBLY (ENGINE SIDE) (DEUTZ D2011 ENGINES) B
1001143607 Ref HOOD ASSEMBLY (ENGINE SIDE) (DEUTZ TD2.9L4 AND DEUTZ F
TD2.9L4 (STAGE V) ENGINES)
201 1001101673 1 Insulation/Foam (Deutz D2011 Engines)
202 2820233 1 Insulation, Rear Sound (Deutz D2011 Engines)
203 2820234 1 Insulation, Center Sound (Deutz D2011 Engines)
204 2820235 1 Insulation, Rear Sound (Deutz D2011 Engines)
205 3311605 AR Nut 3/8-16
206 3900232 AR Screw 3/8-16 x 1-1/4
206 3900316 AR Screw 3/8-16 x 1
207 1001101623 1 Shield, Heat Gasket
208 4740500 AR Washer

152 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
209 4751600 AR Washer 3/8
210 1001099121 1 Exhaust Tube Weldment (Deutz D2011 Engines)
210 1001143611 1 Exhaust Tube Weldment (Deutz TD2.9L4 Engines and Deutz
TD2.9L4 (Stage V) Engines)
211 1001099139 1 Hood Kit (Must also purchase Items 201, 202, 203, 204 & 207)
(Deutz D2011 Engines)
211 1001143601 1 Hood Kit (Must also purchase Items 223 & 225) (Deutz TD2.9L4
and Deutz TD2.9L4 (Stage V) Engines)
211 Ref Note: Replacement Decals Must be Ordered Separately - See
DECALS SECTION.
212 1671230 1 Frame, Tubular (Deutz D2011 Engines)
212 1001153435 1 Frame, Tubular (Deutz TD2.9L4 Engines and Deutz TD2.9L4
(Stage V) Engines)
213 2940088 1 Latch
214 0721008 2 Screw, Machine #10-24NC x 1in
215 4751000 2 Washer #10
216 3311005 2 Nut #10-24NC
217 0641608 AR Bolt 3/8-16 x 1
217 0641606 AR Bolt 3/8-16 x 3/4
218 1321384 4 Hold Down
219 0641606 4 Bolt 3/8-16 x 3/4
220 2600209 1 Hinge
221 3960464 65 in Seal
/1.67m
222 3960462 61 in Seal
/1.55m
223 1001117140 AR Tape
224 0100011 AR Compound, Locking
225 1001101673 1 Insulation (Deutz TD2.9L4 Engines and Deutz TD2.9L4 (Stage V)
Engines)
0256823 Ref NOISE REDUCTION INSTALLATION 3-C
301 2820078 1 Foam, Acoustical (Turntable Side)
305 3539955 1 Plate, Baffle
306 0641506 2 Bolt 5/16-18 x 3/4
307 4751500 2 Washer 5/16
308 0100011 AR Compound, Locking

3121629 800A/800AJ 153


SECTION 2 - TURNTABLE
FIGURE 2-28. HOODS INSTALLATION (STEEL)

154 800A/800AJ 3121629


SECTION 2 - TURNTABLE

3121629 800A/800AJ 155


SECTION 2 - TURNTABLE
FIGURE 2-28. HOODS INSTALLATION (STEEL)

ITEM PART NUMBER QTY DESCRIPTION REV


Ref NOTE: REPLACEMENT DECALS MUST BE PURCHASED
SEPARATELY - SEE DECALS SECTION.
1001156188 Ref HOODS INSTALLATION (DEUTZ D2011 ENGINES MACHINES) J
1001173876 Ref HOODS INSTALLATION (DEUTZ TD2.9L4 ENGINES MACHINES) F
1001220190 Ref HOODS INSTALLATION (FORD ENGINES MACHINES) B
1001156188 Ref HOODS INSTALLATION (GM ENGINES MACHINES) J
1 0100011 AR Compound, Locking
2 0100081 AR Adhesive
3 0641408 12 Bolt 1/4-20 x 1
4 0641508 8 Bolt 5/16-18 x 1
5 0641607 AR Bolt 3/8-16 x 7/8
6 0641609 AR Bolt 3/8-16 x 1-1/8
7 0811812 AR Bolt 1/2-13 x 2-1/4
8 0940049 AR Stopper, Hood
9 1120601 1 Plug
10 1670842 1 Cover, Turntable End
11 2080040 AR Fastener
12 2940045 1 Latch, Paddle
13 3300364 3 Nut, Tinnerman 5/16-18
14 3311405 4 Nut 1/4-20
15 3311501 AR Nut 5/16-18
16 3311605 AR Nut 3/8-16
17 3900210 3 Screw 5/16-18 x 3/4i
18 3900316 AR Screw 3/8-16 x 1
19 3960389 4.2 ft Seal
/1.3m
20 4751400 AR Washer 1/4
21 4751500 AR Washer 5/16
22 4751600 AR Washer 3/8
23 1001110166 59 in/1.5m Seal
24 1001113047 6.5 ft/2m Seal
25 1001117234 1 Bracket
26 1001117249 1 Plate (Deutz & GM Engine Machines)
26 1001220067 1 Plate (Ford Engine Machines)
27 1001117307 1 Decal - Emergency Stop
28 1001117523 1 Bracket, Striker
29 1001117525 1 Bracket, Striker Mounting
30 1001117568 1 Bracket, Striker
31 1001117598 1 Door
32 1001158175 1 Bracket, Hood Mounting
33 1001157867 1 Bracket, Hood Mounting
34 1001150260 4 Plate, Hinge
35 1001155899 1 Plate, Spacer
36 1001157612 1 Bracket, Hood Support
37 1001157726 1 Bracket, Hood Support
38 1001157735 1 Bracket, Stop
39 1001158077 1 Bracket, Spacer Panel
40 2080072 4 Retainer, Bolt
41 88662523 4 Nut, Tinnerman
42 3311601 AR Nut 3/8-16NC

156 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
43 1001121122 AR Shim 3
44 1001121123 AR Shim 1.5
45 4160194 4 Spring, Gas
46 1001161089 1 Bracket, Bumper
47 0811610 AR Screw 3/8-16 x 1-1/4
48 1001155895 1 Mount, Hood
49 1001169935 4 Plate, Hinge (SN 0300183034 through 0300219218)
49 1001186251 4 Plate, Hinge (SN 0300219219 through 0300272376)
50 8310070 8 Nut 3/8
51 0630485 AR Bolt 3/8-16 x 1
52 0641608 AR Bolt 3/8-16 x 1
53 2600280 4 Hinge (SN 0300183034 through 0300219218)
53 1001186254 4 Hinge (SN 0300219219 through 0300272376)
54 2940173 2 Latch, Rotary
55 1001150253 1 Mount, Hood (SN 0300183034 through 0300219218)
55 1001196768 1 Mount, Hood (SN 0300219219 through 0300272376)
56 1001161089 1 Bracket (GM Engine Machines Only)
57 1001220002 1 Plate (Ford Engine Machines Only)
100 1001174408 1 Kit, Hood (Includes Items 101-104) (Deutz D2011 Engine
Machines)
100 1001174277 1 Kit, Hood (Includes Items 101-104) (Deutz TD2.9L4 Engine
Machines)
100 1001174408 1 Kit, Hood (Includes Items 101-104) (Ford & GM Engine Machines)
101 1001117219 1 Hood, Fixed Engine Side
102 1001120962 1 Hood, Fixed Tank Side
103 1001157209 1 Hood Assembly - Tank Side (Includes Items 201-211)
104 1001157208 1 Hood Assembly - Engine Side (Deutz D2011 Engine Machines)
(Includes Items 201-211) (Note: Heat Shield item 309 must be
transferred from original hood or replaced before putting machine
back in service)
104 1001162915 1 Hood Assembly - Engine Side (Deutz TD2.9L4 Engine Machines)
(Includes Items 201-211) (Note: Heat Shield item 309 must be
transferred from original hood or replaced before putting machine
back in service)
104 1001157208 1 Hood Assembly - Engine Side (Ford & GM Engine Machines)
(Includes Items 201-211) (Note: Heat Shield item 309 must be
transferred from original hood or replaced before putting machine
back in service)
105 3250030 1 Plug
1001157208 Ref HOOD ASSEMBLY - ENGINE SIDE (DEUTZ D2011 ENGINE D
MACHINES)
1001162915 Ref HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2.9L4 ENGINE C
MACHINES)
1001157208 Ref HOOD ASSEMBLY - ENGINE SIDE (FORD & GM ENGINE D
MACHINES)
201 0100011 AR Compound, Locking
202 0700617 1 Bolt M6 x 45
202 0700618 1 Bolt M6 x 50
203 2560187 1 Handle, Push Button
204 3290601 1 Nut M6
205 3311505 3 Nut 5/16-18
206 3900210 3 Screw 5/16-18 x 3/4
207 3900363 2 Screw M6 x 25mm
208 4711500 3 Washer 5/16

3121629 800A/800AJ 157


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
209 1001116290 1 Plate, Latch Mounting
211 4751400 2 Washer 1/4
1001158167 Ref HOODS INSTALLATION (DEUTZ D2011 ENGINES MACHINES) D
1001173878 Ref HOODS INSTALLATION (DEUTZ TD2.9L4 ENGINES MACHINES) B
1001220189 Ref HOODS INSTALLATION (FORD ENGINE MACHINES) A
1001158171 Ref HOODS INSTALLATION (GM ENGINES MACHINES) C
302 3311605 4 Nut 3/8-16
303 3900316 4 Screw 3/8-16 x 1
303 0641608 4 Bolt 3/8-16 x 1
304 4751600 AR Washer 3/8
305 1001116456 1 Pipe, Exhaust (Deutz D2011 Engine Machines)
305 1001144527 1 Pipe, Exhaust (Deutz TD2.9L4 Engine Machines)
305 1001116457 1 Pipe, Exhaust (Ford & GM Engine Machines)
306 0641406 3 Bolt 1/4-20 x 3/4
307 3311405 3 Nut 1/4-20
308 4751400 3 Washer 1/4
309 1001150561 1 Shield, Heat (Deutz D2011 Engine Machines)
309 1001163101 1 Shield, Heat (Deutz TD2.9L4 Engine Machines)
309 1001150561 1 Shield, Heat (Ford Engine Machines) (SN 0300183034 through
0300246269)
309 1001150561 1 Shield, Heat (GM Engine Machines)

158 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-29. ENGINE TRAY JACK INSTALLATION (OPTIONAL)

160 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-29. ENGINE TRAY JACK INSTALLATION (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV


0258728 Ref ENGINE TRAY JACK INSTALLATION (DEUTZ & GM ENGINE 2-C
MACHINES)
1001219881 Ref ENGINE TRAY JACK INSTALLATION (FORD ENGINE B
MACHINES)
1 3537445 1 Bracket (Deutz & GM Engine Machines)
1 1001218547 1 Bracket (Ford Engine Machines)
2 3537446 2 Bracket
3 2840016 1 Jack and Handle Assembly F
3A 7024598 1 Handle
4 0962051 2 Bearing, Flange
5 3430816 1 Pin, Clevis
6 4891800 1 Washer 1/2
7 4711800 6 Washer 1/2
8 3450404 1 Pin, Cotter 1/8 x 1
9 0641609 AR Bolt 3/8 x 1-1/8
9 0761014 AR Bolt M10 x 30
10 3311605 AR Nut 3/8
10 3291007 AR Nut M10
11 4891600 AR Washer 3/8
11 4812000 AR Washer M10
12 0641818 4 Bolt 1/2-13 x 2-1/4
13 3311805 4 Nut 1/2-13
15 1380147 1 Clip, Spring
16 3910608 2 Screw #6-32 x 1
17 3310601 2 Nut #6-32
18 4770600 2 Washer #6
19 4740119 2 Washer

3121629 800A/800AJ 161


SECTION 2 - TURNTABLE
FIGURE 2-30. 2500W GENERATOR INSTALLATION - DEUTZ D2011 MACHINES (OPTIONAL)

162 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-30. 2500W GENERATOR INSTALLATION - DEUTZ D2011 MACHINES (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV


Ref 2500W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
MACHINES (OPTIONAL)
1001115405 Ref 110V/60Hz (ANSI and ANSI Export Specs) B
1001115406 Ref 220V/50Hz (ANSI Export Specs) A
1001115409 Ref 220V/50Hz (Australian and CE Specs) A
1 3580158 1 Pulley
2 Ref Generator and Control Box Assembly Options:
2 2460055 1 110V/60Hz (ANSI and ANSI Export Specs)
2 2460056 1 220V/50Hz (ANSI Export Specs):
2 1001100321 1 220V/50Hz (Australian and CE Specs):
2A 7012558 1 Generator Only - 110V/60Hz
2A 1001100321 1 Generator Only - 220V/50Hz
2A Ref Note: Replacement Generators come standard with p/n
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below.
2A Ref Armature with Slip Rings Options:
2A 7026199 1 Armature with Slip Rings - 110V/60Hz
2A 70000123 1 Armature with Slip Rings - 220V/50Hz
2A 7012513 4 Cap, Brush Holder
2A 7020108 4 Brush
2A 7020109 4 Holder, Brush
2A 7012514 1 Fan
2A 7020110 1 Bell, Front
2A 7020111 1 Bell, Rear
2A 7020190 1 Bearing
2B 7019680 1 Box, Control - 110V/60Hz
2B 70000127 1 Box, Control - 220V/50Hz (ANSI Export Specs)
2B Not Required 0 Box, Control - 220V/50Hz (Australian and CE Specs)
2B Ref Receptacle Options:
2B 4460190 1 Receptacle, Standard (110V Only)
2B 4460027 1 Receptacle, Twistlock (110V Only)
2B 70000124 1 Receptacle, Double (220V/50Hz Only)
2B 70000125 1 Receptacle, Single (220V/50Hz Only)
2B Ref Breaker, Circuit Options:
2B 4360542 1 Breaker 110V/60Hz
2B 70000126 1 Breaker 220V/50Hz
2B 3520028 1 Plug, Hole
2C Ref Voltmeter Options:
2C 2420203 1 Voltmeter - 110V
2C 7020192 1 Voltmeter - 220V
2D Ref Pulley Options:
2D 3580276 1 Pulley - 60Hz
2D 3580134 1 Pulley - 50Hz
2D 7027887 1 Key, Woodruff
3 Ref Decal Options:
3 3251243 1 110V/60Hz (ANSI and ANSI Export Specs)
3 Not Required 0 220V/50Hz (ANSI Export, Australian and CE Specs)
4 0200742 1 Arm, Adjusting
5 0480121 1 V-Belt
7 0641610 1 Bolt 3/8in-16NC x 1-1/4in

3121629 800A/800AJ 163


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
8 0100011 AR Compound, Locking
9 0641772 1 Bolt 7/16in-14NC x 9in
10 4751600 6 Flatwasher 3/8in Regular
11 2860012 1 Key, Woodruff
12 3311605 1 Locknut 3/8in-16NC
13 3311705 1 Locknut 7/16in-14NC
14 3740080 1 Relay
16 0641508 1 Bolt 5/16in-18NC x 1in
17 4751500 AR Flatwasher 5/16in Regular
20 0721006 AR Bolt #10-24NC x 3/4in
21 3311005 AR Locknut #10-24NC
22 4751000 AR Flatwasher #10 Regular
25 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
26 4740397 1 Bushing (Not Shown - Located at Platform)
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
28 3252507 1 Decal - 220V - 50/60Hz (Not Shown - Located on Turntable)
29 2820031 4 in/10cm Heat Shrink (Not Shown - Located at Platform)
30 3251102 1 Decal (Not Shown - Located at Platform)
Ref Note: Items 32-43 Used on ANSI Export, Australian and CE
Specs Only.
32 0641404 1 Bolt 1/4in-20NC x 1/2
33 3252507 2 Decal - 220V - 50Hz
Ref Note: One Decal Not Shown - Located on the Inside of Platform
Rail.
34 3290505 1 Locknut M5 x 0.8mm
35 4031608 1 Bolt M5 x 20mm
36 4240018 1 Tie Strap (Not Shown)
37 4420060 1 Tape, Double Coated Acrylic Foam
38 4460968 3 Connector, Strain Relief
39 4811600 1 Flatwasher M5
40 1001099869 1 Box, Junction
42 Ref Light Red Options:
42 1001100233 1 125 Vac
42 1001100234 1 250 Vac
43 0962449 1 Bushing

164 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-31. 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 MACHINES (OPTIONAL)

166 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-31. 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 MACHINES (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV


1001180287 Ref 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 C
(OPTIONAL)
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0641508 1 Bolt 5/16 x 1
4 0641607 1 Bolt 3/8 x 7/8
5 0641772 1 Bolt 7/16 x 9
6 0641812 2 Bolt 1/2 x 1-1/2
7 0721006 1 Screw #10 x 3/4
8 2820031 AR Heat Shrink (Not Shown - Located at Platform)
9 3251102 1 Name Plate - Generator On (Not Shown - Located at Platform)
10 3311005 3 Nut #10
12 3311705 1 Nut 7/16
13 3311801 2 Nut 1/2
14 3740080 1 Relay
15 4060802 1 Guard, Switch (Not Shown - Located at Platform)
16 4240018 AR Strap, Cable Tie (Not Shown)
17 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
18 4711000 6 Washer #10
19 4711600 1 Washer 3/8
20 4711700 2 Washer 7/16
21 4751500 1 Washer 5/16
22 4891800 4 Washer 1/2
23 1001148138 1 V-Belt
24 1001163599 2 Stud
25 1001216015 1 Bracket
26 1001179837 1 Arm, Adjustment
27 1001180001 1 Generator and Control Box Assembly
27A 7012558 1 Generator Only - 110V/60Hz
27A Ref Note: Replacement Generators come standard with p/n 3580134
pulley. This pulley may not be correct for all applications. Refer to
pulley options below.
27A 7026199 1 Armature with Slip Rings
27A 7012513 4 Cap, Brush Holder
27A 7020108 4 Brush
27A 7020109 4 Holder, Brush
27A 7012514 1 Fan
27A 7020110 1 Bell, Front
27A 7020111 1 Bell, Rear
27A 7020190 2 Bearing
27B 7019680 1 Box, Control - 110V/60Hz
27B Ref Receptacle Options:
27B 4460190 1 Receptacle, Standard (110V Only)
27B 4460027 1 Receptacle, Twistlock (110V Only)
27B 4360542 1 Breaker, Circuit
27B 3520028 1 Plug, Hole
27C 2420203 1 Voltmeter
27D 3580276 1 Pulley
27D 7027887 1 Key, Woodruff
28 Ref Wiring Diagram Components (Not Shown)

3121629 800A/800AJ 167


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
28 4922641 1 Generator On/Off Switch Harness (Not Shown - Located at
Platform)
28 1001180052 1 Generator Harness (Not Shown)
29 1001181243 1 Mount, Generator

168 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-32. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)

170 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-32. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV


1001219619 Ref 2500W GENERATOR INSTALLATION - FORD MACHINES E
(OPTIONAL)
1 0100011 AR Compound, Locking
2 0100048 AR Grease, Dielectric
3 0760610 1 Bolt M6 x 20
4 0641508 1 Bolt 5/16 x 1
5 0641772 1 Bolt 7/16 x 9
6 0761016 1 Bolt M10 x 40
7 1001155041 1 Stud
8 2460051 1 Generator and Control Box Assembly
8A 7012558 1 Generator Only - 110V/60Hz
Ref Note: Replacement Generators come standard with pin
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below.
8A 7026199 1 Armature with Slip Rings
8A 7012513 4 Cap, Brush Holder
8A 7020108 4 Brush
8A 7020109 4 Holder, Brush
8A 7012514 1 Fan
8A 7020110 1 Bell, Front
8A 7020111 1 Bell, Rear
8A 7020190 2 Bearing
8B 7019680 1 Box, Control - 110V/60Hz
8B Ref Receptacle Options:
8B 4460190 1 Receptacle, Standard (110V Only)
8B 4460027 1 Receptacle, Twistlock (110V Only)
8B 4360542 1 Breaker, Circuit
8B 3520028 1 Plug, Hole
8C 2420203 1 Voltmeter
8D 3580324 1 Pulley
8D 7027887 1 Key, Woodruff
9 2820031 1 Heat Shrink (Not Shown - Located at Platform)
10 3251102 1 Nameplate Generator (Not Shown - Located at Platform)
11 3251243 1 Decal - 120V-60Hz
13 3311005 2 Nut #10
14 3290601 1 Nut M6
15 3311705 1 Nut 7/16
16 3740080 1 Relay
17 4060802 1 Guard Switch (Not Shown - Located at Platform)
18 4240099 AR Tie-Strap (Not Shown)
19 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
20 4460321 1 Plug, Male - 4 Position
22 4711700 2 Washer 7/16
23 4751000 2 Washer #10
24 4811700 1 Washer M6
25 4891500 2 Washer 5/16
27 4812000 1 Washer M10
28 4812200 2 Washer M14
29 Ref Wiring Diagram Components (Not Shown)

3121629 800A/800AJ 171


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
29 4922641 1 Generator On/Off Switch Harness (Not Shown - Located at
Platform)
29 4923445 1 Generator Harness (Not Shown - See Separate Breakdown in
ELECTRICAL SECTION)
30 1001216391 1 V-Belt
31 1001219630 1 Mount, Generator
32 1001219632 1 Arm, Adjustment
33 4921829 1 Harness, Inverter
34 3291201 2 Nut M12

172 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-33. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)

174 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-33. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV


Ref GENERATOR INSTALLATION - GM ENGINES (OPTIONAL):
0275039 Ref 110V Generator F
1 0100011 AR Compound, Locking
2 0480142 1 V-Belt
3 0641405 1 Bolt 1/4in-20NC x 5/8in
4 Ref Bolt Options:
4 0641514 1 Bolt 5/16in-18NC x 1-3/4in
4 0641510 1 Bolt 5/16in-18NC x 1-1/4in
5 0641710 2 Bolt 7/16in-14NC x 1-1/4in
6 0700820 1 Bolt M8 x 60mm
7 0701016 1 Bolt M10 x 340mm
8 2460051 1 Generator and Control Box Assembly
8A 7012558 1 Generator Only - 110V/60Hz
Ref Note: Replacement Generators come standard with p/n
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below.
8A Ref Armature with Slip Rings Options:
8A 7026199 1 Armature with Slip Rings - 110V/60Hz
8A 70000123 1 Armature with Slip Rings - 220V/50Hz
8A 7012513 4 Cap, Brush Holder
8A 7020108 4 Brush
8A 7020109 4 Holder, Brush
8A 7012514 1 Fan
8A 7020110 1 Bell, Front
8A 7020111 1 Bell, Front
8A 7020190 2 Bearing
8B 7019680 1 Box, Control - 110V/60Hz
8B Ref Receptacle Options:
8B 4460190 1 Receptacle, Standard (110V Only)
8B 4460027 1 Receptacle, Twistlock (110V Only)
8B 4360542 1 Breaker, Circuit
8B 3520028 1 Plug, Hole
8C 2420203 1 Voltmeter
8D 3580324 1 Pulley
8D 7027887 1 Key, Woodruff
9 2820031 AR Heat Shrink (Not Shown - Located at Platform)
10 3251102 1 Nameplate - Generator (Not Shown - Located at Platform)
11 3251243 1 Decal - 110 Volt
12 3311005 2 Locknut # 10-24NC
13 3311405 1 Locknut 1/4in-20NC
14 3311505 1 Locknut 5/16in-18NC
15 3580312 1 Pulley, Idler
16 3580348 1 Tensioner, Belt
17 3740080 1 Relay, Bosch
18 4060802 1 Guard, Switch (Not Shown - Located at Platform)
19 4240018 AR Tie-Strap (Not Shown)
20 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
21 4460906 3 Terminal (Not Shown)
22 4568735 1 Spacer, Tube (Idler Pulley Grooved)
23 4711400 1 Flatwasher 1/4in Thin

3121629 800A/800AJ 175


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
24 4711700 2 Flatwasher 7/16in Thin
25 4740397 1 Spacer (Not Shown - Located at Platform)
26 4751000 2 Flatwasher #10 Regular
27 4751500 AR Flatwasher 5/16in Regular
28 4811900 1 Flatwasher M8
29 4891600 1 Flatwasher 3/8in Hardened

176 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-34. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES

178 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-34. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES

ITEM PART NUMBER QTY DESCRIPTION REV


Ref 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES
1001171125 1 4000W/60Hz Generator Installation - Deutz TD2.9L4 Engines B
1001180218 1 4000W/50Hz Generator Installation - Deutz TD2.9L4 and Deutz D
TD2.9L4 (Stage V) Engines
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0100048 AR Grease Dielectric
4 0100079 AR Sealant
5 0641404 6 Bolt 1/4 x 1/2
6 0641516 3 Bolt 5/16 x 2
7 0641616 1 Bolt 3/8 x 2
8 0641808 2 Bolt 1/2 x 1
9 0741607 3 Screw 3/8 x 7/8
10 0860038 1 Box, Switch (60Hz)
11 0902888 1 Bracket, Junction Box (60Hz)
12 0962520 1 Bushing, Split
13 1320318 1 Clamp
14 1705374 1 Decal - 240V (60Hz)
15 1705387 3 Decal - Hazardous Voltage (60Hz)
15 1705389 2 Decal - Hazardous Voltage (50Hz)
16 2820031 0.33 ft Heat Shrink
/0.1m
17 3251102 1 Nameplate, Generator
18 3251243 1 Decal - 120V (60Hz)
19 3311005 4 Nut #10
20 3311508 3 Nut 5/16
21 3311801 2 Nut 1/2
22 3580317 1 Tensioner, Belt with Pulley
23 3580318 1 Pulley, Generator (60Hz)
23 3580319 1 Pulley, Generator (50Hz)
24 3910606 4 Screw 6 x 3/8
25 3931016 4 Capscrew #10 x 1
26 3960422 1 Gasket, AC Receptacle (60Hz)
27 4060802 1 Guard, Switch
28 4240018 AR Tie-Strap (Not Shown)
29 4360336 1 Switch, Toggle
30 4460071 1 Connector, Strain Relief (60Hz)
31 4460346 1 Receptacle (60Hz)
32 4711400 5 Washer 1/4
33 4711600 1 Washer 3/8
34 4751000 4 Washer #10
35 4751500 3 Washer 5/16
36 4791400 2 Washer 1/4
37 4891800 4 Washer 1/2
38 1001140346 1 Generator Assembly (60Hz)
38 1001140347 1 Generator Assembly (50Hz)
38 70003709 1 Ring, Retaining (External)
38 70003708 1 Ring, Retaining (Internal)
38 70001966 1 Bearing
38 70004092 1 Endbell (Shaft End)

3121629 800A/800AJ 179


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
38 70004099 1 Key
38 70004676 1 Rotor
38 70004687 1 Stator (60Hz)
38 70004686 1 Stator (50Hz)
38 70004678 1 Endbell (Rear)
38 70004679 1 Cover, Endbell (Rear)
38 70004680 1 Enclosure, Wiring
38 70004685 1 Cover, Enclosure (60Hz)
38 70004681 1 Cover, Enclosure (50Hz)
38 70004682 1 Switch, Reset (Located on Enclosure Cover)
38 70004098 1 Connector, Strain Relief (60Hz) (Located on Enclosure Cover)
38 70004683 1 Connector, Strain Relief (50Hz) (Located on Enclosure Cover)
38 4460224 1 Connector - 6 Position (50Hz) (Located on Enclosure Cover)
38 4460294 2 Pin, Male (50Hz) (Located on Enclosure Cover)
39 1001110873 1 Cover, Receptacle (60Hz)
41 1001152532 1 Harness, Generator
42 1001138566 1 Control Box Assembly
42 70006552 1 Capacitor
42 70006553 1 Relay
43 1001142643 1 Support, Tensioner
44 1001142646 1 Belt, Generator (60Hz)
44 1001142645 1 Belt, Generator (50Hz)
45 1001152457 1 Junction Box Assembly (60Hz)
45 3300396 1 Cover, Breaker
45 4360070 1 Breaker, Circuit - 15Amp
45 4460425 1 Connector, Strain Relief (LH Side)
45 4460426 1 Connector, Strain Relief (RH Side)
46 1001163599 2 Stud
49 1001153197 1 Generator Harness (Generator Control Box to Engine Harness)
(SN 0300183034 through 0300213719)
49 1001153259 1 Generator Harness (Generator Control Box to Engine Harness)
(SN 0300213720 through 0300272376)
75 1001096070 1 Breaker Box Kit (Not Shown) (50Hz) (See ELECTRICAL
SECTION for Breakdown) (SN 0300183034 through
0300214275)
75 1001165368 1 Breaker Box Kit (Not Shown) (50Hz) (See ELECTRICAL
SECTION for Breakdown) (SN 0300214276 through
0300272376)
76 1001153636 1 Bracket (Used to Attach Item 75) (Not Shown) (50Hz)

180 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-35. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

182 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-35. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

ITEM PART NUMBER QTY DESCRIPTION REV


Ref 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
1001139952 Ref 4000W/60Hz Generator Installation - Deutz D2011 Engines B
1001139953 Ref 4000W/50Hz Generator Installation - Deutz D2011 Engines (SN D
0300183034 through 0300195352)
1001179912 Ref 4000W/50Hz Generator Installation - Deutz D2011 Engines (SN E
0300195353 through 0300272376)
1 0100011 AR Compound, Locking
3 3251102 1 Nameplate - Generator
4 1001152457 1 Junction Box Assembly (60Hz)
4 3300396 1 Cover, Breaker
4 4360070 1 Breaker, Circuit - 15Amp
4 4460425 1 Connector, Strain Relief (LH Side)
4 4460426 1 Connector, Strain Relief (RH Side)
5 0641516 3 Bolt 5/16 x 2
6 4751500 3 Washer 5/16
7 3311508 3 Nut 5/16
8 1001129858 1 Generator Assembly (60Hz)
8 70003709 1 Ring, Retaining (External)
8 70003708 1 Ring, Retaining (Internal)
8 70001966 1 Bearing
8 70004092 1 Endbell (Shaft End)
8 70004171 1 Key
8 70004676 1 Rotor
8 70004684 1 Stator (60Hz)
8 70004677 1 Stator (50Hz)
8 70004678 1 Endbell (Rear)
8 70004679 1 Cover, Endbell (Rear)
8 70004680 1 Enclosure, Wiring
8 70004685 1 Cover, Enclosure (60Hz)
8 70004681 1 Cover, Enclosure (50Hz)
8 70004682 1 Switch, Reset (Located on Enclosure Cover)
8 70004098 1 Connector, Strain Relief (60Hz) (Located on Enclosure Cover)
8 70004683 1 Connector, Strain Relief (50Hz) (Located on Enclosure Cover)
8 1001138565 1 Generator Assembly (50Hz)
9 4360336 1 Switch, Toggle
10 4060802 1 Guard, Switch
11 0100019 AR Compound, Locking
12 1001138566 1 Control Box Assembly
12 70006552 1 Capacitor
12 70006553 1 Relay
13 0641404 6 Bolt 1/4 x 1/2
14 3931016 4 Capscrew #10 x 1
15 0641808 2 Bolt 1/2 x 1
16 1320318 1 Clamp
17 0902888 1 Bracket (60Hz)
18 1001139357 1 Mount, Tensioner
19 4240018 AR Tie-Strap (Not Shown)
20 4711400 5 Washer 1/4
21 4711800 3 Washer 1/2
22 4791400 2 Washer 1/4

3121629 800A/800AJ 183


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
23 0480129 1 Belt, Generator (60Hz)
23 0480126 1 Belt, Generator (50Hz)
24 4032015 4 Capscrew M10 x 55
25 0962520 1 Bushing, Split
26 2820031 0.33 ft Heat Shrink
/0.1m
27 3311801 1 Nut 1/2
28 3580317 1 Tensioner, Belt with Pulley
29 4300157 1 Stud
30 3580318 1 Pulley, Generator (60Hz)
30 3580319 1 Pulley, Generator (50Hz)
31 3580320 1 Pulley, Engine
32 1001152532 1 Harness, Generator
33 0641616 1 Bolt 3/8 x 2
34 0771415 1 Bolt M14 x 35
35 0741607 3 Screw 3/8 x 7/8
36 4751000 4 Washer #10
37 3311005 4 Nut #10
38 1705374 1 Decal - 240V (60Hz)
39 1705387 3 Decal - Hazardous Voltage (60Hz)
39 1705389 1 Decal - Hazardous Voltage (50Hz)
40 0860038 1 Box, Switch - Weatherhead (60Hz)
41 3251243 1 Decal - 120V (60Hz)
42 1001110873 1 Cover, Receptacle (60Hz)
43 4460346 1 Receptacle (60Hz)
44 3910606 4 Screw #6 x 3/8
45 3960422 1 Gasket (60Hz)
46 0100020 AR Sealant #567
47 4460071 1 Connector (60Hz)
48 4711600 1 Washer 3/8
49 1001153197 1 Generator Harness (Generator Control Box to Engine Harness)
61 1001096070 1 Breaker Box Kit (Not Shown) (50Hz) (See ELECTRICAL
SECTION for Breakdown) (SN 0300183034 through
0300214275)
61 1001165368 1 Breaker Box Kit (Not Shown) (50Hz) (See ELECTRICAL
SECTION for Breakdown) (SN 0300214276 through
0300272376)
62 1001153636 1 Bracket (Attaches Item 61) (Not Shown) (50Hz)

184 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-36. 4000W GENERATOR INSTALLATION - GM ENGINES

186 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-36. 4000W GENERATOR INSTALLATION - GM ENGINES

ITEM PART NUMBER QTY DESCRIPTION REV


1001139960 Ref 4000W GENERATOR INSTALLATION - GM ENGINES
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0480142 1 Belt, Generator
4 0641405 4 Bolt 1/4 x 5/8
5 3931016 4 Capscrew #10 x 1
6 0641516 3 Bolt 5/16 x 2
7 0641808 4 Bolt 1/2 x 1
8 0700820 1 Bolt M8 x 60
9 0701016 1 Bolt M10 x 40
10 0860038 1 Box, Switch
11 0902888 1 Bracket, Junction Box
12 0962520 1 Bushing, Split
13 2820031 33 ft Heat Shrink
/10.1m
14 3251102 1 Nameplate, Generator
15 3311405 4 Nut 1/4
16 3311508 3 Nut 5/16
17 3580312 1 Pulley, Idler
18 3580314 1 Pulley, Drive
19 3580348 1 Tensioner, Belt with Pulley
20 3910606 4 Screw #6 x 3/8
21 3960422 1 Gasket
22 4060802 1 Guard, Switch
23 4360336 1 Switch, Toggle
24 4460071 1 Connector, Strain Relief
25 4460346 1 Receptacle
26 4568735 1 Tube, Spacer
27 4711400 8 Washer 1/4
28 4711800 4 Washer 1/2
29 4751500 3 Washer 5/16
30 4811900 1 Washer M8
31 4891600 1 Washer 3/8
32 1001152532 1 Harness, Generator
34 1001129858 1 Generator Assembly
34 70003709 1 Ring, Retaining (External)
34 70003708 1 Ring, Retaining (Internal)
34 70001966 1 Bearing
34 70004092 1 Endbell (Shaft End)
34 70004171 1 Key
34 70004676 1 Rotor
34 70004684 1 Stator
34 70004678 1 Endbell (Rear)
34 70004679 1 Cover, Endbell (Rear)
34 70004680 1 Enclosure, Wiring
34 70004685 1 Cover, Enclosure
34 70004682 1 Switch, Reset (Located on Enclosure Cover)
34 70004098 1 Connector, Strain Relief (Located on Enclosure Cover)
35 1001138566 1 Box, Control
35 70006552 1 Capacitor

3121629 800A/800AJ 187


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
35 70006553 1 Relay
36 1001152457 1 Junction Box Assembly
36 3300396 1 Cover, Breaker
36 4360070 1 Breaker, Circuit - 15Amp
36 4460425 1 Connector, Strain Relief (LH Side)
36 4460426 1 Connector, Strain Relief (RH Side)
37 1001110873 1 Cover
38 3311005 4 Nut #10
39 1705387 3 Decal - Hazardous Voltage
40 1705374 1 Decal - 240V-60Hz
41 3251243 1 Decal - 120V-60Hz
42 0100020 AR Sealant
43 4751000 4 Washer #10

188 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-37. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES

190 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-37. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES

ITEM PART NUMBER QTY DESCRIPTION REV


1001115387 Ref 7500W 60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ F
D2011 ENGINE MACHINES
1001115389 Ref 7500W 50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ E
D2011 ENGINE MACHINES
1001141421 Ref 7500W 60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ F
TD2.9L4 ENGINE MACHINES
1001141422 Ref 7500W 50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ F
TD2.9L4 ENGINE AND DEUTZ TD2.9L4 (STAGE V) ENGINE
MACHINES
1 0100011 AR Compound, Locking
2 0100062 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0100048 AR Compound, Silicone
4 0100079 AR Sealant
5 0641404 6 Bolt 1/4-20 x 1/2
6 3931016 4 Capscrew 3/8-16 x 1
7 0641516 3 Bolt 5/16in-18NC x 2in
9 0641808 2 Bolt 1/2-13 x 1
10 0741607 3 Screw 3/8-16 x 7/8 (Deutz TD2.9L4 Engines Only)
11 0860038 1 Box, Switch (60Hz Spec)
11 See Note 1 Box, Switch (50Hz Spec) (Note: Not Available - Purchase Locally)
12 0861538 1 Control Box Assembly (60Hz Spec)
12 0861572 1 Control Box Assembly (50Hz Spec)
12 7024488 1 Card, Circuit - Generator Power
12 See Note 1 Fuse (Note: Not Available - Purchase Locally)
12 70000619 1 Harness, Control Box (Internal)
12 7024489 1 Card, Circuit - Control
Ref Note: Same Circuit Card (P/N 7024489) is used for both 60Hz &
50Hz Specs. When replacing card, rocker switch on card must
be set for required application.
13 0902888 1 Bracket, Box Mounting
14 0962520 1 Bushing, Split Taper
15 1320318 1 Clamp
16 2820031 1 Insulator
17 3252764 1 Nameplate
18 3311505 3 Nut 5/16-18
19 3311801 AR Nut 1/2-13
20 3580317 1 Tensioner, Belt
21 3580318 1 Pulley (60Hz Specs)
21 3580319 1 Pulley (50Hz Specs)
22 3910606 4 Screw #6-32 x 3/8
23 3960422 1 Gasket (60Hz Specs)
23 See Note 1 Gasket (50Hz Specs) (Note: Not Available - Purchase Locally)
24 4060802 1 Guard, Switch
25 4240018 AR Tie-Strap (Not Shown)
26 4300157 AR Stud (Deutz D2011 Engines)
26 1001163599 AR Stud (Deutz TD2.9L4 Engines)
27 4360336 1 Switch, Toggle
28 4460071 1 Connector, Strain Relief (60Hz Specs)
28 See Note 1 Connector, Strain Relief (50Hz Specs) (Note: Not Available -
Purchase Locally)

3121629 800A/800AJ 191


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
29 4460346 1 Receptacle, Female (60Hz Specs)
29 See Note 1 Receptacle, Female (50Hz Specs) (Note: Not Available - Purchase
Locally)
30 4711400 5 Washer 1/4
31 4711500 6 Washer 5/16
31 4751500 3 Washer 5/16
32 4711600 1 Washer 3/8
33 4751000 4 Washer #10
34 4791400 2 Washer 1/4
35 4711800 4 Washer 1/2 (Deutz D2011 Engines)
35 4891800 4 Washer 1/2 (Deutz TD2.9L4 Engines)
36 4922925 1 Harness, Generator
37 1001110873 1 Cover, Receptacle (60Hz Specs)
37 See Note 1 Cover, Receptacle (50Hz Specs) (Note: Not Available - Purchase
Locally)
39 2460048 1 Generator Assembly (Deutz D2011 Engines)
39 1001136988 1 Generator Assembly (Deutz TD2.9L4 Engines) (SN 0300183034
through 0300226047)
39 1001212223 1 Generator Assembly (Deutz TD2.9L4 Engines) (SN 0300226048
through 0300272376)
39 70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown)
39 70001384 1 Bearing, Ball Radial (Not Shown):
39 70000863 1 Fan (Not Shown)
39 70002088 1 Stator - 2460048 Generator
39 70004093 1 Stator - 1001136988 Generator
39 70006093 1 Stator - 1001212223 Generator
39 70002297 1 Stud
39 7024484 NLA Brushholder Assembly (Not Shown) (Use p/n 70003631)
39A 7024561 NLA Key - 2460048 Generator (Use p/n 70004171)
39A 70004099 1 Key - 1001136988 & 1001212223 Generators
39B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell)
39B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell)
39B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell)
39C 70001953 1 Endbell, Belt Tensioner - 2460048 Generator
39C 70004092 1 Endbell, Belt Tensioner - 1001136988 & 1001212223 Generators
39D 70001385 NLA Endbell, Brush Block - 2460048 Generator (was p/n 70004169)
39D 70004094 1 Endbell, Brush Block - 1001136988 & 1001212223 Generators
39E 70002290 NLA Shroud - 2460048 Generator (Use p/n 70004169)
39E 70004096 1 Shroud - 1001136988 Generator
39E 70006094 1 Shroud - 1001212223 Generator
39E See Note NSS Insulator, Endbell - 2460048 Generator (Note: Not Available for
Purchase)
39E 70004097 1 Insulator, Endbell - 1001136988 Generator
39E 70002291 1 Insulator, Endbell - 1001212223 Generator
39E 7027799 1 Block, Connector 6 Position (Not Shown)
39E 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
39E Ref Breaker, Circuit 30Amp Options (Not Shown):
39E 7024485 1 Breaker - 2460048 & 1001136988 Generators
39E 70006095 1 Breaker - 1001212223 Generator
39E Ref Boot, Breaker Options (Not Shown):
39E 70001696 1 Boot - 2460048 & 1001136988 Generators (was p/n 7024486)
39E 70006096 1 Boot - 1001212223 Generator

192 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
39E 7026626 1 Connector, 6 Position (Includes Seal) (Not Shown - Plugs into
Item 36)
39E 7026597 1 Connector, W/Leads (Not Shown)
39E Ref Clamp, Cable (Not Shown)
39E 7026188 1 Clamp - 2460048 Generator
39E 70004098 1 Clamp - 1001136988 & 1001212223 Generators
39E Ref Plate, End Panel Options:
39E 70004169 1 Plate, End Panel - 2460048 Generator
39E 70004095 1 Plate, End Panel - 1001136988 Generator
39E 70006097 1 Plate, End Panel - 1001212223 Generator
39E 70001974 1 Decal - Terminal Connections
39F 70001973 1 Decal - Warning Moving Parts
40 1001142643 1 Support (Deutz TD2.9L4 Engines Only)
41 0480129 1 Belt, Drive (Deutz D2011 Engine with 60Hz Generator)
41 0480126 1 Belt, Drive (Deutz D2011 Engine with 50Hz Generator)
41 1001142646 1 Belt, Drive (Deutz TD2.9L4 Engine with 60Hz Generator)
41 1001142645 1 Belt, Drive (Deutz TD2.9L4 Engine with 50Hz Generator)
42 1001157592 1 Junction Box Assembly (60Hz Specs) (See Items 101-124 for
Breakdown)
42 1001157525 1 Junction Box Assembly (50Hz Spec) (See Items 101-124 for
Breakdown)
43 0641618 1 Bolt 3/8-16 x 2-1/4 (Deutz D2011 Engines)
43 0641616 1 Bolt 3/8-16 x 2 (Deutz TD2.9L4 Engines)
44 3311005 4 Nut #10-24
50 3931628 4 Capscrew 3/8-16 x 1-3/4 (Deutz TD2.9L4 Engines)
50 4032015 4 Capscrew M10 x 55 (Deutz D2011 Engines)
51 3580320 1 Pulley
52 0771415 1 Bolt M14 x 35mm Grade 10.9 (Deutz D2011 Engine Only)
1001157592 Ref JUNCTION BOX ASSEMBLY (60HZ SPECS) C
1001157525 Ref JUNCTION BOX ASSEMBLY (50HZ SPEC) B
101 1060343 1.5 ft Cable, Electrical 10/4 (60Hz Spec Only)
/.46m
102 1060494 2 ft/61cm Cable, Electrical 12/3 (SN 0300183034 through 0300205491)
102 1001179154 2.5 ft Cable, Electrical 12/3 (SN 0300205492 through 0300272376)
/.76m
102 See Note 2 ft /61cm Cable, Electrical 10/4 (50Hz Spec) (Note: Not Available - Purchase
Locally)
103 1671092 1 Cover (60Hz Spec Only)
104 3300396 1 Cover, Fuse
105 3311001 6 Nut #10-24
106 4360070 1 Circuit Breaker - 15 Amp
108 4460425 1 Connector, Strain Relief
109 4460426 2 Connector, Strain Relief
111 4460963 1 Connector (60Hz Spec Only)
112 4711000 4 Washer #10
114 10702077 2 Screw #10-32 x 3/8
115 10702082 2 Screw #10-32 x 3/4
116 1001152525 1 Plug
117 1001157520 1 Block, Terminal
118 1001157521 1 Box, Junction
119 1001157528 1 Decal - Wiring Schematic
120 1001158007 1 Cover, PVC
121 1001158008 1 Stand-Off

3121629 800A/800AJ 193


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
123 3520189 1 Plug (50Hz Spec Only)
124 3520192 1 Plug (50Hz Spec Only)
0272435 Ref DECAL INSTALLATION (60HZ SPECS) D
0272589 Ref DECAL INSTALLATION (50HZ SPECS) A
201 1705460 2 Decal - SkyPower
202 3251243 1 Decal - 120V - 60Hz (60Hz Spec Only) (Not Shown - Located on
Platform Receptacle) (SN 0300222414 through 0300272376)
203 1705375 1 Decal - 240V - 3 Phase (60Hz Spec)
203 1705461 1 Decal - 240V - 3 Phase (50Hz Spec)
204 1705387 3 Decal, Hazardous Voltage(60Hz Spec)
204 1705489 3 Decal, Hazardous Voltage(50Hz Spec)
1001157770 Ref ELECTRICAL DIAGRAM COMPONENTS (DEUTZ D2011 A
ENGINES)
1001157769 Ref ELECTRICAL DIAGRAM COMPONENTS (DEUTZ TD2.9L4 B
ENGINES)
301 1001119968 1 Generator Harness (Deutz D2011 Engines) (See ELECTRICAL C
SECTION for Breakdown)
301 1001152429 1 Generator Harness (Deutz TD2.9L4 Engines) (See ELECTRICAL C
SECTION for Breakdown)
301A 2400060 1 Fuseholder (Includes Fuse and Cap)
301A 2400064 1 Fuse - 5 Amp (Not Shown)
301A 1001117078 1 Fuseholder (Includes Fuse and Cap) (Deutz TD2.9L4 Engines)
(Not Shown)
301A See Note 1 Fuse - 5 Amp (Deutz TD2.9L4 Engines) (Not Shown) (Note: Use
1001117078 Assembly or Purchase Fuse Locally)
301A 1001096134 1 Cover, Fuseholder (Deutz TD2.9L4 Engines) (Not Shown)
301B 4460967 1 Plug, Male - 3 Position
301B 4460465 3 Socket, Female
303 4922641 1 Switch Harness

194 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-38. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES

196 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-38. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES

ITEM PART NUMBER QTY DESCRIPTION REV


1001219618 Ref 7500W SKYPOWER GENERATOR INSTALLATION - FORD D
ENGINES
Ref Note: See ELECTRICAL SECTION for Boom Cable Components.
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0641405 4 Bolt 1/4 x 5/8
4 0760610 2 Bolt M6 x 20
5 0641516 3 Bolt 5/16 x 2
6 0741607 3 Screw 3/8 x 7/8
7 0761018 1 Bolt M10 x 50
9 0860038 1 Box, Switch
10 0861538 1 Control Box Assembly
10 7024488 1 Card, Circuit - Generator Power
10 See Note 1 Fuse (Note: Not Available - Purchase Locally)
10 7024489 1 Card, Circuit - Control
10 70000619 1 Harness, Circuit Card
11 0902888 1 Bracket, Box Mounting
12 0962520 1 Bushing, Split Taper
13 2820031 1 Heat Shrink
14 3252764 1 Nameplate - AC & Weld
15 3291201 4 Nut M12
16 3311005 4 Nut #10
17 3290601 2 Nut M6
18 3311505 3 Nut 5/16
19 3580314 1 Pulley
20 3740080 2 Relay
21 3580317 1 Tensioner, Belt
22 3910606 2 Screw #6 x 3/8
23 3931016 4 Capscrew #10 x 1
24 3960422 1 Gasket
25 4060802 1 Guard, Switch
26 4360336 1 Switch, Toggle
27 4460071 1 Connector, Strain Relief
28 4460346 1 Receptacle
29 4711400 4 Washer 1/4
30 4711500 6 Washer 5/16
31 4751000 4 Washer #10
32 4811700 2 Washer M6
34 4922925 1 Harness, Generator
35 5241200 4 Washer M12
36 1001136104 1 Generator Assembly
36 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484)
36 7024485 1 Breaker, Circuit 30Amp (Not Shown)
36 70001696 1 Boot, Breaker (was p/n 7024486 - Not Shown)
36 70001966 1 Bearing, Ball Radial (Located In Belt Tensioner Endbell - Not
Shown)
36 7027799 1 Block, Connector 6 Position (Not Shown)
36 70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
36 7026188 1 Clamp, Cable (Not Shown)
36 7026597 1 Connector, W/Leads (Not Shown)

3121629 800A/800AJ 197


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
36 7026626 1 Connector - 6 Position with Seal (Not Shown)
36 70002088 1 Stator (Not Shown)
36 70004169 1 Panel, End (Not Shown) (was p/n 70002255)
36 70001974 1 Decal - Terminal Connections (Not Shown)
36 70000863 1 Fan (Not Shown)
36 70002297 4 Stud (Not Shown)
36A 70004171 1 Key (was p/n 7024561)
36A 70001100 1 Armature, Generator (Includes Radial Ball Bearing on End
with Brushes and Fan)
36A 70001384 1 Bearing, Ball Radial
36B 70001966 1 Bearing, Radial Ball
36B 70003708 1 Ring, Internal Retaining (Located in Belt Tensioner Endbell)
36B 70003709 1 Ring, External Retaining (Located in Belt Tensioner Endbell)
36C 70001973 1 Decal - Warning Moving Parts
36D 70004169 1 Endbell, Brush Block (was p/n 70001385)
36E 70001953 1 Endbell, Belt Tensioner
36F 70004169 1 Endbell, Shroud Assembly (was p/n 70002290)
37 1001196382 4 Stud
38 1001157592 1 Junction Box Assembly (See Items 101-121 for Breakdown)
40 1001216390 1 V-Belt
41 1001218930 1 Mount, Tensioner
42 1001110873 1 Cover, Receptacle
43 4871700 2 Washer M6
44 0760606 1 Bolt M6 x 12
1001157592 Ref JUNCTION BOX ASSEMBLY C
101 1060343 1.5 ft Cable, Electrical - 10/4 (60Hz Only)
/0.46m
102 1001179154 2.5 ft Cable Electrical - 12/3
/0.76m
103 1671092 1 Cover, Connector
104 3300396 1 Cover, Fuse
105 3311001 6 Nut #10
106 4360070 1 Breaker, Circuit 15Amp
107 4460425 1 Connector, Strain Relief
108 4460426 2 Connector, Strain Relief
111 4460963 1 Receptacle
112 4711000 10 Washer #10
114 10702077 2 Screw #10 x 3/8
115 10702082 2 Screw #10 x 3/4
116 1001152525 1 Plug, Hole
117 1001157520 1 Block, Terminal Pole
118 1001157521 1 Box, Junction
119 1001157528 1 Decal - Box Junction
120 1001158007 1 Cover
121 1001158008 2 Standoff
0272435 Ref DECAL INSTALLATION D
201 1705460 2 Decal - SkyPower
202 3251243 1 Decal - 120V - 60Hz (60Hz Spec Only) (Located on Opposite Side)
203 1705375 1 Decal - 240V - 3 Phase
204 1705387 3 Decal, Hazardous Voltage
1001221498 Ref ELECTRICAL DIAGRAM COMPONENTS A

198 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
301 1001221208 1 Generator to Engine Harness (See Separate Breakdown in
ELECTRICAL SECTION)
301A 4460374 2 Plug, Sealed Relay
301A 4460375 8 Terminal
301B 4460967 1 Plug, Male - 3 Position
301B 4460465 3 Socket, Female
301C 2400060 2 Fuseholder (Not Shown)
301C 2400064 2 Fuse - 5 Amp (Not Shown)
301D 4460742 1 Plug, Male - 2 Position (Not Shown)
301D 4460743 2 Socket, Female (Not Shown)
303 4922641 1 Generator On/Off Switch Harness

3121629 800A/800AJ 199


SECTION 2 - TURNTABLE
FIGURE 2-39. 7500W SKYPOWER GENERATOR INSTALLATION - GM MACHINES

200 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-39. 7500W SKYPOWER GENERATOR INSTALLATION - GM MACHINES

ITEM PART NUMBER QTY DESCRIPTION REV


Ref Note: Only Available on USA Built Machines.
0275257 Ref 7500W SKYPOWER GENERATOR INSTALLATION G
Ref Note: See ELECTRICAL SECTION for Boom Cable Installation.
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0480142 1 Belt, Generator
4 0641405 6 Bolt 1/4-20 x 5/8
5 3931016 4 Bolt #10 x 1
6 0641516 3 Bolt 5/16-18 x 2
8 0641808 4 Bolt 1/2-13 x 1
9 0700820 1 Bolt M8 x 60
10 0701016 1 Bolt M10 x 40
11 0860038 1 Box, Switch
12 0861538 1 Control Box Assembly
12 7024488 1 Card, Circuit - Generator Power
12 See Note 1 Fuse (Note: Not Available - Purchase Locally)
12 7024489 1 Card, Circuit - Control
12 70000619 1 Harness, Control Box (Internal)
13 1001157592 1 Junction Box Assembly (See Items 101-121 for Breakdown)
14 0902888 1 Bracket, Box Mounting
15 0962520 1 Bushing, Split Taper
18 2460048 1 Generator Assembly
18 70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown)
18 70001384 1 Bearing, Ball Radial (Not Shown)
18 70000863 1 Fan (Not Shown)
18 70002088 1 Stator (Not Shown)
18 70002297 1 Stud (Not Shown)
18 7024484 1 Brushholder Assembly (Not Shown) (Use p/n 70003631)
18A 7024561 1 Key (Use p/n 70004171)
18B 70001966 1 Bearing, Shaft (Front)
18C 70001953 1 Endbell (Front)
18D 70001385 1 Endbell, Brush Block (Use p/n 70004169)
18E 70002290 1 Shroud (Use p/n 70004169)
18E 7027799 1 Block, Connection - 6 Position (Not Shown)
18E 7026626 1 Connector with Seal - 6 Position (Not Shown)
18E 70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
18E 7024485 1 Breaker, Circuit 30Amp (Not Shown)
18E 70001696 1 Boot, Breaker (Not Shown)
18E 7026597 1 Connector, W/Lead (Not Shown)
18E 7026188 1 Connector, Clamp (Not Shown)
18E 70002255 1 Plate, End Panel (Use p/n 70004169)
18E 70001974 1 Decal - Terminal Connections (Not Shown)
18F 70001973 1 Decal - Warning Moving Parts
19 2820031 1 Insulator
20 3252764 1 Nameplate
21 3311405 6 Nut 1/4-20
22 3311505 3 Nut 5/16-18
24 3580312 1 Pulley, Idler
25 3580314 1 Pulley, Drive Grooved
26 3580348 1 Tensioner, Belt with Pulley

3121629 800A/800AJ 201


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
27 3740080 2 Relay
28 3910606 4 Screw #6-32 x 3/8
29 3960422 1 Gasket
30 1001110873 1 Cover, Receptacle
31 4060802 1 Guard, Switch
34 4360336 1 Switch, Toggle
36 4460071 1 Connector, Strain Relief
37 4460346 1 Receptacle
39 4568735 1 Tube, Spacer Pulley Grooved
40 4711400 10 Washer 1/4
41 4711500 6 Washer 5/16
43 4711800 4 Washer 1/2
45 4751000 4 Washer #10
47 4811900 1 Washer M8
48 4891600 1 Washer 3/8
49 4922925 1 Harness, Generator
51 3311005 4 Nut #10
1001157592 Ref JUNCTION BOX ASSEMBLY C
101 1060343 1.5 ft Cable, Electrical - 1014 (60Hz Only)
/.46m
102 1060494 2 ft /.6m Cable, Electrical - 12/3 (SN 0300183034 through 0300205491)
102 1001179154 2.5 ft Cable, Electrical - 12/3 (SN 0300205492 through 0300272376)
/.76m
103 1671092 1 Cover, Connector
104 3300396 1 Cover, Fuse
105 3311001 6 Nut #10
106 4360070 1 Breaker, Circuit 15 AMP
108 4460425 1 Connector, Strain Relief
109 4460426 2 Connector, Strain Relief
111 4460963 1 Receptacle
112 4711000 10 Washer #10
114 10702077 2 Screw #10 x 3/8
115 10702082 2 Screw #10 x 3/4
116 1001152525 1 Plug, Hole
117 1001157520 1 Block, Terminal Pole
118 1001157521 1 Box, Junction
119 1001157528 1 Decal - Box Junction
120 1001158007 1 Cover
121 1001158008 2 Standoff
0272435 Ref DECAL INSTALLATION D
201 1705460 2 Decal - SkyPower
202 1705374 1 Decal - 240V - 60Hz (SN 0300183034 through 0300202003)
202 3251243 1 Decal - 120V - 60Hz (Located on Opposite Side) (SN 0300222414
through 0300272376)
203 1705375 1 Decal - 240V - 3 Phase
204 1705387 3 Decal, Hazardous Voltage
4933349 Ref ELECTRICAL DIAGRAM COMPONENTS A
301 4923420 1 Generator Harness A
301A 4460374 2 Plug, Sealed Relay
301A 4460375 8 Terminal
301B 4460967 1 Plug, Male - 3 Position
301B 4460465 3 Socket, Female

202 800A/800AJ 3121629


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
301C 2400060 2 Fuseholder (Not Shown)
301C 2400064 2 Fuse - 5 Amp (Not Shown)
302 4460742 1 Connector - 2 Position
302 4460743 2 Socket, Female
302 4460458 2 Seal
304 4922641 1 Switch Harness
1001094475 Ref HOURMETER INSTALLATION (OPTIONAL) D
502 0720808 2 Screw #8-32 x 1
503 2420165 1 Hourmeter
504 3310601 2 Nut #6-32
505 3310805 2 Nut #8-32
506 3910608 2 Screw #6-32 x 1/2
507 4240032 4 Tie-Strap
508 4420060 3 in/7cm Tape, Double-Sided
509 4460234 3 Mount, Tie-Strap
510 4750800 2 Washer #8
511 4760600 2 Washer #6
512 1001094375 1 Bracket, Hourmeter
513 1001094509 1 Harness, Hourmeter
514 4460018 1 Connector, Butt Splice (Not Shown)

3121629 800A/800AJ 203


SECTION 2 - TURNTABLE
FIGURE 2-40. SKYAIR AIR COMPRESSOR INSTALLATION

204 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-40. SKYAIR AIR COMPRESSOR INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


Ref SKY AIR AIR COMPRESSOR INSTALLATION
0274031 Ref SkyAir Air Compressor Installation (Deutz D2011 & GM Engines) D
1001144438 1 SkyAir Air Compressor Installation (Deutz TD2.9L4 Engine) B
Ref Note: ANSI, ANSI Export and CSA Specs Only.
Ref Note: 60Hz Machines Only.
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0100020 AR Sealant
4 0641405 4 Bolt 1/4 x 5/8
5 0641410 2 Bolt 1/4 x 1-1/4
7 0641810 4 Bolt 1/2 x 1-1/4
8 0861642 1 Control Box Assembly
8A 4460633 3 Connector, Strain Relief
8B 70002948 AR Cable, Electrical - 12/4 (13ft/4m)
8C 70002948 AR Cable, Electrical - 12/4 (30in/76cm)
9 0903088 2 Bracket, Generator Box
10 2220252 1 Fitting, Adapter NPT
11 2220750 1 Fitting
12 2221037 1 Fitting, Barbed
13 2720545 1 Hose, Air
14 3300454 4 Nut, Tinnerman 1/4
15 3311405 AR Nut 1/4
16 3311605 3 Nut 3/8
17 3575874 1 Bracket, Module
18 3600386 1 Air Compressor Assembly (See AIR COMPRESSOR
ASSEMBLY for Breakdown)
19 3720021 1 Filter/Regulator Assembly
19 7027781 1 Service Kit (Includes Gaskets and Seals)
19 7027782 1 Filter
19 7027784 1 Gauge
19 7027783 1 Valve, Drain
20 3931424 AR Capscrew 1/4 x 1-1/2
20 0641409 AR Bolt 1/4 x 1-1/8
21 4711400 AR Washer 1/4
22 4711600 4 Washer 3/8
23 4751800 4 Washer 1/2
25 1001110425 AR Spacer
26 Ref Bracket, Control Box
26A 4340747 1 Bracket (Deutz D2011 and GM Engines)
26B 1001144447 1 Bracket (Deutz TD2.9L4 Engines)
27 0641606 1 Bolt 3/8 x 3/4 (Not Shown)
28 8406201 1 Clip (Not Shown)
29 0641609 1 Bolt 3/8 x 1-1/6
0273687 1 DECAL INSTALLATION
101 1705836 1 Decal - Hazard Voltage
102 1705837 1 Decal - Air Compressor
103 1705886 1 Decal - Skyair

3121629 800A/800AJ 205


SECTION 2 - TURNTABLE
FIGURE 2-41. AIR COMPRESSOR ASSEMBLY

206 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-41. AIR COMPRESSOR ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


