3D Solder Paste Inspection Machine

YSi -SP

Programming Manual

EGKMN-184-0100
 General Contents

Chapter 1 Configuration
1. About this manual 1-1

2. Basic Configuration Diagram of System 1-2

Chapter 2 Data overview and description

1. Data overview 2-1

2. Data type and description 2-2

3. Directory Structure 2-4

4. Datum of Coordinate System 2-5

5. Data Entry 2-6

Chapter 3 Description of Each Item

1. Main Menu 3-1

2. Creating the Inspection Program 3-2

2.1 Gerber Data + Mount Data 3-2
2.2 Mount Data + Part Library 3-21
2.3 Create From manual Input 3-26
2.4 Mount data reading setting 3-28

3. Editing the Inspection Program 3-35

3.1 Select inspection program 3-35
3.2 Edit Menu 3-36
3.3 Edit inspection program 3-37
3.4 Edit from the image 3-68
3.5 Edit view 3-72
3.6 Profile Save Setting 3-73
3.7 Edit insp setting 3-74

4. SPEC data 3-75

5. Part Library 3-79

6. Data Transfer 3-88

6.1 PCB, Spec 3-88
6.2 Transition Data 3-90

EGKMN-184-0100
 7. Environment Setup 3-92
7.1 Operator Authentication 3-93
7.2 Inspection Program Edit Setting 3-95

8. Close 3-97

Chapter 4 Appendix
1. Explanation of Terms 4-1

2. Explanation of Inspection Items 4-1

Chapter 5 Optional Function

1. 2D Code Setting 5-1
1.1 Data Flow 5-1
1.2 Registering 2D Code Coordinates 5-2
1.3 Transition data 5-3
Chapter 1 Configuration

Contents

1. About this manual 1-1

2. Basic Configuration Diagram of System 1-2

1. About this manual
The manuals of this machine are categorized as follows.

• "YSi-SP Operators Manual"

1
• "YSi-SP Programming Manual Data Station"
• "YSi-SP Option Manual Real Data"

Configuration
This manual is the "Operators Manual". In this manual, the operation method of "Solder Printing Inspection
Machine YSi-SP" is described.

For those who operate the "Solder print checking machine YSi-SP" for the first time, read "Operators Manual"
carefully for your safety, and make sure to fully understand correct operational procedure and safety caution
items before start operating.

■ Structure of this manual

"Solder Printing Inspection Machine YSi-SP" is structured based on its purpose.
Refer to the table below, and read the part based on your purpose to understand handling, operation, and function of the
checking machine.

Purpose Refer to

• To use the inspection machine for the first time Operators manual, See
• To check the installation method, operating procedure, "Chapter 1 Overview and
and maintenance of the inspection machine unit. maintenance of machine"

• To check the procedure of the inspection method by

Operators manual, See
using the inspection machine
"Chapter 2 Operation"
• To check the features of the inspection machine

• To check how to create and edit various data such as

inspection programs and specifications Refer to "Programming
• To obtain transition data from the inspection machine manual Data Station"
and check the production status.

• Collect data of inspection results.

Refer to "Option manual Real
• C alculate statistics and verify the tendency of print
Data"
condition.

1-1
 2. Basic Configuration Diagram of System
1 Data is created using the Windows DOS/V personal computer and the data is transferred via Ethernet under
the TCP/IP protocol.

Basic Configuration Diagram of System

Configuration

Ethernet

Data station

Inspection machine
43101-KMN-00

1-2
Chapter 2 Data overview and description

Contents

1. Data overview 2-1

2. Data type and description 2-2

3. Directory Structure 2-4

4. Datum of Coordinate System 2-5

5. Data Entry 2-6

1. Data over view
Data overview

Numbers indicate reference sections.

Data station
Section 3.2.1 Section 3.2.2 Section 3.2.3

2
Gerber data
+ Mount data
Mount data + Manual entry and creation
+ Parts library
(Aperture list*)

Data overview and description

* Unnecessary if the Gerber data is
in the extended format.

Inspection area data

Section 3.4

Spec data Fiducial mark

Main body of inspection machine

Light amount adjustment

Printed circuit board

Zero level window setting

Inspection program

23201-KMN-00

2-1
 2. Data type and description
1. Inspection program
The inspection program is the data used by the inspection machine to execute inspection.
It consists of inspection positions, positions of fiducial marks, zero levels, light intensity, etc. of each PCB.

Inspection program

2
+X

PCB
Mark

Inspection area +Y
(X0, Y0)
Data overview and description

Y coordinate of selected area

W

(X1, Y1)

Mark

X coordinate of selected area

Home position L
of PCB
23202-KMN-00

c CAUTION
The home position of the PCB varies according to the flow of the PCB and references. (Refer to Section 2.4.)

2. Parts data
The parts data consists of the X coordinate and Y coordinate of each pad (opening) of each part from the center of the
part, length of each side of the pad and so on. The parts data is stored in the "parts" folder. (Extension plt)
The dimensions necessary for creation of the parts data are shown in the figure below. However, all these dimensions
may not be necessary.

Parts data

Pitch Pad_X
Pad_Y
Y
Parts_Y

Part mount position

Parts_X

23202-KMN-00

· X, Y : Position of center of pad from part mount coordinates

· Parts_X, Y : External dimensions of part
· Pad_X, Y : Dimensions of pad
· Pitch : Pitch between pads

2-2
3. Spec data
The spec data contains the inspection items and judgment criteria. The spec data is stored in the "spec" folder in the
folder for each inspection machine. (File name: Spec3k.dat)

4. Gerber data
The data about the openings can be obtained easily if the Gerber data of the metal mask is used.

5. Mount parts data

Because there is no concept about parts in the Gerber data, parts cannot be allocated. The mount parts data functions as

2
a supplement to supply information about parts and it consists of the layout name, mount coordinates, external
dimensions of each part (unnecessary if chip only), mount angle and other particulars.

6. Inspection transition data

The measurement data file of results of measurement of the inspection machine is uploaded from the inspection machine

Data overview and description

and converted into a CSV file so that it can be read using Excel. The converted file is saved in a creation date subfolder
created in the "RealData" folder in the folder for each inspection machine with the name of the inspection program.

7. Histor y of real-time data

The data collected in real-time data collection is saved in the same folder as the inspection transition data. The data can
be checked later.

2-3
 3. Director y Structure
Directory Structure

Inspection program
VPDS data

2 gb_ex Temporary Gerber data file

IMG IMG1
Image data for image editing
Data overview and description

Max. 5 models
IMG2

IMG3

IMG4

IMG5

machine machine1 RealData Transition data

Machine.prm
SPEC Spec

Machine2 RealData

Machine.prm
SPEC

PackageMap CAD file (Currently not used)

PARTS Parts library

PCBdata CAD data setting file

temp Temporary folder

23204-KMN-00

2-4
4. Datum of Coordinate System
There are the following four types in the coordinate system of the PCB, based on the combination of the
direction of flow with the position of the datum. When creating the inspection program at the data station,
use the same coordinate system as that used in the main body of the inspection machine.

Datum Datum on your side Datum on depth side

Inspection
machine Direction
From right to left From left to right From left to right From right to left

2
of flow
+Y +Y -X +X

Coordinate system

Data overview and description

Datum +X -X -Y -Y

X value + - - +
Data
Y value + + - -

2-5
 5. Data Entr y
The data entry method for coordinates, part names and so on is as follows.

• Value entr y
Only 0 to 9 can be entered. The decimal point "." can be entered when it is necessary. When a negative value is
necessary, "-" can be entered. Use single-byte characters.
• Alphanumeric entr y

2
Numbers, alphabetic characters and symbols can be entered. Space cannot be entered.
Data overview and description

2-6
Chapter 3 Description of Each Item

Contents

1. Main Menu 3-1

2. Creating the Inspection Program 3-2

2.1 Gerber Data + Mount Data 3-2
2.2 Mount Data + Part Library 3-21
2.3 Create From manual Input 3-26
2.4 Mount data reading setting 3-28

3. Editing the Inspection Program 3-35

3.1 Select inspection program 3-35
3.2 Edit Menu 3-36
3.3 Edit inspection program 3-37
3.4 Edit from the image 3-68
3.5 Edit view 3-72
3.6 Profile Save Setting 3-73
3.7 Edit insp setting 3-74

4. SPEC data 3-75

5. Part Library 3-79

6. Data Transfer 3-88

6.1 PCB, Spec 3-88
6.2 Transition Data 3-90

7. Environment Setup 3-92

7.1 Operator Authentication 3-93
7.2 Inspection Program Edit Setting 3-95

8. Close 3-97
1. Main Menu
Main Menu

2 7

4
8

9
3
11
5

Description of Each Item

12

10
44301-KMN-00

■ Screen description

No. Displayed data and functions Refer to

1 Select the inspection machine provided with the data to be edited. -

2 Create a new inspection program. Refer to Section 3.2.

Modify or edit inspection programs having been saved. Retrieve the image
from the main body of the inspection machine (for the retrieval method, refer to
3 Refer to Section 3.3.
Section 4.4 of the Electrical Volume) to edit offline while observing the actual
image.
Transfer the inspection program and spec data between the inspection machine
4 and data station. Use this function, too, to delete unnecessary inspection Refer to Section 3.6.
programs from the inspection machine.

5 Load transition data from the inspection machine. Refer to Section 3.6.

6 Create new spec data. Refer to Section 3.4.

7 Edit existing spec data. Refer to Section 3.4.

8 Create a new parts library. Refer to Section 3.5.

9 Edit the existing parts library. Refer to Section 3.5.

10 Authenticate the operator. Refer to Section 3.7.

11 Configure the data station. Refer to Section 3.7.

12 Exit from the data creation system. Refer to Section 3.8.

3-1
 2. Creating the Inspection Program
The inspection program creation method includes the following three variations.

• Integration of Gerber data with mount data (and aperture list)

• Integration of mount data with parts librar y
• Manual entr y from blank state

2.1 Gerber Data + Mount Data

1. Loading setting
Enter settings for loading Gerber data, aperture list and mount data.
a. Designating the search program creation method
Click on “PCB data” - [New] in the main menu to display the screen shown below.

3 Click on the [Create from gerber data] button.

Designating the search program creation method

Description of Each Item

44302-KMN-00

3-2
b. Entering Gerber data loading settings
1. Click the [Reference] button in the Gerber data. File selection window appears. Please select the file.
2. If Gerber data is a standard format. Click the [Reference] button in the aperture list.
File selection window appears. Please select the file.
3. If there is a mount data. Click the [Reference] button in the mount data.
File selection window appears. Please select the file. Click the [Detail setting] button, you need to make sure read
format. (Refer to the Advanced Settings of Gerber data.)
4. When you're done, and then click the [Next] button.

1 3
2

Description of Each Item

3

4
44303-KMN-00

Enter loading settings used if the Gerber data is not of an extended format.
1. Select either μm or inch as a unit system, and use the [X10] and [/10] buttons to adjust the loading unit.
2. Select automatic, absolute or relative in data coordinate system. Select automatic to automatically discriminate
between absolute and relative coordinate systems.
3. Click on the [Detail display] button to enter detail Gerber data settings. (See below.)
4. After settings are entered, click on the [Next] button.

2
1

3 4
44304-KMN-00

3-3
 ■ Detail Gerber data setting screen

Detail Gerber data setting screen

6
1

3 3
4
5
Description of Each Item

44305-KMN-00

■ Screen description

No. Name Displayed data and functions

Select automatic, standard or extended. Select automatic to

1 Data format
automatically discriminate the format.

2 Delimiter Select the data delimiter character.

3 Max element size Enter the maximum size to be recognized as a pad.

4 1/4 divided circle Perform a 1/4 arc process.

Specify the drawing aperture. The drawing aperture indicates data of a

5 Succ. Aperture
donut shape.

6 MountData detail setting The format specified in the mount data loading setting

3-4
c. Entering aperture list loading setting (Enter if the loaded Gerber data requires the aperture list.)
The best loading setting is automatically selected when the screen is displayed. The loading status with the best setting is
reflected on the loading message.
If entry of a loading setting is necessary or if an error message is displayed, click on the [Add New] or [Edit] button.

