TR Ece Ba GB 0092 20

Original manual
Absolute Encoder CD_-75

PROFIBUS-DP/PROFIsafe
Explosion Protection Enclosure
_ADV75
_ADH75 CDH 75 M
_ADV115
(CDW 75 M)
Protection Enclosure
_CDV115 CDV 75 M
DIN EN 61508: SIL CL3

DIN EN ISO 13849: PL e
11/19/2020
_Safety instructions
_Device-specific specifications
_Installation/Commissioning
TR-ECE-BA-GB-0092-20
_Parameterization
_Cause of faults and remedies
User Manual
Interface
Contents
TR-Electronic GmbH
D-78647 Trossingen
Eglishalde 6
Tel.: (0049) 07425/228-0
Fax: (0049) 07425/228-33
E-mail: [email protected]
www.tr-electronic.de
Copyright protection
This Manual, including the illustrations contained therein, is subject to copyright
protection. Use of this Manual by third parties in contravention of copyright regulations
is not permitted. Reproduction, translation as well as electronic and photographic
archiving and modification require the written content of the manufacturer. Violations
shall be subject to claims for damages.
Subject to modifications
The right to make any changes in the interest of technical progress is reserved.
Document information
Release date / Rev. date: 11/19/2020
Document / Rev. no.: TR-ECE-BA-GB-0092-20
File name: TR-ECE-BA-GB-0092-20.docx
Author: MÜJ
Font styles
Italic or bold font styles are used for the title of a document or are used for highlighting.
Courier font displays text, which is visible on the screen and software/software menu
selections.
< >  indicates keys on your computer keyboard (such as <RETURN>).
Brand names
PROFIBUS™, PROFINET™ and PROFIsafe™, as well as the relevant logos, are
registered trademarks of PROFIBUS Nutzerorganisation e.V. (PNO)
SIMATIC is a registered trademark of SIEMENS AG
 TR-Electronic GmbH 2011, All Rights Reserved Printed in the Federal Republic of Germany
Page 2 of 51 TR-ECE-BA-GB-0092-20 11/19/2020

Contents
Contents .................................................................................................................. 3
Revision index ........................................................................................................ 6
1 General information ............................................................................................ 7

1.1 Applicability ............................................................................................................................. 7
1.2 Abbreviations and terms used ................................................................................................ 8
1.3 Main features .......................................................................................................................... 10
1.4 Principle of the safety function ................................................................................................ 11
2 Safety instructions .............................................................................................. 12

2.1 Definition of symbols and notes .............................................................................................. 12
2.2 Organizational measures ........................................................................................................ 12
2.3 Safety functions of the fail-safe processing unit ..................................................................... 13
2.3.1 Mandatory safety checks / measures ..................................................................... 13
3 Technical Data ..................................................................................................... 14

3.1 Safety ...................................................................................................................................... 14
3.2 Electrical characteristics ......................................................................................................... 14
3.2.1 General ................................................................................................................... 14
3.2.2 Device-specific ........................................................................................................ 15
3.3 Max. possible step deviation (master system / inspection system) ........................................ 16
4 Installation / Preparation for Commissioning ................................................... 17

4.1 Basic rules .............................................................................................................................. 17
4.2 PROFIBUS transfer technology, cable specification .............................................................. 18
4.3 Connection .............................................................................................................................. 19
4.3.1 Supply voltage ........................................................................................................ 20
4.3.2 PROFIBUS .............................................................................................................. 21
4.3.3 Incremental interface / SIN/COS interface.............................................................. 21
4.3.4 Optional external SSI safety channel...................................................................... 22
4.4 Bus termination ....................................................................................................................... 22
4.5 Bus addressing ....................................................................................................................... 22
4.6 Incremental interface / SIN/COS interface ............................................................................. 23
4.6.1 Signal characteristics .............................................................................................. 24
4.6.2 Option HTL-Level, 11…27 VDC ............................................................................. 25
5 Commissioning .................................................................................................... 26
5.1 PROFIBUS.............................................................................................................................. 26
5.1.1 DP communication protocol .................................................................................... 26
5.1.2 Device master file (GSD) ........................................................................................ 26
5.1.3 PNO ID number ...................................................................................................... 26
Printed in the Federal Republic of Germany  TR-Electronic GmbH 2011, All Rights Reserved
11/19/2020 TR-ECE-BA-GB-0092-20 Page 3 of 51

Contents
5.2 Start-up on PROFIBUS........................................................................................................... 26

5.3 Bus status display ................................................................................................................... 27
5.4 Commissioning using the SIEMENS SIMATIC S7 control ..................................................... 28
5.5 Configuration........................................................................................................................... 28
5.5.1 Safety-oriented data, TR-PROFIsafe module ......................................................... 28
5.5.1.1 Input data ................................................................................................... 29
5.5.1.1.1 Cams ......................................................................................... 29
5.5.1.1.2 TR-Status .................................................................................. 29
5.5.1.1.3 Speed ........................................................................................ 30
5.5.1.1.4 Multi turn / Single turn ............................................................... 30
5.5.1.1.5 Safe status ................................................................................ 31
5.5.1.2 Output data ................................................................................................ 32
5.5.1.2.1 TR-Control1 ............................................................................... 32
5.5.1.2.2 TR-Control2 ............................................................................... 32
5.5.1.2.3 Preset multi turn / Preset single turn ......................................... 32
5.5.1.2.4 Safe-Control .............................................................................. 33
5.5.2 Not safety-oriented Process data, TR-PROFIBUS module .................................... 34
5.5.2.1 Input data ................................................................................................... 34
5.5.2.1.1 Cams ......................................................................................... 34
5.5.2.1.2 Speed ........................................................................................ 35
5.5.2.1.3 Multi turn / Single turn ............................................................... 35
5.6 Parameterization ..................................................................................................................... 36
5.6.1 F-Parameters (F_Par) ............................................................................................. 36
5.6.1.1 F_Check_SeqNr ........................................................................................ 36
5.6.1.2 F_SIL ......................................................................................................... 37
5.6.1.3 F_CRC_Length .......................................................................................... 37
5.6.1.4 F_Block_ID ................................................................................................ 37
5.6.1.5 F_Par_Version ........................................................................................... 37
5.6.1.6 F_Source_Add / F_Dest_Add.................................................................... 37
5.6.1.7 F_WD_Time............................................................................................... 37
5.6.1.8 F_iPar_CRC .............................................................................................. 37
5.6.1.9 F_Par_CRC ............................................................................................... 37
5.6.2 iParameters (F_iPar)............................................................................................... 38
5.6.2.1 Integration time Safe ................................................................................. 38
5.6.2.2 Integration time Unsafe ............................................................................. 38
5.6.2.3 Window increments ................................................................................... 38
5.6.2.4 Idleness tolerance Preset .......................................................................... 39
5.6.2.5 Direction..................................................................................................... 39
6 Parameter Definition / CRC Calculation............................................................. 40

6.1 iParameters............................................................................................................................. 40
6.2 F-Parameters .......................................................................................................................... 40
7 Integration of the measuring system into the safety program ........................ 41

7.1 Prerequisites ........................................................................................................................... 41
7.2 Hardware configuration........................................................................................................... 41
7.3 Parameterization ..................................................................................................................... 41
7.4 Generating the safety program ............................................................................................... 42
7.5 Access to the safety-oriented data channel............................................................................ 42
7.5.1 Output of passivated data (substitute values) in case of error ............................... 42

8 Preset Adjustment Function ............................................................................... 43
8.1 Procedure ............................................................................................................................... 43
8.2 Timing Diagram....................................................................................................................... 44
9 Troubleshooting and Diagnosis Options .......................................................... 45

9.1 Optical displays ....................................................................................................................... 45
9.1.1 LED, green .............................................................................................................. 45
9.1.2 LED, red .................................................................................................................. 46
9.2 Use of the PROFIBUS diagnosis ............................................................................................ 47
9.2.1 Standard diagnosis ................................................................................................. 47
9.2.1.1 Station status 1 .......................................................................................... 48
9.2.1.2 Station status 2 .......................................................................................... 48
9.2.1.3 Station status 3 .......................................................................................... 48
9.2.1.4 Master address .......................................................................................... 49
9.2.1.5 Manufacturer's identifier ............................................................................ 49
9.2.1.6 Length (in bytes) of the extended diagnosis .............................................. 49
9.2.2 Extended diagnosis................................................................................................. 49
10 Checklist, part 2 of 2.......................................................................................... 50
11 Appendix ............................................................................................................ 51
11.1 TÜV certificate ...................................................................................................................... 51
11.2 PROFIBUS certificate ........................................................................................................... 51
11.3 PROFIsafe certificate ............................................................................................................ 51
11.4 EU Declaration of Conformity ............................................................................................... 51
11.5 Drawings ............................................................................................................................... 51