3600386 Ref AIR COMPRESSOR ASSEMBLY B
1 7026632 1 Tank
2 See Note 1 Bracket, Mounting (Note: Not Available for Purchase)
3 See Note 1 Bracket, Mounting (Note: Not Available for Purchase)
4 See Note 1 Bracket, Regulator Mounting (Note: Not Available for Purchase)
5 See Note 1 Deck (Note: Not Available for Purchase)
6 See Note 2 Plug (Note: Not Available for Purchase)
7 7026633 1 Valve, Drain
8 7026634 1 Valve, Check
9 7026635 1 Valve, Safety
10 7026636 1 Pump Assembly
10 7026659 1 Gasket and Seal Kit
10A 7026651 1 Plug, Oil Drain
10B 7026652 1 Gauge, Oil Sight
10C 7026653 1 Bearing
10D 7026654 1 Cap, Oil Fill
10E 7026655 1 Bearing
10F 7026656 1 Seal
11 7026637 1 Motor Assembly
11 See Note 1 Brush Kit (Note: Not Available for Purchase)
12 See Note 1 Screen, Inner (Note: Not Available for Purchase)
13 See Note 1 Guard, Belt (Note: Not Available for Purchase)
14 See Note 2 Support (Note: Not Available for Purchase)
15 See Note 1 Bushing (Note: Not Available for Purchase)
16 4751600 18 Washer 3/8
17 4761600 10 Washer 3/8
18 0641506 4 Bolt 5/16 x 3/4
19 0641406 8 Bolt 1/4 x 3/4
20 See Note 1 Bushing (Note: Not Available for Purchase)
21 0641610 10 Bolt 3/8 x 1-1/4
22 0641616 4 Bolt 3/8 x 2
23 See Note 10 Bolt 1/4 x 1/2 (Note: Not Available for Purchase)
24 See Note 4 Fitting (Note: Not Available for Purchase)
25 See Note 1 Fitting, Barbed (Note: Not Available for Purchase)
26 3311605 4 Nut 3/8
27 See Note 1 Fitting, Compression (Note: Not Available for Purchase)
28 See Note 1 Bracket, Mounting (Note: Not Available for Purchase)
29 7026660 1 Filter, Oil Removal
30 7026661 1 Filter, Water Removal
31 70001663 1 Valve, Ball Shut-Off
32 See Note 1 Bushing (Note: Not Available for Purchase)
33 See Note 1 Fitting, Barbed (Note: Not Available for Purchase)
34 See Note 2 Screw 1/4 x 1 (Note: Not Available for Purchase)
35 3311405 2 Nut 1/4
36 See Note 1 Unloader (Note: Not Available for Purchase)
37 See Note 1 Fitting (Note: Not Available for Purchase)
38 See Note 1 Pulley (Note: Not Available for Purchase)
39 7026638 1 Switch, Pressure
40 7026639 1 Valve, Pilot
41 7026640 1 Gauge

3121629 800A/800AJ 207


SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
42 See Note 1 Hose (Note: Not Available for Purchase)
43 See Note 1 Tube, Feed (Note: Not Available for Purchase)
44 See Note 1 Tube (Note: Not Available for Purchase)
45 See Note 1 Tube (Note: Not Available for Purchase)
46 See Note 1 Aftercooler (Note: Not Available for Purchase)
47 See Note 2 Clamp (Note: Not Available for Purchase)
48 See Note 2 Clamp (Note: Not Available for Purchase)
49 See Note 1 Harness, Wiring (Note: Not Available for Purchase)
50 7026658 1 Filter Assembly
50 7026641 1 Element, Filter
51 See Note 23 oz Oil, Compressor (Note: Not Available for Purchase)
52 0100020 AR Sealant
53 See Note 1 Key (Note: Not Available for Purchase)
54 See Note 2 Setscrew (Note: Not Available for Purchase)
55 See Note 2 Cover, Clamp End (Note: Not Available for Purchase)
56 7026642 1 Belt
57 7026643 1 Decal - Unit Warning
58 7026644 1 Decal - Pressure Switch Warning
59 7026645 1 Decal - Drain Tank Warning
60 7026646 1 Decal - Compressor Maintenance
61 7026647 1 Decal - Initial Oil Fill
62 7026648 1 Decal - Hot Surfaces Warning
63 7026649 1 Decal - Paper Element Cleaning
64 7026650 1 Decal - Dual Control

208 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-42. AUXILIARY PUMP WITHOUT BATTERY DISCONNECT (SN 0300259889 through
0300272376)

210 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-42. AUXILIARY PUMP WITHOUT BATTERY DISCONNECT (SN 0300259889 through
0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001239470 Ref AUXILIARY POWER INSTALLATION A
1 0100011 AR Compound, Locking
2 0400075 1 Battery
3 0811612 4 Screw 3/8 x 1-1/2
4 4751500 2 Washer 5/16
5 88521205 2 Nut 5/16
6 91401281 1 Bracket, Battery Hold Down
7 1001093382 2 J - Bolt
8 1001137460 1 Auxillary Power Pump/ Motor Assembly (See Separate Breakdown
in this Section)
9 1001218572 2 Cap

3121629 800A/800AJ 211


SECTION 2 - TURNTABLE
FIGURE 2-43. AUXILIARY PUMP WITH BATTERY DISCONNECT (SN 0300259889 through
0300272376)

212 800A/800AJ 3121629


SECTION 2 - TURNTABLE
FIGURE 2-43. AUXILIARY PUMP WITH BATTERY DISCONNECT (SN 0300259889 through
0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001239462 Ref AUXILIARY POWER INSTALLATION A
1 0100011 AR Compound, Locking
2 0400075 1 Battery
3 0811612 4 Screw 3/8 x 1-1/2
4 4751500 2 Washer 5/16
5 88521205 2 Nut 5/16
6 1001093382 2 J - Bolt
7 1001137460 1 Auxiliary Power Pump/Motor Assembly (See Separate Breakdown
in this Section)
8 1001218572 2 Cap
9 1001236303 1 Bracket, Battery Hold Down

3121629 800A/800AJ 213


SECTION 3 - BOOM

SECTION 3 - BOOM

3121629 800A/800AJ 215


SECTION 3 - BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A

216 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A

ITEM PART NUMBER QTY DESCRIPTION REV


Ref BOOMS AND CYLINDERS INSTALLATION - 800A
0272381 Ref Booms and Cylinders Installation - 800A (SN 0300183034 H
through 0300192720)
1001170987 Ref Booms and Cylinders Installation - 800A (SN 0300192720 H
through 0300272376)
1 0801132 1 Boom Assembly -Tower (See TOWER BOOM ASSEMBLY for
Breakdown)
2 0801135 1 Boom Assembly - Main (See MAIN BOOM ASSEMBLIES for
Breakdown)
3 4845593 1 Upright
4 Ref Rotator Actuator Assembly Options: (See ROTATOR
ASSEMBLY for Breakdown)
4 0060069 NLA Rotator Actuator Assembly (Use p/n 1001170989) (SN
0300183034 through 0300192720)
4 1001170989 1 Rotator Actuator Assembly (SN 0300192720 through
0300201336)
4 1001181059 1 Rotator Actuator Assembly (SN 0300201337 through
0300272376)
5 0741607 1 Screw 3/8-16 x 7/8
6 1683537 NLA Tower Boom Lift Cylinder Assembly (Use p/n 1001228009) (See
CYLINDER SECTION for Breakdown) (SN 0300183034 through
0300239885)
6 1001228009 1 Tower Boom Lift Cylinder Assembly (See CYLINDER SECTION
for Breakdown) (SN 0300239886 through 0300272376)
7 1684497 NLA Upright Level (Slave) Cylinder Assembly (Use p/n 1001228041)
(See CYLINDER SECTION for Breakdown) (SN 0300183034
through 0300239885)
7 1001228041 1 Upright Level (Slave) Cylinder Assembly (See CYLINDER
SECTION for Breakdown) (SN 0300239886 through
0300272376)
8 1683547 NLA Main Boom Lift Cylinder Assembly (Use p/n 1001228010) (See
CYLINDER SECTION for Breakdown) (SN 0300183034 through
0300239885)
8 1001228010 1 Main Boom Lift Cylinder Assembly (See CYLINDER SECTION
for Breakdown) (SN 0300239886 through 0300272376)
9 1683608 NLA Master Cylinder Assembly (Use p/n 1001228011) (See
CYLINDER SECTION for Breakdown) (SN 0300183034 through
0300245050)
9 1001228011 1 Master Cylinder Assembly (See CYLINDER SECTION for
Breakdown) (SN 0300245051 through 0300272376)
10 1684408 NLA Platform Level (Slave) Cylinder Assembly (Use p/n 1001228033)
(See CYLINDER SECTION for Breakdown) (SN 0300183034
through 0300245050)
10 1001228033 1 Platform Level (Slave) Cylinder Assembly (See CYLINDER
SECTION for Breakdown) (SN 0300245051 through
0300272376)
11 1670844 4 Cover, Upright
12 1670850 1 Cover, Tower Fly
14 3422578 1 Pin
15 3422580 1 Pin
16 3422681 2 Pin
17 3422729 1 Pin
18 3422683 1 Pin
19 3422684 1 Pin
20 3422685 2 Pin

3121629 800A/800AJ 217


SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
21 3422686 1 Pin
22 3422687 1 Pin
23 3422688 1 Pin
24 3422689 1 Pin
25 0100011 AR Compound, Locking
26 3841143 4 Keeper, Pin
27 3841287 5 Keeper, Pin
28 3841356 1 Keeper, Pin
29 3340835 1 Pad, Rest
30 0641404 4 Bolt 1/4-20 x 1/2
31 0641604 28 Bolt 3/8-16 x 1/2
32 0641606 6 Bolt 3/8-16 x 3/4
33 0641608 6 Bolt 3/8-16 x 1
34 0641611 2 Bolt 3/8-16 x 1-3/8
35 3422582 1 Pin
36 0641820 3 Bolt 1/2-13 x 2-1/2
36 0641840 3 Bolt 1/2-13 x 5
37 0642214 5 Bolt 3/4-10 x 1-3/4
38 0642620 1 Bolt 1-8 x 2-1/2
39 3841340 2 Rod, Hose Loop
40 1120510 2 Cover, Upright
41 1670864 1 Cover, Fly Hose
42 3900239 1 Setscrew 3/8-16 x 1/2
43 0961951 2 Bearing
44 0641516 1 Bolt 5/16-18 x 2
45 1320159 1 Clamp
46 4711500 1 Washer 5/16
47 3311505 1 Nut 5/16-18
48 1001213705 1 Plug (Not Shown - Located on T/T near item 16 Pin) (SN
0300216163 through 0300272376)

218 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ

220 800A/800AJ 3121629


SECTION 3 - BOOM

3121629 800A/800AJ 221


SECTION 3 - BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ

ITEM PART NUMBER QTY DESCRIPTION REV


0272131 Ref BOOMS AND CYLINDERS INSTALLATION WITHOUT ARCTIC N
PACKAGE (SN 0300183034 through 0300194139)
1001170448 Ref BOOMS AND CYLINDERS INSTALLATION WITHOUT ARCTIC L
PACKAGE (SN 0300194140 through 0300272376)
1001138790 Ref BOOMS AND CYLINDERS INSTALLATION WITH ARCTIC E
PACKAGE (SN 0300183034 through 0300194139)
1001170449 Ref BOOMS AND CYLINDERS INSTALLATION WITH ARCTIC L
PACKAGE (SN 0300194140 through 0300272376)
1 0801132 1 Boom Assembly -Tower (See TOWER BOOM ASSEMBLY for
Breakdown)
2 1001149286 1 Boom Assembly - Main (See MAIN BOOM ASSEMBLY for
Breakdown)
3 4845593 1 Upright
4 Ref Rotator Actuator Assembly Options: (See ROTATOR ASSEMBLY
for Breakdown)
4 0060066 NLA Rotator Actuator Assembly (Use p/n 1001157220) (SN
0300183034 through 0300194139)
4 1001157220 1 Rotator Actuator Assembly (SN 0300194140 through
0300201336)
4 1001178256 NLA Rotator Actuator Assembly (Use p/n 1001217780) (SN
0300201337 through 0300234279)
4 1001217780 1 Rotator Actuator Assembly (SN 0300234280 through
0300272376)
6 4844816 1 Tube, Jib (Top)
6A 0962335 4 Bearing
7 4844817 2 Tube, Jib (Bottom)
8 4845716 1 Pivot (SN 0300183034 through 0300194139)
8 1001170548 1 Pivot (SN 0300194140 through 0300272376)
9 1683537 NLA Tower Boom Lift Cylinder Assembly (Use p/n 1001228009) (See
CYLINDER SECTION for Breakdown) (SN 0300183034 through
0300239885)
9 1001228009 1 Tower Boom Lift Cylinder Assembly (See CYLINDER SECTION
for Breakdown) (SN 0300239886 through 0300272376)
10 1684497 NLA Upright Level (Slave) Cylinder Assembly (Use p/n 1001228041)
(See CYLINDER SECTION for Breakdown) (SN 0300183034
through 0300239885)
10 1001228041 1 Upright Level (Slave) Cylinder Assembly (See CYLINDER
SECTION for Breakdown) (SN 0300239886 through 0300272376)
11 1683547 NLA Main Boom Lift Cylinder Assembly (Use p/n 1001228010) (See
CYLINDER SECTION for Breakdown) (SN 0300183034 through
0300239885)
11 1001228010 1 Main Boom Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown) (SN 0300239886 through 0300272376)
12 Ref Jib Lift Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
12 1683609 NLA Jib Lift Cylinder Assembly (Machines without Arctic Package) (Use
p/n 1001248012) (See CYLINDER SECTION for Breakdown) (SN
0300183034 through 0300245050)
12 1001138792 NLA Jib Lift Cylinder Assembly (Machines with Arctic Package) (Use
p/n 1001248012) (See CYLINDER SECTION for Breakdown) (SN
0300183034 through 0300245050)
12 1001228012 NLA Jib Lift Cylinder Assembly (All Machines) (Usage May Vary) (Use
p/n 1001248012) (SN 0300245051 through 0300245146)
12 1001248012 1 Jib Lift Cylinder Assembly (All Machines) (Usage May Vary) (See
CYLINDER SECTION for Breakdown) (SN 0300245051 through
0300245146)

222 800A/800AJ 3121629


SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
12 1001248012 1 Jib Lift Cylinder Assembly (All Machines) (See CYLINDER
SECTION for Breakdown) (SN 0300245147 through 0300272376)
13 1684228 NLA Jib Level (Slave) Cylinder Assembly (Machines without Arctic
Package) (Use pn 101228030)(See CYLINDER SECTION for
Breakdown) (SN 0300183034 through 0300240878)
13 1001138791 NLA Jib Level (Slave) Cylinder Assembly (Machines with Arctic
Package) (Use pn 101228030) (See CYLINDER SECTION for
Breakdown) (SN 0300183034 through 0300240878)
13 1001228030 1 Jib Level (Slave) Cylinder Assembly (See CYLINDER SECTION
for Breakdown) (SN 0300240879 through 0300272376)
14 1683682 NLA Master Cylinder Assembly (Use p/n 1001228050) (Machines
without Arctic Package) (See CYLINDER SECTION for
Breakdown) (SN 0300183034 through 0300243317)
14 1001228050 1 Master Cylinder Assembly (Machines without Arctic Package) (See
CYLINDER SECTION for Breakdown) (SN 0300243318 through
0300272376)
14 1001138793 NLA Master Cylinder Assembly (Use p/n 1001228050) (Machines with
Arctic Package) (See CYLINDER SECTION for Breakdown) (SN
0300183034 through 0300243317)
14 1001228050 1 Master Cylinder Assembly (Machines with Arctic Package) (See
CYLINDER SECTION for Breakdown) (SN 0300243318 through
0300272376)
15 1120510 2 Cover, Upright
16 1670769 1 Cover, Cable (SN 0300183034 through 0300194139)
17 1670844 4 Cover, Upright
18 1670850 1 Cover, Tower Fly
19 0961947 6 Bearing
20 3422860 2 Pin
21 3422861 2 Pin
22 3422867 1 Pin
23 3422561 2 Pin
25 3422583 1 Pin
26 3422681 2 Pin
27 3422683 1 Pin
28 3422684 1 Pin
29 3422685 2 Pin
30 3422686 1 Pin
31 3422687 1 Pin
32 3422688 1 Pin
33 3422689 1 Pin
34 3422729 1 Pin
35 3340835 1 Pad, Rest
36 Ref Clamp, Block Options:
36 0561237 2 Clamp, Block (SN 0300183034 through 0300194139)
36 1001165350 2 Clamp, Block (SN 0300194140 through 0300272376)
37 0100011 AR Compound, Locking
38 3841143 7 Keeper, Pin
39 3841287 5 Keeper, Pin
40 3841340 1 Rod, Hose Loop
41 3841356 1 Keeper, Pin
42 0641404 4 Bolt 1/4-20 x 1/2
43 0641416 4 Bolt 1/4-20 x 2
44 0641604 24 Bolt 3/8-16 x 1/2
45 0641606 4 Bolt 3/8-16 x 3/4

3121629 800A/800AJ 223


SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
46 0641607 3 Bolt 3/8-16 x 7/8
47 0641608 5 Bolt 3/8-16 x 1
48 0641611 3 Bolt 3/8-16 x 1-3/8
51 0641618 4 Bolt 3/8-16 x 2-1/4
53 0641820 3 Bolt 1/2-13 x 2-1/2
53 0641840 3 Bolt 1/2-13 x 5
54 0642214 5 Bolt 3/4-10 x 1-3/4
55 0642620 1 Bolt 1-8 x 2-1/2
57 0741607 1 Screw 3/8-16 x 7/8
58 2080044 4 Rivnut 1/4-20
59 3311605 5 Nut 3/8-16
64 4740439 2 Washer, Thrust
65 3520034 AR Plug
66 0641424 4 Bolt 1/4-20 x 3
67 1671034 1 Cover, Jib
68 1001213705 1 Plug (Not Shown - Located on T/T near item 26 Pin) (SN
0300216163 through 0300272376)

224 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY

226 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


0801132 Ref TOWER BOOM ASSEMBLY H
1 0801594 1 Base, Boom
2 0801496 1 Fly, Boom
3 1683606 1 Tower Telescope Cylinder Assembly (See CYLINDER SECTION
for Breakdown) (SN 0300183034 through 0300200669)
3 1001188840 NLA Tower Telescope Cylinder Assembly (Use p/n 1001228086) (See
CYLINDER SECTION for Breakdown) (SN 0300200670 through
0300243317)
3 1001228086 1 Tower Telescope Cylinder Assembly (See CYLINDER SECTION
for Breakdown) (SN 0300243318 through 0300272376)
4 4340706 1 Support
5 0561185 4 Block, Attach
6 4070929 8 Shim 1/16
7 0962102 2 Bushing
8 0962122 2 Bushing
9 3340881 12 Pad, Wear
10 4070897 8 Shim .05
11 4070898 8 Shim .12
12 3340828 2 Pad, Wear
13 4070967 2 Shim .05
14 4070968 2 Shim .12
15 0641607 10 Bolt 3/8-16 x 7/8
16 0641608 4 Bolt 3/8-16 x 1
17 0641609 4 Bolt 3/8-16 x 1-1/8
18 0641610 12 Bolt 3/8-16 x 1-1/4
19 0641615 8 Bolt 3/8-16 x 1-7/8
20 0641616 8 Bolt 3/8-16 x 2in
21 4711600 6 Washer 3/8
22 0100011 AR Compound, Locking
23 0100038 AR Primer, Locking
24 3340835 1 Pad, Boom Rest
25 0641806 3 Bolt 1/2-13 x 3/4
26 4071007 4 Shim 20Ga
Ref POWER TRACK INSTALLATION WITHOUT ARCTIC PACKAGE
0257764 Ref Power Track Installation without Arctic Package (SN 0300183034 I
through 0300194139)
1001171203 Ref Power Track Installation without Arctic Package (SN 0300194140 D
through 0300272376)
Ref POWER TRACK INSTALLATION WITH ARCTIC PACKAGE
1001094661 Ref Power Track Installation without Arctic Package (SN 0300183034 C
through 0300194139)
1001171202 Ref Power Track Installation without Arctic Package (SN 0300194140 C
through 0300272376)
101 1180346 1 Track, Power
101 7020064 1 Bracket, End (Moving)
101 7020065 1 Bracket, End (Fixed)
101 7020066 1 Section, Repair
101 7020067 1 Link, Repair
102 4845680 1 Tube, Hose
103 Ref Clamp, Block Options: (Without Arctic Package)
103 1320251 2 Clamp, Block (SN 0300183034 through 0300194139)

3121629 800A/800AJ 227


SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
103 1001172179 2 Clamp, Block (SN 0300194140 through 0300272376)
103 Ref Clamp, Block Options: (With Arctic Package)
103 1001094662 2 Clamp, Block (SN 0300183034 through 0300194139)
103 1001172179 2 Clamp, Block (SN 0300194140 through 0300272376)
104 1320250 2 Bar, Clamp
105 0100011 AR Compound, Locking
106 0100038 AR Primer, Locking
107 0641605 AR Bolt 3/8-16 x 5/8
108 0641606 2 Bolt 3/8-16 x 3/4
109 0641622 2 Bolt 3/8-16 x 2-3/4
110 3311601 4 Nut 3/8-16
111 3311602 4 Nut 3/8-16
112 3311605 6 Nut 3/8-16
113 3841340 AR Rod, Hose Loop
114 3900262 4 Bolt 3/8-16 x 4-3/4
115 4711600 AR Washer 3/8
116 0641624 2 Bolt 3/8-16 x 3
117 0259420 1 Clamp Assembly
117 3340859 2 Pad, Rubber
118 3340859 2 Pad, Rubber

228 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLY

230 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


0801135 Ref MAIN BOOM ASSEMBLY - 800A L
1001149286 Ref MAIN BOOM ASSEMBLY - 800AJ C
1 0801585 1 Base, Boom (800A)
1 0801591 1 Base, Boom (800AJ)
2 0801138 1 Fly, Boom (800A)
2 0801573 1 Fly, Boom (800AJ)
3 1683607 1 Telescope Cylinder Assembly (800A) (Use p/n 1001228088) (See
CYLINDER SECTION for Breakdown) (SN 0300183034 through
0300200669)
3 1001188968 NLA Telescope Cylinder Assembly (800A) (Use p/n 1001228088) (See
CYLINDER SECTION for Breakdown) (SN 0300200670 through
0300245050)
3 1001228088 1 Telescope Cylinder Assembly (800A) (See CYLINDER SECTION
for Breakdown) (SN 0300245051 through 0300272376)
3 1001149284 NLA Telescope Cylinder Assembly (800AJ) (Use p/n 1001228087) (See
CYLINDER SECTION for Breakdown) (SN 0300183034 through
0300243317)
3 1001228087 1 Telescope Cylinder Assembly (800AJ) (See CYLINDER SECTION
for Breakdown) (SN 0300243318 through 0300272376)
4 3422457 1 Pin
5 3422690 1 Pin
6 3841143 1 Keeper, Pin
7 0561295 1 Block, Boom Rest
8 0962102 2 Bushing
9 3340871 4 Pad, Wear
10 4070863 4 Shim 1/8
11 4070864 4 Shim .05
12 1001148652 12 Pad, Wear
13 4070897 10 Shim .05
14 4070898 12 Shim 1/8
15 3760133 2 Ring, Retaining
16 4711600 2 Washer 3/8
17 0100011 AR Compound, Locking
18 0641606 16 Bolt 3/8-16 x 3/4
19 0641607 10 Bolt 3/8-16 x 7/8
20 0641608 5 Bolt 3/8-16 x 1
21 0641609 6 Bolt 3/8-16 x 1-1/8
22 3900259 4 Bolt, Shoulder
23 0641612 2 Bolt 3/8-16 x 1-1/2
25 Not Required 0 Bushing (800A)
25 0961951 2 Bushing (800AJ)
0258076 Ref POWER TRACK INSTALLATION (800A) L
0258077 Ref POWER TRACK INSTALLATION (800AJ) K
101 1001099840 1 Track, Power (800A)
101 1001099837 1 Track, Power (800AJ)
101A 70002013 AR Carrier Repair Section (Includes 1 Pin Assembly for each end)
101B 70002014 1 Mounting Foot Kit (Includes Both Pair of Feet)
102 4845701 1 Tube, Push (800A)
102 4845729 1 Tube, Push (800AJ)
103 4845702 1 Support (800A)
103 4845730 1 Support (800AJ)

3121629 800A/800AJ 231


SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
104 3340840 1 Pad
105 3538758 1 Plate, Backing (SN 0300183034 through 0300233689)
105 1001136400 1 Plate, Backing (SN 0300233690 through 0300272376)
106 3340764 2 Pad
107 4070969 3 Shim
108 0641640 2 Bolt 3/8-16 x 5
109 0641606 AR Bolt 3/8-16 x 3/4
110 4711600 22 Washer 3/8
111 0100011 AR Compound, Locking
112 1320263 1 Clamp (SN 0300183034 through 0300233689)
112 91203039 1 Clamp (SN 0300233690 through 0300272376)
113 0641612 4 Bolt 3/8-16 x 1-1/2 (800A)
113 0641607 4 Bolt 3/8-16 x 7/8 (800AJ)
114 0641624 2 Bolt 3/8-16 x 3
115 1320289 1 Clamp, Hose
116 1320288 1 Clamp, Hose
117 3841406 1 Loop, Hose
118 3340943 2 Pad, Rubber
119 3340941 2 Pad, Rubber
120 3900283 2 Screw 3/8-16 x 3/4i
121 0100081 AR Adhesive
122 3311605 2 Nut 3/8-16
123 4071052 2 Shim
124 Not Required 0 Flex-Trim (800A)
124 4060805 8 in/20cm Flex-Trim (800AJ)

232 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-5. ROTATOR ASSEMBLY

234 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-5. ROTATOR ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


Ref ROTATOR ASSEMBLY (800A)
0060069 Ref Rotator Assembly (SN 0300183034 through 0300194139) B
1001170989 Ref Rotator Assembly (SN 0300194140 through 0300201336) B
1001181059 Ref Rotator Assembly (SN 0300201337 through 0300272376)
Ref ROTATOR ASSEMBLY (800AJ)
0060066 Ref Rotator Assembly (SN 0300183034 through 0300194139) C
1001157220 Ref Rotator Assembly (SN 0300194140 through 0300201336) B
1001178256 Ref Rotator Assembly (SN 0300201337 through 0300234279) B
1001217780 Ref Rotator Assembly (SN 0300234280 through 0300272376) A
1 See Note 1 Housing/Ring Gear Assembly (Note: Not Available - Purchase
Complete Assembly)
2 7017162 1 Shaft
2 7017195 2 Bushing, Shaft
3 7017163 1 Piston/Sleeve Assembly
4 7017164 1 Cap, End
5 See Note NSS O-Ring (Note: Use Item 25)
6 See Note NSS Bearing, Shaft (Note: Use Item 26)
7 See Note NSS Washer, Thrust (Note: Use Item 26)
8 See Note NSS Packing, Bearing (Note: Use Item 25)
9 See Note NSS Seal, Cap (Note: Use Item 25)
10 See Note NSS Ring, Back-up Cap (Note: Use Item 25)
11 See Note NSS Seal, Rod (Note: Use Item 25)
12 See Note NSS Seal, Piston (Note: Use Item 25)
13 See Note NSS Bearing, Cap (Note: Use Item 26)
14 70001697 6 Capscrew 1/4-20 x 3/8 Grade 8
15 See Note 3 Bolt 1/4-20 x 1-1/2 Grade 8 (Note: Not Available - Purchase
Locally)
16 7017183 1 Valve Assembly (0060069 & 0060066 Rotators)
16 7017172 1 Valve Assembly (1001170989, 1001157220, 1001181059,
1001178256 & 1001217780 Rotators)
16 7017193 2 Cartridge, Valve (0060069 & 0060066 Rotators)
16 7017192 2 Cartridge, Valve (1001170989, 1001157220, 1001181059,
1001178256 & 1001217780 Rotators)
16 See Note NSS Seal Kit - 7017193 & 7017192 Valve (Note: Not Available -
Purchase Cartridge)
16 See Note NSS Cartridge, Valve (Not Shown - Located on Side of Block) (Note:
Not Available - Purchase Complete Valve)
16 See Note NSS Seal Kit - Valve Located on Side of Block (Note: Not Available -
Purchase Cartridge)
25 7017158 1 Seal Kit (Standard) (Includes Items 5, 8-12 & 27) (0060066,
0060069, 1001170989 & 1001157220 Rotators)
25 70000342 1 Seal Kit (Low Temperature) (Includes Items 5, 8-12 & 27) (Std On
1001181059, 1001178256 & 1001217780 Rotators/Optional on All
Others)
26 7017159 1 Bearing Kit (Includes Items 6, 7 & 13)
27 7017142 1 Hardware Kit (Includes Dowel Pins, Plugs and Item 14)

3121629 800A/800AJ 235


SECTION 3 - BOOM
FIGURE 3-6. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS

236 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-6. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS

ITEM PART NUMBER QTY DESCRIPTION REV


0272070 Ref PLATFORM SUPPORT INSTALLATION - WITHOUT LSS G
1 0100011 AR Compound, Locking
2 0641812 8 Bolt 1/2 x 1-1/2
3 0642684 1 Bolt 1 x 10-1/4
4 0681608 8 Bolt 3/8 x 1
5 3300243 1 Nut 1
6 3311805 8 Nut 1/2
7 4846573 1 Support
8 4891600 8 Washer 3/8
9 4891800 8 Washer 1/2
10 4892600 1 Washer 1

3121629 800A/800AJ 237


SECTION 3 - BOOM
FIGURE 3-7. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS

238 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-7. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS

ITEM PART NUMBER QTY DESCRIPTION REV


0272703 Ref PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS Q
1 0100011 AR Compound, Locking
2 0100048 AR Grease, Dielectric
3 0641405 6 Bolt 1/4 x 5/8
4 0641416 3 Bolt 1/4 x 2
5 0641407 1 Bolt 1/4 x 7/8
7 0641822 8 Bolt 1/2 x 2-3/4
8 0642024 4 Bolt 5/8 x 3
9 0642684 1 Bolt 1 x 10-1/2
10 0681608 8 Bolt 3/8 x 1 Grade 8
11 0902919 2 Bracket, Cell Guard
12 0902920 2 Bracket, Cell Guard
13 1001113483 1 Bracket, Module Mount
14 0962450 4 Bushing, Spacer
15 1271538 2 Channel
16 1320136 6 Clamp
17 1320224 2 Clamp
18 1600387 1 Module, Control - LSS (Note: Recalibration Required When
Replaced)
19 2420202 4 Cell, Load (Includes Cable)
20 3272605 1 Nut 1 Grade 8
21 3311405 10 Nut 1/4
23 3311805 8 Nut 1/2
24 3312005 4 Nut 5/8
25 3900283 4 Screw 3/8 x 3/4
26 4061054 2 Shield
27 4240033 AR Tie-Strap (Not Shown)
28 4711400 10 Washer 1/4
29 4711600 4 Washer 3/8
30 4751400 1 Washer 1/4
32 4846573 1 Support, Platform
33 4891600 8 Washer 3/8
34 4891800 8 Washer 1/2
35 4892000 4 Washer 5/8
36 4892600 1 Washer 1
37 4922869 1 LSS Harness
37 4922705 1 Analyzer Harness (Not Shown)
37 4460761 1 Receptacle, Female - 4 Position (Not Shown)
37 4460226 1 Socket, Female
37 4460836 1 Connector - 12 Position (Black) (J2)
37 4460465 1 Socket, Female
37 4460466 1 Plug, Terminal
37 0840055 1 Boot
37 4460933 1 Connector - 12 Position (Grey) (J1)
37 4460465 1 Socket, Female
37 4460466 1 Plug, Terminal
37 0840055 1 Boot
39 2540038 1 Grommet
40 2920129 1 Bulb, Light (Not Shown - Located on Ground Control Box)
41 1001216630 2 Decal - Tie Down/No Lift

3121629 800A/800AJ 239


SECTION 3 - BOOM
FIGURE 3-8. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS

240 800A/800AJ 3121629


SECTION 3 - BOOM
FIGURE 3-8. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS

ITEM PART NUMBER QTY DESCRIPTION REV


1001167596 Ref PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS J
1 0100011 AR Compound, Locking
2 0761014 5 Bolt M10 x 30
3 0641812 8 Bolt 1/2 x 1-1/2
3 0761216 8 Bolt M12 x 40
4 0642684 1 Bolt 1 x 10-1/2
5 0681608 8 Bolt 3/8 x 1
6 3291001 5 Nut M10
7 3291201 3 Nut M12
8 3300243 1 Nut 1
9 3311805 8 Nut 1/2
9 3291205 8 Nut M12
10 3841143 4 Keeper, Pin
11 4812000 8 Washer M10
12 4812100 3 Washer M12
13 4891600 8 Washer 3/8
14 4891800 8 Washer 1/2
14 5241200 8 Washer M12
15 4892600 1 Washer 1
16 1001098828 2 Bolt M12 x 70 Grade 10.9
17 1001167565 2 Pin
18 1001200494 1 Support, Platform
19 1001167567 1 Support, Rotator
20 1001168402 2 Pin
21 1001188622 1 Screw
22 1001172663 1 Gauge, Load Sensing
23 1001188844 1 Bolt M12 x 35
24 1001201351 2 Link, LSS Assembly
26 5251008 2 Bolt M10 x 16
28 1001189002 8 Bearing
29 1001190985 1 Pad, Wear
30 3291005 2 Nut M10
31 5251016 2 Bolt M10 x 40
32 1001200491 1 Pad, Wear
33 1001189001 4 Bearing
34 1001204725 2 Plug
36 91203039 1 Clamp
37 1001216630 2 Decal - Tie Down/No Lift

3121629 800A/800AJ 241


SECTION 3 - BOOM
FIGURE 3-9. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)

242 800A/800AJ 3121629


SECTION 3 - BOOM

3121629 800A/800AJ 243


SECTION 3 - BOOM
FIGURE 3-9. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)

ITEM PART NUMBER QTY DESCRIPTION REV


0258217 Ref BOOM VALVES AND LIMIT SWITCHES INSTALLATION S
1 0100011 AR Compound, Locking
3 0630427 2 Bolt, Special
4 3931436 3 Capscrew 1/4-20 x 2-1/4
5 3931464 3 Capscrew 1/4-20 x 4
5 3931432 3 Capscrew 1/4 x 2
6 3310801 4 Nut #8-32
7 3311405 AR Locknut 1/4-20
8 3311801 1 Nut 1/2-13
9 3520035 2 Plug, Cap
10 3570928 2 Plate, Spacer
11 3930824 2 Capscrew #8-32 x 1-1/2
12 4360578 2 Switch, Limit
14 4641435 2 Valve, Switch
14A 7011342 2 Valve, Check (1 per Assembly)
14A 7011333 2 Seal Kit - Check Valve (1 per Assembly)
14B See Note NSS Valve, Plunger (1 per Assembly) (Note: Not Available - Purchase
Complete Valve Assembly)
14B See Note NSS Seal Kit (1 per Assembly) (Note: Not Available for Purchase)
15 4751400 AR Washer 1/4
16 4060805 7 in/25cm Trim, Edge
17 3572606 1 Plate, Switch Target
18 3572607 1 Plate, Switch Mount
19 4360498 1 Switch Proximity
20 4360499 1 Switch Proximity
21 4460968 2 Connector, Strain Relief
22 88521008 2 Nut 1/2-13
23 3930824 2 Capscrew #8-32 x 1-1/2
24 91203039 2 Clamp
25 0641604 2 Bolt 3/8 x 1/2
Ref VALVES INSTALLATION
Ref Machines without LSS or with 4 Cell LSS:
1001156794 Ref Valves Installation - 800A (2WS) (SN 0300183034 through C
0300194139)
1001170128 Ref Valves Installation - 800A (2WS) (SN 0300194140 through F
0300272376)
1001156795 Ref Valves Installation - 800A (4WS) (SN 0300183034 through C
0300194139)
1001170129 Ref Valves Installation - 800A (4WS) (SN 0300194140 through F
0300272376)
1001156796 Ref Valves Installation - 800AJ (2WS) (SN 0300183034 through C
0300194139)
1001170132 Ref Valves Installation - 800AJ (2WS) (SN 0300194140 through F
0300272376)
1001156797 Ref Valves Installation - 800AJ (4WS) (SN 0300183034 through C
0300194139)
1001170134 Ref Valves Installation - 800AJ (4WS) (SN 0300194140 through F
0300272376)
Ref Machines with 1 Cell LSS:
1001219983 Ref Valves Installation - 800A (2WS) B
1001219984 Ref Valves Installation - 800A (4WS) B
1001219985 Ref Valves Installation - 800AJ (2WS) A

244 800A/800AJ 3121629


SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
1001219986 Ref Valves Installation - 800AJ (4WS) A
101 0100011 AR Compound, Locking
102 0641416 2 Bolt 1/4-20 x 2
102 0641418 1 Bolt 1/4 x 2-1/4
104 0630467 4 Screw 5/16 x 1/2
105 0641507 4 Bolt 5/16 x 7/8
107 0641606 2 Bolt 3/8 x 3/4
111 3311405 2 Nut 1/4-20
112 3311505 6 Nut 5/16
115 4640929 1 Valve Assembly (Relief) (SN 0300183034 through
0300213730)
115 1001200054 1 Valve Assembly (Relief) (SN 0300213731 through
0300272376)
115 7012970 1 Cartridge
115 7012953 1 Seal Kit - 7012970 Cartridge
116A 1670964 1 Cover (Machines without LSS or with 4 Cell LSS) (SN
0300194140 through 0300272376)
116B 1001207969 1 Cover (Machines with 1 Cell LSS)
117 4711600 5 Washer 3/8
118 4711400 4 Washer 1/4
119 88261024 2 Screw 5/16 x 1
120 4711500 AR Washer 5/16
121A 4846218 1 Bracket, Mounting (Machines without LSS or with 4 Cell LSS)
(SN 0300194140 through 0300196955)
121B 4341264 1 Bracket, Mounting (Machines without LSS or with 4 Cell LSS)
(SN 0300196956 through 0300272376)
121C 1001226744 1 Bracket, Mounting (Machines with 1 Cell LSS)
123A 1001152564 1 Control Valve Assembly - 800A (See Items 501-509 for
Breakdown) (SN 0300194140 through 0300272376)
123B 1001152565 1 Control Valve Assembly - 800AJ (See Items 601-612 for
Breakdown) (SN 0300194140 through 0300272376)
126 3900283 2 Screw 3/8 x 3/4
0258338 Ref LIMIT SWITCHES INSTALLATION - 800A DUAL CAPACITY (ANSI, I
ANSI EXPORT, CSA AND JAPANESE SPECS)
201 0100011 AR Compound, Locking
202 0100035 AR Compound, Locking
203 1001106482 1 Bar, Fiberglass
205 0641403 4 Bolt 1/4-20 x 3/8
206 3380535 1 Cover
207 3310801 2 Nut #8-32
208 3520035 1 Plug, Cap
209 3930816 2 Capscrew #8-32 x 1
210 3930824 2 Capscrew #8-32 x 1-1/2
211 4360578 2 Switch, Limit
212 4420060 2 Tape, Double Sided
214 4751400 4 Washer 1/4
215 4460968 2 Connector, Strain Relief
216 0641604 1 Bolt 3/8 x 1/2
217 91203039 1 Clamp
0258384 Ref TRANSPORT POSITION SWITCH INSTALLATION - 800A (CE F
SPEC)
0258567 Ref TRANSPORT POSITION SWITCH INSTALLATION - 800AJ (CE F
SPEC)
301 0100011 AR Compound, Locking

3121629 800A/800AJ 245


SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
302 0100035 AR Compound, Locking
303 1001106477 Bar, Fiberglass (800A)
303 1001106481 Bar, Fiberglass (800AJ)
304 0641403 4 Bolt 1/4-20 x 3/8
305 3380535 1 Cover, Switch
306 3520035 1 Plug, Cap
307 3930816 2 Capscrew #8-32 x 1
308 4360578 1 Switch, Limit
309 4420060 AR Tape, Double Sided Foam
311 4751400 1 Washer 1/4
312 4460968 1 Connector, Strain Relief
0275733 Ref TILT SENSOR INSTALLATION B
401 0641408 2 Bolt 1/4-20 x 1
402 0100048 AR Grease, Dielectric
403 3310605 3 Nut #6-32
404 3930606 3 Screw #6-32
405 3311405 2 Nut 1/4-20
406 4751400 2 Washer 1/4
407 1001094400 1 Sensor, Dual Axis
408 1001096736 1 Bracket, Tilt Sensor
409 1001153749 1 Bracket (SN 0300236625 through 0300272376)
410 1001200497 1 Connector - 3 Position (SN 0300236625 through 0300272376)
1001152564 Ref CONTROL VALVE ASSEMBLY - 800A D
501 7012965 1 Valve, Flow
501 7012953 1 Seal Kit - 7012965 Valves
502 7012914 2 Valve, Cartridge
502 7012918 2 Seal Kit - 7012914 Valve
503 7023911 1 Valve, Relief
503 7012967 1 Seal Kit - 7023911 Valve
504 7023912 1 Valve, Relief
504 7012967 1 Seal Kit - 7023912 Valve
505 7017452 1 Valve, Solenoid (Platform Level)
505 7017402 1 Seal Kit - 7017452 Valve
506 7017452 1 Valve, Solenoid (Rotator)
506 7017402 2 Seal Kit - 7017452 Valve
507 70002386 4 Coil
508 70002064 2 Plug, Orifice (Not Shown)
509 7017406 2 Plug (Not Shown)
1001152565 Ref CONTROL VALVE ASSEMBLY - 800AJ C
601 7012989 1 Valve, Flow
601 7012953 1 Seal Kit - 7012989 Valve
602 7012965 1 Valve, Flow
602 7012953 1 Seal Kit - 7012965 Valve
603 70003790 1 Valve, Relief
603 7021653 1 Seal Kit - 70003790 Valve
604 7012914 2 Valve, Cartridge
604 7012918 2 Seal Kit - 7012914 Valve
605 7023911 1 Valve, Relief
605 7012967 1 Seal Kit - 7023911 Valve
606 7023912 1 Valve, Relief
606 7012967 1 Seal Kit - 7023912 Valve

246 800A/800AJ 3121629


SECTION 3 - BOOM
ITEM PART NUMBER QTY DESCRIPTION REV
607 7017452 1 Valve, Solenoid (Jib)
607 7017402 2 Seal Kit - 7017452 Valve
608 7017452 1 Valve, Solenoid (Platform Level)
608 7017402 1 Seal Kit - 7017452 Valve
609 7017452 1 Valve, Solenoid (Rotator)
609 7017402 2 Seal Kit - 7017452 Valve
610 70002386 6 Coil
611 70002064 2 Plug, Orifice (Not Shown)
612 7017406 2 Plug (Not Shown)

3121629 800A/800AJ 247


SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3121629 800A/800AJ 249


SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION

250 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001144027 Ref PLATFORM ASSEMBLY WITH GATE - 30IN X 4FT (76CM X D
1.22M) (SN 0300183034 through 0300201003)
1001186387 Ref PLATFORM ASSEMBLY WITH GATE - 30IN X 4FT (76CM X C
1.22M) (SN 0300201004 through 0300272376)
1001144025 Ref PLATFORM ASSEMBLY WITH GATE - 30IN X 6FT (76CM X D
1.83M) (SN 0300183034 through 0300201003)
1001186385 Ref PLATFORM ASSEMBLY WITH GATE - 30IN X 6FT (76CM X C
1.83M) (SN 0300201004 through 0300272376)
1001144024 Ref PLATFORM ASSEMBLY WITH GATE- 36IN X 6FT (91.5CM X D
1.83M) (SN 0300183034 through 0300201003)
1001186384 Ref PLATFORM ASSEMBLY WITH GATE- 36IN X 6FT (91.5CM X C
1.83M) (SN 0300201004 through 0300272376)
1001228376 Ref PLATFORM ASSEMBLY WITH 1 GATE / 2 DROP BARS (TRI- A
ENTRY) - 36IN X 6FT (91.5CM X 1.83M)
1001144023 Ref PLATFORM ASSEMBLY WITH GATE - 36IN X 8FT (91.5CM X D
2.44M) (SN 0300183034 through 0300201003)
1001186383 Ref PLATFORM ASSEMBLY WITH GATE - 36IN X 8FT (91.5CM X D
2.44M) (SN 0300201004 through 0300272376)
Ref Note: For Platforms with Mesh, Platforms and Mesh must be
ordered separately. See SPECIAL OPTIONS SECTION for Mesh
Installations.
Ref Note: Replacement Decals Must be purchased separately - See
DECALS SECTION.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch option,
new Soft Touch Rail p/n 4846673 must be purchased to
accommodate limit switch locations.
Ref Note: When replacing platform on machines with SkyCutter option,
new bracket p/n 1001145405 must be purchased to accommodate
SkyCutter components.
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
6 See Note 1 Platform (Note: Not Available - Purchase Platform Assembly)
7 3520072 3 Cap, Plug
8 3820020 4 Rivet, Pop
10 1001144629 1 Gate
11 3520198 2 Cap, Plug
1001228215 Ref PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 3FT (76CM X A
1M)
1001144018 Ref PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 4FT (76CM X D
1.22M) (SN 0300183034 through 0300201003)
1001186375 Ref PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 4FT (76CM X B
1.22M) (SN 0300201004 through 0300272376)
1001144020 Ref PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 6FT (76CM X D
1.83M) (SN 0300183034 through 0300201003)
1001186378 Ref PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 6FT (76CM X C
1.83M) (SN 0300201004 through 0300272376)
1001144021 Ref PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 6FT (91.5CM D
X 1.83M) (SN 0300183034 through 0300201003)
1001186379 Ref PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 6FT (91.5CM B
X 1.83M) (SN 0300201004 through 0300272376)
1001228377 Ref PLATFORM ASSEMBLY WITH DROP- BAR (TRI-ENTRY) - 36IN X A
6FT (91.5CM X 1.83M)
1001144022 Ref PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 8FT (91.5CM D
X 2.44M) (SN 0300183034 through 0300201003)

3121629 800A/800AJ 251


SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
1001186382 1 PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 8FT (91.5CM C
X 2.44M) (SN 0300201004 through 0300272376)
1001228243 Ref PLATFORM ASSEMBLY WITH SWING GATE (TRI-ENTRY) – 36 X A
8FT (91.5 CM X 2.44M) (SN 0300258190 through 0300272376)
1001228375 Ref PLATFORM ASSEMBLY WITH DROP-BAR (TRI-ENTRY) – 36 X A
8FT (91.5 CM X 2.44M) (SN 0300258190 through 0300272376)
Ref Note: For Platforms with Mesh, Platforms and Mesh must be
ordered separately. See SPECIAL OPTIONS SECTION for Mesh
Installations.
Ref Note: Replacement Decals Must be Ordered Separately - See
DECALS SECTION.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch option,
new Soft Touch Rail p/n 4846673 must be purchased to
accommodate limit switch locations.
Ref Note: When replacing platform on machines with SkyCutter option,
new bracket p/n 1001145405 must be purchased to accommodate
SkyCutter components.
51 0100011 AR Compound, Locking
52 0641418 2 Bolt 1/4-20 x 2-1/4
53 0961845 2 Bushing
54 3290606 2 Nut M6
55 3300151 2 Nut, Acorn
56 See Note 1 Platform (Note: Not Available - Purchase Complete Platform
Assembly)
57 3520198 2 Cap, Plug
58 4010618 2 Screw M6 x 50
59 4711400 4 Washer 1/4
60 4811700 2 Washer M6
61 1001138494 1 Bar, Drop (All except 30IN X 3FT (76CM X 1M) Platform)
61 1001226872 1 Bar, Drop (30IN X 3FT (76CM X 1M) Platform)
62 1001138514 1 Rail (Top)
63 1001140429 1 Decal - Drop-Bar
64 3520072 2 Cap, Plug
1001117427 Ref CONSOLE BOX INSTALLATION WITHOUT SKYGUARD B
(MACHINES WITHOUT LSS OR WITH 4 CELL LSS) (SN
0300183034 through 0300190139)
1001159096 Ref CONSOLE BOX INSTALLATION WITHOUT SKYGUARD C
(MACHINES WITHOUT LSS OR WITH 4 CELL LSS) (SN
0300190140 through 0300272376)
1001190113 Ref CONSOLE BOX INSTALLATION WITH SKYGUARD (MACHINES B
WITHOUT LSS OR WITH 4 CELL LSS)
1001221703 Ref CONSOLE BOX ASSEMBLY (MACHINES WITH 1 CELL LSS) (SN B
0300183034 through 0300259888)
1001221719 Ref CONSOLE BOX ASSEMBLY (MACHINES WITH 1 CELL LSS) (SN A
0300259889 through 0300272376)
101 0641406 4 Bolt 1/4-20 x 3/4
102 0641408 3 Bolt 1/4-20 x 1
103 0641610 4 Bolt 3/8-16 x 1-1/4
104 1702676 1 Decal - Horn
105 3311405 7 Nut 1/4-20
106 3311605 4 Nut 3/8-16
107 3380434 1 Panel, Decal Mount
108 3790012 1 O-Ring
109 4740362 7 Washer 1/4
110 4751400 4 Washer 1/4

252 800A/800AJ 3121629


SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
111 4751600 8 Washer 3/8
112 Ref Platform Console Box Assembly Options (See PLATFORM
CONSOLE ASSEMBLY for Breakdown):
Ref Machines without LSS or with 4 Cell LSS:
112 1001117428 NLA Platform Console Box Assembly (Without SkyGuard) (Use p/n
1001166677) (SN 0300183034 through 0300188905)
112 1001166677 1 Platform Console Box Assembly (Without SkyGuard) (SN
0300188906 through 0300190139)
112 1001166672 1 Platform Console Box Assembly (Without SkyGuard) (SN
0300190140 through 0300219553)
112 1001202577 1 Platform Console Box Assembly (Without SkyGuard) (SN
0300219554 through 0300272376)
112 1001190089 1 Platform Console Box Assembly (With SkyGuard) (SN
0300183034 through 030219553)
112 1001202573 1 Platform Console Box Assembly (With SkyGuard) (SN
0300219554 through 0300272376)
Ref Machines with 1 Cell LSS:
112 1001219973 Ref Platform Console Assembly (SN 0300183034 through
0300259888)
112 1001241715 Ref Platform Console Assembly (SN 0300259888 through
0300272376)
112A 1001117174 1 Footswitch Assembly (Includes Footswitch and Items 112B-
112E)
112A 1001117172 1 Footswitch Less Cable
112A 70002902 1 Switch, 20Amp
112A 70002903 1 Gasket
112A 70002904 4 Replacement Kit, Bolt
112A 70002905 1 Cover, Aluminum
112B 1060918 7 ft/2.14m Cable, Electrical - 18/3
112C 4460071 1 Connector, Strain Relief
112D 4460226 2 Socket, Female (Not Shown - Used with Footswitch) (See
ELECTRICAL SECTION for Location)
112E 4460464 1 Terminal, Deutsch (Not Shown - Used with Footswitch) (See
ELECTRICAL SECTION for Location)
113 4360331 1 Switch, Toggle
0273484 Ref WORKLIGHTS INSTALLATION (OPTIONAL) 800A E
0273485 Ref WORKLIGHTS INSTALLATION (OPTIONAL) 800AJ E
201 2080040 4 Blind Fastener, Huck
204 2920140 NLA Worklight (Use p/n 1001232838) (SN 0300183034 through
0300258882)
204 7016399 2 Bulb, Replacement (1 Per Worklight)
204 1001232838 1 Worklight W/Switch Kit (SN 0300258883 through 0300272376)
204 1001232586 1 Work W/Switch
204 1001232799 1 Hasness, Light
207 3536089 2 Plate, Mounting
213 4460426 Connector, Strain Relief (Not Shown - Located at Console Box)
217 2820035 9 ft/2.7m Loom, Vinyl (Not Shown)
218 4240099 10 Tie-Strap (Not Shown)
Ref TRAY INSTALLATIONS (OPTIONAL)
301 1580012 1 Tray, Storage (Center)
302 1580013 1 Tray, Storage (Rail Mounted - Not Shown)

3121629 800A/800AJ 253


SECTION 4 - PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST FOR PLATFORM)

254 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST FOR PLATFORM)

ITEM PART NUMBER QTY DESCRIPTION REV


3510884 Ref PLATFORM ASSEMBLY WITH FALL ARREST (6FT) (SN F
0300183034 through 0300186656)
1001144597 Ref PLATFORM ASSEMBLY WITH FALL ARREST (6FT) (SN D
0300186657 through 0300201003)
1001186333 Ref PLATFORM ASSEMBLY WITH FALL ARREST (6FT) (SN C
0300201004 through 0300272376)
3510868 Ref PLATFORM ASSEMBLY WITH FALL ARREST (8FT) (SN F
0300183034 through 0300186656)
1001144596 Ref PLATFORM ASSEMBLY WITH FALL ARREST (8FT) (SN D
0300186657 through 0300201003)
1001186334 Ref PLATFORM ASSEMBLY WITH FALL ARREST (8FT) (SN D
03000201004 through 0300272376)
Ref Note: Replacement Decals Must be purchased separately - See
DECALS SECTION.
1 0681814 2 Bolt 1/2-13 x 1-3/4 Grade 8
2 0681822 AR Bolt 1/2-13 x 2-3/4 Grade 8
3 0962270 2 Bearing
4 1702773 1 Decal - JLG
5 1705014 1 Decal - Safety
6 2410014 1 Gate
7 3271805 AR Nut 1/2-13 Grade 8
8 3311605 1 Nut 3/8-16
9 See Note 1 Platform (Note: Purchase Platform Assembly)
10 3520072 1 Cap-Plug
11 1060919 NLA Cable, Fall Arrest (6ft Platform) (Use p/n 1001203655) (SN
0300183034 through 0300214275)
11 1001203655 1 Cable, Fall Arrest (6ft Platform) (SN 0300214276 through
0300272376)
11 3890040 NLA Cable, Fall Arrest (8ftPlatform) (Use p/n 1001203656) (SN
0300183034 through 0300215876)
11 1001203656 1 Cable, Fall Arrest (8ft Platform) (SN 0300215877 through
0300272376)
12 3900054 1 Bolt 1/2in-13NC x 1-3/4in
13 4711800 AR Washer 1/2
14 4751800 AR Washer 1/2
15 1706385 1 Decal - Drop Bar

3121629 800A/800AJ 255


SECTION 4 - PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)

256 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)

ITEM PART NUMBER QTY DESCRIPTION REV


1001117428 Ref CONSOLE BOX ASSEMBLY (SN 0300183034 through D
0300188905)
1001166677 Ref CONSOLE BOX ASSEMBLY (SN 0300188906 through A
0300190139)
1001166672 Ref CONSOLE BOX ASSEMBLY (SN 0300180140 through C
0300219553)
1001202577 Ref CONSOLE BOX ASSEMBLY (SN 0300219554 through C
0300272376)
1 0100009 AR Sealant
2 0100035 AR Compound, Locking
3 0100048 AR Grease, Dielectric
4 0100081 AR Adhesive
5 0140011 1 Alarm
7 0630464 2 Screw #10-24 x 1/2
8 0641404 4 Bolt 1/4-20 x 1/2
9 0641414 4 Bolt 1/4-20 x 1-3/4
10 0721006 2 Bolt #10-24 x 3/4
11 0861537 1 Box, Console (See Items 201-208 for Breakdown) (SN
0300183034 through 0300219553)
11 1001201890 1 Box, Console (See Items 201-208 for Breakdown) (SN
0300219554 through 0300272376)
12 Ref Bracket, Card Support Options:
12 0902751 4 Bracket, Support (SN 0300183034 through 0300188905)
12 1001172760 4 Bracket, Support (SN 0300188906 through 0300272376)
13 Ref Controller Assembly - Lift and Swing (See CONTROLLER
ASSEMBLY - SWING AND LIFT for Breakdown) (Use p/n
1001129555)
13 1001118417 NLA Controller Assembly - Lift and Swing (Use p/n 1001129555) (SN
0300183034 through 0300188905)
13 1001166539 NLA Controller Assembly - Lift and Swing (Use p/n 1001129555) (SN
0300188906 through 0300272376)
14 Ref Controller Assembly - Drive and Steer (See CONTROLLER
ASSEMBLY - DRIVE AND STEER for Breakdown)
14 1001118416 NLA Controller Assembly - Drive and Steer (Use p/n 1001212415)
(SN 0300183034 through 0300188905)
14 1001166538 NLA Controller Assembly - Drive and Steer (Use p/n 1001212415)
(SN 0300188906 through 0300272376)
15 1001106355 1 Controller, Module (Re-calibration Required when Replaced) (SN
0300183034 through 0300190139)
15 1001106938 1 Controller, Module (Re-calibration Required when Replaced) (SN
0300190140 through 0300272376)
16 1670829 1 Bezel
17 1001110434 1 Plug
18 1702565 1 Decal (Drive and Steer)
19 1702566 1 Decal (Lift and Swing)
20 1702567 1 Decal (Function Speed)
21 1704260 1 Decal - EMS
22 1705132 1 Decal - ADE (SN 0300183034 through 0300219553)
23 2560136 1 Handle, Knob
24 2760105 1 Housing, Display Light
25 3300353 4 Nut, Tinnerman
26 3311005 2 Nut #10-24
27 3520054 AR Plug, Hole

3121629 800A/800AJ 257


SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
28 Ref Switch, Toggle Options:
28 4360328 6 Switch, Toggle (SN 0300183034 through 0300188905)
28 1001155045 6 Switch, Toggle (SN 0300188906 through 0300272376)
29 Ref Switch, Toggle Options:
29 4360330 1 Switch, Toggle (SN 0300183034 through 0300188905)
29 1001159256 1 Switch, Toggle (SN 0300188906 through 0300272376)
30 4360387 1 Switch, Push Button
31 4360407 1 Controller, Speed
31 See Note 1 Gasket "Top Hat" (Included with Switch) (Note: Not Available for
Purchase)
31 70003784 1 Seal
32 4360475 1 Switch, Emergency Stop
32 7020175 1 Cap, Red
32 7020176 1 Contact Block
33 4360476 1 Block, Contact
34 4460007 1 Bar, Buss
35 4460234 3 Mount, Tie-Strap (Not Shown)
36 4460428 2 Connector, Strain Relief
37 4460470 1 Nut
38 4460471 1 Washer
39 4460708 2 Terminal, 15 Pin (See ELECTRICAL SECTION for Location)
40 4460905 5 Plug, Seal (See ELECTRICAL SECTION for Location)
41 4751000 2 Washer #10
42 4751400 8 Washer 1/4
43 4922666 1 Harness, Analyzer Cable (Not Shown - See ELECTRICAL
SECTION for Breakdown)
44 1001131168 1 Decal (Stop)
45 1001107753 1 Harness, Platform Box (See ELECTRICAL SECTION for
Breakdown)
46 3790012 7 O-Ring
47 4740397 AR Washer, Spacer
48 1001155044 7 Nut, Special
49 1001139135 1 Platform Valve Harness (Not Shown - See ELECTRICAL
SECTION for Breakdown)) (SN 0300194140 through
0300272376)
50 3520035 1 Plug (SN 0300219554 through 0300272376)
51 3520033 2 Plug (SN 0300219554 through 0300224293)
51 1001220486 2 Plug (SN 0300224294 through 0300272376)
0861537 Ref CONSOLE BOX ASSEMBLY (SN 0300183034 through I
0300219553)
1001201890 Ref CONSOLE BOX ASSEMBLY (SN 0300219554 through B
0300272376)
201 See Note NSS Console Bottom (Note: Not Available for Purchase)
202 See Note NSS Console Top (Note: Not Available for Purchase)
203 3311601 1 Nut 3/8-16
204 3470003 2 Pin, Hair
205 0630568 1 Screw 3/8-16 x 4-1/2
206 4711500 AR Washer 5/16
206 4711600 AR Washer 3/8
207 1001200575 2 Bracket
208 3430616 2 Pin (SN 0300219554 through 0300272376)
1001156467 Ref DUAL FUEL SWITCH INSTALLATION (GM ENGINES ONLY) B
301 4360336 1 Switch, Toggle

258 800A/800AJ 3121629


SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
301 3790012 1 O-Ring
0271768 Ref HEAD AND TAIL LIGHTS INSTALLATION WITH ABS HOODS D
(OPTIONAL)
1001164786 Ref HEAD AND TAIL LIGHTS INSTALLATION WITH STEEL HOODS A
(OPTIONAL)
401 4360522 1 Switch, Push Button
402 1705170 1 Decal - Lights
0273824 Ref SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M PLATFORM B
(OPTIONAL)
1001108256 Ref SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M FALL D
ARREST PLATFORM (OPTIONAL)
0272427 Ref SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM A
(OPTIONAL)
0273706 Ref SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M FALL B
ARREST PLATFORM (OPTIONAL)
501 4360387 1 Switch, Push Button
502 1702938 1 Decal - Soft Touch Override
503 4460425 1 Connector, Strain Relief
504 2920028 1 Lamp, Indicator
505 2920029 1 Bulb
0273484 Ref PLATFORM WORKLIGHT INSTALLATION (OPTIONAL) (800A) E
0273485 Ref PLATFORM WORKLIGHT INSTALLATION (OPTIONAL) (800AJ) E
605 4460426 1 Connector, Strain Relief
0271340 Ref JIB SWITCH INSTALLATION (800AJ ONLY) 1
701 4360328 1 Switch, Toggle
701 3790012 1 O-Ring
0258945 Ref STEER SWITCH (4WS) INSTALLATION (OPTIONAL) A
801 4360331 1 Switch, Toggle
801 3790012 1 O-Ring
1001108763 Ref LIGHT PANEL DECAL INSTALLATION - ANSI, ANSI EXPORT A
AND CSA SPECS
1001108764 Ref LIGHT PANEL DECAL INSTALLATION - AUSTRALIAN AND CE A
SPECS
1001 1001107927 1 Decal - Light Panel Display (ANSI, ANSI Export, and CSA Specs)
1001 1001107926 1 Decal - Light Panel Display (Australian and CE Spec)

