Installation Instructions Evaporador

INSTALLATION
INSTRUCTIONS
ELXA Series
AIR HANDLERS
6 TO 20 TONS
508324-01
11/2022
Table of Contents
Model Number Identification ...........................................2
RETAIN THESE INSTRUCTIONS EL072XA and EL090XA Unit Dimensions – Inches (mm) .. 3
FOR FUTURE REFERENCE EL120XA and EL150XA Dimensions – Inches (mm).......4
EL180XA and EL240XA Dimensions – Inches (mm).......5
WARNING Unit Parts Arrangement...................................................6
Unit Control Box Components Arrangement ..................7
Horizontal application requires adjustment of the drain
Typical Installation Support Method ...............................7
pan and drip pan. Refer to instruction sections Horizontal
Applications and Installing Condensate Drain. Requirements .................................................................8
Refrigerant Piping Connections ......................................8
WARNING Horizontal Applications ...................................................9

Upflow Applications ........................................................9
Improper installation, adjustment, alteration, service Installing Condensate Drain .........................................10
or maintenance can cause property damage, personal Freezestat Connections ..............................................12
injury or loss of life. Installation and service must be Filter Rack Installation .................................................13
performed by a licensed professional HVAC installer or Duct Connections .........................................................15
equivalent, service agency, or the gas supplier. Sealing the Unit ............................................................16
Wiring ..........................................................................16
CAUTION Blower Motor Belt Tensioning Adjustment ....................19
As with any mechanical equipment, contact with sharp Pulley Alignment ...........................................................19
sheet metal edges can result in personal injury. Take Air Volume Adjustment .................................................20
care while handling this equipment and wear gloves and Blower Data ..................................................................21
protective clothing. Supply Air Inverter Startup............................................22
Blower Drive Components ............................................28
IMPORTANT Blower Performance .....................................................29
Repairing or Replacing Cabinet Insulation ...................35
The Clean Air Act of 1990 bans the intentional venting of
Start-Up and Performance Checklist.............................35
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming General
must be followed. Fines and/or incarceration may be The ELXA Series air handler units are designed for instal-
levied for noncompliance. lation with a matched remote outdoor unit that is charged
with HFC-410A refrigerant and optional field-installed
WARNING electric heat. The air handler units are for indoor installation
only and are designed for upflow or horizontal applications.
To prevent serious injury or death:
1. Lock-out/tag-out before performing maintenance. Shipping and Packing List
2. If system power is required (e.g., smoke detector Package contains the following:
maintenance), disable power to blower, remove fan 1 – Assembled blower coil unit
belt where applicable, and ensure all controllers 1 – Filter rack (shipped inside unit)
and thermostats are set to the “OFF” position before 8 – Supply and return air flanges (shipped inside unit) list-
performing maintenance. ed in Table 2 on page 14
3. Always keep hands, hair, clothing, jewelry, tools, etc. 1 – Bag assembly that consists of the following:
away from moving parts. • Installation instruction
• Two wiring diagrams (unit wiring and thermostat
connections)
• Six plastic grommets (various sizes) for line set
knockouts
Check package contents for shipping damage; if found,
immediately report damage to last carrier.
Page 1
Model Number Identification
EL 120 X A S D - 1 Y
Brand/Family Voltage
EL Y = 208/230V-3 phase-60Hz
G = 460V-3 phase-60Hz
J = 575V-3 phase-60Hz
Nominal Cooling Capacity − Tons

072 = 6 Tons
090 = 7.5 Tons
120 = 10 Tons Design Sequence
150 = 12.5 Tons 1 = 1st Revision
180 = 15 Tons
240 = 20 Tons
Refrigerant Circuits
S = Single Circuit
Refrigerant Type D = Dual Circuits
X = R−410A
Unit Type
A = Split System Air Handler
Page 2
EL072XA and EL090XA Unit Dimensions – Inches (mm)
18-5/8
(473)
LIQUID LINE INLETS / 16-1/2
KNOCKOUTS (2) (419)
14
SUCTION (VAPOR) LINE (356)
52-1/4
INLETS / KNOCKOUTS (2) 11-7/8 5 (127)
(1327) (302)
3
(76) 1 (25)
30-1/2
(775) 23-1/4 (591)
CONTROL RETURN AIR
BOX AIR OPENING
18-5/8
(473) AIR
18-5/8 SUPPLY AIR FLOW
(473) OPENING POWER
ENTRY FLOW
HOLES 1-7/8
(48)
1-3/8 EXTERNAL 2-3/8

1-3/8 CONTROL (35) FILTER RACK (60)
CONDENSATE
(35) BOX DRAIN (Furnished with Unit, RETURN AIR FLANGES
SUPPLY AIR FLANGES Field Installed)
(Horizontal) (Furnished with Unit,
SUPPLY END VIEW (Furnished with Unit,
26-1/4 Field Installed on
Field Installed)
(Upflow or Horizontal Applications) (667) External Filter Rack)
54-3/4
(1391)
SIDE VIEW
(Horizontal Applications)
52-1/4 30-1/2
(1327) (775)
SUPPLY AIR FLANGES 1-3/8
25-3/4 17-3/8 18-5/8
(Furnished with Unit, (35) (473)
1 (25) (654) (441) Field Installed)
TYP. AIR FLOW
BB CC
CONTROL
BOX
NOTE:
072 models only use one Suction and
Liquid Line. Cabinet has knockouts
CENTER OF 54-3/4 EXTERNAL for two. Either opening may be used.
GRAVITY (1391) FILTER RACK
EE (Furnished with Unit,
Field Installed) 3
(76)
SUCTION (VAPOR) LINE
INLETS / KNOCKOUTS (2)
3-1/8
(79) LIQUID LINE
45-1/2 23-1/4 (591) INLETS / KNOCKOUTS (2)
(1156) RETURN AIR
OPENING
AIR
23-1/4
FF
SIDE RETURN (591) 16-1/2
FLOW 14 (419)
AIR OPENING
11-7/8 (356) 18-5/8
(302) (473)
AA DD 1-7/8
INLET VIEW 2-3/8 2-3/8 1 (25) (48)
(60) (60)
(Upflow Applications) 5 3 CONDENSATE
RETURN AIR FLANGES (127) (76) DRAIN
(Furnished with Unit, (Upflow)
Field Installed on SIDE VIEW
External Filter Rack)
(Upflow Applications)
CORNER WEIGHTS CENTER OF GRAVITY

AA BB CC DD EE FF
Model No.
lbs. kg lbs kg lbs kg lbs kg lbs kg lbs kg
EL072XA 102 46 102 46 102 46 102 46 26.1 640 27.4 671
EL090XA 108 49 108 49 108 49 108 49 26.1 640 27.4 671
Page 3
EL120XA and EL150XA Dimensions – Inches (mm)
18-5/8
(473)
KNOCKOUTS (2) (419)
14
68-1/4 SUCTION (VAPOR) LINE (356)
(1734) INLETS / KNOCKOUTS (2) 11-7/8 5 (127)
3 (302)
(76) 1 (25)
30-1/2
(775) 23-1/4 (591)
CONTROL RETURN AIR
BOX AIR OPENING
18-5/8
(473) AIR
18-5/8 SUPPLY AIR
POWER FLOW
(473) OPENING
ENTRY
FLOW 1-7/8
HOLES
(48)

CONTROL (35) FILTER RACK (60)
1-3/8 CONDENSATE
BOX DRAIN (Furnished with Unit, RETURN AIR FLANGES
(35) SUPPLY AIR FLANGES Field Installed)
(Horizontal) (Furnished with Unit,
SUPPLY END VIEW (Furnished with Unit,
26-1/4 Field Installed on
(Upflow or Horizontal Applications) Field Installed) (667) External Filter Rack)
54-3/4
(1391)
SIDE VIEW
68-1/4 30-1/2
(1734) (775)
SUPPLY AIR FLANGES 1-3/8 18-5/8
25-3/4 25-3/8 (Furnished with Unit, (35) (473)
1 (25) (654) (645) Field Installed)
TYP. AIR FLOW
CC
BB
CONTROL
BOX
CENTER OF
GRAVITY 54-3/4 EXTERNAL
EE
(1391) FILTER RACK
(Furnished with Unit,
Field Installed) 3
(76)
FF SUCTION (VAPOR) LINE
INLETS/KNOCKOUTS (2)
3-1/4
LIQUID LINE
61-1/2 (83)
23-1/4 (591) INLETS/KNOCKOUTS (2)
(1562)
RETURN AIR AIR
OPENING 18-5/8
SIDE RETURN 23-1/4 (473)
(591) FLOW 16-1/2
AIR OPENING 11-7/8
(302) (419)
AA DD 14
1-7/8 (356)
2-1/2 2-1/2 1
INLET VIEW (64) (64) (25)
(48)
(Upflow Applications) 5 3 CONDENSATE