Revision index
Revision index
Revision Date Index
First release 06/29/11 00
Declaration of the Preset write cycles 12/07/11 01
● Chapter “Non-intended use”
04/11/12 02
● Value specification for vibration and shock
● Correction of the standards: EN 55022 to EN 55011,
assignments 07/05/12 03
● Warning notice “Screw plug”
● Revision of the TÜV certificate: ADH75M / ADV75M 08/15/12 04
● Notes for use in explosive areas
● Modification of the standards – editions
04/19/13 05
● Incremental output: optional with 11-27 V DC
● Moment of inertia
● The specified stranding of the cable for the supply voltage is
no longer required
03/10/14 06
● The specified stranding of the cable for the incremental
interface is provided as recommendation
● New scanning unit: double magnetic
● General modifications of the characteristics 11/18/14 07
● Note: Protective caps for male connectors
● Supply voltage: modification of the cable diameter 12/22/14 08
● Step deviation between master system and inspection system
01/20/15 09
● Use in explosive areas: Chapter centralized
● Working temperature double magnetic version: -40…+65 °C
02/19/15 10
● Modification of the status LED
● Fragmentation safety manual / interface 10/21/15 11
● Correction of the variable iPar_OK, Chapter 8.1 Preset-
11/05/15 12
Procedure: Marks only the completion of the preset-execution
● Connector assignment double magnetic 02/25/16 13
● Scanning system, double magnetic: additional information
03/08/16 14
in relation to the electrically permissible speed
● TÜV certificate TR-ECE-TI-DGB-0183 is replaced by
common certificate TR-ECE-TI-DGB-0297
● Declaration of conformity TR-ECE-KE-DGB-0318 is 07/15/16 15
replaced by common declaration of conformity
TR-ECE-KE-DGB-0337
● 1024 ppr to factor 5 for incremental interface 10/11/17 16
● CDV115 protection enclosure added 12/04/17 17
● Safety-related applicable accuracy edited 12/13/18 18
● Note: “Max. possible step deviation” 02/25/19 19
● ADV115 EX protection enclosure and rope length
11/19/20 20
transmitter (wire) added

1 General information
The present interface-specific User Manual addresses the following topics:
● Safety instructions
● Device-specific specifications
● Installation/Commissioning
● Parameterization
● Error causes and remedies
As the documentation is arranged in a modular structure, the User Manual is

supplementary to other documentation, such as product data sheets, dimensional
drawings, brochures, the Safety Manual, etc.
The User Manual may be included in the customer’s specific delivery package or it
may be requested separately.
1.1 Applicability
This User Manual applies exclusively to measuring system models according to the
following type designation code with PROFIBUS-DP interface and PROFIsafe profile:
*1 *2 *3 *4 *5 - *6 *6 *6 *6 *6
Position Notation Description

A Explosion protection enclosure (ATEX);
*1
C Absolute Encoder, programmable
*2 D redundant dual scanning unit
V Solid shaft
*3 H Hollow shaft
W Rope length transmitter (wire)
75 External diameter  75 mm
*4
115 External diameter  115 mm
*5 M Multi turn
*6 - Consecutive number
* = Wild cards
The products are labeled with affixed nameplates and are components of a system.
This means that, all in all, the following documentations are applicable:
● see chapter “Other applicable documents” in the Safety Manual
www.tr-electronic.de/f/TR-ECE-BA-GB-0107
● Product data sheets: https://www.tr-electronic.com/s/S019556

General information
1.2 Abbreviations and terms used

Absolute encoder with redundant dual scanning,
CDH
hollow shaft design
CDV
solid shaft design
Series 75 measuring system installed in a 115 "Heavy Duty" protection
CDV115
enclosure
CD_
all designs
CRC Cyclic Redundancy Check
EU European Union
EMC Electro Magnetic Compatibility
ESD Electro Static Discharge
IEC International Electrotechnical Commission
VDE Association for Electrical, Electronic & Information Technologies
Engineering
Projection and commissioning tool
tool
F Generally stands for the term safety or fail-safe
F-Device Safety device for safety applications
F-Host Safety control for safety applications
Fault Compromise between the technical safety requirements and the
exclusion theoretical possibility of an error occurring
Failure Mode and Effects Analysis, reliability engineering methods, for
FMEA
finding potential weak points
Operator
acknowl- Switching from substitute values to process data
edgment
In the case of an F-Periphery with outputs, the F-System transmits
substitute values (e.g. 0) to the fail-safe outputs during a passivation
Passivation
instead of the output values provided in the process image by the
safety program.
Diagnostic Coverage
DCavg
Average diagnostic coverage
Average Probability of Failure on Demand
PFDav
Average probability of failure of a safety function with low demand
Probability of Failure per Hour
PFH Operating mode with high requirement rate or continuous demand.
Probability of dangerous failure per hour.
Mean Time To Failure (dangerous)
MTTFd
Mean time until dangerous failure
Safety Integrity Level: Four discrete levels (SIL1 to SIL4). The higher
SIL the SIL of a safety-related system, the lower the probability that the
system cannot execute the required safety functions.

Safety Instrumented System: is used to protect a dangerous process
and reduce the risk of an accident. Process instruments are a
SIS constituent of a Safety Instrumented System. This comprises the
essential components of a complete safety-relevant process unit:
Sensor, fail-safe processing unit (control) and actuator
Part of the overall system safety, which depends on the correct
Functional
functioning of safety-related systems for risk reduction. Functional
safety
safety is ensured when each safety function is executed as specified.
Safety Computer System with control function,
SCS
also referred to as F-Host in relation to PROFIsafe
Standard
Definition:
measuring-
Safety-related measuring system, without explosion protection
system
0x Hexadecimal representation

General information
1.3 Main features

● PROFIBUS interface with PROFIsafe protocol, for transfer of a safe position and
speed
● Quick process data channel via PROFIBUS, not safety-oriented
● Variant 1 only:
Additional incremental or SIN/COS interface, not safety-oriented
● Two-channel scanning system, for generation of safe measured data through
internal channel comparison
– Variant 1:
Channel 1, master system:
optical Single-Turn scanning via code disk with transmitted light and
magnetic Multi-Turn scanning
Channel 2, inspection system:
magnetic Single- and Multi-Turn scanning
– Variant 2:
Channel 1, master system:
Channel 2, inspection system:
● A common drive shaft
The data of the master system are unevaluated in the non-safety-oriented process
data channel with normal PROFIBUS protocol, but are made available with a short
cycle time.
The inspection system serves for the internal safety check. The "safe data" obtained
through two-channel data comparison are packed into the PROFIsafe protocol and
also transmitted to the control via the PROFIBUS.
The incremental interface available in variant 1, or the optionally available SIN/COS

interface, is derived from the master system and is not evaluated in relation to safety.

1.4 Principle of the safety function
System safety results when:
– Each of the two scanning channels is largely fail-safe thanks to individual
diagnostic measures
– The measuring system internally compares the positions detected by both
channels in two channels, also determines the speed in two channels and
transfers the safe data to the PROFIBUS in the PROFIsafe protocol
– In the event of a failed channel comparison or other errors detected
through internal diagnostic mechanisms, the measuring system switches
the PROFIsafe channel into error state
– The measuring system initialization and execution of the preset adjustment
function are appropriately verified
– The control additionally checks whether the obtained position data lie in the
position window expected by the control. Unexpected position data are e.g.
position jumps, tracking error deviations and incorrect direction of travel
– When errors are detected the control introduces appropriate safety
measures defined by the system manufacturer
– The system manufacturer ensures, through correct mounting of the
measuring system, that the measuring system is always driven by the axis
for measurement and is not overloaded
– The system manufacturer performs a verified test during commissioning
and in the event of any parameter modification

Safety instructions
2 Safety instructions
2.1 Definition of symbols and notes
means that death or serious injury will occur if the required

precautions are not met.
means that death or serious injury can occur if the required

means that minor injuries can occur if the required

means that damage to property can occur if the required

indicates important information or features and application

tips for the product used.
2.2 Organizational measures

● This User Manual must always be kept ready-to-hand at the place of use of the
measuring system.
● Prior to commencing work, personnel assigned to handle the measuring system
must
– have read and understood the Safety Manual, in particular chapter
“Basic safety instructions”,
– as well as this User Manual, in particular chapter “Safety instructions”.
This is particularly applicable for personnel who handle the measuring system only
occasionally, e.g., when the measuring system is parameterized.