Entering aperture list loading setting

2 3

3
4
1 5

Description of Each Item

44306-KMN-00

■ Screen description

No. Name Displayed data and functions

1 Read setting file Select the setting file with which the aperture list is read.

Choose this to find the best one among existing loading setting files. If
2 [Auto select] button loading is possible according to the message shown on the screen, click
on the [Next] button to proceed to mount data loading data entry.

3 [Add New] button Add a new loading setting file.

4 [Edit] button Edit the selected loading setting file.

5 [Delete] button Delete the selected loading setting file.

3-5
 Click on the [Add New] or [Edit] button.

3
1

3
44307-KMN-00

The screen shown above is displayed. Enter aperture list loading settings.
Description of Each Item

No. Name Displayed data and functions

1 Read settings The aperture list is displayed.

2 Read cond The aperture list loading state is displayed.

3 Read settings Select either the character or length. (See the following description.)

1. Character
Select the type of the delimiter character to enter the data position.

1
2
3

6 5

44308-KMN-00

1. The file name is displayed. The desired loading file name can be entered.
2. Select “Specification character end.”
3. Select the delimiter character type.
4. Enter the data position. While you can enter a number directly, selection from the screen is possible. Use the left
mouse button to enclose the desired number or letter, and release the mouse button. A menu appears. Select the
corresponding item from the menu to enter the position.
5. Enter the relationship between the character assigned for the type and the profile. You can register two or more
relationships, each separated with a comma. * You can leave the field blank if there is no dimension 2.

3-6
 6. You can use the type name displayed in the image, to enter. Drag the mouse while holding down the left mouse button,
to enclose the type name characters, then release the mouse button. A menu is displayed. Select the corresponding
profile.
7. When necessary, select the unit between mm and inch, and click on the [X10] or [/10] button to specify the
multiplication.
8. After finishing entry, click on the [OK] button.
2. Length
Enter the “starting character position” and “last character position” data items to register the position.

1
2

4
3

5
3

Description of Each Item

6

44309-KMN-00

1. The file name is displayed. Enter the file name through character entry.
2. Select “Char count division.”
3. Enter the “starting character position” and “last character position” data items. While you can enter the number
directly, selection from the screen is possible.
4. Click the left mouse button to enclose the number or character, and release the mouse button. A menu appears. Select
the corresponding item from the menu to enter the starting character position and last character position.
5. Enter the relationship between the character assigned for the type and the profile. You can register two or more
relationships, each separated with a comma.
TIP
You can leave the field blank if there is no dimension 2.
You can enter from the image. (Refer to (a)-(6) described previously.)

6. When necessary, select the unit between mm and inch, and click on the [X10] or [/10] button to specify the
multiplication.
7. After finishing entry, click on the [OK] button.

3-7
 If the entered loading data is correct, the loading message field shows a message indicating “Read possible”. Click on the
[Next] button.

3
Description of Each Item

1 4

5 3
6
7

8
44310-KMN-00

1. Select either Front or Back as a Read board to be read.

2. Enter the PCB size.
3. Enter an offset to the home position of the mount data. If the home position of the mount data is different from the
home position of the PCB, enter the offset.
4. Specify the direction of rotation of the part angle. "CCW" is the expression used in mathematics and the CCW angle is
positive.
5. Register the first character of the valid chip among parts.
The set of the first character specified here and a number is recognized as a chip.
Example: L 100
6. Chip mounting angle sets the chip orientation of the substrate at the time of 0 degrees.
7. You can enable the mounted components registration support functions.
8. After registering the settings, click on the [Next>>] button. Loading is executed.

3-8
2. Programming
Using the loaded Gerber data and mount data, create the inspection program.
After loading is finished, an image reflecting the Gerber data and mount data is displayed as shown in the
screen below.
Follow the menu flow displayed at the top of the screen to create the inspection program.

Description of Each Item

44311-KMN-00

3-9
 a. Data offset
Click on the [Data offset] button. The [Rotate], [Gerber data Offset], [Mount data Offset],[All Offset] and [Default]
buttons are displayed in a sub-menu. Use these functions to combine the Gerber data with the mount data.

1 5
2
3
4

3
Description of Each Item

44312-KMN-00

■ Screen description

No. Name Displayed data and functions

The Gerber data or mount data rotates or a mirror image is

1 [Rotate] button
displayed.

2 [Gerber data Offset] button The Gerber data moves by an offset.

3 [Mount data Offset] button The mount data moves by an offset.

4 [All Offset] button The Gerber data and mount data move by an offset.

5 [Default] button The original Gerber data and mount data are restored.

3-10
1. Rotate

3
44313-KMN-00

■ Screen description

Description of Each Item

No. Name Displayed data and functions

1 [Gerber data mirror] button A mirror image of Gerber data around the Y-axis is displayed.

The Gerber data rotates around the home position. Each time the button
2 [Rotate L] button
is clicked on, the image rotates 90°, 180° and 270°.

3 [Mount data mirror] button A mirror image of mount data around the Y-axis is displayed.

The mount data rotates around the home position. Each time the button
4 [Rotate L] button
is clicked on, the image rotates 90°, 180° and 270°.

3-11
 2. Gerber data offset
Click on the [Input value] button.
Enter the X and Y shift amounts and click on an arrow. The Gerber data moves in the selected arrow direction by an offset
of the entered shift amounts.

3
Description of Each Item

44314-KMN-00

Click on the [Origin specification] button.

Click on a point in the image to move the Gerber data by an offset, referring to the designated point as a home position.

44315-KMN-00

3-12
Click on the [Set pad] button.
Designate an arbitrary pad and enter the coordinates of the pad in frames. Click on the [Enter] key to move by an offset
so that the selected pad is at the entered coordinates.

Description of Each Item

44316-KMN-00

[Mount data] button (valid only if mount data has been loaded)
First, designate an area on the image. Drag around a pad to enclose it in a red frame, and release the mouse button. A
menu is displayed. Select [Holding pad center].

44317-KMN-00

3-13
 Next, click on the desired mount data to be overlapped. The window shown below is displayed.

44318-KMN-00

Click on [Yes]. The following screen appears.

The Gerber data moves by an offset, and it is overlapped with mount data.

3
Description of Each Item

44319-KMN-00

3. Mount data Offset (valid only if mount data has been loaded))
Enter the shift amount in the X and Y frames and select an arrow button to designate the direction. The mount data moves
by the offset.

44320-KMN-00

3-14
4. All Offset
Enter the traveling amount in the X and Y fields and select the direction with arrow buttons to move the Gerber data and
mount data by an offset.

Description of Each Item

44321-KMN-00

Click on the [Set pad] button.

Designate an arbitrary pad and enter the coordinates of the pad in frames. Click on the [Enter] key to move by an offset
so that the selected pad is at the entered coordinates.

44322-KMN-00

3-15
 b. Delete unnecessar y pad
Click on the [Delete unnecessary pad] button. The screen shown below is displayed.
While holding down the left mouse button, select the desired area. A popup menu is displayed. To delete the selected
area, select "Del pad." To delete pads out of the selected area, select "Outside of area delete." To extract pads, select
"Extract pad."

3
Description of Each Item

44323-KMN-00

c. Register part (valid only if mount data has been loaded)

Click on the [Register part] button to display the screen shown below.

44324-KMN-00

n NOTE
If "Mount parts registration support" function is enabled, you will see the list on the right side of the screen.
The displayed list shows mounted components. Register unregistered components displayed in red in order.

3-16
1. Designate the range where the part is mounted.
Drag the mouse on the image while holding down the left mouse button, to enclose the mounting pad in a pink frame,
then click the right mouse button. A menu is displayed. Select [Part regist].

Drag around the

mounting pad.

Description of Each Item

44325-KMN-00

3-17
 2. Enter the part name and layout condition.

Enter the part name.

3
44326-KMN-00

3. Click on the [Register] button to display the screen shown on the next page.
Description of Each Item

Desingnate pin 1.

44327-KMN-00

• Designate pin 1.
If pads to be excluded from registration are included, click the right mouse button on the pad. The pad color changes
to grey. The grey pad is not registered.
• Click on the [OK] button.

3-18
d. Edit the header data
Click on the [Edit the header data] button to display the following screen.
1. Enter the PCB name, comment, creator, PCB size, mask thickness, coordinates of fiducial marks and diameter.

Enter the PCB

information.

Description of Each Item

44328-KMN-00

2. To exit from creation of the inspection program, click on the [OK] button at the lower right. After creation is finished,
the Edit Inspection Program screen shown below is displayed. Refer to Section 3.3.2.

44329-KMN-00

3-19
 To enter the coordinates of the fiducial mark, click on the corresponding pad on the image.
1. Click on the area inside the fiducial mark coordinates field. The title characters are enclosed in a yellow frame. In the
state, click on the center of the pad to be replaced with the fiducial mark on the screen.

3
Description of Each Item

44330-KMN-00

2. The window shown above is displayed. Click on [Yes]. Coordinates of the fiducial mark are set.

44331-KMN-00

3-20
2.2 Mount Data + Part Librar y

a. Designating the inspection program creation method

Click on "PCB data" - [New] on the main menu. The screen shown below is displayed.
Click on the [Create from mount data] button.

44332-KMN-00
3
b. Mountdata Read Setting

Description of Each Item

Select the mount data read format in the detail setting menu and designate the mount data. Click on the [Reference]
button and select a file in the file selection window.
Next, select the Read surface, Default offset and Direction and click on the [Next>>] button.

44333-KMN-00

3-21
 Enter the PCB name, comment and creator in each field and click on the [Next>>] button.

3 44334-KMN-00

Enter the PCB size, stencil thickness and PCB thickness and click on the [Next>>] button.
Description of Each Item

44335-KMN-00

3-22
 Enter the coordinates and diameter of the fiducial mark and click on the [Next>>] button.

44336-KMN-00
3
c. Mount Parts Edit

Description of Each Item

The mount data editing screen is displayed as shown in the screen below.
1. Edit the table.
2. Click on the [Expd] button to develop the inspection pad according to the part library.
3. After table editing is finished, click on the [OK] button to create the inspection program.

44337-KMN-00

3-23
 ■ Screen description

Name Displayed data and functions

PCB data The name of the selected PCB is displayed.

The part mount data is displayed in the table format.

Part mount coordinates. To edit, double click on the cell and enter
CenterX · CenterY
desired numbers.
Part layout angle. To edit, double click on the cell and enter desired
Angle
numbers. (In principle, enter "0°," "90°," "180°" or "270°.")
Identification number of layout position. Separate numbers are
given even for the same parts to identify them according to the
Layout
location. To edit, double click on the corresponding cell and enter
the layout number.
Part name. To edit, double click on the corresponding cell and
Parts enter the part name, or click the right mouse button and select the
desired one from the pull-down menu.
To edit, double click on the corresponding cell and enter the SPEC

3
Spec name, or click the right mouse button and select from the pull-down
menu.
Number given to suppress duplication of inspection in the same
Block field of view between a slit in the PCB. To edit, double click on the
corresponding cell and enter the desired number.
Specify the individual PCB number. To edit, double click on the
Description of Each Item

Mount Block
corresponding cell and enter the desired number.
Specify the fiducial mark block number. To edit, double click on the
Fiducial Mark Block
corresponding cell and enter the desired number.
The inspection mode includes variations:
YSi-SP [Area Insp] [Normal Insp] ([Hi Speed Insp])
Part mount data Insp Mode
To edit, click the right mouse button and select the desired one in
the pull-down menu.
Specify inspection using no zero level. To edit, click the right mouse
Auto Base
button and select "ON" or "OFF" from the pull-down menu.
Select whether or not to inspect each part. To edit, click the right
Insp Flg mouse button and select "Inspection/No Insp" from the pull-down
menu.
Specify whether or not to select the std separate insp mode.
Std separate To edit, click the right mouse button and select "ON" or "OFF" from
the pull-down menu.
Specify whether or not to select the high resolution mode.
Hi (high resolution) To edit, click the right mouse button and select "ON" or "OFF" from
the pull-down menu.
Set ON/OFF of coplanarity inspection every part.
To edit, click the right mouse button and select "ON" or "OFF" from
Coplanarity
the pull-down menu.
Inspection
For details of coplanarity inspection, please refer to the data station
edition, Appendix 2.
Specify the stencil thickness in micrometers. To edit, double click
Stencil thickness
on the corresponding cell and enter the desired number.
Specify the expanded area of the inspection pad in micrometers. To
Exp Area [μm] edit, double click on the corresponding cell and enter the desired
number.
Enter a comment. To edit, double click on the cell and enter the
Note
desired comment.