RETURN AIR FLANGES (127) (76) DRAIN
Field Installed on SIDE VIEW
External Filter Rack)

AA BB CC DD EE FF
Model No.
EL120XA 126 57 121 55 121 55 126 57 34.1 836 25.9 635
EL150XA 130 59 125 57 125 57 130 59 34.1 836 25.9 635
Page 4
EL180XA and EL240XA Dimensions – Inches (mm)
18-5/8
(473)
KNOCKOUTS (2) (419)
14
97-1/4 SUCTION (VAPOR) LINE (356)
(2470) INLETS / KNOCKOUTS (2) 11-7/8 5 (127)
3 (76) (302)
1 (25)
30-1/2
POWER (775) 23-1/4 (591)
ENTRY CONTROL RETURN AIR
BOX AIR OPENING
HOLES
18-5/8
18−5/8 SUPPLY AIR (473) AIR
OPENING FLOW
(473)
FLOW 1-7/8
(48)

1−3/8 CONTROL (35) CONDENSATE FILTER RACK (60)
(35) BOX DRAIN (Furnished with Unit, RETURN AIR
SUPPLY AIR Field Installed)
(Horizontal) FLANGES
SUPPLY END VIEW FLANGES
26-1/4 (Furnished with Unit,
Field Installed) (667) Field Installed on
54-3/4 External Filter Rack)
(1391)
SIDE VIEW
97−1/4 30−1/2
(2470) (775)
SUPPLY AIR
FLANGES 1-3/8 18-5/8
1 (25) 51−5/8 28 (35)
(Furnished with (473)
TYP. (1311) (711)
Unit, Field Installed) AIR FLOW
BB CC
CONTROL
BOX
CENTER OF 54−3/4
GRAVITY (1391) EXTERNAL
EE FILTER RACK 3
(76)
Field Installed) SUCTION (VAPOR) LINE
INLETS/KNOCKOUTS (2)
92 2-3/8 LIQUID LINE
(2337) (60) INLETS/KNOCKOUTS (2)
23-1/4 23-1/4 (591)
(591) RETURN AIR AIR
FF SIDE RETURN OPENING 18-5/8
AIR OPENING (473)
11-7/8 16-1/2
FLOW (419)
(302)
DD 14
AA 1-7/8 (356)
1
2-1/2 2-1/2 (48)
(25)
INLET VIEW (64) (64)
5 3 CONDENSATE
(Upflow Applications) RETURN AIR FLANGES (127) (76)
DRAIN
Field Installed on
External Filter Rack) SIDE VIEW

AA BB CC DD EE FF
Model No.
EL180XA 176 80 176 80 187 85 187 85 50.6 1240 27.4 671
EL240XA 189 86 189 86 211 96 211 96 52.1 1277 27.4 671
Page 5
Unit Parts Arrangement
HORIZONTAL POSITION
COIL
SHOWN
BLOWER MOTOR
ADJUSTABLE PULLEY
BLOWER
LIQUID LINES
BLOWER
BELT
FILTER RACK
CONDENSATE
DRAIN POSITION
CONTROL
(FOR UPFLOW)
BOX
VAPOR LINES
BELT TENSIONER
DRIP PAN
072-090-120-150 MODELS CONDENSATE DRAIN (FIELD-POSITIONED FOR
HORIZONTAL AIRFLOW)
HORIZONTAL POSITION
COIL
SHOWN
BLOWER MOTOR
ADJUSTABLE PULLEY
LIQUID LINES
BLOWERS
BLOWER
BELT
FILTER RACK
CONDENSATE
DRAIN POSITION
CONTROL (FOR UPFLOW)
BOX
VAPOR LINES
BELT TENSIONER DRIP PAN
(FIELD-POSITIONED FOR
180-240 MODELS CONDENSATE DRAIN (HORIZONTAL) HORIZONTAL AIRFLOW)
Page 6
Unit Control Box Components Arrangement
BLOWER SPEED SWITCHING

RELAY (K264) GROUND LUG
BLOWER RELAY
(K43) TERMINAL BLOCK
(TB13)
TERMINAL STRIP
(TB1)
MSAV CONTROL BOARD

(A183)
MSAV RELAY
(K232)
K220 RELAY
(FIELD INSTALLED)
INVERTER
(A96)
CONTROL
PANEL
Typical Installation Support Method
TYPICAL SUPPORT METHOD FOR AIR HANDLER WITH HEAT SECTION IN HORIZONTAL POSITION
SUPPORT RODS (4) ELECTRIC or HOT
WATER SECTION
AIR HANDLER
(HORIZONTAL POSITION)
4 (102) 072, 090, 120, 150

10 (254) 180, 240
NOTES: RECOMMENDED
SUPPORT RAILS
1. Ensure support rails do not interfere with ducting, plumbing
or electrical connections.
2. Ensure support rods do not interfere with filter access or
duct connections.
3. When hot water or electric heat section is installed, additional 4 (102) 072, 090, 120,150
support underneath these accessories will be required. 10 (254) 180, 240
4. Support rods and rails are field supplied.
Page 7
Requirements Refrigerant Piping Connections
These instructions are intended as a general guide and do ELXA series evaporator coils have a holding charge of ni-
not supersede local or national codes in any way. Consult trogen or dry air. If there is no pressure when the rubber
authorities having jurisdiction before installation. plugs are removed, check the coil for leaks before install-
In addition to conforming to manufacturer's installation in- ing. After installation, pull a vacuum on the coil and line set
structions and local municipal building codes, installation before releasing the outdoor unit charge into the system.
of ELXA air handler units (with or without optional electric TABLE 1. ELXA Refrigerant Connections
heat), shall conform with the following National Fire Pro-
Size / Quantity
tection Association (NFPA) standards:
Models Liquid Line Vapor / Suction Line
• NFPA No. 90A – Standard for Installation of Air Condi-
tioning and Ventilation Systems -072 5/8" (1) 7/8" (1)
• N
FPA No. 90B – Standard for Installation of Residence -090, -120,
5/8" (2) 7/8" (2)
Type Warm Air Heating and Air Conditioning Systems -150
This unit is approved for installation clearance to combus- -180, -240 5/8" (2) 1-1/8" (2)
tible material as stated on the unit rating plate. Accessi- For single-compressor applications, pipe the upper and
bility and service clearances must take precedence over lower evaporator circuits together (does not apply to 072).
combustible material clearances. For dual-compressor applications, pipe the stage 1 sys-
tem to the lower part of the evaporator and the stage 2
WARNING system to the upper part of the evaporator. Table 1 lists
Improper installation of the air handler can result in piping connection sizes at the evaporator coil. The line set
personal injury or death. between the air handler and outdoor unit should be sized
per the Refrigerant Piping Design and Fabrication Guide-
Do not allow external combustion products or other lines (Corp. 9351-L9) or latest version.
contaminants to enter the return air system or to be
mixed with air that will be supplied to the living space. 1 - Route piping through either side of the unit.
Use sheet metal screws and joint tape or duct mastic to 2- Remove the knockouts from the piping mullion.
seal return air system to air handler. In platform Install the rubber grommets into the piping holes.
installations, the air handler should be sealed airtight to 3 - Remove the plugs from the vapor and liquid line
the return air plenum. A door must never be used as stubs.
a portion of the return air duct system. The base must 4 - Wrap a wet rag around each TXV before brazing to
provide a stable support and an airtight seal to the air avoid overheating the valve.
handler. Allow absolutely no sagging, cracks, gaps. etc.
5 - Remove protective coil cover between TXVs and
For no reason should return and supply air duct systems evaporator coil as illustrated in Figure 1.
ever be connected to or from other heating devices
such as a fireplace or stove. etc. Fire, explosion, carbon
monoxide poisoning, personal injury and/or property
damage could result.
WARNING
Electric Shock Hazard.
Can cause injury or death.
Foil-faced insulation has conductive
characteristics similar to metal. Be sure there
are no electrical connections within 1/2ʺ
of the insulation. If the foil-faced insulation
comes in contact with electrical voltage, the
foil could provide a path for current to pass
through to the outer metal cabinet. While
the current produced may not be enough to
trip existing electrical safety devices (e.g.,
fuses or circuit breakers), the current can be
enough to cause an electrical shock hazard
that could cause personal injury or death.
Page 8
PROTECTIVE COIL COVER BETWEEN TXV(S)
AND EVAPORATOR COIL.
PROTECTIVE COIL COVER BETWEEN TXV(S)

AND EVAPORATOR COIL MUST BE REMOVED
BEFORE UNIT START-UP.
REMOVE TAPE
FIGURE 1. Protective Coil Cover Removal
Horizontal Applications Upflow Applications