2.3 Safety functions of the fail-safe processing unit
The F-Host, to which the measuring system is connected, must perform the following
safety checks.
To enable the correct measures to be taken in case of an error, the following

applies:
If no safe position can be output due to an error detected by the measuring system,
the PROFIsafe data channel is automatically put into fail-safe status. In this status
so-called "passivated data" are output via PROFIsafe. Also see the chapter
"Output of passivated data (substitute values) in case of error" on page 42.
Passivated data from the viewpoint of the measuring system are:
– PROFIsafe data channel: all outputs are set to 0
– PROFIsafe status: error bit 21 Device_Fault is set
– PROFIsafe-CRC: valid
Upon receipt of passivated data, the F-Host must put the system into a safe
state. It is only possible to leave this error state by eliminating the error and
then switching the supply voltage off and on again!
The process data channel addressable via PROFIBUS is not necessarily affected by
this. If the internal diagnosis in the master channel does not detect an error, the
process data are still output. However, these data are not safe for the purposes of a
safety standard.
2.3.1 Mandatory safety checks / measures
Measures for commissioning, changes F-Host error reaction

Application-dependent parameterization and definition of the
necessary iParameters, see chapter "iParameters" on –
page 40.
In the event of parameter changes, check that the measure
STOP
is executed as desired.
Check by F-Host F-Host error reaction

Cyclical consistency check of the current safety-oriented
data from the TR-PROFIsafe module in relation to the STOP
previous data.
Travel curve calculation and monitoring by means of cyclical
STOP
data from the TR-PROFIsafe module.
Monitoring of cyclical data from the TR-PROFIsafe module, Receipt of passivated
and the process data from the TR-PROFIBUS module. data --> STOP
Timeout: Monitoring of the measuring system - response
STOP
time. For checking e.g. cable breakage, power failure etc.

Technical Data
3 Technical Data
3.1 Safety
Time between POWER-UP and safe position output
Startup time .......................................................
5s
Overall system .....................................................
7.88 * 10–10 1/h

PFH, "High demand" operating mode .............
2.30*10-9 1/h
Scanning, double magnetic .................................
6.71 * 10–5
PFDav (T1 = 20 a).................................................
98 a
MTTFd high .........................................................
110 a
98 %
* DCavg high ........................................................
98.87 %
Time between occurrence of an F-Error and alarm

Internal process safety time .............................
indication
 10 ms
Overall system .....................................................
Angle between error occurrence and alarm indication

Process safety angle.........................................
± 100 °, in relation to the measuring system shaft,
Via channel-internal self-diagnosis ..........................
at 6000 min-1
Parameterizable with iParameter
Through channel comparison ..............................
Window increments
20 years
T1, Proof Test .....................................................
* The assessment occurred in accordance with Note 2 on Table 6 of EN ISO 13849-1
3.2 Electrical characteristics
3.2.1 General
11…27 V DC acc. to IEC 60364-4-41, SELV/PELV
Supply voltage ...................................................
Feed.....................................................................
single feed input, but electrically separated internally
by means of two power supplies
Reverse polarity protection ..................................
yes
Short-circuit protection.........................................
yes, by internal 2 A safety fuse
yes, up to  36 V DC
Overvoltage protection ........................................
< 150 mA at 24 V DC
Current consumption without load .................
Option HTL-Level, 11…27 VDC ..........................
increased current consumption, see page 25

3.2.2 Device-specific
 268 435 456 steps

Total resolution ..................................................
 8192
Number of steps / revolution ............................
 32768
Number of revolutions ......................................
8192 steps, Single-Turn

Functional accuracy ..........................................
Safety-related applicable accuracy
Scanning, optical/magnetic .................................
2 redundant scanning units with internal triangulation
Safety principle ..................................................
IEC 61158, IEC 61784
PROFIBUS-DP V0 interface ..............................
PROFIsafe profile ................................................
3.192b according to IEC 61784-3-3
Additional functions .............................................
Preset
* Parameter
50 ms…500 ms
- Integration time Safe.........................................
5 ms…500 ms
- Integration time Unsafe.....................................
50…4000 increments
- Size of monitoring window ................................
1…5 increments/Integration time Safe
- Idleness tolerance Preset .................................
- Counting direction .............................................
forward, backward
Transmission .......................................................
RS485, twisted and shielded copper cable with a single
conductor pair (cable type A)
Output code .........................................................
Binary
1 – 99, settable via rotary switch
Addressing ..........................................................
9.6 kbit/s…12 Mbit/s
Baud rate .............................................................
* TR-specific functions.........................................
Speed output in increments/Integration time Safe
Cable specification see page 21

Incremental interface ........................................
Availability ...........................................................
Scanning system: optical/magnetic
Pulses / revolution ...............................................
1024, 2048, 3072, 4096, 5120 or
4096, 8192, 12288, 16384, 20480, via factory setting
A, /A, B, /B, TTL ..................................................
RS422 (2-wire) according to EIA standard
optional 11…27 V DC, see page 25
A, /A, B, /B, HTL ..................................................
 500 KHz
Output frequency, TTL ........................................
Output frequency, HTL ........................................
see page 25
Cable specification see page 21
SIN/COS interface, alternative ..........................
Availability ...........................................................
Scanning system: optical/magnetic
Number of periods ...............................................
4096 / revolution
1 Vss ± 0.2 V at 100 , differential
SIN+, SIN–, COS+, COS– ..................................
Short-circuit proof ................................................
yes
Cycle time
Not safety-oriented ..............................................
0.5 ms, output via TR-PROFIBUS module
Safety-oriented ....................................................
5 ms, output via TR-PROFIsafe module
 4 000 000
Preset write cycles ............................................
* parameterizable via PROFIBUS-DP

Technical Data
3.3 Max. possible step deviation (master system / inspection system)
Figure 1: Dynamic view of the step deviation, counting direction rising (view onto flanging)
Figure 1 serves for the estimate of the possible step deviation. On the base of this
estimate the parameter Window increments can be adjusted, see chapter 5.6.2.3
on page 38.
Function of the straight line S1:

S1 = 30 steps + (0.11 steps per revol. * actual speed [1/min])
Function of the straight line S2:

S2 = -30 steps + (-0.0024 steps per revol. * actual speed [1/min])
The max. possible step deviation results from the difference between S1 and S2
Example: Max. possible step deviation at 3500 1/min

S1 = 30 steps + (0.11 steps per revol. * 3500 1/min) = 415 steps
S2 = -30 steps + (-0.0024 steps per revol. * 3500 1/min) = -38.4 steps
Max. possible step deviation = 415 steps – (-38.4 steps) = 453.4 steps

4 Installation / Preparation for Commissioning
4.1 Basic rules
Deactivation of the safety function through conducted interference

sources!
 All devices, standards and safety functions used on the bus must have
a PROFIBUS certificate or a corresponding manufacturer's declaration.
 All safety devices must also have a certificate from a "Notified Body"
(e.g. TÜV, BIA, HSE, INRS, UL, etc.).
 The 24V power supplies used must fulfil SELV/PELV according
IEC 60364-4-41:2005.
 No stub lines.
 The shielding effect of cables must also be guaranteed after
installation (bending radii!) and after connector changes. In cases of
doubt, use more flexible cables with a higher current carrying capacity.
 Only use M12 connectors for connecting the measuring system, which
guarantee good contact between the cable shield and connector
housing. The cable shield must be connected to the connector housing
over a large area.
 A 5-wire cable with a PE-conductor isolated from the N-conductor (so-
called TN network) must be used for the drive/motor cabling. This will
largely prevent equipotential bonding currents and the development of
interference.
 A shielded and stranded data cable must be used to ensure high
electromagnetic interference stability of the system. The shielding
should be connected with low resistance to protective ground using
large shield clips at both ends. The shielding should be grounded in
the switch cabinet only if the machine ground is heavily
contaminated with interference towards the switch cabinet ground.
 Equipotential bonding measures must be provided for the complete
processing chain of the system.
 Power and signal cables must be laid separately.
 Observe the manufacturer's instructions for the installation of
converters and for shielding power cables between frequency
converter and motor.
 Ensure adequate dimensioning of the energy supply.