Column selection,
Select a column of the table or sort the table.
sorting
The part mount data is reflected on the PCB image.
* The point color indicates the following.
PCB image White Part data registered in part library
Red Part data not registered in part library
Green Data selected from list
Expand the inspection pad according to the part library. The expanded inspection pad is indicated
[Expd] button
in gray on the PCB image.

3-24
 Name Displayed data and functions

Create a new piece of part mount data. The created part mount data is displayed at the
[Add New] button
lowermost line in the list.

[Delete] button Delete the selected part.

[Default] button Initialize the part mount data.

[Release Selection]
Cancel selection of the selected part mount data.
button

[Add part] button Move to the part data creation screen.

[Edit parts] button Move to the part data edit screen.

[OK] button Create the inspection program.

[Cancel] button Create the inspection program.

Description of Each Item

3-25
 2.3 Create From manual Input

a. Designating the inspection program creation method

Click on "PCB data" - [New] on the main menu. The screen shown below is displayed.
Click on the [Create from manual input] button.

3 44338-KMN-00

b. PCB Data setting

Description of Each Item

Enter the PCB name, Comment and Creator and click on the [Next>>] button.

44339-KMN-00

Enter the PCB size, stencil thickness and PCB thickness and click on the [Next>>] button.

44340-KMN-00

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 Enter the coordinates and diameter of the fiducial mark and click on the [Next>>] button.

44341-KMN-00

c. Mount Part Edit

The mount data editing screen is displayed as shown below.
The mount part editing screen is displayed. Edit data. (For the mount part editing procedure, refer to (c) in Section 2.2.)

3
Mounter
part edit

Description of Each Item

44342-KMN-00

3-27
 2.4 Mount data reading setting
Create the setting file so that the mount data can be read.
Click on "PCB data" - [New] in the main menu. The screen shown below is displayed.
Click on the [Mount data reading setting] button.

3 44343-KMN-00

After the [Mount data reading setting] button is clicked on in the Create Inspection Program wizard, the screen
shown below is displayed.
Follow the menu sequence displayed at the top of the screen to create the setting file for reading the mount
Description of Each Item

data.

Menu

44344-KMN-00

3-28
a. Data Reading
Click on the [Data reading] button. The screen shown below is displayed.

2
1

2
Read cond
3

3
4

Description of Each Item

44345-KMN-00

1. Select "New" or "Edit." Select "New" and enter the name of the setting file, or select an existing setting file from the list
and press the [Edit] button.
2. Designate the mount data. Click on the [Reference] button and select the desired file in the file selection window. The
content of the selected file is displayed in the text box at the upper left.
3. Select either "Specification character end" or "Char count division" as a delimiter of the mount data. If "Specification
character end" is selected, select "Space," "Comma," "Tab" or "Others" (an arbitrary character) as a delimiter. The mount
data separated into fields is displayed in the table on the lower left.
TIP
If "Others" is selected and two or more arbitrary characters are specified, separate each character with a comma.
Example: Y, M, C,

4. Specify the line to be skipped when the mount data is read. Enter the keyword and click on the [Add] button to skip
the line including the keyword. The skipped line is displayed in gray.
TIP
Click the right mouse button on the desired cell in the table at the lower left and click on "Skip line Keyword" to add
the character displayed in the selected cell as a keyword.

3-29
 b. Parts Data Setting
Click on the [Parts Data setting] button. The screen shown below is displayed. Enter settings so that the part data in the
mount data corresponds with the table at the lower left.
1. Enter the start and end lines to be read.
2. Specify the part data in the mount data.
TIP
Click the right mouse button on the desired cell in the table at the lower left to display a popup window. Designate
the corresponding part data.

3. Specify the unit and scale of the mount data.

3 2

Read cond
Description of Each Item

44346-KMN-00

■ Screen description

No. Name Displayed data and functions

Enter the Start and End lines to be read, while referring to the mount data.
· Specification character end

Line
Start line Enter the line number from which the data is read.
specification
Enter the character included in the start line to be read and
Character
the row number including the character. Reading begins
specification
with the corresponding line.
Enter the end line to be read. The data is read up to the
End line Character
position prior to the corresponding line.
1 Reading setting
· Char count division

Line
Start line Enter the line number from which reading begins.
specification
Enter the characters included in the start line of reading,
Character
and the start line and end line where characters are
specification
described. Reading begins with the corresponding line.
Enter the character upon which reading is finished.
End line Character Reading continues up to the line immediately before the
corresponding line.

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No. Name Displayed data and functions

Enter settings concerning part data, while referring to the mount data. Items marked with *
are compulsory.
· Specification character end

X coord(X)* Enter the column number where the X coordinate is described.

Y coord(Y)* Enter the column number where the Y coordinate is described.

Angle(A)* Enter the column number where the angle is described.

Layout No.(L)* Enter the column number where the layout number is described.

Parts name(P)* Enter the column number where the part name is described.

Comment(C) Enter the column number where the comment is described.

Mount block(M) Enter the column number where the mount block is described.
Lines including the face character are read. Enter the column
face(F) number where the face data is described. Enter the character
indicating the face, too.

3
· Char count division
2 Part line setting
Enter the start and end columns where the X coordinate is
X coord(X)*
described.
Enter the start and end columns where the Y coordinate is
Y coord(Y)*
described.

Description of Each Item

Angle(A)* Enter the start and end columns where the angle is described.
Enter the start and end columns where the layout number is
Layout No.(L)*
described.
Enter the start and end columns where the part name is
Parts name(P)*
described.
Enter the start and end columns where the comment is
Comment(C)
described.
Enter the start and end columns where the mount block is
Mount block(M)
described.
Lines including the face character are read. Enter the start
face(F) and end columns where the face data is described. Enter the
character indicating the face, too.

Enter the settings concerning the unit and scale of the mount data.

XY unit Enter the unit of X and Y coordinates.

mm Millimeters

inch Inches
*The millimeter value specified in "1-user unit"
Defineuser
is defined as a unit.

XY Scale Enter the scale of the X and Y coordinates.

Angle unit Enter the unit of the angle.

3 Scale setting
deg Degrees

Radian Radian

Angle scale Enter the scale of the angle.

Direction Enter the rotation direction of the angle.

Counterclockwise rotation is indicated with

CCW positive values. This is the angle expression
used in mathematics.
Clockwise rotation is indicated with positive
CW
values.

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 c. PCB Data Setting
Click on the [PCB Data setting] button. The screen shown below is displayed. Enter settings so that the PCB data of the
mount data corresponds to the table in the lower left. The PCB data setting is arbitrary. There is no need to enter these
settings.

3
Description of Each Item

44347-KMN-00

■ Screen description

No. Name Displayed data and functions

Enter the PCB name and Comment, while referring to the mount data.
· Specification character end

Line assign PCB name Enter the row number and column number where the
PCB name is described.

Comment Enter the row number and column number where the
comment is described.

Set Keyword PCB name Enter the column number where the PCB name is
described in the row including the specified keyword.

Comment Enter the column number where the comment is

described in the row including the specified keyword.

1 PCB data · Char count division

Line assign PCB name Enter the row number, start column and end column
where the PCB name is described.

Comment Enter the row number, start column and end column
where the comment is described.

Set Keyword PCB name Enter the start column and end column where the
PCB name is described in the row including the
specified keyword.

Comment Enter the start column and end column where the
comment is described in the row including the
specified keyword.

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No. Name Displayed data and functions

Enter the PCB size, while referring to the mount data.

· Specification character end

Line assign X Size Enter the row number and column number where
PCB size X is described.

Y Size Enter the row number and column number where

PCB size Y is described.

Set keyword X Size Enter the column number where PCB size X is
described in the row including the specified keyword.

Y Size Enter the column number where PCB size Y is

described in the row including the specified keyword.

2 PCB Size · Char count division

Line assign X Size Enter the row number, start column and end column
where PCB size X is described.

3
Y Size Enter the row number, start column and end column
where PCB size Y is described.

Set keyword X Size Enter the start column and end column where PCB
size X is described in the row including the specified
keyword.

Description of Each Item

Y Size Enter the start column and end column where PCB
size Y is described in the row including the specified
keyword.

Enter data about two fiducial marks, while referring to the mount data.
· Specification character end

Line assign Enter the row number where the fiducial mark is
Row No
described.
Enter the column number where the X coordinate
X cord
of the fiducial mark is described.
Enter the column number where the Y coordinate
Y cord
of the fiducial mark is described.
Enter the column number where the size of the
Size
fiducial mark is described.
Set keyword Enter the keyword in the row where the fiducial
mark is described. The X coordinate, Y coordinate
KeyWord
and size are entered in the row including the
keyword.
Enter the column number where the X coordinate
X cord
of the fiducial mark is described.
Enter the column number where the Y coordinate
Y cord
of the fiducial mark is described.
Enter the column number where the size of the
Size
fiducial mark is described.
3 Fiducial mark
· Char count division

Line assign Enter the row number where the fiducial mark is
Row No
described.
Enter the start column and end column where the
X cord
X coordinate of the fiducial mark is described.
Enter the start column and end column where the
Y cord
Y coordinate of the fiducial mark is described.
Enter the start column and end column where the
Size
size of the fiducial mark is described.
Set keyword Enter the keyword in the row where the fiducial
mark is described. Enter the X coordinate, Y
KeyWord
coordinate and size entered in the row including
the keyword.
Enter the start column and end column where the
X cord
X coordinate of the fiducial mark is described.
Enter the start column and end column where the
Y cord
Y coordinate of the fiducial mark is described.
Enter the start column and end column where the
Size
size of the fiducial mark is described.

3-33
 d. Reading test
Click on the [Reading test] button. The screen shown below is displayed.

Image

3
Description of Each Item

44348-KMN-00

1. Click on the [Reading test] button to read mount data according to detail settings. After reading is successfully finished,
the mount data is displayed in the image view and table. Check the data. If reading settings are insufficient, a mark is
displayed at the corresponding setting item. Correct the setting. If reading fails, a message is displayed. Check the
detailed settings.
TIP
If face data is entered, a pull-down menu for entering the reading face is displayed. Select either "Front" or "Back."

2.The part data and PCB data are displayed.

TIP
"-" and "0" are set as default values of the comment and mount block, respectively.

TIP
The red point in the image indicates the coordinates of a part. The green frame indicates a pad and it is displayed if
the part name is the same as the one registered in the part library.

e. Register
Click on the [Register] button to save the mount data reading setting file.

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3. Editing the Inspection Program
3.1 Select inspection program
Click on “PCB data” - [edit] on the main menu to display the PCB type selection screen shown below.

Select inspection program screen

2
3

Description of Each Item

5

6
3
7

44349-KMN-00

■ Screen description

No. Name Displayed data and functions

A list of existing PCBs is displayed. Select the desired PCB name.

1 PCB list
Use the [↑] and [↓] buttons to move the cursor and select.
Use the letter or number button at the touch panel to jump to the first
character of the PCB.
2 Search
Able to change the retrieval system by selecting the coincidence in head or
part.

3 Preview A preview of the selected PCB is displayed.

4 [Edit] button Press the [Edit] button. (Or double click on the PCB name.)

5 Detail data display Detail data about the selected PCB is displayed.

A copy of the selected PCB data is created. (On the PCB data editing screen
6 [Copy] button shown on the next page, enter the PCB name and click on the [OK] button if
there is no change.)

7 [Delete] button The selected PCB is deleted.

8 [Close] button Return to the main menu.

3-35
 3.2 Edit Menu
Select the part type. The editing menu screen shown below is displayed.

Editing menu screen

3
5

3 6

7
Description of Each Item

44350-KMN-00

■ Screen description

No. Name Displayed data and functions

1 Preview A preview of the PCB is displayed.

2 Detail display Detail data about the PCB is displayed.

[Edit inspection program]

3 Edit the inspection program. (Refer to Section 3.3.3.)
button
Edit the pad position or other details, using the image taken by the
[Edit from the image] inspection machine. (The image must be saved first at the inspection
4
button machine. For the saving procedure, refer to Section 4.4 in the Electric
volume.) (Refer to Section 3.3.4.)
Edit the position of the field of view, inspection order, etc. (Refer to Section
5 [Edit View] button
3.3.5.)
[Profile Save Setting] Select the part selected during execution of automatic image saving in
6
button inspection. (Refer to Section 3.3.6.)
Edit the position, name, spec and other details of the mounted part. Or enter
7 [Edit insp setting] button
settings related to inspection. (Refer to (2) in Section 3.3.3.)