This section provides information regarding drip pan ori- This section provides information regarding drip pan ori-
entation and installation. entation and installation.
Drip Pan Orientation Drip Pan Orientation
If the unit is installed for horizontal airflow, the drip pan If the unit is installed for upflow airflow, the drip pan must
must be positioned as shown in figure 2, and the drain pan be positioned as shown in figure 3, and the drain pan must
must be positioned as shown in figure 4. be positioned as shown in figure 4.
Horizontal Position Drip Pan Installation Upflow Position Drip Pan Installation
1 - Remove screws securing side covers. Remove side 1 - Remove screws securing side covers. Remove side
covers from unit. covers from unit.
2 - Remove screws securing the drip pan. 2 - Remove screws securing the drip pan.
3 - Pull drip pan from the unit. 3 - Pull drip pan from the unit.
4 - Move drip pan to location shown in figure 2. Ensure 4 - Move drip pan to location shown in figure 3. Ensure
that insulation parts remain on the bottom of drip pan. that insulation parts remain on the bottom of drip pan.
5 - Reinstall screws to secure drip pan. 5 - Reinstall screws to secure drip pan.
6 - Reinstall side covers with screws. 6 - Reinstall side covers with screws.
DRIP PAN
POSITIONED
FOR UPFLOW
AIRFLOW
DRIP PAN INSTALLED

FOR HORIZONTAL AIRFLOW
FIGURE 2. Drip Pan in Horizontal Airflow Position FIGURE 3. Drip Pan in Upflow Airflow Position
Page 9
REAR OF UNIT
UPFLOW POSITION SHOWN
HORIZONTAL POSITION CONDENSATE DRAIN PAN

INSTALLATION
1. Remove four screws securing drain plates
A and B then remove plates.
2. Remove four screws securing blank plates
D and E then remove plates.
3. Move drain plate B to position E and secure
with four screws. E DRAIN
PLATE
4. Pull drain pan C and slide into position D.
5. Move drain plate A to position D and secure
with four screws.
6. Move blank plates D and E to positions A
and B and secure with four screws.
B DRAIN
PLATE
BLANK
PLATE
D
C DRAIN PAN
A DRAIN PLATE
DO NOT NEED TO REMOVE
BOTTOM CENTER SCREW.
FOUR
SCREWS
FRONT OF UNIT
REVERSIBLE CONDENSATE DRAIN PAN (UPFLOW POSITION)

1. Remove the four screws securing drain plate A.
2. Pull drain pan C and reverse 180º as illustrated by F and slide F
back into position A of unit. ROTATE 180º
3. Secure drain pan C by reinstalling drain plate A and securing
with the four screws.
FIGURE 4. Reposition Drain Pan for Horizontal Applications

CONDENSATE DRAIN INSTALLATION
Installing Condensate Drain
Connect main condensate drain (1 in. N.P.T.) and route
Before connecting drain line, check drain hole to verify downward to an open drain or sump. The drain pan is
that drain opening is fully open and free of any debris. Also made with a glass reinforced engineered plastic capable
check to make sure that no debris has fallen into the drain of withstanding typical joint torque but can be damaged
pan during installation that may plug up the drain opening. with excessive force. Tighten pipe nipple hand tight and
turn an additional quarter turn. Do not connect drain to a
closed waste system. See figure 5 for typical condensate
trap configuration.
Page 10
EITHER A ONE INCH P- OR J-TRAPS (P-TRAP ARE REQUIRED ON ALL DRAIN
ABOVE
INSTALL OPTIONAL FLOAT SWITCH. WIRE LINES. TRAPS MUST BE DEEP ENOUGH TO OFFSET MAXIMUM STATIC
FINISHED
LOW VOLTAGE TO SHUT DOWN DIFFERENCES (GENERALLY, TWO INCHES (51MM).
SPACE?
COMPRESSOR PER INSTRUCTIONS.
VENT MUST EXTEND ABOVE HEIGHT OF COIL DRAIN PAN BY
TWO INCHES (51MM)
NOTE — MAY BE REQUIRED BY
LOCAL CODES.
CLEAN OUT VENT
PRESS IN
(DO NOT GLUE)
NO
DRAIN 1 X 3/4 X 3/4

REDUCING
TEE WITH
DRAIN PAN PLUG
YES
OPTIONAL
SAFETY
PAN
WHEN A COIL IS LOCATED ABOVE A FINISHED
SPACE, A 3/4” (19.1MM) OVERFLOW DRAIN LINE MUST
BE INSTALLED AND CONNECTED TO A SAFETY PAN.
NOTE — WHEN A AIR HANDLER IS LOCATED ABOVE A FINISHED SPACE,

SECONDARY DRAIN PAN MUST HAVE A LARGER FOOTPRINT THAN THE AIR TO APPROVED DRAIN
HANDLER. DRAIN LINE SHOULD SLOPE A
MINIMUM OF ONE INCH PER 10
FEET (25MM PER 3 METERS)
FIGURE 5. Typical Condensate Drain Connections
Page 11
Freezestat Connections S49 LOCATION
(HORIZONTAL APPLICATION)
Two-Compressor Units
1- Remove and discard jumper harness on control
harness. Refer to figure 6.
2 - Connect S49 and S50 freezestats to appropriate
connections in harness. S49 will be located at
lower end of coil, depending on upflow or horizontal
orientation. S50 will be located at the top of the coil.
See figure 7.
TWO COMPRESSORS
CONTROL HARNESS
REMOVE
S50
S49 LOCATION
(UPFLOW APPLICATION)
S49
CONTROL HARNESS
FIGURE 7. Location of S49 Freezestat
TO EVAP.
COIL SINGLE COMPRESSOR
S50
CONTROL HARNESS
TO EVAP. LEAVE
COIL INSTALLED TO EVAP.
S49 COIL
S50 S49
FIGURE 6. Remove and Discard Jumper Harness
TO EVAP.
Single-Compressor Units COIL
S49 S50
1 - Leave jumper harness connected to main control
harness and S50 jumper plug. Refer to figure 8. FIGURE 8. Jumper Harness Remains Installed
2 - Connect S49 and S50 freezestats to appropriate
harness connections. S49 will be located at lower end
of coil, depending on upflow or horizontal orientation.
See figure 7.
Page 12
Filter Rack Installation
The filter rack cabinet is shipped unassembled inside the unit and must be unpacked and assembled prior to use. Refer
to figure 9 to ensure that all necessary components are included before assembly. The cabinet is designed to house 2"
MERV 8 or MERV 13 filters, purchased separately.
A) 2 Top / Bottom Panels

B
B) 2 Filter Channels
C) 1 Front Panel
D) 1 Rear Panel
E) 1 Door
F) 1 Filter Spring A
E G) 1 Rear Panel Filler
A
G
C
D Included (not shown)

- 1 Roll Gasket Material
B - Mounting Screws in
Bag Assembly
NOTE – The Filter Channels (B) are shipped attached to Top / Bottom Panel (A).
The Rear Panel Filler (G) is shipped attached to Rear Panel (D).
The Filter Spring (F) is attached to Door (E), Door (E) is attached to Front Panel (C).
FIGURE 9. Filter Rack Components
Filter Cabinet Assembly 2- A lign and attach rear panel D into Top / Bottom
The cabinet sections are designed to be attached togeth- Panel A (see figure 11).
er. Align the edges as shown in figure 10. 3 - Align and attach remaining Top / Bottom Panel A
NOTE – The screws provided to attach the filter rack into front panel C and rear panel D. Verify that all
(#10x16x5/8") are used only on one side. While mounting screws are tight before attaching filter rack to unit
filter rack on unit, make sure that the side without screws (see figure 12).
is flush with the unit.
NOTE – The Filter Channels and Rear Panel Filler are
1 - Place one Top / Bottom Panel A on a firm surface. attached to the cabinet after the cabinet is installed on the
Align front panel C into one end of side panel A. unit.
Attach Panel C to Panel A as shown in figure 10
using provided screws.
Page 13
C A
D
A
C
FIGURE 10. Assemble Front Panel (C)

to Bottom Panel (A)
Attach Top Panel (A) into Front Panel (C)

and Rear Panel (D).
D
FIGURE 12. Install Top Panel (A)
Filter Cabinet Installation
1 - Align the cabinet with the return air opening on the
air handler with the access door opening facing
outward.
2- Secure the cabinet to the unit using the screws
provided (#10x16x5/8").
3 - Insert Filter Channel (B) into the cabinet and use
A the provided screws (#10x16x5/8") to secure them
to the cabinet at both the top and bottom. Insert the
Rear Panel Filler (G) and attach it to the Rear Panel
Attach Rear Panel (D) into Bottom Panel (A). with the screws provided.
4 - Attach the duct to the filter cabinet. Use foil tape to
FIGURE 11. Assemble Rear Panel (D) seal all duct joints to prevent dust from entering the
to Bottom Panel (A) air stream.
5 - Slide the filters into the filter channel.
6 - Attach the filter spring to the cabinet door using the
provided (2) #10x16x3/8" screws. Secure the door
to the front panel using the provided (4) #10x16x1
screws.
7 - Install provided gasket material on all sides of filter
access door.
Page 14
Duct Connections
SIDE RETURN AIR COVER PLATE INSTALLATION OF FLANGES