Installation / Preparation for Commissioning
Upon completion of installation, a visual inspection with report should be carried out.
Wherever possible, the quality of the network should be verified using a suitable bus
analysis tool: no duplicate bus addresses, no reflections, no telegram repetitions etc.
To ensure safe and fault-free operation, the

- PROFIBUS Planning Guideline, PNO Order no.: 8.012
- PROFIBUS Assembly Guideline, PNO Order no.: 8.022
- PROFIBUS Commissioning Guideline, PNO Order no.: 8.032
- PROFIsafe "Environmental Requirements", PNO Order no.: 2.232
- and the referenced Standards and PNO Documents contained in it must be
observed!
In particular the EMC directive in its valid version must be observed!
4.2 PROFIBUS transfer technology, cable specification

All devices are connected in a bus structure (line). Up to 32 clients (master or slaves)
can be connected together in a segment.
The bus is terminated with an active bus termination at the beginning and end of each
segment. For stable operation, it must be ensured that both bus terminations are
always supplied with voltage. The bus termination must be provided externally via the
connection plug.
All cables used must conform with PROFIBUS specifications for the following copper
data cable parameters:
Parameter Cable type A

Wave impedance in  135...165 at a frequency of 3...20 MHz
Operating capacitance (pF/m) 30
Loop resistance (/km)  110
Wire diameter (mm) > 0.64
Wire cross-section (mm²) > 0.34
Shielding Generally foil shielding with braided shield
The range is dependent on the transmission speed for cable type A:
Baud rate (kbits/s) 9.6 19.2 93.75 187.5 500 1500 12000
Range / segment 1200 m 1200 m 1200 m 1000 m 400 m 200 m 100 m

4.3 Connection
Destruction, damage and malfunction of the measuring system in case of

infiltration of damp!
 In case of storage as well as in the operation of the measuring system
unused connecting plugs have to be provided either with a mating
connector or with a protective cap. The IP protection class is to be
selected according to the requirements.
 Protective cap with O-ring:

In case of re-close of the protective cap the existence and the correct
seat of the O-ring have to be checked.
 Corresponding protective caps see chapter accessories in the Safety

Manual.
Scanning, optical/magnetic Scanning, double magnetic
Figure 2: Connector assignment

4.3.1 Supply voltage
Danger of unnoticed damage to the internal electronics, due to

unacceptable overvoltages!
 If an overvoltage of >36 V DC is inadvertently applied, the measuring
system must be checked in the factory. The measuring system is
permanently switched off for safety reasons, if the overvoltage is applied
for more than 200 ms.
 The measuring system must be shut down immediately
 When sending the measuring system to the factory, the reasons and
circumstances relating to the overvoltage must be specified
 The power supply used must meet the requirements of SELV/PELV
(IEC 60364-4-41:2005)
X1 Signal Description Pin, M12x1, 4 pole

1 + 24 V DC (11…27 V DC) supply voltage
2 n.c. -
3 0V GND
4 n.c. -
Cable specification: min. 0.34 mm2 (recommended 0.5 mm2) and shielded.
General the cable cross section and the cable length must be well-matched.

4.3.2 PROFIBUS
X2 Signal Description Pin, M12x1, 5 pole

1 n.c. -
2 PROFIBUS, Data A PROFIBUS_IN, green
3 n.c. -
4 PROFIBUS, Data B PROFIBUS_IN, red
5 n.c. -
Thread Shielding
X3 Signal Description Socket, M12x1, 5 pole

1 +5V for termination
2 PROFIBUS Data A PROFIBUS_OUT, green
3 GND for termination
4 PROFIBUS Data B PROFIBUS_OUT, red
5 n.c. -
Thread Shielding
4.3.3 Incremental interface / SIN/COS interface

1) 1 Channel B + 5 V differential / 11…27 V DC
1)
2 Channel B – 5 V differential / 11…27 V DC
1)
3 Channel A + 5 V differential / 11…27 V DC
1)
4 Channel A – 5 V differential / 11…27 V DC
5 0 V, GND Data reference potential
Alternative with SIN/COS signals

X4´ Signal Description Socket, M12x1, 5 pole
1 SIN + 1 Vss, differential
2 SIN – 1 Vss, differential
3 COS + 1 Vss, differential
4 COS – 1 Vss, differential
5 0 V, GND Data reference potential
Cable specification: min. 0.25 mm2 and shielded.

To guarantee the signal quality and minimization of possible environmental influences
it is recommended urgently to use a shielded twisted pair cable.
1) TTL/HTL – Level variant: see type plate


4.3.4 Optional external SSI safety channel
Not available at this time!

1 –
2 –
3 –
4 –
5 –
6 –
7 –
8 –
4.4 Bus termination
If the measuring system is the last station in the PROFIBUS

segment, the bus must be terminated via flange socket X3 in
accordance with the PROFIBUS standard.
The bus termination can also be obtained from TR-Electronic,
art. no.: 40803-40005 (M12 connector, B-coded, 220 Ω).
4.5 Bus addressing

infiltration of foreign substances and damp!
 The access to the address switches has to be locked after the settings
with the screw plug. Tighten firmly!
Valid PROFIBUS addresses: 1 – 99

100: Setting the 1st position
101: Setting the 10th position
The device will not start up with an invalid
station address.
The set PROFIBUS address
automatically gives the PROFIsafe
destination address, see chapter
"F_Source_Add / F_Dest_Add" on
page 37.

4.6 Incremental interface / SIN/COS interface
In addition to the PROFIBUS-DP interface for output of the absolute position, the
measuring system in the standard version also has an incremental interface.
However, this can alternatively also be designed as a SIN/COS interface.
This additional interface is not evaluated in relation to safety and must

not be used for safety-oriented purposes!
 The measuring system checks the outputs of this interface for the feed-
in of external voltages. In the event of voltages > 5.7 V, the measuring
system is switched off for safety reasons. In this state the measuring
system behaves as if it were not connected.
 The interface is generally used as position feedback for motor control

applications.
Danger of damage to subsequent electronics due to overvoltages caused

by a missing ground reference point!
 If the ground reference point is completely missing, e.g. 0 V of the power
supply not connected, voltages equal to the supply voltage can occur at
the outputs of this interface.
 It must be guaranteed that a ground reference point is present at all
times.
 or corresponding protective measures by the system operator must be
provided for subsequent electronics.
The signal characteristics of the two possible interfaces are shown below.

4.6.1 Signal characteristics
1: Edge evaluation
2: Measuring system with
4096 pulses/revol.
3: Counter evaluation
1x: 4096 Counter pulses/rev.

Figure 3: Counter evaluation, incremental interface
Measurement of signals
against 0 V
Differential measurement
Figure 4: Level definition, SIN/COS interface

4.6.2 Option HTL-Level, 11…27 VDC
Optionally the incremental interface is available also with HTL levels. For technical
reasons, the user must consider the following boundary conditions at this variant:
Ambient temperature, cable length, cable capacitance, supply voltage and output
frequency.
In this case the maximum reachable output frequencies about the incremental
interface are a function of the cable capacitance, the supply voltage and the ambient
temperature. Therefore, the use of this interface is reasonable only if the interface
characteristics meet the technical requirements.
From the view of the measuring system, the transmission cable represents a
capacitive load which must be reloaded with each impulse. In dependence of the
cable capacitance, the load quantity necessary for it varies very strongly. Exactly this
reloading of the cable capacitances is responsible for the high dissipation and heat,
which result thereby in the measuring system.
Example: Cable with 75 pF/m, cable length = 100 m, half limiting frequency related to
the rated voltage of 24 VDC: It results a twice as high current consumption of the
measuring system.
By the arising heat the measuring system may be only operated with approx. 80% of
the given working temperature.
The following diagram shows the different dependences with respect to three different
supply voltages.
Fixed items are

 Capacity of the cable: 75 pF/m
 Ambient temperature: 25 °C
Figure 5: Cable lengths / Limiting frequencies
Other cable parameters, frequencies and ambient temperatures as well as bearing

heat and temperature increase over the shaft and flange, can produce a considerably
worse result in the practice.
Therefore, the fault-free function of the incremental interface with the application-
dependent parameters has to be checked prior to the productive operation.

Commissioning
5 Commissioning
5.1 PROFIBUS
Important information for the commissioning can be found in the PROFIBUS
Guideline:
● PROFIBUS Commissioning Guideline, Order No.: 8.032
These and further information on PROFIBUS or PROFIsafe are available from the
offices of the PROFIBUS User Organization:
PROFIBUS Nutzerorganisation e.V.,

Haid-und-Neu-Str. 7,
D-76131 Karlsruhe,
www.profibus.com/
www.profisafe.net/
Tel.: ++ 49 (0) 721 / 96 58 590
Fax: ++ 49 (0) 721 / 96 58 589
Email: mailto:[email protected]
5.1.1 DP communication protocol

The measuring systems support the DP communication protocol and the performance
level V0, which is defined the basic functionality.
5.1.2 Device master file (GSD)

The GSD file and the corresponding bitmap files are a constituent of the measuring
system.
Download
● www.tr-electronic.de/f/TR-ECE-ID-MUL-0016
5.1.3 PNO ID number

The measuring system has the PNO ID number 0x0CE3 (hex).
5.2 Start-up on PROFIBUS

If the parameterization- and configuration-phase during the start-up was successful,
there is a switch to the DDLM_Data_Exchange mode (user data traffic). In this mode
the measuring system transfers e.g. its actual position.