3-36
3.3 Edit inspection program
Click on the [Edit inspection program] button in the edit menu. The screen shown below is displayed.

Edit inspection program screen

1 3

Description of Each Item

4 5
44351-KMN-00

■ Screen description

No. Name Displayed data and functions

The PCB editing menu is displayed.

[PCB data] button Edit the PCB name, PCB size and other PCB data.
[Insp Setting] button Edit the position, name, spec and other details of the
mounted part. In addition, enter settings related to
inspection.
[Spec Change] button Change the spec of the selected pad.
[Spec table] button Create a table for associating the part name or pad
opening size with the spec and assign the spec
according to the created table.
[search] button Search for a part, pad or others on the PCB.

[2D Code] button Enter the bar code setting. (Option)

[Bad Mark] button Enter the bad mark setting.

1 PCB editing menu
[Offset] button Move the pads, view of the field and fiducial marks on
the whole PCB by an offset.
Delete the selected pad or pads of an unregistered
[Delete] button
part.
[Copy] button Copy the pad, field of view, zero level or fiducial mark
in parallel or at an angle.
[Register part] button Add and edit a part to the PCB.

[Add] button Create the bridge window and add parts.

[Arrange] button Arrange the pad position, size, area magnification,
interval, and block number inside the selected area.
Abandon the current field of view and assign the best
[Redo view ratio] button
field of view.
[Setting] button Enter editing settings of the inspection program.

2 PCB image. The image of the selected PCB is displayed.

3-37
 No. Name Displayed data and functions

Items marked with a check mark are displayed on the PCB image.

Insp View cnt The field of view is displayed.

Unregistered part Pads with unregistered parts are displayed in green.

3 Display item The center of gravity of the pad is displayed with a red
Pad gravity
point.
Zero level The zero level is displayed in pink.
The part layout number is displayed in green
Layout
characters.

4 [OK] button Save the edited inspection program and exit from editing.

5 [Cancel] button Exit from editing.

1. PCB Data

3
Edit the PCB name, PCB size and other details.
Click on the [PCB data] button. The screen shown below is displayed.

Edit inspection program screen

PCB Data
Description of Each Item

44352-KMN-00

■ Screen description

No. Name Displayed data and functions

The current PCB data is displayed. To edit, enter the value and click on the [OK] button.

PCB name Enter the inspection program name.

Comment Enter a comment to the inspection program.

Creator Enter the name of the creator.

Enter the dimensions of the PCB.
PCB Size X: Flow direction
Y: Depth direction
1 PCB Data PCB face Select face or back.

Stencil thickness Enter the stencil thickness.

PCB thickness Enter the PCB thickness.

JIG TH Enter the JIG thickness.

Cavity Enter the counterbore depth.

Fiducial mark block Select the fiducial mark block number.

Fiducial mk cord Enter the coordinates and diameter of the fiducial mark.

3-38
2. Insp Setting
The data about the mounted part is displayed in a spreadsheet. Edit the desired item. Parts having no pad are
displayed with a gray line.
Click on the [Insp Setting] button. The screen shown below is displayed.

Insp Setting screen

1 3

5
3
4

Description of Each Item

6 7 8 9 10
44353-KMN-00

3-39
 ■ Screen description

No. Name Displayed data and functions

1 PCB name The name of the selected PCB is displayed.

The part mount data is displayed in a spreadsheet.

Center X · Center Y Coordinates of mounted part. To edit, double click on the cell and
enter numbers.
Angle Part angle. To edit, double click on the cell and enter a number. (In
principle, enter 0°, 90°, 180° or 270°.)
Layout No. Number assigned for each layout position. Even the uniform parts
are identified with the layout position. To edit, double click on the
corresponding cell and enter the layout number.
Part Name Part name. To edit, double click on the corresponding cell and
enter the part name, or click the right mouse button and select the
desired one from the pull-down menu.
Spec To edit, double click on the corresponding cell and enter the spec
name, or click the right mouse button and select the desired one
from the pull-down menu.

3
Block No. Number provided to suppress inspection in the same field of
view around the slit in the PCB. To edit, double click on the
corresponding cell and enter a number.
Mount block Enter the number of the individual PCB or the like. To edit, double
click on the corresponding cell and enter a number.
Fiducial mark block Enter the fiducial mark block number. To edit, double click on the
Description of Each Item

corresponding cell and enter a number.

Insp Mode The inspection mode includes variations:
YSi-SP [Area Insp] [Normal Insp] ([Hi Speed Insp])
2 Mount part data To edit, click the right mouse button and select the desired one
from the pull-down menu.
AutoBase Enter inspection settings not using the zero level. To edit, click the
right mouse button and select "ON" or "OFF" from the pull-down
menu.
Insp Flg Specify either inspection or no inspection for each part. To edit,
click the right mouse button and select Inspection or No Insp from
the pull-down menu.
Std separate insp Set ON/OFF of "std separate insp mode".
To edit, click the right mouse button and select Inspection or No
Insp from the pull-down menu.
Hi (high resolution) Select ON or OFF for the high resolution mode. To edit, click the
right mouse button and select "ON" or "OFF" from the pull-down
menu.
Coplanarity Set ON/OFF of coplanarity inspection for every part.
Inspection To edit, click the right mouse button and select Inspection or No
Insp from the pull-down menu.
For details of coplanarity inspection, please refer to the data
station edition, Appendix 2.
Stencil thickness Enter the stencil thickness in micrometers. To edit, double click on
the corresponding cell and enter a number.
Exp.area [μm] Enter the expanded area of the inspection pad in micrometers. To
edit, double click on the corresponding cell and enter a number.
Note Enter a comment. To edit, double click on the cell and enter a
comment.

Select Col The column is selected.

Column selection and
3 Sort the table. Click on the desired header part to be
sorting Sort
sorted.

4 PCB image The image of the selected PCB is displayed.

3-40
No. Name Displayed data and functions

Z-axis validity The Z-axis correction function indicates the

function for correcting the warp of the PCB using
the Z-axis correction light source.
Pad Move The pad follow-up function indicates the function
for tracking the printed solder in the inspection
window. This function is valid for cases where the
printed solder overflows the inspection area and
correct volume detection is impossible.
Max shift limit[um] Max. traveling amount for tracking the solder in
inspection window
Use Lot Number An arbitrary lot number is written in the transition
data. The lot number setting can be entered during
part type changeover on the inspection machine
side.
FlexiblePCB Please set it when you inspect the flexible PCB.
When the check mark is put, the function that is
appropriate for the inspection of the flexible PCB is

3
set automatically.
There is a possibility that the view crack changes
also for the effective view size to change.
Noise Cut The noise cut function indicates the function for
suppressing the noise generating around the solder
or at the PCB edge.

Description of Each Item

The effect increases intensity in the following
order: "Inval" → "weak" → "strong." Select "PCB
on Tray" to inspect the PCB carried on the tray. Do
5 Insp Setting not enter the setting for the solder leveler PCB.
Tray board Tray board: Please set when placing board on tray
jig and inspecting
Detect the level differences between the board and
the tray, V groove, slit end, etc., and inspect the
parts with large steps not to be the reference.
As a guide for setting, it is when there is a board
end, V groove, slit of tray conveyance within 1.5
mm of printed solder.
Do not set the tray board on the solder leveler
board. Instead of setting only the relevant
parts, please set the neighborhood reference
with automatic reference OFF and conduct the
inspection.
White PCB Set when inspect the white PCB

2D code Select "2D code" "Serial bar code insp" to inspect

the 2D code and place a check mark at "2D code
insp."
Use virtual PCB ID Use the virtual PCB ID (fixed character string
+ counter ID) instead of the PCB number or 2D
code. The virtual PCB ID setting can be given for
each event of part type change on the inspection
machine side.
Use bad mark Place a check mark to use the bad mark function.

Chuck strength Select the chuck strength among "None," and

"Normal."

6 [Spec Edit] button Move to the spec editing screen. (Refer to Section 3.4.)

Select the desired search item and the search object. The corresponding pad
7 [Search] button
corresponds to the table and PCB image.

8 [Delete] button Delete the selected part.

9 [OK] button Save the inspection setting being edited.

10 [Cancel] button Exit from inspection setting.

3-41
 3. Spec Change
Change the spec of the selected pad.
Click on the [Spec Change] button. The screen shown below is displayed.

Edit inspection program screen

Spec Change

3 1

3
Description of Each Item

44354-KMN-00

1. Select the desired pad in the PCB image. Two or more pads can be selected.
2. Select the spec corresponding to the selected pad from the list.
3. Click on the [OK] button. The spec of the selected pad changes.

3-42
4. Spec table
Create the table for associating the part name or pad opening size with the spec and assign the spec according
to the created table.
Click on the [Spec table] button. The screen shown below is displayed.

Edit inspection program screen

Spec table

3
2

Description of Each Item

44355-KMN-00

1. Select "From part name" or "From Note" and click on the [Change spec] button. The spec is assigned according to the
table associating the spec with the part name or note. Click on the [OK] button to reflect the result. To edit the table,
click on the [Edit table] button.
2. Select [Spec Conversion Table by Stencil Size] from the pull-down menu and click on the [Change spec] button. The
spec is assigned according to the table associating the spec with the pad opening. Click on the [OK] button to reflect
the result. To edit the table, click on the [Edit table] button.
■ Screen description

Name Displayed data and functions

Spec Conversion Select either "From part name" or "From Note" as an

Assigned item
Table by Parts assignment item.
Assign the spec with the part name or note. Create or edit
[From part name] button the spec table. Refer to [a] Spec Conversion Table by Parts
described later.
Assign the spec with the part name or note according to the
[From Note] button
spec table.
Spec Conversion
Spec Mode The selected spec table is used during spec conversion.
Table by Pad Size
Assign the spec according to the size. Create or edit the
[Edit Table] button spec table. Refer to [b] Spec Conversion Table by Stencil
Size described later.
Assign the spec according to the size, while referring to the
[Change spec] button
selected spec table.

3-43
 a. Spec Conversion Table by Parts
Create or edit the table for assigning the spec with the part name or note in the part mount data.
Click on the [Edit table] button. The screen shown below is displayed.

Spec Conversion Table by Parts screen

1 4
5

3 3
Description of Each Item

6 7
44356-KMN-00

■ Screen description

No Name Displayed data and functions

Select the table for converting the spec according to the displayed
1 Select Display Table
part.

2 Spec Conversion Table by Parts Show a list of registered part type and corresponding spec.

Show the data of the selected spec conversion table.

The part data is displayed if the part name in

The parts data of current PCB Library
3 the selected spec conversion table is found in
Show Information
the part library.
Show Current The part of the selected spec conversion table
PCB is displayed in the PCB image.

4 [Add New] button Create a new spec conversion table.

5 [Delete] button Delete the selected spec conversion table.

Parts Name Enter the part name or note name.

Considerotion
Spec conversion is made if the part name or
for Stencil
6 Table Data infomation note name and the stencil thickness in the part
thickness, made
mount data agree with those of the table.
to correspond.

Spec Select the spec to be corresponded.

7 [Register] button Save the part-specific spec conversion table.

8 [Close] button Exit from the editing of the part-specific spec conversion table.

3-44
• To create a new spec conversion table (Select "Part name.")
1. Select "The registered data show." The screen shown above is displayed.
2. Click on the [Add New] button.
3. Enter the part name.
4. To correspond the spec under consideration of the stencil thickness, place a check mark and enter the stencil thickness.
After consideration for the stencil thickness is set, spec conversion is made when the part name and stencil thickness
in the part mount data agree with those of the table.
5. Select the corresponding spec.
6. After the settings are entered, click on the [OK] button.
7. Click on the [Register] button to register the table.

Spec Conversion Table by Parts screen

Add New

3
1

3
4

Description of Each Item

5

7
44357-KMN-00

3-45
 • To create the spec conversion table while referring to the current part type (Select "Part name.")
1. Select "The parts data of current PCB show." The screen shown above is displayed.
2. The red part in the table indicates part data of the current part type. Select part data of the current part type in the
table and enter table data to register spec conversion table as described previously.