3121629 800A/800AJ 259


SECTION 4 - PLATFORM
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD

260 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD

ITEM PART NUMBER QTY DESCRIPTION REV


1001190089 Ref PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD C
(MACHINES WITHOUT LSS OR WITH 4 CELL LSS) (SN
0300183034 through 0300219553)
1001202573 Ref PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD D
(MACHINES WITHOUT LSS OR WITH 4 CELL LSS) (SN
0300219554 through 0300272376)
1001219973 Ref PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD (WITH 1 B
CELL LSS)
1 0100009 AR Sealant
2 0100035 AR Compound, Locking
3 0100048 AR Grease, Dielectric
4 0100081 AR Adhesive (SN 0300183034 through 0300237343)
5 0140011 1 Alarm
6 0630464 2 Screw #10 x 3/4
7 0641404 4 Bolt 1/4 x 1/2
8 0641414 4 Bolt 1/4 x 1-3/4
9 0721006 2 Screw #10 x 3/4
10 1670829 1 Bezel
11 1702565 1 Decal - Drive and Steer
12 1702566 1 Decal - Lift and Swing
13 1702567 1 Decal - Function Speed
14 1704260 1 Decal, Emergency Stop
15 2560136 1 Knob
16 2760105 1 Fixture, Light
17 2920028 1 Light, Indicator
18 2920029 1 Lamp, Bulb
19 3300353 4 Nut, Tinnerman
20 3311005 2 Nut #10
21 3520054 AR Plug, Hole
22 3790012 7 O-Ring
23 4360387 2 Switch, Push Button
24 4360407 1 Switch, Flow Control
24 See Note 1 Gasket "Top Hat" (Included with Switch) (Note: Not Available for
Purchase)
24 70003784 1 Seal
25 4360475 1 Switch, Emergency Stop
25 7020175 1 Cap, Red
25 7020176 1 Block, Contact
26 4360476 1 Switch, Contact
27 4460007 1 Bussbar
28 4460234 3 Mount Cable, Tie
29 4460428 2 Connector, Strain Relief
30 4460470 1 Terminal, Nut
31 4460471 1 Terminal, Washer
32 4460708 2 Connector - 15 Position
33 4740397 7 Spacer, Washer
34 4751000 2 Washer #10
35 4751400 8 Washer 1/4
36 4922666 1 Harness, Analyzer Cable (See ELECTRICAL SECTION for
Breakdown)
37 1001106938 1 Module, Control

3121629 800A/800AJ 261


SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
38 1001110434 1 Plug, Hole
39 1001117174 1 Footswitch Assembly
39 1001117172 1 Footswitch
39 70002902 1 Block, Contact for 1001117172 Footswitch
39 70002903 1 Gasket for 1001117172 Footswitch
39 70002905 1 Cover for 1001117172 Footswitch
39 70002904 1 Bolt Replacement Kit for 1001117172 Footswitch
39 1060918 7 ft/ Cable, Electrical - 18/3
2.14m
39 4460042 3 Terminal, Ring (Not Shown)
39 4460464 1 Pin, Male
39 4460226 2 Socket, Contact
39 4460071 1 Connector, Strain Relief
39 0100020 AR Sealant
40 1001131168 1 Decal - Stop
41 1001139135 1 Harness, Platform Valve (See ELECTRICAL SECTION for
Breakdown)
42 1001144433 1 Decal - No Weight SkyGuard
43 1001155044 7 Nut 15/32
44 1001155045 6 Switch, Toggle
45 1001159256 1 Switch, Toggle
46 1001166538 NLA Controller Drive/Steer (Use p/n 1001212415) (See CONTROLLER
ASSEMBLY (DRIVE AND STEER) for Breakdown)
47 1001166539 NLA Controller Lift/Swing (Use p/n 1001129555) (See CONTROLLER
ASSEMBLY (LIFT AND SWING) for Breakdown)
48 1001172760 4 Bracket
49 1001185280 1 Harness, Console Box (Machines without LSS or with 4 Cell LSS)
(See ELECTRICAL SECTION for Breakdown)
49 1001220281 1 Harness, Console Box (Machines with 1 Cell LSS) (See
ELECTRICAL SECTION for Breakdown)
50 1001185281 1 Plug
51 1001189116 1 Console Box Assembly (Machines without LSS or with 4 Cell LSS) D
(SN 0300183034 through 0300219553)
51 1001201891 1 Console Box Assembly (Machines without LSS or with 4 Cell LSS) A
(SN 0300219554 through 0300272376)
51 1001215228 1 Console Box Assembly (Machines with 1 Cell LSS) A
51A 0630568 1 Screw 3/8in-16NC x 4-1/2in
51B 3311601 1 Nut 3/8in-16NC
51C 3470003 2 Hairpin
51D 4711500 AR Washer 5/16
51D 4711600 AR Washer 3/8
51E 1001200575 2 Bracket
51F 3430616 2 Pin (SN 0300219554 through 0300272376)
52 3520033 AR Plug (SN 0300219554 through 0300224293)
52 1001220486 AR Plug (SN 0300224294 through 0300272376)
53 1001213882 1 Mount (Machines with 1 Cell LSS)
54 1001186431 2 Relay (Machines with 1 Cell LSS)
54 4240032 AR Tie-Strap
54 4460488 AR Mount, Tie-Strap
57 1001225580 1 Interface Harness (Machines with 1 Cell LSS)
58 3900349 AR Capscrew M2.5
1001156467 Ref DUAL FUEL SWITCH INSTALLATION (GM ENGINES ONLY) B
301 4360336 1 Swicth, Toggle

262 800A/800AJ 3121629


SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
301 3790012 1 O-Ring
0271768 Ref HEAD AND TAILLIGHTS INSTALLATION WITH ABS HOODS E
(OPTIONAL)
1001164786 Ref HEAD AND TAILLIGHTS INSTALLATION WITH STEEL HOODS B
(OPTIONAL)
401 4360522 1 Switch, Push Button
402 1705170 1 Decal - Lights
0273824 Ref SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M PLATFORM B
(OPTIONAL)
1001108256 Ref SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M FALL D
ARREST PLATFORM (OPTIONAL)
0272427 Ref SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM A
(OPTIONAL)
0273706 Ref SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M FALL B
ARREST PLATFORM (OPTIONAL)
501 4360387 1 Switch, Push Button
502 1702938 1 Decal - Soft Touch Override
503 4460425 1 Connector, Strain Relief
504 2920028 1 Lamp, Indicator
505 2920029 1 Bulb, Light
0273484 Ref PLATFORM WORKLIGHTS INSTALLATION (OPTIONAL) (800A) E
0273485 Ref PLATFORM WORKLIGHTS INSTALLATION (OPTIONAL) (800AJ) E
605 4460426 1 Connector, Strain Relief
0271340 Ref JIB SWITCH INSTALLATION (800AJ ONLY) 1
701 4360328 1 Switch, Toggle
701 3790012 1 O-Ring
0258945 Ref STEER SWITCH (4WS) INSTALLATION (OPTIONAL) A
801 4360331 1 Switch, Toggle
801 3790012 1 O-Ring
Ref SKYGUARD OVERRIDE DECALS INSTALLATION
901 1001141300 1 Decal - SkyGuard Override
901 1001141302 1 Decal - SkyGuard Override with Soft Touch
1001108763 Ref LIGHT PANEL DECAL INSTALLATION - DUAL CAPACITY A
1001108764 Ref LIGHT PANEL DECAL INSTALLATION - SINGLE CAPACITY A
1001 1001107927 1 Decal - Light Panel Display (Dual Capacity)
1001 1001107926 1 Decal - Light Panel Display (Single Capacity)

3121629 800A/800AJ 263


SECTION 4 - PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY - SWING AND LIFT (SN 0300183034 through 0300188905)

264 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY - SWING AND LIFT (SN 0300183034 through 0300188905)

ITEM PART NUMBER QTY DESCRIPTION REV


Ref Note: Original Equipment controller may have been replaced with
a Service Replacement controller. Visually identify controller
before ordering parts.
1001118417 Ref CONTROLLER ASSEMBLY (SN 0300183034 through E
0300188905)
Ref Note: Use p/n 1001129555 as Replacement.
101 70002730 1 Gasket
102 7003928 1 Spring
103 7022808 1 Cap, Lift
104 70002731 1 Boot
105 70002732 4 Screw
106 7022815 1 Bezel
107 70002733 1 Adapter
108 70002734 4 Screw
109 70002735 1 Can, Enclosure
110 70002906 1 Cap
111 See Note 1 Mechanical Assembly (Note: Not Available - Purchase Complete
Assembly)
112 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)
112 4460871 6 Socket, Female

3121629 800A/800AJ 265


SECTION 4 - PLATFORM
FIGURE 4-6. CONTROLLER ASSEMBLY - SWING AND LIFT (SN 0300188906 through 0300272376)

266 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-6. CONTROLLER ASSEMBLY - SWING AND LIFT (SN 0300188906 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


Ref Note: Original Equipment controller may have been replaced with
a Service Replacement controller. Visually identify controller
before ordering parts.
1001166539 Ref CONTROLLER ASSEMBLY – SWING AND LIFT (SN 0300188906 D
through 0300272376)
Ref Note: Use p/n 1001129555 as replacement.
1 See Note 1 Main Cast Body (Note: Not Available - Purchase Complete
Assembly)
2 70004752 1 Adapter
3 See Note 1 Pivot Arm, Plastic (Note: Not Available - Purchase Complete
Assembly)
4 See Note 2 Holder, Magnet (Note: Not Available - Purchase Complete
Assembly)
5 See Note 2 Arc, Magnet (Note: Not Available - Purchase Complete Assembly)
6 See Note 2 Screw (Note: Not Available for Purchase)
7 See Note 1 Pivot Arm, Cast (Note: Not Available - Purchase Complete
Assembly)
8 See Note 1 Shaft, Main (Note: Not Available - Purchase Complete Assembly)
9 See Note 2 Bearing (Note: Not Available - Purchase Complete Assembly)
10 See Note 2 Pin (Note: Not Available - Purchase Complete Assembly)
11 See Note 4 Shim (Note: Not Available - Purchase Complete Assembly)
12 See Note 2 Pin (Note: Not Available - Purchase Complete Assembly)
13 See Note 2 Bearing (Note: Not Available - Purchase Complete Assembly)
14 See Note 1 Dome, Centering (Note: Not Available - Purchase Complete
Assembly)
15 70004753 1 Cap
16 70004754 1 Insert, Cap
17 70004755 3 Pin
18 70004756 2 Washer
19 70004757 1 Pin, Centering
20 70004758 1 Spring
21 70004759 1 Ring, Retaining
22 70004760 1 E-Ring
23 70004761 1 Can, Enclosure
24 70004762 1 Boot
25 70004763 1 Bezel
26 See Note 8 Screw (Note: Not Available for Purchase)
27 See Note 1 Base Mounting (Note: Not Available - Purchase Complete
Assembly)
28 See Note 4 Screw (Note: Not Available for Purchase)
29 70004764 4 Screw
30 70004765 4 Screw
31 70004766 1 O-Ring
32 See Note 1 Plate (Note: Not Available - Purchase Complete Assembly)
33 See Note 1 Harness (Note: Not Available - Purchase Complete Assembly)
34 70004767 1 Grommet, Rubber
35 70004768 1 Housing
36 70004769 1 Spring
37 70004770 1 Stopper
38 70004771 1 Spacer
39 70004772 1 Washer
40 70004773 1 Disc

3121629 800A/800AJ 267


SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
41 70004774 2 Ring, Retaining
42 70004775 1 Spring
101 4460265 1 Connector - 9 Position
101 4460226 6 Socket, Female

268 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-7. CONTROLLER ASSEMBLY - DRIVE AND STEER (SN 0300183034 through 0300188905)

270 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-7. CONTROLLER ASSEMBLY - DRIVE AND STEER (SN 0300183034 through 0300188905)

ITEM PART NUMBER QTY DESCRIPTION REV


Ref Note: Original Equipment controller may have been replaced with
a Service Replacement controller. Visually identify controller
before ordering parts.
1001118416 Ref CONTROLLER ASSEMBLY (SN 0300183034 through D
0300188905)
Ref Note: Use p/n 1001212415 as Replacement.
101 70002724 1 Boot and Control Lock Assembly
102 7003941 2 Washer
103 70002725 2 Screw
104 7019162 1 Spring
105 70002726 1 Enclosure
106 70002727 1 Handle Assembly (See Items 201-210 for Breakdown)
107 70002728 1 Screw
108 See Note 1 Mechanical Assembly (Note: Not Available - Purchase Complete
Assembly)
109 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
109 4460871 7 Socket, Female
70002727 Ref HANDLE ASSEMBLY
201 7003972 1 Boot, Switch
202 7003973 2 Half, Handle
203 7003980 4 Screw
204 7019167 4 Nut
205 7019164 1 Axle
206 7019165 1 Rocker
207 70002729 1 Wiring Assembly
207 7003982 2 Switch, Micro
208 7003983 2 Setscrew
209 7019194 1 Coupling
210 7003989 2 Gasket

3121629 800A/800AJ 271


SECTION 4 - PLATFORM
FIGURE 4-8. CONTROLLER ASSEMBLY - DRIVE AND STEER (SN 0300188906 through 0300272376)

272 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-8. CONTROLLER ASSEMBLY - DRIVE AND STEER (SN 0300188906 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


Ref Note: Original Equipment controller may have been replaced with
a Service Replacement controller. Visually identify controller
before ordering parts.
1001166538 Ref CONTROLLER ASSEMBLY - DRIVE AND STEER (SN 0300188906 G
through 0300272376)
Ref Note: Use p/n 1001212415 as Replacement.
7 70004738 2 Washer
10 70004739 1 Roller
11 70004740 1 Boot, Switch
14 70004741 2 Half, Handle
17 70004742 1 Enclosure
18 70004743 4 Nut
19 70004744 NLA Boot, Controller (Use Item 200)
20 70004745 NLA Tube, Locking (Use Item 200)
21 70004746 NLA Disc, Locking (Use Item 200)
25 70004747 2 Seal, Rope
26 70004748 1 Screw, M3 x 6mm
28 70004749 2 Screw, M5 x 20mm
29 70004750 1 Pin, Dowel
30 70004751 4 Screw, M3 x 16mm
101 4460265 1 Connector - 9 Position
101 4460226 7 Socket, Female
200 70005230 1 Boot Kit (Includes Items 19-21)

3121629 800A/800AJ 273


SECTION 4 - PLATFORM
FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

274 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

ITEM PART NUMBER QTY DESCRIPTION REV


0273824 Ref SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M PLATFORM D
(OPTIONAL)
1001108256 Ref SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M FALL C
ARREST PLATFORM (OPTIONAL)
0272427 Ref SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM G
(OPTIONAL)
0273706 Ref SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M FALL D
ARREST PLATFORM (OPTIONAL)
1 0100011 AR Compound, Locking
2 0200048 2 Arm, Switch Activator
3 0630462 8 Bolt
4 0641414 8 Bolt 1/4-20 x 1-3/4
5 0731005 4 Screw #10-32 x 5/8
6 0940134 1 Bumper Kit (6ft/1.8m Platform)
6 0940103 1 Bumper Kit (8ft/2.4m Platform)
6 0940177 1 Bumper Kit (6ft/1.8m Platform with Fall Arrest)
6 0940133 1 Bumper Kit (8ft/2.4m Platform with Fall Arrest)
7 1060341 AR Cable, Electrical - 16/2
8 1060903 4 Wire Rope and Eyebolt Assembly
10 3311401 8 Nut 1/4-20
11 3311501 8 Nut 5/16-18
12 3575359 2 Plate, Striker (6ft/1.8m Platforms)
12 3574091 2 Plate, Striker (8ft/2.4m Platforms)
13 4240099 7 Tie-Strap (Not Shown)
14 4360057 2 Switch, Limit
16 4420068 AR Tape, Yellow Adhesive
16 1001197017 AR Tie-Strap (not Shown)
17 4460425 2 Connector, Strain Relief (6ft/1.8m Platforms)
17 4460049 2 Connector, Strain Relief (8ft/2.4m Platforms)
17 4460049 2 Connector, Strain Relief (All Platforms with all Arrest)
18 4460234 AR Base, Tie-Strap Mounting (Not Shown)
20 4751400 8 Washer 1/4
21 4751500 AR Washer 5/16
22 4751800 8 Washer 1/2
23 3641569 1 Rail, SoftTouch (6ft/1.8m Platforms)
23 4846673 1 Rail, SoftTouch (8ft/2.4m Platforms)
1001157013 Ref SOFT TOUCH COUNTERWEIGHT INSTALLATION (NOT SHOWN) C
1001157012 1 Counterweight (Located in Frame)

3121629 800A/800AJ 275


SECTION 4 - PLATFORM
FIGURE 4-10. SKYGUARD SYSTEM INSTALLATION (SN 0300183034 through 0300259888)

276 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-10. SKYGUARD SYSTEM INSTALLATION (SN 0300183034 through 0300259888)

ITEM PART NUMBER QTY DESCRIPTION REV


1001187508 Ref SKYGUARD SYSTEM INSTALLATION C
Ref Note: For Machines SN 0300183034 through SN 0300201003,
refer to SPECIAL OPTIONS Section.
1 0100011 AR Compound, Locking
2 0641414 2 Bolt, 1/4-20 x 1-3/4
3 3300430 2 Nut, Acorn 1/4-20
4 3931424 2 Capscrew, 1/4-20 x 1-1/2
4 3931408 2 Capscrew 1/4 x 1/2
5 4240033 AR Tie-Strap
6 4711400 AR Washer, 1/4
7 1001120328 1 Mount
8 1001137673 1 Switch, SkyGuard Assembly
9 1001186517 2 Cover, Platform Sensor
10 1001188889 NLA Support, Block (Use p/n 1001209664) (SN 0300200809 through
0300244579)
10 1001209664 2 Support, Block (SN 0300244580 through 0300272376)

3121629 800A/800AJ 277


SECTION 4 - PLATFORM
FIGURE 4-11. SKYGUARD SYSTEM INSTALLATION (SN 0300259889 through 0300272376)

278 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-11. SKYGUARD SYSTEM INSTALLATION (SN 0300259889 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001238495 Ref SKYGUARD BAR INSTALLATION A
1 0100011 AR Compound, Locking
2 0641414 2 Bolt 1/4 x 1-3/4
3 3300430 2 Nut 1/4
4 3931408 2 Capscrew 1/4 x 1/2
5 4240033 8 Tie-Strap
6 4711400 6 Washer 1/4
7 1001120328 1 Mount
8 1001137673 1 SkyGuard Switch Assembly
9 1001186517 2 Cover, Platform Sensor
10 1001209664 2 Support, Block
11 1001186431 2 Relay
12 1001225580 1 Interface Harness Assembly (Not Shown - Located Inside Console
Box) (See Separate Breakdown in ELECTRICAL Section)
13 1001144433 1 Decal - No Weight SkyGuard

3121629 800A/800AJ 279


SECTION 4 - PLATFORM
FIGURE 4-12. CROSS RAIL INSTALLATION

280 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-12. CROSS RAIL INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001182138 Ref CROSS RAIL INSTALLATION A
1 0100071 AR Compound, Locking
2 0641414 2 Bolt 1/4 x 1-3/4
3 3300430 2 Nut 1/4
4 3520182 2 Plug
5 4711400 2 Washer 1/4
6 4751400 4 Washer 1/4
7 1001191708 1 Bar

3121629 800A/800AJ 281


SECTION 4 - PLATFORM
FIGURE 4-13. SKYEYE INSTALLATION

282 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-13. SKYEYE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001229341 Ref SKYEYE INSTALLATION B
1 4031505 4 Bolt M4 x 10
2 4240033 AR Tie-Strap (Not Shown)
3 1001227633 1 Housing, LH Outer
4 1001227634 1 Housing, RH Outer
5 1001227985 2 Shim
6 1001227987 2 Shim
7 1001228224 2 Sensor, Receiver
8 1001228225 1 Sensor, Emitter
9 1001232164 1 Housing, LH Inner
10 1001232165 1 Housing, RH Inner
11 1001237865 1 Harness, Skyeye Intermediate (See Separate Breakdown in
ELECTRICAL Section)
12 1001238319 NLA Harness, Skyeye Drain Jumper
12 1001187674 1 Plug, Male - 2 Position
12 4460942 1 Terminal
12 4460466 1 Plug, Terminal
12 4460508 1 Pin, Male
13 1001237863 2 Harness, Skyeye Receiver (See Separate Breakdown in
ELECTRICAL Section)
14 1001237864 1 Harness, Skyeye Emitter (See Separate Breakdown in
ELECTRICAL Section)

3121629 800A/800AJ 283


SECTION 4 - PLATFORM
FIGURE 4-14. SKYGLAZIER INSTALLATION

284 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-14. SKYGLAZIER INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001101422 Ref SKYGLAZIER INSTALLATION (ANSI, ANSI EXPORT AND CSA C
SPECS)
1001102647 Ref SKYGLAZIER INSTALLATION (AUSTRALIAN SPECS) (SN C
0300183034 through 0300234279)
1001101422 Ref SKYGLAZIER INSTALLATION (AUSTRALIAN SPECS) (SN C
0300234280 through 0300272376)
1001099422 Ref SKYGLAZIER INSTALLATION (BRAZIL SPECS) C
1001099421 Ref SKYGLAZIER INSTALLATION (LATIN AMERICAN SPECS) C
Ref Note: ANSI, ANSI Export (Brazil and Latin American), Australian
and CSA Specs Only.
1 0642012 2 Bolt 5/8 x 1-1/2
1 0642026 2 Bolt 5/8 x 3-1/4
2 0642212 4 Bolt 3/4 x 1-1/2
3 1001101421 1 Tray Assembly (All Spec except Brazil and Latin American
Specs) (See Items 101-110 for Breakdown)
3 0272951 1 Tray Assembly (Brazil Spec) (See Items 101-110 for Breakdown)
3 0272948 1 Tray Assembly (Latin American Spec) (See Items 101-110 for
Breakdown)
4 2902212 1 Bumpers and Strap Kit
4 0940102 1 Bumper Only
4 4240149 1 Strap Only
5 3312005 4 Nut 5/8
5 1001149924 AR Nut, Plastic 5/8
6 3312205 4 Nut 3/4
7 4420014 AR Tape
8 4712000 6 Washer 5/8
9 4712200 8 Washer 3/4
10 1001099366 1 Support
11 1001099367 1 Support
14 8310129 2 Bolt 5/8 x 2-1/2
14 0642026 2 Bolt 5/8 x 3-1/4
14 8310230 2 Bolt 5/8 x 4
1001101421 Ref TRAY ASSEMBLY (ALL SPECS EXCEPT BRAZIL AND LATIN E
AMERICAN SPECS)
0272951 Ref TRAY ASSEMBLY (BRAZIL SPECS) E
0272948 Ref TRAY ASSEMBLY (LATIN AMERICAN SPECS) E
101 0100081 AR Adhesive
102 1120555 2 Cap, Tube
103 3340956 1 Pad Kit
104 3460334 1 Tube
105 3520071 2 Plug
106 4420066 AR Tape, Double Sided
108 See Note NSS Nameplate - Serial Number (Note: Not Available for Purchase)
109 1001163131 1 Decal - Glazier Capacity (All Specs except Brazil and Latin
American Specs)
109 1001163297 2 Decal - Glazier Capacity (Brazil Specs)
109 1001163296 2 Decal - Glazier Capacity (Latin American Specs)
110 1701509 2 Decal - Manual
0272418 Ref SKYGLAZIER DECAL INSTALLATION 4
201 1705358 2 Decal - SkyGlazier

3121629 800A/800AJ 285


SECTION 4 - PLATFORM
FIGURE 4-15. SKYLINE INSTALLATION

286 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-15. SKYLINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001238559 Ref SKYLINE INSTALLATION B
1 0641404 2 Bolt 1/4 x 1/2
2 0641405 2 Bolt 1/4 x 5/8
3 3311405 2 Nut 1/4
4 3311601 2 Nut 3/8
5 4031516 2 Capscrew M4 x 60
6 4240033 AR Tie-Strap (Not Shown)
7 4711400 4 Washer 1/4
8 1001120328 1 Mount
9 1001232642 1 Bracket
10 1001232650 1 Magnet
11 1001232667 1 Sensor, Proximity
12 1001235011 1 Nut
13 1001235013 1 Washer
14 1001236552 1 Block
15 1001238418 1 Harness, Skyline (See Separate Breakdown in ELECTRICAL
Section)
16 1001238472 1 Mount
17 1001238477 1 Housing, LH
18 1001241965 1 Housing, RH
19 1001238824 1 Rope
20 0100011 AR Compound, Locking

3121629 800A/800AJ 287


SECTION 4 - PLATFORM
FIGURE 4-16. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)

288 800A/800AJ 3121629


SECTION 4 - PLATFORM

3121629 800A/800AJ 289


SECTION 4 - PLATFORM
FIGURE 4-16. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)

ITEM PART NUMBER QTY DESCRIPTION REV


0273353 Ref SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ) G
Ref Note: ANSI, ANSI Export and CSA Spec Only.
1 0100011 AR Compound, Locking
2 0630518 2 Screw #10 x 3/4
3 0641606 4 Bolt 3/8 x 3/4
4 1320177 2 Clamp
5 1320302 2 Clamp
6 1671093 1 Cover, Plug
7 2030010 1 Extinguisher, Fire
8 2180832 1 Fitting, Barbed/NPT
9 2720160 4.5 ft Hose
/1.37m
10 2902217 1 Weld Leads Kit
11 3300151 4 Nut 1/4
12 3311005 2 Nut #10
13 3311605 4 Nut 3/8
14 3573400 1 Bracket
15 3577121 2 Angle
16 3573642 1 Plate
20 4240099 AR Tie-Strap (Not Shown)
21 4420037 2.36 ft Tape
/.71m
22 4460962 1 Plug, Twist Lock
23 4460971 1 Plug, Twist Lock
24 4530028 1 Welder Assembly (See WELDER ASSEMBLY for Breakdown)
25 1001098012 1 Plasma Cutter Assembly (See PLASMA CUTTER ASSEMBLY
for Breakdown)
26 4751400 4 Washer 1/4
27 4751600 8 Washer 3/8
29 4846627 1 Support
31 1001145405 1 Bracket
32 4811700 2 Washer M6
33 3290605 2 Nut M6
34 3421453 3 Pin
35 3576799 1 Plate, Hold-Down
36 0100020 1 Sealant
37 4010608 2 Screw M6 x 16
38 4751000 2 Washer #10
0272448 Ref SKYWELDER DECAL INSTALLATION B
101 1705355 2 Decal - SkyWelder
102 1702868 1 Decal - No Hands
103 1705305 1 Decal - Weld Leads
104 1705375 1 Decal - 240V - 3 Phase - 60 Hz
105 1705466 NLA Decal - Weight (Use p/n 1001228988) (SN 0300183034 through
0300233689)
105 1001228988 1 Decal - Weight (SN 0300234690 through 0300272376)
0272599 Ref SKYCUTTER DECAL INSTALLATION B
201 1702868 1 Decal - No Hands
202 1705305 1 Decal - Weld Leads
203 1705466 NLA Decal - Weight (Use p/n 1001228988) (SN 0300183034 through
0300233689)

290 800A/800AJ 3121629


SECTION 4 - PLATFORM
ITEM PART NUMBER QTY DESCRIPTION REV
203 1001228988 1 Decal - Weight (SN 0300234690 through 0300272376)
204 1705490 2 Decal - SkyCutter

3121629 800A/800AJ 291


SECTION 4 - PLATFORM
FIGURE 4-17. SKYWELDER INSTALLATION (50HZ)

292 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-17. SKYWELDER INSTALLATION (50HZ)

ITEM PART NUMBER QTY DESCRIPTION REV


0272521 Ref SKYWELDER INSTALLATION (50HZ) F
Ref Note: ANSI Export, Australian, CE and Japanese Specs Only.
1 0100011 AR Compound, Locking
2 0630518 2 Screw #10 x 3/4
3 0641606 4 Bolt 3/8 x 3/4
4 1320302 2 U-Clamp
5 2030010 1 Extinguisher, Fire
6 2902217 1 Weld Leads Kit
7 3300151 4 Nut 1/4
8 3311005 2 Nut #10
9 3311605 4 Nut 3/8
10 3573400 1 Bracket
11 3577121 2 Angle
12 3573642 1 Plate
13 4240099 AR Tie-Strap (Not Shown)
14 4420037 AR Tape
15 4530028 1 Welder Assembly (See WELDER ASSEMBLY for Breakdown)
16 4751400 4 Washer 1/4
17 4751600 8 Washer 3/8
18 4846627 1 Support
19 4751000 2 Washer #10
0272588 Ref SKYWELDER DECAL INSTALLATION B
101 1705355 2 Decal - SkyWelder
102 1705305 1 Decal - Weld Lead
103 1705466 NLA Decal - Weight (Use p/n 1001228988) (SN 0300183034 through
0300234689)
103 1001228988 1 Decal - Weight (SN 0300234690 through 0300272376)

3121629 800A/800AJ 293


SECTION 4 - PLATFORM
FIGURE 4-18. SKYWELDER INSTALLATION (60HZ)

294 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-18. SKYWELDER INSTALLATION (60HZ)

ITEM PART NUMBER QTY DESCRIPTION REV


0272254 Ref SKYWELDER INSTALLATION (60HZ) I
Ref Note: ANSI, ANSI Export, CSA and Japanese Specs Only.
1 0100011 AR Compound, Locking
2 0630518 2 Screw #10 x 3/4
3 0641606 4 Bolt 3/8 x 3/4
4 1320302 2 U-Clamp
5 2030010 1 Extinguisher, Fire
6 2902217 1 Weld Leads Kit
7 3300151 4 Nut 1/4
8 3311005 2 Nut #10
9 3311605 4 Nut 3/8
10 3573400 1 Bracket
11 3577121 2 Angle
12 3573642 1 Plate
13 4420037 AR Tape
14 4240099 AR Tie-Strap (Not Shown)
15 4460962 1 Plug, Male Twistlock
17 4530028 1 Welder Assembly (See WELDER ASSEMBLY for Breakdown)
18 4751400 4 Washer 1/4
19 4751600 8 Washer 3/8
20 4846627 1 Support
21 1671093 1 Cover, Plug
22 4751000 2 Washer #10
0272448 Ref SKYWELDER DECAL INSTALLATION B
101 1705355 2 Decal - SkyWelder
102 1702868 1 Decal - No Hands
103 1705305 1 Decal - Weld Lead
104 1705375 1 Decal - 240V - 3 Phase - 60Hz
105 1705466 NLA Decal - Weight (Use p/n 1001228988) (SN 0300183034 through
0300234689)
105 1001228988 1 Decal - Weight (SN 0300234690 through 0300272376)

3121629 800A/800AJ 295


SECTION 4 - PLATFORM
FIGURE 4-19. SKYWELDER PREP PACKAGE (60HZ)

296 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-19. SKYWELDER PREP PACKAGE (60HZ)

ITEM PART NUMBER QTY DESCRIPTION REV


1001128527 Ref SKYWELDER PREP PACKAGE (60HZ) B
Ref Note: ANSI, ANSI Export and CSA Specs Only.
1 0100011 AR Compound, Locking
2 0630518 2 Screw #10 x 3/4
3 0641606 4 Bolt 3/8 x 3/4
4 1320302 2 U-Clamp
5 2030010 1 Extinguisher, Fire
6 3300151 4 Nut 1/4
7 3311005 2 Nut #10
8 3311605 4 Nut 3/8
9 3573400 1 Bracket
10 3573642 1 Plate
11 3577121 2 Angle
12 4420037 AR Tape
13 4751000 2 Washer #10
14 4751400 4 Washer 1/4
15 4751600 8 Washer 3/8
16 4846627 1 Support
1001128556 Ref SKYWELDER DECAL INSTALLATION B
101 1702868 1 Decal - No Hands
102 1705305 1 Decal - Weld Lead
103 1705375 1 Decal - 240V - 3 Phase - 60Hz
104 1705466 NLA Decal - Weight (Use p/n 1001228988) (SN 0300183034 through
0300234689)
104 1001228988 1 Decal - Weight (SN 0300234690 through 0300272376)

3121629 800A/800AJ 297


SECTION 4 - PLATFORM
FIGURE 4-20. WELDER ASSEMBLY

298 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-20. WELDER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


4530028 Ref WELDER ASSEMBLY B
Ref Note: For Other Components, contact your Miller Welder Dealer.
1 7027773 1 Cover, Top
1 7027774 1 Decal - Static Precautionary Warning
2 See Note NSS Panel, LH Side (Note: Part of Item 1. Purchase Item 1)
3 See Note NSS Panel, RH Side (Note: Part of Item 1. Purchase Item 1)
4 7024467 1 Cable, Power
4 7027775 1 Decal - Electrical Shock Warning (Not Shown)
5 7027776 1 Handle, Carrying
101 7024462 1 Panel, Front
102 7024463 1 Panel, Console
103 7024469 1 Switch with Lead
104 7024470 1 Knob
105 7024471 1 Knob
106 7024472 1 Receptacle with Leads and Plugs
107 7024473 2 Receptacle, Twistlock Female
108 7024474 2 Insulator
109 7024475 2 O-Ring
110 7027777 1 Nameplate
111 7027779 1 Circuit Card Assembly (Process Control)
112 7024478 2 Nut
113 7027778 1 Circuit Card Assembly (Operator Interface)
201 7024462 1 Panel, Rear
202 7027780 1 Panel, Cover

3121629 800A/800AJ 299


SECTION 4 - PLATFORM
FIGURE 4-21. SKYWELDER LOCKING BRACKET INSTALLATION

300 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-21. SKYWELDER LOCKING BRACKET INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001231235 Ref SKYWELDER LOCKING BRACKET INSTALLATION A
1 1001231180 1 Bracket
2 1001231183 1 Plate
3 3760170 2 Ring
4 1060379 1 Lanyard
5 1001228988 1 Decal - Weight
6 1702868 1 Decal - No Hands
7 1705305 1 Decal - Weld Lead

3121629 800A/800AJ 301


SECTION 4 - PLATFORM
FIGURE 4-22. SKYCUTTER INSTALLATION

302 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-22. SKYCUTTER INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


1001098149 Ref SKYCUTTER INSTALLATION D
Ref Note: ANSI, ANSI Export and CSA Specs Only.
Ref Note: When replacing platform on machines with SkyCutter option,
new bracket p/n 1001145405 must be purchased to accommodate
SkyCutter components.
1 0100020 AR Sealant
2 1320177 2 Clamp, Hose
3 2180832 1 Fitting, NPT/Barbed
4 3290605 2 Nut M6
5 2720160 3 ft /.9m Hose
6 3421453 3 Pin
7 3576799 1 Plate, Hold-Down
8 4010608 2 Screw M6 x 16
10 4460971 1 Plug, Twistlock
11 4811700 2 Washer M6
12 1001098012 1 Plasma Cutter Assembly (See PLASMA CUTTER ASSEMBLY
for Breakdown)
13 0630518 2 Screw #10 x 3/4
14 2030010 1 Extinguisher, Fire
15 3311005 2 Nut #10
16 4751000 2 Washer #10
17 1001145405 1 Support
0272599 Ref SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT AND B
CSA SPECS)
101 1702868 1 Decal - No Hands
102 1705305 1 Decal - Weld Lead
103 1705466 NLA Decal - Weight (Use p/n 1001228988)
103 1001228988 1 Decal - Weight
104 1705490 1 Decal - SkyCutter

3121629 800A/800AJ 303


SECTION 4 - PLATFORM
FIGURE 4-23. PLASMA CUTTER ASSEMBLY

304 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-23. PLASMA CUTTER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


1001098012 Ref PLASMA CUTTER ASSEMBLY A
Ref Note: For Other Components, contact your Miller Welder Dealer.
1 70001424 1 Cable, Power
1 70001425 1 Decal - Voltage Warning
2 70001427 1 Filter, Regulator
3 70001428 1 Torch Assembly (See Items 101-203 for Breakdown)
4 7024471 1 Knob
5 70001429 1 Clamp with Cable
6 70001430 1 Decal - Caution
7 70001431 1 Breaker, Circuit
8 70001432 1 Switch, Rocker
70001428 Ref TORCH ASSEMBLY
101 7024530 1 O-Ring
102 7024531 1 Electrode
103 7024532 1 Cup, Retaining
104 7024533 1 Swirl Ring
105 7024534 1 Tip
201 7024535 1 Handle, Torch
202 7024536 1 Switch
203 7024537 1 Trigger

3121629 800A/800AJ 305


SECTION 4 - PLATFORM
FIGURE 4-24. PIPE RACKS INSTALLATION

306 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-24. PIPE RACKS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


0257728 Ref PIPE RACK INSTALLATION (ANSI AND CSA SPECS) 2/C
1001107497 Ref PIPE RACK INSTALLATION (ANSI EXPORT SPECS) A
0274661 Ref PIPE RACK INSTALLATION (AUSTRALIAN SPECS) 1/A
Ref Note: Available on ANSI, ANSI Export, Australian and CSA Specs
1 4845582 2 Rack, Pipe
2 4420062 AR Tape
3 3422661 10 Pin
4 1060379 4 Lanyard
5 0641514 4 Bolt 5/16 x 1-3/4
6 3311505 4 Nut 5/16
7 4751500 8 Washer 5/16
8 0480100 2 Tie-Down
9 1703683 2 Decal - Capacity (ANSI and CSA Specs)
9 1706510 2 Decal - Capacity (Australian Specs)
9 1001106450 2 Decal - Capacity (ANSI Export Specs)
10 3820001 4 Rivet
11 1001107469 2 Plate, Mounting

3121629 800A/800AJ 307


SECTION 4 - PLATFORM
FIGURE 4-25. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)

308 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-25. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)

ITEM PART NUMBER QTY DESCRIPTION REV


1001236747 Ref FALL ARREST INSTALLATION (BOLT - ON) 6FT/1.82M C
PLATFORM
1 0681620 6 Bolt 3/8 x 2-1/2
2 0682424 1 Bolt 7/8 x 3
3 3271605 6 Nut 3/8
4 3272001 1 Nut 5/8
5 3312002 2 Nut 5/8
6 4711600 12 Washer 3/8
7 4712000 1 Washer 5/8
8 88521214 1 Nut 7/8
9 1001231950 1 Rope
10 1001232010 1 Bracket (RH)
11 1001232011 1 Bracket (LH)
12 1001236891 2 Washer
13 1001236895 1 Ring
14 1001238263 1 Decal - Warning Falling Hazard
15 1001252629 1 Decal - Weight
16 1001248140 1 Decal - Bolt Fall Arrest Re-Cert
17 1001248141 1 Decal - Inscription

3121629 800A/800AJ 309


SECTION 4 - PLATFORM
FIGURE 4-26. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY
PLATFORM)

310 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-26. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY
PLATFORM)

ITEM PART NUMBER QTY DESCRIPTION REV


1001238463 Ref FALL ARREST INSTALLATION (BOLT - ON) 6FT/1.82M C
PLATFORM
1 0681620 6 Bolt 3/8 x 2-1/2
2 0682424 1 Bolt 7/8 x 3
3 3271605 6 Nut 3/8
4 3272001 1 Nut 5/8
5 3312002 2 Nut 5/8
6 4711600 12 Washer 3/8
7 4712000 1 Washer 5/8
8 88521214 1 Nut 7/8
9 1001231950 1 Rope
10 1001232010 1 Bracket (RH)
11 1001232011 1 Bracket (LH)
12 1001236891 2 Washer
13 1001236895 1 Ring
14 1001238263 1 Decal - Warning Falling Hazard
15 1001252629 1 Decal - Weight
16 1001248140 1 Decal - Bolt Fall Arrest Re-Cert
17 1001248141 1 Decal - Inscription

3121629 800A/800AJ 311


SECTION 4 - PLATFORM
FIGURE 4-27. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

312 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-27. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

ITEM PART NUMBER QTY DESCRIPTION REV


1001236746 Ref FALL ARREST INSTALLATION (BOLT - ON) 8FT/2.4M C
PLATFORM
1 0681620 6 Bolt 3/8 x 2-1/2
2 0682424 1 Bolt 7/8 x 3
3 3271605 6 Nut 3/8
4 3272001 1 Nut 5/8
5 3312002 2 Nut 5/8
6 4711600 12 Washer 3/8
7 4712000 1 Washer 5/8
8 88521214 1 Nut 7/8
9 1001231949 1 Rope
10 1001232010 1 Bracket (RH)
11 1001232011 1 Bracket (LH)
12 1001236891 2 Washer
13 1001236895 1 Ring
14 1001238263 1 Decal - Warning Falling Hazard
15 1001252629 1 Decal - Weight 23LBS/10.4KG
16 1001248140 1 Decal - Bolt Fall Arrest Re-Cert
17 1001248141 1 Decal - Inscription

3121629 800A/800AJ 313


SECTION 4 - PLATFORM
FIGURE 4-28. BATTERY DISCONNECT (SN 0300240507 through 0300272376)

314 800A/800AJ 3121629


SECTION 4 - PLATFORM
FIGURE 4-28. BATTERY DISCONNECT (SN 0300240507 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001236304 Ref BATTERY DISCONNECT SWITCH INSTALLATION A
1 0760812 2 Bolt M8 x 25
2 3290805 2 Nut M8
3 3311405 3 Nut 1/4
4 4751400 3 Washer 1/4
5 4811900 4 Washer M8
6 88411013 3 Bolt 1/4 x 3/4
7 1001206476 1 Connectors, Post
8 1001209432 1 Bussbar
9 1001209474 1 Bussbar
10 1001214570 1 Connector (Red)
11 1001214571 1 Connector (Black)
12 1001225346 1 Switch, Battery
13 1001226531 1 Mount
14 1001236504 1 Cable, Battery (+)
15 1001236505 1 Cable, Battery (-)

3121629 800A/800AJ 315


SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3121629 800A/800AJ 317


SECTION 5 - CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

318 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


1001154258 Ref AXLE LOCKOUT CYLINDER ASSEMBLY (SN 0300183034 D
through 0300214572)
1001204560 Ref AXLE LOCKOUT CYLINDER ASSEMBLY (SN 0300214573 A
through 0300272376)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 1001154126 1 Barrel
2 1001154687 1 Rod
3 See Note NSS Wiper (Note: Use Item 10)
4 See Note NSS Seal, Rod (Note: Use Item 10)
5 See Note NSS Ring, Wear (Note: Use Item 10)
6 1001117372 1 Cartridge, Valve (Counterbalance)
6 70002842 1 Seal Kit - 1001117372 Valve (1 Per Assembly)
7 2220883 1 Plug, O-Ring
8 2220885 1 Plug, O-Ring
9 4640858 1 Valve, Bleeder
10 1001098167 1 Seal Kit (Includes Items 3-5)

3121629 800A/800AJ 319


SECTION 5 - CYLINDER
FIGURE 5-2. LEVEL (SLAVE) CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300183034 through
0300240878)

320 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-2. LEVEL (SLAVE) CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300183034 through
0300240878)

ITEM PART NUMBER QTY DESCRIPTION REV


1684228 Ref LEVEL (SLAVE) CYLINDER ASSEMBLY - JIB WITHOUT ARCTIC F
PACKAGE (800AJ)
1001138791 Ref LEVEL (SLAVE) CYLINDER ASSEMBLY - JIB WITH ARCTIC B
PACKAGE (800AJ)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 0100011 AR Compound, Locking
2 1684230 1 Barrel (Note: Includes Item 2A)
2A 0961951 4 Bushing
3 0630535 3 Capscrew 1/4-20 x 1
4 0961894 1 Bushing, Tapered
5 1683055 1 Head
6 2220883 6 Plug
7 2220885 1 Plug
8 3480188 1 Piston
9 3760369 1 Ring, Washer
10 1684232 1 Rod (Note: Includes Item 10A)
10A 0961951 4 Bushing
11 3931620 8 Capscrew 3/8-16 x 1-1/4
12 4566468 1 Spacer, Tube
13 4640605 1 Valve, Cartridge
13 2900792 1 Seal Kit - 4640605 Valve
14 4640932 1 Valve, Cartridge
14 7011112 1 Seal Kit - 4640932 Valve
15 0100038 AR Primer, Locking
101 See Note NSS Ring, Lock (Note: Use Item 125)
102 See Note NSS Ring, Back-up (Note: Use Item 125)
103 See Note NSS Ring, Wear (Note: Use Item 125)
104 See Note NSS Ring, Back-up (Note: Use Item 125)
105 See Note NSS O-Ring (Note: Use Item 125)
106 See Note NSS O-Ring (Note: Use Item 125)
107 See Note NSS Seal (Note: Use Item 125)
108 See Note NSS Wiper (Note: Use Item 125)
109 See Note NSS Seal (Note: Use Item 125)
125 2901301 1 Seal Kit (Machines without Arctic Package) (Includes Items 101-
109)
125 1001138796 1 Seal Kit (Machines with Arctic Package) (Includes Items 101-109)

3121629 800A/800AJ 321


SECTION 5 - CYLINDER
FIGURE 5-3. LEVEL (SLAVE) CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300240879 through
0300272376)

322 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-3. LEVEL (SLAVE) CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300240879 through
0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228030 Ref LEVEL (SLAVE) CYLINDER ASSEMBLY C
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006642 1 Rod
3 70006643 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 See Note NSS Seal (Note: Use Item 100)
6 See Note NSS Ring, Wear (Note: Use Item 100)
7 See Note NSS O-Ring (Note: Use Item 100)
8 See Note NSS Ring, Back-up (Note: Use Item 100)
9 70006644 1 Piston
10 See Note NSS Seal (Note: Use Item 100)
11 See Note NSS Ring, Lock (Note: Use Item 100)
12 See Note NSS O-Ring (Note: Use Item 100)
13 See Note NSS Ring, Back-up (Note: Use Item 100)
14 70006645 1 Spacer, Tube
15 0961894 1 Bushing, Tapered
16 4640932 1 Valve, Cartridge
16 7011112 1 Seal Kit - 4640932 Valve
17 4640605 1 Valve, Cartridge
17 2900792 1 Seal Kit - 4640605 Valve
18 0961951 4 Bushing
19 0630535 3 Bolt
20 3931620 8 Capscrew 3/8-16 x 1-1/4
21 2220883 10 Plug, O-Ring
22 2220885 AR Plug, O-Ring
100 1001138796 1 Seal Kit (Includes Items 4-8 & 10-13)

3121629 800A/800AJ 323


SECTION 5 - CYLINDER
FIGURE 5-4. LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM (800A ONLY) (SN 0300183034
through 0300245050)

324 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-4. LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM (800A ONLY) (SN 0300183034
through 0300245050)

ITEM PART NUMBER QTY DESCRIPTION REV


1684408 Ref LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM (800A) (SN F
0300183034 through 0300245050)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 0100011 AR Compound, Locking
2 0370022 1 Barrel (Note: Includes Item 2A)
2A 0961947 4 Bushing
3 0630535 3 Capscrew 1/4-20 x 1
4 0961902 1 Bushing, Tapered
5 1683074 1 Head
6 2220883 6 Plug
7 2220885 1 Plug
8 3480233 1 Piston
9 3760369 1 Ring, Washer
10 3850018 1 Rod (Note: Includes Item 10A)
10A 0961947 4 Bushing
11 3931620 8 Capscrew 3/8-16 x 1-1/4
12 4567434 1 Spacer, Tube
13 4640605 1 Valve, Cartridge
13 2900792 1 Seal Kit - 4640605 Valve
14 4640932 1 Valve, Cartridge
14 7011112 1 Seal Kit - 4640932 Valve
15 0100038 AR Primer, Locking
101 See Note NSS Ring, Lock (Note: Use Item 125)
102 See Note NSS Ring, Back-up (Note: Use Item 125)
103 See Note NSS Ring, Wear (Note: Use Item 125)
104 See Note NSS Ring, Back-up (Note: Use Item 125)
105 See Note NSS O-Ring (Note: Use Item 125)
106 See Note NSS O-Ring (Note: Use Item 125)
107 See Note NSS Seal (Note: Use Item 125)
108 See Note NSS Wiper (Note: Use Item 125)
109 See Note NSS Seal (Note: Use Item 125)
125 2901556 1 Seal Kit (Includes Items 101-109)

3121629 800A/800AJ 325


SECTION 5 - CYLINDER
FIGURE 5-5. LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM (800A ONLY) (SN 0300245051
through 0300272376)

326 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-5. LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM (800A ONLY) (SN 0300245051
through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228033 Ref LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM A
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006782 1 Rod
3 70006783 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 70002410 1 Ring, Retaining
6 See Note NSS Seal, Rod (Note: Use Item 100)
7 See Note NSS Ring, Back-up (Note: Use Item 100)
8 70005793 1 Spacer
9 See Note NSS O-Ring (Note: Use Item 100)
10 See Note NSS Ring, Back-up (Note: Use Item 100)
11 See Note NSS O-Ring (Note: Use Item 100)
12 70006590 1 Piston
13 See Note NSS Seal (Note: Use Item 100)
14 See Note NSS O-Ring (Note: Use Item 100)
15 70022564 1 Ball (Steel)
16 70006601 1 Setscrew
17 70006784 1 Spacer, Tube
18 0961947 4 Bushing
19 4640605 1 Valve, Cartridge
19 2900792 1 Seal Kit - 4640605 Valve
20 4640932 1 Valve, Cartridge
20 7011112 1 Seal Kit - 4640932 Valve
21 2220883 10 Plug
100 2901526 1 Seal Kit (Includes Items 4, 6, 7, 9-11, 13 & 14)

3121629 800A/800AJ 327


SECTION 5 - CYLINDER
FIGURE 5-6. LEVEL (SLAVE) CYLINDER ASSEMBLY - UPRIGHT (SN 0300183034 through
0300239885)

328 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-6. LEVEL (SLAVE) CYLINDER ASSEMBLY - UPRIGHT (SN 0300183034 through
0300239885)

ITEM PART NUMBER QTY DESCRIPTION REV


1684497 Ref LEVEL (SLAVE) CYLINDER ASSEMBLY - UPRIGHT D
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 1683544 1 Rod
2 0370034 1 Barrel
3 1683071 1 Head
4 3760374 1 Ring, Washer
5 3932240 8 Capscrew 3/4 x 2-1/2
6 3480237 1 Piston
7 0961901 1 Bushing, Tapered
8 4640509 1 Cartridge, Valve
8 2900792 1 Seal Kit - 4640509 Valve
9 4640605 1 Cartridge, Valve
9 2900792 1 Seal Kit - 4640605 Valve
10 2220883 2 Plug, O-Ring
11 2220888 1 Plug, O-Ring
12 0962102 4 Bushing
13 0100011 AR Compound, Locking
15 See Note NSS Seal (Note: Use Item 30)
16 See Note NSS Ring, Lock (Note: Use Item 30)
17 See Note NSS Ring, Back-up (Note: Use Item 30)
18 See Note NSS Ring, Washer (Note: Use Item 30)
19 See Note NSS Ring, Back-up (Note: Use Item 30)
20 See Note NSS O-Ring (Note: Use Item 30)
21 See Note NSS Ring, Wear (Note: Use Item 30)
22 See Note NSS Seal, Rod (Note: Use Item 30)
23 See Note NSS Wiper (Note: Use Item 30)
24 0100038 AR Primer, Locking
26 0630537 3 Bolt
30 2901526 1 Seal Kit (Includes Items 15-23)

3121629 800A/800AJ 329


SECTION 5 - CYLINDER
FIGURE 5-7. LEVEL (SLAVE) CYLINDER ASSEMBLY - UPRIGHT (SN 0300239886 through
0300272376)

330 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-7. LEVEL (SLAVE) CYLINDER ASSEMBLY - UPRIGHT (SN 0300239886 through
0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228041 Ref LEVEL CYLINDER ASSEMBLY C
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006391 1 Rod
3 70006390 1 Head
4 70006389 1 Piston
5 70006385 1 Bushing, Tapered
6 0630537 3 Bolt
7 3932240 8 Capscrew 3/4 x 2-1/2
8 2220888 1 Plug, O-Ring
9 2220883 6 Plug, O-Ring
11 4640509 1 Cartridge, Valve
11 2900792 1 Seal Kit - 4640509 Valve
12 4640605 1 Cartridge, Valve
12 2900792 1 Seal Kit - 4640605 Valve
13 0962102 4 Bushing
100 2901526 1 Seal Kit (Includes Items 101-109)
101 See Note NSS Ring, Lock (Note: Use Item 100)
102 See Note NSS Seal (Note: Use Item 100)
103 See Note NSS Ring, Washer (Note: Use Item 100)
104 See Note NSS Ring, Back-up (Note: Use Item 100)
105 See Note NSS Ring, Wear (Note: Use Item 100)
106 See Note NSS O-Ring (Note: Use Item 100)
107 See Note NSS Ring, Back-up (Note: Use Item 100)
108 See Note NSS Seal, Rod (Note: Use Item 100)
109 See Note NSS Wiper (Note: Use Item 100)

3121629 800A/800AJ 331


SECTION 5 - CYLINDER
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300183034 through 0300245050)

332 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300183034 through 0300245050)

ITEM PART NUMBER QTY DESCRIPTION REV


1683609 Ref JIB LIFT CYLINDER ASSEMBLY (MACHINES WITHOUT ARCTIC L
PACKAGE)
1001138792 Ref JIB LIFT CYLINDER ASSEMBLY (MACHINES WITH ARCTIC B
PACKAGE)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 1684089 1 Barrel (Note: Includes Item 1A)
1A 0962336 2 Bushing
2 1683053 1 Head
3 3760368 1 Washer, Ring
4 3931516 8 Capscrew 5/16-18 x 2
5 1684090 1 Rod (Note: Includes Item 5A)
5A 0962336 2 Bushing
6 4640509 2 Cartridge, Valve (Counterbalance Non-Vented)
6 2900792 2 Seal Kit - 4640509 Valve
8 2220883 4 Plug, O-Ring
9 2220885 1 Plug, O-Ring
10 3480210 1 Piston
11 0961893 1 Bushing, Tapered
12 4100100 1 Spacer, Tube
14 See Note NSS Seal, Piston (Note: Use Item 30)
15 See Note NSS Ring, Lock (Note: Use Item 30)
16 See Note NSS O-Ring (Note: Use Item 30)
17 See Note NSS Ring, Back-up (Note: Use Item 30)
18 See Note NSS O-Ring (Note: Use Item 30)
19 See Note NSS Ring, Back-up (Note: Use Item 30)
20 See Note NSS Seal (Note: Use Item 30)
21 See Note NSS Wiper (Note: Use Item 30)
22 See Note NSS Ring, Wear (Note: Use Item 30)
23 0100011 AR Compound, Locking
24 0100038 AR Primer, Locking
26 0630534 3 Capscrew #10-24 x 1
30 2901303 1 Seal Kit (Machines without Arctic Package) (Includes Items 14-22)
30 1001138795 1 Seal Kit (Machines with Arctic Package) (Includes Items 14-22)

3121629 800A/800AJ 333


SECTION 5 - CYLINDER
FIGURE 5-9. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (USAGE MAY VARY) (SN 0300245051
through 0300245146)

334 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-9. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (USAGE MAY VARY) (SN 0300245051
through 0300245146)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228012 Ref LIFT CYLINDER ASSEMBLY - JIB C
Ref Note: Original Cylinder May Have Been Replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006572 1 Rod
3 70006571 1 Head
4 70006570 1 Piston
5 70023915 1 Screw
6 70006569 1 Spacer
7 4640509 2 Cartridge, Valve
7 2900792 2 Seal Kit - 4640509 Valve
8 0962336 4 Bushing
9 2220883 6 Plug, O-Ring
10 2220885 2 Plug, O-Ring
100 70006568 1 Seal Kit (Includes Items 101-111)
101 See Note NSS Ring, Wear (Note: Use Item 100)
102 See Note NSS O-Ring (Note: Use Item 100)
103 See Note NSS Ring, Back-up (Note: Use Item 100)
104 See Note NSS Seal, Rod (Note: Use Item 100)
105 See Note NSS O-Ring (Note: Use Item 100)
106 See Note NSS Wiper (Note: Use Item 100)
107 See Note NSS Ring, Wear (Note: Use Item 100)
108 See Note NSS Seal (Note: Use Item 100)
109 See Note NSS O-Ring (Note: Use Item 100)
110 See Note NSS Ring, Back-up (Note: Use Item 100)
111 See Note NSS O-Ring (Note: Use Item 100)

3121629 800A/800AJ 335


SECTION 5 - CYLINDER
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (USAGE MAY VARY) (SN 0300245051
through 0300245146)

336 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (USAGE MAY VARY) (SN 0300245051
through 0300245146)

ITEM PART NUMBER QTY DESCRIPTION REV


1001248012 Ref LIFT CYLINDER ASSEMBLY - JIB C
Ref Note: Original Cylinder May Have Been Replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006734 1 Rod
3 70006649 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 See Note NSS Seal, Rod (Note: Use Item 100)
6 See Note NSS Ring, Wear (Note: Use Item 100)
7 See Note NSS O-Ring (Note: Use Item 100)
8 See Note NSS Ring, Back-up (Note: Use Item 100)
9 70006650 1 Piston
10 See Note NSS Seal (Note: Use Item 100)
11 See Note NSS Ring, Lock (Note: Use Item 100)
12 See Note NSS O-Ring (Note: Use Item 100)
13 See Note NSS Ring, Back-up (Note: Use Item 100)
14 0961893 1 Bushing, Tapered
15 0630534 3 Capscrew, Socket Head #10 x 1
16 70006735 8 Capscrew 5/16
17 2220885 2 Plug, O-Ring
18 2220883 6 Plug, O-Ring
19 70006736 1 Spacer
20 4640509 2 Cartridge, Valve
20 2900792 2 Seal Kit - 4640509 Valve
21 0962336 4 Bushing
100 1001138795 1 Seal Kit (Includes Items 4-8 & 10-13)

3121629 800A/800AJ 337


SECTION 5 - CYLINDER
FIGURE 5-11. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300245147 through 0300272376)

338 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-11. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) (SN 0300245147 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001248012 Ref LIFT CYLINDER ASSEMBLY - JIB C
Ref Note: Original Cylinder May Have Been Replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006734 1 Rod
3 70006649 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 See Note NSS Seal, Rod (Note: Use Item 100)
6 See Note NSS Ring, Wear (Note: Use Item 100)
7 See Note NSS O-Ring (Note: Use Item 100)
8 See Note NSS Ring, Back-up (Note: Use Item 100)
9 70006650 1 Piston
10 See Note NSS Seal (Note: Use Item 100)
11 See Note NSS Ring, Lock (Note: Use Item 100)
12 See Note NSS O-Ring (Note: Use Item 100)
13 See Note NSS Ring, Back-up (Note: Use Item 100)
14 0961893 1 Bushing, Tapered
15 0630534 3 Capscrew, Socket Head #10 x 1
16 70006735 8 Capscrew 5/16
17 2220885 2 Plug, O-Ring
18 2220883 6 Plug, O-Ring
19 70006736 1 Spacer
20 4640509 2 Cartridge, Valve
20 2900792 2 Seal Kit - 4640509 Valve
21 0962336 4 Bushing
100 1001138795 1 Seal Kit (Includes Items 4-8 & 10-13)

3121629 800A/800AJ 339


SECTION 5 - CYLINDER
FIGURE 5-12. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300183034 through 0300239885)

340 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-12. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300183034 through 0300239885)

ITEM PART NUMBER QTY DESCRIPTION REV


1683547 Ref LIFT CYLINDER ASSEMBLY - MAIN BOOM M
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 1683821 1 Barrel
2 1683549 1 Rod
3 3480238 1 Piston
4 0961901 1 Bushing, Tapered
5 2220888 1 Plug, O-Ring
6 1683071 1 Head
7 3760374 1 Washer, Ring
8 3932240 8 Capscrew 3/4 x 2-1/2
10 See Note NSS O-Ring (Note: Use Item 40)
11 See Note NSS Ring, Back-up (Note: Use Item 40)
12 See Note NSS Wiper (Note: Use Item 40)
13 See Note NSS Seal, Rod (Note: Use Item 40)
14 See Note NSS O-Ring (Note: Use Item 40)
15 See Note NSS Ring, Back-up (Note: Use Item 40)
16 See Note NSS Ring, Wear (Note: Use Item 40)
17 See Note NSS T-Seal (Note: Use Item 40)
18 See Note NSS Seal (Note: Use Item 40)
19 0962102 4 Bushing
21 4640509 1 Cartridge, Valve
21 2900792 1 Seal Kit - 4640509 Valve
22 2180615 1 Orifice
23 0100011 AR Compound, Locking
24 4641027 1 Plug, Check Valve
25 0100038 AR Primer, Locking
26 2220883 1 Plug
30 See Note NSS Ring, Wear (Note: Use Item 40)
31 0630537 3 Bolt
40 2901514 1 Seal Kit (Includes Items 10-18 & 30)

3121629 800A/800AJ 341


SECTION 5 - CYLINDER
FIGURE 5-13. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300239886 through 0300272376)

342 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-13. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300239886 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228010 Ref LIFT CYLINDER ASSEMBLY C
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006388 1 Rod
3 70006387 1 Head
4 70006386 1 Piston
5 70006385 1 Bushing, Tapered
6 0630537 3 Bolt
7 3932240 8 Capscrew 3/4 x 2-1/2
7 See Note AR Compound, Locking (Note: Use Loctite 263)
8 2220888 1 Plug
9 4640509 1 Cartridge, Valve
9 2900792 1 Seal Kit - 4640509 Valve
10 2220883 1 Plug
12 4641027 1 Plug, Check Valve
13 2180615 1 Orifice
14 70006384 1 Washer, Ring
15 0962102 4 Bushing
16 See Note NSS Ring, Wear (Note: Use Item 100)
100 2901514 1 Seal Kit (Includes Items 16 and 101-109)
101 See Note NSS Ring, Wear (Note: Use Item 100)
102 See Note NSS T-Seal (Note: Use Item 100)
103 See Note NSS Ring, Back-up (Note: Use Item 100)
104 See Note NSS O-Ring (Note: Use Item 100)
105 See Note NSS Seal (Note: Use Item 100)
106 See Note NSS O-Ring (Note: Use Item 100)
107 See Note NSS Ring Back-up (Note: Use Item 100)
108 See Note NSS Seal, Rod (Note: Use Item 100)
109 See Note NSS Wiper (Note: Use Item 100)

3121629 800A/800AJ 343


SECTION 5 - CYLINDER
FIGURE 5-14. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 0300183034 through 0300239885)

344 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-14. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 0300183034 through 0300239885)

ITEM PART NUMBER QTY DESCRIPTION REV


1683537 Ref LIFT CYLINDER ASSEMBLY - TOWER BOOM J
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 1683823 1 Barrel
2 1683818 1 Head
4 1683539 1 Rod
5 3480236 1 Piston
6 2220883 2 Plug, O-Ring
7 2220888 1 Plug, O-Ring
8 4640509 1 Cartridge, Valve
8 2900792 1 Seal Kit - 4640999 Valve
9 4640605 1 Cartridge, Valve
9 2900792 1 Seal Kit - 4640605 Valve
10 0962102 4 Bushing
12 See Note NSS O-Ring (Note: Use Item 30)
13 See Note NSS Ring, Back-up (Note: Use Item 30)
14 See Note NSS Ring, Lock (Note: Use Item 30)
15 See Note NSS Seal (Note: Use Item 30)
16 See Note NSS O-Ring (Note: Use Item 30)
17 See Note NSS Ring, Back-up (Note: Use Item 30)
18 See Note NSS Ring, Wear (Note: Use Item 30)
19 See Note NSS Seal (Note: Use Item 30)
20 See Note NSS Wiper (Note: Use Item 30)
21 0961903 1 Bushing, Tapered
22 3932240 8 Capscrew 3/4 x 2-1/2
23 0100011 AR Compound, Locking
24 0100038 AR Primer, Locking
26 0630536 3 Bolt
30 2901537 1 Seal Kit (Includes Items 12-20)