5.3 Bus status display

infiltration of foreign substances and damp!
 The access to the LEDs has to be locked after the settings with the
screw plug. Tighten firmly!
➊: BUS RUN, green

➋: BUS FAIL, red
Figure 6: Bus status display
= ON
= OFF
= 1 Hz
= 3x with 5 Hz
LED Bus Run

Ready for operation
Supply absent, hardware error
Incorrect parameterization of F_Parameters
PROFIsafe communication running, master requesting operator
acknowledgment
LED Bus Fail

No error, bus in cycle
Measuring system not addressed by the master,
no cyclical data exchange
Internal error, Bit 1 set in PROFIsafe status byte
For appropriate measures in case of error, see chapter "Troubleshooting and

Diagnosis Options", page 45.

Commissioning
5.4 Commissioning using the SIEMENS SIMATIC S7 control

Download
● Technical Information: www.tr-electronic.de/f/TR-ECE-TI-DGB-0244
5.5 Configuration
The following definition applies:
Data flow for input data: F-Device --> F-Host
Data flow for output data: F-Host --> F-Device
5.5.1 Safety-oriented data, TR-PROFIsafe module

Structure of the input data
Byte Bit Input data

X+0 2 -215
8
Cams Unsigned16
X+1 20-27
X+2 28-215
TR-Status Unsigned16
X+3 20-27
X+4 28-215
Speed Integer16
X+5 20-27
X+6 28-215
Actual value, Multi-Turn, 15 bit Integer16
X+7 20-27
X+8 28-215
Actual value, Single-Turn, 13 bit Integer16
X+9 20-27
X+10 20-27 Safe status Unsigned8
X+11 216-223
X+12 28-215 CRC2 3 Bytes
X+13 20-27
Structure of the output data
byte Bit Output data

X+0 2 -215
8
TR-Control1 Unsigned16
X+1 20-27
X+2 28-215
TR-Control2 Unsigned16
X+3 20-27
X+4 28-215
Preset, Multi-Turn Integer16
X+5 20-27
X+6 28-215
Preset, Single-Turn Integer16
X+7 20-27
X+8 20-27 Safe Control Unsigned8
X+9 216-223
X+10 28-215 CRC2 3 Bytes
X+11 20-27

5.5.1.1 Input data
5.5.1.1.1 Cams
Unsigned16
Byte X+0 X+1
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
Bit Description
Speed overflow
20
The bit is set if the speed value is outside the range of –32768…+32767.
21…215 reserved
5.5.1.1.2 TR-Status
Unsigned16
Byte X+2 X+3
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
Bit Description
Preset_Status
20 The bit is set if the F-Host triggers a preset request. When the preset has
been executed, the bit is automatically reset, also see page 43.
21…214 reserved
Error
The bit is set if a preset request could not be executed due to excessive
speed. The current speed must be in the range of the speed set under
215
Preset Standstill Tolerance. The bit is reset after the host has
cleared the variable associated to the control bit 20 iPar_EN, also see
page 43.

Commissioning
5.5.1.1.3 Speed
Integer16
Byte X+4 X+5
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
The speed is output as a two's complement value with preceding sign.
Setting the direction of rotation = forward

– Looking at the flange connection, turn the shaft clockwise:
--> positive speed output
Setting the direction of rotation = backward

--> negative speed output
If the measured speed exceeds the display range of

–32768…+32767, this results in an overflow, which is reported in the cams register via
bit 20. At the time of the overflow the speed stops at the respective +/- maximum
value, until the speed is once again in the display range. In this case the message in
the cams register is also cleared.
The speed is specified in increments per Integration time Safe.
5.5.1.1.4 Multi turn / Single turn
Multi-Turn, Integer16
Byte X+6 X+7
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
Single-Turn, Integer16
Byte X+8 X+9
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
The number of revolutions is noted in the Multi-Turn register, and the current
Single-Turn position is noted in steps in the Single-Turn register. Together with the
measuring system resolution, max. number of steps per revolution according to type
plate, the actual position can then be calculated:
Position in steps = (steps per revolution * number of revolutions) + Single-Turn position
Steps per revolution: 8192 ≙ 13 bit

Number of revolutions: 0…32767 ≙ 15 bit
The output position does not have a preceding sign.

5.5.1.1.5 Safe status
Unsigned8
Byte X+10
Bit 7–0
Data 27 – 20
Bit Description
iPar_OK:
20
New iParameter values have been assigned to the F-Device
Device_Fault:
21
Error in F-Device or F-Module
CE_CRC:
22
Checksum error in communication
WD_timeout:
23
Watchdog timeout during communication
FV_activated:
24
Fail-safe values activated
Toggle_d:
25
Toggle bit
cons_nr_R:
26
Virtual consecutive number has been reset
27 reserved
Safe status can only be indirectly accessed from the safety program with the aid of
variables, see chapter "Access to the safety-oriented data channel" on page 42.
A detailed description of the status bits can be taken from the PNO document
"PROFIsafe – Profile for Safety Technology on PROFIBUS DP and PROFINET IO“,
Order No.: 3.192b.

Commissioning
5.5.1.2 Output data

5.5.1.2.1 TR-Control1
Unsigned16
Byte X+0 X+1
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
Bit Description
Preset_Request
The bit serves to control the preset adjustment function. When this
function is executed, the measuring system is set to the position value
20
stored in the Preset Multi-Turn/Preset Single-Turn registers. A
precise sequence must be observed in order to execute the function, see
chapter "Preset Adjustment Function" on page 43.
21…215 reserved
5.5.1.2.2 TR-Control2
Reserved.
5.5.1.2.3 Preset multi turn / Preset single turn
Preset Multi-Turn, Integer16

Byte X+4 X+5
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
Preset single turn, Integer16

Byte X+6 X+7
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
The desired preset value must be in the range of 0 to 268 435 455 (28 bit). Together
with the measuring system resolution, max. number of steps per revolution according
to type plate (8192), the corresponding values for Preset Multi-Turn/Preset
Single-Turn can then be calculated:
Number of revolutions = desired preset value / steps per revolution
The integer part from this division gives the number of revolutions and must be
entered in the Preset Multi-Turn register.
Single-Turn-Position = desired preset value – (steps per revolution * no. of revolutions)
The result of this calculation is entered in the Preset Single-Turn register.
The preset value is set as new position when the preset adjustment function is
executed, see chapter "Preset Adjustment Function" on page 43.

5.5.1.2.4 Safe-Control
Unsigned8
Byte X+8
Bit 7–0
Data 27 – 20
Bit Description
iPar_EN:
20
iParameter assignment unlocked
OA_Req:
21
Operator acknowledgment required
R_cons_nr:
22
Resetting of the counter for the virtual consecutive no.
23 reserved
activate_FV:
24
Activate fail-safe values
Toggle_h:
25
Toggle bit
26-27 reserved
The Safe-Control register can only be indirectly accessed from the safety program
with the aid of variables, see chapter "Access to the safety-oriented data channel" on
page 42.
A detailed description of the control bits can be taken from the PNO document
"PROFIsafe – Profile for Safety Technology on PROFIBUS DP and PROFINET IO“,
Order No.: 3.192b.

Commissioning
5.5.2 Not safety-oriented Process data, TR-PROFIBUS module

Structure of the input data
Byte Bit Input data

X+0 2 -215
8
Cams Unsigned16
X+1 20-27
X+2 28-215
Speed Integer16
X+3 20-27
X+4 28-215
Actual value, Multi-Turn, 15 bit Integer16
X+5 20-27
X+6 28-215
Actual value, Single-Turn, 13 bit Integer16
X+7 20-27
5.5.2.1 Input data

5.5.2.1.1 Cams
Unsigned16
Byte X+0 X+1
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
Bit Description
Speed overflow
20
The bit is set if the speed value is outside the range of –32768…+32767.
21…215 reserved

5.5.2.1.2 Speed
Integer16
Byte X+2 X+3
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
The speed is output as a two's complement value with preceding sign.
Setting the direction of rotation = forward

--> positive speed output
Setting the direction of rotation = backward

--> negative speed output
If the measured speed exceeds the display range of

–32768…+32767, this results in an overflow, which is reported in the cams register via
bit 20. At the time of the overflow the speed stops at the respective +/- maximum
value, until the speed is once again in the display range. In this case the message in
the cams register is also cleared.
The speed is specified in increments per Integration time Unsafe.
5.5.2.1.3 Multi turn / Single turn
Multi-Turn, Integer16
Byte X+4 X+5
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
Single-Turn, Integer16
Byte X+6 X+7
Bit 15 – 8 7–0
Data 215 – 28 27 – 20
The number of revolutions is noted in the Multi-Turn register, and the current
Single-Turn position is noted in steps in the Single-Turn register. Together with the
measuring system resolution, max. number of steps per revolution according to type
plate, the actual position can then be calculated:
Position in steps = (steps per revolution * number of revolutions) + Single-Turn position
Steps per revolution: 8192 ≙ 13 bit

Number of revolutions: 0…32767 ≙ 15 bit
The output position does not have a preceding sign.