RELOCATION
UNIT IS SHIPPED FOR INSTALLATION IN AN UPFLOW APPLICATION. ALIGN PROVIDED FLANGES WITH PRE-DRILLED HOLES IN
BOTH RETURN AND SUPPLY AIR LOCATIONS AND SECURE
REMOVE SCREWS THAT SECURE SIDE COVER PLATE ON SIDE WITH FIELD-PROVIDED SHEET METAL SCREWS (#10-16 X 5/8”).
RETURN AIR OPENING. USE EXISTING SCREWS TO RE-SECURE
COVER PLATE OVER BOTTOM OPENING.
INSTALL FILTER RACK PER INSTRUCTIONS BEFORE INSTALLING DUCT FLANGES.
072-090-120-150 MODELS TOP VIEW
SUPPLY AND RETURN AIR FLANGES ARE

PROVIDED AND ARE STORED INSIDE UNIT FOR
SHIPPING. SEE TABLE 2 FOR FLANGE
LENGTHS.
SIDE VIEW SUPPLY AIR
NOTE — ON DUAL-BLOWER UNITS, FLANGES

180-240 MODELS ENCOMPASS BOTH OPENINGS.
SIDE VIEW
SIDE RETURN AIR COVER PLATE (SHIPPED

FROM FACTORY INSTALLED)
NOTE — SIDE RETURN AIR COVER PLATE CAN BE

RELOCATED TO BOTTOM RETURN AIR LOCATION.
IF A RETURN AIR PLENUM IS NOT USED, INSTALLATION CODES MAY LIMIT

INSTALLATION TO SINGLE-STORY STRUCTURES ONLY. DO NOT INSTALL THE
SUPPLY AIR PLENUM WITHIN 18 INCHES (457 MM) OF THE BLOWER ACCESS
PANEL.
NOTE — Use flexible duct to eliminate vibration.
FIGURE 13. Cover Plate Relocation and Installation of Flanges
TABLE 2. Air Handler Duct Flange Lengths – Inches (mm)

Models 072/090 120/150 180/240
Return air flanges - Common (2) 23-1/4" (591) 23-1/4" (591) 23-1/4" (591)
Return air flanges - Long (2) 45-1/2" (1158) 61-1/2" (1562) 92" (2337)
Discharge air flanges - Common (2) 18-1/2" (470) 18-1/2" (470) 18-1/2" (470)
Discharge air flanges - Long (2) 25-5/8" (651) 25-5/8" (651) 51-3/8" (1305)
Page 15
NATIONAL AND LOCAL CODE RESTRICTIONS
Sealing the Unit
Wiring must conform to the current National Electric Code
Seal the unit so that warm air is not allowed into the cabi- ANSI/NFPA No. 70, or Canadian Electric Code Part I, CSA
net. Warm air introduces moisture, which results in water Standard C22.1, and local building codes. Refer to follow-
blow-off problems. This is especially important when the ing wiring diagrams. See unit nameplate for minimum cir-
unit is installed in an unconditioned area. cuit ampacity and maximum over-current protection size.
Select the proper supply circuit conductors in accordance
WARNING with tables 310-16 and 310-17 in the National Electric
There must be an airtight seal between the bottom of Code, ANSI/NFPA No. 70 or tables 1 through 4 in the Ca-
the air handler and the return air plenum. Use fiberglass nadian Electric Code, Part I, CSA Standard C22.1.
sealing strips, caulking, or equivalent sealing method Separate openings have been provided for 24V low volt-
between the plenum and the air handler cabinet to age and line voltage. Refer to the dimension illustration of
ensure a tight seal. Return air must not be drawn from a specific location.
room where this air handler or any gas-fueled appliance WIRING DIAGRAMS
(i.e., water heater), or carbon monoxide-producing Two wiring diagrams are included in the bag assembly
device (i.e., wood fireplace) is installed. and are for the following:
• Unit wiring diagram
Wiring
• Thermostat connections
WARNING Both diagrams are to be installed on outside cabinet in a

convenient location
Run 24V Class II wiring only through specified low
voltage opening. Run line voltage wiring only through
specified high voltage opening. Do not combine voltage
CAUTION
USE COPPER CONDUCTORS ONLY.
in one opening.
Page 16
TB1
R
24VAC
Y3
Y2
Y1
TB1
W1
H1
W2
H2
J248
P248 VFD CONTROL (G)
C3
P248
J248
C2 H2
C1
S149
DL58
P248
J248
TB1
C
TB13
KEY COMPONENT
A96 CONTROL, INVERTER
A183 CONTROL, VFD BOARD
B3 MOTOR-BLOWER
DL58 DELAY, ADJUSTABLE, ON MAKE
K43,-1 RELAY-ECONOMIZER BLOWER
J246
K220,-1 RELAY-OVERFLOW
P246 K232,-1 RELAY-INVERTER PROTECTION
K264,-1 RELAY-A96 SIGNAL SWITCHING
J/P246 JACK/PLUG POWER TO VFD
J/P247 JACK/PLUG VFD TO MTR
S50 LOCATION ON UNITS WITH TWO J/P248 JACK/PLUG VFD CONTROL
COMPRESSORS S49 SWITCH-FREEZESTAT COMPRESSOR 1
S50 SWITCH-FREEZESTAT COMPRESSOR 2
J247
S149 SWITCH-OVERFLOW
P247 TB1 TERMINAL STRIP, CLASS II VOLTAGE
TB13 TERMINAL BLOCK, POWER DISTRIBUTOR
WIRING DIAGRAM 10/22
BLOWER
EL072-240XA - Y,G,J WITH VFD ID BLOWER
SECTION B1 REV. 2
Supersedes New Form No.
537900-01 537900-02
FIGURE 14. Typical Wiring Diagram
Page 17
FIGURE 15. Typical Thermostat Control Wiring
Page 18
Blower Motor Belt Tensioning Adjustment
PLACE BELT OVER ALL THREE

1 PULLEYS.
BELT TENSIONER
USING A 15/16” WRENCH ON THE TENSIONER
2 BODY NUT, APPLY FORCE UNTIL MARKS ALIGN
AS SHOWN.
WHILE HOLDING THE TENSIONER IN THIS

3 POSITION, TIGHTEN THE MOUNTING BOLT TO 23
FT-LBS USING A 9/16” WRENCH.
FIGURE 16. Typical Blower Belt Tensioner Adjustment Procedure
Pulley Alignment
AFTER ANY PULLEY ADJUSTMENT OR CHANGE OUT, PULLEYS
SHOULD BE ALIGNED WITH THE TENSIONER AS SHOWN.
ALIGNED
TENSIONER
BELT
MOTOR BLOWER
PULLEY PULLEY
NOT ALIGNED
FIGURE 17. Typical Pulley Alignment
Page 19
Air Volume Adjustment
1 RUN THE BLOWER WITHOUT A COOLING DEMAND.
2 MEASURE THE STATIC PRESSURE EXTERNAL TO THE UNIT.
3 MEASURE THE INDOOR BLOWER WHEEL RPM.
USE THE STATIC PRESSURE AND REV/MIN READINGS TO DETERMINE

FIXED
4 THE UNIT'S AIR VOLUME (SEE APPLICABLE BLOWER PERFORMANCE
TABLES).
PULLEY
5 LOOSEN THE ALLEN SCREW ON THE ADJUSTABLE PULLEY.
TURN THE ADJUSTABLE SHEAVE CLOCKWISE TO INCREASE THE AIR

6 VOLUME OR COUNTERCLOCKWISE TO DECREASE THE AIR VOLUME.
ONCE THE DESIRED AIR VOLUME HAS BEEN ACHIEVED, TIGHTEN THE
7 ALLEN SCREW.
BLOWER
BELT
ADJUSTABLE
PULLEY
ADJUSTABLE PULLEY
NOTE — THE INDOOR COIL MUST BE DRY AND THE AIR
FILTERS MUST BE IN PLACE WHEN THE FOLLOWING
MEASUREMENTS ARE TAKEN. ALLEN SCREW
FIGURE 18. Typical Air Volume Adjustment Procedure
Air Volume Adjustment – Caution