3121629 800A/800AJ 345


SECTION 5 - CYLINDER
FIGURE 5-15. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 0300239886 through 0300272376)

346 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-15. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 0300239886 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228009 Ref LIFT CYLINDER ASSEMBLY C
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006378 1 Rod
3 70006377 1 Head
4 70006376 1 Piston
5 70006375 1 Bushing, Tapered
6 0630536 3 Bolt
7 3932240 8 Capscrew 3/4 x 2-1/2
8 4640509 1 Cartridge, Valve
8 2900792 1 Seal Kit - 4640999 Valve
9 4640605 1 Cartridge, Valve
9 2900792 1 Seal Kit - 4640605 Valve
11 2220883 4 Plug, O-Ring
12 2220888 1 Plug, O-Ring
13 0962102 4 Bushing
100 2901537 1 Seal Kit (Includes Items 101-109)
101 See Note NSS Seal (Note: Use Item 100)
102 See Note NSS Ring, Lock (Note: Use Item 100)
103 See Note NSS O-Ring (Note: Use Item 100)
104 See Note NSS Ring, Back-up (Note: Use Item 100)
105 See Note NSS Ring, Wear (Note: Use Item 100)
106 See Note NSS O-Ring (Note: Use Item 100)
107 See Note NSS Ring, Back-up (Note: Use Item 100)
108 See Note NSS Seal (Note: Use Item 100)
109 See Note NSS Wiper (Note: Use Item 100)

3121629 800A/800AJ 347


SECTION 5 - CYLINDER
FIGURE 5-16. MASTER CYLINDER ASSEMBLY (800A) (SN 0300183034 through 0300245050)

348 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-16. MASTER CYLINDER ASSEMBLY (800A) (SN 0300183034 through 0300245050)

ITEM PART NUMBER QTY DESCRIPTION REV


1683608 Ref MASTER CYLINDER ASSEMBLY (800A) (SN 0300183034 J
through 0300245050)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 0100011 AR Compound, Locking
2 0100038 AR Primer, Locking
3 0962185 1 Bushing, Tapered
4 0961951 2 Bushing
5 0962155 1 Bushing
6 0962156 1 Spacer, Tube
7 1683050 1 Head
8 1684114 1 Barrel
9 1684115 1 Rod
10 3480232 1 Piston
11 See Note NSS Ring, Wear (Note: Use Item 30)
12 See Note NSS Ring, Back-up (Note: Use Item 30)
13 3760367 1 Ring, Washer
14 See Note NSS Ring, Wear (Note: Use Item 30)
15 See Note NSS Ring, Back-up (Note: Use Item 30)
16 See Note NSS O-Ring (Note: Use Item 30)
17 See Note NSS O-Ring (Note: Use Item 30)
18 3900139 1 Setscrew 1/4-20 x 1/2
19 3931516 8 Capscrew 5/16-18 x 1
20 See Note NSS Wiper (Note: Use Item 30)
21 See Note NSS Seal (Note: Use Item 30)
22 See Note NSS T-Seal (Note: Use Item 30)
24 0630534 3 Capscrew #10-24 x 1
30 2901549 1 Seal Kit - 1683608 Cylinder (Includes Items 11, 12, 14-17 & 20-
22)

3121629 800A/800AJ 349


SECTION 5 - CYLINDER
FIGURE 5-17. MASTER CYLINDER ASSEMBLY (800A) (SN 0300245051 through 0300272376)

350 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-17. MASTER CYLINDER ASSEMBLY (800A) (SN 0300245051 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228011 Ref MASTER CYLINDER ASSEMBLY (800A) B
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006777 1 Rod
3 70006778 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 70002366 1 Ring, Retaining
6 See Note NSS Seal, Rod (Note: Use Item 100)
7 See Note NSS Ring, Back-up (Note: Use Item 100)
8 70006779 1 Ring, Wear
9 See Note NSS O-Ring (Note: Use Item 100)
10 See Note NSS Ring, Back-up (Note: Use Item 100)
11 70050801 NSS O-Ring (Note: Use Item 100)
12 70006780 1 Piston
13 See Note NSS Seal (Note: Use Item 100)
14 See Note NSS O-Ring (Note: Use Item 100)
15 70006596 1 Setscrew
16 0961951 2 Bushing
17 0962155 1 Bushing
18 2220885 2 Plug
100 70006781 1 Seal Kit (Includes Items 4, 6, 7, 9-11, 13 & 14)

3121629 800A/800AJ 351


SECTION 5 - CYLINDER
FIGURE 5-18. MASTER CYLINDER ASSEMBLY (800AJ) (SN 0300183034 through 0300243317)

352 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-18. MASTER CYLINDER ASSEMBLY (800AJ) (SN 0300183034 through 0300243317)

ITEM PART NUMBER QTY DESCRIPTION REV


1683682 Ref MASTER CYLINDER ASSEMBLY (MACHINES WITHOUT ARCTIC H
PACKAGE)
1001138793 Ref MASTER CYLINDER ASSEMBLY (MACHINES WITH ARCTIC B
PACKAGE)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 0100011 AR Compound, Locking
2 0100038 AR Primer, Locking
3 0630535 3 Capscrew 1/4-20 x 1-1/8
4 0961894 1 Bushing, Tapered
5 0961951 2 Bushing
6 0962155 1 Bushing
7 1683055 1 Head
8 1684125 1 Barrel
9 1684126 1 Rod
10 3480188 1 Piston
11 See Note NSS Ring, Wear (Note: Use Item 30)
12 See Note NSS Ring, Lock (Note: Use Item 30)
13 See Note NSS Ring, Back-up (Note: Use Item 30)
14 See Note NSS Ring, Back-up (Note: Use Item 30)
15 3760369 1 Ring, Washer
16 See Note NSS O-Ring (Note: Use Item 30)
17 See Note NSS O-Ring (Note: Use Item 30)
18 3931620 8 Capscrew 3/8-16 x 1-1/4
19 See Note NSS Seal, Rod (Note: Use Item 30)
20 See Note NSS Wiper (Note: Use Item 30)
21 See Note NSS Seal (Note: Use Item 30)
22 4566468 1 Spacer, Tube
30 2901301 1 Seal Kit (Machines without Arctic Package) (Includes Items 11-
14, 16, 17 & 19-21)
30 1001138796 1 Seal Kit (Machines with Arctic Package) (Includes Items 11-14,
16, 17 & 19-21)

3121629 800A/800AJ 353


SECTION 5 - CYLINDER
FIGURE 5-19. MASTER CYLINDER ASSEMBLY (800AJ) (SN 0300243318 through 0300272376)

354 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-19. MASTER CYLINDER ASSEMBLY (800AJ) (SN 0300243318 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228050 Ref MASTER CYLINDER ASSEMBLY (MACHINES WITHOUT ARCTIC A
PACKAGE)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006668 1 Rod
3 70006643 1 Head
4 See Note NSS Wiper (Note: Use Item 30)
5 See Note NSS Seal, Rod (Note: Use Item 30)
6 See Note NSS Ring, Wear (Note: Use Item 30)
7 See Note NSS O-Ring (Note: Use Item 30)
8 See Note NSS Ring, Back-up (Note: Use Item 30)
9 70006644 1 Piston
10 See Note NSS Ring, Wear (Note: Use Item 30)
11 See Note NSS Ring, Lock (Note: Use Item 30)
12 See Note NSS O-Ring (Note: Use Item 30)
13 See Note NSS Ring, Back-up (Note: Use Item 30)
14 70006651 1 Spacer, Tube
15 0961894 1 Bushing, Tapered
16 0630535 3 Capscrew 1/4 x 1-1/8
17 3931620 8 Capscrew 3/8 x 1-1/4
18 0962155 1 Bushing
19 0961951 2 Bushing
20 2220885 2 Plug, O-Ring
30 1001138796 1 Seal Kit (Machines with Arctic Package) (Includes Items 4-8 &
10-13)

3121629 800A/800AJ 355


SECTION 5 - CYLINDER
FIGURE 5-20. STEER CYLINDER ASSEMBLY

356 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-20. STEER CYLINDER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV


1001150539 Ref STEER CYLINDER ASSEMBLY F
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
3 70002744 1 Piston
4 70002745 2 Setscrew M6 x 10
5 70004381 1 Barrel
6 70004382 1 Rod
7 70002748 1 Head
8 See Note NSS Ring (Note: Use Item 100)
9 See Note NSS Wiper (Note: Use Item 100)
10 70002749 1 Nut, Spanner
11 See Note NSS Seal (Note: Use Item 100)
12 See Note NSS O-Ring (Note: Use Item 100)
13 See Note NSS Ring, Back-up (Note: Use Item 100)
14 See Note NSS Ring, Wear (Note: Use Item 100)
15 See Note NSS Seal (Note: Use Item 100)
16 0962152 4 Bushings
100 70002751 1 Seal Kit (Includes Items 8, 9 & 11-15)

3121629 800A/800AJ 357


SECTION 5 - CYLINDER
FIGURE 5-21. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM

358 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-21. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM

ITEM PART NUMBER QTY DESCRIPTION REV


1683607 Ref TELESCOPE CYLINDER ASSEMBLY (800A) (SN 0300183034 I
through 0300200669)
1001188968 Ref TELESCOPE CYLINDER ASSEMBLY (800A) (SN 0300200670 B
through 0300245050)
1001149284 Ref TELESCOPE CYLINDER ASSEMBLY (800AJ) (SN 0300183034 B
through 0300243317)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 0100011 AR Compound, Locking
2 0100038 AR Primer, Locking
3 0641806 4 Bolt 1/2-13 x 3/4
4 0961897 1 Bushing, Tapered
5 0962524 1 Spacer, Tube
6 1683647 1 Barrel (800A)
6 1683673 1 Barrel (800AJ)
7 1683648 1 Rod (800A)
7 1683675 1 Rod (800AJ)
8 1683663 1 Head
9 2220885 1 Plug, O-Ring
10 3340838 2 Pad, Wear
11 3480234 1 Piston
12 3570775 1 Plate
13 See Note NSS Ring, Wear (Note: Use Item 30)
14 See Note NSS Ring, Back-up (Note: Use Item 30)
15 See Note NSS Ring, Wear (Note: Use Item 30)
16 See Note NSS O-Ring (Note: Use Item 30)
17 See Note NSS O-Ring (Note: Use Item 30)
18 3931448 4 Capscrew 1/4-20 x 3
19 3931664 8 Capscrew 3/8-16 x 4
20 0630535 3 Bolt 1/4-20 x 1-1/8
21 See Note NSS Ring, Back-up (Note: Use Item 30)
22 See Note NSS Seal, Rod (Note: Use Item 30)
23 See Note NSS Ring, Wear (Note: Use Item 30)
24 See Note NSS Wiper (Note: Use Item 30)
25 See Note NSS T-Seal (Note: Use Item 30)
26 4641033 1 Valve Assembly (No serviceable parts - sold as assembly only)
26A 7024508 2 O-Ring (Between Valve and Cylinder Barrel)
30 2901712 NLA Seal Kit (800A) (Includes Items 13-17 & 21-25) (Use p/n
1001188843) (SN 0300183034 through 0300200669)
30 1001188843 1 Seal Kit (800A) (Includes Items 13-17 & 21-25) (SN 0300200670
through 0300272376)
30 1001149391 1 Seal Kit (800AJ) (Includes Items 13-17 & 21-25)

3121629 800A/800AJ 359


SECTION 5 - CYLINDER
FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800A) (SN 0300245051 through
0300272376)

360 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800A) (SN 0300245051 through
0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228088 Ref TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM C
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006796 1 Rod
3 70006797 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 70027259 1 Ring, Retaining
6 See Note NSS Seal, Rod (Note: Use Item 100)
7 See Note NSS Ring, Back-up (Note: Use Item 100)
8 See Note NSS Ring, Wear (Note: Use Item 100)
9 See Note NSS O-Ring (Note: Use Item 100)
10 See Note NSS Ring, Back-up (Note: Use Item 100)
11 70006798 1 Piston
12 See Note NSS Seal (Note: Use Item 100)
13 See Note NSS Ring, Wear (Note: Use Item 100)
14 See Note NSS O-Ring (Note: Use Item 100)
15 See Note NSS Ring, Back-up (Note: Use Item 100)
16 70006799 1 Setscrew
17 70006800 1 Spacer, Tube
18 See Note NSS O-Ring (Note: Use Item 100)
19 70006801 1 Plate
20 4641033 1 Valve Assembly (No serviceable parts - sold as assembly only)
20A 7024508 2 O-Ring (Between Valve and Cylinder Barrel)
21 70006802 4 Capscrew M6
22 2220886 2 Plug, O-Ring
23 2220883 2 Plug, O-Ring
24 3340838 2 Pad, Wear
25 0641806 4 Bolt 1/2 x 3/4
26 70006803 8 Capscrew M12
100 70006804 1 Seal Kit - 1001228088 Cylinder (Includes Items 4, 6-10, 12-15 &
18)

3121629 800A/800AJ 361


SECTION 5 - CYLINDER
FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800AJ) (SN 0300243318 through
0300272376)

362 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (800AJ) (SN 0300243318 through
0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228087 Ref TELESCOPE CYLINDER ASSEMBLY D
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006669 1 Rod
3 70006670 1 Head
4 See Note NSS Wiper (Note: Use Item 30)
5 See Note NSS Seal, Rod (Note: Use Item 30)
6 See Note NSS Ring, Wear (Note: Use Item 30)
7 See Note NSS O-Ring (Note: Use Item 30)
8 See Note NSS Ring, Back-up (Note: Use Item 30)
9 70006671 1 Piston
10 See Note NSS Ring, Wear (Note: Use Item 30)
11 See Note NSS Seal, Piston (Note: Use Item 30)
12 See Note NSS Ring, Wear (Note: Use Item 30)
13 See Note NSS O-Ring (Note: Use Item 30)
14 See Note NSS Ring, Back-up (Note: Use Item 30)
15 70006672 1 Spacer
16 0961897 1 Bushing, Tapered
17 3570775 1 Plate
18 3340838 2 Pad, Wear
19 4641033 1 Valve Assembly (No serviceable parts - sold as assembly only)
19A 7024508 2 O-Ring (Between Valve and Cylinder Barrel)
20 0630535 3 Bolt 1/4 x 1-1/8
21 0641806 4 Bolt 1/2 x 3/4
22 3931664 8 Capscrew 3/8 x 4
23 3931448 4 Capscrew 1/4 x 3
24 2220883 1 Plug, O-Ring
25 2220885 1 Plug, O-Ring
26 2220886 1 Plug, O-Ring
30 1001149391 1 Seal Kit (Includes Items 4-8 & 10-14)

3121629 800A/800AJ 363


SECTION 5 - CYLINDER
FIGURE 5-24. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM

364 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-24. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM

ITEM PART NUMBER QTY DESCRIPTION REV


1683606 Ref TELESCOPE CYLINDER ASSEMBLY (SN 0300183034 through L
0300200669)
1001188840 Ref TELESCOPE CYLINDER ASSEMBLY (SN 0300200670 through C
0300243317)
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 1683632 1 Barrel
2 1683629 1 Rod
3 3480211 1 Piston
4 0961897 1 Bushing, Tapered
5 0630535 3 Bolt 1/4-20 x 1-1/8
6 4567413 1 Spacer, Tube
7 3931508 1 Capscrew 5/16-18 x 1/2
9 See Note NSS Wiper (Note: Use Item 40)
10 See Note NSS Seal (Note: Use Item 40)
11 See Note NSS O-Ring (Note: Use Item 40)
12 See Note NSS Ring, Back-up (Note: Use Item 40)
13 See Note NSS Ring, Wear (Note: Use Item 40)
14 See Note NSS O-Ring (Note: Use Item 40)
15 See Note NSS Ring, Back-up (Note: Use Item 40)
16 See Note NSS Seal (Note: Use Item 40)
17 See Note NSS Ring, Lock (Note: use Item 40)
18 2220886 1 Plug, O-Ring
19 2220885 2 Plug, O-Ring
20 1683061 1 Head
21 3760370 1 Ring, Washer
22 3340834 1 Pad, Support
23 3340833 1 Pad, Support
24 4711600 10 Washer 3/8
25 0641652 3 Bolt, 3/8 x 6-1/2
26 3271605 2 Nut 3/8in-16NC
27 3931720 2 Capscrew 7/16-14 x 1-1/4
28 0100038 AR Primer, Locking
29 0100011 AR Compound, Locking
30 2220883 1 Plug, O-Ring
32 4641032 1 Valve Assembly (No serviceable parts - sold as assembly only)
32A 7024397 2 O-Ring (Between Valve and Cylinder Barrel)
33 3931448 4 Capscrew 1/4-20
34 1320011 1 Clamp, Exhaust (SN 0300183034 through 0300240203)
34 1001228506 1 U-Bolt (SN 0300240204 through 0300272376)
35 3572604 1 Plate, Proximity Switch Target
36 3572605 1 Plate, Proximity Switch Mount
40 2901273 1 Seal Kit (Includes Items 9-17)

3121629 800A/800AJ 365


SECTION 5 - CYLINDER
FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300243318 through
0300272376)

366 800A/800AJ 3121629


SECTION 5 - CYLINDER
FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300243318 through
0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001228086 Ref TELESCOPE CYLINDER ASSEMBLY C
Ref Note: Original Cylinder may have been replaced with Service
Replacement. Identify PN Stamped on Cylinder Before Ordering
Parts.
1 See Note NSS Barrel (Note: Not Available for Purchase)
2 70006921 1 Rod
3 70006480 1 Head
4 See Note NSS Wiper (Note: Use Item 100)
5 See Note NSS Seal, Rod (Note: Use Item 100)
6 See Note NSS Ring, Wear (Note: Use Item 100)
7 See Note NSS O-Ring (Note: Use Item 100)
8 See Note NSS Ring, Back-up (Note: Use Item 100)
9 70006479 1 Piston
10 See Note NSS Seal, Piston (Note: Use Item 100)
11 See Note NSS Ring, Lock (Note: use Item 100)
12 See Note NSS O-Ring (Note: Use Item 100)
13 See Note NSS Ring, Back-up (Note: Use Item 100)
14 70006922 1 Spacer
15 0961897 1 Bushing, Tapered
16 70006923 1 Pad, Wear
17 70006924 1 Pad, Wear
18 70006925 1 Plate
19 70006926 1 Plate
20 4641032 1 Valve Assembly (No serviceable parts - sold as assembly only)
20A 7024397 2 O-Ring (Between Valve and Cylinder Barrel)
21 0630535 3 Bolt 1/4 x 1-1/8
22 70006731 1 Bolt
23 70006927 2 Bolt M10
24 70006728 8 Bolt 7/16
25 70006733 4 Bolt M8
26 70006928 1 U-Bolt M10
27 70005594 2 Nut M10
28 70006344 6 Washer M10
29 2220883 2 Plug, O-Ring
30 2220885 1 Plug, O-Ring
31 2220886 3 Plug, O-Ring
100 1001188842 1 Seal Kit - 1001228086 Cylinder (Includes Items 4-8 & 10-13)

3121629 800A/800AJ 367


SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3121629 800A/800AJ 369


SECTION 6 - HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

370 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

ITEM PART NUMBER QTY DESCRIPTION REV


1001157400 Ref AXLE LOCKOUT HYDRAULIC DIAGRAM F
1 2110406 1 Fitting, Straight - ORFS/ORB
2 2110606 2 Fitting, Straight - ORFS/ORB
3 2110408 1 Fitting, Straight - ORFS/ORB
4 2170704 1 Fitting, Tee - ORFS/ORFS/ORFS (SN 0300183034 through
0300213730)
5 2170706 1 Fitting, Tee - ORFS/ORFS/ORFS (SN 0300183034 through
0300213730)
6 2754337 1 Hose (SN 0300183034 through 0300213730)
7 1001170644 1 Hose (SN 0300183034 through 0300213730)
8 2753979 1 Hose (SN 0300183034 through 0300213730)
9 2753735 1 Hose (SN 0300183034 through 0300213730)
10 2170104 1 Fitting, Straight - ORFS/ORB (SN 0300183034 through
0300227034)
10 2110406 1 Fitting, Straight - ORFS/ORB (SN 0300227035 through
0300272376)
11 2170106 1 Fitting, Straight - ORFS/ORB (SN 0300183034 through
0300227034)
11 2110606 1 Fitting, Straight - ORFS/ORB (SN 0300227035 through
0300272376)
20 1001198339 1 Hose with Crimped Tee (SN 0300213731 through 0300272376)
21 1001198336 1 Hose with Crimped Tee (SN 0300213731 through 0300272376)

3121629 800A/800AJ 371


SECTION 6 - HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300183034 through 0300196955)

372 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300183034 through 0300196955)

ITEM PART NUMBER QTY DESCRIPTION REV


1001157448 Ref DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300183034 through E
0300196955)
1 2220466 3 Fitting, 90 JIC/ORB
2 2220940 1 Fitting, 90 JIC/ORB
4 2220582 2 Fitting, Straight JIC/ORB
7 2220618 1 Fitting, Straight JIC/JIC
9 2220602 1 Fitting, Tee JIC/ORB
10 2220380 1 Fitting, Straight JIC/ORB
11 2220375 1 Fitting, Straight JIC/ORB
13 2220468 1 Fitting, Straight JIC/ORB
15 2220596 1 Fitting, 90 JIC/ORB
17 2220237 1 Fitting, Plug ORB
19 2752997 1 Hose
20 1001116332 1 Hose
21 100116333 1 Hose
22 2751399 1 Hose
23 2752434 2 Hose
25 2752494 1 Hose
27 2752754 1 Hose
28 2752651 1 Hose
29 2220501 2 Fitting, 45 JIC/ORBL
29 2220371 2 Fitting, Straight JIC/ORB
30 2220473 2 Fitting, 90 JIC/ORB
32 2752489 2 Hose
34 2751500 1 Hose
35 2220738 1 Fitting, Straight JIC/ORB
36 2220386 1 Fitting, 90 JIC/JIC
37 2220622 1 Fitting, Reducer JIC/JIC
38 2151616 1 Fitting, 45 ORFS/ORB
39 2110404 2 Fitting, Straight ORFS/ORB
40 2110406 2 Fitting, Straight ORFS/ORB
41 2110408 1 Fitting, Straight ORFS/ORB
42 2130808 1 Fitting, 90 ORFS/ORB
43 2110606 7 Fitting, Straight ORFS/ORB
44 2110808 2 Fitting, Straight ORFS/ORB
45 2111212 6 Fitting, Straight ORFS/ORB
46 2111616 3 Fitting, Straight ORFS/ORB
47 2150406 1 Fitting, 45 ORFS/ORB
48 2170508 1 Fitting, Tee ORFS/ ORFS/ORB
49 2170504 2 Fitting, Tee ORFS
50 2170412 1 Fitting, Tee ORFS/ ORFS/ORB
51 2754401 2 Hose
52 2753725 2 Hose
53 2753550 1 Hose
54 2753622 1 Hose
55 2220550 1 Fitting, Straight ORB/ORB
56 2753635 1 Hose
57 2753685 1 Hose
58 2754240 2 Hose
59 1001159854 2 Hose

3121629 800A/800AJ 373


SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
60 2753688 2 Hose
62 2754242 1 Hose
63 2754243 1 Hose
64 2130606 3 Fitting, 90 ORFS/ORB
66 2170506 2 Fitting, Tee ORFS/ORFS/ORFS
67 1001159340 2 Hose
68 2753626 2 Hose
69 2753732 2 Hose
71 2220385 1 Fitting, Tee JIC
72 2752934 1 Hose
73 2131616 2 Fitting, 90 ORFS/ORB
74 8770050 1 Fitting, 90 JIC/ORB
75 2220578 1 Fitting, 90 JIC/ORB
76 2220221 1 Fitting, Reducer ORB/ORB
77 2220374 1 Fitting, Straight JIC/ORB
78 2220671 1 Fitting, 90 JIC/ORB
79 2220238 1 Fitting, Plug ORB
80 2220800 1 Fitting, Straight JIC
81 2752494 1 Hose

374 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300196956 through 0300272376)

376 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300196956 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001178203 Ref DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300196956 through I
0300272376)
1 2220466 3 Fitting, 90 ORB/FL
2 2220940 1 Fitting, 90 ORB/FL
3 2753656 2 Hose (SN 0300196956 through 0300227034)
4 2220582 AR Fitting, Straight ORB/FL
5 2753732 2 Hose (SN 0300196956 through 0300227034)
6 2220451 1 Fitting, Straight JIC/ORB
7 2220618 1 Fitting, Reducer FL/FL (SN 0300196956 through 0300213730)
8 2752938 1 Hose
9 2220602 1 Fitting, Tee ORB/FL (SN 0300196956 through 0300213730)
9 1001199394 1 Fitting, Tee JIC/ORB/JIC
10 2220380 1 Fitting, Straight ORB/FL
11 2220375 1 Fitting, Straight ORB/FL
12 2131616 2 Fitting, 90 ORFS/ORB
13 2220468 1 Fitting, Straight ORB/FL
14 8770050 1 Fitting, 90 JIC/ORB
15 2220596 1 Fitting, 90 ORB/FL
16 2220578 1 Fitting, 90 JIC/ORB
17 2220237 1 Fitting, Plug ORB
18 2220221 1 Fitting, Reducer ORB/ORB (SN 0300196956 through
0300227034)
19 2752997 1 Hose
20 1001156332 1 Hose
21 1001156333 1 Hose
22 2751399 1 Hose
23 2752434 AR Hose
24 2220374 1 Fitting, Straight JIC/ORB
25 2752494 2 Hose (SN 0300196956 through 0300227034)
25 2752495 2 Hose (SN 0300227035 through 0300272376)
26 2220671 1 Fitting, 90 JIC/ORB
27 2752754 1 Hose
28 1001188135 1 Hose
29 2220371 2 Fitting, Straight JIC/ORB
30 2220473 2 Fitting, 90 ORB/FL
31 2220238 1 Fitting, Plug ORB
32 2752489 2 Hose
33 2220800 1 Fitting, Straight ORB/FL
34 2751500 1 Hose
35 2220373 2 Fitting, Straight JIC/ORB
36 2170506 2 Fitting, Tee ORFS (SN 0300196956 through 0300227034)
37 1001159340 2 Hose (SN 0300196956 through 0300227034)
38 2151616 1 Fitting, 45 ORFS/ORB
39 2110404 2 Fitting, Straight ORFS/ORB
40 2110406 2 Fitting, Straight ORFS/ORB
41 2110408 1 Fitting, Straight ORFS/ORB
42 2130808 1 Fitting, 90 ORFS/ORB
43 2110606 7 Fitting, Straight ORFS/ORB
44 2110808 2 Fitting, Straight ORFS/ORB
45 2111212 6 Fitting, Straight ORFS/ORB

3121629 800A/800AJ 377


SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
46 2111616 3 Fitting, Straight ORFS/ORB
47 2150406 1 Fitting, 45 ORFS/ORB
48 2170508 1 Fitting, Tee ORFS/ORFS/ORB (SN 0300196956 through
0300213730)
49 2170504 1 Fitting, Tee ORFS
50 2170412 1 Fitting, Tee ORFS/ORB/ORFS (SN 0300196956 through
0300213730)
50 1001199395 1 Fitting, Tee ORFS/ORFS/ORB (SN 0300213731 through
0300272376)
51 2754401 2 Hose (SN 0300196956 through 0300213730)
52 2753725 2 Hose (SN 0300196956 through 0300246395)
52 2754337 2 HOSE ASSY,1/4 X 34 STR X 90 (SN 0300246396 through
0300272376)
53 2753550 1 Hose (SN 0300196956 through 0300213730)
54 2753622 1 Hose
55 2220550 1 Fitting, Straight FORB/ORB (SN 0300196956 through
0300213730)
56 2753635 1 Hose
57 2753685 1 Hose (SN 0300196956 through 0300213730)
58 2754240 2 Hose (SN 0300196956 through 0300213730)
59 1001159854 2 Hose
60 2753688 2 Hose
61 2130606 3 Fitting, 90 ORFS/ORB
62 2754242 1 Hose
63 2754243 1 Hose
64 1001198340 1 Hose with Crimped Tee (SN 0300213731 through 0300272376)
65 1001198334 1 Hose with Crimped Tee (SN 0300213731 through 0300272376)
66 1001215296 1 Fitting, 90 JIC/ORB (SN 0300227035 through 0300272376)
67 1001151354 1 Hose (SN 0300227035 through 0300272376)
68 1001198333 2 Hose with Crimped Tee (SN 0300227035 through 0300272376)
80 2170504 1 Fitting, Tee ORFS (SN 0300196956 through 0300213730)

378 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (SN 0300183034 through 0300196955)

380 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (SN 0300183034 through 0300196955)

ITEM PART NUMBER QTY DESCRIPTION REV


1001157447 Ref DRIVE HYDRAULIC DIAGRAM - 4WD/2WS MACHINES (SN E
0300183034 through 0300196955)
1001157449 Ref DRIVE HYDRAULIC DIAGRAM - 4WD/2WS MACHINES WITH E
ARCTIC PACKAGE (SN 0300183034 through 0300196955)
3 2220582 2 Fitting, Straight ORB/JIC
6 2220618 1 Fitting, Straight JIC/JIC
8 2220602 1 Fitting, Tee ORB/JIC
9 2220380 1 Fitting, Straight ORB/JIC
10 2220375 1 Fitting, Straight ORB/JIC
12 2220468 1 Fitting, Straight ORB/JIC
14 2220596 1 Fitting, 90 ORB/JIC
16 2170350 1 Fitting, Tee ORFS/ORFS/OBS
17 2110406 2 Fitting, Straight ORFS/OBS
18 2110606 4 Fitting, Straight ORFS/OBS
19 2110808 6 Fitting, Straight ORFS/OBS
20 2110812 4 Fitting, Straight ORFS/OBS
21 2111616 4 Fitting, Straight ORFS/OBS
22 2110404 2 Fitting, Straight ORFS/OBS
23 2130808 6 Fitting, 90 ORFS/OBS
24 2131616 3 Fitting, 90 ORFS/OBS
25 2130604 1 Fitting, 90 ORFS/OBS
26 2130406 2 Fitting, 90 ORFS/OBS
27 2150406 2 Fitting, 45 ORFS/OBS
28 2110812 4 Fitting, 45 ORFS/OBS
29 2170408 2 Fitting, Tee ORFS/ORFS/OBS
30 2170504 4 Fitting, Tee ORFS/ORFS/ORFS
31 2220237 1 Fitting, Plug OBS
32 2752434 2 Hose
33 2752997 1 Hose
34 2751399 1 Hose
35 2752754 1 Hose
36 2752651 1 Hose
37 2751500 1 Hose
39 2752494 1 Hose
40 1001156332 1 Hose
41 1001156333 1 Hose
43 2754678 2 Hose (Without Arctic Package)
43 1001159294 2 Hose (With Arctic Package)
44 2754512 2 Hose (Without Arctic Package)
44 1001106957 2 Hose (With Arctic Package)
45 2754401 2 Hose
46 2753550 1 Hose
47 2754337 2 Hose
48 2753622 1 Hose
49 2753542 1 Hose
50 2753626 1 Hose
51 2753686 2 Hose
52 2753628 2 Hose (Without Arctic Package)
52 2754720 2 Hose (With Arctic Package)
53 2753970 4 Hose (Without Arctic Package)

3121629 800A/800AJ 381


SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
53 2754743 4 Hose (With Arctic Package)
54 2753971 3 Hose
55 2753634 2 Hose
56 2753940 1 Hose
57 2220386 1 Fitting, 90 JIC/JIC
58 2220738 1 Fitting, Tee ORB/JIC
60 2220622 1 Fitting, Reducer JIC/JIC
61 2220466 3 Fitting, 90 ORB/JIC
62 2151616 1 Fitting, 45 ORFS/ORB
64 2220501 2 Fitting, 45 ORB/JIC
64 2220371 2 Fitting, Straight ORB/JIC
66 2170506 2 Fitting, Tee ORFS/ORFS/ORFS
67 2130606 3 Fitting, 90 ORFS/ORB
68 2220473 2 Fitting, 90 ORB/JIC
69 2753732 2 Hose
70 2752489 2 Hose
71 2753656 2 Hose
72 1001159340 2 Hose
75 2220940 1 Fitting, 90 ORB/JIC
76 2220591 1 Fitting, Reducer ORB/ORB
77 2754338 1 Hose
78 2110404 2 Fitting, Straight ORFS/ORB
79 2220385 1 Fitting, Tee JIC
80 2752934 1 Hose
83 8770050 1 Fitting, 90 JIC/ORB
84 2220578 1 Fitting, 90 JIC/ORB
85 2220221 1 Fitting, Reducer ORB/ORB
86 2220374 1 Fitting, Straight JIC/ORB
87 2220671 1 Fitting, 90 JIC/ORB
88 2220238 1 Plug ORB
89 2220800 1 Fitting, Straight ORB/ORB
90 2752494 1 Hose

382 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (SN 0300196956 through 0300272376)

384 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (SN 0300196956 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001178204 Ref DRIVE HYDRAULIC DIAGRAM - 4WD/2WS MACHINES H
1001178205 Ref DRIVE HYDRAULIC DIAGRAM - 4WD/2WS MACHINES WITH G
ARCTIC PACKAGE
1 2752494 2 Hose (SN 0300196956 through 0300227034)
1 2752495 2 Hose (SN 0300227035 through 0300272376)
2 2220800 1 Fitting, Straight ORB/FL
3 2220582 AR Fitting, Straight ORB/FL
4 2220238 1 Fitting, Plug ORB
5 2220671 1 Fitting, 90 JIC/ORB
6 2220618 1 Fitting, Reducer FL/FL (SN 0300196956 through 0300213730)
7 2220374 1 Fitting, Straight JIC/ORB
8 2220602 1 Fitting, Tee ORB/FL (SN 0300196956 through 0300213730)
8 1001199394 1 Fitting, Tee JIC/ORB/JIC (SN 0300213731 through 0300272376)
9 2220380 1 Fitting, Straight ORB/FL
10 2220375 1 Fitting, Straight ORB/FL
11 2220221 1 Fitting, Reducer ORB/ORB (SN 0300196956 through
0300227034)
12 2220468 1 Fitting, Straight ORB/FL
13 2220578 1 Fitting, 90 JIC/ORB
14 2220596 1 Fitting, 90 JIC/FL
15 8770050 1 Fitting, 90 JIC/ORB
16 2170350 1 Fitting, Tee ORFS/ORFS/ORB (SN 0300196956 through
0300227034)
17 2110406 2 Fitting, Straight ORFS/ORB
18 2110606 4 Fitting, Straight ORFS/ORB
19 2110808 6 Fitting, Straight ORFS/ORB
20 2110812 4 Fitting, Straight ORFS/ORB
21 2111616 4 Fitting, Straight ORFS/ORB
22 2110404 2 Fitting, Straight ORFS/ORB
23 2130808 6 Fitting, 90 ORFS/ORB
24 2131616 3 Fitting, 90 ORFS/ORB
25 2130604 1 Fitting, 90 ORFS/ORB
26 2130406 2 Fitting, 90 ORFS/ORB
27 2150406 2 Fitting, 45 ORFS/ORB
28 2110812 4 Fitting, 45 ORFS/ORB
29 2170408 2 Fitting, Tee ORFS/ORFS/ORB
30 2170504 2 Fitting, Tee ORFS
31 2220237 1 Fitting, Plug ORB
32 2752434 AR Hose
33 2752997 1 Hose
34 2751399 1 Hose
35 2752754 1 Hose
36 1001188135 1 Hose
37 2751500 1 Hose
38 2752938 1 Hose
39 2752489 2 Hose
40 1001156332 1 Hose
41 1001156333 1 Hose
42 2220451 1 Fitting, Straight JIC/ORB

3121629 800A/800AJ 385


SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
43 2754678 2 Hose (Without Arctic Package) (SN 0300196956 through
0300213730)
43 1001159294 2 Hose (With Arctic Package) (SN 0300196956 through
0300213730)
44 2754512 2 Hose (Without Arctic Package)
44 1001106957 2 Hose (With Arctic Package)
45 2754401 2 Hose (SN 0300196956 through 0300213730)
46 2753550 1 Hose (SN 0300196956 through 0300213730)
47 2754337 2 Hose
48 2753622 1 Hose
49 2753542 1 Hose
50 2753626 1 Hose
51 2753686 2 Hose
52 2753628 2 Hose (Without Arctic Package)
52 2754720 2 Hose (With Arctic Package)
53 2753970 4 Hose (Without Arctic Package)
53 2754743 4 Hose (With Arctic Package)
54 2753971 3 Hose
55 2753634 2 Hose
56 2753940 1 Hose (SN 0300196956 through 0300213730)
57 2753656 2 Hose (SN 0300196956 through 0300213730)
58 2220373 2 Fitting, Straight JIC/ORB
59 2110404 2 Fitting, Straight ORFS/ORB
60 2220940 1 Fitting, 90 ORB/FL
61 2220466 3 Fitting, 90 ORB/FL
62 2151616 1 Fitting, 90 ORFS/ORB
63 2754338 1 Hose
64 2220371 2 Fitting, Straight JIC/ORB
65 2220591 1 Fitting, Reducer ORB (SN 0300196956 through 0300227034)
66 2170506 2 Fitting, Tee ORFS (SN 0300196956 through 0300213730)
67 2130606 3 Fitting, 90 ORFS/ORB
68 2220473 2 Fitting, 90 ORB/FL
69 1001198333 2 Hose with Crimped Tee (SN 0300213731 through 0300272376)
70 1001159340 2 Hose (SN 0300196956 through 0300213730)
71 1001198341 1 Hose with Crimped Tee (Without Arctic Package) (SN 0300213731
through 0300272376)
71 1001204269 1 Hose with Crimped Tee (With Arctic Package) (SN 0300213731
through 0300272376)
72 1001198340 1 Hose with Crimped Tee (SN 0300213731 through 0300272376)
73 1001198338 1 Fitting, Tee ORFS/ORB (SN 0300227035 through 0300272376)
74 1001215296 1 Fitting, 90 JIC/ORB (SN 0300227035 through 0300272376)
75 1001151354 1 Hose (SN 0300227035 through 0300272376)
80 2170504 2 Fitting, Tee ORFS (SN 0300196956 through 0300213730)
81 2753732 2 Hose (SN 0300196956 through 0300213730)

386 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (SN 0300183034 through 0300194139)

388 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (SN 0300183034 through 0300194139)

ITEM PART NUMBER QTY DESCRIPTION REV


1001156597 Ref STANDARD HYDRAULIC DIAGRAM (800A) (SN 0300183034 C
through 0300194139)
1001156598 Ref STANDARD HYDRAULIC DIAGRAM (800AJ) (SN 0300183034 C
through 0300194139)
1 2220381 2 Fitting, Straight ORB/JIC
2 2220415 10 Fitting, Straight ORB/JIC
3 2753199 1 Hose
4 2220373 6 Fitting, Straight ORB/JIC
5 2220500 3 Fitting, 45 ORB/JIC
6 2220947 1 Fitting, Straight ORB/JIC
7 2220376 1 Fitting, Straight ORB/JIC
8 2220593 2 Fitting, Straight ORB/JIC
9 2220371 4 Fitting, Straight ORB/JIC
10 2220873 4 Fitting, Straight ORB/NPT
11 2220428 AR Fitting, Quick Disconnect
12 2220429 AR Fitting, Dust Cap
13 2220502 1 Fitting, 45 ORB/JIC
14 2220737 1 Split Flange Kit #24
15 2220478 1 Split Flange Kit #16
18 2753200 1 Hose
19 2220466 4 Fitting, 90 ORB/JIC
20 2220582 1 Fitting, Straight ORB/JIC
21 2220473 AR Fitting, 90 ORB/JIC
22 2220602 1 Fitting, Tee ORB/JIC
23 2220999 2 Fitting, Tee ORB/JIC
24 2220619 1 Fitting, Reducer JIC/JIC
25 2220605 2 Fitting, Tee JIC/JIC
27 2220765 1 Fitting, Straight ORB/JIC
28 2220379 1 Fitting, Straight ORB/JIC
29 2220574 1 Fitting, Straight NPT/JIC
30 2220596 4 Fitting, 90 ORB/JIC
31 2220385 1 Fitting, Tee JIC/JIC
32 2220618 1 Fitting, Reducer JIC/JIC
34 2220852 2 Fitting, Straight ORB/JIC
35 2753197 1 Hose
36 2753196 1 Hose
37 2220490 2 Fitting, Tee JIC/JIC
38 4567139 1 Tube
39 0100020 AR Sealant, Pipe
40 2753216 1 Hose
41 2753195 1 Hose
42 2753231 1 Hose
43 2753010 2 Hose
44 2752468 1 Hose
45 2752721 1 Hose
46 2752438 1 Hose
47 2753192 1 Hose
48 2752494 1 Hose
49 2753008 1 Hose
51 4640780 1 Fitting, Check Valve

3121629 800A/800AJ 389


SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
52 2753118 1 Hose
55 2220609 2 Fitting, Reducer JIC/JIC
57 2220577 1 Fitting, Straight ORB/JIC
59 2752768 1 Hose
60 2752930 1 Hose
62 2752462 2 Hose
65 2753189 2 Hose
66 2752767 1 Hose
67 2752766 1 Hose
68 2753190 1 Hose
69 2753191 1 Hose
70 2752978 1 Hose
71 2752585 2 Hose
72 2753009 3 Hose (800A)
72 2753006 3 Hose (800AJ)
73 2753007 3 Hose
74 2753124 1 Hose
75 2753125 1 Hose
76 2753129 2 Hose (800A)
76 2753126 2 Hose (800AJ)
77 2220501 AR Fitting, 45 ORB/JIC
78 4567757 1 Tube
79 Not Required 0 Fitting (800A)
79 2220591 2 Fitting, Reducer ORB/ORB (800AJ)
80 Not Required 0 Hose (800A)
80 2753123 2 Hose (800AJ)
81 Not Required 0 Hose (800A)
81 2753128 2 Hose (800AJ)
82 4100062 4 Protection, Nylon Hose (Not Shown - Located at Tower Boom
Power Track)
83 Not Required 0 Fitting (800A)
83 2220873 1 Fitting, Straight ORB/NPT (800AJ)
84 2220947 1 Fitting, Straight JIC/ORB
85 2221036 1 Fitting, 90 ORB/JIC
86 2220950 1 Fitting, 45 ORB/JIC
91 2220603 3 Fitting, Straight ORB/JIC
92 Not Required 0 Fitting (800A)
92 2180724 1 Fitting (800AJ)
93 Not Required 0 Orifice (800A)
93 2180380 1 Orifice (800AJ)
94 0100019 AR Compound, Locking
95 1001109690 2 Hose
98 1001143192 1 Hose
99 2220899 1 Fitting, Tee ORB/JIC/JIC
101 2220498 1 Fitting, 45 ORB/JIC
102 1001149410 1 Hose
103 1001177614 1 Hose

390 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-7. STANDARD HYDRAULIC DIAGRAM (SN 0300194140 through 0300196955)

392 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-7. STANDARD HYDRAULIC DIAGRAM (SN 0300194140 through 0300196955)

ITEM PART NUMBER QTY DESCRIPTION REV


1001173292 Ref STANDARD HYDRAULIC DIAGRAM (800A) (SN 0300194140 E
through 0300196955)
1001173293 Ref STANDARD HYDRAULIC DIAGRAM (800AJ) (SN 0300194140 E
through 0300196955)
1 2220381 2 Fitting, Straight ORB/JIC
2 2220415 8 Fitting, Straight ORB/JIC
3 2753199 1 Hose
4 2220373 6 Fitting, Straight ORB/JIC
5 2220500 3 Fitting, 45 ORB/JIC
6 2220947 1 Fitting, Straight ORB/JIC
7 2220376 1 Fitting, Straight ORB/JIC (800A)
7 2220600 1 Adapter, Straight/JIC (800AJ)
8 2220593 2 Fitting, Straight ORB/JIC
9 2220371 3 Fitting, Straight ORB/JIC
10 1001179271 2 Hose (800A)
10 2753126 2 Hose (800AJ)
11 1001179270 1 Hose (800A)
11 1001179546 1 Hose (800AJ)
12 1001179269 1 Hose (800A)
12 1001179545 1 Hose (800AJ)
13 1001179329 1 Hose
14 2220737 1 Split Flange Kit #24
15 2220478 1 Split Flange Kit #16
16 1001161033 2 Hose (800A)
16 1001155673 2 Hose (800AJ)
17 1001152637 2 Hose (800A)
17 1001119602 2 Hose (800AJ)
18 2753200 1 Hose
19 2220466 3 Fitting, 90 ORB/JIC
20 2220582 1 Fitting, Straight ORB/JIC
21 2220473 5 Fitting, 90 ORB/JIC
22 2220602 1 Fitting, Tee ORB/JIC
23 2220999 2 Fitting, Tee ORB/JIC
24 2220619 1 Fitting, Reducer JIC/JIC
25 2220605 1 Fitting, Tee JIC/JIC
26 2751512 1 Hose (800 AJ)
27 2220765 1 Fitting, Straight ORB/JIC
28 2220379 1 Fitting, Straight ORB/JIC
29 2220574 1 Fitting, Straight NPT/JIC
30 2220596 4 Fitting, 90 ORB/JIC
31 2220385 1 Fitting, Tee JIC/JIC
32 2220618 1 Fitting, Reducer JIC/JIC
33 2752484 1 Hose
34 2220852 2 Fitting, Straight ORB/JIC
35 2753197 1 Hose
36 2753196 1 Hose
37 2220490 2 Fitting, Tee JIC/JIC
38 Not Required 0 Hose (800A)
38 2753442 2 Hose (800AJ)
40 2753216 1 Hose

3121629 800A/800AJ 393


SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
41 2753195 1 Hose
42 2753231 1 Hose
43 2753010 2 Hose
44 2752468 1 Hose
45 2752721 1 Hose
46 2752438 1 Hose
47 2753192 1 Hose
48 2752494 1 Hose
49 2753008 1 Hose
50 2221086 4 Fitting, Diagnostic Test Port
51 4640780 1 Fitting, Check Valve
52 2753118 1 Hose
53 1001136881 1 Fitting, 45 ORB/JIC
55 2220472 2 Fitting, 90 ORB/FL (800AJ)
56 2753123 1 Hose
57 2220577 1 Fitting, Straight ORB/JIC
58 2221034 1 Fitting, Tee FL/FL/ORB
59 2752768 1 Hose
60 2752930 1 Hose
62 2752462 2 Hose
65 2753189 2 Hose
66 2752767 1 Hose
67 2752766 1 Hose
68 2753190 1 Hose
69 2753191 1 Hose
70 2752978 1 Hose
71 2752585 2 Hose (800A)
71 Not Required 0 Hose (800AJ)
72 1001159707 2 Hose (800A)
72 2753006 3 Hose (800AJ)
77 2220501 AR Fitting, 45 ORB/JIC
78 4567757 1 Tube
79 4100062 4 Protection, Hose (Not Shown - Located at Tower Boom Power
Track)
80 2220947 1 Fitting, Straight JIC/ORB
81 2221036 1 Fitting, 90 ORB/JIC
82 2220950 1 Fitting, 45 ORB/JIC
87 2220603 5 Fitting, Straight ORB/JIC
88 1001109690 2 Hose
91 2752434 1 Hose
92 2220899 1 Fitting, Tee ORB/JIC/JIC
94 2220498 1 Fitting, 45 ORB/JIC
95 1001149410 1 Hose

394 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-8. STANDARD HYDRAULIC DIAGRAM (SN 0300196956 through 0300272376)

396 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-8. STANDARD HYDRAULIC DIAGRAM (SN 0300196956 through 0300272376)

ITEM PART NUMBER QTY DESCRIPTION REV


1001178200 Ref STANDARD HYDRAULIC DIAGRAM (800A) I
1001178201 Ref STANDARD HYDRAULIC DIAGRAM (800AJ) J
1 2220381 5 Fitting, Straight ORB/FL
2 2220415 AR Fitting, Straight ORB/FL
3 2753199 1 Hose
4 2220373 AR Fitting, Straight ORB/FL
5 2220500 AR Fitting, 45 ORB/FL
6 2220947 1 Fitting, Straight ORB/FL
7 2220600 1 Fitting, Straight JIC/ORB
8 2220593 2 Fitting, Straight ORB/FL
9 2220371 3 Fitting, Straight ORB/FL
10 1001179271 2 Hose (800A)
10 2753126 2 Hose (800AJ)
11 1001179270 2 Hose (800A)
11 1001179546 1 Hose (800AJ)
12 1001179269 1 Hose (800A)
12 1001179545 1 Hose (800AJ)
13 1001179329 1 Fitting, Straight JIC/ORB
14 2220737 1 Split Flange Kit #24
15 2220478 1 Split Flange Kit #16
16 1001155673 2 Hose
17 1001119602 2 Hose
18 2753200 1 Hose
19 2220466 3 Fitting, 90 ORB/FL
20 2220582 1 Fitting, Straight ORB/FL
21 2220473 5 Fitting, 90 ORB/FL
22 2220602 1 Fitting, Tee ORB/FL (SN 0300196956 through 0300213730)
23 2220999 2 Fitting, Tee ORB/FL (SN 0300196956 through 0300213730)
24 2220619 1 Fitting, Reducer JIC/JIC (SN 0300196956 through 0300213730)
24 1001197272 1 Fitting, Tee JIC/ORB/JIC (SN 0300213731 through 0300227034)
25 2220605 1 Fitting, Tee FL/FL (SN 0300183034 through 0300252003)
25 2220605 2 Fitting, Tee FL/FL (SN 0300252004 through 0300272376)
26 1001182162 1 Hose
27 2220765 1 Fitting, Straight ORB/FL
28 2220377 1 Fitting, Straight JIC/ORB
29 2220582 1 Fitting, Straight JIC/ORB
30 2220596 AR Fitting, 90 ORB/FL
31 2220385 1 Fitting, Tee FL/FL (SN 0300196956 through 0300213730)
32 2220618 1 Fitting, Reducer JIC/JIC (SN 0300196956 through 0300227034)
33 2752461 1 Hose
34 2220852 2 Fitting, Straight ORB/FL
35 2753197 1 Hose
36 2753196 1 Hose
37 2220490 2 Fitting, Tee FL/FL
38 2753442 2 Hose (800AJ)
40 1001179079 1 Hose
41 2753195 1 Hose
42 2753231 1 Hose
43 2753010 2 Hose
44 2752468 1 Hose

3121629 800A/800AJ 397


SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
45 2752723 1 Hose
46 2753274 1 Hose
47 2753192 1 Hose
48 2752494 1 Hose
49 2753008 1 Hose
50 2221086 4 Fitting, Diagnostic Test Port, EM3A
51 4640780 1 Fitting, Check Valve
52 2753118 1 Hose
53 1001136881 1 Fitting, 45 ORB/FG
55 2220472 AR Fitting, 90 ORB/FL (800AJ)
56 2753123 1 Hose
57 2220577 1 Fitting, Straight ORB/FL
58 2221034 1 Fitting, Tee FL/FL/ORB
59 2752768 1 Hose
60 2752930 1 Hose
61 4567139 1 Tube
62 2752484 1 Hose
65 2753189 2 Hose
66 2752767 1 Hose
67 2752766 1 Hose
68 2753190 1 Hose
69 2753191 1 Hose
70 2752978 1 Hose
72 1001159707 2 Hose
77 2220501 2 Fitting, 45 ORB/FL
78 4567757 1 Tube
79 4100062 4 Protection, Hose (Not Shown - Located at Tower Boom Power
Track)
80 2220947 1 Fitting, O-Ring FL
81 2221036 1 Fitting, 90 ORB/FL
82 2220950 1 Fitting, 45 ORB/FL
87 2220603 5 Fitting, Straight ORB/FL
88 1001109690 2 Hose
91 2752434 1 Hose
92 2220899 1 Fitting, Tee ORB/FL/FL
94 2220451 1 Fitting, Straight JIC/ORB
95 1001149410 1 Hose
96 2220468 1 Fitting, Straight JIC/ORB (SN 0300213731 through 0300272376)
97 1001215289 1 Fitting, Tee JIC/ORB/JIC (SN 0300227035 through 0300272376)
98 2752995 1 Hose (SN 0300252004 through 0300272376)
99 91143177 1 Fitting - Diagnostic Test Port (SN 0300252004 through
0300272376)

398 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
FIGURE 6-9. HYDRAULIC DIAGRAM LIST

ITEM PART NUMBER QTY DESCRIPTION REV


Ref Note: Common diagrams shown in this parts manual. Diagrams
not shown are available from JLG Service/Parts Departments.
1001157400 Ref Axle Lockout Hydraulic Diagram (Machines with Oscillating Axle)
1001157448 Ref Drive Hydraulic Diagram - 2WD/2WS Machines (SN 0300183034
through 0300196955)
1001178203 Ref Drive Hydraulic Diagram - 2WD/2WS Machines (Separate Tow
Diagram) (SN 0300196956 through 0300272376)
1001217194 Ref Drive Hydraulic Diagram - 2WD/2WS Machines (Includes Tow
Diagram) (SN 0300196956 through 0300272376)
1001157447 Ref Drive Hydraulic Diagram - 4WD/2WS Machines (SN 0300183034
through 0300196955)
1001178204 Ref Drive Hydraulic Diagram - 4WD/2WS Machines (Separate Tow
Diagram) (SN 0300196956 through 0300272376)
1001217195 Ref Drive Hydraulic Diagram - 4WD/2WS Machines (Includes Tow
Diagram) (SN 0300196956 through 0300272376)
1001157449 Ref Drive Hydraulic Diagram - 4WD/2WS Machines with Arctic
Package (SN 0300183034 through 0300196955)
1001178205 Ref Drive Hydraulic Diagram - 4WD/2WS Machines with Arctic
Package (Separate Tow Diagram) (SN 0300196956 through
0300272376)
1001217196 Ref Drive Hydraulic Diagram - 4WD/2WS Machines with Arctic
Package (Includes Tow Diagram) (SN 0300196956 through
0300272376)
1001157446 Ref Drive Hydraulic Diagram - 4WD/4WS Machines (SN 0300183034
through 0300196955)
1001178202 Ref Drive Hydraulic Diagram - 4WD/4WS Machines (Separate Tow
Diagram) (SN 0300196956 through 0300272376)
1001217197 Ref Drive Hydraulic Diagram - 4WD/4WS Machines (Includes Tow
Diagram) (SN 0300196956 through 0300272376)
1001157450 Ref Drive Hydraulic Diagram - 4WD/4WS Machines with Arctic
Package (SN 0300183034 through 0300196955)
1001178206 Ref Drive Hydraulic Diagram - 4WD/4WS Machines with Arctic
Package (Separate Tow Diagram) (SN 0300196956 through
0300272376)
1001156172 Ref Oil Cooler Hydraulics - Deutz D2011 Engines
1001142677 Ref Oil Cooler Hydraulics - Deutz TD2.9L4 Engines
1283309 Ref Oil Cooler Hydraulics - GM Engines
Ref Standard Hydraulic Diagram Options- 800A
1001156597 Ref Standard Hydraulic Diagram - 800A (SN 0300183034 through
0300194139)
1001173292 Ref Standard Hydraulic Diagram - 800A (SN 0300194140 through
0300196955)
1001178200 Ref Standard Hydraulic Diagram - 800A (SN 0300196956 through
0300272376)
Ref Standard Hydraulic Diagram Options - 800AJ
1001156598 Ref Standard Hydraulic Diagram - 800AJ (SN 0300183034 through
0300194139)
1001173293 Ref Standard Hydraulic Diagram - 800AJ (SN 0300194140 through
0300196955)
1001178201 Ref Standard Hydraulic Diagram - 800AJ (SN 0300196956 through
0300272376)
1001159879 Ref Standard Hydraulic Schematic (SN 0300183034 through
0300196955)

400 800A/800AJ 3121629


SECTION 6 - HYDRAULIC
ITEM PART NUMBER QTY DESCRIPTION REV
1001170855 Ref Standard Hydraulic Schematic (SN 0300196956 through
0300272376)
Ref Tow Package Hydraulic Diagram Options:
2792700 Ref Tow Package Hydraulic Diagram (SN 0300183034 through
0300211595)
1001157401 Ref Tow Package Hydraulic Diagram (SN 0300211596 through
0300227034)
See Note Ref Tow Package Hydraulic Diagram (Note: See Drive Hydraulic
Diagrams) (SN 0300227035 through 0300272376)

3121629 800A/800AJ 401


SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3121629 800A/800AJ 403


SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM PART NUMBER QTY DESCRIPTION REV


Ref Note: Diagrams not shown are available from the JLG Service
Department. Schematics shown in the Service and Maintenance
Manual.
1282571 Ref COLD WEATHER START ELECTRICAL DIAGRAM (GM ENGINE
MACHINES
4933350 Ref GENERATOR (2500W 110V 60Hz) ELECTRICAL DIAGRAM
(FORD & GM ENGINES)
1001112588 Ref GENERATOR (2500W 110V 50-60Hz) ELECTRICAL DIAGRAM
(DEUTZ D2011 ENGINES)
1001112743 Ref GENERATOR (2500W 220V 50Hz) ELECTRICAL DIAGRAM
(DEUTZ D2011 ENGINES)
1001180050 Ref GENERATOR (2500W 60Hz) ELECTRICAL DIAGRAM (DEUTZ
TD2.9L4 ENGINES)
1001132055 Ref GENERATOR (4000W 60Hz) ELECTRICAL DIAGRAM (GM
ENGINES)
1001132055 Ref GENERATOR (4000W 60Hz) ELECTRICAL DIAGRAM (DEUTZ
D2011 ENGINES)
1001153257 Ref GENERATOR (4000W 60Hz) ELECTRICAL DIAGRAM (DEUTZ
TD2.9L4 ENGINES)
1001153025 Ref GENERATOR (4000W 50Hz) ELECTRICAL DIAGRAM (DEUTZ
D2011 ENGINES) (ANSI EXPORT AND JAPANESE SPECS) (SN
0300183034 through 0300204764)
1001194437 Ref GENERATOR (4000W 50Hz) ELECTRICAL DIAGRAM (DEUTZ
D2011 ENGINES) (ANSI EXPORT AND JAPANESE SPECS) (SN
0300204765 through 0300272376)
1001159648 Ref GENERATOR (4000W 50Hz) ELECTRICAL DIAGRAM (DEUTZ
D2011 ENGINES) (AUSTRALIAN SPECS)
1001153025 Ref GENERATOR (4000W 50Hz) ELECTRICAL DIAGRAM (DEUTZ
D2011 ENGINES) (CE SPECS)
1001160271 Ref GENERATOR (4000W 50Hz) ELECTRICAL DIAGRAM (DEUTZ
D2011 ENGINES) (CE UK SPECS)
1001221498 Ref GENERATOR (7500W) ELECTRICAL DIAGRAM (FORD
ENGINES)
1001157768 Ref GENERATOR (7500W) ELECTRICAL DIAGRAM (GM ENGINES)
1001157769 Ref GENERATOR (7500W) ELECTRICAL DIAGRAM (DEUTZ D2011
ENGINES)
1001157770 Ref GENERATOR (7500W) ELECTRICAL DIAGRAM (DEUTZ
TD2.9L4 ENGINES)
1001153719 Ref GROUND CONTROL BOX ELECTRICAL DIAGRAM (DEUTZ
D2011 ENGINES)
1001165779 Ref GROUND CONTROL BOX ELECTRICAL DIAGRAM (DEUTZ
TD2.9L4 ENGINES)
1001153718 Ref GROUND CONTROL BOX ELECTRICAL DIAGRAM (FORD &
GM ENGINE) (SN 0300183034 through 0300232564)
1001224137 Ref GROUND CONTROL BOX WIRING DIAGRAM - FORD & GM
ENGINE (SN 0300232565 through 0300272376)
4933231 Ref HEADLIGHT/TAILLIGHT ELECTRICAL DIAGRAM (ABS HOODS)
4933219 Ref HEADLIGHT/TAILLIGHT LIGHTS ELECTRICAL DIAGRAM
(STEEL HOODS)
1001094475 Ref HOURMETER (FOR GENERATOR) ELECTRICAL DIAGRAM
4933278 Ref LSS PLATFORM MODULE ELECTRICAL DIAGRAM
4933218 Ref PLATFORM SOFT TOUCH SYSTEM ELECTRICAL DIAGRAM
0273484 Ref PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (800A)
0273485 Ref PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (800AJ)

404 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
4933304 Ref SKYAIR ELECTRICAL DIAGRAM
1001156225 Ref STANDARD ELECTRICAL SCHEMATIC (SN 0300183034
through 0300194139)
1001176712 Ref STANDARD ELECTRICAL SCHEMATIC (SN 0300194140
through 0300272376)
1001131992 Ref STANDARD ELECTRICAL SCHEMATIC - GM ENGINE
SCHEMATIC (ENGINE SCHEMATIC ONLY. P/N 1001156225 &
1001176712 ARE SCHEMATIC FOR COMPLETE MACHINE)

3121629 800A/800AJ 405


SECTION 7 - ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

406 800A/800AJ 3121629


SECTION 7 - ELECTRICAL

3121629 800A/800AJ 407


SECTION 7 - ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV


Ref PLATFORM BOX ASSEMBLY COMPONENTS
3 0100048 AR Grease, Dielectric
6 Ref Footswitch Components:
6A 1060918 7 ft/2.13m Cable, Electrical - 18/3
6A 1001098122 3 Terminal, Ring
6A 4460226 2 Socket, Female
6A 4460464 1 Pin, Male
6B 4460071 2 Connector, Strain Relief
13 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not Available
for Purchase)
13A 7022819 1 Plug, Male - 8 Position (Natural)
13A 4460871 8 Socket, Female
14 See Note 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
(Note: Not Available for Purchase)
14A 7022825 1 Plug, Male - 8 Position (Black)
14A 4460871 7 Socket, Female
31 See Note 1 Controller Harness (Speed Control) (Note: Not Available for
Purchase)
31A 4460224 1 Receptacle, Female - 6 Position
31A 4460226 6 Socket, Female
36 4460428 2 Connector, Strain Relief
37 4460470 1 Nut, Terminal
38 4460471 1 Washer, Terminal
39 4460708 2 Connector, Female 15 Position
40 4460905 5 Seal, Plug
43 4922666 1 Harness, Analyzer Cable C
43 4460226 4 Socket, Female (Not Shown - Located at J2)
43A 4460761 1 Connector, Female - 4 Position
43A 4460227 4 Pin, Male
45 1001107753 1 Harness, Console Box (Without SkyGuard) (See Items 119-157 for
Breakdown)
45 1001185280 1 Harness, Console Box (With SkyGuard) (See Items 119-157 for
Breakdown)
46 1001139135 1 Platform Valve Harness Assembly (SN 0300194140 through A
0300272376)
46A 4460226 7 Socket, Female
46B 4460891 6 Plug, Male - 2 Position
46B 1001116992 12 Socket, Female
51 1001186431 2 Relay (Machines with 1 Cell LSS)
57 1001225580 1 Harness, Interface (Machines with 1 Cell LSS)
1001107753 Ref PLATFORM BOX HARNESS ASSEMBLY (WITHOUT SKYGUARD) F
1001185280 Ref PLATFORM BOX HARNESS ASSEMBLY (WITH SKYGUARD) B
1001220281 Ref PLATFORM BOX HARNESS ASSEMBLY (MACHINES WITH E
SKYGUARD/WITH 1 CELL LSS)
119 4460866 1 Connector 19 Position
119 4460464 7 Pin, Male (16 Gauge)
119 4460508 3 Pin, Male (12 Gauge)
120 4460874 1 Plug, Male 35 Position (Natural)
120 4460871 29 Socket, Female
121 4460875 1 Plug, Male 35 Position (Gray)
121 4460871 24 Socket, Female