Spec Conversion Table by Parts screen

3
Description of Each Item

44358-KMN-00

3-46
b. Spec Conversion Table by Mask Size
Create or edit the table for assigning the spec in each pad opening size.
Click on the [Edit table] button. The screen shown below is displayed.

1
6

4
3

Description of Each Item

8

5
44359-KMN-00

■ Screen description

No. Name Displayed data and functions

Place a check mark at "The table data of current PCB" to show

1 The table data of current PCB a list of the size of the current part type and corresponding
spec.

2 Table File Name The name of the conversion table selected at (6) is displayed.

The conversion table selected at (6) is displayed. Arrange

correspondence between the spec and the upper and lower limit
range of the short side and the upper and lower limit range of
the long side. The lower limit value includes the extreme while
3 Spec Conversion Table by Mask Size
the upper limit value does not include the extreme.
* The size of the current part type is displayed in the red line.
*D SPEC of the DEFAULT SPEC is assumed for pads not
applicable to the designated range.
The pad corresponding to the line selected at (3) is displayed in
4 PCB Image
red in the PCB image.
The pad number of the pad selected in the PCB image (4),
5 Pad info
short side and long side are displayed.
A list of registered opening size-specific spec conversion tables
6 Table Data List
is displayed.

[New] button Create a new conversion table.

[Copy] button Copy the selected conversion table.

7 Menu
[Delete] button Delete the selected conversion table.

[Edit] button Edit the selected conversion table.

Exit from the editing of the opening size-specific spec

8 [Edit Table] button
conversion table.

3-47
 Double click on the line of the table (3) on the above screen or click on the [Edit] button (7) to display the following
screen.

1 2

3
6
7
8

9
Description of Each Item

44360-KMN-00

■ Screen description

No. Name Displayed data and functions

1 [Add] button Add a conversion table.

2 [Delete] button Delete a conversion table.

3 Range of short side Enter the upper and lower limit range of the short side of the pad.

4 Range of long side Enter the upper and lower limit range of the long side of the pad.

Select the spec corresponding to the upper and lower limit range of the
5 Spec
short side and the upper and lower limit range of the long side.

6 [OK] button Add the conversion table or settle the changes.

7 [Register] button Register the conversion table.

Exit from the editing of the conversion table and move to the conversion
8 [Edit complete] button
table list.

9 [Close] button Exit from the editing of the conversion table.

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• To edit the conversion table
1. Select the conversion table.
2. Double click on the line to be edited.
3. Enter the short side range and long side range, and select the spec to be corresponded.
4. After data entry is finished, click on the [OK] button.
5. After the table is edited, click on the [Register] button to save the conversion table.

1
2

3
3

Description of Each Item

4

44361-KMN-00

3-49
 5. Search
Search for a pad.
Click on the [Search] button. The screen shown below is displayed.
Select a search item from the pull-down menu and select the item to be searched for. Applicable pads for
search are displayed in green.

Edit inspection program screen

Search
Select a search item.

3
Description of Each Item

44362-KMN-00

6. 2D Code (Option)
Enter the 2D code setting.
Click on the [2D code] button. The screen shown below is displayed.
Enter the 2D code coordinates and select the 2D code type, and click on the [OK] button.
Refer to Chapter 6.

Edit inspection program screen

2D Code

44363-KMN-00

3-50
7. Bad Mark
Enter the bad mark setting.
Click on the [Bad mark] button. The screen shown below is displayed.
Enter the coordinates and diameter of the bad mark and click on the [OK] button.

Edit inspection program screen

Bad Mark

Description of Each Item

44364-KMN-00

■ Screen description

Name Displayed data and functions

1 bad mark/FOV Set one FOV per one bad mark, and inspect

Some bad marks/FOV Bad mark is inspected with number of FOV as little as possible.

Effective FOV size Bad mark is inspected with number of FOV as little as possible.

3-51
 8. Offset
Move the desired pad by an offset.
Click on the [Offset] button. The screen shown below is displayed.

Edit inspection program screen

Offset

3
Description of Each Item

44365-KMN-00

■ Screen description

Name Displayed data and functions

All Area Move the whole PCB by an offset.

Selected Area Move an area selected in the PCB image by an offset.

Enter Offset Enter the amount of offset with X and Y coordinates.

Enter the flow standard of the specified PCB.

Flow std change Flow dir Select either "L to R" or "R to L."

Basis Select either "Front" or "Back."

3-52
9. Delete
Delete the selected pad or pads of unregistered parts.
Click on the [Delete] button. The screen shown below is displayed.

Edit inspection program screen

Delete

Description of Each Item

44366-KMN-00

■ Screen description

Name Displayed data and functions

Delete selected pad Delete the selected pad.

Delete unreg parts Delete unregistered parts.

Delete same size as specified

Delete the selected same size of pads.
pad

3-53
 10. Copy
Copy all pads in parallel or at an angle.
Click on the [Copy] button. The screen shown below is displayed.

Edit inspection program screen

Copy

3
Description of Each Item

44367-KMN-00

■ Screen description

Name Displayed data and functions

X (Piece) Enter the number of pieces in the X direction.

Y (Piece) Enter the number of pieces in the Y direction.

Enter the pitch of movement in the X direction. Enter a positive

Horiz line Copy X (pitch) X value to copy to the right, or enter a negative value to copy
to the left.
Enter the pitch of movement in the Y direction. Enter a positive
Y (pitch) Y value to copy upward, or enter a negative value to copy
downward.
Enter the X coordinate of the center of rotation in the X
Center X
coordinate from the origin.
Enter the Y coordinate of the center of rotation in the Y
Rotate copy Center Y
coordinate from the origin.
[Central PCB]
Designate the center of rotation in the center of the PCB.
button

Develop fiducial mark Place a check mark to copy fiducial marks simultaneously.

Develop bad mark Place a check mark to copy bad marks simultaneously.

3-54
11. Part regist
Click on the [Part regist] button. The screen shown below is displayed.
If you are reading the mount data information,
Parts that have been selected in the list will be magnified.
From the PCB image, select the area that contains the pad, please register parts.
Able to check the whole image of PCB by clicking the button "All Area Display". And, when the whole image is
displayed, the notation of button "All Area Display" is switched to "Center Area Display". Then, the
neighborhood of part is zoomed by clicking "Center Area Display".

Edit inspection program screen

Part regist

Description of Each Item

44368-KMN-00

■ Screen description

Name Displayed data and functions

Parts Name Enter the name of the mounted part.

Layout No Enter the layout number.

Part shape Select the part shape.

Layout Angle Select the mounting angle of the part.

Pad Shape Select the pad shape.

Block No Select the block number.

Comment Enter a comment.

3-55
 Select an area including the pad, in the PCB image, and enter the part name and other conditions, and click on
the [OK] button. The following screen is displayed.

Edit inspection program screen

Part regist

3
Description of Each Item

44369-KMN-00

Select pin 1 and, click the right mouse button to select a pad not to be registered, or, while clicking the right
mouse button, select an area of pads to delete them. Click on the [OK] button to register the part.

n NOTE
The pad color indicates the following.
Red........ Pin 1
White..... Regular pad (pad to be registered)
Gray...... Excluded pad (pad to be unregistered)

3-56
 12. Add
Create a bridge window or add a part at an arbitrary position.
Click on the [Add] button. The screen shown below is displayed.

Edit inspection program screen

Add

Description of Each Item

44370-KMN-00

· Bridge window creation

Click on the [Bridge] button. Select an area in which the bridge window is created, and enter the bridge detection
interval and click on the [OK] button. To create bridge windows between all pads, click on the [Bridge window creation
(All Area)] button. However, no bridge window is created between pads separated beyond the designated detection
interval.

n NOTE
The bridge window is an inspection window for detecting the bridge. Specify the bridge window at spaces between
pads separated within the specified distance.

Click on the [Add Part] button. The screen shown below is displayed.

Edit inspection program screen

Add Part

44371-KMN-00

3-57
 • Add part
Click on the [Add part] button. After entering part coordinates and other conditions, click on the [OK] button.

■ Screen description

Name Displayed data and functions

Bridge [Bridge window creation(All Area)] button Create the bridge window between all pads.

Bridge window detection size Enter the interval for detecting the bridge window.

Bridge pad count The number of bridge pads is displayed.

Add Part Angle Select the mounting angle of the part.

Layout No. Enter the layout number.

Enter the X and Y coordinates of the position where the

Mount Pos
part is mounted.

[Preview] button Display a preview of parts over the PCB image.

3 13. Arrange
Arrange the position, size, area magnification, interval and block number of pads in the selected area.
Click on the [Arrange] button. The screen shown below is displayed.
Description of Each Item

Edit inspection program screen

Arrange

44372-KMN-00

3-58
a. Pos
Arrange the position of pads in the selected area.
Click on the [Pos] button. The following screen is displayed.

Edit inspection program screen

Arrange - Pos

Description of Each Item

44373-KMN-00

1. Select an area and select "Right-justify," "Left-justify," "Upper-justify" or "Down-justify" from the popup menu.
2. Select the kind of pad which is wanted to align inside of selected area
3. Select the standard pad from the inside of selected area. (Standard pad is blue color.).
4. Select the standard pad in the selected area. (The standard pad is displayed in blue.) Click on the [OK] button. Pads
inside the selected area are arranged in reference to the standard pad.

3-59
 b. Size
Arrange the size of pads inside the selected area.
Click on the [Size] button. The screen shown below is displayed.

Edit inspection program screen

Arrange - Size

3
Description of Each Item

44374-KMN-00

1. Select an area and select "Arrange X size" or "Arrange Y size" from the popup menu.
2. Select the kind of pad that would like to be arranged size in selected area.
3. Select the method of arrangement of width (X size), height (Y size) of pad in selected area.
If you select [ Match selected pad ], select the standard pad in the selected area. (The standard pad is displayed in
blue.) If you select [ Designation of value ], input pad size. If you select [ Designation of ratio ], input ratio.
4. Select standard pad in selected area as arranging pad size in selected area.
If you select “Arrange X size”, select from [ Left side ],[ Center ], [ Right side ]. If you select “Arrange Y size”, select
from [ Upper side ],[ Center ], [ Down side ].
5. If click [OK] button, width (X size), height (Y size) of pad in selected area are arranged to selected size according as
standard pad.

3-60
c. Ratio
Arrange the radio of pads in the selected area.
Click on the [Ratio] button. The screen shown below is displayed.

Edit inspection program screen

Arrange - Ratio

Description of Each Item

44375-KMN-00

1. Designate an area and select "Gather surf mag" from the popup menu.
2. Select the magnification among "Circle," "SQU" and "magnifica tion." Click on the [OK] button to change the
magnification of pads in the selected area.
d. Intvl
Arrange the interval between pads in the selected area.
Click on the [Intvl] button. The screen shown below is displayed.

Edit inspection program screen

Arrange - Intvl

44376-KMN-00

1. Designate an area and select "Arrange X interval" or "Arrange Y interval" from the popup menu.
2. Select the standard pad in the selected area. (The standard pad is displayed in blue.) Enter the desired pitch and click
on the [OK] button. Pads are arranged at a uniform interval in the left-right direction (X direction) or up-down direction
(Y direction) in reference to the standard pad. The interval is the entered one.

3-61
 e. Block No
Arrange the block number of the pads in the selected area.
Click on the [Block No.] button. The screen shown below is displayed.

Edit inspection program screen

Arrange - Block No

3
Description of Each Item

44377-KMN-00

1. Designate the selected area and select "Arrange block No.," "Arrange mount block No.," or "Arrange fiducial mark
block No." from the popup menu.
2. Use the scroll bar to specify the block number to be assigned.
3. Click on the [OK] button to arrange the block number of the pads in the selected area.

14. Redo View ratio

Click on the [Redo view ratio] button to abandon the current field of view and assign the best field of view.

15. Setting
Enter the editing settings of the inspection program. Refer to Section 3.7.2.

3-62
■ ■ Pop-Up menu
The popup menu displayed on the PCB editing screen is described.
1. Designating the range
While holding down the left mouse button on the PCB image, drag the mouse pointer. A rectangle formed with the first
position and the position where the button is released being two summits is displayed in a pink frame. (Hereinafter the
rectangle is called "selected area.")
2. When the left mouse button is released after a selected area is formed, a popup menu is displayed. The functions in the
menu are effective for the selected area. As well, a popup menu is also displayed when a pad is clicked on.
The popup menu includes the following variations.