Air flow exceeding the CFM per ton listed below for each unit is NOT RECOMMENDED in high humidity applications.
Model CFM per Ton
090 450 CFM per ton
150 400 CFM per ton
240 400 CFM per ton
Page 20
Blower Data
Blower Drive Specifications,
60Hz
Motor HP
Static RPM Range 072 090 120 150 180 240
Nominal Maximum
Low 563 - 798 1.5 1.5 O
Standard 798 - 1033 1.5 1.5 S
High 878 - 1097 2 2 O
Low 562 - 796 2 2 O
Standard 796 - 1030 2 2 S
High 865 - 1071 3 3 O
Low 560 - 793 2 2 O

Standard 793 - 1027 3 3 S
High 865 - 1071 3 3 O
Low 653 - 887 3 3 O
Standard 846 - 1081 5 5 S
High 896 - 1146 5 5 O
Low 598 - 820 3 3 O
Standard 820 - 1041 5 5 S
High 875 - 1111 5 5 O
Low 689 - 875 5 5 O
Standard 810 - 1036 7.5 7.5 S
High 963 - 1232 7.5 7.5 O
Page 21
Set Low/Medium Speed Minimum Position
Supply Air Inverter Startup
1 - Initiate a blower (G) only AND occupied demand
A-General from the room thermostat or control system.
Units equipped with a supply air inverter are available 2 - Set the ventilation speed switch on the VFD control
which provide three blower speeds. The blower will op- board to “LO”.
erate at lower speeds when cooling demand is low and
higher speeds when cooling demand is high. This results 3 - Rotate the low speed potentiometer on the VFD
in lower energy consumption. control board to set the low speed minimum damper
position. This set point also applies to Medium
Inverter-driven blowers will operate at high speed during
blower speed.
ventilation (blower “G” only signal) but can be adjusted to
operate at low speed. 4 - Measure the intake air CFM. If the CFM is lower
Medium speed is approximately 3/4 of the full-speed rpm. than the design specified CFM for ventilation air,
use the potentiometer to increase the damper
Low speed is approximately 2/3 of the full-speed RPM. percent open. If the CFM is higher than specified,
B-Set Maximum Blower CFM decrease the damper percent open.
1-
Initiate a blower (G) only signal from the room NOTE – Intake air CFM can also be determined using the
thermostat or control system. outdoor air temperature, return air temperature and mixed
2- Adjust the blower pulley to deliver the full (high air temperature. Refer to the economizer or outdoor air
speed) CFM in the typical manner. See Determining damper installation instructions.
Unit CFM in the Blower Operation and Adjustment LVC2 (A183) VFD CONTROL BOARD
section.
C-Set Blower Speed During Ventilation
To save energy during ventilation, the blower speed can
be set to low. This is accomplished by changing the venti- VENTILATION
SPEED SWITCH
lation speed switch on the VFD control board to “LO”. See
figure 17.
NOTE – On units equipped with an economizer, set damp-
er minimum position as shown in the next section. After POWER
adjusting the low speed minimum position, the ventilation LED
speed switch will be in the “LO” position.
D-Set Damper Minimum Position (Units with Econo-
mizer)
To maintain required minimum ventilation air volumes
when the unit is in the occupied mode, two minimum
damper positions must be set. A high and a low speed
potentiometer are provided on the VFD control board to
adjust minimum damper position. See figure 19. LOW SPEED
MINIMUM POSITION
Set High Speed Minimum Position POTENTIOMETER
HIGH SPEED
MINIMUM POSITION
1 - Initiate a blower (G) only AND occupied demand
POTENTIOMETER
from the room thermostat or control system.
2 - Set the ventilation speed switch on the VFD control FIGURE 19
board to “HI”. Freezestats S49, S50
3 - Rotate the high speed potentiometer on the VFD Each unit is equipped with a low temperature switch
control board to set the high speed minimum (freezestat) located on the evaporator coil; S49 (first cir-
damper position. cuit), S50 (second circuit), on the corresponding evapora-
tor coils.
4 - Measure the intake air CFM. If the CFM is lower
Each freezestat is an auto-reset switch which opens at
than the design specified CFM for ventilation air,
29°F on a temperature drop and resets at 58°F on a tem-
use the potentiometer to increase the damper
perature rise.
percent open. If the CFM is higher than specified,
decrease the damper percent open.
NOTE – Intake air CFM can also be determined using the
outdoor air temperature, return air temperature and mixed
air temperature. Refer to the economizer or outdoor air
damper installation instructions.
Page 22
System Operation 1. Single-Compressor Cooling Matchups (up to 2 COOL
The indoor unit and outdoor unit cycle on demand from and 2 HEAT) - Table 3 and 4
the room thermostat. Refer to interconnect diagrams (fig- 2. Two-Compressor Matchups (up to 3 COOL and 2 HEAT)
ures 20, 21 and 22) for demand signals passed from the - Table 5, 6 and 7
indoor unit to the outdoor unit. 3. Single-Compressor Heat Pump Matchups (up to 2
For details on the indoor unit component operation based COOL and 2 HEAT) - Table 8
on thermostat demand and the outdoor unit type, see ap-
propriate table:
R 24 VAC R
C1 G
9
factory
K232
H1 A
6
C2 C
C3
H2
O
Y1
W1
Ti
C Y2
Tc
W2
To
D
Y3
SPLIT SYSTEMS - 1 COMPRESSOR

LABEL-WIRING DIAGRAM
FIELD CONNECTION ELXA-ELXC
SECTION C REV. 0
538311-01
FIGURE 20. Interconnect Diagram – Single Compressor
Page 23
R 24 VAC R
C1 G
9
factory
K232
H1 A
6
C2 C
C3
H2
O
Y1
W1
Ti
C Y2
Tc
W2
To
D
Y3
SPLIT SYSTEMS - 2 COMPRESSOR

FIELD CONNECTION ELXA-ELXC
SECTION C REV. 0
538312-01
FIGURE 21. Interconnect Diagram – Two Compressors
Page 24
R 24 VAC R
C1 G
9
factory
K232
H1 A
6
C2 C
C3
H2
O
Y1
W1
Ti
C Y2
Tc
W2
To
D
Y3
C3
H2
SPLIT SYSTEMS - HEAT PUMP
FIELD CONNECTION ELXA-ELXP
SECTION C REV. 0
538313-01
FIGURE 22. Interconnect Diagram – Heat Pump
Page 25
Single-Compressor Cooling Matchups (up to 2 COOL and 2 HEAT)
Table 3. EL072XA-EL072XCSS; EL090XA-EL090XCSS
Demands Condition Unit Operation
T'stat, Outdoor Air Outputs to Indoor Unit Blower Outdoor Unit
Outdoor Unit Fans Damper (Economizer)
DDC⁴ Suitability3 EL_XC Speeds (B3) Compressor
(TB1) (TB1) LOW MED HIGH (B1) (B2) (B4) (B5) (B21) (B22) OCC UNOCC
G ---- ---- X¹ ---- X¹ OFF ---- OFF ---- ---- ---- VENT¹ CLOSED
Y1 NO C1 X ---- ---- LOW ---- ON ---- ---- ---- MIN LO CLOSED
Y1+Y2 NO C1+C2 ---- ---- ---- HIGH ---- ON ---- ---- ---- MIN LO CLOSED
W1 or W2 ---- ---- ---- ---- X OFF ---- OFF ---- ---- ---- MIN HI CLOSED
Y1 YES ---- ---- ---- X OFF ---- OFF ---- ---- ---- MOD² MOD²
Y1+Y2 YES C1 ---- ---- X LOW ---- ON ---- ---- ---- MOD² MOD²
Footnotes:
¹VENT = Ventilation speed and damper position selectable using LVC2 control board, Switch SW1.
²MOD = Damper Modulating
³Suitability for Free Cooling with Damper Installed
⁴Field installed jumper wire required between TB1-C2 and TB1-C3
<- Unit Operation without Damper installed
Table 4. EL120XA-EL120XCSS
DDC⁴ Suitability3 EL_XC Speeds (B3) Compressor
G ---- ---- X¹ ---- X¹ OFF ---- OFF OFF ---- ---- VENT¹ CLOSED
Y1 NO C1 X ---- ---- LOW ---- ON ON ---- ---- MIN LO CLOSED
Y1+Y2 NO C1+C2 ---- ---- X HIGH ---- ON ON ---- ---- MIN LO CLOSED
W1 or W2 ---- ---- ---- ---- X OFF ---- OFF OFF ---- ---- MIN HI CLOSED
Y1 YES ---- ---- ---- X OFF ---- OFF OFF ---- ---- MOD² MOD²
Y1+Y2 YES C1 ---- ---- X LOW ---- ON ON ---- ---- MOD² MOD²
Footnotes:
Two-Compressor Matchups (up to 3 COOL and 2 HEAT)