408 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
122 4460873 1 Plug, Male 35 Position (Black)
122 4460871 26 Socket, Female
125 4460879 1 Plug, Male 2 Position
125 4460887 2 Terminal (12 Gauge)
130 4460418 9 Connector 6 Position
130 4460419 27 Terminal, Female
132 4120035 13 Base, Light
132 4460634 13 Terminal, (16 Gauge)
132 4460635 13 Terminal, (12 Gauge)
132 2920129 13 Lamp, Indicator
136 4460225 1 Plug, Male 6 Position
136 4460227 5 Pin, Male
143 4460434 2 Plug, Male 15 Position
143 4460227 25 Pin, Male
150 4460884 1 Connector - 4 Position (Not Shown - To Platform Sensor) (With
SkyGuard)
150 4460944 4 Socket (Not Shown - To Platform Sensor) (With SkyGuard)
150 4460932 1 Receptacle - 4 Position (Not Shown -To Platform Sensor) (With
SkyGuard)
154 4460536 1 Receptacle - 3 Position (Not Shown) (With SkyGuard)
154 4460943 1 Pin, Male (Not Shown) (With SkyGuard)
155 4460539 1 Plug - 3 Position (Not Shown) (With SkyGuard)
155 4460944 1 Socket, Female (Not Shown) (With SkyGuard)
157 4460708 1 Connector - 15 Position (Not Shown - Mates with Item 43) (With
SkyGuard)
157 4460226 3 Socket (Not Shown) (With SkyGuard)
158 4460894 1 Plug, Male - 6 Position (Not Shown) (Machines with 1 Cell LSS)
158 4460465 5 Socket, Female (Not Shown) (Machines with 1 Cell LSS)
159 4460933 1 Plug, Male - 12 Position (Not Shown) (Machines with 1 Cell LSS)
159 1001119020 1 Bussbar (Not Shown) (Machines with 1 Cell LSS)
162 1001213447 1 Receptacle, Female - 5 Position (Not Shown) (Machines with 1
Cell LSS)
0271374 Ref BOOM CABLE INSTALLATION (800A WITHOUT GENERATOR - G
ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300183034 through
0300236624)
1001227519 Ref BOOM CABLE INSTALLATION (800A WITHOUT GENERATOR - A
ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300236625 through
0300272376)
0271375 Ref BOOM CABLE INSTALLATION (800A WITHOUT GENERATOR - F
CE SPECS) (SN 0300183034 through 0300236624)
1001227779 Ref BOOM CABLE INSTALLATION (800A WITHOUT GENERATOR - A
CE SPECS) (SN 0300236625 through 0300272376)
0271374 Ref BOOM CABLE INSTALLATION (800A WITHOUT GENERATOR -
CHINA AND JAPANESE SPECS) (SN 0300183034 through
0300236624)
1001232259 Ref BOOM CABLE INSTALLATION (800A WITHOUT GENERATOR -
CHINA AND JAPANESE SPECS) (SN 0300236625 through
0300272376)
1001153328 Ref BOOM CABLE INSTALLATION (800A WITH 4000W GENERATOR) B
(SN 0300183034 through 0300236624)
1001227524 Ref BOOM CABLE INSTALLATION (800A WITH 4000W GENERATOR) A
(SN 0300236625 through 0300272376)
0272429 Ref BOOM CABLE INSTALLATION (800A WITH 7500W SKYPOWER F
GENERATOR - ANSI, ANSI EXPORT AND CSA SPECS) (SN
0300183034 through 0300236624)

3121629 800A/800AJ 409


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
1001227780 Ref BOOM CABLE INSTALLATION (800A WITH 7500W SKYPOWER A
GENERATOR - ANSI, ANSI EXPORT AND CSA SPECS) (SN
0300236625 through 0300272376)
0272430 Ref BOOM CABLE INSTALLATION (800A WITH 7500W SKYPOWER F
GENERATOR - CE SPECS) (SN 0300183034 through
0300236624)
1001227784 Ref BOOM CABLE INSTALLATION (800A WITH 7500W SKYPOWER A
GENERATOR - CE SPECS) (SN 0300236625 through
0300272376)
1001093748 Ref BOOM CABLE INSTALLATION (800A WITH ARCTIC PACKAGE - B
ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300183034 through
0300236624)
1001227727 Ref BOOM CABLE INSTALLATION (800A WITH ARCTIC PACKAGE - A
ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300236625 through
0300272376)
1001091330 Ref BOOM CABLE INSTALLATION (800A WITH 7500W SKYPOWER D
GENERATOR AND ARCTIC PACKAGE - ANSI, ANSI EXPORT
AND CSA SPECS) (SN 0300183034 through 0300236624)
1001227611 Ref BOOM CABLE INSTALLATION (800A WITH 7500W SKYPOWER A
GENERATOR AND ARCTIC PACKAGE - ANSI, ANSI EXPORT
AND CSA SPECS) (SN 0300236625 through 0300272376)
0271376 Ref BOOM CABLE INSTALLATION (800AJ WITHOUT GENERATOR - C
ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS) (SN
0300183034 through 0300236624)
1001227610 Ref BOOM CABLE INSTALLATION (800AJ WITHOUT GENERATOR - A
ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS) (SN
0300236625 through 0300272376)
0273434 Ref BOOM CABLE INSTALLATION (800AJ WITHOUT GENERATOR - B
AUSTRALIAN SPECS) (SN 0300183034 through 0300236624)
1001227800 Ref BOOM CABLE INSTALLATION (800AJ WITHOUT GENERATOR - A
AUSTRALIAN SPECS) (SN 0300236625 through 0300272376)
0271377 Ref BOOM CABLE INSTALLATION (800AJ WITHOUT GENERATOR - D
CE SPECS) (SN 0300183034 through 0300236624)
1001227783 Ref BOOM CABLE INSTALLATION (800AJ WITHOUT GENERATOR - A
CE SPECS) (SN 0300236625 through 0300272376)
1001153329 Ref BOOM CABLE INSTALLATION (800AJ WITH 4000W B
GENERATOR) (SN 0300183034 through 0300236624)
1001227520 Ref BOOM CABLE INSTALLATION (800AJ WITH 4000W A
GENERATOR) (SN 0300236625 through 0300272376)
0272431 Ref BOOM CABLE INSTALLATION (800AJ WITH 7500W SKYPOWER C
GENERATOR - ANSI, ANSI EXPORT AND CSA SPECS) (SN
0300183034 through 0300236624)
1001227782 Ref BOOM CABLE INSTALLATION (800AJ WITH 7500W SKYPOWER B
GENERATOR - ANSI, ANSI EXPORT AND CSA SPECS) (SN
0300236625 through 0300272376)
0272432 Ref BOOM CABLE INSTALLATION (800AJ WITH 7500W SKYPOWER C
GENERATOR - AUSTRALIAN AND CE SPECS) (SN 0300183034
through 0300236624)
1001227781 Ref BOOM CABLE INSTALLATION (800AJ WITH 7500W SKYPOWER A
GENERATOR - AUSTRALIAN AND CE SPECS) (SN 0300236625
through 0300272376)
0275204 Ref BOOM CABLE INSTALLATION (800AJ WITH 7500W SKYPOWER B
GENERATOR AND ARCTIC PACKAGE - ANSI, ANSI EXPORT
AND CSA SPECS) (SN 0300183034 through 0300236624)
1001227785 Ref BOOM CABLE INSTALLATION (800AJ WITH 7500W SKYPOWER A
GENERATOR AND ARCTIC PACKAGE - ANSI, ANSI EXPORT
AND CSA SPECS) (SN 0300236625 through 0300272376)
1001092093 Ref BOOM CABLE INSTALLATION (800AJ WITH 7500W SKYPOWER B
GENERATOR AND ARCTIC PACKAGE - ANSI, ANSI EXPORT
AND CSA SPECS) (SN 0300183034 through 0300236624)

410 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
1001227799 Ref BOOM CABLE INSTALLATION (800AJ WITH 7500W SKYPOWER A
GENERATOR AND ARCTIC PACKAGE - ANSI, ANSI EXPORT
AND CSA SPECS) (SN 0300236625 through 0300272376)
1001116474 Ref BOOM CABLE INSTALLATION (800AJ WITH ARCTIC PACKAGE - B
ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300183034 through
0300236624)
1001227801 Ref BOOM CABLE INSTALLATION (800AJ WITH ARCTIC PACKAGE - A
ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300236625 through
0300272376)
201 4922575 1 Harness Assembly - Main Boom (12/4 -18/8) (800A) (SN F
0300183034 through 0300236624)
201 1001227488 1 Harness Assembly - Main Boom (12/4 -18/8) (800A) (SN A
0300236625 through 0300272376)
201 1001091315 1 Harness Assembly - Main Boom (12/4 -18/8) (800A with Arctic D
Package) (SN 0300183034 through 0300236624)
201 1001227302 1 Harness Assembly - Main Boom (12/4 -18/8) (800A with Arctic A
Package) (SN 0300236625 through 0300272376)
201 4922582 1 Harness Assembly - Main Boom (12/4 -18/8) (800AJ) (SN G
0300183034 through 0300236624)
201 1001227518 1 Harness Assembly - Main Boom (12/4 -18/8) (800AJ) (SN A
0300236625 through 0300272376)
201 4923490 1 Harness Assembly - Main Boom (12/4 -18/8) (800AJ with Arctic D
Package) (SN 0300183034 through 0300236624)
201 1001227351 1 Harness Assembly - Main Boom (12/4 -18/8) (800AJ with Arctic A
Package) (SN 0300236625 through 0300272376)
201 1060896 AR Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18 AWG
(Without Arctic Package)
201 4923462 67 ft/ Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18 AWG
20.4m (800A with Arctic Package)
201 4923462 64 ft/ Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18 AWG
19.5m (800AJ with Arctic Package)
201 0100009 AR Sealant
201A 4460865 1 Connector - 19 Position
201A 4460465 11 Socket, Female
201A 4460509 4 Socket, Female
201A 4460466 4 Seal, Plug
201B 4460473 1 Clamp, Cable
201C 4460866 1 Connector - 19 Position
201C 4460464 AR Pin, Male (16 Gauge)
201C 4460508 4 Pin, Male (12 Gauge)
201C 4460466 4 Seal, Plug
202 4922576 1 Harness Assembly - Tower Boom (12/4 - 18/8) (Without Arctic E
Package)
202 4923489 1 Harness Assembly - Tower Boom (12/4 - 18/8) (With Arctic B
Package)
202 1060896 44 ft/ Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18 AWG
13.4m (Without Arctic Package)
202 4923462 44 ft/ Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18 AWG
13.4m (With Arctic Package)
202A 4460865 2 Connector - 19 Position
202A 4460465 22 Socket, Female
202A 4460509 8 Socket, Female
202A 4460466 8 Seal, Plug
202B 4460473 2 Clamp, Cable
203 4922579 1 Harness Assembly - Tower Boom (18/2) (800A - ANSI, ANSI
Export and CSA Specs without Arctic Package)

3121629 800A/800AJ 411


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
203 1001091323 1 Harness Assembly - Tower Boom (18/2) (800A - ANSI, ANSI
Export and CSA Specs with Arctic Package)
203 4922579 1 Harness Assembly - Tower Boom (18/2) (800AJ - CE Specs)
203 1060902 47 ft/ Cable, Electrical - 18/2 (Without Arctic Package)
14.3m
203 4923466 47 ft/ Cable, Electrical - 18/2 (With Arctic Package)
14.3m
203A 4460465 2 Socket, Female
203A 4460891 1 Connector, Terminal - 2 Position
204 4922868 1 Harness Assembly - Main Boom (18/2) (800A - ANSI, ANSI Export
and CSA Specs without Arctic Package)
204 1001091319 1 Harness Assembly - Main Boom (18/2) (800A - ANSI, ANSI Export
and CSA Specs with Arctic Package)
204 4922580 1 Harness Assembly - Main Boom (18/2) (800AJ- CE Specs)
204 1060902 30 ft/9.1m Cable, Electrical - 18/2 (Without Arctic Package)
204 4923466 30 ft/9.1m Cable, Electrical - 18/2 (With Arctic Package)
204A 4460464 2 Pin, Male
204A 4460897 1 Plug, Terminal - 2 Position
205 4922578 1 Harness Assembly - Tower Boom (18/2) (800A without Arctic
Package)
205 4923487 1 Harness Assembly - Tower Boom (18/2) (800A with Arctic
Package) (With 7500W Generator)
205 4922578 1 Harness Assembly - Tower Boom (18/2) (800AJ without Arctic
Package)
205 4923487 1 Harness Assembly - Tower Boom (18/2) (800AJ with Arctic
Package - without 7500W Generator)
205 4923487 1 Harness Assembly - Tower Boom (18/2) (800AJ (With Arctic
Package) - with 7500W Generator)
206 4922578 1 Harness Assembly - Main Boom (18/2) without Arctic Package)
206 4923487 1 Harness Assembly - Main Boom (18/2) with Arctic Package)
207 4922215 1 Harness Assembly - Main Boom (800A - All Specs except
Australian and CE Specs (10/3) without Arctic Package)
207 4922218 1 Harness Assembly - Main Boom (800A - CE, China and Japanese
Specs (10/3)
207 1001156695 1 Harness Assembly - Main Boom (800A - All Specs (10/4) with
4000W Generator
207 1001125127 1 Harness Assembly - Main Boom (800A - All Specs (8/5) without
Arctic Package and 7500W SkyPower Generator
207 1001091324 1 Harness Assembly - Main Boom (800A - ANSI, ANSI Export and
CSA Specs (10/3) with Arctic Package
207 1001125127 1 Harness Assembly - Main Boom (800A - ANSI, ANSI Export and
CSA Specs (8/5) with Arctic Package and 7500W SkyPower
Generator
207 4922216 1 Harness Assembly - Main Boom (800AJ - All Specs except
Australian Specs (10/3) without Arctic Package
207 4922219 1 Harness Assembly - Main Boom (800AJ - Australian and CE
Specs (10/3)
207 1001156694 1 Harness Assembly - Main Boom (800AJ - All Specs (10/4) with
4000W Generator
207 1001125126 1 Harness Assembly - Main Boom (800AJ - All Specs (8/5) with
7500W SkyPower Generator
207 4923485 1 Harness Assembly - Main Boom (800AJ - ANSI, ANSI Export and
CSA Specs (10/3) with Arctic Package
208 4922217 1 Harness Assembly - Tower Boom - ANSI, ANSI Export and CSA
Specs (10/3)
208 4922220 1 Harness Assembly - Tower Boom - Australian and CE Specs
(10/3)

412 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
208 4922217 1 Harness Assembly - Tower Boom - China and Japanese Specs
(SN 0300183034 through 0300236624)
208 4922220 1 Harness Assembly - Tower Boom - China and Japanese Specs
(SN 0300236625 through 0300272376)
208 1001156693 1 Harness Assembly - Tower Boom - All Specs (10/4) 4000W
Generator
208 1001125125 1 Harness Assembly - Tower Boom - All Specs (8/5) without Arctic
Package and 7500W SkyPower Generator
208 4923486 1 Harness Assembly - Tower Boom - ANSI, ANSI Export and CSA
Specs (10/3) with Arctic Package
208 1001125125 1 All Specs except Australian and CE Specs (8/5) with Arctic
Package and 7500W SkyPower Generator
209 1320256 1 Clamp, Block (Machines without Arctic Package) (Not Shown-
Located on back of T/T)
209 1001092384 1 Clamp, Block (Machines with Arctic Package) (Not Shown-Located
on back of T/T)
210 4922578 1 Harness Assembly (18/2) (800A Only - All Specs except Australian
and CE Specs (Without Arctic Package)
210 4923487 1 Harness Assembly (18/2) (800A Only - ANSI, ANSI Export and
CSA Specs (With Arctic Package)
211 0272433 1 Cable Connector Installation (With 7500W SkyPower Generator) D
211A 4460959 1 Connector, Male (With 7500W Generator) (SkyPower) (SN
0300183034 through 0300228785)
211A 1001218622 1 Connector, Male (With 7500W Generator) (SkyPower) (SN
0300228786 through 0300272376)
211A 1671093 1 Cover, Male Connector (Optional) (SN 0300183034 through
0300228785)
211B 4460960 1 Connector, Female (With 7500W Generator) (SkyPower) (SN
0300183034 through 0300228785)
211B 1001218623 1 Connector, Female (With 7500W Generator) (SkyPower) (SN
0300228786 through 0300272376)
211B 1671092 1 Cover, Female Connector (Optional) (SN 0300183034 through
0300228785)
212 4923613 1 Harness, Tilt Switch (Part of Main Boom Harness) (SN C
0300183034 through 0300236624)
212 1001227359 1 Harness Tilt Switch (SN 0300236625 through 0300272376) A
212A 1001097051 1 Connector - 4 Position
212A 1001097082 3 Pin, Male (Gold)
212A 4460466 1 Seal, Plug
212B 4460464 3 Pin, Male (4923613 Harness)
212C 4460944 3 Pin, Male (1001227359 Harness)
Ref GROUND CONTROL BOX COMPONENTS
303 0100048 AR Grease, Dielectric
327 4460426 AR Connector, Strain Relief
328 4460470 1 Nut, Terminal
329 4460471 1 Washer, Terminal
331 4460496 1 Washer, Terminal
332 4460497 1 Nut, Terminal
333 4460526 1 Connector, Strain Relief
342 1001106736 1 Cap, Dust
343 1001110225 1 Harness, Ground Control Box (Deutz D2011 Engines - All Specs G
except CE Specs)
343 1001110225 1 Harness, Ground Control Box (Deutz D2011 Engines - CE Specs) G
(SN 0300183034 through 0300201003)
343 1001185131 1 Harness, Ground Control Box (Deutz D2011 Engines - CE Specs) E
(SN 0300201004 through 0300272376)

3121629 800A/800AJ 413


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
343 1001145937 1 Harness, Ground Control Box (Deutz TD2.9L4 Engines - All Specs F
except CE Specs)
343 1001145937 1 Harness, Ground Control Box (Deutz TD2.9L4 Engine - CE Specs) F
(SN 0300183034 through 0300201003)
343 1001185131 1 Harness, Ground Control Box (Deutz TD2.9L4 Engines - CE E
Specs) (SN 0300201004 through 0300272376)
343 1001110225 1 Harness, Ground Control Box (Ford & GM Engines) G
343A 4460536 1 Connector, Female 3 Position
343A 4460943 3 Pin, Male
343B 3990010 2 Diode - 6 Amp (Not Shown)
343C 4460434 2 Plug, Male 15- Position
343C 4460227 22 Pin
343D 4460873 1 Connector, 35 Position (Black)
343D 4460871 21 Socket, Female
343D 4460905 AR Seal, Plug
343E 4120035 AR Base, Light
343E 4460634 AR Terminal (16 Gauge)
343E 4460635 AR Terminal (12 Gauge)
343F 4460418 9 Connector, Female- 6 Position
343F 4460419 27 Socket, Female
343G 4460876 1 Connector, 35 Position (Blue)
343G 4460871 29 Socket, Female
343G 4460905 AR Seal, Plug
343H 4460866 1 Connector - 19 Position
343H 4460464 7 Pin, Male (16 Gauge)
343H 4460508 3 Pin, Male (12 Gauge)
343J 4460878 1 Housing, Terminal - 4 Position
343J 4460887 3 Terminal (12 Gauge)
343K 4460761 1 Connector, Female 4- Position
343K 4460227 4 Pin, Male
343L 4460894 3 Plug, Male - 6 Position
343L 4460465 AR Socket, Female
343L 4460892 3 Terminal, Buss Connector - 6 Position
343L 4460466 3 Plug, Terminal
343M 8229242 2 Fuse 5A
343M 2400060 2 Holder, Fuse
343N 1001112612 1 Connector - 9 Position
343N 4460943 4 Pin, Male
343P 1001106339 1 Connector, Male - 14 Position
343P 4460871 2 Socket, Female
343P 4460905 AR Plug, Seal
343R 1001106340 1 Connector, Male - 14 Position
343R 4460871 5 Socket, Female
343S 4460874 1 Connector, Natural
343S 4460871 10 Socket, Female
343S 4460905 AR Plug, Seal
343T 4460875 1 Connector, Gray
343T 4460871 2 Socket, Female
343T 4460905 AR Plug, Seal
343U 4460884 1 Plug, Male - 4 Position
343U 1001192401 1 Cap, Dust
343U 4460365 4 Socket, Female

414 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
343V 4460868 1 Plug, Male - 6 Position (CE Spec) (SN 0300201004 through
0300272376)
343V 4460877 4 Terminal (CE Spec) (SN 0300201004 through 0300272376)
343W 1001200497 1 Plug, Male - 3 Position (SN 0300236625 through 0300272376)
343W 4460944 3 Socket, Female (SN 0300236625 through 0300272376)
343X 1001229530 1 Receptacle, Female - 3 Position (SN 0300236625 through
0300272376)
343X 1001229531 1 Pin, Male (SN 0300236625 through 0300272376)
346 1001153713 1 Engine Harness Assembly - Deutz D2011 Engine Machines (See
401 to 465 for Breakdown)
346 1001165776 1 Engine Harness Assembly - Deutz TD2.9L4 Engine Machines
(See 401 to 465 for Breakdown)
346 1001216230 1 Engine Harness Assembly - Ford Engine Machines (See 401 to
465 for Breakdown)
346 1001153712 1 Engine Harness Assembly - GM Engine Machines (See 401 to 465
for Breakdown)
347 1001153715 1 Valve Harness Assembly (SN 0300183034 through 0300194139) E
347 1001170808 1 Valve Harness Assembly (SN 0300194140 through 0300272376) F
347A 4460539 1 Connector, Male - 3 Position
347A 4460465 2 Socket, Female
347A 4460466 1 Seal, Plug
347B 4460880 AR Connector, DIN
347B 4460891 13 Plug, Male - 2 Position (SN 0300194140 through 0300272376)
347B 4460465 26 Socket, Female (SN 0300194140 through 0300272376)
347C 4460320 2 Connector, Female - 2 Position (SN 0300183034 through
0300194139)
347C 4460267 5 Pin, Male (SN 0300183034 through 0300194139)
347D 4460424 1 Connector, Male- 2 Position
347D 4460268 2 Pin, Female
347E 4460871 33 Socket, Female
347F 4460326 1 Connector, Male - 3 Position (SN 0300183034 through
0300194139)
347F 4460267 7 Pin, Male (SN 0300183034 through 0300194139)
347G 4460445 1 Connector, Female - 3 Position (SN 0300183034 through
0300194139)
347G 4460268 5 Pin, Female (SN 0300183034 through 0300194139)
348 1001153719 AR Ground Control Box Wiring Diagram - Deutz D2011 Engine (Not
Shown - See Items 501 to 510 for Breakdown)
348 1001165779 AR Ground Control Box Wiring Diagram - Deutz TD2.9L4 Engine (Not
Shown - See Items 501 to 510 for Breakdown) (SN 0300183034
through 0300232564)
348 1001153718 AR Ground Control Box Wiring Diagram - Ford & GM Engine (Not
Shown - See Items 501 to 510 for Breakdown) (SN 0300183034
through 0300232564)
348 1001224137 AR Ground Control Box Wiring Diagram - Ford & GM Engine (Not
Shown - See Items 501 to 510 for Breakdown) (SN 0300232565
through 0300272376)
1001153713 Ref ENGINE HARNESS ASSEMBLY - DEUTZ D2011 ENGINE B
1001165776 Ref ENGINE HARNESS ASSEMBLY - DEUTZ TD2.9L4 ENGINE D
1001216230 Ref ENGINE HARNESS ASSEMBLY - FORD ENGINE B
1001153712 Ref ENGINE HARNESS ASSEMBLY - GM ENGINE B
417 4460424 1 Receptacle, Female - 2 Position
417 4460226 2 Socket, Female
419 4460880 2 DIN Connector without Diode

3121629 800A/800AJ 415


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
423 4461070 1 Receptacle, Female with Resistor (3 Position) (Deutz D2011
Engine Only)
423 4461095 1 Plug, Male - 3 Position (Deutz D2011 Engine Only)
423 4460944 3 Socket, Female (Deutz D2011 Engine Only)
425 4460539 1 Plug, Male - 3 Position
425 4460944 3 Socket, Female
428 4460460 1 Connector, Male - 4 Position
428 4460457 4 Terminal, Female
428 4460458 4 Seal, Terminal
432 4460899 1 Connector, Male - 6 Position (Deutz TD2.9L4 Engine Only)
432 4460464 6 Pin, Male
433 4461052 1 Connector, Receptacle - 25 Position (Deutz D2011 Engine Only)
433 4461005 5 Terminal (Gold) (Deutz D2011 Engine Only)
433 4461006 5 Seal, Terminal (Deutz D2011 Engine Only)
433 4461060 2 Terminal (Tin) (Deutz D2011 Engine Only)
433 4461054 2 Seal, Terminal (Deutz D2011 Engine Only)
433 4461053 1 Cover, Plug (Deutz D2011 Engine Only)
433 4461008 18 Plug, Hole (Deutz D2011 Engine Only)
438 4460931 1 Connector, Male - 8 Position (Deutz TD2.9L4 Engine Only)
438 4460464 4 Pin, Male
438 4460466 4 Seal, Plug
439 4460871 AR Socket, Female
447 4461121 1 Plug, Male - 4 Position (GM Engine Only)
447 4461122 4 Socket, Female (GM Engine Only)
447 4461123 4 Seal, Terminal (GM Engine Only)
449 4461124 1 Receptacle, Female - 4 Position (GM Engine Only)
449 4460693 4 Pin, Male (GM Engine Only)
449 4460608 4 Seal, Terminal (GM Engine Only)
449 4461161 1 Lock, Terminal (GM Engine Only)
452 4460374 1 Plug, Sealed Relay (Deutz D2011 Engine)
452 4460375 4 Terminal (Deutz D2011 Engine)
453 4461109 1 Plug, Male - 16 Position (GM Engine Only)
453 4461111 7 Pin, Male (GM Engine Only)
453 4461113 7 Seal, Terminal (GM Engine Only)
453 4461222 9 Plug, Terminal (GM Engine Only)
458 1001102290 1 Connector, 2 Position (Deutz D2011 Engine)
458 1001102304 2 Seal (Deutz D2011 Engine)
458 1001102291 2 Terminal, Receptacle (Deutz D2011 Engine)
461 4461157 1 Receptacle, Female - 2 Position (Deutz D2011 and GM Engines)
461 4460979 2 Pin, Male (Deutz D2011 and GM Engines)
461 4460458 2 Seal, Terminal (Deutz D2011 and GM Engines)
462 2902443 1 Kit, Receptacle (Deutz D2011 Engine Only)
462 4461071 8 Terminal, Female (Gold) (Deutz D2011 Engine Only)
462 4461072 1 Connector, Flange Mount (Deutz D2011 Engine Only)
462 4461073 1 Connector, Dust Cap (Deutz D2011 Engine Only)
462 4461074 1 Connector, Shell (Deutz D2011 Engine Only)
463 4460897 1 Connector, Female - 2 Position
463 4460464 2 Pin, Male
464 4461157 1 Plug, Male - 2 Position (Ford Engine Only)
464 4460979 2 Terminal (Ford Engine Only)
464 4460458 2 Seal, Terminal (Ford Engine Only)
465 1001215016 1 Connector - 42 Position (Ford Engine Only)

416 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
465 1001215091 5 Terminal (Ford Engine Only)
465 1001215534 33 Plug, Terminal (Ford Engine Only)
465 1001216212 1 Terminal (Ford Engine Only)
465 1001216213 3 Plug, Terminal (Ford Engine Only)
1001153719 Ref GROUND CONTROL BOX WIRING DIAGRAM - DEUTZ D2011 E
ENGINE
1001165779 Ref GROUND CONTROL BOX WIRING DIAGRAM - DEUTZ TD2.9L4 F
ENGINE
1001153718 Ref GROUND CONTROL BOX WIRING DIAGRAM - FORD & GM F
ENGINE (SN 0300183034 through 0300232564)
1001224137 Ref GROUND CONTROL BOX WIRING DIAGRAM - FORD & GM B
ENGINE (SN 0300236625 through 0300272376)
501 2920129 AR Bulb, Light
506 1001173590 1 Fuse Holder with Fuse - 30AMP
506 2400065 1 Fuse, 30Amp
506 2400066 1 Fuse, Holder
508 4460708 2 Receptacle, Female - 15 Position
508 4460226 AR Socket, Female
508 4460905 AR Plug, Seal
510 4922637 1 Harness, Jumper (Not Shown)
Ref STANDARD HARNESS COMPONENTS
601 1001155143 1 Battery Cable Kit - Deutz D2011 Engines Machines C
601 1001143736 1 Battery Cable Kit - Deutz TD2.9L4 Engines Machines E
601 2902533 1 Battery Cable Kit - GM Engine Machines B
601A 7027092 1 Cable, Battery (Black) (Battery - to Tray Pivot and Relay
Grounds) (Deutz D2011 Engines Machines)
601A 7027084 1 Cable, Battery (Black) (Battery - to Tray Pivot and Relay
Grounds) (Deutz TD2.9L4 Engines Machines)
601A 7027018 1 Cable, Battery (Black) (Battery - to Tray Pivot and Relay
Grounds) (GM Engine Machines)
601B 8270147 1 Terminal, Battery (With Boot) Cable, Battery (Black) (Deutz
Engines Only)
601C 7027093 1 Cable, Battery (Black) (Battery - to Aux Pump Ground) (Deutz
D2011 Engines Machines)
601C 7027085 1 Cable, Battery (Black) (Battery - to Aux Pump Ground) (Deutz
TD2.9L4 Engines Machines)
601C 7016825 1 Cable, Battery (Black) (Battery - to Aux Pump Ground) (GM
Engine Machines)
601D 7027053 1 Cable, Battery (Black) (Engine to Tray Pivot Grd) (Deutz D2011
Engines Machines)
601D 7027086 1 Cable, Battery (Black) (Engine to Tray Pivot Grd) (Deutz TD2.9L4
Engines Machines)
601D Not Required 0 Cable, Battery (Black) (Engine to Tray Pivot Grd) (GM Engine
Machines)
601E 7027094 1 Cable (Red) (Battery + to Relays/Starter) (Deutz D2011 Engines
Machines)
601E 7027087 1 Cable (Red) (Battery + to Relays/Starter) (Deutz TD2.9L4
Engines Machines)
601E 7027015 1 Cable (Red) (Battery + to Relays/Starter) (GM Engine Machines)
(Note: Requires Item 601G to complete run to Starter)
601F 7027095 1 Cable (Red) (Aux Relay to Aux Pump) (Deutz D2011 Engines
Machines)
601F 7027088 1 Cable (Red) (Aux Relay to Aux Pump) (Deutz TD2.9L4 Engines
Machines)
601F 7016824 1 Cable (Red) (Aux Relay to Aux Pump) (GM Engine Machines)

3121629 800A/800AJ 417


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
601G See Note 1 Cable (Auxiliary Relay to Starter) (Deutz D2011 Engines
Machines) (Note: Use p/n 7027094)
601G See Note 1 Cable (Auxiliary Relay to Starter) (Deutz TD2.9L4 Engines
Machines) (Note: Use p/n 7027087)
601G 7027017 1 Cable (Auxiliary Relay to Starter) (GM Engine Machines)
602 Ref Deutz Engine Harness Components (Deutz Engine Machines
Only)
602A 7027796 1 Engine Harness (D2011 Engine Only)
602B See Note 1 Receptacle, Female - 25 Position (Note: Not Available -
Purchase Complete Harness)
602C 70004060 1 Plug-In, Connector (Deutz D2011 Engine Only)
602D 70001872 1 Engine Harness (For other replacement parts refer to Deutz
engine dealer) (D2011 Engine Only)
602E 70004271 1 Cable, Starter Interconnect (Connects Item 602D to Starter)
(D2011 Engine Only)
603 4922737 1 Harness, Engine Grounding Harness (Deutz D2011 Engine Only)
604 4923379 Harness, Glow Plug (Deutz D2011 Engine Only) B
604 70025231 Harness, Glow Plug (Deutz TD2.9L4 Engine Only)
604 70025233 Connector for 70025231 Harness Deutz TD2.9L4 Engine
604 1001141304 Wire, Fuse Link (Not Shown) (Deutz TD2.9L4 Engine Only)
605 1001222665 1 Fuel Harness (Deutz TD2.9L4 Engines Only) (Note: Machines A
requiring Ring Terminals at Pump) (SN 0300183034 through
0300234681)
605 1001138491 1 Fuel Harness (Deutz TD2.9L4 Engines and Deutz TD2.9L4 (Stage D
V) Engines Only) (Note: Machines requiring Push-on Terminals at
Pump) (SN 0300234682 through 0300272376)
605A 4460897 1 Receptacle, Female - 2 Position
605A 4460941 2 Pin, Male
605A 4460891 1 Plug, Male - 2 Position
605A 4460942 2 Socket, Female
605A 8220051 AR Terminal, Ring (SN 0300234682 through 0300272376)
605B 1001116983 1 Receptacle, Female - 2 Position
605B 1001116710 2 Terminal
605B 4461054 2 Seal
605C 4460932 1 Receptacle, Female - 4 Position
605C 4460941 2 Pin, Male
605C 4460464 2 Pin, Male
606 1001143726 1 Deutz TD2.9L4 Engine and Deutz TD2.9L4 (Stage V) Engine K
Harness
606A 1001133956 1 Connector (Includes Cover, Locks and Retention Plate)
606A 1001126352 6 Terminal
606A 1001126353 6 Seal, Terminal
606A 1001126384 19 Terminal
606A 1001126351 3 Terminal
606A 1001126356 63 Plug, Seal
606A 1001126357 2 Plug, Seal
606B 1001133957 1 Connector (Includes Cover, Locks and Retention Plate)
606B 1001126384 17 Terminal
606B 1001126351 13 Terminal
606B 1001126356 19 Plug, Seal
606B 1001126357 11 Plug, Seal
606C 4461070 3 Receptacle, Female with Resistor (3 Position)
606C 4461095 6 Plug, Male - 3 Position
606C 4460944 6 Socket, Female

418 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
606C 4460466 2 Seal, Plug
606D 80484084 1 Receptacle, Female - 8 Position
606D 8229242 1 Fuse - 5A
606D 80983191 1 Fuse - 10A
606D 1001147264 1 Cap
606D 1001116727 8 Plug
606D 4460458 4 Seal
606E 1001116952 1 Plug, Male - 2 Position
606E 4460465 2 Socket, Female
606F 1001138110 1 Plug, Male - 2 Position
606F 1001138111 2 Socket, Female
606F 1001138113 2 Seal
606G 2902443 1 Kit, Receptacle
606G 4461071 8 Terminal, Female (Gold)
606G 4461072 1 Connector, Flange Mount
606G 4461073 1 Connector, Dust Cap
606G 4461074 1 Connector, Shell
606H 4460894 1 Plug, Male - 6 Position
606H 4460465 3 Socket, Female
606H 4460944 2 Socket, Female
606H 4460466 1 Seal, Plug
606J 4460930 1 Plug, Male - 8 Position
606J 4460465 1 Socket, Female
606J 4460466 7 Seal, Plug
606K 4460884 1 Plug, Male - 4 Position (SN 0300183034 through 0300224727)
606K 1001220379 1 Plug, Male - 4 Position (SN 0300224728 through 0300272376)
606K 4460465 2 Socket, Female
606K 4460942 2 Socket, Female
606K 4460932 1 Receptacle, Female - 4 Position
606K 4460466 4 Plug, Terminal
606L 1001142938 1 Plug, Male - 2 Position
606L 1001142940 2 Terminal, Female
606L 1001142941 2 Seal
606M 1001133714 1 Plug, Male - 4 Position
606M 1001133715 3 Terminal, Female
606M 1001135650 3 Seal
606M 1001135651 1 Plug, Cavity (Use p/n 4461008)
606N 1001126362 1 Receptacle, Female - 62 Position
606N 1001126363 33 Terminal
606N 1001126364 33 Seal
606N 1001126391 23 Plug
606N 4461008 4 Plug, Cavity
606N 1001126365 2 Terminal
606N 4461054 2 Seal
606N 4460465 2 Socket, Female (Strobe Light - 2920161)
606N 1001151856 1 Elbow, Conduct
606P 4460891 1 Plug, Male - 2 Position
606P 4460465 2 Socket, Female
606P 1001171403 1 Resistor Assembly (Note: Not Available for Purchase)
606P 4460897 1 Receptacle, Female - 2 Position
606P See Note NSS Resistor (Note: Use p/n 1001171403)

3121629 800A/800AJ 419


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
607 1001143907 1 Alternator Power Cable (Deutz TD2.9L4 Engines and Deutz
TD2.9L4 (Stage V) Engines)
607 1001098764 1 Boot, Red (Deutz TD2.9L4 Engines and Deutz TD2.9L4 (Stage
V) Engines)
607 70004103 1 Cable, Alternator Interconnect (Not Shown - Connects item 602D
to Alternator) (D2011 Engine Only)
608 70025077 1 Harness, Engine (Deutz TD2.9L4 Engines)
609 70002898 1 Harness, GM Engine (GM Engine Machines Only)
609 See Note 1 Box, Fuse (Note: Parts of Harness - Not Available for Purchase)
609 70002627 1 Cover, Fuse Box
609 70001950 2 Relay (Power and Fuel Pump)
609 70001951 1 Relay (Starter)
609 70001931 1 Fuse - 60 Amp (Alternator)
609 See Note 1 Fuse - 20 Amp (Note: Not Available - Purchase Locally)
609 See Note 3 Fuse - 15 Amp (Note: Not Available - Purchase Locally)
609 See Note 1 Fuse - 10 Amp (Note: Not Available - Purchase Locally)
609 See Note 1 Fuse - 5 Amp (Note: Not Available - Purchase Locally)
610 See Note 1 Pump Harness (Note: Not Available for Purchase)
610A 7007498 1 Plug
611 4360517 1 Harness, Swivel Coupling Sensor (Includes Sensor)
611A 4460320 1 Plug, Male - 2 Position
611A 4460227 2 Pin, Male
612 0140044 1 Alarm Harness (Includes Alarm)
612A 4460536 1 Plug, Male - 3 Position
612A 4460464 2 Pin, Male
612A 4460466 1 Plug, Sealing
613 4360498 2 Proximity Switch Harness (Includes Switch)
614 4360499 2 Proximity Switch Harness (Includes Switch)
615 1001094400 Ref Tilt Sensor Harness (Includes Sensor) C
615A 4461077 1 Plug, Male 4 Position
615A 4460918 6 Socket, Female (Gold)
Ref OPTIONAL HARNESS COMPONENTS
701 4921928 1 4WS Valve Harness (SN 0300183034 through 0300194139) E
701A 4460268 3 Socket, Female
701B 4460445 1 Connector, Female - 3 Position
701C 4460499 2 Connector, DIN with Diode
702 4921927 1 Jib Valve Harness (800AJ Only) H
702A 4460326 1 Plug, Male - 3 Position
702B 4460267 3 Pin, Male
702C 4460499 2 Connector, DIN with Diode
703 2920161 1 Strobe (Amber) Light Harness (Includes Strobe Light)
703A 4460891 1 Connector, Male - 2 Position (Strobe Light - 2920161)
703A 4460465 2 Socket, Female (Strobe Light - 2920161)
703B 1001142736 1 Strobe (Blue) Light Harness (Module to Light) (Not Shown)
703C 1001150944 1 Strobe (Blue) Light Harness (Module to Ground Control Box) (Not
Shown)
704 1001149818 1 Strobe (Amber) Light Extension Harness D
704A 4460320 1 Connector, Female - 2 Position
704A 4460267 2 Pin, Male
704B 4460897 1 Connector, Female - 2 Position
704B 4460464 2 Pin, Male

420 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
705 See Note 1 Headlight and Taillight/Chassis Illumination Harness (Note: Not
Available for Purchase)
705 1060341 37 ft/ Cable, Electrical 16/2 (ABS Hoods)
11.3m
705 1060341 48 ft/14m Cable, Electrical 16/2 (Steel Hoods)
705A 3740049 1 Relay
705A 4460259 3 Terminal
705A 4460260 4 Housing, Terminal
705A 4460297 1 Terminal
705A 4922643 1 Lights Harness for Ground Control Box C
705A 4460226 2 Socket, Female
705B 4460426 1 Connector, Strain Relief
706 1001112743 Ref 2500W Generator Electrical Diagram (50Hz - Deutz D2011 B
Engines)
706 1001112588 Ref 2500W Generator Electrical Diagram (50Hz - 60Hz - Deutz D2011 B
Engines)
706 1001180050 Ref 2500W Generator Electrical Diagram (60Hz - Deutz TD2.9L4 B
Engines)
706 4933350 Ref 2500W Generator Electrical Diagram (60Hz - GM Engines) C
706A 4460321 1 Connector, Male - 4 Position (ANSI Spec Only)
706A 4460906 AR Socket, Female
706A 4460268 AR Socket, Female
706B 4922641 1 Harness - On/Off Switch
706C 4460268 2 Socket, Female
706D 1001112589 1 Harness, Control Box to Relay (Deutz D2011 Engines) A
706D 1001180052 1 Harness, Control Box to Relay (Deutz TD2.9L4 Engines)
706D 4923445 1 Harness, Control Box to Relay (GM Engines) A
706D 4460374 1 Plug, Sealed Relay
706D 4460375 3 Terminal
706E 4460742 1 Plug, Male - 2 Position (Deutz D2011 and GM Engines)
706E 4460743 1 Socket, Female (Deutz D2011 and GM Engines)
706E 4460458 1 Seal, Terminal (Deutz D2011 and GM Engines)
706F 4460961 1 Connector, Female - 4 Position (ANSI Spec Only)
706F 4460705 4 Pin, Male
706G 7020193 1 Harness, Generator Power
707 4921829 1 Generator to Rear of Boom 110V Harness 2
707 4921955 1 Generator to Rear of Boom 220V Harness -
707 Ref Note: Harness used to connect AC at platform harness to 2500W
Generator Control Box receptacle.
707 1060494 6 ft/1.8m Cable, Electrical - 12/3
707A 4460205 1 Plug, Male (110V)
707A 4460233 1 Plug, Male (220V)
707B 4460134 1 Receptacle, Female (110V)
707B 4460701 1 Receptacle, Female (220V)
708 Ref AC to Platform Receptacle Components Options:
708 0272259 Ref AC Cable to 110V GFI Receptacle at Platform Installation (ANSI, C
ANSI Export, CSA and Japanese Specs without Generator or with
2500W Generator)
708 0272260 Ref AC Cable to 220V GFI Receptacle Platform Installation (ANSI, C
CSA and Japanese Spec without Generator or with 2500W
Generator)
708 1001171131 Ref 240V Receptacle with GFCI used with 4000W Generator (Not B
Shown)

3121629 800A/800AJ 421


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708 1001159121 Ref 240V Receptacle with GFCI used with 7500W Generator (Not B
Shown)
708 0256202 Ref AC Cable Only/ No Receptacle at Platform Installation (ANSI D
Export, Australian, CE and Japanese Specs without Generator or
with 2500W Generator)
708 1001091969 Ref AC Cable to 110V IEC Yellow Receptacle and Plug and Circuit C
Breaker (CE Spec without Generator or with 2500W Generator)
(Note: Requires 0256202 Cable Only Installation and 1001177710
Breaker Box Installation)
708 1001194203 Ref AC Cable to 110V IEC Yellow Receptacle and Plug and Circuit B
Breaker (CE Spec with 4000W Generator) (SN 0300183034
through 0300213788)
708 1001206253 Ref AC Cable to 110V IEC Yellow Receptacle and Plug and Circuit A
Breaker (CE Spec with 4000W Generator) (SN 0300213789
through 0300272376)
708 1001091970 Ref AC Cable to 220V IEC Blue Receptacle and Plug and Circuit C
Breaker (CE Spec without Generator or with 2500W Generator)
(Note: Requires 0256202 Cable Only Installation and 1001077710
Breaker Box Installation)
708 1001194204 Ref AC Cable to 220V IEC Blue Receptacle and Plug and Circuit B
Breaker (CE Spec with 4000W Generator) (SN 0300183034
through 0300213788)
708 1001206254 Ref AC Cable to 220V IEC Blue Receptacle and Plug and Circuit A
Breaker (CE Spec with 4000W Generator) (SN 0300213789
through 0300272376)
708 1001091971 NLA AC Cable to 220V CEE 7 Post Ground Receptacle and Plug and C
Circuit Breaker (70mm x 70mm Box) (Use p/n 1001091973) (CE
Spec without Generator or with 2500W Generator) (Note: Requires
0256202 Cable Only Installation and 1001177710 Breaker Box
Installation)
708 1001091972 NLA AC Cable to 220V CEE 7 Side Ground Receptacle and Plug and C
Circuit Breaker (70mm x 70mm Box) (Use p/n 1001091974) (CE
Spec without Generator or with 2500W Generator) (Note: Requires
0256202 Cable Only Installation & 1001177710 Breaker Box
Installation)
708 1001091973 Ref AC Cable to 220V CEE 7 Post Ground Receptacle and Plug and F
Circuit Breaker (2x4 Box) (CE Spec without Generator or with
2500W Generator) (Note: Requires 0256202 Cable Only
Installation & 1001077710 Breaker Box Installation)
708 1001194197 Ref AC Cable to 220V CEE 7 Post Ground Receptacle and Plug and B
Circuit Breaker (2x4 Box) (CE Spec with 4000W Generator) (SN
0300183034 through 0300213788)
708 1001206250 Ref AC Cable to 220V CEE 7 Post Ground Receptacle and Plug and A
Circuit Breaker (2x4 Box) (CE Spec with 4000W Generator) (SN
0300213789 through 0300272376)
708 1001091974 Ref AC Cable to 220V CEE 7 Side Ground Receptacle and Plug and F
Circuit Breaker (2x4 Box) (CE Spec without Generator or with
2500W Generator) (Note: Requires 0256202 Cable Only
Installation & 1001077710 Breaker Box Installation)
708 1001194198 Ref AC Cable to 220V CEE 7 Side Ground Receptacle and Plug and B
Circuit Breaker (2x4 Box) (CE Spec with 4000W Generator) (SN
0300183034 through 0300213788)
708 1001206251 Ref AC Cable to 220V CEE 7 Side Ground Receptacle and Plug and A
Circuit Breaker (2x4 Box) (CE Spec with 4000W Generator) (SN
0300213789 through 0300272376)
708 1001091975 Ref AC Cable to 220V AFSINT 107 Keyed Ground Receptacle and D
Plug and Circuit Breaker (2x4 Box) (CE Spec without Generator or
with 2500W Generator) (Note: Requires 0256202 Cable Only
Installation & 1001077710 Breaker Box Installation)

422 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708 1001194200 Ref AC Cable to 220V AFSINT 107 Keyed Ground Receptacle and B
Plug and Circuit Breaker (2x4 Box) (CE Spec with 4000W
Generator) (SN 0300183034 through 0300213788)
708 1001206252 Ref AC Cable to 220V AFSINT 107 Keyed Ground Receptacle and A
Plug and Circuit Breaker (2x4 Box) (CE Spec with 4000W
Generator) (SN 0300213789 through 0300272376)
708 1001194365 Ref AC Receptacle - 220V (2x4 Box) (ANSI Export Spec) (SN A
0300183034 through 0300213788)
708 1001206255 Ref AC Receptacle - 220V (2x4 Box) (ANSI Export Spec) (SN A
03002137889 through 0300272376)
708 1001160272 Ref AC Cable to Receptacle Platform Installation (Machines with B
4000W Generator)
708 0272433 Ref AC Cable to Receptacle Platform Installation (Machines with B
7500W SkyPower Generator)
708 3251242 1 Decal - 240V/50Hz (Not Shown)
708A 0860038 1 Box, Switch - 0272259 & 0272260 Installations
708A Not Required 0 Box, Switch - 0256202 Installation (Note: Use Receptacle Kit or
Purchase Locally)
708A 0861781 1 Box, Switch - 1001091969, 1001091970, 1001194203,
1001194204 Installations
708A 0861782 NLA Box, Switch - 1001091971, 1001091972, 1001100329
Installations (Note: Use p/n 1001141970 CEE 7 Side Ground
Service Kit or p/n 1001141971 CEE 7 Post Ground Service Kit.
Kits includes Box p/n 1001141967 and items 708B, 708C, 708E
& 708J)
708A 0861731 1 Box, Switch - 1001091969, 1001091970, 1001194197,
1001194198, 1001194200, 1001194365 Installations
708A 1001141967 1 Box, Switch - 1001100343, 1001100344, 1001141970 &
1001141971 Kits
708B 4460346 1 Receptacle - 0272259 Installation
708B 4460125 1 Receptacle - 0272260 Installation
708B Not Required 0 Receptacle - 0256202 Installation (Note: Use Receptacle Kit or
Purchase Locally)
708B 4461198 1 Receptacle - 1001091969 & 1001194203 Installations
708B 4461201 1 Receptacle - 1001091970 & 1001194204 Installations
708B 4461204 NLA Receptacle - 1001091971 Installations (Note: Use p/n
100110343)
708B 4461207 NLA Receptacle - 1001091972 Installations (Note: Use p/n
100110344)
708B 4461244 1 Receptacle - 1001091973 & 1001194197 Installations
708B 4461245 1 Receptacle - 1001091974 & 1001194198 Installations
708B 4461246 1 Receptacle - 1001091975 & 1001194200 Installations
708B 1001141968 1 Receptacle - 1001100343 & 1001141971 Kits
708B 1001141969 1 Receptacle - 1001100344 & 1001141970 Kits
708C 1001110873 1 Shield, Cover - 0272259 Installation
708C 4060092 1 Shield, Cover - 0272260 Installation
708C Not Required 0 Shield, Cover - 0256202 Installation (Purchase Locally)
708C See Note Ref Shield, Cover - 1001091973, 1001091974, 1001091975,
1001091969, 1001091970, 1001091971, 1001091972,
1001100331, 1001100333, 1001100337, 1001100326,
1001100327, 1001100328 & 1001100329, 1001194197,
1001194198, 1001194200, 1001194203, 1001194204
Installations (Note: Shield Included with Receptacle - Purchase
Item 708B)
708C 1670603 1 Shield, Cover - 1001194365 Installation
708C 3960422 1 Gasket, Cover (0272259 & 0272260 Installations Only)
708D 4460051 1 Connector, Strain Relief - 0272259 & 0272260 Installations

3121629 800A/800AJ 423


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708D Not Required 0 Connector, Strain Relief - 0256202 Installation (Note: Use
Receptacle Kit or Purchase Locally)
708D 1001101191 1 Connector, Strain Relief - 1001091969, 1001091970,
1001091971, 1001091972, 1001091973, 1001091974,
1001091975, 1001206250, 1001206251, 1001206252,
1001206253, 1001206254 & 1001206255 Installations
708D 4460968 1 Connector, Strain Relief -1001194203 & 1001194204
Installations
708D 4460662 1 Connector, Strain Relief - 1001194197, 1001194198 &
1001194200 Installations
708E 4460205 1 Plug, Male - 0272259 Installation
708E 4460233 1 Plug, Male - 0272260 Installation
708E Not Required 0 Plug, Male - 0256202 Installation (Note: Use Receptacle Kit or
Purchase Locally)
708E 4461196 1 Plug, Male - 1001091969 Installation
708E 4461199 1 Plug, Male - 1001091970 Installation
708E 4461202 NLA Plug, Male (Use p/n 44601205) - 1001091971, 1001091973
Installations & 1001100343 & 1001141971 Kits
708E 4461205 1 Plug, Male - 1001091972, 1001091974 Installations &
1001100344 & 1001141970 Kits
708E 4461249 1 Plug, Male - 1001091975 Installation
708E Not Required 0 Plug, Male - 1001100326, 1001100327, 1001100328,
1001100329, 1001100331, 1001100333 & 1001100337
Installations
708F 4460205 AR Plug, Male - 0272259 Installation
708F 1001213584 AR Plug, Male - 0272259 Installation
708F 4460233 AR Plug, Male - 0272260 Installation
708F 1001213584 AR Plug, Male - 0272260 Installation
708F 4460709 AR Plug, Male - 0256202, 1001091969, 1001100326, 1001091970,
1001100327 1001091971, 1001100328, 1001091972,
1001100329, 1001091973, 1001100331, 1001091974,
1001100333, 1001091975 & 1001100337 Installations
708F 1001213584 AR Plug, Male - 0256202 Installation (SN 0300236850 through
0300272376)
708F 4460692 1 Plug, Male - 1001160272 Installation
708F 4460959 1 Plug, Male - 0272433 Installation
708G 4460134 1 Connector, Female - 0272259 Installation (SN 0300183034
through 0300236849)
708G 1001213585 1 Connector, Female - 0272259 Installation (SN 0300236850
through 0300272376)
708G 4460701 1 Connector, Female - 0272260 Installation (SN 0300183034
through 0300236849)
708G 1001213585 1 Connector, Female - 0272260 Installation (SN 0300236850
through 0300272376)
708G 4460710 AR Connector, Female - 0256202, 1001091969, 1001100326,
1001091970, 1001100327 1001091971, 1001100328,
1001091972, 1001100329, 1001091973, 1001100331,
1001091974, 1001100333, 1001091975 & 1001100337
Installations
708G 1001213585 AR Connector, Female - 0256202 Installation (SN 0300236850
through 0300272376)
708G 4460963 2 Connector, Female - 1001160272 Installation
708G 4460960 2 Connector, Female - 0272433 Installation
708H 1001101196 1 Connector, Adapter - 1001091969, 1001091970, 1001091971,
1001091972, 1001206253 & 1001206254 Installations

424 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708H 1001101197 1 Connector, Adapter - 1001091973, 1001091974, 1001091975,
1001206250, 1001206251, 1001206252 & 1001206255
Installations
708J 4461197 1 Receptacle, Female - 1001100326 Installation (CE Specs with
2500W Generator Control Box Only)
708J 4461200 1 Receptacle, Female - 1001100327 Installation (CE Specs with
2500W Generator Control Box Only)
708J 4461203 1 Receptacle, Female - 1001100328 & 1001100331 Installations &
1001100343 & 1001141971 Kits (CE Specs with 2500W
Generator Control Box Only)
708J 4461206 1 Receptacle, Female - 1001100329 & 1001100333 Installations &
1001100344 & 1001141970 Kits (CE Specs with 2500W
Generator Control Box Only)
708J 4461250 1 1001100337 Installation (CE Specs with 2500W Generator
Control Box Only)
708K 0275216 1 Receptacle Box Kit - 110V IEC Yellow (1001091969 Installation) 1
(For CE Machines without 2500W Generator Only) (Includes
Items 708A, 708B, 708C & 708E)
708K 0275217 1 Receptacle Box Kit - 220V IEC Blue (1001091970 Installation) 1
(For CE Machines without 2500W Generator Only) (Includes
Items 708A, 708B, 708C & 708E)
708K 0275218 NLA Receptacle Box Kit - 220V CEE 7 Post Ground (1001091971 C
Installation) (Use p/n 1001100343) (For CE Machines without
2500W Generator Only) (Includes Items 708A, 708B, 708C &
708E)
708K 0275219 NLA Receptacle Box Kit - 220V CEE 7 Side Ground (1001091972 B
Installation) (Use p/n 1001100343)
708K 0275452 1 Receptacle Box Kit - 220V CEE 7 Post Ground (1001091973 C
Installation) (For CE Machines without 2500W Generator Only)
(Includes Items 708A, 708B, 708C & 708E)
708K 0275453 1 Receptacle Box Kit - 220V CEE 7 Side Ground (1001091974 1
Installation) (For CE Machines without 2500W Generator Only)
(Includes Items 708A, 708B, 708C & 708E)
708K 0275454 1 Receptacle Box Kit - 220V AFSINT 107 Keyed Ground 1
(1001091975 Installation) (For CE Machines without 2500W
Generator Only) (Includes Items 708A, 708B, 708C & 708E)
708K 1001100341 1 Receptacle Box Kit - 110V IEC Yellow (1001100326 Installation) 2
(For CE Machines with 2500W Generator Only) (Includes Items
708A, 708B, 708C, 708E & 708J)
708K 1001100342 1 Receptacle Box Kit - 220V IEC Blue (1001100327 Installation) 2
(For CE Machines with 2500W Generator Only) (Includes Items
708A, 708B, 708C, 708E & 708J)
708K 1001091971 NLA Receptacle Box Kit - 220V CEE 7 Post Ground (1001100328 B
Installation) (Use p/n 1001100343 Kit) (For CE Machines with
2500W Generator Only) (Includes Items 708A, 708B, 708C,
708E & 708J)
708K 1001091970 NLA Receptacle Box Kit - 220V CEE 7 Side Ground (1001100329 B
Installation) (Use p/n 1001100344 Kit) (For CE Machines with
2500W Generator Only) (Includes Items 708A, 708B, 708C,
708E & 708J)
708K 1001100345 1 Receptacle Box Kit - 220V CEE 7 Post Ground (1001100331 C
Installation) (For CE Machines with 2500W Generator Only)
(Includes Items 708A, 708B, 708C, 708E & 708J)
708K 1001100347 1 Receptacle Box Kit - 220V CEE 7 Side Ground (1001100333 2
Installation) (For CE Machines with 2500W Generator Only)
(Includes Items 708A, 708B, 708C, 708E & 708J)
708K 1001100346 1 Receptacle Box Kit - 220V AFSINT 107 Keyed Ground 2
(1001100337 Installation) (For CE Machines with 2500W
Generator Only) (Includes Items 708A, 708B, 708C, 708E &
708J)

3121629 800A/800AJ 425


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
708L 1001156351 2 Cover, Connector - 0256202 Installation (SN 0300183034
through 0300236849)
708L 1671092 1 Cover, Connector - 01001160272 & 0272433 Installations
708M 1001156352 1 Cover, Plug - 0256202 Installation (SN 0300183034 through
0300236849)
708M 1671093 1 Cover, Plug - 01001160272 & 0272433 Installations
708N 1001193018 1 Bracket, Receptacle Box - 1001091969, 1001091970,
1001091971, 1001091972, 1001091973, 1001091974,
1001091975, 1001194203, 1001194204, 1001194197,
1001194198, 1001194200, 1001194365 Installations (SN
0300201004 through 0300272376)
709 1001139952 Ref 4000W Generator Installation - Deutz D2011 Engine (60Hz) B
709 1001139953 Ref 4000W Generator Installation - Deutz D2011 Engine (50Hz) (SN D
0300183034 through 0300195352)
709 1001179912 Ref 4000W Generator Installation - Deutz D2011 Engine (50Hz) (SN E
0300195353 through 0300272376)
709 1001171125 Ref 4000W Generator Installation - Deutz TD2.9L4 Engine (60Hz) A
709 1001180218 Ref 4000W Generator Installation - Deutz TD2.9L4 Engine and Deutz D
DT2.9L4 (Stage V) Engine (50Hz)
709 1001139960 Ref 4000W Generator Installation - GM Engine A
709 1001115387 Ref 7500W SkyPower Generator Installation - Deutz D2011 Engine F
(60Hz)
709 1001115389 Ref 7500W SkyPower Generator Installation - Deutz D2011 Engine E
(50Hz)
709 1001141421 Ref 7500W SkyPower Generator Installation - Deutz TD2.9L4 Engine E
(60Hz)
709 1001141422 Ref 7500W SkyPower Generator Installation - Deutz TD2.9L4 Engine E
and Deutz DT2.9L4 (Stage V) Engine (50Hz)
709 0275257 Ref 7500W SkyPower Generator Installation - GM Engine G
709B 3960422 1 Gasket - 60Hz Spec
709B See Note NLA Gasket - 50Hz Spec (Note: Not Available - Purchase Locally)
709C 1001110873 Ref Cover, Receptacle - 60Hz Spec (Top Hinged Cover)
709C See Note NLA Cover, Receptacle - 50Hz Spec (Note: Not Available - Purchase
Locally)
709E 4460346 Ref Receptacle - 60Hz Spec
709E See Note NLA Receptacle - 50Hz Spec (Note: Not Available - Purchase Locally)
709G 4460071 1 Connector, Strain Relief
709H 1001152532 Ref Harness, Generator - 4000W Generator A
709H 4922925 1 Harness, Generator - 7500W SkyPower Generator C
709J See Note NLA Plug, Male - 6 Position - 7500W SkyPower Generator (Note:
Not Available for Purchase)
709J 77363233 1 Plug, Male - 6 Position - 4000W SkyPower Generator (Note:
Not Available for Purchase)
709J 77363229 6 Socket, Female - 7500W SkyPower Generator
709J 4460465 2 Socket, Female - 4000W Generator
709K 4460225 1 Plug, Male - 6 Position
709K 4460226 6 Socket, Female - 7500W SkyPower Generator
709K 4460268 2 Socket, Female - 4000W Generator
709K 4460807 1 Seal - 4000W Generator
709K 4460808 1 Seal - 4000W Generator
709L Ref Breaker Box Assembly (50Hz) (See Items 716C-716G for
Components)
710 1001152457 Ref 4000W Generator Junction Box Components (60Hz) (Call-out # B
Not Shown)