Edit inspection program screen

Pop-Up menu

Description of Each Item

44378-KMN-00

■ [Description of popup menu] (Upon area selection)

Name Displayed data and functions

Zoom in Enlarge the selected area.

All Area Display Cancel the enlarged view and display the whole PCB.

Area Delete Delete the pads included in the selected area.

Outside of area delete Delete the pads out of the selected area.

Delete a bridge window.

Bridge window delete
For the procedure, refer to (b) described later.
Create a bridge window.
Bridge window creation
For the procedure, refer to (a) described later.
Change the spec of the pads in the selected area.
Spec Change
For the procedure, refer to (c) described later.
Register a part name for the pads in the selected area.
Register to mounted parts
For the procedure, refer to (d) described later.

3-63
 Name Displayed data and functions

Arrange the pad position in the selected area according to the designated
standard or arrange the size. The arrangement submenu includes the
following variations: "Pos," "Size," "Ratio," "Intvl" and "Block No."

Items Function
Arrange the pad position in the selected area.
Pos
For the procedure, refer to (e) described later.
Arrange the size of pads in the selected area.
Size
For the procedure, refer to (e) described later.
Arrange
Change the magnification of pads in the selected
Ratio area.
For the procedure, refer to (e) described later.
Arrange pads in the selected area at a uniform
Intvl interval.
For the procedure, refer to (e) described later.
Arrange the block number of pads in the selected

3
Block No. area.
For the procedure, refer to (e) described later.

Move the pads in the selected area by an offset.

Aarea offset
For the procedure, refer to (f) described later.

Cancel Close the popup menu.

Description of Each Item

■ [Description of popup menu] (Upon pad selection)

Name Displayed data and functions

Display or edit detail data about the selected pad.

Detail Display
For the procedure, refer to (g) described later.
Change the spec of the selected pad.
Spec Change
For the procedure, refer to (c) described later.
Display the pitch between the selected two pads and the coordinates of the
Measure division pitch center of rotation.
For the procedure, refer to (h) described later.

a. Bridge window creation

Provide a bridge window for the pad spaces in the selected area having a distance equal to or smaller than the specified
one.Designate the selected area and select "Bridge window creation" from the popup menu. The screen shown below is
displayed. (Refer to (12) in Section 3.3.3.)

Pop-Up menu
Bridge window creation

44379-KMN-00

Click on the [OK] button. The bridge window is created.

3-64
b. Bridge window delete
To delete the bridge window, designate the selected area and select "Bridge window delete" from the popup menu. The
screen shown below is displayed.
Select "Yes" in response to the message and click on the [OK] button. The bridge window is deleted.

Pop-Up menu
Bridge window delete

Description of Each Item

44380-KMN-00

c. Spec Change
Designate the selected area or pad and select "Spec Change" from the popup menu. The screen shown below is displayed.
Select the spec having correspondence with the pads inside the selected area and click on the [OK] button. The spec of
the pads inside the selected area changes. For spec change, refer to (3) in Section 3.3.3.

Pop-Up menu
Spec Change

Select the spec.

44381-KMN-00

3-65
 d. Register part
Designate the selected area and select "Register to Mounted Parts" from the popup menu.
The screen shown below is displayed.
Refer to (11) in Section 3.3.3 for part registration.

Pop-Up menu
Area offset

3
Description of Each Item

44383-KMN-00

e. Arrange
Refer to (13) in Section 3.3.3 for arrangement.
f. Area offset
Designate the selected area and select "Area offset" from the popup menu.
The screen shown below is displayed.
Enter the amount of offset and click on the [OK] button. The selected area moves by the offset. Refer to (8) in Section
3.3.3 for the area offset.

3-66
g. Detail display
Designate a pad and select "Detail display" from the popup menu.
The screen shown below is displayed.
Data about the selected pad is displayed. You can change coordinates of the pad and magnification. Double click on the
desired cell and enter the new number, and click on the [OK] button.

Pop-Up menu
Detail display

Description of Each Item

44384-KMN-00

h. Measure division pitch

Designate a pad and select "Measure division pitch" from the popup menu. The screen shown below is displayed.
Select a pad other than the selected one to display the pitch between pads and the coordinates of the center of rotation.

Pop-Up menu
Measure division pitch

44385-KMN-00

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 3.4 Edit from the image
Edit Insp pad, Zero level and Fiducial mk.
Click on the [Edit from the image] button. The screen shown below is displayed.

Edit from the image screen

2 1

3
Description of Each Item

6
7

5
44386-KMN-00

■ Screen description

No. Name Displayed data and functions

Select the desired item among the [Insp pad], [Zero level] and [Fiducial mk]
1 Desired item
buttons.

2 Disp Image The image of the whole PCB and the selected field of view are displayed.

3 PCB data Data about the selected PCB is displayed.

4 Detail data display Detail data about the selected pad is displayed.

The image of the whole PCB is displayed on the left side in a large size. This is
5 [Select view] button
helpful to view the whole PCB or select a field of view.
The field of view image is displayed on the left side in a large size. This is
6 [Edit from the image] button
helpful to make fine adjustment of pads or zero level.
[Precious FRV] [Next FRV]
7 Move the selected field of view to the previous or next one.
button

3-68
1. Insp pad
Change, copy or delete the position or size of the inspection pad.
Pad offset function
This function moves the inspection pad by an offset. Drag and drop the pad to move the pad by an offset.

Edit from the image screen

4 1

3 3
2

Description of Each Item

44387-KMN-00

1. Select the [Insp pad] button.

2. Select the [Edit from the image] button.
3. Place a check mark here to move two or more pads simultaneously by an offset.

Name Displayed data and functions

The position of the inspection pad of a specific part can be changed. Drag
Part offset and drop the inspection pad to change the pad of the same layout number
simultaneously.
Move the whole PCB by an offset. Drag and drop a pad in the PCB to move all
PCB offset origin
pads simultaneously.

4. Click on the desired pad and drag and drop it. The pad moves.

3-69
 2. Zero level
The zero level indicates a reference for measuring the pad position. Use three zero levels arranged ideally
around a single pad and form the reference plane to measure the accurate height of the pad. In this section, the
method for editing the zero level is described.
1. Click on the [Zero level] button.
2. Select a field of view. Select directly from the image of the whole PCB or use the [Previous FOV] or [Next FOV] button.

Edit from the image screen

Zero level

3
1
Description of Each Item

44388-KMN-00

a. Zero extend fnctn

[Unset Jump]
Click on the [Previous FOV] or [Next FOV] button with a check mark placed here, to display only the fields of view
including pads having two or fewer zero levels. If all pads are provided with three or more zero levels, the clicking on
the [Previous FOV] or [Next FOV] button moves to the previous or next field of view.
[Show guidance]
The triangle formed with zero levels is displayed. Combinations not used for inspection are not displayed. Acute angles
of the triangle equal to or larger than 30° and smaller than 40° are indicated with yellow lines, and those smaller than
30° are indicated with red lines. More stable measurement can be made at white angles rather than at yellow ones, or at
yellow ones rather than at red ones.
b. Edit zero level
Use the "Zero extend fnctn" described above to select the field of view to be edited. The editing method includes the
following, similarly to the editing of the inspection pad.
[Screen edit]
Select the desired zero level to be moved or enlarged or reduced. Follow the procedure similar to auto shape editing to
edit the position and size of the frame.

■ popupmenu

Menu Items Displayed data and functions

Add Add a zero level.

Area Delete You can designate two or more zero levels in an area to delete them.

With inspection programs created with pattern and resist designation

according to automatic zero level function, you can switch between
Area : Switch pattern resist
pattern reference and resist reference. Or you can double click on the
zero level to switch between pattern and resist similarly.

Undo Undo the procedure.

After editing is finished, edit "Insp pad" or "Fiducial mk" or click on the [OK] button to save the edited data.

3-70
3. Fiducial mk
Change the position and/or size of the fiducial mark.
1. Click on the [Fiducial mk] button. The field of view including the fiducial mark is selected.
2. Click on the [Edit from the image] button.
3. Click on the frame surrounding the fiducial mark on the screen to ready for editing. Follow the procedure similar to
auto shape editing to edit the position and size of the frame.
4. Click on the [Previous FOV] or [Next FOV] button to switch to another fiducial mark and continue to edit.
5. After the editing is finished, edit "Insp pad" or "Fiducial mk" or click on the [OK] button to save the edited data.

Edit from the image screen

Fiducial mk

3
1
3

Description of Each Item

2

5
44389-KMN-00

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 3.5 Edit view
Click on the [Edit view] button. The screen shown below is displayed.

Edit view screen

2
3

4
5

3
Description of Each Item

443390-KMN-00

■ Screen description

No. Name Displayed data and functions

1 PCB image The image of the selected PCB is displayed.

Change the position of the field of view. If the zero level moves out of the field of view
2 [View Pos] button
when the position of the field of view is changed, a confirmation message is displayed.

Change the order of inspection (inspection camera travel path) of the field of view.

Change the order of inspection of the field of view of selected two

View pos
points.
3 [Insp order] button
Insert the order of inspection of the selected field of view between other
turns. While clicking the left mouse button on the selected field of view,
Cut In
move to the field of view before which the selected one is inspected,
and release the left mouse button.
[Redo view ratio]
4 Assign all fields of view automatically.
button

5 [Set] button Designate the field of view arrangement with the specified size of the field of view.

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3.6 Profile Save Setting
Click on the [Profile Save Setting] button. The screen shown below is displayed.

Profile Save Setting screen

Description of Each Item

44391-KMN-00

To select the image of the part to be saved during automatic inspection, follow the procedure below.
• Click on the part on the PCB image.
• After selecting the area on the PCB image, click the right mouse button. A menu is displayed. Select "Mount parts
name."
• Place check marks in the list.
TIP
The image of the saved parts is indicated in a red frame, and the image of those not saved is indicated in a blue
frame.

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 3.7 Edit insp setting
Click on the [Edit insp setting] button. The screen shown below is displayed. Refer to (2) in Section 3.3.3.

Edit insp setting screen

3
Description of Each Item

44392-KMN-00

3-74
4. SPEC data
Create or edit spec data.
Select the machine from the main menu and select "Spec data" - [New] or [Edit] button. The editing method
is described in principle in this section.

Click on the [Edit] button. The screen shown below is displayed.

SPEC Edit screen

"Insp" check box 4 5

3
3 Inspection item tab

Inspection standard
value

Description of Each Item

1

7 8 9 10
44393-KMN-00

■ Screen description

No. Name Displayed data and functions

1 Cross section For details, refer to Appendix 2 in the "Data Station" volume.

Unit of spec..... Each piece of spec data is displayed graphically.

2 Disp Style List of spec...... A list of spec data is displayed in a spreadsheet.
(Not provided in case of creation.)

3 Spec name The name of the selected spec is displayed.

4 Comment Enter with 63 or fewer letters and numbers.

Calculate the slice level in micrometers. The entered value does not give
5 Simulation of slice level
effects on inspection.
The slice level in relation to the virtual stencil thickness is displayed in
6 Simu. Result
micrometers.

7 [Delete] button Delete the selected spec data. (Not provided in case of creation)

[DSPEC Use factory-chosen

8 Restore the factory settings of DSPEC. (Not provided in case of creation)
settings] button

9 [Register] button Save spec data.

10 [Close] button Exit from spec data editing and return to the main screen.

3-75
 1 Select the spec data to be edited.
To create new spec data, select the desired spec from the list as a default value.

2 Enter a comment if necessary.

Enter the PCB name in case of creation.

3 Set inspection standard value

Change the inspection standard value for each inspection item. Touch the tab at the top to switch
inspection items.
• Inspection items marked with a check mark in the "Insp" check box are inspected. Reset the check
mark of unnecessary inspection items to increase efficiency of inspection.
• Drag the border of colors in the graph or touch the arrow button to adjust. The graph color indicates
"OK (green)," "WARN (yellow)" or "NG (red)." Enter the "Slice level" value directly. For the number entry
method, refer to Appendix 2 in the "Data Station" volume.

4 Click on the [Register] button.

3
After the editing procedure is finished, click on the [Register] button.

Inspection item tab

■ "Volume Height No Solder" tab
Description of Each Item

This screen describes the volume, average height, and absence of solder. For details, refer to Appendix 2 in the "Data
Station" volume.