Table 5. EL120XA-EL120XCSD
DDC Suitability3 EL_XC Speeds (B3) Compressor
G ---- ---- X¹ ---- X¹ OFF OFF OFF OFF ---- ---- VENT¹ CLOSED
Y1 NO C1 X ---- ---- LOW OFF ON ON ---- ---- MIN LO CLOSED
Y1+Y2 NO C1+C2 ---- X ---- LOW LOW ON ON ---- ---- MIN LO CLOSED
Y1+Y2+Y3 NO C1+C2+C3 ---- ---- X HIGH HIGH ON ON ---- ---- MIN HI CLOSED
W1 or W2 ---- ---- ---- ---- X OFF OFF OFF OFF ---- ---- MIN HI CLOSED
Y1 YES ---- ---- ---- X OFF OFF OFF OFF ---- ---- MOD² MOD²
Y1+Y2 YES C1 ---- X ---- LOW OFF ON ON ---- ---- MOD² MOD²
Y1+Y2+Y3 YES C1+C3 ---- ---- X HIGH OFF ON ON ---- ---- MOD² MOD²
Footnotes:
<- Unit Performance without Damper installed
Page 26
Table 6. EL150XA-EL150XCSD
G ---- ---- X¹ ---- X¹ OFF OFF OFF OFF ---- ---- VENT¹ CLOSED
Y1 NO C1 X ---- ---- LOW OFF ON OFF ---- ---- MIN LO CLOSED
Y1+Y2 NO C1+C2 ---- X ---- LOW LOW ON ON ---- ---- MIN LO CLOSED
Y1+Y2+Y3 NO C1+C2+C3 ---- ---- X HIGH HIGH ON ON ---- ---- MIN HI CLOSED
W1 or W2 ---- ---- ---- ---- X OFF OFF OFF OFF ---- ---- MIN HI CLOSED
Y1 YES ---- ---- ---- X OFF OFF OFF OFF ---- ---- MOD² MOD²
Y1+Y2 YES C1 ---- X ---- LOW OFF ON OFF ---- ---- MOD² MOD²
Y1+Y2+Y3 YES C1+C3 ---- ---- X HIGH OFF ON OFF ---- ---- MOD² MOD²
Footnotes:
Table 7. EL180XA-EL180XCSD; EL240XA-EL240XCSD

G ---- ---- X¹ ---- X¹ OFF OFF OFF OFF OFF OFF VENT¹ CLOSED
Y1 NO C1 X ---- ---- LOW OFF ON ON OFF OFF MIN LO CLOSED
Y1+Y2 NO C1+C2 ---- X ---- LOW LOW ON ON ON ON MIN LO CLOSED
Y1+Y2+Y3 NO C1+C2+C3 ---- ---- X HIGH HIGH ON ON ON ON MIN HI CLOSED
W1 or W2 ---- ---- ---- ---- X OFF OFF OFF OFF OFF OFF MIN HI CLOSED
Y1 YES ---- ---- ---- X OFF OFF OFF OFF OFF OFF MOD² MOD²
Y1+Y2 YES C1 ---- X ---- LOW OFF ON ON OFF OFF MOD² MOD²
Y1+Y2+Y3 YES C1+C3 ---- ---- X HIGH OFF ON ON OFF OFF MOD² MOD²
Footnotes:
Single-Compressor Heat Pump Matchups (up to 2 COOL and 2 HEAT)

Table 8. EL090XA-EL072XP; EL090XA-EL090XP; EL120XA-EL120XP
T'stat, Outdoor Air Outputs to Indoor Unit Blower Outdoor Unit Reversing
DDC⁴ Suitability3 EL_XP Speeds (B3) Compressor Valve
(TB1) (TB1) LOW MED HIGH (B1) (B2) (B4) (B5) (B21) (B22) (L1) OCC UNOCC
G ---- ---- X¹ ---- X¹ OFF ---- OFF OFF ---- ---- ---- VENT¹ CLOSED
Y1 NO C1 X ---- ---- LOW ---- ON ON ---- ---- ON MIN LO CLOSED
Y1+Y2 NO C1+C2 ---- ---- X HIGH ---- ON ON ---- ---- ON MIN LO CLOSED
W1 or W2 ---- H1⁵ ---- ---- X HIGH ---- ON ON ---- ---- OFF MIN HI CLOSED
Y1 YES ---- ---- ---- X OFF ---- OFF OFF ---- ---- OFF MOD² MOD²
Y1+Y2 YES C1 ---- ---- X LOW ---- ON ON ---- ---- ON MOD² MOD²
Footnotes:
⁵H2 (24V Input) available during defrost cycle (can be used to activate aux heat).
Page 27
Blower Drive Components
Blower Drive Components, 60Hz
Adjustable Sheave Fixed Sheave Belt Bushing Key
Unit Static Motor HP
OEM No MFG No OEM No MFG No OEM No MFG No OEM No MFG No OEM No Dimensions
Low 79J0301 1VP40 x 7/8 49K4101 BK85 x 1 100245-25 AX54 - - LB-21259 1/4x1/4x1-1/2 1.5
072 Standard P-8-2187 1VP50 x 7/8 49K4101 BK85 x 1 100245-26 AX55 - - LB-21259 1/4x1/4x1-1/2 1.5
High P-8-1494 1VP56 x 7/8 P-8-9659 BK90 x 1 100245-28 AX57 - - LB-21259 1/4x1/4x1-1/2 2
Low 79J0301 1VP40 x 7/8 49K4101 BK85 x 1 100245-25 AX54 - - LB-21259 1/4x1/4x1-1/2 2
090 Standard P-8-2187 1VP50 x 7/8 49K4101 BK85 x 1 100245-26 AX55 - - LB-21259 1/4x1/4x1-1/2 2
High 80K5501 1VP60 x 7/8 P-8-9659 BK90 x 1 100245-27 AX56 - - LB-21259 1/4x1/4x1-1/2 3
Low 79J0301 1VP40 x 7/8 49K4101 BK85 x 1 100245-25 AX54 - - LB-21259 1/4x1/4x1-1/2 2
120 Standard P-8-2187 1VP50 x 7/8 49K4101 BK85 x 1 100245-26 AX55 - - LB-21259 1/4x1/4x1-1/2 3
High 80K5501 1VP60 x 7/8 79J2701 BK95 x 1 100245-28 AX57 - - LB-21259 1/4x1/4x1-1/2 3
Low P-8-1488 1VP44 x 7/8 49K4101 BK85 x 1 100245-25 AX54 - - LB-21259 1/4x1/4x1-1/2 3
150 Standard 41C1301 1VP60 x 1-1/8 79J2701 BK95 x 1 100245-10 BX60 - - LB-21259 1/4x1/4x1-1/2 5
High 41C1301 1VP60 x 1-1/8 P-8-9659 BK90 x 1 59A5001 BX59 - - LB-21259 1/4x1/4x1-1/2 5
Low 79J0301 1VP40 x 7/8 105617-04 BK85 x 1-3/16 100245-52 BX54 - - 105594-01 1/4x1/4x1-3/4 3
180 Standard P-8-1977 1VP50 x 1-1/8 105617-04 BK85 x 1-3/16 78L5301 BX57 - - 105594-01 1/4x1/4x1-3/4 5
High P-8-1977 1VP50 x 1-1/8 100788-03 BK80H 78L5301 BX57 105616-02 H-1-3/16 105594-01 1/4x1/4x1-3/4 5
Low P-8-1977 1VP50 x 1-1/8 100788-05 BK100H 59A5001 BX59 105616-02 H-1-3/16 105594-01 1/4x1/4x1-3/4 5
240 Standard 78L5501 1VP60 x 1-3/8 100788-05 BK100H 93J9801 BX61 105616-02 H-1-3/16 105594-01 1/4x1/4x1-3/4 7.5
High 78L5501 1VP60 x 1-3/8 105617-04 BK85 x 1-3/16 100245-10 BX60 - - 105594-01 1/4x1/4x1-3/4 7.5
Page 28
Blower Performance
072 BLOWER PERFORMANCE
Air STATIC PRESSURE EXTERNAL – Inches Water Gauge
Volume
CFM 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
CFM RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1200 411 0.11 453 0.2 494 0.26 535 0.31 584 0.32 638 0.31 688 0.32 729 0.37 762 0.46
1300 416 0.14 458 0.23 499 0.29 541 0.34 589 0.36 642 0.35 692 0.36 733 0.41 765 0.5
1400 421 0.16 463 0.25 505 0.32 546 0.37 594 0.39 647 0.38 696 0.4 736 0.45 768 0.54
1500 427 0.19 468 0.28 510 0.35 551 0.4 599 0.42 651 0.42 699 0.44 739 0.49 771 0.58
1600 432 0.22 473 0.3 515 0.38 556 0.44 604 0.46 656 0.46 703 0.48 742 0.53 774 0.62
1700 438 0.24 479 0.33 520 0.41 561 0.47 609 0.49 660 0.5 707 0.52 745 0.58 777 0.67
1800 444 0.27 485 0.36 526 0.44 567 0.5 614 0.53 665 0.54 711 0.56 749 0.62 780 0.71
1900 450 0.3 491 0.39 532 0.47 573 0.53 619 0.57 670 0.58 715 0.6 752 0.67 783 0.76
2000 457 0.33 497 0.42 538 0.5 579 0.57 625 0.6 674 0.62 719 0.65 756 0.71 786 0.8
2100 464 0.36 504 0.45 544 0.53 585 0.6 631 0.64 679 0.66 723 0.69 759 0.76 790 0.85
2200 471 0.4 511 0.49 551 0.57 591 0.64 636 0.68 684 0.7 728 0.74 763 0.81 794 0.9
2300 478 0.43 518 0.52 558 0.61 598 0.68 643 0.72 690 0.75 732 0.79 767 0.86 797 0.95
2400 485 0.47 525 0.56 565 0.65 605 0.72 649 0.77 695 0.79 737 0.83 771 0.91 802 1.01
2500 493 0.51 533 0.6 572 0.69 612 0.76 655 0.81 701 0.84 742 0.88 776 0.96 806 1.06
2600 500 0.55 540 0.64 580 0.73 619 0.8 662 0.85 707 0.89 747 0.93 780 1.01 810 1.12
2700 508 0.59 548 0.68 588 0.77 627 0.84 670 0.9 713 0.93 752 0.99 785 1.07 815 1.18
2800 516 0.63 556 0.72 596 0.81 635 0.88 678 0.94 720 0.98 758 1.04 790 1.13 820 1.25
2900 523 0.67 564 0.76 604 0.85 644 0.92 686 0.98 727 1.03 763 1.1 795 1.19 826 1.31
3000 531 0.71 573 0.8 613 0.89 653 0.96 694 1.03 734 1.08 769 1.15 801 1.26 831 1.38