426 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
710 1001152458 Ref 4000W Generator Junction Box Components (50Hz) (Call-out # B
Not Shown)
710 1001157592 Ref 7500W SkyPower Generator Junction Box Components (60Hz) D
(Call-out # Not Shown)
710 1001157525 Ref 7500W SkyPower Generator Junction Box Components (50Hz) D
(Call-out # Not Shown)
710A 1060494 2 ft/.6m Cable, Electrical 12/3 - 60Hz Spec (SN 0300183034 through
0300205491)
710A 1001179154 2.5 ft/ Cable, Electrical 12/3 - 60Hz Spec (SN 0300205492 through
.76m 0300272376)
710C 1060343 1.5 ft/ Cable, Electrical 10/4 (7500W 60Hz Spec Only)
.46m
710D 4460425 1 Connector, Strain Relief
710E 4460426 2 Connector, Strain Relief (60Hz Spec Only)
710E 4460426 1 Connector, Strain Relief (50Hz Spec Only)
710E 3520189 1 Plug (50Hz Spec Only)
710F 1671092 1 Cover (7500W 60Hz Spec Only)
710F 4460963 1 Connector (7500W 60Hz Spec Only)
711 1001132055 Ref 4000W Generator Electrical Diagram - 60Hz - Deutz D2011 & GM A
Engine Machines
711 1001153257 Ref 4000W Generator Electrical Diagram - 60Hz - Deutz TD2.9L4 A
Engine Machines
711 1001153025 Ref 4000W Generator Electrical Diagram - 50Hz - Deutz Engine C
Machines (ANSI Export & Japanese Specs) (SN 0300183034
through 0300204764)
711 1001194437 Ref 4000W Generator Electrical Diagram - 50Hz - Deutz Engine B
Machines (ANSI Export & Japanese Specs) (SN 0300204765
through 0300272376)
711 1001159648 Ref 4000W Generator Electrical Diagram - 50Hz - Deutz Engine C
Machines with Australian Specs
711 1001153025 Ref 4000W Generator Electrical Diagram - 50Hz - Deutz Engine C
Machines with CE Specs
711 1001160271 Ref 4000W Generator Electrical Diagram - 50Hz - Deutz Engine C
Machines with CE UK Specs
711 1001157769 Ref 7500W SkyPower Generator Electrical Diagram - Deutz D2011 B
Engine Machines (Call-out # Not Shown)
711 1001157770 Ref 7500W SkyPower Generator Electrical Diagram - Deutz TD2.9L4 A
Engine Machines (Call-out # Not Shown)
711 1001221498 Ref 7500W SkyPower Generator Electrical Diagram - Ford Engine A
Machines (Call-out # Not Shown)
711 1001157768 Ref 7500W SkyPower Generator Electrical Diagram - GM Engine A
Machines (Call-out # Not Shown)
711A 1001153197 1 Generator Harness - 4000W Generator (Deutz D2011 & GM B
Engines)
711A 1001153197 1 Generator Harness - 4000W Generator (Deutz TD2.9L4 Engines) B
(SN 0300183034 through 0300213719)
711A 1001153259 1 Generator Harness - 4000W Generator (Deutz TD2.9L4 Engines) B
(SN 0300213720 through 0300272376)
711A 1001152429 1 Generator Harness - 7500W/50Hz SkyPower Generator (Deutz C
Engine Machines)
711A 1001119968 1 Generator Harness - 7500W/60Hz SkyPower Generator (Deutz C
Engine Machines)
711A 1001221208 1 Generator Harness - 7500W SkyPower Generator (Ford Engine A
Machines)
711A 4923420 1 Generator Harness - 7500W SkyPower Generator (GM Engine A
Machines)

3121629 800A/800AJ 427


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
711B 4460374 2 Plug, Sealed Relay (7500W SkyPower Generator with Ford &
GM Engines Only)
711B 4460375 7 Terminal (7500W SkyPower Generator with Ford & GM
Engines Only)
711C 4460967 1 Plug, Male - 3 Position
711C 4460465 3 Socket, Female
711D 4460742 1 Plug, Male - 2 Position (4000W/60Hz Generator) (Deutz D2011
& GM Engines)
711D 4460743 2 Socket, Female (4000W60Hz Generator) (Deutz D2011 & GM
Engines)
711D 4460458 1 Seal (4000W/60Hz Generator) (Deutz D2011 & GM Engines)
711D 1001116727 1 Seal (4000W/60Hz Generator) (Deutz D2011 & GM Engines)
711D 4460742 1 Plug, Male - 2 Position (7500W SkyPower Generator 50Hz
Deutz & 60Hz - Ford & GM Engines Only)
711D 4460743 2 Socket, Female (7500W SkyPower Generator 550Hz Deutz &
60Hz - Ford & GM Engines Only)
711D 4460458 2 Seal (7500W SkyPower Generator 550Hz Deutz & 60Hz - GM
Engines Only)
711E 2400060 1 Fuseholder (50Hz Deutz & 60Hz - GM Engines)
711E 2400064 1 Fuse - 5 Amp (50Hz Deutz & 60Hz - GM Engines)
711E 1001117078 1 Fuseholder (Includes Fuse and Cap) (60Hz - Deutz Engine)
711E See Note 1 Fuse - 5 Amp (60Hz - Deutz Engines) (Note: Use 1001117078
Assembly or Purchase Fuse Locally)
711E 1001096134 1 Cover, Fuseholder (60Hz - Deutz Engines)
711F 4922641 1 Switch Harness
711G 4460268 2 Socket, Female
711H 1001164091 1 Harness, Ground (4000W/50Hz) (Not Shown)
712 See Note 1 Lights Harness (Note: Not Available for Purchase)
712 1060341 48 ft/ Cable, Electrical - 16/2
14.6m
712A 3740049 1 Relay
712B 4922643 1 Harness, Bagged (Located at Ground Control Box) (Not Shown)
712C 4460426 1 Connector, Strain Relief
713A 2920140 2 Platform Worklights Harness (External) Options (Includes Light
and Wire Only)
713B 1001098234 AR Connector, Female - 3 Position
713C 1001098349 1 Connector, Male - 3 Position (Platform Worklights Only)
713D 4460426 1 Connector, Strain Relief
713E 2400070 1 Fuse - 20 Amp
713F 4922215 1 Platform Worklights Main Boom Harness (800A)
713F 4922216 1 Platform Worklights Main Boom Harness (800AJ)
713G 4922217 1 Platform Worklights Tower Boom Harness
714A 1060341 23 ft/7.1m Cable, SoftTouch System - 16/2
714B 4460425 1 Connector, Strain Relief - 6ft Platforms
714B 4460049 1 Connector, Strain Relief - 8ft Platforms
714C 4460226 2 Socket, Female
715 1001094509 1 Generator Hourmeter Harness
716 1001206256 Ref AC Cable to Breaker (Required Only on CE Spec) A
716 1001177710 Ref AC Cable to Breaker (Required Only on CE Spec without 2500W C
Generator Installation)
716 1001171016 Ref AC Cable to Breaker (Required Only on Brazil Spec with AC to
Platform without 7500W SkyPower Generator)
716A 0903484 1 Bracket, Receptacle Box Mounting (CE Spec Only)
716B 1001177035 1 Bracket, Circuit Breaker Mounting (CE Spec)

428 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
716B 0903697 1 Bracket, Circuit Breaker Mounting (Brazil Spec)
716C 1001109654 1 Breaker Box Kit ( Without Generator) B
716C 1001109654 1 Breaker Box Kit (2500W/50Hz & 7500W/50Hz Generators) B
716C 1001096070 1 Breaker Box Kit (4000W/50Hz Generator) (SN 0300183034 E
through 0300214275)
716C 1001165368 1 Breaker Box Kit (4000W/50Hz Generator) (SN 0300214276 B
through 0300272376)
716C 1001109477 NLA Circuit Breaker 10A (Use p/n 1001181046) (SN 0300183034
through 0300204765)
716C 1001109475 NLA Circuit Breaker 16A (Use p/n 1001181045) (SN 0300183034
through 0300204765)
716C 1001109482 NLA Circuit Breaker 30mA (Use p/n 1001181046 When Paired with
10A Breaker / Use p/n 1001181045 When Paired with 16A
Breaker) (SN 0300183034 through 0300204765)
716C 1001181046 1 Circuit, Breaker 10A/30mA Combination (SN 0300204766
through 0300272376)
716C 1001181045 1 Circuit, Breaker 16A/30mA Combination (SN 0300204766
through 0300272376)
716C 0861880 1 Breaker Box
716C 4460956 1 Terminal, Block End Barrier
716C 1060908 6 ft/1.8m Cable, Extension
716C 4460957 1 Terminal Block
716D 1001101191 1 Connector, Strain Relief (Top) (1001109654 Box)
716D 1001097150 1 Connector, Strain Relief (Bottom) (1001109654 Box)
716D 1001097150 2 Connector, Strain Relief (1001096070 Box)
716D 1001101191 2 Connector, Strain Relief (1001165368 Box)
716E 1060908 12 ft/3.6m Cable, Electrical 12/3 ( 1001109654 & 1001096070 Boxes)
716E 1060545 12 ft/3.6m Cable, Electrical 10/3 (1001165368 Box)
716F 4460709 1 Plug, Male (CE Spec Only)
716F 1001213584 1 Plug, Male (CE Spec Only) (1001177710 Installation) (SN
0300236850 through 0300272376)
716G 4460710 1 Connector, Female (CE Spec Only)
716G 1001213585 1 Connector, Female (CE Spec Only) (1001177710 Installation)
(SN 0300236850 through 0300272376)
Ref TOOLS
801 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)
802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors) (Not
Shown)
803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
803 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
804 7002828 1 Stripper, Wire (Not Shown)
805 1600244 1 Analyzer
805A 1060633 1 Cable, Analyzer 1-A
805B 4460321 2 Plug, Male
805B 4460226 8 Socket, Female

3121629 800A/800AJ 429


SECTION 7 - ELECTRICAL
FIGURE 7-3. SKYEYE INTERMEDIATE HARNESS

430 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
FIGURE 7-3. SKYEYE INTERMEDIATE HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV


1001237865 Ref SKYEYE INTERMEDIATE HARNESS A
1 4460899 1 Connector - 6 Position
1 4460943 4 Pin, Male
1 4460466 2 Plug, Terminal
2 4461077 2 Connector - 4 Position
2 1001119619 8 Socket, Female
3 4460911 1 Connector - 3 Position
3 1001119619 3 Socket, Female
4 1001187681 1 Connector - 2 Position
4 4460941 1 Pin, Male
4 4460466 1 Plug, Terminal

3121629 800A/800AJ 431


SECTION 7 - ELECTRICAL
FIGURE 7-4. SKYEYE EMITTER HARNESS

432 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
FIGURE 7-4. SKYEYE EMITTER HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV


1001237864 Ref SKYEYE EMITTER HARNESS A
2 2820247 AR Tubing, Heat Shrink
3 4460910 1 Connector - 3 Position
3 1001119620 3 Pin, Male
6 1001227996 1 Grommet
7 1001237862 1 Cable, M8 Female Cordset

3121629 800A/800AJ 433


SECTION 7 - ELECTRICAL
FIGURE 7-5. SKYEYE RECEIVER HARNESS

434 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
FIGURE 7-5. SKYEYE RECEIVER HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV


1001237863 Ref SKYEYE RECEIVER HARNESS A
2 2820247 AR Tubing, Heat Shrink
4 1001097051 1 Connector - 4 Position
4 1001119620 4 Pin, Male
6 1001227996 1 Grommet
7 1001237862 1 Cable, M8 Female Cordset

3121629 800A/800AJ 435


SECTION 7 - ELECTRICAL
FIGURE 7-6. SKYLINE HARNESS

436 800A/800AJ 3121629


SECTION 7 - ELECTRICAL
FIGURE 7-6. SKYLINE HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV


1001238418 Ref SKYLINE HARNESS B
1 4460899 1 Connector - 6 Position
1 4460464 4 Pin, Male
1 4460466 2 Plug, Terminal
2 4461077 1 Connector - 4 Position
2 1001126009 4 Socket, Female
3 1001186432 2 Plug, Relay
3 1001118388 5 Terminal
3 1001118384 3 Terminal
3 3740086 2 Relay

3121629 800A/800AJ 437


SECTION 8 - DECALS

SECTION 8 - DECALS

3121629 800A/800AJ 439


SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

440 800A/800AJ 3121629


SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

ITEM PART NUMBER QTY DESCRIPTION REV


0274519 Ref DECALS INSTALLATION - JLG LOGO E
0274460 Ref DECALS INSTALLATION - 800A H
0274461 Ref DECALS INSTALLATION - 800AJ H
2 1701499 2 Decal - No Tie Down/Lift
5 1701509 1 Decal - Manual
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 3 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
12 1705514 1 Decal - CSA (SN 0300222892 through 0300272376)
13 3251243 1 Nameplate - 120V-60Hz
18 1703953 5 Decal - Warning Crushing
20 1702868 2 Decal - No Hands
21 1703797 1 Decal - Warning/Danger
22 1705336 1 Decal - Warning Inspection (MTB)
23 1703804 4 Decal - Warning Crushing
24 1703805 5 Decal - Danger Electrocution
25 3252347 1 Decal - Footswitch
26 3251813 1 Decal - USA
29 1703960 4 Decal - Max Tire Load
30 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
31 1703772 2 Decal - 800A
31 1703773 2 Decal - 800AJ
32 1701501 4 Decal - Arrow
33 1001121800 2 Decal - 500LBS Unrestricted Capacity (800A)
33 1001121801 2 Decal - 500LBS Maximum Capacity (800AJ)
34 1001121813 1 Decal - 500LBS Unrestricted Capacity (800A)
34 1001121814 1 Decal - 500LBS Maximum Capacity (800AJ)
35 1704885 1 Decal - Website
36 See Note 1 Nameplate - Manufacturers Serial Number (Note: Not Available for
Purchase)
37 1001096141 1 Decal - Upright Level Override
38 1703959 2 Decal - Quick Stick
39 1001131269 1 Decal - Patent
40 1001108495 1 Decal - Legend
41 1001095809 1 Decal - Legend (MTB)
43 3820001 4 Rivet
44 1702861 2 Decal - JLG Lift (8in Height)
45 1702774 1 Decal - JLG Lift (3-1/2in Height)
46 1702773 1 Decal - JLG (5in Height)
47 3250872 1 Nameplate - Steer/Tow Selector
48 1705090 1 Decal - Towing Instructions
49 1701505 1 Decal - Fuel (Diesel)
49 1701542 1 Decal - Fuel (Gas)
50 1701543 2 Decal - LP Gas (GM Engine Machines Only)
51 1700818 2 Decal - LP Gas (Liquid) (GM Engine Machines Only)
53 1703175 1 Decal - Lanyard Attach (GM Spec Only)
54 1702962 1 Decal - Warning (Proposition 65) (California Spec -Diesel
Machines Only) (SN 0300183034 through 0300243317)

3121629 800A/800AJ 441


SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
54 1001231801 1 Decal - Warning (Proposition 65) (California Spec -Diesel
Machines Only) (SN 0300243318 through 0300272376)
54 1702961 1 Decal - Warning (Proposition 65) (California Spec -Gas Machines
Only) (SN 0300183034 through 0300243317)
54 1001236338 NLA Decal - Warning (Proposition 65) (Use p/n 1001231801) (California
Spec -Gas Machines Only) (SN 0300243318 through
0300272376)
55 1702788 1 Decal - Bio Hydraulic Fluid
56 1705351 1 Decal - Drive Orientation
60 1001223055 1 Decal - Yearly Inspection (SN 0300234048 through 0300272376)
61 1001229113 1 Decal - Lift Diagram (SN 0300237344 through 0300272376)
62 1001223453 1 Decal - ICES (SN 0300243318 through 0300272376)
71 1001125387 1 Decal - Low Sulfur Fuel (Deutz Engine Machines)
0258671 Ref MANUAL STORAGE BOX INSTALLATION C
101 0860520 1 Box, Manual Storage
101 0641406 4 Bolt 1/4-20 x 3/4
101 4751400 4 Washer 1/4
101 3311405 4 Nut 1/4-20
1001220864 Ref TRANSPORT DECALS INSTALLATION (SN 0300224236 through A
0300272376)
201 1001220512 2 Decal - Lower Boom
202 1001220510 2 Decal - Warning Arrow
203 1001220511 2 Decal - Warning Stripe

442 800A/800AJ 3121629


SECTION 8 - DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

444 800A/800AJ 3121629


SECTION 8 - DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

ITEM PART NUMBER QTY DESCRIPTION REV


0274519 Ref DECAL INSTALLATION - JLG LOGO E
0274470 Ref DECAL INSTALLATION - 800A DUAL LANGUAGE F
ENGLISH/CHINESE
0274472 Ref DECAL INSTALLATION - 800A DUAL LANGUAGE G
ENGLISH/FRENCH
0274466 Ref DECAL INSTALLATION - 800A DUAL LANGUAGE F
ENGLISH/SPANISH
0274468 Ref DECAL INSTALLATION - 800A DUAL LANGUAGE E
SPANISH/PORTUGUESE
0274462 Ref DECAL INSTALLATION - 800A DUAL LANGUAGE F
ENGLISH/JAPANESE
0274464 Ref DECAL INSTALLATION - 800A DUAL LANGUAGE F
ENGLISH/KOREAN
0274471 Ref DECAL INSTALLATION - 800AJ DUAL LANGUAGE F
CHINESE/ENGLISH
0274473 Ref DECAL INSTALLATION - 800AJ DUAL LANGUAGE G
ENGLISH/FRENCH
0274467 Ref DECAL INSTALLATION - 800AJ DUAL LANGUAGE F
ENGLISH/SPANISH
0274469 Ref DECAL INSTALLATION - 800AJ DUAL LANGUAGE E
SPANISH/PORTUGUESE
0274463 Ref DECAL INSTALLATION - 800AJ DUAL LANGUAGE F
ENGLISH/JAPANESE
0274465 Ref DECAL INSTALLATION - 800AJ DUAL LANGUAGE F
ENGLISH/KOREAN
2 1701499 2 Decal - No Tie Down/Lift
5 1701509 1 Decal - Manual
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 3 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
12 1705514 1 Decal - CSA (CSA Spec Only)
13 Not Required 0 Nameplate - 110V - Dual Language English/Chinese
13 3251243 1 Nameplate - 110V - Dual Language English/French
13 3251243 1 Nameplate - 110V - Dual Language English/Spanish
13 3251243 1 Nameplate - 110V - Dual Language Spanish/Portuguese
13 Not Required 0 Nameplate - 110V - Dual Language English/Japanese
13 Not Required 0 Nameplate - 110V - Dual Language English/Korean
13 3252507 1 Nameplate - 220V - All Specs
18 1703943 3 Decal - Warning/Crushing - Dual Language English/Chinese
18 1703942 3 Decal - Warning/Crushing - Dual Language English/French
18 1703941 3 Decal - Warning/Crushing - Dual Language English/Spanish
18 1705903 3 Decal - Warning/Crushing - Dual Language Spanish/Portuguese
18 1703944 3 Decal - Warning/Crushing - Dual Language English/Japanese
18 1703945 3 Decal - Warning/Crushing - Dual Language English/Korean
20 1705968 2 Decal - No Hands - Dual Language English/Simplified Chinese
20 1001116846 2 Decal - No Hands - Dual Language English/Traditional Chinese
20 1704000 2 Decal - No Hands - Dual Language English/French
20 1704001 2 Decal - No Hands - Dual Language English/Spanish
20 1705967 2 Decal - No Hands - Dual Language Spanish/Portuguese
20 Not Required 0 Decal - No Hands - Dual Language English/Japanese
20 1705969 2 Decal - No Hands - Dual Language English/Korean

3121629 800A/800AJ 445


SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
21 1703925 1 Decal - Danger/Warning - Dual Language English/Chinese
21 1703924 1 Decal - Danger/Warning - Dual Language English/French
21 1703923 1 Decal - Danger/Warning - Dual Language English/Spanish
21 1705895 1 Decal - Danger/Warning - Dual Language Spanish/Portuguese
21 1703926 1 Decal - Danger/Warning - Dual Language English/Japanese
21 1703927 1 Decal - Danger/Warning - Dual Language English/Korean
22 1705348 1 Decal - Warning Inspection - Dual Language English/Simplified
Chinese
22 1001116849 1 Decal - Warning Inspection - Dual Language English/Traditional
Chinese
22 1705347 1 Decal - Warning Inspection - Dual Language English/French
22 1705917 1 Decal - Warning Inspection - Dual Language English/Spanish
22 1705896 1 Decal - Warning Inspection - Dual Language Spanish/Portuguese
22 1705344 1 Decal - Warning Inspection - Dual Language English/Japanese
22 1705345 1 Decal - Warning Inspection - Dual Language English/Korean
23 1703949 6 Decal - Crushing - Dual Language English/Chinese
23 1703948 6 Decal - Crushing - Dual Language English/French
23 1703947 6 Decal - Crushing - Dual Language English/Spanish
23 1705898 6 Decal - Crushing - Dual Language Spanish/Portuguese
23 1703950 6 Decal - Crushing - Dual Language English/Japanese
23 1703951 6 Decal - Crushing - Dual Language English/Korean
24 1703937 4 Decal - Danger/Electrocution - Dual Language English/Simplified
Chinese
24 1001116851 4 Decal - Danger/Electrocution - Dual Language English/Traditional
Chinese
24 1703936 4 Decal - Danger/Electrocution - Dual Language English/French
24 1703935 4 Decal - Danger/Electrocution - Dual Language English/Spanish
24 1705897 4 Decal - Danger/Electrocution - Dual Language
Spanish/Portuguese
24 1703938 4 Decal - Danger/Electrocution - Dual Language English/Japanese
24 1703939 4 Decal - Danger/Electrocution - Dual Language English/Korean
25 1703982 1 Decal - Footswitch - Dual Language English/Chinese
25 1703984 1 Decal - Footswitch - Dual Language English/French
25 1703983 1 Decal - Footswitch - Dual Language English/Spanish
25 1705902 1 Decal - Footswitch - Dual Language Spanish/Portuguese
25 1703980 1 Decal - Footswitch - Dual Language English/Japanese
25 1703981 1 Decal - Footswitch - Dual Language English/Korean
26 3251813 1 Decal - USA
29 1703960 4 Decal - Max Tire Load
30 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
31 1703772 Decal - 800A
31 1703773 Decal - 800AJ
32 1701501 4 Decal- Arrow
33 1001121809 Decal - 500LBS Max Capacity - 800A Dual Language
English/Chinese
33 1001121810 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/Chinese
33 1001121802 Decal - 500LBS Max Capacity - 800A Dual Language
English/French
33 1001121803 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/French
33 1001121804 Decal - 500LBS Max Capacity - 800A Dual Language
English/Spanish

446 800A/800AJ 3121629


SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
33 1001121805 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/Spanish
33 1001121806 Decal - 500LBS Max Capacity - 800A Dual Language
Spanish/Portuguese
33 1001121656 Decal - 500LBS Max Capacity - 800AJ Dual Language
Spanish/Portuguese
33 1001121807 Decal - 500LBS Max Capacity - 800A Dual Language
English/Japanese
33 1001121808 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/Japanese
33 1001122200 Decal - 500LBS Max Capacity - 800A Dual Language
English/Korean
33 1001121918 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/Korean
34 1001121822 Decal - 500LBS Max Capacity - 800A Dual Language
English/Chinese Decals
34 1001121823 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/Chinese Decals
34 1001121815 Decal - 500LBS Max Capacity - 800A Dual Language
English/French Decals
34 1001121816 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/French Decals
34 1001121817 Decal - 500LBS Max Capacity - 800A Dual Language
English/Spanish Decals
34 1001121818 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/Spanish Decals
34 1001121819 Decal - 500LBS Max Capacity - 800A Dual Language
Spanish/Portuguese Decals
34 1001121655 Decal - 500LBS Max Capacity - 800AJ Dual Language
Spanish/Portuguese Decals
34 1001121820 Decal - 500LBS Max Capacity - 800A Dual Language
English/Japanese Decals
34 1001121821 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/Japanese Decals
34 1001122201 Decal - 500LBS Max Capacity - 800A Dual Language
English/Korean Decals
34 1001121921 Decal - 500LBS Max Capacity - 800AJ Dual Language
English/Korean Decals
35 1704885 1 Decal - Website
36 See Note 1 Nameplate, Manufacturers (Note: Not Available for Purchase)
37 1705977 1 Decal - Upright Level Override
38 1703959 2 Decal - Quick Stick
39 1001131269 1 Decal - Patent
40 1001108495 1 Decal - Legend
41 1001095809 1 Decal - Legend (MTB)
43 3820001 4 Rivet (Not Shown)
44 1702861 2 Decal - JLG Lift (8in Height)
45 1702774 2 Decal - JLG Lift (3-1/2in Height)
46 1702773 1 Decal - JLG (5in Height)
47 3250872 1 Nameplate - Steer/Tow Selector
48 1705090 1 Decal - Towing Instructions
49 1701505 1 Decal - Fuel (Diesel)
49 1701542 1 Decal - Fuel (Gas)
50 1701543 2 Decal - LP Gas (GM Engine Machines Only)
51 1700818 2 Decal - LP Gas (Liquid) (GM Engine Machines Only) (ANSI Spec)

3121629 800A/800AJ 447


SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
51 1702720 2 Decal - LP Gas (Liquid) (GM Engine Machines Only) (ANSI Export
Spec)
51 1704271 2 Decal - LP Gas (Liquid) (GM Engine Machines Only) (CSA Spec)
53 1001143852 1 Decal - Emission Compliance
55 1702788 1 Decal - Bio Hydraulic Fluid
56 1705430 1 Decal - Drive Orientation - Dual Language English/Chinese
56 1705429 1 Decal - Drive Orientation - Dual Language English/French
56 1705910 1 Decal - Drive Orientation - Dual Language English/Spanish
56 1705905 1 Decal - Drive Orientation - Dual Language Spanish/Portuguese
56 1705426 1 Decal - Drive Orientation - Dual Language English/Japanese
56 1705427 1 Decal - Drive Orientation - Dual Language English/Korean
60 1001224050 1 Decal - Yearly Inspection - Dual Language English/Chinese (SN
0300234048 through 0300272376)
60 1001223971 1 Decal - Yearly Inspection - Dual Language English/French (SN
0300234048 through 0300272376)
60 1001224049 1 Decal - Yearly Inspection - Dual Language English/Spanish (SN
0300234048 through 0300272376)
60 1001224052 1 Decal - Yearly Inspection - Dual Language English/Portuguese
(SN 0300234048 through 0300272376)
60 1001224053 1 Decal - Yearly Inspection - Dual Language English/Japanese (SN
0300234048 through 0300272376)
60 1001224048 1 Decal - Yearly Inspection - Dual Language English/Korean (SN
0300234048 through 0300272376)
61 1001229113 1 Decal - Lift Diagram (SN 0300237344 through 0300272376)
62 1001223453 1 Decal - ICES - Dual Language English/French (SN 0300243318
through 0300272376)
71 1001125387 1 Decal - Ultra Low Sulfur Fuel (CSA Spec)
87 See Note 1 Nameplate - ECO (China Specs) (Note: Not Available for
Purchase)
87 3820001 4 Rivet
0258671 Ref MANUAL STORAGE BOX INSTALLATION C
101 0860520 1 Box, Manual Storage
101 0641406 4 Bolt 1/4-20 x 3/4
101 4751400 4 Washer 1/4
101 3311405 4 Nut 1/4-20
1001220864 Ref TRANSPORT DECALS INSTALLATION (OPTIONAL) (SN A
0300224236 through 0300272376)
201 1001220512 2 Decal - Lower Boom
202 1001220510 2 Decal - Warning Arrow
203 1001220511 2 Decal - Warning Stripe

448 800A/800AJ 3121629


SECTION 8 - DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)

450 800A/800AJ 3121629


SECTION 8 - DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)

ITEM PART NUMBER QTY DESCRIPTION REV


0274519 Ref STANDARD DECAL INSTALLATION - JLG LOGO (SN 0300183034 D
through 0300220116)
1001114373 Ref STANDARD DECAL INSTALLATION - AUSTRALIAN SPEC 800A E
1001114374 Ref STANDARD DECAL INSTALLATION - AUSTRALIAN SPEC 800AJ F
0274474 Ref STANDARD DECAL INSTALLATION - CE SPEC 800A F
0274475 Ref STANDARD DECAL INSTALLATION - CE SPEC 800AJ F
1283407 Ref STANDARD DECAL CHART - AUSTRALIAN SPECS S
1283407 Ref STANDARD DECAL CHART - CE SPECS (SN 0300183034 S
through 0300220116)
1001217649 Ref STANDARD DECAL CHART - CE SPECS (SN 0300220117 C
through 0300272376)
2 1701499 2 Decal - No Tie Down/Lift
5 1701509 1 Decal - Manual
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 3 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 1705980 1 Decal - Sound Power Level
21 1705921 1 Decal - Tipping/Electrical (PLF)
22 1705822 1 Decal - Electrical/Safety Manual
23 1701518 10 Decal - Warning Crushing
24 1705961 5 Decal - Danger Electrocution
25 1705828 1 Decal - Footswitch
29 1703960 4 Decal - Max Tire Load
30 See Note 1 Decal - Bar Code (Note: Not Available for Purchase)
31 1703772 2 Decal - 800A
31 1703773 2 Decal - 800AJ
32 1701501 4 Decal - Arrow
33 1705978 2 Decal Capacity
34 1705978 1 Decal Capacity
35 1704885 AR Decal - Website
36 See Note 1 Nameplate, Manufacturers (Note: Not Available for Purchase)
37 1705977 1 Decal - Upright Level Override
38 1703959 2 Decal - Quick Stick
42 3251242 1 Nameplate 240V-50Hz
43 3820001 2 Rivet
44 1702861 AR Decal - JLG Lift (8in Height)
45 1702774 AR Decal - JLG Lift (3-1/2in Height)
46 1702773 AR Decal - JLG (5in Height)
47 3250872 1 Nameplate - Steer/Tow Selector
48 1705090 1 Decal - Towing Instructions
49 1701505 1 Decal - Fuel
52 4420051 1 Decal - Safety Striping
53 1001143852 1 Decal - Emission Compliance
55 1702788 AR Decal - Bio Hydraulic Fluid - CE/Australian Spec
55 1703479 AR Decal - Bio Hydraulic Fluid - German Spec
57 1001112551 1 Decal - Emergency Controls - Australian Spec
57 Not Required 0 Decal - Emergency Controls - CE Spec
58 1001197408 1 Decal - MSSO - CE Spec
60 1001159323 AR Decal - JLG (8in Height)

3121629 800A/800AJ 451


SECTION 8 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
61 1001229113 1 Decal - Lift Diagram (SN 0300237344 through 0300272376)
71 1001139654 1 Decal - Ultra Low Sulfur Fuel (SN 0300201004 through
0300272376)
0258671 Ref MANUAL STORAGE BOX INSTALLATION C
101 0860520 1 Box, Manual Storage
101 0641406 4 Bolt 1/4-20 x 3/4
101 4751400 4 Washer 1/4
101 3311405 4 Nut 1/4-20
1001220864 Ref TRANSPORT DECAL KIT (OPTIONAL) (SN 0300224236 through A
0300272376)
201 1001220512 2 Decal - Lower Boom
202 1001220510 2 Decal - Warning Arrow
203 1001220511 2 Decal - Warning Stripe

452 800A/800AJ 3121629


SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3121629 800A/800AJ 453


SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. MODEL 800A/800AJ STANDARD PARTS

ITEM PART NUMBER QTY DESCRIPTION REV


Note Ref Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the field. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact
your JLG dealer or the JLG Industries Parts Department.
Ref STANDARD PARTS
2120168 4 Element, Filter
2120210 4 Element Filter
7012944 1 Coil
7018991 1 Coil
70004460 1 Coil
70000582 1 Coil
70004595 1 Coil
70004653 1 Coil
70004463 1 Coil
70004673 1 Coil
3740067 1 Relay
70002814 1 Hydraulic Tank Service Kit
3740049 1 Relay
2860030 1 Key, Replacement
4360475 1 Switch, Mushroom
1001155045 1 Switch, Toggle
7020066 1 Power Track Repair Section
70002013 1 Power Track Repair Section
1001166539 1 Controller (Lift and Swing)
1001166538 1 Controller (Drive and Steer)
4360328 1 Switch, Toggle
4360330 1 Switch, Toggle
4360387 1 Switch, Push Button
4360407 1 Controller, Speed
3990010 2 Diode
2400065 2 Fuse - 30 Amp

454 800A/800AJ 3121629


SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-2. MODEL 800A/800AJ VARIABLE PARTS

ITEM PART NUMBER QTY DESCRIPTION REV


Ref Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the field. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact
your JLG dealer or the JLG Industries Parts Department.
Ref VARIABLE PARTS
3740080 1 Relay (Deutz D2011 Engine Machines)
70004020 1 Dozen Element, Air Cleaner (Deutz D2011 Engine Machines)
7016331 1 Dozen Filter, Oil (Deutz D2011 Engine Machines)
7016328 1 Dozen Filter, Fuel (Deutz D2011 Engine Machines - All Specs except
CE Spec)
8320270 1 Dozen Filter, Fuel (Deutz D2011 Engine Machines - CE Specs Only)
70004058 1 Relay (Deutz D2011 Engine Machines - All Specs except CE
Spec)
7026608 1 Relay (Deutz D2011 Engine Machines - CE Specs Only)
7027795 1 Module, Engine Control (Deutz D2011 Engine Machines)
1001117308 1 Relay (Deutz TD2.9L4 Engine Machines)
1001138228 1 Module, Relay (Deutz TD2.9L4 Engine Machines)
91403102 1 Dozen Element, Air Cleaner (Deutz TD2.9L4 Engine Machines)
7016331 1 Dozen Filter, Oil (Deutz TD2.9L4 Engine Machines)
70025161 1 Dozen Filter, Fuel (Deutz TD2.9L4 Engine Machines) (Use p/n
1001225431)
70025153 1 Dozen Filter, Fuel (Deutz TD2.9L4 Engine Machines) (Use p/n
1001225430)
70025203 1 Module, Engine Control (Deutz TD2.9L4 Engine Machines)
70005008 1 Element, Air Cleaner (Ford Engine Machines)
70006213 1 Filter, Oil (Ford Engine Machines)
70006155 1 Filter, Fuel (Ford Engine Machines)
70006176 1 Module, Engine Control (Ford Engine Machines)
70006171 1 Relay (Ford Engine Machines)
70006172 1 Relay (Ford Engine Machines)
70006175 2 Fuse - 200Amp (Ford Engine Machines)
7012664 1 Dozen Element, Air Cleaner (GM Engine Machines)
7027965 1 Dozen Filter, Oil (GM Engine Machines)
7027972 1 Dozen Filter, Fuel (GM Engine Machines)
70002895 1 Module, Engine Control (GM Engine Machines)
4360517 1 Switch, Proximity
4360469 1 Switch, Key (ANSI and Australian Spec)
4360470 1 Switch, Key (CE Spec)
1001103667 1 Module, Ground Control
4360336 1 Switch, Toggle (Machines with Generator Option)
4360070 1 Breaker, Circuit (Machines with SkyPower)
2400064 2 Fuse - 5 Amp (Deutz D2011 and GM Engine Machines with
SkyPower)
4360578 1 Switch, Limit
4360498 1 Switch, Proximity
4360499 1 Switch, Proximity
1001094400 1 Sensor, Dual Axle
2940074 1 Latch (Platform with Gate)
1001106355 1 Controller, Module Platform

456 800A/800AJ 3121629


SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
ITEM PART NUMBER QTY DESCRIPTION REV
4360336 1 Switch, Toggle (Machines with Dual Fuel Option)
4360522 1 Switch, Toggle (Machines with Lights Option)
4360331 1 Switch, Toggle (Machines with 4WD or 4WS Options)
4360057 1 Switch, Limit (Machines with Soft Touch Option)
8229242 2 Fuse (Deutz TD2.9L4 Engine Machines)
80983191 2 Fuse (Deutz TD2.9L4 Engine Machines)
70001931 2 Fuse (GM Engine Machines)
2400070 2 Fuse (Machines with Platform Worklights)
1001181045 1 Circuit Breaker (CE Spec Machines with AC to Platform)
1001181046 1 Circuit Breaker (CE Spec Machines with AC to Platform)

3121629 800A/800AJ 457


SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3121629 800A/800AJ 459


SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTION

ITEM PART NUMBER QTY DESCRIPTION REV


Ref Note: This list is to accommodate machines ordered with special
equipment. Options may not be applicable to all models. For more
specific parts information contact JLG Parts Department.
Ref MISCELLANEOUS SPECIAL OPTIONS
1340061 Ref Air Cleaner Pre-Cleaner (SN 0300182743 through 0300236624)
See Note Ref Air Compressor Installation (Note: See SKY ACCESSORIES)
1001229762 Ref Air Intake Shut-off Valve (Deutz TD2.9L4 Engines)
0258802 Ref Airline to Platform Installation - 1/2in 800A
0258805 Ref Airline to Platform Installation - 1/2in 800AJ
1001093746 Ref Airline to Platform Installation - 1/2in 800A (With Arctic Package)
1001092092 Ref Airline to Platform Installation - 1/2in 800AJ (With Arctic Package)
1001205026 Ref Arctic Package Add-on Kit (800A with Deutz TD2.9L4 Engines &
without SkyPower)
1001205025 Ref Arctic Package Add-on Kit (800A with Deutz TD2.9L4 Engines &
with SkyPower)
1001205029 Ref Arctic Package Add-on Kit (800AJ with Deutz TD2.9L4 Engines &
without SkyPower)
1001205028 Ref Arctic Package Add-on Kit (800AJ with Deutz TD2.9L4 Engines &
with SkyPower)
1001217005 Ref Beacon Light Kit (Blue)
0258734 Ref Bellows Installation - Boom 800A
0258737 Ref Bellows Installation - Boom 800AJ
1001158259 Ref Bellows Installation - Chassis (Fixed Axle 2WS)
1001158260 Ref Bellows Installation - Chassis (Fixed Axle 4WS)
0258387 Ref Bellows Installation - Chassis (Oscillating Axle 2WS)
0258758 Ref Bellows Installation - Chassis (Oscillating Axle 4WS)
1001220151 Ref Boom Cables Add-on Kit (4000W/60Hz Generators)
2910887 Ref Boom Wear Pad Kit
0258654 Ref Boom Wipers Installation
1001233047 Ref Breather Heater Kit (Deutz TD2.9L4 Engines)
1001172045 Ref Cable/Ladder Carrier Installation (800AJ Only)
1001230834 Ref Cable/Hose Protection Installation (Boom/Jib) (Without LSS)
1001233472 Ref Cable/Hose Protection Installation (Boom/Jib) (With LSS)
Ref ClearSky Telematics Installation (Factory Installed) (Note: For
ClearSky Telematics on Machines SN 0300183034 through
0300234681 Refer to ClearSky (Telematics) Manual p/n 3128499
for Service Parts.) (SN 0300183034 through 0300234681)
1001112990 Ref ClearSky (Telematic) Installation (Factory Installed) - ABS Hoods
(ANSI Spec) (Note: Refer to Manual Supplement p/n 3128499 for
available replacement parts) (SN 0300183034 through
0300234681)
1001112991 Ref ClearSky (Telematic) Installation (Factory Installed) - ABS Hoods
(ANSI Export and Japanese Specs) ClearSky (Note: Refer to
Manual Supplement p/n 3128499 for available replacement
parts) (SN 0300183034 through 0300234681)
1001112992 Ref SN 0300183034 through 0300234681 (Telematic) Installation
(Factory Installed) - ABS Hoods (CSA Spec) (Note: Refer to
Manual Supplement p/n 3128499 for available replacement
parts)
1001118963 Ref ClearSky (Telematic) Installation (Factory Installed) - Steel
Hoods (ANSI Spec) (Note: Refer to Manual Supplement p/n
3128499 for available replacement parts) (SN 0300183034
through 0300234681)

460 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001134103 Ref ClearSky (Telematic) Installation (Factory Installed) - Steel
Hoods (Australian Spec) (Note: Refer to Manual Supplement p/n
3128499 for available replacement parts) (SN 0300183034
through 0300234681)
1001127087 Ref ClearSky (Telematic) Installation (Factory Installed) - Steel
Hoods (Brazil and New Zealand Specs Only) (Note: Refer to
Manual Supplement p/n 3128499 for available replacement
parts) (SN 0300183034 through 0300234681)
1001118964 Ref ClearSky (Telematic) Installation (Factory Installed) - Steel
Hoods (CSA Spec) (Note: Refer to Manual Supplement p/n
3128499 for available replacement parts) (SN 0300183034
through 0300234681)
Ref ClearSky Telematics Installation (Factory Installed) (SN
0300234682 through 0300272376)
1001227448 Ref ClearSky Telematics Installation - Canbus Connection (Factory
Installed) (ANSI & CSA Specs)
1001246473 Ref ClearSky Telematics Installation - Canbus Connection (Factory
Installed) (Australian Specs)
1001228949 Ref ClearSky Telematics Installation - Canbus Connection (Factory
Installed) (ANSI Export & CE Specs)
1001246474 Ref ClearSky Telematics Installation - Canbus Connection (Factory
Installed) (China Specs)
1001229107 Ref ClearSky Telematics Installation - 3 Wire Connection (Factory
Installed) (ANSI & CSA Specs)
1001242409 Ref ClearSky Access Control Add-on Kit
1001243183 Ref ClearSky Telematics Access Control Add-on Kit - Canbus (ANSI
& CSA Specs)
1001243184 Ref ClearSky Telematics Access Control Add-on Kit - Canbus (ANSI
Export & CE Specs)
1001233237 Ref ClearSky Telematics Installation - 3 Wire Connection (Factory
Installed) (ANSI Export & CE Specs)
1001119939 Ref ClearSky (Telematic) Kit (Dealer Installed) (ANSI Spec)
1001139151 Ref ClearSky (Telematic) Kit (Dealer Installed) (Australian Spec)
1001234099 Ref ClearSky (Telematic) Kit (Dealer Installed) (CE Spec)
1001119947 Ref ClearSky (Telematic) Kit (Dealer Installed) (CSA Spec)
1001155185 Ref Cold Weather Package Installation - Deutz D2011 Engines (SN
0300183034 through 0300193955)
1001178208 Ref Cold Weather Package Installation - Deutz D2011 Engines (SN
0300196956 through 0300272376)
1001151900 Ref Cold Weather Package Installation - Deutz TD2.9L4 Engines (SN
0300183034 through 0300196955)
1001178207 Ref Cold Weather Package Installation - Deutz TD2.9L4 Engines and
Deutz TD2.9L4 (Stage V) Engines (SN 0300196956 through
0300272376)
1001219840 Ref Cold Weather Package Installation - Ford Engines
0275262 Ref Cold Weather Package Installation - GM Engines
0274883 Ref Cold Weather Transformer Installation (ANSI Export, Australian,
CE and Japanese Specs Only)
1001109263 Ref Communication System (David Clark) Installation (800AJ ANSI
Spec Only)
1001232190 Ref Control Box Kit (Includes Platform Console Box Assembly and
Ground Control Box Assembly)
1001149126 Ref Cover, Fan (Deutz TD2.9L4 Engines Only)
1001115918 Ref Cribbing Installation
1702788 Ref Decal - Biodegradable Hydraulic Fluid (All except German Spec)
1703479 Ref Decal - Biodegradable Hydraulic Fluid (German Spec Only)
1001116565 Ref Decal - ClearSky (ANSI Spec) (ABS Hoods)

3121629 800A/800AJ 461


SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001116566 Ref Decal - ClearSky (CSA Spec) (ABS Hoods)
1001127094 Ref Decal - ClearSky (Steel Hoods)
3252221 Ref Decal - CSA (CSA Spec)
1001214030 Ref Decal - EAC (CIS & Russian Specs)
0257195 Ref Decal - Government Warranty
1703175 Ref Decal - Lanyard Attach (GM K-1 Spec)
1702868 Ref Decal - No Hands (ANSI/ANSI Export Spec)
1705968 Ref Decal - No Hands (Chinese Specs - English/Chinese)
1704000 Ref Decal - No Hands (CSA Spec)
1704001 Ref Decal - No Hands (ANSI Export - English/Spanish)
1705969 Ref Decal - No Hands (ANSI Export - Korean/English)
1705967 Ref Decal - No Hands (ANSI Export - Portuguese/English)
1702962 Ref Decal - Prop 65 Warning (Diesel Machines) (California Spec) (SN
0300183034 through 0300243317)
1001231801 Ref Decal - Prop 65 Warning (Diesel Machines) (California Spec) (SN
0300243318 through 0300272376)
1702961 Ref Decal - Prop 65 Warning (Gasoline Machines) (California Spec)
(SN 0300183034 through 0300243317)
1001236338 NLA Decal - Prop 65 Warning (Gasoline Machines) (Use p/n
1001231801) (California Spec) (SN 0300243318 through
0300272376)
1001200124 Ref Decal - Quick Reference (Danish) (Lomax Rentals)
1001200121 Ref Decal - Quick Reference (Dutch) (Lomax Rentals)
1001180861 Ref Decal - Quick Reference (English) (Lomax Rentals)
1001200120 Ref Decal - Quick Reference (French) (Lomax Rentals)
1001200122 Ref Decal - Quick Reference (German) (Lomax Rentals)
1001200127 Ref Decal - Quick Reference (Norwegian) (Lomax Rentals)
1001200126 Ref Decal - Quick Reference (Spanish) (Lomax Rentals)
1001200125 Ref Decal - Quick Reference (Swedish) (Lomax Rentals)
0258541 Ref Decals - Warning Stripes
Ref Decals Kits:
2902307 Ref Decal Kit - Country Spec (ANSI Spec)
2902329 Ref Decal Kit - Country Spec (Australian and CE Specs)
2902312 Ref Decal Kit - Country Spec (Brazil Specs)
2902309 Ref Decal Kit - Country Spec (Chinese Specs)
2902322 Ref Decal Kit - Country Spec (CSA Spec)
2902308 Ref Decal Kit - Country Spec (Japanese Specs)
2902310 Ref Decal Kit - Country Spec (Korean Specs)
2902311 Ref Decal Kit - Country Spec (Latin American Specs)
1001193638 Ref Decal Kit - Machine
2902303 NLA Decal Kit - Master (Common Decals) (All Specs except CE
Specs) (Use p/n 1001229560) (SN 0300183034 through
0300234681)
1001229560 Ref Decal Kit - Master (Common Decals) (All Specs except CE
Specs) (SN 0300234682 through 0300272376)
2902303 NLA Decal Kit - Master (Common Decals) (CE Specs) (Use p/n
1001229560) (SN 0300183034 through 0300211595)
1001199949 Ref Decal Kit - Master (Common Decals) (CE Specs) (SN
0300211596 through 0300272376)
1001108720 Ref Decal Kit - Platform (800A)
1001108721 Ref Decal Kit - Platform (800AJ)
1001119563 Ref Decal Kit - Platform Console
2902353 Ref Decal Kit - Tire Load
2902396 Ref Drive/Steer Cutout Kit

462 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001121800 Ref Decal - Warning Dual Capacity (English Specs)
1001121801 Ref Decal - Warning Max. Capacity (English Specs)
1001122200 Ref Decal - Warning Dual Capacity (Korean/English Specs)
1001121918 Ref Decal - Warning 500LB Capacity (Korean/English Specs)
1001121804 Ref Decal - Warning Dual Capacity (English/Spanish Specs)
1001121805 Ref Decal - Warning Max. Capacity (English/Spanish Specs)
1001121806 Ref Decal - Warning Dual Capacity (English/Portuguese Specs)
1001121656 Ref Decal - Warning Max Capacity (English Specs)
1001148902 Ref Electrical Connector Kits - Amp
1001148903 Ref Electrical Connector Kits - Deutsch DT
1001148904 Ref Electrical Connector Kits - Deutsch HD
1001148905 Ref Electrical Connector Kits - Packard
1001148906 Ref Electrical Connector Kits - Various
1001218022 Ref Engine Block Heater Installation - Ford Engines
0275261 Ref Engine Block Heater Installation - GM Engines
1001246867 Ref Enhanced Detection System (EDS) Level 1 (2-Bar) Installation Kit
1001246860 Ref Enhanced Detection System (EDS) Level 2 (3-Bar) Installation Kit
1001108962 Ref Exhaust Rain Cap Installation (Australian and CE Specs)
1001121306 Ref Exhaust Rain Cap Installation (Japanese Spec)
Ref Fan Cover/Grille Options:
1001185078 Ref Fan Cover Add-on Kit (Deutz D2011 Engines)
1001182599 Ref Fan Cover Installation (Deutz D2011 Engines)
1001093389 Ref Fan Grille Installation (Deutz D2011 Engines)
1001213223 Ref Fan & Belt Grille Add-on Kit (Deutz D2011 Engines without
Generator)
1001202122 Ref Fan & Belt Grille Installation (Deutz D2011 Engines without
Generator)
1001213222 Ref Fan & Belt Grille Add-on Kit (Deutz D2011 Engines with
Generator)
1001202398 Ref Fan & Belt Grille Installation (Deutz D2011 Engines without
Generator)
1001149126 Ref Fan Grille Installation (Deutz TD2.9L4 Engines) (RCP Radiator)
1001177694 Ref Fan Grille Installation (Deutz TD2.9L4 Engines and Deutz
TD2.9L4 (Stage V) Engines) (Modine Radiator)
1001213219 Ref Fan & Belt Grille Add-on Kit (Deutz TD2.9L4 Engines without
Generator) (Modine Radiator)
1001202397 Ref Fan & Belt Grille Installation (Deutz TD2.9L4 Engines without
Generator) (Modine Radiator)
1001213220 Ref Fan & Belt Grille Add-on Kit (Deutz TD2.9L4 Engines without
Generator) (RCP Radiator)
1001202082 Ref Fan & Belt Grille Installation (Deutz TD2.9L4 Engines without
Generator) (RCP Radiator)
1001213227 Ref Fan & Belt Grille Add-on Kit (Deutz TD2.9L4 Engines with
Generator) (Modine Radiator)
1001213181 Ref Fan & Belt Grille Installation (Deutz TD2.9L4 Engines with
Generator) (Modine Radiator)
1001213221 Ref Fan & Belt Grille Add-on Kit (Deutz TD2.9L4 Engines with
Generator) (RCP Radiator)
1001202331 Ref Fan & Belt Grille Installation (Deutz TD2.9L4 Engines with
Generator) (RCP Radiator)
1001093389 Ref Fan Grille Installation (Ford & GM Engines)
1001204616 Ref Filter (Fuel) Relocation Kit - Deutz TD2.9L4 Engines
Ref Filter Kits:
Ref Combined Filter Kit Options (Hydraulic/Air and Fuel/Engine Oil)

3121629 800A/800AJ 463


SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001111014 Ref Deutz D2011 Engine Machines (SN 0300183034 through
0300185827)
1001241773 Ref Deutz D2011 Engine Machines (SN 0300185828 through
0300196954)
1001241774 Ref Deutz D2011 Engine Machines (SN 0300196955 through
0300272376)
1001181150 Ref Deutz TD2.9L4 Engine Machines (SN 0300183034 through
0300196955)
1001195533 Ref Deutz TD2.9L4 Engine Machines (SN 0300196956 through
0300272376)
1001114115 Ref Ford Engine Machines (SN 0300183034 through 0300185827)
1001241775 Ref Ford Engine Machines (SN 0300185828 through 0300196954)
1001241776 Ref Ford Engine Machines (SN 0300196955 through 0300272376)
1001114056 Ref GM Engine Machines (SN 0300183034 through 0300196955)
1001225666 Ref GM Engine Machines (SN 0300196956 through 0300272376)
Ref Hydraulic/Air Filter Kits:
Ref Deutz D2011 & GM Engines (Not Available for Purchase)
1001204453 1 Deutz TD2.9L4 Engines (SN 0300183034 through
0300196955)
1001204455 1 Deutz TD2.9L4 Engines (SN 0300196956 through
0300272376)
Ref Engine Fuel/Engine Oil Filter Kits:
Ref Deutz D2011 & GM Engines (Not Available for Purchase)
1001204460 1 Deutz TD2.9L4 Engines
1001139099 Ref Fire Extinguisher Installation (20lb)
2300004 Ref Fluids - Coolant, Standard (Deutz TD2.9L4/GM Engines without
Arctic Package)
2300041 Ref Fluids - Coolant, Standard (Deutz TD2.9L4/GM Engines with Arctic
Package)
3020016 Ref Fluids - Engine Oil, (15W-40) (Deutz D2011 without Arctic
Package)
3020044 Ref Fluids - Engine Oil, (0W-40) (Deutz D2011 Engines with Arctic
Package)
1001136079 Ref Fluids - Engine Oil, (15W-40) (Deutz TD2.9L4 Engines without
Arctic Package)
1001136172 Ref Fluids - Engine Oil, (5W-40) (Deutz TD2.9L4 Engines with Arctic
Package)
1001115930 Ref Fluids - Engine Oil, (10W-30) (Ford Engine) (SN 0300183034
through 0300240878)
1001190775 Ref Fluids - Engine Oil, (5W-30) (Ford Engine) (SN 0300240879
through 0300272376)
1001115930 Ref Fluids - Engine Oil, (10W-30) (GM Engine without Arctic Package)
1001115931 Ref Fluids - Engine Oil, (5W-30) (GM Engines with Arctic Package)
2300014 Ref Fluids - Hydraulic Fluids - Mobil 424
2300027 Ref Fluids - Hydraulic Fluids - Mobil 224H Bio
2300016 Ref Fluids - Hydraulic Fluids - Mobil DTE 10 Excel 32
2300021 Ref Fluids - Hydraulic Fluids - Union Carbide Ucon HP5046 Fire
Resistant
2300039 Ref Fluids - Hydraulic Fluids - Exxon Univis HvI (Arctic Package Only)
3020039 Ref Fluids - Lubricant (Axle Pivot)
3020029 Ref Fluids - Lubricant (Kingpin)
3020037 Ref Fluids - Lubricant (Engine Pump Coupling)
1001117294 Ref Footswitch Shield (Note: Move Decal to Shield)
1001202749 Ref Fuel Cap Cover Installation (Black) (Note: Lock p/n 1001102157
must be Purchased Separately)

464 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001191395 Ref Fuel Cap Cover Installation (Green) (Diesel Machines) (Note: Lock
p/n 1001102157 must be Purchased Separately)
1001191394 Ref Fuel Cap Cover Installation (Red) (Gas Machines) (Note: Lock p/n
1001102157 must be Purchased Separately)
2902085 Ref Generator 2500W Add-on Kit (Deutz D2011 Engines)
1001212067 Ref Generator 4000W 50Hz Add-on Kit (Deutz D2011 Engines)
1001213604 Ref Generator 4000W 60Hz Add-on Kit (Deutz D2011 Engines)
1001211798 Ref Generator 4000W 50Hz Add-on Kit (Deutz TD2.9L4 Engines)
1001213602 Ref Generator 4000W 60Hz Add-on Kit (Deutz TD2.9L4 Engines)
1001094475 Ref Generator Hourmeter Installation
1001121736 Ref Hood Conversion Kit - Caterpillar (ABS to Steel)
1001121735 Ref Hood Conversion Kit - Deutz (ABS to Steel)
1001121737 Ref Hood Conversion Kit - GM (ABS to Steel)
1001241410 Ref Hostile Environment - 2WD Add-on Kit (800A)
1001241412 Ref Hostile Environment - 4WD Add-on Kit (800A)
1001241413 Ref Hostile Environment - 2WD Add-on Kit (800AJ)
1001241415 Ref Hostile Environment - 4WD Add-on Kit (800AJ)
1001210685 Ref Hose Kit - Boom (Upper) (800A) (SN 0300183034 through
0300194139)
1001210683 Ref Hose Kit - Boom (Upper) (800A) (SN 0300194140 through
0300196955)
1001210684 Ref Hose Kit - Boom (Upper) (800A) (SN 0300196956 through
0300272376)
1001210687 Ref Hose Kit - Boom (Upper) (800AJ) (SN 0300183034 through
0300194139)
1001210686 Ref Hose Kit - Boom (Upper) (800AJ) (SN 0300194140 through
0300272376)
1001239623 Ref Hose Kit - Platform Valve (800A) (SN 0300194140 through
0300196955)
1001209630 Ref Hose Kit - Platform Valve (800A) (SN 0300196956 through
0300272376)
1001209631 Ref Hose Kit - Platform Valve (800AJ) (SN 0300194140 through
0300196955)
1001209632 Ref Hose Kit - Platform Valve (800A) (SN 0300196956 through
0300272376)
2902457 Ref Hose Kit - Powertrack (Lower) (800A) (SN 0300183034 through
0300194138)
1001204901 Ref Hose Kit - Powertrack (Lower) (800AJ) (SN 0300183034 through
0300194138)
2902456 Ref Hose Kit - Powertrack (Upper) (800A) (SN 0300183034 through
0300194139)
1001239620 Ref Hose Kit - Powertrack (Upper) (800A) (SN 0300194140 through
0300196955)
1001239621 Ref Hose Kit - Powertrack (Upper) (800A) (SN 0300196956 through
0300272376)
2902459 Ref Hose Kit - Powertrack (Upper) (800AJ) (SN 0300183034 through
0300194138)
1001148971 Ref Lanyard (Bolt-On) Kit Installation
1001236211 Ref Leveling Cylinder Valve Cover Assembly Kit
1001183407 Ref Low Temperature Cutout Installation (Russian Specs) (SN
0300183034 through 0300245050)
1001236951 Ref Low Temperature Cutout Installation (Russian Specs) (SN
0300246051 through 0300272376)
Ref Oil Coller Options:
1001156172 Ref Oil Cooler Installation - Deutz D2011 Engine Machines

3121629 800A/800AJ 465


SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001142677 Ref Oil Cooler Installation - Deutz TD2.9L4 Engine Machines (RCP
Cooler) (SN 0300183034 through 0300227034)
1001184569 Ref Oil Cooler Installation - Deutz TD2.9L4 Engine and Deutz
TD2.9L4 (Stage V) Engine Machines (YMER Cooler) (SN
0300227035 through 0300272376)
1001219633 Ref Oil Cooler Installation - Ford Engine Machines
0272040 Ref Oil Cooler Installation - GM Engine Machines
1001200700 Ref Oil Cooler Replacement Kit (RCP to YMER)
0257728 Ref Pipe Racks Installation - ANSI and CSA Spec
0274661 Ref Pipe Racks Installation - Australian Spec
1001107497 Ref Pipe Racks Installation - ANSI Export Spec (English/Spanish
Language)
0258703 Ref Platform Console Cover Installation (SN 0300183034 through
0300201003)
1001195304 Ref Platform Console Cover Installation (Factory Installed) (SN
0300201004 through 0300272376)
1001110974 Ref Platform Console Enclosure Cover Installation - Steel
1001122821 Ref Platform Console Cover Installation (Chinese Spec) (SN
0300201004 through 0300233689)
1001110974 Ref Platform Console Cover Installation (ANSI Export, CE-LRC &
Chinese Spec) (SN 0300233690 through 0300272376)
1001205175 Ref Platform Console Cover Add-on Kit (SN 0300201004 through
0300272376)
2915228 Ref Platform Conversion Kit (Front to Side Entry)
1001142504 Ref Platform Entry Kit - Drop Bar (To Replace Swing Gate with Drop
Bar)
1001142505 Ref Platform Entry Kit - Swing Gate (To Replace Drop Bar with Swing
Gate)
0273147 Ref Platform Mesh to Top Rail Installation - 2.5ft x 4ft Platforms
(ANSI/ANSI Export and CSA Specs)
0273149 Ref Platform Mesh to Top Rail Installation - 3ft x 6ft Platforms
(ANSI/ANSI Export and CSA Specs)
0273145 Ref Platform Mesh to Top Rail Installation - 3ft x 8ft Platforms
(ANSI/ANSI Export and CSA Specs)
Ref Platform Mesh to Top Rail Add-on Kits:
1001214552 Ref 30in x 4ft (76cm x 1.22m) with Gate
1001214561 Ref 36in x 6ft (91.5cm x 1.83m) with Gate
1001214562 Ref 36in x 8ft (91.5cm x 2.44m) with Gate
0272733 Ref Platform, Top Rail Extension Installation - 3ft x 6ft Platforms
0272725 Ref Platform, Top Rail Extension Installation - 3ft x 8ft Platforms
1001209059 Ref Platform Work Surface Installation
1001162546 Ref Pump Coupling Replacement Kit
1001139944 Ref Pump Mounting Bracket Kit (Sauer Danfoss)
1001199488 Ref Radiator Replacement Kit (RCP to Modine Radiator)
1001247073 Ref SkyEye Retrofit Kit
1001206477 Ref SkyGuard Complete Add-On Kit (Blue Beacon) (UGM Machines)
(Note: Requires 7500W SkyPower Generator)
1001143669 NLA SkyGuard Complete Add-On Kit (Blue Beacon) (UGM Machines)
(Note: Requires 7500W SkyPower Generator) (Use p/n
1001206477)
1001210026 Ref SkyGuard Complete Add-On Kit (Red Beacon) (UGM Machines)
(Note: Requires 7500W SkyPower Generator)
1001197016 Ref SkyGuard Platform Sensor Kit (UGM Machines)
1001137672 Ref SkyGuard Platform Sensor Kit (UGM Machines)
1001137440 1 SkyGuard Sensor Harness

466 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
ITEM PART NUMBER QTY DESCRIPTION REV
1001186431 2 Relay
1001206311 Ref SkyGuard Strobe Light Kit - Hood Mounted (Blue Beacon)
1001143256 NLA SkyGuard Strobe Light Kit - Hood Mounted (Blue Beacon) (Use
p/n 1001206311)
1001210025 Ref SkyGuard Strobe Light Kit - Hood Mounted (Red Beacon)
1001176372 Ref SkyGuard Plug Removal Kit
1001232643 Ref SkyLine Kit
1001152965 Ref Strobe Light Installation - Platform Mounted (Amber)
1001154231 Ref Strobe Light Installation - Platform/Ground Mounted (Amber)
1001228357 Ref Telematics Retrofit Harness Kit
1001230840 Ref Tilt Sensor Kit
0272324 Ref Tire Sealant Installation (15IN385/65D 19.5 Tires) (ANSI Spec)
1300019 AR Sealant
0272312 1 Decal - Tire Sealant
0273364 Ref Tire Sealant Installation (IN445/55D 19.5 Tires) (ANSI Spec)
1300019 AR Sealant
0272313 1 Decal - Tire Sealant
Ref Tools for Service
1600244 1 Analyzer, Machine System
7002840 1 Antirotation Pin Removal Tool
8896941 1 Wire Stripper
7002821 1 Wire Crimper (To install wire ends to wires)
7002823 1 Pin/Socket Extractor - Universal (To Remove Pins/Sockets from
Connectors)
4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
7002822 1 Screwdriver, Potentiometer (To Adjust Drive Controllers)
7016654 1 Screwdriver, Magnetic
7004275 1 Seal Installation Tool - 1in
7004276 1 Seal Installation Tool - 1-1/2in
7002826 1 Seal Installation Tool - 2in
7016655 1 Wire Rope Sheave Gauge
7016652 1 Huck Bolt Fastener (For Small Huck Bolts Only)
70000017 1 ADE Software CD
1001137005 1 Software Cable Kit
70005663 1 Tool, Port Plate for Pump p/n 1001142522
0258826 Ref Weld Leads to Platform Installation (800A)
0258827 Ref Weld Leads to Platform Installation (800AJ)
0256196 Ref Wheel Covers Installation
1001239347 Ref White Noise, Motion Alarm
1001241385 Ref White Noise, Motion Alarm Ambient