SPEC Edit screen

"Volume Height No Solder" tab

44394-KMN-00

3-76
■ "Shift, Bridge" tab
This screen describes position gap and bridge width. For details, refer to Appendix 2 in the "Data Station" volume.

SPEC Edit screen

"Shift, Bridge" tab

Description of Each Item

44395-KMN-00

■ "Coplanarity " tab

This screen describes coplanarity. For details, refer to Appendix 2 in the "Data Station" volume.

SPEC Edit screen

"Coplanarity" tab

44396-KMN-00

3-77
 List of spec
Switch the Disp Style to List of spec.

SPEC Edit screen

List of spec

3
Description of Each Item

44397-KMN-00

1. Change the inspection reference value for each inspection item. Inspection items marked with a check mark in the
"Insp" check box are inspected.
2. After editing is finished, click on the [Register] button.

3-78
5. Par t Librar y
Create or edit part data.
Select the machine from the main menu and click on "part library" - [New] or [Edit] button.

1. New
Select the part type among [CSP], [QFP], [SOP], [connector], [Circle] and [others].
a. CSP
If [CSP] is selected, the screen shown below is displayed. Enter numbers and other conditions to create part data.

Make Part library screen

CSP

Description of Each Item

44398-KMN-00

• Part name
Enter 124 or fewer letters or numbers.
• Create basic data CSP

Create basic data CSP

R P
P :Pad-to-pad pitch
R :Pad diameter
Nx :Pin count in X direction
Ny :Pin count in Y direction
Nxb :Blank pin count in X direction
Nyb :Blank pin count in Y direction
Nyb Ny

Nxb

Nx

43301-KMN-00

• Basic pad profile

Select the pad profile.

3-79
 b. QFP
If [QFP] is selected, the screen shown below is displayed. Enter numbers and other conditions to create part data.

Make Part library screen

QFP

3
Description of Each Item

44399-KMN-00

• Part name
Enter 124 or fewer letters or numbers.
• Create basic data QFP

Create basic data QFP

P
X : Dimension X of whole part
Y : Dimension Y of whole part
L
Nx : Pin count in X direction
Ny : Pin count in Y direction
W

Nx
P : Pad-to-pad pitch
L : Length of longer side of pad
Ny W :Length of shorter side of pad
Y

43302-KMN-00

3-80
c. SOP
If [SOP] is selected, the screen shown below is displayed. Enter numbers and other conditions to create part data.

Make Part library screen

SOP

Description of Each Item

443A0-KMN-00

• Part name
Enter 124or fewer letters or numbers.
• Create basic data SOP

Create basic data SOP

W P
Y : Dimension Y of whole part
Nx : Pin count in X direction
L

P : Pad-to-pad pitch
W : Length of side of pad in X direction
Nx
L : Length of side of pad in Y direction
Y

43303-KMN-00

3-81
 d. Connector
If [Connector] is selected, the following screen is displayed. Enter numbers and other conditions to create part data.

Make Part library screen

Connector

3
Description of Each Item

443A1-KMN-00

• Part name
Enter 124 or fewer letters or numbers.
• Create basic data CONNECTOR

Create basic data connector

X
X : Dimension X of whole part
Y : Dimension Y of whole part
Wk

Nx : Pin count in X direction

Lk P : Pad-to-pad pitch
L : Pad dimension X
Y

L P
W : Pad dimension Y
Wk : Dimension X of fixed pad
Lk : Dimension Y of fixed pad
W

Nx

43304-KMN-00

3-82
e. Centered lattice
If [Circle] is selected, the screen shown below is displayed. Enter numbers and other conditions to create part data.

Make Part library screen

Centered lattice

Description of Each Item

443A2-KMN-00

• Part name
Enter 124 or fewer letters or numbers.
• Create basic data FCC

Create basic data FCC

R P
P : Pad-to-pad pitch
R : Pad diameter
Nx : Pin count in X direction
Ny : Pin count in Y direction
Nxb : Blank pin count in X direction
Nyb : Blank pin count in Y direction
Nyb Ny

Nxb

Nx

43305-KMN-00

• Basic profile of pad

Select the pad profile.

3-83
 f. Others
If "Others" is selected, the screen shown below is displayed. Enter the number and other conditions to create part data.

Make Part library screen

Others

3
Description of Each Item

443A3-KMN-00

• Part name
Enter 124 or fewer letters or numbers.
• Others

Others

+Y
W X1 : Distance from part center X
Y1 : Distance from part center Y
L

W : Pad Size X
L : Pad Size Y
Y1

X1 Pad Size Y
+X

43306-KMN-00

• Basic profile of pad

Select the pad profile.

3-84
2. Edit
Edit the library created in above procedure (a) through (f) or edit an existing library.
Click on the [edit] button. The following window is displayed.

Part library screen

Edit

3
1

3
2
4

Description of Each Item

443A4-KMN-00

■ Screen description

No. Name Displayed data and functions

The image of the part selected in the library is displayed. The division size indicates the one-
1 Parts Image
mesh size.

Part data Data about the selected part is displayed.

Parts name The part name is displayed.

2 Total pin The total number of pins is displayed.

Layout Angle The layout angle of the part is displayed.

Parts Size X The X size of the part is displayed.

Parts Size Y The Y size of the part is displayed.

Part
3 Select a part from the registered library list to display the image and data of the part.
selection
Menu
The data about the selected pad (pink) is displayed.
selection

4 [Copy] button Copy the part selected in the library.

[Delete Parts] button Delete the part selected in the library.

[Edit] button Edit the part selected in the library.

3-85
 Select the desired library from the list of registered libraries.
Click on the [edit] button.
The image and data of the selected part are displayed. Operate various buttons and pad data to edit.
After editing is finished, click on the [Save] button in the edit mode.

Part library screen

Edit

3
2 4
Description of Each Item

5
443A5-KMN-00

■ Screen description

Name Displayed data and functions

Parts Image The part image is displayed. The division size indicates the one-mesh size.

The data about the edited part is displayed.

Parts name The part name is displayed.

Total pin The total number of pins is displayed.

Part Data
Layout Angle The layout angle of the part is displayed.

Parts Size X The X size of the part is displayed.

Parts Size Y The Y size of the part is displayed.

3-86
 Name Displayed data and functions

Various buttons used to edit the part are displayed.

Add a new pad.

Pad Size X Enter the X size of the pad.

[Add Pad] button Pad Size Y Enter the Y size of the pad.

Parts CenterX Enter the X distance from the part center.

Parts CenterY Enter the Y distance from the part center.

Change the size of the pad displayed in pink.
· length
X Enter the X size of the pad.

Y Enter the Y size of the pad.

[Change Size] button Change the pad size from the selected reference
Specification Point
position.
· magnification

3
Edit Mode
X Enter the magnification of the X size of the pad.

Y Enter the magnification of the Y size of the pad.

Enter an offset to the pad displayed in pink (in case of X/Y offset)

X Enter the X offset.

[Offset] button
Y Enter the Y offset.

Description of Each Item

Moving Parts Center Enter the offset so that the part center is the origin.
[1st pin Change]
Designate the pink pad as the first pin.
button

[Del pad] button Delete the pink pad.

[Rot 90 deg] button Turn the pad by 90°.

[Chg surface mag]

Change the area or magnification of the pad.
button

[Save] button Enter the part name and save the part.

The data about the selected pad (pink) is displayed.

Pin No The pin number is displayed.

Refer to the drawing.

+Y

Pad Size X(W)

Pad1
L

Pad info
Pad Size Y(L)
Y1

Distance from part center X (X1) X1 Part Center

+X

Distance from part center Y (Y1)

Other various buttons are described.

[All Pad Select] button Select all pads.

[All Pad Non-Select]

Buttons Deselect all pads.
button

[ReLoad] button Restore the initial state of the part.

[Part select] button Move to the part selection screen.

3-87
 6. Data Transfer
6.1 PCB, Spec
After a machine is selected from the main menu and the "data transfer" - [PCB, spec] button is clicked on, the
screen shown below is displayed.

Data Transfer screen

1
2
3

3 4
Description of Each Item

6 5 7 8
443A6-KMN-00
■ Screen description

No. Name Displayed data and functions

1 Transfer data Select the transferred data from the tab.

2 Model Select the model from the pull-down menu.

Search for the desired data in tranfer list. Select the search item and access method,
and enter the search character in the text box.
3 Search
Access method can be selected by "Top agreement" method and "Partial agreement
method".

4 Transfer list Description about the transfer list of each piece of transfer data is given below.

The inspection program is displayed. If the revision

date of the inspection program differs between the
Insp program
source and destination of transfer, the program is
displayed in yellow.
The spec data is displayed. If the spec data differs
SPEC data between the source and destination of transfer, the
data is displayed in yellow.
The part data is displayed. If the revision date of the
Part data part data differs between the source and destination of
transfer, the data is displayed in yellow.
· Part-specific spec conversion table
The part-specific spec conversion table is displayed
under name "PTSP." If the revision date of the part-
specific spec conversion table differs between
the source and destination of transfer, the data is
Change spec table displayed in yellow.
· Opening size-specific spec conversion table
The opening-specific spec conversion table is
displayed. If the revision date of the opening-specific
spec conversion table differs between the source and
destination of transfer, the data is displayed in yellow.
The mount data reading format is displayed. If the
Mount data reading revision date of the mount data reading format differs
format between the source and destination of transfer, the
data is displayed in yellow.

3-88
No. Name Displayed data and functions

5 → ←buttons The pieces of data marked with a check mark in the transfer list are transferred.

Transfer the inspection program. If the spec used for

the transferred inspection program is not found at the
Insp program destination, or if there is a duplicate spec data name
with different data, a message is displayed. Click on
[Yes] to transfer the corresponding spec data.

SPEC data Transfer the spec data.

Part data Transfer the part data.

Transfer the part-specific spec conversion table and

Change spec table
opening size-specific spec conversion table.
Mount data reading
Transfer the mount data reading format.
format

6 [Delete] button Delete the data checked in the transfer list.

8
[Check all] button

[Close] button
Mark all data in the transfer list as a target of transfer.

Exit from data transfer and return to the main menu. 3

1. Select the transferred data from the tab.
2. Select the source and destination models of transfer.

Description of Each Item

3. Click on the [→] or [←] button to transfer the data marked with a check mark in the transfer list.
4. Click on the "Delete" button to delete the data checked in the transfer list.

3-89
 6.2 Transition Data
Select a machine from the main menu and click on the "Data transfer" - [Transition data] button. The screen
shown below is displayed.

Transition output screen

3
5

6
Description of Each Item

7 4 8
443A7-KMN-00

■ Screen description

No. Name Displayed data and functions

1 Type Curr part type Select the machine from which the transition data is read.

Change file Designate the inspection program in the folder containing

select the transition data.

2 Delimitation Cnt delim Switch the file at every 200 PCBs.

Switch the file around 00 minute. However, the file is

Time div
switched whenever 200 PCBs are reached.

3 Unit % Show data in percent.

μm Show data in Micrometers.

4 Change Change all Convert all.

Convert the designated number of pieces.

Total insp The total number of inspected PCBs is

number displayed.
Spec cnt Change start Enter the number of pieces at which
PCB conversion starts.
Change exit Enter the number of pieces at which
PCB conversion is finished.

Convert the designated period.

Insp start Enter the date and time for starting

time inspection.
Period
Insp
Enter the date and time for ending
complete
inspection.
time

5 Pad selection Choice Displays the selection state of the CSV file output data.

Selection to CSV file output, I choose the pad.

6 CSV format Standard It is the data output in a standard format.

It is the data output in the vertical direction format

Portrait
corresponding to Minitab.

[Retrieve the transition data] Read transition data and, at the designated pieces, show the number of
7 inspected pieces and show the date and time of inspection at the designated
button period.

8 [Transition output] button Output the transition data in the CSV format.

3-90
 1. Select the converted part type between "Curr part type" and "Change file select." If "Curr part type" is selected, select
the machine. If "Change file select" is selected, designate the inspection program in the folder where the transition data
is stored.
2. Select the conversion delimiter between "Cnt delim" and "Time div."
3. Select the conversion unit between "% (percent)" and "μm (Micrometers)."
4. Select conversion designation among "Change all," "Spec cnt" and "Period."
5. If conversion designation is "Change all," click on the [Transition output] button. If conversion designation is "Spec
Cnt" or "Period," click on the [Retrieve the transition data] button and enter the conditions such as the number of
pieces and period, and click on the [Transition output] button. After conversion is finished, the window shown below
is displayed. To open the folder containing the transition data, press [Yes]. To exit without opening the folder, press
[No].