Volume
CFM 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
CFM RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
1200 790 0.55 817 0.64 844 0.7 871 0.75 897 0.8 924 0.85 951 0.9 979 0.96 1008 1.01 1036 1.07
1300 793 0.59 820 0.68 847 0.74 874 0.79 900 0.85 927 0.9 954 0.95 982 1.01 1011 1.06 1039 1.12
1400 796 0.63 823 0.72 850 0.78 877 0.84 903 0.89 930 0.95 958 1 986 1.06 1014 1.11 1043 1.18
1500 799 0.68 827 0.76 853 0.82 880 0.88 906 0.94 933 0.99 961 1.05 989 1.11 1018 1.17 1046 1.23
1600 802 0.72 830 0.8 857 0.87 883 0.93 909 0.99 936 1.04 964 1.1 992 1.16 1021 1.23 1050 1.29
1700 805 0.76 833 0.84 860 0.91 886 0.97 913 1.03 940 1.1 967 1.16 996 1.22 1025 1.28 1054 1.35
1800 808 0.81 837 0.89 864 0.96 890 1.02 916 1.08 943 1.15 971 1.21 999 1.28 1029 1.35 1058 1.42
1900 812 0.85 840 0.94 867 1.01 894 1.07 920 1.14 946 1.2 974 1.27 1003 1.34 1032 1.41 1062 1.48
2000 815 0.9 844 0.98 871 1.06 898 1.12 924 1.19 950 1.26 978 1.33 1007 1.4 1036 1.47 1066 1.55
2100 819 0.95 848 1.04 876 1.11 902 1.18 928 1.25 954 1.32 982 1.39 1011 1.47 1040 1.54 1070 1.62
2200 823 1 852 1.09 880 1.16 907 1.24 932 1.31 958 1.38 986 1.46 1015 1.54 1045 1.61 1074 1.69
2300 827 1.06 857 1.14 885 1.22 912 1.3 937 1.37 962 1.45 990 1.53 1020 1.61 1049 1.69 1078 1.77
2400 832 1.11 862 1.2 890 1.28 917 1.36 942 1.44 967 1.52 995 1.6 1024 1.68 1053 1.76 1083 1.85
2500 836 1.17 867 1.26 896 1.34 923 1.43 949 1.51 973 1.59 1000 1.67 1029 1.76 1058 1.84 1087 1.92
2600 841 1.23 872 1.32 901 1.41 929 1.49 955 1.58 979 1.66 1006 1.75 1034 1.83 1063 1.92 1091 2.01
2700 846 1.29 877 1.39 907 1.48 935 1.57 962 1.66 986 1.74 1012 1.83 1039 1.91 1067 2 1096 2.09
2800 852 1.36 883 1.46 913 1.55 941 1.64 968 1.73 992 1.82 1017 1.91 1044 2 1072 2.08 1100 2.17
2900 857 1.43 889 1.52 919 1.62 947 1.71 974 1.81 998 1.9 1023 1.99 1049 2.08 1077 2.17 1105 2.26
3000 863 1.49 894 1.6 925 1.69 953 1.79 979 1.89 1004 1.99 1028 2.08 1054 2.17 1081 2.26 1109 2.35
Page 29
Volume
CFM 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
1600 444 0.24 485 0.33 527 0.4 568 0.45 617 0.47 669 0.46 715 0.49 752 0.55 782 0.65
1700 451 0.27 492 0.36 534 0.43 575 0.49 623 0.51 674 0.5 719 0.53 756 0.6 786 0.7
1800 458 0.3 499 0.39 541 0.46 582 0.52 630 0.54 680 0.55 724 0.58 760 0.65 790 0.75
1900 466 0.33 507 0.42 548 0.5 589 0.56 636 0.58 686 0.59 729 0.62 764 0.7 794 0.8
2000 474 0.37 514 0.46 555 0.53 596 0.6 643 0.62 691 0.63 734 0.67 769 0.75 799 0.85
2100 482 0.4 522 0.49 563 0.57 603 0.64 650 0.67 697 0.68 739 0.72 773 0.8 803 0.9
2200 490 0.44 531 0.53 571 0.61 611 0.68 657 0.71 704 0.73 745 0.77 778 0.85 808 0.95
2300 499 0.48 539 0.57 579 0.65 619 0.72 664 0.75 710 0.77 750 0.82 783 0.9 814 1.01
2400 508 0.52 548 0.61 588 0.69 627 0.76 672 0.8 717 0.82 756 0.87 788 0.96 819 1.07
2500 517 0.56 557 0.65 597 0.73 636 0.8 680 0.84 724 0.87 762 0.93 794 1.02 825 1.13
2600 526 0.61 566 0.69 606 0.77 645 0.84 688 0.88 731 0.92 768 0.98 800 1.08 831 1.2
2700 535 0.65 576 0.74 615 0.81 655 0.88 697 0.93 738 0.97 774 1.04 806 1.15 837 1.26
2800 545 0.69 586 0.78 625 0.85 665 0.92 706 0.97 746 1.02 781 1.1 812 1.21 844 1.33
2900 555 0.73 596 0.82 636 0.9 675 0.97 715 1.02 754 1.08 788 1.17 819 1.28 850 1.4
3000 566 0.78 606 0.86 646 0.94 685 1.01 725 1.07 762 1.14 795 1.24 826 1.35 857 1.47
3100 577 0.82 618 0.91 657 0.98 696 1.06 734 1.13 770 1.2 802 1.31 833 1.43 864 1.55
3200 589 0.87 629 0.95 668 1.03 706 1.11 744 1.19 778 1.27 810 1.38 840 1.5 872 1.62
3300 601 0.93 641 1 679 1.08 717 1.17 753 1.25 787 1.35 817 1.46 848 1.58 879 1.7
3400 614 0.98 653 1.06 691 1.14 727 1.23 763 1.32 795 1.42 825 1.54 855 1.66 886 1.78
3500 627 1.05 665 1.13 702 1.21 738 1.3 772 1.4 803 1.51 833 1.63 863 1.75 894 1.86
3600 641 1.11 678 1.19 714 1.28 749 1.37 782 1.48 812 1.59 841 1.71 871 1.83 901 1.95