3121629 800A/800AJ 467


SECTION 10 - SPECIAL OPTIONS

PART NUMBER INDEX

3121629 800A/800AJ 469


SECTION 10 - SPECIAL OPTIONS
0060066 ............. 222, 235 0258671 .... 442, 448, 452 0273485 ... 253, 259, 263, 0630535.... 321, 323, 325,
0060069 ............. 217, 235 0258703 .................... 466 404 353, 355, 359, 363,
0080201 ..................... 114 0258728 .................... 161 0273687 .................... 205 365, 367
0100009 .... 144, 257, 261, 0258734 .................... 460 0273706 .... 259, 263, 275 0630536............. 345, 347
411 0258737 .................... 460 0273824 .... 259, 263, 275 0630537.... 329, 331, 341,
0100011 .... 13, 17, 19, 33, 0258758 .................... 460 0274031 .................... 205 343
35, 39, 40, 63, 74, 75, 0258802 .................... 460 0274460 .................... 441 0630548..................... 144
76, 80, 85, 87, 88, 95, 0258805 .................... 460 0274461 .................... 441 0630568............. 258, 262
96, 101, 102, 103, 106, 0258826 .................... 467 0274462 .................... 445 0641403............. 245, 246
107, 112, 113, 114, 0258827 .................... 467 0274463 .................... 445 0641404.... 144, 164, 179,
135, 141, 144, 147, 0258945 ............ 259, 263 0274464 .................... 445 183, 191, 218, 223,
151, 153, 156, 157, 0259420 .................... 228 0274465 .................... 445 257, 261, 287
164, 167, 171, 175, 0270885 ...................... 19 0274466 .................... 445 0641405.... 147, 175, 187,
179, 183, 187, 191, 0270886 ...................... 19 0274467 .................... 445 197, 201, 205, 239, 287
197, 201, 205, 211, 0270888 ...................... 19 0274468 .................... 445 0641406.... 85, 87, 88, 95,
213, 218, 223, 227, 0271083 ...................... 20 0274469 .................... 445 101, 112, 114, 151,
228, 231, 232, 237, 0271084 ...................... 20 0274470 .................... 445 158, 207, 252, 442,
239, 241, 244, 245, 0271085 ...................... 20 0274471 .................... 445 448, 452
252, 275, 277, 279, 0271086 ...................... 20 0274472 .................... 445 0641407.. 75, 76, 95, 103,
287, 290, 293, 295, 0271090 ...................... 20 0274473 .................... 445 113, 144, 239
297, 321, 325, 329, 0271091 ...................... 20 0274474 .................... 451 0641408.... 101, 102, 156,
333, 341, 345, 349, 0271340 ............ 259, 263 0274475 .................... 451 246, 252
353, 359, 365 0271374 .................... 409 0274519 .... 441, 445, 451 0641409............... 75, 205
0100019 ...... 63, 167, 179, 0271375 .................... 409 0274661 ............ 307, 466 0641410... 33, 74, 76, 205
183, 187, 191, 197, 0271376 .................... 410 0274883 .................... 461 0641412....................... 86
201, 205, 390 0271377 .................... 410 0275039 .................... 175 0641414...... 40, 257, 261,
0100020 .. 74, 85, 91, 101, 0271768 .... 147, 259, 263 0275204 .................... 410 275, 277, 279, 281
103, 112, 114, 135, 0272040 .................... 466 0275216 .................... 425 0641416...... 39, 223, 239,
139, 184, 188, 205, 0272070 .................... 237 0275217 .................... 425 245
208, 262, 290, 303, 389 0272131 .................... 222 0275218 .................... 425 0641418...... 39, 112, 245,
0100035 .... 147, 245, 246, 0272254 .................... 295 0275219 .................... 425 252
257, 261 0272259 .................... 421 0275257 ............ 201, 426 0641420..................... 101
0100038 .... 227, 228, 321, 0272260 .................... 421 0275261 .................... 463 0641424..................... 224
325, 329, 333, 341, 0272312 .................... 467 0275262 .................... 461 0641504....................... 35
345, 349, 353, 359, 365 0272313 .................... 467 0275452 .................... 425 0641506.... 144, 151, 153,
0100048 .... 101, 112, 144, 0272322 ...................... 19 0275453 .................... 425 207
147, 171, 179, 191, 0272324 .................... 467 0275454 .................... 425 0641507..................... 245
239, 246, 257, 261, 0272333 ...................... 20 0275733 .................... 246 0641508.. 35, 74, 87, 101,
408, 413 0272334 ...................... 20 0340041 .................... 114 112, 135, 151, 156,
0100062 76, 92, 106, 115, 0272381 .................... 217 0360406 ...................... 35 164, 167, 171
135, 191 0272418 .................... 285 0362770 .................... 151 0641510............... 76, 175
0100071 ..................... 281 0272427 .... 259, 263, 275 0370022 .................... 325 0641512....................... 76
0100079 .... 129, 135, 179, 0272429 .................... 409 0370034 .................... 329 0641514............. 175, 307
191 0272430 .................... 410 0400075 74, 85, 101, 112, 0641516.... 179, 183, 187,
0100081 .... 156, 232, 257, 0272431 .................... 410 211, 213 191, 197, 201, 218
261, 285 0272432 .................... 410 0440244 ...................... 63 0641518....................... 91
0140011 ............. 257, 261 0272433 ............ 413, 423 0480100 .................... 307 0641542....................... 33
0140044 ............. 147, 420 0272435 .... 194, 198, 202 0480121 .................... 163 0641560....................... 33
0181949 ..................... 139 0272448 ............ 290, 295 0480126 ............ 184, 193 0641604.... 218, 223, 244,
0200048 ..................... 275 0272521 .................... 293 0480129 ............ 184, 193 245
0200742 ..................... 163 0272588 .................... 293 0480142 .... 175, 187, 201 0641605............... 91, 228
0232121 ....................... 35 0272589 .................... 194 0561185 .................... 227 0641606.... 33, 39, 76, 86,
0256196 ..................... 467 0272599 ............ 290, 303 0561237 .................... 223 114, 152, 153, 205,
0256202 ..................... 422 0272703 .................... 239 0561295 .................... 231 218, 223, 228, 231,
0256823 ..................... 153 0272725 .................... 466 0630407 ...................... 89 232, 245, 290, 293,
0257195 ..................... 462 0272733 .................... 466 0630427 .................... 244 295, 297
0257728 ............. 307, 466 0272948 .................... 285 0630462 .................... 275 0641607.... 13, 17, 40, 91,
0257764 ..................... 227 0272951 .................... 285 0630464 ............ 257, 261 101, 135, 156, 167,
0258076 ..................... 231 0273145 .................... 466 0630467 .................... 245 224, 227, 231, 232
0258077 ..................... 231 0273147 .................... 466 0630485 .................... 157 0641608 85, 88, 112, 114,
0258217 ..................... 244 0273149 .................... 466 0630507 .................... 151 131, 133, 151, 153,
0258338 ..................... 245 0273353 .................... 290 0630518 ... 144, 290, 293, 157, 158, 218, 224,
0258384 ..................... 245 0273364 .................... 467 295, 297, 303 227, 231
0258387 ..................... 460 0273434 .................... 410 0630534 ... 333, 337, 339, 0641609.. 76, 80, 88, 114,
0258541 ..................... 462 0273484 ... 253, 259, 263, 349 151, 156, 161, 205,
0258567 ..................... 245 404 227, 231
0258654 ..................... 460

470 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
0641610 ... 40, 74, 76, 85, 0700818 .................... 107 0861538 ..... 191, 197, 201 0962450 .................... 239
95, 101, 112, 114, 129, 0700820 .... 175, 187, 201 0861572 ..................... 191 0962520 ... 179, 184, 187,
147, 148, 163, 207, 0701014 .................... 107 0861642 ..................... 205 191, 197, 201
227, 252 0701016 .... 175, 187, 201 0861731 ..................... 423 0962524 .................... 359
0641611 ..... 86, 141, 218, 0701026 .................... 107 0861781 ..................... 423 1001001939 ................ 77
224 0701224 .................... 106 0861782 ..................... 423 1001091315 .............. 411
0641612 ..... 91, 101, 112, 0710827 .................... 107 0861880 ..................... 429 1001091319 .............. 412
114, 231, 232 0711014 .................... 106 0902143 ..................... 151 1001091323 .............. 412
0641614 .............. 39, 135 0711020 .................... 103 0902161 ..................... 151 1001091324 .............. 412
0641615 .................... 227 0711216 .................... 107 0902206 ..................... 147 1001091330 .............. 410
0641616 ... 179, 184, 193, 0711223 .................... 106 0902219 ..................... 151 1001091460 ................ 27
207, 227 0711414 ...................... 80 0902223 ..................... 151 1001091461 ................ 27
0641617 .................... 139 0720804 .................... 139 0902351 ..................... 151 1001091794 .............. 114
0641618 ...... 39, 193, 224 0720808 .................... 203 0902412 ..................... 151 1001091969 .............. 422
0641622 .................... 228 0721006 ..... 95, 151, 164, 0902426 ..................... 151 1001091970 ...... 422, 425
0641624 ............ 228, 232 167, 257, 261 0902491 ..................... 151 1001091971 ...... 422, 425
0641640 .................... 232 0721008 ............ 152, 153 0902751 ..................... 257 1001091972 .............. 422
0641652 .................... 365 0731005 .................... 275 0902888 .... 179, 183, 187, 1001091973 .............. 422
0641708 ...................... 88 0741605 ...................... 88 191, 197, 201 1001091974 .............. 422
0641710 .................... 175 0741607 ... 179, 184, 191, 0902919 ..................... 239 1001091975 .............. 422
0641772 .... 164, 167, 171 197, 217, 224 0902920 ..................... 239 1001092092 .............. 460
0641806 ... 227, 359, 361, 0741609 ...................... 17 0903056 ..................... 141 1001092093 .............. 410
363 0760605 ........ 88, 91, 106 0903088 ..................... 205 1001092384 .............. 413
0641808 . 74, 85, 88, 101, 0760606 .............. 88, 198 0903242 ..................... 141 1001093382 . 74, 86, 102,
103, 112, 113, 179, 0760608 .................... 103 0903308 ..................... 151 113, 211, 213
183, 187, 191, 201 0760610 ... 101, 103, 107, 0903484 ..................... 428 1001093389 .............. 463
0641810 ........ 13, 17, 205 171, 197 0903510 ..................... 112 1001093746 .............. 460
0641812 75, 87, 103, 113, 0760612 .................... 103 0903697 ..................... 428 1001093748 .............. 410
141, 167, 237, 241 0760615 .................... 107 0940049 ............. 152, 156 1001094375 .............. 203
0641818 ...... 13, 135, 161 0760619 .................... 101 0940070 . 76, 88, 106, 114 1001094400 ..... 246, 420,
0641820 76, 80, 141, 218, 0760807 .................... 106 0940071 ............. 151, 152 456
224 0760810 . 86, 88, 96, 101, 0940088 ..................... 152 1001094475 ..... 203, 404,
0641822 .................... 239 103 0940102 ..................... 285 465
0641826 .................... 115 0760812 ... 101, 103, 106, 0940103 ..................... 275 1001094509 ...... 203, 428
0641828 .................... 114 315 0940133 ..................... 275 1001094595 . 76, 88, 103,
0641840 ............ 218, 224 0760814 .................... 103 0940134 ..................... 275 114, 123
0642010 ...... 74, 101, 112 0760815 .................... 103 0940177 ..................... 275 1001094661 .............. 227
0642012 .............. 86, 285 0760817 .................... 107 0961845 ..................... 252 1001094662 .............. 228
0642024 .................... 239 0761008 ........ 86, 96, 101 0961893 ..... 333, 337, 339 1001095809 ...... 441, 447
0642026 .................... 285 0761014 .... 103, 161, 241 0961894 .... 321, 323, 353, 1001096070 ..... 180, 184,
0642038 ...................... 35 0761015 ........ 92, 96, 103 355 428
0642212 ........ 13, 17, 285 0761016 ............ 103, 171 0961897 .... 359, 363, 365, 1001096134 ...... 194, 428
0642214 ............ 218, 224 0761018 .................... 197 367 1001096141 .............. 441
0642612 .................... 147 0761210 ...................... 91 0961901 ............. 329, 341 1001096736 .............. 246
0642620 ............ 218, 224 0761216 .................... 241 0961902 ..................... 325 1001097051 ...... 413, 435
0642684 .... 237, 239, 241 0771012 .................... 102 0961903 ..................... 345 1001097082 .............. 413
0651406 ...................... 39 0771014 .................... 103 0961947 ..... 223, 325, 327 1001097150 .............. 429
0681608 ... 13, 17, 74, 85, 0771212 ................ 85, 88 0961951 .... 218, 231, 321, 1001098012 ..... 290, 303,
237, 239, 241 0771414 ................ 76, 88 323, 349, 351, 353, 355 305
0681620 .... 309, 311, 313 0771415 ...... 88, 184, 193 0961986 . 76, 88, 103, 114 1001098122 .............. 408
0681814 .................... 255 0801132 .... 217, 222, 227 0962051 ..................... 161 1001098149 .............. 303
0681820 ...................... 91 0801135 ............ 217, 231 0962102 13, 17, 227, 231, 1001098167 .............. 319
0681822 ........ 19, 91, 255 0801138 .................... 231 329, 331, 341, 343, 1001098234 .............. 428
0682016 ...................... 19 0801496 .................... 227 345, 347 1001098349 .............. 428
0682023 ...................... 63 0801573 .................... 231 0962122 ..................... 227 1001098764 .............. 420
0682032 ...................... 63 0801585 .................... 231 0962152 ............... 17, 357 1001098828 ...... 106, 241
0682216 ...................... 63 0801591 .................... 231 0962155 .... 349, 351, 353, 1001099051 ................ 79
0682236 ................ 13, 17 0801594 .................... 227 355 1001099121 .............. 153
0682424 .... 309, 311, 313 0811608 .................... 135 0962156 ..................... 349 1001099137 .............. 151
0700615 ............ 147, 148 0811610 .................... 157 0962181 ....................... 17 1001099138 ...... 151, 152
0700617 .................... 157 0811612 ...... 40, 211, 213 0962185 ..................... 349 1001099139 .............. 153
0700618 .................... 157 0811812 ............ 151, 156 0962270 ..................... 255 1001099366 .............. 285
0700808 ...................... 76 0840055 .................... 239 0962335 ..................... 222 1001099367 .............. 285
0700810 ............ 103, 114 0860038 ... 179, 184, 187, 0962336 .... 333, 335, 337, 1001099421 .............. 285
0700812 .................... 103 191, 197, 201, 423 339 1001099422 .............. 285
0700814 .............. 92, 103 0860520 .... 442, 448, 452 0962348 ....................... 17 1001099837 .............. 231
0700816 .................... 106 0861537 ............ 257, 258 0962449 ..................... 164 1001099840 .............. 231

3121629 800A/800AJ 471


SECTION 10 - SPECIAL OPTIONS
1001099869 ............... 164 1001110225 ..... 145, 413, 1001117523 .............. 156 1001126357 ............... 418
1001099870 ................. 33 414 1001117525 .............. 156 1001126362 ............... 419
1001100233 ............... 164 1001110425 ... 40, 75, 86, 1001117568 .............. 156 1001126363 ............... 419
1001100234 ............... 164 205 1001117598 .............. 156 1001126364 ............... 419
1001100321 ............... 163 1001110434 ...... 257, 262 1001118133 .............. 136 1001126365 ............... 419
1001100341 ............... 425 1001110873 ..... 180, 184, 1001118384 .............. 437 1001126384 ............... 418
1001100342 ............... 425 188, 192, 198, 202, 1001118388 .............. 437 1001126391 ............... 419
1001100345 ............... 425 423, 426 1001118416 ...... 257, 271 1001127087 ............... 461
1001100346 ............... 425 1001110974 .............. 466 1001118417 ...... 257, 265 1001127094 ............... 462
1001100347 ............... 425 1001111014 .............. 464 1001118963 .............. 460 1001128527 ............... 297
1001100825 ....... 103, 107 1001111514 .............. 135 1001118964 .............. 461 1001128556 ............... 297
1001101060 ........... 63, 66 1001112551 .............. 451 1001119020 .............. 409 1001128901 ......... 92, 104
1001101191 ....... 423, 429 1001112588 ...... 404, 421 1001119563 .............. 462 1001129858 ....... 183, 187
1001101196 ............... 424 1001112589 .............. 421 1001119602 ...... 393, 397 1001131168 ....... 258, 262
1001101197 ............... 424 1001112612 .............. 414 1001119619 .............. 431 1001131269 ....... 441, 447
1001101241 ................. 79 1001112743 ...... 404, 421 1001119620 ...... 433, 435 1001131992 ............... 405
1001101421 ............... 285 1001112990 .............. 460 1001119939 .............. 461 1001132055 ....... 404, 427
1001101422 ............... 285 1001112991 .............. 460 1001119947 .............. 461 1001133714 ............... 419
1001101600 ................. 74 1001112992 .............. 460 1001119968 ...... 194, 427 1001133715 ............... 419
1001101623 ............... 152 1001113047 .............. 156 1001120328 ..... 277, 279, 1001133956 ............... 418
1001101673 ....... 152, 153 1001113483 .............. 239 287 1001133957 ............... 418
1001102290 ............... 416 1001113961 .............. 271 1001120962 .............. 157 1001134103 ............... 461
1001102291 ............... 416 1001114056 .............. 464 1001121122 .............. 157 1001134488 ......... 89, 105
1001102304 ............... 416 1001114115 .............. 464 1001121123 .............. 157 1001135138 ................. 89
1001102599 ............... 144 1001114373 .............. 451 1001121306 .............. 463 1001135650 ............... 419
1001102600 ............... 145 1001114374 .............. 451 1001121655 .............. 447 1001135651 ............... 419
1001102647 ............... 285 1001114595 .............. 114 1001121656 ...... 447, 463 1001135679 ................. 89
1001103308 ............... 145 1001114632 .............. 114 1001121735 .............. 465 1001136079 ......... 89, 464
1001103667 ....... 145, 456 1001115387 ...... 191, 426 1001121736 .............. 465 1001136104 ............... 197
1001103810 ........... 14, 17 1001115389 ...... 191, 426 1001121737 .............. 465 1001136172 ......... 89, 464
1001106339 ............... 414 1001115405 .............. 163 1001121800 ...... 441, 463 1001136400 ............... 232
1001106340 ............... 414 1001115406 .............. 163 1001121801 ...... 441, 463 1001136834 ................. 89
1001106355 ....... 257, 456 1001115409 .............. 163 1001121802 .............. 446 1001136881 ....... 394, 398
1001106450 ............... 307 1001115918 .............. 461 1001121803 .............. 446 1001136988 ............... 192
1001106477 ............... 246 1001115930 ..... 103, 114, 1001121804 ...... 446, 463 1001137005 ............... 467
1001106481 ............... 246 464 1001121805 ...... 446, 463 1001137276 ................. 89
1001106482 ............... 245 1001115931 ...... 114, 464 1001121806 ...... 447, 463 1001137440 ............... 466
1001106736 ....... 145, 413 1001116290 .............. 158 1001121807 .............. 447 1001137460 .. 40, 61, 211,
1001106938 ....... 257, 261 1001116332 .............. 373 1001121808 .............. 447 213
1001106957 ....... 381, 386 1001116456 .............. 158 1001121809 .............. 446 1001137672 ............... 466
1001106974 ............... 141 1001116457 .............. 158 1001121810 .............. 446 1001137673 ....... 277, 279
1001106975 ............... 141 1001116474 .............. 411 1001121813 .............. 441 1001138110 ............... 419
1001107469 ............... 307 1001116544 .............. 114 1001121814 .............. 441 1001138111 ............... 419
1001107497 ....... 307, 466 1001116545 .............. 115 1001121815 .............. 447 1001138113 ............... 419
1001107529 ............... 141 1001116565 .............. 461 1001121816 .............. 447 1001138173 ......... 89, 104
1001107530 ............... 141 1001116566 .............. 462 1001121817 .............. 447 1001138175 ......... 89, 104
1001107753 ....... 258, 408 1001116710 .............. 418 1001121818 .............. 447 1001138228 ......... 89, 456
1001107926 ....... 259, 263 1001116727 ...... 419, 428 1001121819 .............. 447 1001138248 ......... 90, 105
1001107927 ....... 259, 263 1001116846 .............. 445 1001121820 .............. 447 1001138489 ................. 91
1001108256 ...... 259, 263, 1001116849 .............. 446 1001121821 .............. 447 1001138491 ......... 86, 418
275 1001116851 .............. 446 1001121822 .............. 447 1001138494 ............... 252
1001108495 ....... 441, 447 1001116952 .............. 419 1001121823 .............. 447 1001138514 ............... 252
1001108720 ............... 462 1001116983 .............. 418 1001121918 ...... 447, 463 1001138557 ................. 90
1001108721 ............... 462 1001116992 .............. 408 1001121921 .............. 447 1001138565 ............... 183
1001108763 ....... 259, 263 1001117078 ...... 194, 428 1001122200 ...... 447, 463 1001138566 ...... 180, 183,
1001108764 ....... 259, 263 1001117140 .............. 153 1001122201 .............. 447 187
1001108962 ............... 463 1001117172 ...... 253, 262 1001122821 .............. 466 1001138717 ................. 91
1001109263 ............... 461 1001117174 ...... 253, 262 1001125125 .............. 413 1001138790 ............... 222
1001109475 ............... 429 1001117219 .............. 157 1001125126 .............. 412 1001138791 ....... 223, 321
1001109477 ............... 428 1001117234 .............. 156 1001125127 .............. 412 1001138792 ....... 222, 333
1001109482 ............... 429 1001117249 .............. 156 1001125387 ...... 442, 448 1001138793 ....... 223, 353
1001109503 ............... 144 1001117294 .............. 464 1001125492 ................ 63 1001138795 ...... 333, 337,
1001109654 ............... 428 1001117307 .............. 156 1001126009 .............. 437 339
1001109690 ...... 390, 394, 1001117308 ........ 89, 456 1001126351 .............. 418 1001138796 ...... 321, 323,
398 1001117372 .............. 319 1001126352 .............. 418 353, 355
1001110166 ............... 156 1001117427 .............. 252 1001126353 .............. 418 1001138827 ................. 90
1001117428 ...... 253, 257 1001126356 .............. 418 1001139099 ............... 464

472 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
1001139135 ..... 258, 262, 1001142855................. 85 1001149410 ...... 390, 394, 1001153622 .............. 117
408 1001142938............... 419 398 1001153636 ...... 180, 184
1001139151 .............. 461 1001142940............... 419 1001149639 ............... 104 1001153712 ...... 145, 415
1001139240 ................ 90 1001142941............... 419 1001149673 ............... 151 1001153713 ...... 145, 415
1001139303 ................ 90 1001143192............... 390 1001149703 ................. 80 1001153715 ...... 145, 415
1001139357 .............. 183 1001143256............... 467 1001149704 ................. 77 1001153718 ..... 404, 415,
1001139409 ................ 90 1001143390........... 77, 91 1001149705 ................. 77 417
1001139654 .............. 452 1001143431............... 148 1001149706 ................. 77 1001153719 ..... 404, 415,
1001139813 .......... 90, 92 1001143449................. 95 1001149793 ................. 77 417
1001139944 .............. 466 1001143472................. 95 1001149818 ....... 147, 420 1001153749 .............. 246
1001139952 ...... 183, 426 1001143483................. 95 1001149908 ................. 96 1001153779 ................ 76
1001139953 ...... 183, 426 1001143484................. 95 1001149924 ............... 285 1001153830 .............. 143
1001139960 ...... 187, 426 1001143525................. 95 1001149955 ............... 147 1001153831 .............. 143
1001140312 ................ 92 1001143575................. 95 1001149994 ....... 147, 148 1001153832 .............. 143
1001140346 .............. 179 1001143601............... 153 1001150253 ............... 157 1001153833 .............. 143
1001140347 .............. 179 1001143607....... 151, 152 1001150260 ....... 151, 156 1001153834 .............. 143
1001140362 ................ 90 1001143609............... 151 1001150372 ........... 14, 17 1001153835 .............. 143
1001140412 ................ 88 1001143611............... 153 1001150406 ............... 147 1001154126 .............. 319
1001140413 ................ 87 1001143669............... 466 1001150539 ... 14, 17, 357 1001154231 .............. 467
1001140414 ................ 85 1001143726......... 91, 418 1001150561 ............... 158 1001154236 ................ 75
1001140429 .............. 252 1001143736......... 86, 417 1001150890 ................. 80 1001154237 ................ 75
1001140448 ................ 90 1001143797................. 91 1001150915 ................. 77 1001154238 ................ 74
1001140450 ................ 90 1001143852....... 448, 451 1001150918 .. 75, 87, 102, 1001154239 ................ 74
1001140454 ................ 90 1001143858............... 152 113 1001154258 .. 13, 17, 319
1001140466 ................ 90 1001143860................. 95 1001150937 ........... 14, 17 1001154405 ... 85, 91, 95,
1001140487 ................ 90 1001143907......... 91, 420 1001150944 ....... 148, 420 131, 133
1001140535 ................ 90 1001144018............... 251 1001150998 ................. 77 1001154584 ................ 13
1001140564 ................ 90 1001144020............... 251 1001151010 ............... 139 1001154687 .............. 319
1001141300 .............. 263 1001144021............... 251 1001151034 ................. 13 1001154875 ................ 17
1001141302 .............. 263 1001144022............... 251 1001151035 ................. 13 1001154931 ................ 17
1001141304 ........ 90, 418 1001144023............... 251 1001151037 ................. 13 1001155035 ................ 17
1001141370 ................ 90 1001144024............... 251 1001151070 ................. 74 1001155041 .............. 171
1001141419 ................ 90 1001144025............... 251 1001151252 ................. 80 1001155043 .............. 145
1001141421 ...... 191, 426 1001144027............... 251 1001151253 ................. 80 1001155044 ..... 145, 258,
1001141422 ...... 191, 426 1001144319................. 77 1001151354 ....... 378, 386 262
1001141546 ................ 91 1001144433....... 262, 279 1001151856 ............... 419 1001155045 ..... 145, 258,
1001141583 ................ 91 1001144438............... 205 1001151900 ............... 461 262, 454
1001141584 ................ 91 1001144447............... 205 1001151980 ................. 14 1001155143 ........ 74, 417
1001141585 ........ 91, 104 1001144527............... 158 1001152173 ............... 145 1001155185 .............. 461
1001141586 ................ 91 1001144596............... 255 1001152175 ............... 145 1001155192 ................ 17
1001141711 ................ 95 1001144597............... 255 1001152429 ....... 194, 427 1001155194 ................ 17
1001141718 .......... 86, 95 1001144629............... 251 1001152457 ...... 180, 183, 1001155364 .............. 147
1001141783 ................ 40 1001145154................. 91 188, 426 1001155384 ................ 90
1001141870 ................ 95 1001145405....... 290, 303 1001152458 ............... 426 1001155673 ...... 393, 397
1001141967 .............. 423 1001145750................. 96 1001152459 ................. 77 1001155823 ................ 86
1001141968 .............. 423 1001145751................. 96 1001152489 ................. 91 1001155895 .............. 157
1001141969 .............. 423 1001145937....... 145, 414 1001152525 ...... 193, 198, 1001155899 .............. 156
1001141995 ........ 91, 104 1001146273................. 77 202 1001156136 ................ 63
1001142005 ................ 40 1001147264............... 419 1001152532 ...... 180, 184, 1001156137 ................ 40
1001142031 ................ 95 1001147812................. 77 187, 426 1001156172 ...... 400, 465
1001142032 ................ 95 1001147813................. 77 1001152564 ....... 245, 246 1001156176 .............. 135
1001142501 .... 86, 91, 95 1001147820................. 77 1001152565 ....... 245, 246 1001156188 .............. 156
1001142504 .............. 466 1001147823................. 77 1001152637 ............... 393 1001156190 .............. 135
1001142505 .............. 466 1001148138............... 167 1001152719 ................. 13 1001156225 .............. 405
1001142522 . 75, 87, 113, 1001148641................. 91 1001152965 ............... 467 1001156332 ..... 377, 381,
117, 118 1001148652............... 231 1001153025 ....... 404, 427 385
1001142623 ................ 90 1001148902............... 463 1001153197 ...... 180, 184, 1001156333 ..... 377, 381,
1001142643 ...... 180, 193 1001148903............... 463 427 385
1001142645 ...... 180, 193 1001148904............... 463 1001153257 ....... 404, 427 1001156351 .............. 425
1001142646 ...... 180, 193 1001148905............... 463 1001153259 ....... 180, 427 1001156352 .............. 425
1001142677 ...... 400, 466 1001148906............... 463 1001153282 ..... 77, 89, 92 1001156467 ..... 112, 258,
1001142683 .............. 148 1001148971............... 465 1001153328 ............... 409 262
1001142694 .............. 148 1001149126....... 461, 463 1001153329 ............... 410 1001156469 .............. 112
1001142722 .............. 148 1001149160............... 106 1001153359 . 86, 102, 113 1001156471 .............. 113
1001142736 ...... 148, 420 1001149284....... 231, 359 1001153396 ................. 76 1001156473 .............. 113
1001142853 ................ 88 1001149286....... 222, 231 1001153414 ................. 77 1001156597 ...... 389, 400
1001142854 ................ 87 1001149391....... 359, 363 1001153435 ............... 153 1001156598 ...... 389, 400

3121629 800A/800AJ 473


SECTION 10 - SPECIAL OPTIONS
1001156693 ............... 413 1001159256 ...... 258, 262 1001169967 .............. 104 1001178177 ................. 85
1001156694 ............... 412 1001159294 ...... 381, 386 1001170035 .............. 104 1001178178 ................. 74
1001156695 ............... 412 1001159323 .............. 451 1001170128 ........ 39, 244 1001178179 ............... 112
1001156710 ........... 13, 17 1001159340 ..... 374, 377, 1001170129 ........ 39, 244 1001178200 ....... 397, 400
1001156793 ............... 135 382, 386 1001170132 ........ 39, 244 1001178201 ....... 397, 400
1001156794 ......... 39, 244 1001159648 ...... 404, 427 1001170134 ........ 39, 244 1001178202 ............... 400
1001156795 ......... 39, 244 1001159707 ...... 394, 398 1001170448 .............. 222 1001178203 ....... 377, 400
1001156796 ......... 39, 244 1001159854 ...... 373, 378 1001170449 .............. 222 1001178204 ....... 385, 400
1001156797 ......... 39, 244 1001159879 .............. 400 1001170548 .............. 222 1001178205 ....... 385, 400
1001156798 ................. 63 1001160077 .............. 147 1001170644 .............. 371 1001178206 ............... 400
1001156819 ............... 113 1001160271 ...... 404, 427 1001170808 ...... 145, 415 1001178207 ............... 461
1001156823 ............... 113 1001160272 .............. 423 1001170855 .............. 400 1001178208 ............... 461
1001156824 ............... 113 1001160780 ................ 35 1001170987 .............. 217 1001178223 ................. 92
1001156825 ............... 113 1001160965 ................ 76 1001170989 ...... 217, 235 1001178256 ....... 222, 235
1001157012 ............... 275 1001160966 ................ 75 1001171016 .............. 428 1001178797 ....... 131, 133
1001157013 ............... 275 1001160967 ................ 74 1001171125 ...... 179, 426 1001178876 ........... 92, 96
1001157015 ........... 19, 33 1001161033 .............. 393 1001171131 .............. 421 1001179079 ............... 397
1001157016 ........... 19, 33 1001161089 .............. 157 1001171202 .............. 227 1001179154 ...... 193, 198,
1001157049 ................. 63 1001161355 .......... 14, 17 1001171203 .............. 227 202, 427
1001157058 ................. 63 1001161399 .......... 14, 17 1001171403 .............. 419 1001179269 ....... 393, 397
1001157094 ........... 19, 33 1001161901 ...... 135, 136 1001171501 .............. 143 1001179270 ....... 393, 397
1001157208 ............... 157 1001162335 .......... 86, 95 1001171502 .............. 143 1001179271 ....... 393, 397
1001157209 ............... 157 1001162497 .. 74, 86, 102 1001171506 .............. 143 1001179329 ....... 393, 397
1001157220 ....... 222, 235 1001162546 .............. 466 1001171507 .............. 144 1001179545 ....... 393, 397
1001157400 ....... 371, 400 1001162915 .............. 157 1001171509 .............. 143 1001179546 ....... 393, 397
1001157401 ............... 401 1001163101 .............. 158 1001171510 .............. 143 1001179837 ............... 167
1001157446 ............... 400 1001163131 .............. 285 1001171512 .............. 143 1001179912 ....... 183, 426
1001157447 ....... 381, 400 1001163296 .............. 285 1001171513 .............. 143 1001180001 ............... 167
1001157448 ....... 373, 400 1001163297 .............. 285 1001172045 .............. 460 1001180050 ....... 404, 421
1001157449 ....... 381, 400 100116333 ................ 373 1001172179 .............. 228 1001180052 ....... 168, 421
1001157450 ............... 400 1001163599 ..... 167, 180, 1001172218 .......... 40, 47 1001180093 ............... 144
1001157520 ...... 193, 198, 191 1001172219 .......... 40, 47 1001180094 ............... 145
202 1001164091 .............. 428 1001172663 .............. 241 1001180218 ....... 179, 426
1001157521 ...... 193, 198, 1001164786 ..... 147, 259, 1001172760 ...... 257, 262 1001180287 ............... 167
202 263 1001173292 ...... 393, 400 1001180620 ......... 92, 105
1001157525 ....... 193, 426 1001165035 ........ 85, 105 1001173293 ...... 393, 400 1001180861 ............... 462
1001157528 ...... 193, 198, 1001165118 .............. 147 1001173535 .............. 106 1001181045 ....... 429, 457
202 1001165350 .............. 223 1001173590 .............. 417 1001181046 ....... 429, 457
1001157592 ...... 193, 198, 1001165368 ..... 180, 184, 1001173876 .............. 156 1001181059 ....... 217, 235
201, 202, 426 428 1001173878 .............. 158 1001181150 ............... 464
1001157612 ............... 156 1001165657 .......... 14, 17 1001173897 .............. 135 1001181243 ............... 168
1001157726 ............... 156 1001165774 .............. 143 1001174093 .............. 113 1001181895 ................. 92
1001157735 ............... 156 1001165775 .............. 143 1001174277 .............. 157 1001181899 ................. 91
1001157768 ....... 404, 427 1001165776 ...... 145, 415 1001174408 .............. 157 1001182138 ............... 281
1001157769 ...... 194, 404, 1001165779 ..... 404, 415, 1001174486 ...... 102, 112 1001182162 ............... 397
427 417 1001174745 ................ 95 1001182599 ............... 463
1001157770 ...... 194, 404, 1001165842 ................ 91 1001174746 ................ 95 1001182997 ......... 92, 135
427 1001166538 ..... 257, 262, 1001176027 ................ 88 1001183407 ............... 465
1001157867 ............... 156 273, 454 1001176035 ................ 88 1001184176 ............... 143
1001158007 ...... 193, 198, 1001166539 ..... 257, 262, 1001176329 .............. 104 1001184177 ............... 143
202 267, 454 1001176372 .............. 467 1001184569 ............... 466
1001158008 ...... 193, 198, 1001166672 ...... 253, 257 1001176419 ................ 90 1001185078 ............... 463
202 1001166677 ...... 253, 257 1001176469 .............. 145 1001185131 ...... 145, 413,
1001158077 ............... 156 1001166806 ................ 35 1001176712 .............. 405 414
1001158167 ............... 158 1001167042 ................ 90 1001177035 .............. 428 1001185280 ....... 262, 408
1001158171 ............... 158 1001167565 .............. 241 1001177159 .............. 113 1001185281 ............... 262
1001158175 ............... 156 1001167567 .............. 241 1001177165 .............. 113 1001185667 ................. 87
1001158187 ................. 33 1001167596 .............. 241 1001177359 ................ 92 1001185670 ................. 85
1001158188 ................. 33 1001168018 .............. 104 1001177614 .............. 390 1001185671 ................. 87
1001158203 ................. 33 1001168402 .............. 241 1001177694 .............. 463 1001185672 ................. 85
1001158204 ................. 33 1001169054 ........ 91, 104 1001177710 .............. 428 1001186251 ............... 157
1001158258 ................. 35 1001169138 ........ 92, 104 1001177844 ................ 91 1001186254 ............... 157
1001158259 ............... 460 1001169754 ................ 20 1001177845 ................ 91 1001186333 ............... 255
1001158260 ............... 460 1001169755 ................ 20 1001178057 ...... 135, 136 1001186334 ............... 255
1001158522 ................. 35 1001169756 ................ 20 1001178174 .............. 135 1001186375 ............... 251
1001159096 ............... 252 1001169757 ................ 20 1001178175 .............. 135 1001186378 ............... 251
1001159121 ............... 421 1001169935 .............. 157 1001178176 ................ 85 1001186379 ............... 251

474 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
1001186382 .............. 252 1001197017............... 275 1001206254 ............... 422 1001215974 .............. 105
1001186383 .............. 251 1001197067............... 148 1001206255 ............... 423 1001216015 .............. 167
1001186384 .............. 251 1001197272............... 397 1001206256 ............... 428 1001216065 .............. 106
1001186385 .............. 251 1001197408............... 451 1001206311 ............... 467 1001216071 .............. 107
1001186387 .............. 251 1001198333....... 378, 386 1001206476 ............... 315 1001216075 .............. 105
1001186426 .............. 105 1001198334............... 378 1001206477 ............... 466 1001216092 .............. 105
1001186431 ..... 262, 279, 1001198336............... 371 1001207004 ............... 148 1001216144 .............. 107
408, 467 1001198338............... 386 1001207307 ............... 147 1001216201 .............. 105
1001186432 .............. 437 1001198339............... 371 1001207558 ............... 151 1001216212 .............. 417
1001186517 ...... 277, 279 1001198340....... 378, 386 1001207969 ............... 245 1001216213 .............. 417
1001186985 ................ 90 1001198341............... 386 1001209059 ............... 466 1001216220 ................ 96
1001187508 .............. 277 1001199394....... 377, 385 1001209432 ............... 315 1001216230 ...... 145, 415
1001187510 . 75, 87, 103, 1001199395............... 378 1001209474 ............... 315 1001216300 .............. 107
114, 121 1001199488............... 466 1001209630 ............... 465 1001216390 .............. 198
1001187674 .............. 283 1001199733............... 129 1001209631 ............... 465 1001216391 .............. 172
1001187681 .............. 431 1001199949............... 462 1001209632 ............... 465 1001216393 .............. 106
1001187781 .............. 104 1001200054............... 245 1001209664 ....... 277, 279 1001216531 .............. 106
1001188007 .............. 143 1001200120............... 462 1001209871 ............... 148 1001216532 .............. 103
1001188008 .............. 143 1001200121............... 462 1001210025 ............... 467 1001216534 .............. 103
1001188042 .............. 145 1001200122............... 462 1001210026 ............... 466 1001216535 .............. 103
1001188135 ...... 377, 385 1001200124............... 462 1001210448 ............... 107 1001216568 .............. 102
1001188354 .............. 147 1001200125............... 462 1001210683 ............... 465 1001216616 .............. 107
1001188622 .............. 241 1001200126............... 462 1001210684 ............... 465 1001216619 .............. 107
1001188840 ...... 227, 365 1001200127............... 462 1001210685 ............... 465 1001216630 ...... 239, 241
1001188842 .............. 367 1001200491............... 241 1001210686 ............... 465 1001216713 .............. 114
1001188843 .............. 359 1001200494............... 241 1001210687 ............... 465 1001216714 .............. 114
1001188844 .............. 241 1001200497....... 246, 415 1001211794 ....... 106, 107 1001216715 .............. 113
1001188874 .............. 145 1001200575....... 258, 262 1001211798 ............... 465 1001216716 .............. 113
1001188884 .............. 129 1001200700............... 466 1001212067 ............... 465 1001216719 .............. 112
1001188887 .............. 129 1001200910............... 148 1001212223 ............... 192 1001216720 .............. 112
1001188889 .............. 277 1001201351............... 241 1001213045 ............... 106 1001216768 .............. 106
1001188968 ...... 231, 359 1001201890....... 257, 258 1001213181 ............... 463 1001216769 .............. 106
1001188972 . 75, 86, 102, 1001201891............... 262 1001213219 ............... 463 1001216810 .............. 106
113 1001202082............... 463 1001213220 ............... 463 1001216910 .............. 106
1001189001 .............. 241 1001202122............... 463 1001213221 ............... 463 1001216919 .............. 105
1001189002 .............. 241 1001202280............... 129 1001213222 ............... 463 1001216995 .............. 105
1001189116 .............. 262 1001202281............... 129 1001213223 ............... 463 1001217005 .............. 460
1001189173 .............. 147 1001202311................. 96 1001213227 ............... 463 1001217032 .............. 105
1001189979 .............. 105 1001202331............... 463 1001213357 ............... 105 1001217046 .............. 105
1001190089 ...... 253, 261 1001202368................. 90 1001213447 ............... 409 1001217090 .............. 105
1001190113 .............. 252 1001202397............... 463 1001213482 ............... 105 1001217170 .............. 103
1001190610 ................ 90 1001202398............... 463 1001213584 ....... 424, 429 1001217174 .............. 105
1001190775 ...... 103, 464 1001202573....... 253, 261 1001213585 ....... 424, 429 1001217175 .............. 105
1001190985 .............. 241 1001202577....... 253, 257 1001213602 ............... 465 1001217183 .............. 105
1001191394 .............. 465 1001202749............... 464 1001213604 ............... 465 1001217185 .............. 105
1001191395 .............. 465 1001203655............... 255 1001213705 ....... 218, 224 1001217186 .............. 105
1001191610 .............. 104 1001203656............... 255 1001213810 ............... 106 1001217191 .............. 103
1001191708 .............. 281 1001204269............... 386 1001213882 ............... 262 1001217192 .............. 102
1001192401 .............. 414 1001204325................. 91 1001214030 ............... 462 1001217194 .............. 400
1001193018 .............. 426 1001204453............... 464 1001214039 ........... 90, 92 1001217195 .............. 400
1001193638 .............. 462 1001204455............... 464 1001214050 ................. 88 1001217196 .............. 400
1001193691 .............. 143 1001204460............... 464 1001214552 ............... 466 1001217197 .............. 400
1001193692 .............. 143 1001204560... 13, 17, 319 1001214561 ............... 466 1001217199 .............. 101
1001194197 .............. 422 1001204616............... 463 1001214562 ............... 466 1001217317 .............. 105
1001194198 .............. 422 1001204667............... 129 1001214570 ............... 315 1001217477 .............. 107
1001194200 .............. 422 1001204725............... 241 1001214571 ............... 315 1001217478 .............. 107
1001194203 .............. 422 1001204901............... 465 1001214827 ............... 107 1001217543 .............. 105
1001194204 .............. 422 1001205025............... 460 1001215016 ............... 416 1001217649 .............. 451
1001194365 .............. 423 1001205026............... 460 1001215091 ............... 417 1001217780 ...... 222, 235
1001194437 ...... 404, 427 1001205028............... 460 1001215228 ............... 262 1001218022 .............. 463
1001195304 .............. 466 1001205029............... 460 1001215289 ............... 398 1001218085 .............. 103
1001195533 .............. 464 1001205175............... 466 1001215296 ....... 378, 386 1001218089 .............. 107
1001195967 ................ 95 1001205493............... 148 1001215384 ............... 107 1001218362 .............. 105
1001196382 .............. 198 1001206250............... 422 1001215474 ..... 85, 87, 95 1001218449 .............. 105
1001196634 .............. 127 1001206251............... 422 1001215534 ............... 417 1001218547 .............. 161
1001196768 .............. 157 1001206252............... 422 1001215674 ............... 105 1001218572 . 75, 87, 102,
1001197016 .............. 466 1001206253............... 422 1001215681 ............... 105 211, 213

3121629 800A/800AJ 475


SECTION 10 - SPECIAL OPTIONS
1001218622 ............... 413 1001221703 .............. 252 1001227779 .............. 409 1001232190 ............... 461
1001218623 ............... 413 1001221719 .............. 252 1001227780 .............. 410 1001232259 ............... 409
1001218776 ............... 143 1001222033 .............. 106 1001227781 .............. 410 1001232586 ............... 253
1001218777 ............... 143 1001222641 .............. 107 1001227782 .............. 410 1001232642 ............... 287
1001218930 ............... 198 1001222665 .............. 418 1001227783 .............. 410 1001232643 ............... 467
1001219219 ........... 19, 27 1001222817 ...... 131, 133 1001227784 .............. 410 1001232650 ............... 287
1001219259 ............... 105 1001223042 .............. 105 1001227785 .............. 410 1001232667 ............... 287
1001219345 ............... 105 1001223055 .............. 442 1001227799 .............. 411 1001232799 ............... 253
1001219361 ............... 105 1001223453 ...... 442, 448 1001227800 .............. 410 1001232838 ............... 253
1001219363 ............... 105 1001223584 .............. 104 1001227801 .............. 411 1001232842 ............... 127
1001219364 ............... 102 1001223591 .......... 90, 92 1001227985 .............. 283 1001233047 ............... 460
1001219365 ............... 102 1001223593 ................ 92 1001227987 .............. 283 1001233089 ................. 92
1001219366 ............... 102 1001223782 ................ 87 1001227996 ...... 433, 435 1001233237 ............... 461
1001219367 ............... 102 1001223783 ................ 85 1001228009 ..... 217, 222, 1001233472 ............... 460
1001219368 ............... 102 1001223923 .............. 105 347 1001233763 ......... 87, 127
1001219369 ............... 102 1001223971 .............. 448 1001228010 ..... 217, 222, 1001234099 ............... 461
1001219370 ............... 102 1001224048 .............. 448 343 1001235011 ............... 287
1001219480 ............... 105 1001224049 .............. 448 1001228011 ...... 217, 351 1001235013 ............... 287
1001219608 ............... 103 1001224050 .............. 448 1001228012 ...... 222, 335 1001235488 ........... 88, 92
1001219609 ............... 102 1001224052 .............. 448 1001228030 ...... 223, 323 1001235489 ................. 88
1001219610 ............... 101 1001224053 .............. 448 1001228033 ...... 217, 327 1001235490 ................. 87
1001219611 ............... 105 1001224137 ..... 404, 415, 1001228041 ..... 217, 222, 1001235491 ................. 85
1001219612 ............... 105 417 331 1001236211 ............... 465
1001219613 ............... 105 1001224486 .............. 106 1001228050 ...... 223, 355 1001236303 ............... 213
1001219618 ............... 197 1001224489 .............. 106 1001228086 ...... 227, 367 1001236304 ............... 315
1001219619 ............... 171 1001224936 ................ 92 1001228087 ...... 231, 363 1001236338 ....... 442, 462
1001219630 ............... 172 1001224937 ................ 92 1001228088 ...... 231, 361 1001236504 ............... 315
1001219632 ............... 172 1001224940 ................ 92 1001228170 .......... 40, 51 1001236505 ............... 315
1001219633 ............... 466 1001225346 .............. 315 1001228171 .......... 40, 55 1001236552 ............... 287
1001219809 ............... 102 1001225442 .............. 105 1001228215 .............. 251 1001236746 ............... 313
1001219840 ............... 461 1001225510 .............. 106 1001228224 .............. 283 1001236747 ............... 309
1001219881 ............... 161 1001225580 ..... 262, 279, 1001228225 .............. 283 1001236891 ...... 309, 311,
1001219906 ............... 107 408 1001228243 .............. 252 313
1001219973 ....... 253, 261 1001225666 .............. 464 1001228357 .............. 467 1001236895 ...... 309, 311,
1001219983 ......... 39, 244 1001225745 ... 76, 87, 88, 1001228375 .............. 252 313
1001219984 ......... 39, 244 103, 121 1001228376 .............. 251 1001236951 ............... 465
1001219985 ......... 39, 244 1001226098 ................ 94 1001228377 .............. 251 1001237862 ....... 433, 435
1001219986 ......... 39, 245 1001226285 ................ 95 1001228506 .............. 365 1001237863 ....... 283, 435
1001220002 ............... 157 1001226286 .............. 131 1001228949 .............. 461 1001237864 ....... 283, 433
1001220067 ............... 156 1001226531 .............. 315 1001228988 ..... 290, 291, 1001237865 ....... 283, 431
1001220141 ............... 107 1001226744 .............. 245 293, 295, 297, 301, 303 1001238263 ...... 309, 311,
1001220151 ............... 460 1001226872 .............. 252 1001229107 .............. 461 313
1001220189 ............... 158 1001226923 ...... 131, 133 1001229113 ..... 442, 448, 1001238319 ............... 283
1001220190 ............... 156 1001227224 .......... 86, 95 452 1001238418 ....... 287, 437
1001220281 ....... 262, 408 1001227302 .............. 411 1001229341 .............. 283 1001238463 ............... 311
1001220379 ............... 419 1001227351 .............. 411 1001229530 .............. 415 1001238472 ............... 287
1001220404 ............... 107 1001227359 .............. 413 1001229531 .............. 415 1001238477 ............... 287
1001220486 ....... 258, 262 1001227448 .............. 461 1001229560 .............. 462 1001238495 ............... 279
1001220510 ...... 442, 448, 1001227488 .............. 411 1001229762 .............. 460 1001238559 ............... 287
452 1001227518 .............. 411 1001229810 .......... 63, 70 1001238824 ............... 287
1001220511 ...... 442, 448, 1001227519 .............. 409 1001230032 .............. 133 1001239347 ............... 467
452 1001227520 .............. 410 1001230635 ................ 90 1001239462 ............... 213
1001220512 ...... 442, 448, 1001227524 .............. 409 1001230834 .............. 460 1001239470 ............... 211
452 1001227610 .............. 410 1001230840 .............. 467 1001239620 ............... 465
1001220864 ...... 442, 448, 1001227611 .............. 410 1001231180 .............. 301 1001239621 ............... 465
452 1001227614 ................ 88 1001231183 .............. 301 1001239623 ............... 465
1001221203 ................. 92 1001227615 ................ 87 1001231235 .............. 301 1001241385 ............... 467
1001221208 ....... 198, 427 1001227616 ................ 85 1001231801 ...... 441, 462 1001241410 ............... 465
1001221212 ........... 87, 92 1001227617 ................ 87 1001231888 .............. 135 1001241412 ............... 465
1001221219 ................. 92 1001227620 ................ 87 1001231949 .............. 313 1001241413 ............... 465
1001221397 ............... 107 1001227633 .............. 283 1001231950 ...... 309, 311 1001241415 ............... 465
1001221464 ............... 103 1001227634 .............. 283 1001232010 ..... 309, 311, 1001241715 ............... 253
1001221488 ............... 101 1001227666 .............. 106 313 1001241773 ............... 464
1001221498 ...... 198, 404, 1001227667 .............. 106 1001232011 ..... 309, 311, 1001241774 ............... 464
427 1001227727 .............. 410 313 1001241775 ............... 464
1001221545 ............... 107 1001227769 .............. 106 1001232164 .............. 283 1001241776 ............... 464
1001221615 ............... 106 1001227772 .............. 107 1001232165 .............. 283 1001241965 ............... 287

476 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
1001242255 .............. 148 1320223 75, 76, 113, 114, 1683821 ..................... 341 1703941 .................... 445
1001242256 .............. 148 135 1683823 ..................... 345 1703942 .................... 445
1001242409 .............. 461 1320224 .............. 75, 239 1684089 ..................... 333 1703943 .................... 445
1001243183 .............. 461 1320250 .................... 228 1684090 ..................... 333 1703944 .................... 445
1001243184 .............. 461 1320251 .................... 227 1684114 ..................... 349 1703945 .................... 445
1001243644 ................ 20 1320256 .................... 413 1684115 ..................... 349 1703947 .................... 446
1001243645 ................ 20 1320263 .................... 232 1684125 ..................... 353 1703948 .................... 446
1001243895 .............. 127 1320288 .................... 232 1684126 ..................... 353 1703949 .................... 446
1001246473 .............. 461 1320289 .................... 232 1684228 ............. 223, 321 1703950 .................... 446
1001246474 .............. 461 1320302 ... 290, 293, 295, 1684230 ..................... 321 1703951 .................... 446
1001246860 .............. 463 297 1684232 ..................... 321 1703953 .................... 441
1001246867 .............. 463 1320318 .... 179, 183, 191 1684408 ............. 217, 325 1703959 .... 441, 447, 451
1001247073 .............. 466 1320323 .................... 112 1684497 ..... 217, 222, 329 1703960 .... 441, 446, 451
1001247358 .............. 139 1321283 ............ 101, 104 1700818 ............. 441, 447 1703980 .................... 446
1001248012 ..... 222, 223, 1321339 74, 87, 101, 112 1701499 ..... 441, 445, 451 1703981 .................... 446
337, 339 1321384 ............ 152, 153 1701501 ..... 441, 446, 451 1703982 .................... 446
1001248140 ..... 309, 311, 1321716 ...................... 91 1701505 74, 85, 441, 447, 1703983 .................... 446
313 1340060 .................... 114 451 1703984 .................... 446
1001248141 ..... 309, 311, 1340061 .................... 460 1701509 .... 285, 441, 445, 1704000 ............ 445, 462
313 1380147 .................... 161 451 1704001 ............ 445, 462
1001252629 ..... 309, 311, 1580011 ............ 104, 114 1701518 ..................... 451 1704260 ............ 257, 261
313 1580012 .................... 253 1701542 .... 101, 112, 441, 1704271 .................... 448
1060341 .... 275, 421, 428 1580013 .................... 253 447 1704277 .... 441, 445, 451
1060343 ... 193, 198, 202, 1600244 ............ 429, 467 1701543 .... 101, 112, 441, 1704412 .... 441, 445, 451
427 1600387 .................... 239 447 1704578 ...................... 35
1060379 ............ 301, 307 1670603 .................... 423 1702565 ............. 257, 261 1704885 .... 441, 447, 451
1060494 ... 193, 202, 421, 1670769 .................... 223 1702566 ............. 257, 261 1704972 ................ 75, 87
426 1670829 .... 144, 257, 261 1702567 ............. 257, 261 1705014 .................... 255
1060545 .................... 429 1670842 ............ 151, 156 1702676 ..................... 252 1705090 ..... 35, 441, 447,
1060625 ........ 75, 86, 113 1670844 ............ 217, 223 1702701 ....................... 20 451
1060626 75, 86, 102, 113 1670850 ............ 217, 223 1702720 ..................... 447 1705132 .................... 257
1060633 .................... 429 1670864 .................... 218 1702773 .... 255, 441, 447, 1705170 .... 147, 259, 263
1060637 74, 88, 103, 113 1670964 .................... 245 451 1705305 ... 290, 293, 295,
1060896 .................... 411 1671034 .................... 224 1702774 ..... 441, 447, 451 297, 301, 303
1060902 .................... 412 1671092 ... 193, 198, 202, 1702788 .... 442, 448, 451, 1705336 .................... 441
1060903 .................... 275 413, 425, 427 461 1705344 .................... 446
1060908 .................... 429 1671093 ... 290, 295, 413, 1702861 ..... 441, 447, 451 1705345 .................... 446
1060918 .... 253, 262, 408 425 1702868 .... 290, 295, 297, 1705347 .................... 446
1060919 .................... 255 1671228 ............ 151, 152 301, 303, 441, 462 1705348 .................... 446
10702077 .. 193, 198, 202 1671230 .................... 153 1702938 ............. 259, 263 1705351 .................... 442
10702082 .. 193, 198, 202 1671231 .................... 152 1702941 . 75, 86, 102, 113 1705355 .... 290, 293, 295
1120487 .................... 136 1671232 .................... 152 1702942 . 75, 86, 102, 113 1705358 .................... 285
1120510 ............ 218, 223 1671233 .................... 151 1702943 . 75, 86, 102, 113 1705364 ...................... 20
1120552 ...................... 20 1683050 .................... 349 1702944 . 75, 86, 102, 113 1705374 ... 179, 184, 188,
1120555 .................... 285 1683053 .................... 333 1702961 ............. 442, 462 202
1120601 ............ 152, 156 1683055 ............ 321, 353 1702962 ............. 441, 462 1705375 ... 194, 198, 202,
1180346 .................... 227 1683061 .................... 365 1703162 . 76, 92, 104, 114 290, 295, 297
1260017 ................ 35, 63 1683071 ............ 329, 341 1703175 ............. 441, 462 1705387 ... 179, 184, 188,
1260135 ...................... 35 1683074 .................... 325 1703479 ............. 451, 461 194, 198, 202
1271538 .................... 239 1683537 .... 217, 222, 345 1703683 ..................... 307 1705389 ............ 179, 184
1282571 .................... 404 1683539 .................... 345 1703772 ..... 441, 446, 451 1705426 .................... 448
1283309 .................... 400 1683544 .................... 329 1703773 ..... 441, 446, 451 1705427 .................... 448
1283407 .................... 451 1683547 .... 217, 222, 341 1703797 ..................... 441 1705429 .................... 448
1300019 .............. 20, 467 1683549 .................... 341 1703804 ..................... 441 1705430 .................... 448
1320011 .............. 87, 365 1683606 ............ 227, 365 1703805 ..................... 441 1705460 .... 194, 198, 202
1320012 .................... 114 1683607 ............ 231, 359 1703811 ..... 441, 445, 451 1705461 .................... 194
1320016 .............. 76, 114 1683608 ............ 217, 349 1703814 ..... 441, 445, 451 1705466 ... 290, 293, 295,
1320022 ...... 74, 114, 129 1683609 ............ 222, 333 1703923 ..................... 446 297, 303
1320061 ................ 86, 96 1683629 .................... 365 1703924 ..................... 446 1705489 .................... 194
1320110 .................... 103 1683632 .................... 365 1703925 ..................... 446 1705490 ............ 291, 303
1320127 .................... 139 1683647 .................... 359 1703926 ..................... 446 1705514 ............ 441, 445
1320136 .................... 239 1683648 .................... 359 1703927 ..................... 446 1705822 .................... 451
1320159 .................... 218 1683663 .................... 359 1703935 ..................... 446 1705828 .................... 451
1320176 .............. 74, 107 1683673 .................... 359 1703936 ..................... 446 1705836 .................... 205
1320177 ............ 290, 303 1683675 .................... 359 1703937 ..................... 446 1705837 .................... 205
1320218 .................... 139 1683682 ............ 223, 353 1703938 ..................... 446 1705886 .................... 205
1320220 .................... 139 1683818 .................... 345 1703939 ..................... 446 1705895 .................... 446