Commissioning
5.6 Parameterization
Normally the configuration program provides an input box for the PROFIBUS-DP
master with which the user can enter parameter data or select from a list. The
structure of the input box is stored in the device master file.
● Danger of death, serious physical injury and/or damage to property

due to malfunction, caused by incorrect parameterization!
 The system manufacturer must ensure correct functioning by carrying
out a protected test run during commissioning and after each parameter
change.
5.6.1 F-Parameters (F_Par)

The F-Parameters supported by the measuring system are listed below.
Byte order = Big Endian

Byte Parameter Type Description Page
F_Check_SeqNr Bit Bit 0 = 0: No check 36
- Bit Bit 1 = 0: not used -
00: SIL1
X+0 01: SIL2
F_SIL Bit range Bit 3-2 37
10: SIL3 [default]
11: no SIL
F_CRC_Length Bit range Bit 5-4 00: 3-Byte-CRC 37
F_Block_ID Bit range bit 5-3 001: 1 37
X+1
F_Par_Version Bit range Bit 7-6 01: V2-Mode 37
Source address, Default = 1
X+2 F_Source_Add Unsigned16 37
Range: 1-65534
Destination address,
X+4 F_Dest_Add Unsigned16 Default = 503 37
Range: 1-65534
Watchdog time, Default = 125
X+6 F_WD_Time Unsigned16 37
Range: 125-10000
CRC of i-Parameters,
X+8 F_iPar_CRC Unsigned32 Default = 1132081116 37
Range: 0-4294967295
CRC of F-Parameters,
X+12 F_Par_CRC Unsigned16 Default = 46906 37
Range: 0-65535
5.6.1.1 F_Check_SeqNr
The parameter is set to "NoCheck" and cannot be changed. This means that only fail-
safe DP standard slaves are supported, which behave accordingly.

5.6.1.2 F_SIL
F_SIL specifies the SIL which the user expects from the respective F-Device. This is
compared with the locally saved manufacturer's specification. The measuring system
support the safety classes no SIL and SIL1 to SIL3, SIL3 = standard value.
5.6.1.3 F_CRC_Length
The measuring system supports the CRC length of 3 bytes. This value is predefined
and cannot be changed.
5.6.1.4 F_Block_ID
As the measuring system supports device-specific safety parameters such as e.g.
"Integration time Safe", this parameter is preconfigured with the value "1 = generate
F_iPar_CRC" and cannot be changed.
5.6.1.5 F_Par_Version
The parameter identifies the PROFIsafe version "V2-Mode" implemented in the
measuring system. This value is predefined and cannot be changed.
5.6.1.6 F_Source_Add / F_Dest_Add

The parameter F_Source_Add defines a unique source address within a PROFIsafe
cluster. The parameter F_Dest_Add defines a unique destination address within a
PROFIsafe cluster.
The device-specific part of the F-Devices compares the value with the in-situ address
switch or an assigned F-Address, to check the authenticity of the connection.
The PROFIsafe destination address must correspond to the PROFIBUS address
+ 500, set by the address switches implemented in the measuring system, also see
page 22. Valid addresses: 501…599.
Standard value F_Source_Add = 1, Standard value F_Dest_Add = 503,
F_Source_Add ≠ F_Dest_Add.
5.6.1.7 F_WD_Time
This parameter defines the monitoring time [ms] in the measuring system. A valid
current safety telegram must arrive from the F-Host within this time, otherwise the
measuring system will be set to safe status.
The predefined value is 125 ms.
The watchdog time must generally be set at a level where telegram runtimes are
tolerated by the communication, but it must also allow quick execution of the error
reaction function in case of error.
5.6.1.8 F_iPar_CRC
This parameter represents the checksum value (CRC3), which is calculated from all
iParameters of the device-specific part of the measuring system and ensures safe
transmission of the iParameters. The calculation occurs in a program called
"TR_iParameter" provided by TR-Electronic. The checksum value calculated there
must then be manually entered in the F-Host engineering tool, also see chapter
"Parameter Definition / CRC Calculation" on page 40.
5.6.1.9 F_Par_CRC
This parameter represents the checksum value (CRC1), which is calculated from all
F-Parameters of the measuring system and ensures safe transmission of the
F-Parameters. The calculation occurs externally in the F-Host engineering tool and
must then be entered here under this parameter, or is generated automatically.

Commissioning
5.6.2 iParameters (F_iPar)

Application-dependent device characteristics are defined with the iParameters. A CRC
calculation is necessary for safe transmission of the iParameters, see chapter
"iParameters" on page 40.
The iParameters supported by the measuring system are listed below.
Byte order = Big Endian

Byte Parameter Type Description Page
Integration time Default = 2
X+0 Unsigned16 38
Safe Range: 1-10
Integration time Default = 20
X+2 Unsigned16 38
Unsafe Range: 1-100
Window Default = 1000
X+4 Unsigned16 38
increments Range: 50-4000
Idleness Default = 1
X+6 Unsigned8 39
tolerance Preset Range: 1-5
0: Decreasing counting direction
X+7 Direction Bit 1: Increasing counting direction 39
[default]
5.6.2.1 Integration time Safe

This parameter is used to calculate the safe speed, which is output via the cyclical
data of the PROFIsafe module. High integration times enable high-resolution
measurements at low speeds. Low integration times show speed changes more
quickly and are suitable for high speeds and high dynamics. The time basis is
predefined to 50 ms. 50…500 ms can thus be set using the value range of 1…10.
Standard value = 100 ms.
5.6.2.2 Integration time Unsafe

This parameter is used to calculate the unsafe speed, which is output via the process
data of the PROFIBUS module. High integration times enable high-resolution
measurements at low speeds. Low integration times show speed changes more
quickly and are suitable for high speeds and high dynamics. The time basis is
predefined to 5 ms. 5…500 ms can thus be set using the value range of 1…100.
Standard value = 100 ms.
5.6.2.3 Window increments

This parameter defines the maximum permissible position deviation in increments of
the master / slave scanning units integrated into the measuring system. The
permissible tolerance window is basically dependent on the maximum speed occurring
in the system and must first be determined by the system operator. Higher speeds
require a larger tolerance window. The value range extends from 50…4000
increments. Standard value = 1000 increments.
The larger the window increments, the larger the angle until an error will be
recognized.

5.6.2.4 Idleness tolerance Preset
This parameter defines the maximum permissible speed in increments per

Integration time Safe for performance of the preset function, see page 43. The
permissible speed is dependent on the bus behavior and the system speed, and must
be determined by the system operator first. The value range extends from 1 increment
per Integration time Safe to 5 increments per Integration time Safe.
That means that the shaft of the measuring system must be nearly at rest, so that the
preset function can be executed.
Standard value = 1 increment per standard value Integration time Safe.
5.6.2.5 Direction
This parameter defines the current counting direction of the position value looking at
the flange connection, turning the shaft clockwise.
Forward = Counting direction increasing

Backward = Counting direction decreasing
Standard value = Forward.

Parameter Definition / CRC Calculation
6 Parameter Definition / CRC Calculation

It is best to define the known parameters before configuration in the F-Host, so that
they can be taken into account during configuration.
The TR_iParameter software required for the CRC calculation can be downloaded
from: www.tr-electronic.com/service/downloads/software.html
6.1 iParameters
The iParameters are preconfigured with meaningful values in the default setting and
should only be changed if expressly required by the automation task. A CRC
calculation is necessary for safe transmission of the individually set iParameters. This
must be performed when changing the predefined iParameters via the TR program
"TR_iParameter". The calculated checksum as decimal value corresponds to the
F-Parameter F_iPar_CRC. This must be entered in the field with the same name in
the F-Host when configuring the measuring system.
Procedure - CRC-calculation
 Start TR_iParameter by means of the start file "TR_iParameter.exe", then open
the template file provided with the measuring system with the menu Datei -->
Vorlage öffnen...
 Modify the relevant parameters if necessary, then click on the CRC bilden
switch for the F_iPar_CRC calculation. The result is displayed in the field
F_iPar_CRC as decimal value.
Each parameter change requires a new F_iPar_CRC calculation, which must then be
taken into account in the projection.
6.2 F-Parameters
The F-Parameters are already preconfigured with meaningful values in the default
setting and should only be changed if expressly required by the automation task. A
CRC which is usually automatically calculated by the Engineering tool is necessary for
safe transmission of the individually set F-Parameters. This checksum corresponds to
the F-Parameter F_Par_CRC.
Each parameter change, including F_iPar_CRC, also gives a new F_Par_CRC value.