3
443A8-KMN-00

■ Destination of conversion of transition data

The converted data is saved in the following folder in the directory hierarchy.

Description of Each Item

Destination of conversion of transition data

machine

Machine0

RealData

Part type folder (PCB name)

Date and time

(Example)2001Jan18_155652

Machine0 Data

Destination of converted transition data

43308-KMN-00

3-91
 7. Environment Setup
Click on the [environment setup] button on the main menu. The screen shown below is displayed.
Configure the data station here.

Environment Setup screen

1
3

2
4

3 5
Description of Each Item

7
6

443A9-KMN-00

■ Screen description

No. Name Displayed data and functions

Change the machine name. Select the current machine name from the pull-
1 Change M/C name
down menu, and enter the new machine name in the text box.

2 Operator check Enter various settings about operator authentication. (Refer to Section 3.7.1.)

3 Display language Specify the language to be displayed. (Japanese/English/ Chinese)

[Editing inspection program] Enter various settings about inspection program editing. (Refer to Section
4
button 3.7.2.)
You can change the display color of the currently selected to have pad.
5 Select Pad Color
Opens the display color setting screen by clicking the display of color.

6 Software version The version data of the inspection machine control system is displayed.

7 [Register] button Register settings.

8 [Close] button Close the screen and return to the main menu.

3-92
7.1 Operator Authentication

1. Login
Touch the [Login] button to open the user authentication window.

User authentication screen

2 3

Description of Each Item

3

443B0-KMN-00

1. Select the user name from the drop-down menu.

2. Using the ten-key pad, enter the password.
3. Touch the [OK] button.

2. Logout
After logging in, touch the [Logout] button to log out.

3. Add user
Touch the [Add user] button to open the window below.

Add user screen

443B1-KMN-00

1. Enter the user name to be added.

2. Using the ten-key pad, enter the password.
3. Specify the account.
4. Touch the [OK] button.

3-93
 4. Change password
Touch the [Change password] button to open the window below.

Change password screen

1 2

3 3
Description of Each Item

443B2-KMN-00

1. Using the ten-key pad, enter the current password.

2. Enter the new password.
3. Touch the [OK] button.

5. Delete user
Touch the [Delete user] button to open the window below.

Delete user screen

443B3-KMN-00

1) Select the user name to be deleted.

2) Touch the [Delete] button.

3-94
7.2 Inspection Program Edit Setting

Inspection Program Edit Setting screen

3
443B4-KMN-00

Description of Each Item

1. Part librar y registration setting
a. Part name not registered in part librar y
To refrain from registration of the created part in the part library, specify the part name.
Select among "period," "minus" or "others" (arbitrary letter or number).
b. Librar y creation for manual registration
Select "register" or "do not register" for the manually registered library.

2. Bridge window
Enter the bridge window detection interval.

3-95
 3. Block Character type
a. BlockCharacterType
Perform "Horiz line Copy" or "Rotate copy" to add a regular character next to the part layout number.
Select among "-AA001," "-001001" and "-MountBlock."

Name Displayed data and functions

Exp. Horiz line Copy (2 in the X direction to the right, 2 in the Y direction downward))

PLCC84P_1 PLCC84P_1-A001 PLCC84P_1-B001

-AA001

3 PLCC84P_1-A002

Copy in the X direction A→B→C→··· Copy in the Y direction 1→2→3→···

PLCC84P_1-B002

Exp. Horiz line Copy (2 in the X direction to the right, 2 in the Y direction downward)
Description of Each Item

PLCC84P_1 PLCC84P_1-0101 PLCC84P_1-0201

-001001

PLCC84P_1-0102 PLCC84P_1-0202

Copy in the X direction 1→2→3→··· Copy in the Y direction 1→2→3→···

Exp. Horiz line Copy (2 in the X direction to the right, 2 in the Y direction downward)

PLCC84P_1 PLCC84P_1-000 PLCC84P_1-001

-MountBlock

PLCC84P_1-002 PLCC84P_1-003

The mount block number is added next to the layout number.

3-96
8. Close
Click on the [Close] button to exit from the data creation system.

Description of Each Item

3-97
Chapter 4 Appendix

Contents

1. Explanation of Terms 4-1

2. Explanation of Inspection Items 4-1

1. Explanation of Terms

Terms Description

The inspection window is the basis of the cross section of solder, and it is of a
Inspection window
square or a rectangle with this machine. It corresponds to the opening of the
(inspection frame)
metal mask.
Height of inspection plane with the reference height inside the field of view being
Slice level
zero

2. Explanation of Inspection Items

1. Inspection items
This machine has the nine inspection items.

Inspection items Description

The solder amount is calculated from 3D data and compared with the reference
V: Volume
value (area of opening of metal mask multiplied by mask thickness).

T: Projection
A slice height for projection inspection higher than the mask thickness is
assumed to inspect the top of the solder. Projection is judged from the ratio of
the sectional area of the solder to the area of the inspection window (100%).
The slice height is set in the middle of the mask thickness to inspect the middle
4
M: Dimness layer of the solder. Dimness where the solder is only at the bottom is detected.
Judgment is made from both the maximum and minimum allowable values.

Appendix
Check the spread of the solder. Judgment is made as to the maximum allowable
A: Area
value.
Position deviation of the solder is inspected, based on deviation of the center of
XY: Position deviation the inspection window from the center of gravity of the area detected in the blur
inspection plane.
Height of solder consisting of average height of the part located beyond the
H: Average height dimness inspection plane. Inspection is made from the minimum and maximum
allowable values.
Width between adjacent pads is inspected during inspection of the QFP and
B: Bridge
SOP.
The non-printed solder area in the printed solder is detected according to
N: No solder the dimensions of the opening of Gerber. Judgment is made according to the
allowable minimum value.
Maximum distance between max and min. height of each pad per kind of part is
C: Coplanarity
inspected.

4-1
 2. Inspection judgment standard
■ Description of inspection standard
Cross section of inspection
A (Area of opening in printed mask) [µm 2]
pad area

Print reference height H (Thickness of printed metal mask) [μm]

Print reference volume V (A×H) [μm 3]

The maximum and minimum values, etc. of the following inspection items are determined in reference to the
above for entry of the product inspection range (inspection spec data).

3. Inspection judgment item

Judgment of the following nine items can be made.
Each inspection item can be activated or canceled through program settings.

Inspection item Description

OK judgment: Vmin<ΔV/V×100<Vmax
1 V: Volume inspection
Vmin[%]=min. allowable volume. Vmax[%]=max. allowable volume
OK judgment: ΔAt/A×100<Tmax
T: P
 rojection (High S) 2
2 ΔAt[um ]= Area of horizontal section at the height Th
inspection
Th[μm]=cross section slice height. Tmax[%]=maximum allowable area
OK judgment: ΔAm/A×100>Mmin
M: F
 ade (Mdl S) 2
3 ΔAm[um ]= Area of horizontal section at the height Mh.
inspection
Mh[μm]=cross section slice height. Mmin[%]=minimum allowable area

4
OK judgment: Amin<ΔA/A×100<Amax
4 A: Area inspection
Amin[%]=minimum allowable area. Amax[%]=maximum allowable area
OK judgment: ΔX<Xmax and ΔY<Ymax
5 XY: Shift inspection
Xmax[μm]=maximum X shift, Ymax[μm]=maximum Y shift
OK judgment: Hmin<ΔHavg<Hmax
Havg:Hh+(volume of the part higher than Hh)/ ΔAh
Appendix

2
H: Average height ΔAh[um ]= Area of horizontal section at the height Hh.
6
inspection Hh[um]= cross section slice height.
Hmin[μm]=minimum allowable height.
Hmax[μm]=maximum allowable height.
OK judgment: no connection between adjacent pads 1 and 2 (The cross section
7 B: Bridge inspection
slice height [μm] can be entered.)
OK judgment: (A-ΔA)/A×100>Nmax
8 N: No-solder inspection
Nmax [%]=maximum allowable deviation area
OK judgment: ΔC>Cmax
C: C oplanarity
9 Cmax [um]=Allowable maximum distance from the virtual plane in per kind of
inspection
part

4. Description of inspection judgment items

1. V: Volume inspection 6. H: Average height inspection

Inspection judgment height setting

Print solder side view
1. Volume inspection
Total printed volume∆V

6. Average height inspection

Cross section slice height : Th
Average height above Hh level

Print reference height : H

Cross section slice height : Hh

Cross section slice height : Mh

Cream solder area

Area and no-solder inspection

height: H0
Inspection pad area

43401-KMN-00

4-2
For the projection (High S), fade (Mdl S), the solder is sliced at the height preset for the corresponding item,
and the spread of the horizontal cross section is judged.
An arbitrary height can be specified in the program for the sliced face of each inspection item.
The average height indicates the average solder height located above the height specified for the fade
inspection.
2. T: Projection inspection

2. Projection inspection

Th level horizontal cross section

Area
∆At

43402-KMN-00

3.. M: Fade inspection

3. Fade inspection

4
Mh level horizontal cross section

Area
∆At

Appendix
43403-KMN-00

4. A: Area inspection 8. N: No-solder inspection

4. Area inspection 8. No-solder inspection

A0 level horizontal cross section

Area ∆A
∆Y
Center of inspection pad

∆X 5. Center of gravity of shift

inspection cross section

43404-KMN-00

7. B: Bridge inspection
A special window is set up for the inspection of a joint between adjacent pads 1 and 2.

7. Bridge inspection

Special window

Pad 1 Pad 2

43405-KMN-00

4-3
 9. C: Coplanarity inspection
Find the distance between the minimum height and the maximum height of allthe pads for each part:
∆C = (a+b)
Find the maximum of all the distances between the height of each pad and “the approximated virtual plane” calcluated
by the average heights of all the pads in a part.
If the approximated virtual plane can’t be calculated due to some reasons like as there are only three pads, it is
calculated by the maximum difference among all the average heights.
The maximum slope in a part must be less than 300 micro meters.
"The one side coplanarity" means the distance from the approximated virtual plane of each pad.

9. Coplanarity inspection

a
b

Reference
Approximated virtual plane
41406-KMN-00

4
Appendix

4-4
Chapter 5 Optional Function

Contents

1. 2D Code Setting 5-1

1.1 Data Flow 5-1
1.2 Registering 2D Code Coordinates 5-2
1.3 Transition data 5-3
1. 2D Code Setting
1.1 Data Flow
Differences with the regular inspection program creation
procedure are shown with broken lines, two (2) points.

Data Flow

Data station

Gerber data Mounter data

• Manual entry
• Loading from external device
Aperture data Mounter data
*Unnecessary if parts Parts data
identification is
unnecessary. • Manual entry
* Can be used multiple times
once created.

Inspection area data

Mark position coordinates
Spec data
2D code coordinates

5
• Manual entry
* Unnecessary if known values
are used.
Zero level window setting

*Possible only if image data is

loaded from the main body.

Optional Function
Main body of inspection machine

Refer to Chapter 4 in Mechanical Volume.) Zero level window setting

Light amount adjustment * The zero level window setting
procedure can be omitted.

Inspection program

43501-KMN-00

5-1
 1.2 Registering 2D Code Coordinates
1. Create the inspection program in the regular procedure.
2. From the main menu, click on PCB data Edit button.
3. Select the desired inspection program of the 2D code, and click on the Edit button.

Select inspection Program screen

44501-KMN-00

4. Click on 2D code.

5
Optional Function

44502-KMN-00

5-2
 5. [The "Register 2D code" screen is displayed. Enter coordinates of the 2D code and select the data code, and click on
the OK button.

44503-KMN-00

6. Enter coordinates of the 2D code and select the data code, and click on the OK button.

1.3 Transition data

After transition data conversion is conducted, the 2D code is displayed in the transition data.
Example: Volume.0
The inspection data of each PCB is displayed vertically.

Transition data

2D code data
5

Optional Function

Inspection data about first PCB

44504-KMN-00

5-3
Programming Manual April 2018
Version 1.00

YSi - SP