3121629 800A/800AJ 477


SECTION 10 - SPECIAL OPTIONS
1705896 ..................... 446 2170412 ............ 373, 378 2220500 .... 389, 393, 397 2300004...... 89, 104, 112,
1705897 ..................... 446 2170504 ... 373, 378, 381, 2220501 ... 373, 382, 390, 464
1705898 ..................... 446 385, 386 394, 398 2300014..................... 464
1705902 ..................... 446 2170506 ... 374, 377, 382, 2220502 .................... 389 2300016............... 19, 464
1705903 ..................... 445 386 2220550 ............ 373, 378 2300021..................... 464
1705905 ..................... 448 2170508 ............ 373, 378 2220574 ............ 389, 393 2300027..................... 464
1705910 ..................... 448 2170704 .................... 371 2220577 .... 390, 394, 398 2300039..................... 464
1705917 ..................... 446 2170706 .................... 371 2220578 ... 374, 377, 382, 2300041....... 89, 112, 464
1705921 ..................... 451 2180348 ...... 74, 106, 129 385 2400060.... 127, 194, 199,
1705961 ..................... 451 2180380 .................... 390 2220582 ... 117, 373, 377, 203, 414, 428
1705967 ............. 445, 462 2180387 .................... 139 381, 385, 389, 393, 397 2400064.... 194, 199, 203,
1705968 ............. 445, 462 2180388 .................... 139 2220591 .... 382, 386, 390 428, 456
1705969 ............. 445, 462 2180389 .................... 139 2220593 .... 389, 393, 397 2400065............. 417, 454
1705977 ............. 447, 451 2180418 ... 101, 106, 112, 2220596 ... 373, 377, 381, 2400066..................... 417
1705978 ..................... 451 139 385, 389, 393, 397 2400070............. 428, 457
1705980 ..................... 451 2180467 .................... 104 2220600 ............ 393, 397 2410014..................... 255
1706059 ....................... 75 2180615 ............ 341, 343 2220602 ... 373, 377, 381, 2420165..................... 203
1706060 ................. 75, 87 2180724 .................... 390 385, 389, 393, 397 2420172..................... 144
1706061 ....................... 75 2180832 ...... 85, 290, 303 2220603 .... 390, 394, 398 2420202..................... 239
1706062 ....................... 75 2180877 .................... 115 2220605 .... 389, 393, 397 2420203.... 163, 167, 171,
1706063 ....................... 75 2200222 .................... 135 2220609 .................... 390 175
1706064 ................. 75, 87 2200233 .................... 135 2220618 ... 373, 377, 381, 2460048............. 192, 201
1706098 ................. 75, 87 2220005 ............ 101, 112 385, 389, 393, 397 2460051............. 171, 175
1706385 ..................... 255 2220064 .................... 105 2220619 .... 389, 393, 397 2460055..................... 163
1706510 ..................... 307 2220221 ... 117, 374, 377, 2220622 ............ 373, 382 2460056..................... 163
1706712 ..................... 144 382, 385 2220646 .................... 118 2540038..................... 239
1706957 ....................... 35 2220237 ... 373, 377, 381, 2220671 ... 374, 377, 382, 2560024..................... 102
1706960 ....................... 35 385 385 2560136............. 257, 261
2030010 .... 290, 293, 295, 2220238 ... 374, 377, 382, 2220737 .... 389, 393, 397 2560187..................... 157
297, 303 385 2220738 ............ 373, 382 2580024......... 75, 87, 113
2060025 ............... 76, 114 2220252 .................... 205 2220750 .................... 205 2580050......... 75, 86, 113
2080040 ..... 156, 251, 253 2220261 ............ 106, 139 2220765 .... 389, 393, 397 2580062....................... 77
2080044 ..................... 224 2220313 ................ 74, 85 2220800 ... 118, 374, 377, 2580063..................... 113
2080072 ..................... 156 2220315 ...................... 88 382, 385 2600209..................... 153
2110404 .... 373, 377, 381, 2220371 ... 373, 377, 382, 2220816 .... 129, 131, 133 2600233..................... 152
382, 385, 386 386, 389, 393, 397 2220852 .... 389, 393, 397 2600244..................... 151
2110406 .... 371, 373, 377, 2220373 ... 377, 386, 389, 2220873 ............ 389, 390 2600280..................... 157
381, 385 393, 397 2220883 ..... 29, 319, 321, 2600281..................... 251
2110408 ..... 371, 373, 377 2220374 ... 117, 374, 377, 323, 325, 327, 329, 2720015....................... 89
2110606 .... 371, 373, 377, 382, 385 331, 333, 335, 337, 2720058...... 74, 105, 114,
381, 385 2220375 ... 373, 377, 381, 339, 341, 343, 345, 129
2110808 .... 373, 377, 381, 385 347, 361, 363, 365, 367 2720144..................... 139
385 2220376 ............ 389, 393 2220885 ... 319, 321, 323, 2720160............. 290, 303
2110812 ............. 381, 385 2220377 .................... 397 325, 333, 335, 337, 2720271............. 105, 115
2111212 ............. 373, 377 2220379 ............ 389, 393 339, 351, 355, 359, 2720340....................... 89
2111616 .... 373, 378, 381, 2220380 ... 373, 377, 381, 363, 365, 367 2720392..................... 112
385 385 2220886 ..... 29, 361, 363, 2720398....................... 76
2120167 ....................... 39 2220381 .... 389, 393, 397 365, 367 2720545..................... 205
2120168 ............... 39, 454 2220385 ... 374, 382, 389, 2220888 ..... 29, 329, 331, 2720563..................... 114
2120209 ....................... 39 393, 397 341, 343, 345, 347 2720564..................... 114
2120210 ............... 39, 454 2220386 ............ 373, 382 2220893 ...................... 39 2750532......... 74, 85, 114
2130406 ............. 381, 385 2220415 .... 389, 393, 397 2220899 .... 390, 394, 398 2751399.... 373, 377, 381,
2130604 ............. 381, 385 2220418 .................... 139 2220940 ... 373, 377, 382, 385
2130606 .... 374, 378, 382, 2220428 .................... 389 386 2751500.... 373, 377, 381,
386 2220429 .................... 389 2220947 ... 389, 390, 393, 385
2130808 .... 373, 377, 381, 2220451 ..... 76, 117, 377, 394, 397, 398 2751512..................... 393
385 385, 398 2220950 .... 390, 394, 398 2752434.... 373, 377, 381,
2131616 .... 374, 377, 381, 2220466 ... 373, 377, 382, 2220999 .... 389, 393, 397 385, 394, 398
385 386, 389, 393, 397 2221024 .................... 139 2752438............. 389, 394
2150406 .... 373, 378, 381, 2220468 ... 373, 377, 381, 2221034 ............ 394, 398 2752461..................... 397
385 385, 398 2221036 .... 390, 394, 398 2752462............. 390, 394
2151616 .... 373, 377, 382, 2220472 ............ 394, 398 2221037 .................... 205 2752468..... 389, 394, 397
386 2220473 ... 373, 377, 382, 2221086 ............ 394, 398 2752484............. 393, 398
2170104 ..................... 371 386, 389, 393, 397 2221176 ...... 74, 101, 112 2752489.... 373, 377, 382,
2170106 ..................... 371 2220478 .... 389, 393, 397 2221197 .................... 139 385
2170350 ............. 381, 385 2220490 .... 389, 393, 397 2221270 .................... 135
2170408 ............. 381, 385 2220498 ............ 390, 394

478 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
2752494 ... 373, 374, 377, 2754242 ............ 374, 378 2920110 ..................... 147 3300454 .................... 205
381, 382, 385, 389, 2754243 ............ 374, 378 2920113 ..................... 147 3310401 ...................... 91
394, 398 2754337 ... 371, 378, 381, 2920129 ..... 239, 409, 417 3310601 ............ 161, 203
2752495 ............ 377, 385 386 2920140 ............. 253, 428 3310605 .................... 246
2752585 ............ 390, 394 2754338 ............ 382, 386 2920161 ............. 147, 420 3310801 ............ 244, 245
2752651 ............ 373, 381 2754401 ... 373, 378, 381, 2940045 ..................... 156 3310805 ............ 139, 203
2752721 ............ 389, 394 386 2940074 ............. 251, 456 3311001 ..... 95, 151, 193,
2752723 .................... 398 2754512 ............ 381, 386 2940088 ............. 152, 153 198, 202
2752754 ... 373, 377, 381, 2754678 ............ 381, 385 2940173 ..................... 157 3311005 ... 147, 148, 152,
385 2754720 ............ 381, 386 2940188 ..................... 152 153, 164, 167, 171,
2752766 .... 390, 394, 398 2754743 ............ 382, 386 3020008 ....................... 19 175, 179, 184, 188,
2752767 .... 390, 394, 398 2760105 .... 144, 257, 261 3020016 ............... 76, 464 193, 197, 202, 257,
2752768 .... 390, 394, 398 2780227 ...................... 23 3020029 ... 13, 17, 63, 464 261, 290, 293, 295,
2752930 .... 390, 394, 398 2780229 ...................... 19 3020037 ............... 88, 464 297, 303
2752934 ............ 374, 382 2780272 ................ 19, 23 3020039 ......... 13, 17, 464 3311401 .............. 35, 275
2752938 ............ 377, 385 2792700 .................... 401 3020044 ............... 76, 464 3311405 ... 39, 75, 76, 85,
2752978 .... 390, 394, 398 2820031 ... 164, 167, 171, 3160347 ................. 19, 29 87, 89, 95, 101, 102,
2752995 .................... 398 175, 179, 184, 187, 3160348 ................. 19, 29 103, 112, 113, 115,
2752997 ... 373, 377, 381, 191, 197, 201 3200362 ..................... 115 144, 151, 156, 158,
385 2820035 ............ 127, 253 3200401 ..... 76, 77, 80, 89 175, 187, 201, 205,
2753006 ............ 390, 394 2820078 .................... 153 3200406 ....................... 77 207, 239, 244, 245,
2753007 .................... 390 2820233 .................... 152 3250030 ..................... 157 246, 252, 287, 315,
2753008 .... 389, 394, 398 2820234 .................... 152 3250872 ...... 35, 441, 447, 442, 448, 452
2753009 .................... 390 2820235 .................... 152 451 3311501 ... 136, 152, 156,
2753010 .... 389, 394, 397 2820247 ............ 433, 435 3251102 .... 164, 167, 171, 275
2753118 .... 390, 394, 398 2840016 .................... 161 175, 179, 183, 187 3311505 . 33, 76, 91, 136,
2753123 .... 390, 394, 398 2860012 .................... 164 3251242 ............. 423, 451 147, 151, 157, 175,
2753124 .................... 390 2860030 ............ 144, 454 3251243 .... 163, 171, 175, 191, 197, 201, 218,
2753125 .................... 390 2900708 ................ 39, 43 179, 184, 188, 194, 245, 307
2753126 .... 390, 393, 397 2900756 ...................... 33 198, 202, 441, 445 3311508 .... 179, 183, 187
2753128 .................... 390 2900792 ... 321, 323, 325, 3251813 ............. 441, 446 3311601 ... 135, 151, 156,
2753129 .................... 390 327, 329, 331, 333, 3252221 ..................... 462 228, 258, 262, 287
2753189 .... 390, 394, 398 335, 337, 339, 341, 3252347 ..................... 441 3311602 .................... 228
2753190 .... 390, 394, 398 343, 345, 347 3252507 ............. 164, 445 3311605 ... 74, 76, 80, 89,
2753191 .... 390, 394, 398 2901273 .................... 365 3252764 ..... 191, 197, 201 95, 101, 112, 115, 131,
2753192 .... 389, 394, 398 2901301 ............ 321, 353 3271605 .... 309, 311, 313, 133, 135, 139, 147,
2753195 .... 389, 394, 397 2901303 .................... 333 365 151, 152, 156, 158,
2753196 .... 389, 393, 397 2901514 ............ 341, 343 3271801 ....................... 89 161, 164, 205, 207,
2753197 .... 389, 393, 397 2901526 .... 327, 329, 331 3271805 ............. 141, 255 224, 228, 232, 252,
2753199 .... 389, 393, 397 2901537 ............ 345, 347 3272001 ..... 309, 311, 313 255, 290, 293, 295, 297
2753200 .... 389, 393, 397 2901549 .................... 349 3272605 ..................... 239 3311705 .... 164, 167, 171
2753216 ............ 389, 393 2901556 .................... 325 3290405 ............. 101, 112 3311801 . 19, 74, 88, 167,
2753231 .... 389, 394, 397 2901712 .................... 359 3290505 ..... 101, 112, 164 179, 184, 191, 244
2753274 .................... 398 2902085 .................... 465 3290601 .... 104, 107, 157, 3311805 76, 80, 103, 113,
2753442 ............ 393, 397 2902212 .................... 285 171, 197 115, 151, 161, 237,
2753542 ............ 381, 386 2902217 .... 290, 293, 295 3290605 ..... 104, 290, 303 239, 241
2753550 ... 373, 378, 381, 2902303 .................... 462 3290606 ..................... 252 3312001 ...................... 35
386 2902307 .................... 462 3290607 ..... 101, 104, 148 3312002 ..... 63, 309, 311,
2753622 ... 373, 378, 381, 2902308 .................... 462 3290801 ............. 101, 104 313
386 2902309 .................... 462 3290805 ..... 104, 106, 315 3312005 ............ 239, 285
2753626 .... 374, 381, 386 2902310 .................... 462 3291001 ..... 102, 104, 241 3312205 .................... 285
2753628 ............ 381, 386 2902311 .................... 462 3291005 ....... 96, 104, 241 3312602 ............ 147, 148
2753634 ............ 382, 386 2902312 .................... 462 3291007 ..................... 161 3321501 .................... 152
2753635 ............ 373, 378 2902322 .................... 462 3291201 .... 104, 172, 197, 3322201 .................... 141
2753656 .... 377, 382, 386 2902329 .................... 462 241 3340764 .................... 232
2753685 ............ 373, 378 2902353 .................... 462 3291205 ..................... 241 3340828 .................... 227
2753686 ............ 381, 386 2902396 .................... 462 3300007 ....................... 19 3340833 .................... 365
2753688 ............ 374, 378 2902443 ............ 416, 419 3300151 .... 252, 290, 293, 3340834 .................... 365
2753725 ............ 373, 378 2902456 .................... 465 295, 297 3340835 .... 218, 223, 227
2753732 ... 374, 377, 382, 2902457 .................... 465 3300205 ..................... 144 3340838 .... 359, 361, 363
386 2902459 .................... 465 3300243 ............. 237, 241 3340840 .................... 232
2753735 .................... 371 2902533 ............ 113, 417 3300353 ..... 144, 257, 261 3340859 .................... 228
2753940 ............ 382, 386 2910887 .................... 460 3300364 ..................... 156 3340871 .................... 231
2753970 ............ 381, 386 2915094 ...................... 63 3300396 .... 180, 183, 188, 3340881 .................... 227
2753971 ............ 382, 386 2915228 .................... 466 193, 198, 202 3340941 .................... 232
2753979 .................... 371 2920028 .... 259, 261, 263 3300408 ..................... 144 3340943 .................... 232
2754240 ............ 373, 378 2920029 .... 259, 261, 263 3300430 ..... 277, 279, 281 3340956 .................... 285

3121629 800A/800AJ 479


SECTION 10 - SPECIAL OPTIONS
3340966 ....................... 17 3537446 .................... 161 3841340 39, 85, 218, 223, 3980007. 75, 86, 102, 113
3380434 ..................... 252 3538047 ................ 13, 17 228 3990010............. 414, 454
3380442 ..................... 151 3538758 .................... 232 3841356 ............ 218, 223 4010608............. 290, 303
3380444 ..................... 151 3539219 .................... 144 3841406 .................... 232 4010618..................... 252
3380535 ............. 245, 246 3539872 .................... 115 3841520 ................ 13, 17 4031505..................... 283
3420292 ....................... 35 3539877 ...................... 13 3850018 .................... 325 4031516..................... 287
3420372 ....................... 35 3539955 .................... 153 3890040 .................... 255 4031608..................... 164
3420447 ....................... 35 3570775 ............ 359, 363 3900054 .................... 255 4031711..................... 104
3421453 ............. 290, 303 3570928 .................... 244 3900085 ............ 147, 148 4031914....................... 89
3421565 ....................... 63 3571712 .................... 151 3900139 .................... 349 4032011..................... 105
3422417 ................. 13, 17 3572280 .................... 115 3900210 .... 147, 156, 157 4032014....................... 89
3422446 . 74, 85, 101, 112 3572423 .................... 136 3900232 .................... 152 4032015............. 184, 193
3422457 ..................... 231 3572604 .................... 365 3900239 .................... 218 4060092..................... 423
3422532 . 75, 87, 103, 113 3572605 .................... 365 3900259 .................... 231 4060802.... 164, 167, 171,
3422561 ..................... 223 3572606 .................... 244 3900262 .................... 228 175, 179, 183, 187,
3422578 ..................... 217 3572607 .................... 244 3900268 .................... 144 191, 197, 202
3422580 ..................... 217 3573400 ... 290, 293, 295, 3900283 .... 232, 239, 245 4060805 76, 89, 106, 115,
3422582 ..................... 218 297 3900293 ...................... 63 232, 244
3422583 ..................... 223 3573642 ... 290, 293, 295, 3900316 .... 152, 156, 158 4060906..................... 144
3422661 ..................... 307 297 3900349 .................... 262 4061054..................... 239
3422681 ............. 217, 223 3574091 .................... 275 3900363 .................... 157 4070410..................... 152
3422683 ............. 217, 223 3575359 .................... 275 3910408 ...................... 91 4070411..................... 152
3422684 ............. 217, 223 3575874 .................... 205 3910606 ... 179, 184, 187, 4070412..................... 152
3422685 ............. 217, 223 3576755 .................... 136 191, 197, 202 4070450....................... 35
3422686 ............. 218, 223 3576799 ............ 290, 303 3910608 ............ 161, 203 4070560....................... 35
3422687 ............. 218, 223 3577121 ... 290, 293, 295, 3910804 .................... 144 4070561....................... 35
3422688 ............. 218, 223 297 3911012 .................... 148 4070863..................... 231
3422689 ............. 218, 223 3580134 .................... 163 3911040 .................... 147 4070864..................... 231
3422690 ..................... 231 3580158 .................... 163 3930606 .................... 246 4070878................. 13, 17
3422729 ............. 217, 223 3580276 ............ 163, 167 3930816 ............ 245, 246 4070879................. 13, 17
3422790 ................. 13, 17 3580312 .... 175, 187, 201 3930824 ............ 244, 245 4070897............. 227, 231
3422848 ....................... 17 3580314 .... 187, 197, 201 3931016 ... 179, 183, 187, 4070898............. 227, 231
3422860 ..................... 223 3580317 ... 179, 184, 191, 191, 197, 201 4070929..................... 227
3422861 ..................... 223 197 3931048 ...................... 44 4070944....................... 13
3422867 ..................... 223 3580318 .... 179, 184, 191 3931408 ............ 277, 279 4070945....................... 13
3430616 ............. 258, 262 3580319 .... 179, 184, 191 3931424 ............ 205, 277 4070967..................... 227
3430816 ..................... 161 3580320 ...... 89, 184, 193 3931432 .............. 89, 244 4070968..................... 227
3450404 ..................... 161 3580324 ............ 171, 175 3931436 .................... 244 4070969..................... 232
3460334 ..................... 285 3580348 .... 175, 187, 201 3931448 .... 359, 363, 365 4070991..................... 144
3470003 ............. 258, 262 3600386 ............ 205, 207 3931464 .................... 244 4071007..................... 227
3480188 ............. 321, 353 3620040 .................... 115 3931508 .................... 365 4071052..................... 232
3480210 ..................... 333 3641569 .................... 275 3931512 ...................... 89 4071059....................... 17
3480211 ..................... 365 3720021 .................... 205 3931516 ............ 333, 349 4071122............. 101, 112
3480232 ..................... 349 3740049 ... 144, 421, 428, 3931620 ... 321, 323, 325, 4100062..... 390, 394, 398
3480233 ..................... 325 454 353, 355 4100100..................... 333
3480234 ..................... 359 3740067 76, 85, 101, 115, 3931628 .............. 89, 193 4120035............. 409, 414
3480236 ..................... 345 454 3931640 .................... 104 4160139..................... 152
3480237 ..................... 329 3740080 ..... 76, 164, 167, 3931664 ............ 359, 363 4160143..................... 152
3480238 ..................... 341 171, 175, 197, 202, 456 3931720 .................... 365 4160194..................... 157
3510868 ..................... 255 3740086 .................... 437 3932240 ... 329, 331, 341, 4220162..................... 147
3510884 ..................... 255 3760133 .................... 231 343, 345, 347 4240018.... 164, 167, 175,
3520028 .... 163, 167, 171, 3760170 ........ 35, 63, 301 3952020 ...................... 63 179, 183, 191
175 3760367 .................... 349 3960389 ... 103, 112, 152, 4240032.... 147, 148, 203,
3520031 ..................... 145 3760368 .................... 333 156 262
3520033 ............. 258, 262 3760369 .... 321, 325, 353 3960407 ...................... 76 4240033...... 86, 148, 239,
3520034 ..................... 224 3760370 .................... 365 3960422 ... 179, 184, 187, 277, 279, 283, 287
3520035 .... 144, 244, 245, 3760374 ............ 329, 341 191, 197, 202, 423, 426 4240099...... 92, 102, 104,
246, 258 3790012 ... 101, 112, 252, 3960438 .................... 152 127, 171, 253, 275,
3520054 ....... 76, 257, 261 258, 259, 261, 263 3960453 .................... 151 290, 293, 295
3520071 ..................... 285 3790044 .76, 88, 103, 114 3960461 .................... 147 4240113..................... 135
3520072 ..... 251, 252, 255 3820001 ..... 35, 307, 441, 3960462 ............ 152, 153 4240149..................... 285
3520182 ..................... 281 447, 448, 451 3960464 ............ 152, 153 4280295..................... 135
3520189 ............. 194, 427 3820020 .................... 251 3960468 ........ 76, 88, 115 4280296....................... 33
3520192 ..................... 194 3841143 74, 85, 101, 112, 3960469 76, 88, 103, 115 4300157............. 184, 191
3520198 ............. 251, 252 218, 223, 231, 241 3960470 .................... 152 4340706..................... 227
3536089 ..................... 253 3841287 .13, 17, 218, 223 3960526 ...................... 19 4340747..................... 205
3537445 ..................... 161 3960548 ...................... 74 4341239..................... 115

480 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
4341241 .................... 115 4460227 ... 408, 409, 414, 4460608 ..................... 416 4460967 ... 194, 199, 202,
4341264 .................... 245 420 4460633 ..................... 205 427
4360057 ............ 275, 457 4460233 ............ 421, 424 4460634 ............. 409, 414 4460968 ... 164, 244, 245,
4360070 ... 180, 183, 188, 4460234 ... 147, 203, 258, 4460635 ............. 409, 414 246, 424
193, 198, 202, 456 261, 275 4460662 ..................... 424 4460971 ............ 290, 303
4360328 ... 258, 259, 263, 4460259 .................... 421 4460692 ..................... 424 4460979 .................... 416
454 4460260 .................... 421 4460693 ..................... 416 4461005 .................... 416
4360330 ............ 258, 454 4460265 ............ 268, 273 4460701 ............. 421, 424 4461006 .................... 416
4360331 ... 253, 259, 263, 4460267 ............ 415, 420 4460705 ..................... 421 4461008 ............ 416, 419
457 4460268 ... 415, 420, 421, 4460708 .... 258, 261, 408, 4461052 .................... 416
4360336 ... 101, 112, 164, 426, 428 409, 417 4461053 .................... 416
167, 171, 175, 179, 4460294 .................... 180 4460709 ............. 424, 429 4461054 .... 416, 418, 419
183, 187, 191, 197, 4460297 .................... 421 4460710 ............. 424, 429 4461060 .................... 416
202, 258, 262, 456, 457 4460320 ............ 415, 420 4460722 ..................... 127 4461070 ............ 415, 418
4360387 ... 145, 258, 259, 4460321 .... 171, 421, 429 4460742 .... 199, 203, 421, 4461071 ............ 416, 419
261, 263, 454 4460326 ............ 415, 420 427, 428 4461072 ............ 416, 419
4360407 .... 258, 261, 454 4460346 ... 179, 184, 187, 4460743 .... 199, 203, 421, 4461073 ............ 416, 419
4360436 .................... 135 192, 197, 202, 423, 426 427, 428 4461074 ............ 416, 419
4360469 ............ 144, 456 4460365 .................... 414 4460761 ..... 239, 408, 414 4461077 .... 420, 431, 437
4360470 ............ 144, 456 4460374 ... 199, 202, 416, 4460807 ..................... 426 4461095 ............ 416, 418
4360475 ... 144, 258, 261, 421, 427 4460808 ..................... 426 4461109 .................... 416
454 4460375 ... 199, 202, 416, 4460836 ..................... 239 4461111 .................... 416
4360476 .... 144, 258, 261 421, 427 4460865 ..................... 411 4461113 .................... 416
4360498 .... 244, 420, 456 4460418 ............ 409, 414 4460866 ..... 408, 411, 414 4461121 .................... 416
4360499 .... 244, 420, 456 4460419 ............ 409, 414 4460868 ..................... 415 4461122 .................... 416
4360517 .... 141, 420, 456 4460424 .................... 415 4460871 .... 265, 271, 408, 4461123 .................... 416
4360522 ... 147, 259, 263, 4460425 ... 180, 183, 188, 409, 414, 415, 416 4461124 .................... 416
457 193, 198, 202, 259, 4460873 ............. 409, 414 4461157 .................... 416
4360542 ... 163, 167, 171, 263, 275, 427, 428 4460874 ............. 408, 414 4461161 .................... 416
175 4460426 ... 144, 180, 183, 4460875 ............. 408, 414 4461196 .................... 424
4360578 ... 244, 245, 246, 188, 193, 198, 202, 4460876 ..................... 414 4461197 .................... 424
456 253, 259, 263, 413, 4460877 ..................... 415 4461198 .................... 423
4400275 .................... 139 421, 427, 428 4460878 ..................... 414 4461199 .................... 424
4400400 .................... 135 4460428 .... 258, 261, 408 4460879 ..................... 409 4461200 .................... 424
4420014 .................... 285 4460434 ............ 409, 414 4460880 ..................... 415 4461201 .................... 423
4420037 ... 290, 293, 295, 4460445 ............ 415, 420 4460884 ..... 409, 414, 419 4461202 .................... 424
297 4460457 .................... 416 4460887 ............. 409, 414 4461203 .................... 425
4420038 .................... 135 4460458 ... 203, 416, 419, 4460891 .... 408, 412, 415, 4461204 .................... 423
4420051 .............. 35, 451 421, 428 418, 419, 420 4461205 .................... 424
4420060 ... 164, 203, 245, 4460460 .................... 416 4460892 ..................... 414 4461206 .................... 425
246 4460464 ... 253, 262, 408, 4460894 ..... 409, 414, 419 4461207 .................... 423
4420062 .................... 307 411, 412, 413, 414, 4460897 .... 412, 416, 418, 4461222 .................... 416
4420066 .................... 285 416, 418, 420, 437 419, 420 4461244 .................... 423
4420068 .................... 275 4460465 ... 194, 199, 202, 4460899 ..... 416, 431, 437 4461245 .................... 423
4460007 ............ 258, 261 239, 409, 411, 412, 4460905 .... 258, 408, 414, 4461246 .................... 423
4460018 .................... 203 414, 415, 419, 420, 417 4461249 .................... 424
4460027 ... 163, 167, 171, 426, 427 4460906 ............. 175, 421 4461250 .................... 425
175 4460466 ... 239, 283, 411, 4460910 ..................... 433 4520252 ...................... 20
4460042 .................... 262 413, 414, 415, 416, 4460911 ..................... 431 4520253 ...................... 20
4460043 .................... 127 419, 420, 431, 437 4460918 ..................... 420 4530028 ... 290, 293, 295,
4460049 ............ 275, 428 4460467 ............ 429, 467 4460930 ..................... 419 299
4460051 .................... 423 4460470 ... 144, 258, 261, 4460931 ..................... 416 4566468 ............ 321, 353
4460071 ... 179, 184, 187, 408, 413 4460932 ..... 409, 418, 419 4567139 ............ 389, 398
191, 197, 202, 253, 4460471 ... 144, 258, 261, 4460933 ............. 239, 409 4567413 .................... 365
262, 408, 426 408, 413 4460941 ............. 418, 431 4567434 .................... 325
4460125 .................... 423 4460473 .................... 411 4460942 ..... 283, 418, 419 4567757 .... 390, 394, 398
4460134 ............ 421, 424 4460488 .... 144, 148, 262 4460943 ..... 409, 414, 431 4568119 .................... 136
4460190 ... 163, 167, 171, 4460496 ............ 144, 413 4460944 .... 409, 413, 415, 4568735 .... 175, 187, 202
175 4460497 ............ 144, 413 416, 418, 419 4569385 .................... 112
4460205 ............ 421, 424 4460499 .............. 59, 420 4460956 ..................... 429 4569394 .................... 115
4460224 ............ 180, 408 4460508 ... 283, 408, 411, 4460957 ..................... 429 4640113 ...................... 20
4460225 ............ 409, 426 414 4460959 ............. 413, 424 4640261 ...................... 35
4460226 ... 239, 253, 262, 4460509 .................... 411 4460960 ............. 413, 424 4640509 ... 329, 331, 333,
268, 273, 408, 409, 4460510 ............ 429, 467 4460961 ..................... 421 335, 337, 339, 341,
415, 417, 421, 426, 4460526 ............ 144, 413 4460962 ............. 290, 295 343, 345, 347
428, 429 4460536 .... 409, 414, 420 4460963 .... 193, 198, 202, 4640605 ... 321, 323, 325,
4460539 .... 409, 415, 416 424, 427 327, 329, 331, 345, 347

3121629 800A/800AJ 481


SECTION 10 - SPECIAL OPTIONS
4640751 ....................... 89 4750800 ............ 139, 203 4846627 ... 290, 293, 295, 5251008..................... 241
4640780 ..... 389, 394, 398 4751000 ... 147, 148, 152, 297 5251016..................... 241
4640858 ..................... 319 153, 164, 171, 176, 4846673 .................... 275 5260600............. 106, 107
4640866 ....................... 39 179, 184, 188, 192, 4860224 ...................... 20 5272010..................... 105
4640921 ................. 39, 59 197, 202, 258, 261, 4860225 ...................... 20 70000017................... 467
4640922 ................. 39, 59 290, 293, 295, 297, 303 4871700 .................... 198 70000044..................... 77
4640929 ..................... 245 4751400 ... 33, 35, 76, 88, 4891500 ...... 89, 145, 171 70000123........... 163, 175
4640932 .... 321, 323, 325, 89, 101, 102, 103, 112, 4891600 ... 141, 161, 176, 70000124................... 163
327 114, 115, 144, 152, 187, 202, 237, 239, 241 70000125................... 163
4640952 ..................... 115 156, 158, 239, 244, 4891800 ... 19, 76, 88, 89, 70000126................... 163
4641022 ..................... 136 245, 246, 252, 258, 103, 114, 161, 167, 70000127................... 163
4641027 ............. 341, 343 261, 275, 281, 290, 179, 192, 237, 239, 241 70000164................... 114
4641032 ............. 365, 367 293, 295, 297, 315, 4892000 ........ 19, 63, 239 70000342................... 235
4641033 ..... 359, 361, 363 442, 448, 452 4892200 ................ 13, 17 70000345............... 79, 93
4641122 ....................... 20 4751500 74, 91, 101, 112, 4892600 ... 147, 237, 239, 70000579............... 44, 47
4641192 ....................... 43 136, 152, 153, 156, 241 70000580............... 44, 47
4641303 ....................... 33 164, 167, 176, 179, 4920385 .................... 115 70000582....... 44, 47, 454
4641317 ....................... 39 183, 187, 192, 211, 4921829 ............ 172, 421 70000583............... 44, 47
4641435 ..................... 244 213, 275, 307 4921927 .............. 40, 420 70000619... 191, 197, 201
4641453 ................. 40, 43 4751600 ... 33, 40, 74, 76, 4921928 .............. 40, 420 70000781..................... 33
4711000 ...... 95, 148, 167, 80, 86, 89, 101, 112, 4921955 .................... 421 70000782..................... 66
193, 198, 202 115, 135, 139, 148, 4922215 ............ 412, 428 70000794..................... 29
4711400 .... 40, 74, 76, 85, 152, 153, 156, 158, 4922216 ............ 412, 428 70000795..................... 29
89, 95, 101, 102, 112, 164, 207, 253, 290, 4922217 .... 412, 413, 428 70000797..................... 29
115, 145, 147, 175, 293, 295, 297 4922218 .................... 412 70000800..................... 79
179, 183, 187, 192, 4751800 74, 88, 103, 114, 4922219 .................... 412 70000863... 192, 198, 201
197, 202, 205, 239, 115, 136, 141, 205, 4922220 ............ 412, 413 70000912..................... 78
245, 252, 277, 279, 255, 275 4922575 .................... 411 70000913..................... 78
281, 287 4752000 .74, 86, 101, 112 4922576 .................... 411 70000914..................... 78
4711500 .... 33, 35, 85, 89, 4760600 .................... 203 4922578 ............ 412, 413 70000915..................... 78
136, 147, 157, 192, 4761000 .................... 152 4922579 ............ 411, 412 70000916..................... 78
197, 202, 218, 245, 4761400 .................... 144 4922580 .................... 412 70000917..................... 78
258, 262 4761600 .................... 207 4922582 .................... 411 70000918..................... 78
4711600 .... 13, 17, 40, 76, 4762000 ...................... 35 4922637 .................... 417 70000919..................... 78
85, 95, 101, 115, 129, 4770600 .................... 161 4922641 ... 168, 171, 194, 70000934..................... 39
131, 133, 152, 167, 4791400 ..... 77, 115, 179, 199, 203, 421, 428 70001002..................... 77
179, 184, 192, 205, 183, 192 4922643 ............ 421, 428 70001100... 192, 198, 201
227, 228, 231, 232, 4811600 .................... 164 4922666 .... 258, 261, 408 70001126..................... 79
239, 245, 258, 262, 4811700 ... 102, 104, 107, 4922705 .................... 239 70001132..................... 78
309, 311, 313, 365 148, 171, 197, 252, 4922737 .............. 75, 418 70001181..................... 79
4711700 ...... 89, 129, 167, 290, 303 4922868 .................... 412 70001248................... 141
171, 176 4811702 ..... 89, 102, 105, 4922869 .................... 239 70001384... 192, 198, 201
4711800 .... 161, 183, 187, 106 4922925 ... 192, 197, 202, 70001385........... 192, 201
192, 202, 255 4811900 89, 96, 102, 104, 426 70001424................... 305
4712000 .... 285, 309, 311, 106, 107, 176, 187, 4923379 .............. 77, 418 70001425................... 305
313 202, 315 4923420 ............ 202, 427 70001427................... 305
4712200 ..................... 285 4811902 ...... 92, 104, 107 4923445 ............ 172, 421 70001428................... 305
4712600 ..................... 148 4812000 . 86, 89, 96, 102, 4923462 .................... 411 70001429................... 305
4740036 ....................... 35 104, 107, 161, 171, 241 4923466 .................... 412 70001430................... 305
4740057 ....................... 63 4812002 ............ 104, 107 4923485 .................... 412 70001431................... 305
4740076 ..................... 152 4812100 .86, 89, 107, 241 4923486 .................... 413 70001432................... 305
4740119 ..................... 161 4812200 ...77, 80, 89, 171 4923487 ............ 412, 413 70001435..................... 78
4740155 ....................... 17 4831900 .................... 115 4923489 .................... 411 70001663................... 207
4740171 ..................... 152 4843777 ...................... 35 4923490 .................... 411 70001696... 192, 197, 201
4740256 ................. 13, 17 4844816 .................... 222 4923613 .................... 413 70001697................... 235
4740274 ......... 76, 80, 115 4844817 .................... 222 4933218 .................... 404 70001835..................... 78
4740362 ..................... 252 4844958 ...................... 63 4933219 .................... 404 70001836..................... 78
4740397 .... 144, 164, 176, 4845582 .................... 307 4933231 .................... 404 70001837..................... 78
258, 261 4845593 ............ 217, 222 4933278 .................... 404 70001838..................... 78
4740439 ..................... 224 4845680 .................... 227 4933304 .................... 405 70001839..................... 78
4740444 ..................... 144 4845701 .................... 231 4933349 .................... 202 70001841..................... 78
4740463 ................. 14, 17 4845702 .................... 231 4933350 ............ 404, 421 70001844..................... 79
4740472 ................. 13, 17 4845716 .................... 222 5240800 ...................... 92 70001847..................... 79
4740473 ................. 14, 17 4845729 .................... 231 5241000 .................... 104 70001848..................... 78
4740500 ..................... 152 4845730 .................... 231 5241200 .... 104, 197, 241 70001850..................... 78
4740518 ..................... 144 4846218 .................... 245 5250605 ............ 106, 107 70001866..................... 79
4750400 ....................... 91 4846573 ............ 237, 239 5250810 ...................... 92 70001868..................... 79

482 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
70001870 .............. 79, 93 7000255 ................ 66, 70 70003936 ..................... 33 70004347 .......... 117, 121
70001871 .................... 78 7000257 ................ 66, 70 70003989 ..................... 61 70004348 .......... 117, 121
70001872 ............ 79, 418 70002627 .................. 420 70003992 ..................... 61 70004349 .......... 117, 121
70001874 .................... 78 7000265 ................ 19, 23 70003993 ..................... 61 70004350 .......... 117, 121
70001931 .......... 420, 457 70002715 .................. 136 70004020 ............. 77, 456 70004351 .......... 117, 121
70001950 .................. 420 70002716 .................. 136 70004037 ..................... 70 70004352 .......... 117, 121
70001951 .................. 420 70002718 .............. 80, 93 70004040 ..................... 70 70004381 .................. 357
70001953 .. 192, 198, 201 7000272 ...................... 23 70004041 ..................... 70 70004382 .................. 357
70001954 .................. 123 70002724 .................. 271 70004042 ..................... 70 70004457 ........ 47, 51, 55
70001955 .................. 123 70002725 .................. 271 70004043 ..................... 70 70004459 ........ 47, 51, 55
70001956 .................. 123 70002726 .................. 271 70004044 ..................... 70 70004460 .47, 51, 55, 454
70001957 .................. 123 70002727 .................. 271 70004045 ..................... 70 70004461 . 47, 51, 52, 55,
70001966 . 179, 183, 187, 70002728 .................. 271 70004047 ..................... 70 56
192, 197, 198, 201 70002729 .................. 271 70004050 ......... 47, 51, 55 70004463 .47, 51, 55, 454
70001973 .. 193, 198, 201 7000273 ...................... 23 70004051 ......... 47, 51, 55 70004504 .................... 94
70001974 .. 193, 198, 201 70002730 .................. 265 70004052 ......... 47, 48, 51 70004584 ........ 47, 51, 55
70001976 .............. 44, 59 70002731 .................. 265 70004055 ......... 47, 51, 55 70004594 ........ 47, 51, 55
70002013 .......... 231, 454 70002732 .................. 265 70004056 ..................... 79 70004595 .47, 51, 55, 454
70002014 .................. 231 70002733 .................. 265 70004058 ............. 79, 456 70004596 ........ 47, 51, 55
70002064 .......... 246, 247 70002734 .................. 265 70004060 ............. 79, 418 70004597 ........ 47, 51, 55
70002065 .................... 66 70002735 .................. 265 70004092 .. 179, 183, 187, 70004598 ........ 47, 51, 55
70002066 .............. 66, 70 7000274 ...................... 23 192 70004653 .47, 51, 55, 454
70002067 .................... 66 70002744 .................. 357 70004093 ................... 192 70004657 ........ 47, 51, 55
70002068 .................... 66 70002745 .................. 357 70004094 ................... 192 70004665 ........ 47, 51, 55
70002069 .................... 66 70002748 .................. 357 70004095 ................... 193 70004667 ........ 47, 51, 55
70002070 .................... 66 70002749 .................. 357 70004096 ................... 192 70004670 .................... 55
70002071 .................... 66 7000275 ...................... 23 70004097 ................... 192 70004671 .............. 48, 56
70002072 .................... 66 70002751 .................. 357 70004098 .. 180, 183, 187, 70004673 ...... 48, 56, 454
70002073 .................... 66 7000281 ...................... 66 193 70004676 .. 180, 183, 187
70002074 .................... 66 70002814 .......... 136, 454 70004099 ........... 180, 192 70004677 .................. 183
70002075 .................... 66 7000282 ...................... 23 70004103 ................... 420 70004678 .. 180, 183, 187
70002085 .............. 67, 70 7000283 ................ 23, 27 70004125 ..................... 61 70004679 .. 180, 183, 187
70002086 .................... 67 70002838 .................. 136 70004148 ................... 135 70004680 .. 180, 183, 187
70002088 .. 192, 198, 201 70002839 .................. 136 70004149 ................... 135 70004681 .......... 180, 183
70002112 .................. 136 7000284 ................ 23, 27 70004169 ........... 193, 198 70004682 .. 180, 183, 187
7000213 .......... 23, 66, 70 70002842 .................. 319 70004171 ... 183, 187, 198 70004683 .......... 180, 183
7000217 ................ 66, 70 7000287 ...................... 23 70004183 ............... 77, 92 70004684 .......... 183, 187
7000220 ...................... 23 7000288 ...................... 23 70004270 ..................... 79 70004685 .. 180, 183, 187
70002200 .................... 78 7000289 ................ 23, 27 70004271 ................... 418 70004686 .................. 180
70002212 .................. 141 70002895 .......... 114, 456 70004272 ..................... 79 70004687 .................. 180
70002234 .................... 79 70002898 .................. 420 70004274 ..................... 92 70004738 .................. 273
7000224 ................ 23, 27 7000290 ...................... 23 70004275 ..................... 93 70004739 .................. 273
70002255 .................. 201 70002902 .......... 253, 262 70004276 ..................... 94 70004740 .................. 273
7000228 ................ 66, 70 70002903 .......... 253, 262 70004277 ..................... 94 70004741 .................. 273
7000229 ................ 66, 70 70002904 .......... 253, 262 70004278 ..................... 95 70004742 .................. 273
70002290 .......... 192, 201 70002905 .......... 253, 262 70004279 ..................... 93 70004743 .................. 273
70002291 .................. 192 70002906 .................. 265 70004280 ............... 80, 93 70004744 .................. 273
70002297 .. 192, 198, 201 70002946 .................... 43 70004287 ..................... 77 70004745 .................. 273
7000230 ................ 66, 70 70002948 .................. 205 70004289 ..................... 80 70004746 .................. 273
7000231 ...................... 23 70003019 ........ 47, 48, 51 70004329 ........... 117, 121 70004747 .................. 273
7000235 ...................... 23 70003136 .................... 78 70004330 ................... 117 70004748 .................. 273
7000236 ...................... 23 70003454 .................. 141 70004331 ........... 117, 121 70004749 .................. 273
70002366 .................. 351 70003464 .................... 78 70004332 ........... 117, 121 70004750 .................. 273
7000238 ...................... 23 70003465 .................... 78 70004333 ........... 117, 121 70004751 .................. 273
70002386 .......... 246, 247 70003466 .................... 78 70004334 ................... 117 70004752 .................. 267
7000239 ................ 23, 27 70003472 .................... 78 70004335 ................... 117 70004753 .................. 267
70002390 .................... 33 70003475 .................... 79 70004336 ........... 117, 121 70004754 .................. 267
7000240 ................ 23, 27 70003476 .................... 79 70004337 ........... 117, 121 70004755 .................. 267
70002410 .................. 327 70003478 .................... 78 70004338 ........... 117, 121 70004756 .................. 267
70002415 .................... 79 70003631 .................. 197 70004339 ................... 117 70004757 .................. 267
70002416 .................... 79 70003708 . 179, 183, 187, 70004340 ........... 117, 121 70004758 .................. 267
70002417 .................... 79 192, 198 70004341 ................... 117 70004759 .................. 267
7000246 ................ 66, 70 70003709 . 179, 183, 187, 70004342 ........... 117, 121 70004760 .................. 267
70002460 .. 192, 197, 201 192, 198 70004343 ........... 117, 121 70004761 .................. 267
7000247 ...................... 70 70003784 .......... 258, 261 70004344 ........... 117, 121 70004762 .................. 267
7000248 ................ 66, 70 70003790 .................. 246 70004345 ........... 117, 121 70004763 .................. 267
7000253 ................ 66, 70 70003935 .................... 33 70004346 ........... 117, 121 70004764 .................. 267

3121629 800A/800AJ 483


SECTION 10 - SPECIAL OPTIONS
70004765 ................... 267 70006154 .................. 107 70006386 .................. 343 70006734........... 337, 339
70004766 ................... 267 70006155 .......... 108, 456 70006387 .................. 343 70006735........... 337, 339
70004767 ................... 267 70006157 .................. 108 70006388 .................. 343 70006736........... 337, 339
70004768 ................... 267 70006158 .................. 108 70006389 .................. 331 70006777................... 351
70004769 ................... 267 70006159 .................. 108 70006390 .................. 331 70006778................... 351
70004770 ................... 267 70006160 .................. 108 70006391 .................. 331 70006779................... 351
70004771 ................... 267 70006161 .................. 108 70006403 .......... 131, 133 70006780................... 351
70004772 ................... 267 70006162 .................. 108 70006404 .......... 131, 133 70006781................... 351
70004773 ................... 267 70006163 .................. 108 70006405 .......... 131, 133 70006782................... 327
70004774 ................... 268 70006164 .................. 108 70006406 .......... 131, 133 70006783................... 327
70004775 ................... 268 70006165 .................. 108 70006407 .......... 131, 133 70006784................... 327
70005008 ........... 105, 456 70006166 .................. 108 70006408 .......... 131, 133 70006796................... 361
70005116 ................... 117 70006167 .................. 108 70006409 .......... 131, 133 70006797................... 361
70005171 ..................... 93 70006168 .................. 108 70006410 .......... 131, 133 70006798................... 361
70005172 ..................... 93 70006169 .................. 108 70006430 .................... 24 70006799................... 361
70005173 ..................... 93 70006170 .................. 108 70006431 .................... 24 70006800................... 361
70005177 ..................... 93 70006171 .......... 108, 456 70006436 .................... 67 70006801................... 361
70005184 ..................... 94 70006172 .......... 108, 456 70006437 .................... 67 70006802................... 361
70005194 ......... 47, 51, 55 70006173 .................. 108 7000645 ...................... 43 70006803................... 361
70005195 ......... 47, 51, 55 70006174 .................. 108 70006479 .................. 367 70006804................... 361
70005196 ......... 47, 51, 55 70006175 .......... 108, 456 70006480 .................. 367 70006832..................... 27
70005197 ............... 47, 51 70006176 .......... 108, 456 70006552 .. 180, 183, 187 70006833..................... 27
70005198 ......... 47, 51, 55 70006177 .................. 108 70006553 .. 180, 183, 188 70006921................... 367
70005199 ......... 48, 52, 56 70006178 .................. 108 70006568 .................. 335 70006922................... 367
70005200 ......... 48, 52, 56 70006179 .................. 108 70006569 .................. 335 70006923................... 367
70005201 ......... 48, 52, 56 70006180 .................. 108 70006570 .................. 335 70006924................... 367
70005202 ......... 48, 52, 56 70006181 .................. 108 70006571 .................. 335 70006925................... 367
70005203 ..................... 70 70006182 .................. 108 70006572 .................. 335 70006926................... 367
70005230 ................... 273 70006183 .................. 108 70006590 .................. 327 70006927................... 367
70005232 ............... 48, 56 70006184 .................. 108 70006596 .................. 351 70006928................... 367
70005458 ................... 121 70006185 .................. 108 70006601 .................. 327 7000695....................... 79
70005459 ................... 121 70006186 .................. 108 7000663 ...................... 79 70006955............... 51, 55
70005460 ................... 121 70006187 .................. 108 70006642 .................. 323 70006956............... 51, 55
70005461 ................... 121 70006188 .................. 108 70006643 .......... 323, 355 70006957............... 51, 55
70005462 ................... 121 70006189 .................. 108 70006644 .......... 323, 355 70006959..................... 55
70005463 ................... 121 70006191 .................. 108 70006645 .................. 323 70006960..................... 55
70005464 ................... 121 70006194 .................. 108 70006649 .......... 337, 339 70006961............... 51, 55
70005465 ................... 121 70006195 .................. 108 70006650 .......... 337, 339 70006962..................... 55
70005483 ..................... 24 70006196 .................. 108 70006651 .................. 355 70006963..................... 56
70005527 ..................... 94 70006197 .................. 108 70006668 .................. 355 70007073..................... 90
70005594 ................... 367 70006198 .................. 108 70006669 .................. 363 7000731....................... 24
70005647 ..................... 94 70006199 .................. 108 70006670 .................. 363 70009020................... 102
70005648 ..................... 94 70006200 .................. 108 70006671 .................. 363 7001901....................... 23
70005663 ........... 118, 467 70006202 .................. 109 70006672 .................. 363 7001902....................... 23
70005708 ................... 136 70006203 .................. 108 70006673 .................... 27 7001903....................... 23
70005793 ................... 327 70006205 .................. 109 70006674 .................... 27 7001906....................... 23
70005916 ..................... 80 70006206 .................. 109 70006675 .................... 27 7001928................. 23, 27
70005917 ..................... 80 70006207 .................. 109 70006676 .................... 27 70021202............... 48, 56
70005920 ..................... 93 70006208 .................. 109 70006677 .................... 27 70021895..................... 93
70005929 ..................... 94 70006213 .......... 109, 456 70006678 .................... 27 70022564................... 327
70005937 ..................... 95 70006215 .................. 109 70006679 .................... 27 70023592..................... 90
70005941 ..................... 93 70006217 .................. 109 70006680 .................... 27 70023593..................... 90
70005942 ..................... 93 70006219 .................. 108 70006681 .................... 27 70023859......... 47, 51, 55
70006093 ................... 192 70006221 .................. 109 70006682 .................... 27 70023860......... 47, 51, 55
70006094 ................... 192 70006225 .................. 108 70006683 .................... 27 70023862......... 47, 51, 55
70006095 ................... 192 70006232 .................. 109 70006684 .................... 27 70023915................... 335
70006096 ................... 192 70006233 .................. 108 70006685 .................... 27 70024473..................... 94
70006097 ................... 193 70006235 .................. 109 70006686 .................... 27 70024486..................... 94
70006134 ................... 106 70006236 .................. 109 70006687 .................... 27 70024488..................... 93
70006135 ................... 106 70006304 .................... 70 70006688 .................... 27 70024494..................... 93
70006136 ................... 106 70006344 .................. 367 70006689 .................... 27 70024503..................... 94
70006145 ................... 107 70006375 .................. 347 70006690 .................... 27 70024504..................... 94
70006147 ................... 107 70006376 .................. 347 70006691 .................... 27 70024507..................... 94
70006150 ................... 107 70006377 .................. 347 70006692 .................... 27 70024513..................... 94
70006151 ................... 107 70006378 .................. 347 70006728 .................. 367 70024515..................... 95
70006152 ................... 107 70006384 .................. 343 70006731 .................. 367 70024517..................... 93
70006153 ................... 107 70006385 .......... 331, 343 70006733 .................. 367 70024904..................... 92

484 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
70024905 .................... 92 70027259 .................. 361 7012918 ............... 43, 246 7017492 ...................... 33
70024906 .................... 93 7002821 ............ 429, 467 7012941 ................. 40, 44 7018912 .......... 43, 44, 59
70024907 .................... 93 7002822 .................... 467 7012944 ......... 39, 44, 454 7018941 ...................... 43
70024910 .................... 94 7002823 ............ 429, 467 7012953 . 44, 59, 245, 246 7018942 ... 44, 48, 52, 56,
70024912 .................... 93 7002826 .................... 467 7012959 ....................... 39 59
70024914 .................... 94 7002828 .................... 429 7012965 ............... 59, 246 7018945 ................ 44, 59
70024915 .................... 94 7002840 .................... 467 7012967 ..................... 246 7018946 ...................... 59
70024917 .................... 94 7003928 .................... 265 7012970 ..................... 245 7018947 ...................... 59
70024918 .................... 94 7003941 .................... 271 7012989 ............... 44, 246 7018948 ...................... 59
70024920 .................... 94 7003972 .................... 271 7012998 ........... 43, 44, 59 7018951 .... 44, 48, 52, 56
70024922 .................... 94 7003973 .................... 271 7013189 ..................... 141 7018991 ... 43, 47, 51, 55,
70024924 .................... 93 7003980 .................... 271 7016314 ..................... 136 454
70024925 .................... 93 7003982 .................... 271 7016319 ..................... 147 7018992 .... 43, 47, 51, 55
70024961 .................... 94 7003983 .................... 271 7016328 ............... 78, 456 7018993 ...................... 43
70025076 .................... 93 7003989 .................... 271 7016331 ......... 78, 93, 456 7018994 ...................... 43
70025077 ............ 94, 420 7004035 ...................... 66 7016372 ..................... 147 7019162 .................... 271
7002508 ...................... 93 7004036 ...................... 66 7016399 ..................... 253 7019164 .................... 271
70025082 ........ 78, 79, 93 7004043 ...................... 67 7016652 ..................... 467 7019165 .................... 271
70025084 .................... 94 7004044 ...................... 67 7016654 ..................... 467 7019167 .................... 271
70025088 .................... 93 7004045 ...................... 67 7016655 ..................... 467 7019194 .................... 271
70025091 .................... 93 7004047 ...................... 67 7016824 ............. 113, 417 7019658 .................... 135
70025111 .................... 93 7004049 ...................... 67 7016825 ............. 113, 417 7019680 ... 163, 167, 171,
70025120 .................... 94 7004275 .................... 467 7017023 ................. 66, 70 175
70025135 .................... 93 7004276 .................... 467 7017027 ....................... 23 7020020 ...................... 39
70025136 .................... 93 7004906 ............ 117, 121 7017028 ........... 27, 66, 70 7020021 ...................... 39
70025140 .................... 93 7004907 ............ 117, 121 7017033 ....................... 23 7020064 .................... 227
70025142 .................... 94 7004908 ............ 117, 121 7017047 ................. 23, 27 7020065 .................... 227
70025143 .................... 94 70050801 .................. 351 7017048 ....................... 23 7020066 ............ 227, 454
70025144 .................... 94 7007415 ............ 123, 124 7017050 ....................... 24 7020067 .................... 227
70025146 .................... 93 7007437 ...................... 30 7017051 ....................... 19 7020108 ... 163, 167, 171,
70025149 .................... 94 7007438 ...................... 29 7017052 ....................... 19 175
70025151 .................... 94 7007439 ...................... 29 7017053 ....................... 19 7020109 ... 163, 167, 171,
70025152 .................... 93 7007446 ...................... 29 7017054 ....................... 19 175
70025153 ............ 94, 456 7007498 .................... 420 7017055 ....................... 19 7020110 ... 163, 167, 171,
70025154 .................... 93 7007633 ................ 66, 70 7017056 ....................... 19 175
70025156 .................... 94 7010404 ...................... 19 7017057 ....................... 19 7020111 ... 163, 167, 171,
70025160 .................... 94 7010405 ...................... 19 7017058 ....................... 19 175
70025161 ............ 94, 456 7010406 ...................... 19 7017068 ....................... 24 7020175 .... 144, 258, 261
70025164 .................... 93 70104570 .................... 95 7017070 ................. 66, 70 7020176 .... 144, 258, 261
70025176 .................... 93 7010464 ...................... 23 7017072 ................. 66, 70 7020190 ... 163, 167, 171,
70025178 .................... 94 7010492 ................ 66, 70 7017080 ................. 66, 70 175
70025179 .................... 94 7010542 ...................... 43 7017082 ....................... 27 7020192 .................... 163
70025180 .................... 94 7010543 .......... 40, 43, 44 7017085 ................. 66, 70 7020193 .................... 421
70025181 .................... 93 7010545 ...................... 43 7017142 ..................... 235 7020403 ...................... 77
70025200 .................... 94 7011112 ... 321, 323, 325, 7017158 ..................... 235 7020404 ...................... 93
70025202 .................... 93 327 7017159 ..................... 235 7020408 ...................... 78
70025203 ............ 94, 456 7011333 .................... 244 7017162 ..................... 235 7020449 ...................... 78
70025206 .................... 93 7011342 .................... 244 7017163 ..................... 235 7020459 ...................... 79
70025207 .................... 93 70124410 .................... 79 7017164 ..................... 235 7020465 ................ 78, 93
70025210 .................... 94 70124440 .................... 79 7017172 ..................... 235 7020468 ...................... 78
70025212 .................... 94 70124530 .................... 95 7017183 ..................... 235 7020471 ................ 78, 79
70025231 ............ 93, 418 70124538 .................... 95 7017192 ..................... 235 7020479 ...................... 79
70025233 .................. 418 7012513 ... 163, 167, 171, 7017193 ..................... 235 7020487 ...................... 77
70025235 .................... 94 175 7017195 ..................... 235 7020492 ...................... 94
70025239 .................... 94 7012514 ... 163, 167, 171, 7017402 ............. 246, 247 7021249 ...................... 29
70025245 .................... 95 175 7017406 ....... 33, 246, 247 7021275 .............. 29, 124
70025246 .................... 95 7012558 ... 163, 167, 171, 7017420 ................. 43, 59 7021276 ...................... 29
70025416 .................... 93 175 7017421 ....................... 59 7021277 ...................... 29
70025477 .................... 94 7012664 ............ 114, 456 7017422 ....................... 59 7021310 ...................... 44
70025660 .................... 95 7012772 .......... 43, 44, 59 7017423 ....................... 43 7021311 ...................... 44
70025752 .................... 80 7012773 ... 43, 44, 47, 51, 7017427 ....................... 43 7021363 ...................... 47
70025753 .................... 80 55, 59 7017428 ................. 43, 44 7021375 .... 47, 51, 52, 55
70025768 .................... 94 7012774 ................ 44, 59 7017452 ............. 246, 247 7021601 ...................... 44
70025799 .................... 95 7012775 ...................... 43 7017466 ....................... 39 7021602 ...................... 43
70025801 .................... 95 7012776 ...................... 59 7017475 ....................... 43 7021625 ...................... 33
70025877 .................... 95 7012777 ...................... 59 7017477 ....................... 44 7021639 ...................... 33
70026210 .................... 94 7012914 .............. 43, 246 7017478 ....................... 44 7021653 .................... 246

3121629 800A/800AJ 485


SECTION 10 - SPECIAL OPTIONS
7022162 ..................... 108 7024396 ...................... 67 7026505 .................... 141 7027784..................... 205
7022302 ....................... 29 7024397 ............ 365, 367 7026506 .................... 141 7027790....................... 79
7022305 ....................... 29 7024404 .................... 141 7026507 .................... 141 7027791....................... 79
7022310 ....................... 29 7024440 .................... 136 7026509 .................... 141 7027792....................... 79
7022311 ............... 29, 124 7024441 .................... 136 7026511 .................... 141 7027795............... 79, 456
7022312 ....................... 29 7024443 .................... 136 7026597 .... 193, 197, 201 7027796............... 79, 418
7022313 ....................... 29 7024444 .................... 136 7026608 .............. 79, 456 7027799..... 192, 197, 201
7022314 ............... 29, 124 7024445 .................... 136 7026626 .... 193, 198, 201 7027887.... 163, 167, 171,
7022318 ..................... 123 7024446 .................... 136 7026631 ...................... 77 175
7022326 ....................... 30 7024453 ...................... 67 7026632 .................... 207 7027965............. 114, 456
7022328 ....................... 30 7024454 ...................... 66 7026633 .................... 207 7027972............. 114, 456
7022368 ....................... 29 7024455 ...................... 67 7026634 .................... 207 77143013................... 144
7022371 ....................... 30 7024456 ...................... 67 7026635 .................... 207 77363229................... 426
7022372 ....................... 29 7024457 ...................... 67 7026636 .................... 207 77363233................... 426
7022397 ....................... 33 7024458 ...................... 67 7026637 .................... 207 80344004..................... 27
7022399 ....................... 33 7024462 .................... 299 7026638 .................... 207 80424002..................... 66
7022808 ..................... 265 7024463 .................... 299 7026639 .................... 207 80424043..................... 67
7022815 ..................... 265 7024467 .................... 299 7026640 .................... 207 80484084................... 419
7022819 ............. 265, 408 7024469 .................... 299 7026641 .................... 208 80934561................... 141
7022825 ..................... 408 7024470 .................... 299 7026642 .................... 208 80983191........... 419, 457
7023318 ....................... 66 7024471 ............ 299, 305 7026643 .................... 208 8180311..................... 115
7023907 ....................... 29 7024472 .................... 299 7026644 .................... 208 82033995................... 106
7023908 ....................... 29 7024473 .................... 299 7026645 .................... 208 8220051..................... 418
7023910 ....................... 29 7024474 .................... 299 7026646 .................... 208 8229242..... 414, 419, 457
7023911 ..................... 246 7024475 .................... 299 7026647 .................... 208 8270147. 74, 86, 102, 417
7023912 ..................... 246 7024478 .................... 299 7026648 .................... 208 8305401..................... 104
7023917 ....................... 33 7024484 ............ 192, 201 7026649 .................... 208 8307109..................... 104
7023933 ....................... 33 7024485 .... 192, 197, 201 7026650 .................... 208 8310070..................... 157
7023947 ..................... 123 7024488 .... 191, 197, 201 7026651 .................... 207 8310129..................... 285
7023948 ..................... 123 7024489 .... 191, 197, 201 7026652 .................... 207 8310230..................... 285
7023949 ..................... 123 7024508 .... 359, 361, 363 7026653 .................... 207 8310548..................... 104
7023950 ..................... 123 7024530 .................... 305 7026654 .................... 207 8320270............... 78, 456
7023951 ..................... 123 7024531 .................... 305 7026655 .................... 207 8405006.. 86, 91, 95, 104,
7023952 ..................... 123 7024532 .................... 305 7026656 .................... 207 131, 133
7023956 ..................... 123 7024533 .................... 305 7026658 .................... 208 8405007....................... 91
7023957 ..................... 123 7024534 .................... 305 7026659 .................... 207 8405009............... 89, 104
7023958 ..................... 123 7024535 .................... 305 7026660 .................... 207 8405102..................... 104
7023960 ..................... 123 7024536 .................... 305 7026661 .................... 207 8405104............... 89, 104
7023961 ..................... 123 7024537 .................... 305 7027015 ............ 113, 417 8405203..................... 104
7023962 ..................... 123 7024561 ............ 192, 201 7027017 ............ 113, 418 8405204....................... 89
7023964 ............. 123, 124 7024565 ...................... 79 7027018 ............ 113, 417 8406102................. 87, 91
7023965 ..................... 123 7024579 ................ 79, 93 7027053 .............. 75, 417 8406109............... 89, 104
7023966 ..................... 124 7024598 .................... 161 7027084 ...... 86, 102, 417 8406110............... 89, 104
7023967 ..................... 124 7024704 ................ 66, 70 7027085 ...... 86, 102, 417 8406112....................... 86
7024021 ................. 51, 55 7024717 ...................... 24 7027086 ...... 86, 102, 417 8406201..... 102, 106, 205
7024100 ................. 67, 70 7024718 ...................... 24 7027087 .............. 86, 417 8410001..................... 104
7024146 ....................... 23 7024762 ................ 66, 70 7027088 ...... 86, 102, 417 8410009..................... 106
7024147 ....................... 23 7024763 .......... 24, 66, 70 7027092 .............. 74, 417 8410011............... 89, 104
7024148 ....................... 23 7024781 ...................... 23 7027093 .............. 74, 417 8410013................. 86, 89
7024149 ................. 23, 27 7024782 ................ 23, 27 7027094 .............. 75, 417 8580420....................... 33
7024151 ................. 23, 27 7024783 ...................... 23 7027095 .............. 75, 417 85941018................... 102
7024154 ................. 23, 27 7024784 ................ 66, 70 7027236 ...................... 78 8770050.... 118, 374, 377,
7024155 ....................... 23 7024844 ...................... 33 7027276 ...................... 79 382, 385
7024182 ....................... 24 7024854 ...................... 30 7027404 .................... 108 88261024................... 245
7024189 ....................... 24 7024862 ...................... 29 7027740 ...................... 29 88411013................... 315
7024190 ................. 24, 27 7024864 .................... 124 7027741 ...................... 29 88521008................... 244
7024191 ................. 24, 27 7024866 .................... 124 7027773 .................... 299 88521205...... 74, 86, 102,
7024192 ....................... 24 7024867 .............. 29, 123 7027774 .................... 299 112, 211, 213
7024193 ....................... 24 7024868 .............. 29, 123 7027775 .................... 299 88521214... 309, 311, 313
7024194 ....................... 24 7024871 ...................... 30 7027776 .................... 299 88662523................... 156
7024195 ....................... 24 7024881 ...................... 33 7027777 .................... 299 8896941..................... 467
7024196 ....................... 24 7026188 .... 193, 197, 201 7027778 .................... 299 91143177................... 398
7024197 ....................... 24 7026197 .................... 141 7027779 .................... 299 91203039.. 232, 241, 244,
7024379 ....................... 67 7026199 ... 163, 167, 171, 7027780 .................... 299 245
7024380 ....................... 67 175 7027781 .................... 205 91401281...... 74, 86, 102,
7024381 ....................... 67 7026503 .................... 141 7027782 .................... 205 113, 211
7024390 ....................... 67 7026504 .................... 141 7027783 .................... 205 91403102............. 91, 456

486 800A/800AJ 3121629


SECTION 10 - SPECIAL OPTIONS
91474405 .............. 48, 56

3121629 800A/800AJ 487

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