7 Integration of the measuring system into the safety program
This chapter describes the necessary steps for the integration of the measuring
system into the safety program and is not related to a certain control unit. The exact
process is control specific and must be taken from the system documentation of the
control unit manufacturer.
7.1 Prerequisites
Danger of deactivation of the fail-safe function through incorrect

configuration of the safety program!
 The safety program must be created in conjunction with the system
documentation provided by the control unit manufacturer.
 It is essential to observe and comply with the information and
instructions provided in the system documentation, particularly the
safety instructions and warnings.
7.2 Hardware configuration

 Create a new project
 Perform the general hardware configuration (CPU, Voltage supply)
 Provide a digital input module, in order to be able to carry out the operator
acknowledgment
 Install the GSD file belonging to the measuring system
 Defining the properties of the hardware configuration

- Access protection via password allocation
- PROFIBUS (Address, Transmission rate, Profile)
- I/O modules (Operating mode, F-Parameter, Diagnosis, Arrangements for the
operator acknowledgment)
7.3 Parameterization
 Parameterize device specific iParameter in the module TR-PROFIbus, also
see starting from page 38 and 40
 Define PROFIsafe specific F-Parameter in the module TR-PROFIsafe, also

see starting from page 36 and 40
 Save and if necessary compile hardware configuration

Integration of the measuring system into the safety program
7.4 Generating the safety program

 Define the program structure, access protection via password allocation
 Create modules for the program call, Diagnosis, Data, Program, Functions,
Periphery, System etc., can partly performed also automatically
 Edit modules for the program call, operator acknowledgment of the safety-
oriented periphery
 Define program sequence
 Define cycle time for the program call of the safety program
 Generate safety program
 Load safety program into the control unit
 Perform a complete functional test of the safety program according to the
automation task
 Perform an acceptance test of the safety system by an independent expert
7.5 Access to the safety-oriented data channel

The safety-oriented data channel in the TR-PROFIsafe module of the measuring
system may only be accessed from the safety program. A direct access is not
permitted.
For this reason the registers Safe-Control and Safe-Status can be accessed
only indirectly about variables. The range of the variables and the way how the
variables can be addressed is control dependent. This information must be taken from
the system documentation provided by the control unit manufacturer.
The variables must be accessed in the following cases:

● during operator acknowledgment of the measuring system after communication
errors or after the start-up phase, is indicated via the status LED see page 27
● during execution of the preset adjustment function
● when analyzing whether passivated or cyclical data are output
● if the cyclical data of the TR-PROFIsafe module are to be passivated depending
on defined states of the safety program
7.5.1 Output of passivated data (substitute values) in case of error

The safety function requires that for passivation in the safety-oriented channel in the
TR-PROFIsafe module, the substitute values (0) are used in the following cases
instead of the cyclically output values. Dependent on the control, this condition is
indicated over an appropriate variable.
● at start-up of the safety-oriented system
● in the case of errors in the safety-oriented communication between control unit
and measuring system via the PROFIsafe protocol
● if the value set for the Window increments under the iParameters is
exceeded and/or the internally calculated PROFIsafe telegram is defective
● if the permissible ambient temperature range, as defined under the corresponding
article number, is fallen below or exceeded
● if the measuring system is supplied with >36 V DC for longer than 200 ms
● if the measuring system is disconnected in RUN mode, the F-Host is reconfigured
and the measuring system is then reconnected
● Scanning system, double magnetic: if the electrically permissible speed has been
exceeded which is defined in the safety manual. Since up to this limit value a fault-
free operation is guaranteed, the real output of safe data is performed therefore
only explicitly above the given limit value

8 Preset Adjustment Function
● Danger of death, serious physical injury and/or damage to property

due to uncontrolled start-up of the drive system during execution of
the preset adjustment function!
 Execute preset function only in the standstill, see chapter “Idleness
tolerance Preset” on page 39
 The relevant drive systems must be locked to prevent automatic start-up
 It is advisable to protect the preset triggering via the F-Host by means
of additional protective measures, such as e.g. key-operated switch,
password etc.
 The operational sequence described below is to be kept mandatorily.
In particular the status bits are to be evaluated by the F-host, in order
to check the successful and/or incorrect execution.
 The new position must be checked after execution of the preset
function
The preset adjustment function is used to set the currently output position value to any
position value within the measuring range. The displayed position can thus be set to a
machine reference position purely electronically.
8.1 Procedure
 Prerequisite: The measuring system is in cyclical data exchange.
 Write the Preset Multi-Turn and Preset Single-Turn registers in the
output data of the TR-PROFIsafe module with the desired preset value.
 The F-Host must set the variable associated to the control bit 20 iPar_EN to 1.
With the rising edge, the measuring system is now switched ready to receive.
 With the rising edge of Bit 20 Preset_Request in the TR-Control1 register,
the preset value is accepted. The receipt of the preset value is acknowledged in
the TR-Status register by setting Bit 20 Preset_Status.
 After receipt of the preset value, the measuring system checks that all
prerequisites for execution of the preset adjustment function are fulfilled. If so, the
preset value is written as the new position value. In case of error, the execution is
rejected and an error message is output via the TR-Status register by setting
Bit 215 Error.
 After execution of the preset adjustment function, the measuring system sets the
variable associated to the status bit 20 iPar_OK to 1 and thus indicates to the F-
Host that the preset execution is complete.
 The F-Host must now reset the variable associated to the control bit 20 iPar_EN
to 0. The variable associated to the status bit 20 iPar_OK and Bit 20
Preset_Status in the TR-Status register are thus also reset with the falling
edge. Bit 20 Preset_Request in the TR-Control1 register must be reset
manually again.
 Finally, the F-Host must check that the new position corresponds to the new
nominal position.

Preset Adjustment Function
8.2 Timing Diagram

blue area: Output signals F-Host -> Measuring system
orange area: Input signals Measuring system -> F-Host

9 Troubleshooting and Diagnosis Options
9.1 Optical displays

For assignment and position of the status LEDs see chapter "Bus status display" on
page 27.
9.1.1 LED, green
Green LED Cause Remedy

Power supply absent Check power supply, wiring
Off Hardware error,

Replace measuring system
measuring system defective
 Measuring system could not

synchronize with the F-Host in
the start-up phase and
requests an operator
For the operator acknowledgment of the measuring
3x 5 Hz acknowledgment
system an acknowledgment about the safety
repeating  An error in the safety-oriented program at the corresponding variable is required
communication or a
parameterization error was
detected, and has been
eliminated
 Check PROFIBUS address set with the

hardware switch. The address set here gives the
F-Parameterization defective, e.g. necessary PROFIsafe destination address +
1 Hz incorrectly set PROFIsafe 500, see chapter "Bus addressing" on page 22
destination address F_Dest_Add  Synchronize required safety class F_SIL of
system and measuring system, see chapter
"F_SIL" on page 37
Measuring system ready for

on –
operation

Troubleshooting and Diagnosis Options
9.1.2 LED, red
Red LED Cause Remedy

No error,
Off connection established with –
PROFIBUS master
 No connection to PROFIBUS  The PROFIBUS address set with the hardware

master switch must match the projected PROFIBUS
address
 PROFIBUS address
1 Hz
incorrectly set  The checksum calculated for the defined
iParameter set is incorrect, or was not included
 Incorrectly configured
in the projection, see chapter "Parameter
F_iPar_CRC value Definition / CRC Calculation" on page 40
A safety-relevant error was

In order to restart the measuring system after a
detected, the measuring
passivation the error must generally be
system was put into fail-safe
eliminated first of all and then the supply
status and is outputting its
voltage switched OFF/ON.
passivated data:
 Try to localize the error with the aid of diagnosis

variables (dependent on the control unit)
 Check that the set value for the F_WD_Time
 Error in the safety-oriented parameter is suitable for the automation task,
communication see chapter "F_WD_Time" on page 37
 Check whether the PROFIBUS connection
between F-CPU and measuring system is faulty
 Check that the set value for the Window
 The set value for the Window increments parameter is suitable for the
increments parameter was automation task, see chapter "Window
exceeded increments" on page 38
 The permissible ambient
temperature range, as defined  Suitable measures must be taken to ensure that
under the corresponding the permissible ambient temperature range can
article number, was fallen be observed at all times
on below or exceeded
 The measuring system must be shut down
 The measuring system was immediately and checked in the factory. When
supplied with >36 V DC for sending the measuring system to the factory, the
longer than 200 ms reasons and circumstances relating to the
overvoltage must be specified
 The measuring system was
disconnected in RUN mode,  The configuration must only be transferred to the
the F-Host reconfigured and measuring system in STOP status in the start-up
the measuring system then phase
reconnected
 The internally calculated  Power supply OFF/ON. If the error persists after
PROFIsafe telegram is this measure, the measuring system must be
defective replaced
 The PROFIBUS address set
with the hardware switch was  Valid PROFIBUS addresses: 1 – 99
set to "0"
 Scanning system, double
magnetic: the electrically
 Bring speed into the permissible range. Error-
permitted speed which is
acknowledgement about power supply OFF/ON.
defined in the safety manual
was exceeded

9.2 Use of the PROFIBUS diagnosis
The generation or reading of diagnosis reports between the master and slave takes
place automatically and does not need to be programmed by the user.
In addition to the standard diagnosis information, the measuring system provides an

extended diagnosis report with module status information.
9.2.1 Standard diagnosis

The DP standard diagnosis is structured as follows. The perspective is always as
viewed from the master to the slave.
Byte no. Meaning

Byte 1 Station status 1
standard diagnosis
Byte 2 Station status 2

Byte 3 Station status 3 General part
byte 4 Master address
byte 5 Manufacturer's identifier HI byte
byte 6 Manufacturer's identifier LO byte
Length (in bytes) of the extended
byte 7
diagnosis including this byte
diagnosis
Extended
Byte 8
to Device-specific
Further device-specific diagnosis
extensions
Byte 241
(max)

Troubleshooting and Diagnosis Options
9.2.1.1 Station status 1
Slave has been parameterized

Bit 7 Master_Lock from another master (bit is set by
the master)
The parameter telegram last sent
Bit 6 Parameter_Fault
has been rejected by the slave
standard diagnosis byte 1
Is set by the master, if the slave

Bit 5 Invalid_Slave_Response
does not respond
Slave does not support the
Bit 4 Not_Supported
requested functions.
Bit = 1 means an extended
Bit 3 Ext_Diag diagnosis report from the slave is
waiting
The configuration identifier(s)
Bit 2 Slave_Cfg_Chk_Fault sent from the master has (have)
been rejected by the slave
Slave is not ready to exchange
Bit 1 Station_Not_Ready
cyclical data
The slave has been configured,
Bit 0 Station_Non_Existent
but is not available on the bus
Slave was removed from the poll

Bit 7 Deactivated
list from the master
Bit 6 Reserved
Is set by the slave after receipt of

Bit 5 Sync_Mode
the SYNC command
Is set by the slave after receipt of
Bit 4 Freeze_Mode
the FREEZE command
The response monitoring of the
Bit 3 WD_On
slave is activated
Bit 2 Slave_Status Always set for slaves
Bit 1 Stat_Diag Static diagnosis
The slave sets this bit if it has to
Bit 0 Prm_Req be reparameterized and
reconfigured.

Bit 7 Ext_Diag_Overflow Overflow for extended diagnosis
Bit 6-
Reserved
0

9.2.1.4 Master address
Standard diagnosis byte 4
The slave enters the station address of the master into this byte, after the master has
sent a valid parameterization telegram. To ensure correct function on the PROFIBUS
it is imperative that, in the case of simultaneous access of several masters, their
configuration and parameterization information exactly matches.
9.2.1.5 Manufacturer's identifier

Standard diagnosis byte 5 + 6
The slave enters the manufacturer's ID number into the bytes. This is unique for each
device type and is reserved and stored by the PNO. The ID number of the measuring
system is 0x0CE3.
9.2.1.6 Length (in bytes) of the extended diagnosis

Standard diagnosis byte 7
If additional diagnosis information is available, the slave enters the number of bytes
(including this one) at this point, which still follows in addition to the standard
diagnosis.
9.2.2 Extended diagnosis

In addition to the DP standard diagnosis report the measuring system provides an
extended diagnosis report which contains the module status:
Status block
Byte 7 Byte 8 Byte 9 Byte 10 Byte 11
Header Status type Slot no. Status-ID Module status
0x09 0x82 0x__ 0x00 0x00 or 0x03
● Header:
– Number of bytes in addition to standard diagnosis, including Byte 7
● Status type:
– Status block with module status
● Slot no.:
– Specification of slot no., which is defective
● Status-ID:
– No further differentiation
● Module status:
– 0x00 = valid data from this module
– 0x03 = invalid data, missing module
Is reported by the measuring system if a CRC error is present in the
F-Parameters or iParameters
Bytes 12 to 15 are intended for service purposes

Checklist, part 2 of 2
10 Checklist, part 2 of 2
We recommend that you print out and work through the checklist for commissioning, replacing the
measuring system and when changing the parameterization of a previously accepted system and
store it as part of the overall system documentation.
Documentation reason Date Edited Checked
Sub-item To note Can be found under yes

Present user manual has been Document no.:
– 
read and understood TR-ECE-BA-GB-0092
● Chapter
Check that the measuring system ● Safety functions of the fail-safe Safety functions of the fail-
can be used for the present processing unit safe processing unit,
Page 13 
automation task on the basis of ● Compliance with all technical
the specified safety requirements data ● Chapter
Technical Data, Page 14
● The power supply used must
meet the requirements of ● Chapter
Requirement for the power supply 
SELV/PELV Supply voltage, Page 20
(IEC 60364-4-41:2005)
● Chapter
● Observance of the international Installation / Preparation for
standards valid for PROFIBUS / Commissioning,
Correct
PROFIsafe or the directives Page 17 
PROFIBUS installation
specified by the PROFIBUS
User Organization ● Chapter
Commissioning, Page 26
● During commissioning and after
● Chapter
System test after commissioning each parameter change all
Parameterization, 
and parameter changes affected safety functions must
Page 36
be checked
● The preset adjustment function
may only be executed when the
affected axis is stationary
● It must be ensured that the
● Chapter
preset adjustment function
Preset Adjustment Function Preset Adjustment Function, 
cannot be inadvertently triggered
Page 43
● After execution of the preset
adjustment function the new
position must be checked before
restarting
● It must be ensured that the new ● Safety Manual
device corresponds to the (checklist part 1 of 2)
Device replacement replaced device ● Chapter 
● All affected safety functions Parameterization,
must be checked Page 36

11 Appendix
11.1 TÜV certificate

Download
● www.tr-electronic.de/f/TR-ECE-TI-DGB-0297
11.2 PROFIBUS certificate

Download
● www.tr-electronic.de/f/TR-ECE-TI-D-0178
11.3 PROFIsafe certificate

Download
● www.tr-electronic.de/f/TR-ECE-TI-D-0179
11.4 EU Declaration of Conformity

Download
● www.tr-electronic.de/f/TR-ECE-KE-DGB-0337
11.5 Drawings
see subsequent pages
Download
● www.tr-electronic.de/f/04-CDV75M-M0003
● www.tr-electronic.de/f/04-CDH75M-M0002

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DIN EN 61508: SIL CL3

Page 2 of 51 TR-ECE-BA-GB-0092-20 11/19/2020

Revision index ........................................................................................................ 6

1 General information ............................................................................................ 7

2 Safety instructions .............................................................................................. 12

3 Technical Data ..................................................................................................... 14

4 Installation / Preparation for Commissioning ................................................... 17

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5.2 Start-up on PROFIBUS........................................................................................................... 26

6 Parameter Definition / CRC Calculation............................................................. 40

7 Integration of the measuring system into the safety program ........................ 41

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9 Troubleshooting and Diagnosis Options .......................................................... 45

10 Checklist, part 2 of 2.......................................................................................... 50

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Page 6 of 51 TR-ECE-BA-GB-0092-20 11/19/2020

As the documentation is arranged in a modular structure, the User Manual is

Position Notation Description

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1.2 Abbreviations and terms used

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1.3 Main features

The incremental interface available in variant 1, or the optionally available SIN/COS

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2.1 Definition of symbols and notes

means that death or serious injury will occur if the required

means that death or serious injury can occur if the required

means that minor injuries can occur if the required

means that damage to property can occur if the required

indicates important information or features and application

2.2 Organizational measures

Page 12 of 51 TR-ECE-BA-GB-0092-20 11/19/2020

To enable the correct measures to be taken in case of an error, the following

2.3.1 Mandatory safety checks / measures

Measures for commissioning, changes F-Host error reaction

Check by F-Host F-Host error reaction

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7.88 * 10–10 1/h

Time between occurrence of an F-Error and alarm

Angle between error occurrence and alarm indication

3.2 Electrical characteristics

Page 14 of 51 TR-ECE-BA-GB-0092-20 11/19/2020

 268 435 456 steps

8192 steps, Single-Turn

Cable specification see page 21

* parameterizable via PROFIBUS-DP

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3.3 Max. possible step deviation (master system / inspection system)

Function of the straight line S1:

Function of the straight line S2:

Example: Max. possible step deviation at 3500 1/min

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4.1 Basic rules

Deactivation of the safety function through conducted interference

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