Volume
CFM 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
1600 811 0.75 838 0.82 865 0.88 891 0.94 918 1 945 1.06 973 1.12 1001 1.18 1030 1.25 1059 1.31
1700 815 0.79 842 0.87 869 0.93 895 0.99 922 1.06 949 1.12 977 1.18 1006 1.24 1035 1.31 1063 1.38
1800 819 0.84 847 0.92 873 0.98 899 1.04 926 1.11 953 1.17 981 1.24 1010 1.31 1039 1.37 1068 1.44
1900 823 0.89 851 0.97 878 1.03 904 1.1 930 1.16 958 1.23 986 1.3 1015 1.37 1044 1.44 1073 1.51
2000 828 0.94 856 1.02 883 1.08 909 1.15 935 1.22 962 1.29 991 1.36 1020 1.44 1049 1.51 1078 1.58
2100 833 0.99 861 1.07 888 1.14 914 1.21 939 1.28 967 1.36 995 1.43 1025 1.5 1054 1.58 1083 1.66
2200 838 1.05 867 1.13 893 1.2 919 1.27 945 1.35 972 1.42 1000 1.5 1030 1.58 1059 1.65 1088 1.73
2300 844 1.11 872 1.19 899 1.26 925 1.34 950 1.41 977 1.49 1006 1.57 1035 1.65 1064 1.73 1093 1.81
2400 849 1.17 878 1.25 906 1.32 931 1.4 956 1.48 983 1.56 1012 1.65 1041 1.73 1070 1.81 1099 1.89
2500 855 1.23 885 1.32 912 1.39 939 1.47 963 1.56 989 1.64 1018 1.72 1046 1.81 1075 1.89 1104 1.97
2600 862 1.3 891 1.38 919 1.46 946 1.55 971 1.63 996 1.72 1024 1.8 1052 1.89 1081 1.97 1110 2.06
2700 868 1.37 898 1.45 927 1.54 953 1.63 978 1.71 1003 1.8 1030 1.89 1058 1.97 1087 2.06 1115 2.15
2800 875 1.44 905 1.53 934 1.61 961 1.71 985 1.8 1010 1.88 1037 1.97 1064 2.06 1092 2.15 1121 2.24
2900 882 1.51 912 1.6 941 1.69 968 1.79 992 1.88 1017 1.97 1043 2.06 1070 2.15 1098 2.24 1126 2.33
3000 889 1.58 919 1.68 948 1.77 974 1.87 999 1.97 1024 2.06 1049 2.15 1076 2.24 1104 2.33 1132 2.43
3100 896 1.65 926 1.75 955 1.86 981 1.96 1006 2.05 1030 2.15 1055 2.24 1082 2.33 1110 2.43 1138 2.53
3200 903 1.73 933 1.84 962 1.94 988 2.04 1012 2.14 1036 2.24 1061 2.33 1088 2.43 1116 2.53 1144 2.63
3300 910 1.81 940 1.92 968 2.03 994 2.13 1018 2.23 1042 2.33 1067 2.43 1094 2.53 1122 2.63 1150 2.74
3400 917 1.89 947 2.01 975 2.12 1000 2.23 1024 2.33 1048 2.43 1074 2.53 1100 2.63 1128 2.74 1156 2.84
3500 924 1.98 954 2.09 981 2.21 1006 2.32 1030 2.43 1055 2.53 1080 2.63 1106 2.74 1134 2.84 1162 2.95
3600 932 2.07 960 2.19 987 2.3 1012 2.42 1036 2.53 1061 2.63 1086 2.74 1113 2.84 1140 2.95 1169 3.05
Page 30
Volume
CFM 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
2000 484 0.31 515 0.39 547 0.47 582 0.55 618 0.63 657 0.71 695 0.8 732 0.87 766 0.94
2200 492 0.38 523 0.46 555 0.54 589 0.62 626 0.7 665 0.78 703 0.87 738 0.95 772 1.02
2400 501 0.46 531 0.54 563 0.61 598 0.69 635 0.77 673 0.86 710 0.94 745 1.02 778 1.1
2600 511 0.54 541 0.62 573 0.69 607 0.77 644 0.85 681 0.94 718 1.03 752 1.11 785 1.19
2800 521 0.63 551 0.7 583 0.78 617 0.85 653 0.94 690 1.02 726 1.11 760 1.2 792 1.28
3000 532 0.72 562 0.79 594 0.87 628 0.94 664 1.03 700 1.12 735 1.21 768 1.3 800 1.38
3200 544 0.81 574 0.88 606 0.96 640 1.04 675 1.12 710 1.22 744 1.31 777 1.41 808 1.49
3400 556 0.9 586 0.98 618 1.06 652 1.14 687 1.23 721 1.33 754 1.43 786 1.52 816 1.61
3600 570 1.01 600 1.09 632 1.17 665 1.26 699 1.35 732 1.44 764 1.54 795 1.64 825 1.73
3800 585 1.12 615 1.21 647 1.29 679 1.38 712 1.47 744 1.56 775 1.66 806 1.76 835 1.86
4000 600 1.25 631 1.34 662 1.42 694 1.51 725 1.59 757 1.69 787 1.79 817 1.9 845 2
4200 617 1.38 647 1.47 678 1.55 709 1.64 739 1.73 769 1.82 799 1.93 828 2.04 856 2.15
4400 635 1.53 664 1.61 694 1.69 724 1.78 754 1.87 783 1.96 812 2.07 840 2.19 867 2.32
4600 653 1.68 682 1.76 711 1.84 740 1.92 768 2.01 797 2.11 825 2.23 852 2.36 879 2.51
4800 672 1.83 700 1.91 728 1.99 756 2.08 783 2.17 811 2.28 838 2.41 865 2.56 891 2.71

Volume
CFM 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
2000 798 1.01 828 1.07 857 1.13 885 1.19 912 1.26 938 1.33 963 1.4 987 1.47 1012 1.54 1035 1.62
2200 804 1.09 834 1.15 863 1.22 890 1.29 917 1.36 943 1.43 968 1.5 992 1.58 1017 1.66 1040 1.74
2400 810 1.17 840 1.24 869 1.31 896 1.38 922 1.46 948 1.54 973 1.62 998 1.7 1022 1.78 1045 1.87
2600 816 1.26 846 1.33 875 1.41 902 1.49 928 1.57 954 1.66 978 1.75 1003 1.83 1027 1.92 1051 2.01
2800 823 1.36 853 1.43 881 1.52 908 1.6 934 1.69 959 1.79 984 1.88 1008 1.97 1032 2.07 1056 2.16
3000 830 1.46 859 1.54 887 1.63 914 1.73 940 1.83 965 1.93 990 2.03 1014 2.13 1038 2.22 1062 2.32
3200 838 1.57 867 1.66 894 1.76 920 1.86 946 1.97 971 2.08 996 2.18 1020 2.29 1044 2.39 1068 2.49
3400 846 1.69 874 1.79 901 1.89 927 2 953 2.12 978 2.24 1002 2.35 1026 2.46 1050 2.57 1074 2.68
3600 854 1.82 882 1.92 909 2.04 935 2.16 960 2.29 984 2.41 1008 2.53 1032 2.65 1056 2.76 1080 2.87
3800 864 1.96 891 2.07 917 2.2 942 2.33 967 2.46 991 2.59 1015 2.72 1039 2.84 1062 2.96 1086 3.07
4000 873 2.11 900 2.24 925 2.37 950 2.51 975 2.65 998 2.79 1022 2.92 1045 3.04 1069 3.16 1092 3.28
4200 883 2.28 909 2.41 934 2.56 959 2.7 982 2.85 1006 2.99 1029 3.13 1052 3.25 1075 3.38 1099 3.5
4400 894 2.46 919 2.61 944 2.76 967 2.91 991 3.06 1014 3.21 1037 3.35 1059 3.48 1083 3.6 1106 3.73
4600 905 2.66 930 2.82 953 2.98 977 3.14 1000 3.29 1022 3.44 1045 3.58 1067 3.71 1090 3.84 1114 3.97
4800 916 2.88 941 3.05 964 3.22 987 3.38 1009 3.54 1031 3.69 1053 3.83 1076 3.97 1099 4.1 1123 4.23
Page 31
Volume
CFM 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
2600 511 0.54 541 0.62 573 0.69 607 0.77 644 0.85 681 0.94 718 1.03 752 1.11 785 1.19
2800 521 0.63 551 0.7 583 0.78 617 0.85 653 0.94 690 1.02 726 1.11 760 1.2 792 1.28
3000 532 0.72 562 0.79 594 0.87 628 0.94 664 1.03 700 1.12 735 1.21 768 1.3 800 1.38
3200 544 0.81 574 0.88 606 0.96 640 1.04 675 1.12 710 1.22 744 1.31 777 1.41 808 1.49
3400 556 0.9 586 0.98 618 1.06 652 1.14 687 1.23 721 1.33 754 1.43 786 1.52 816 1.61
3600 570 1.01 600 1.09 632 1.17 665 1.26 699 1.35 732 1.44 764 1.54 795 1.64 825 1.73
3800 585 1.12 615 1.21 647 1.29 679 1.38 712 1.47 744 1.56 775 1.66 806 1.76 835 1.86
4000 600 1.25 631 1.34 662 1.42 694 1.51 725 1.59 757 1.69 787 1.79 817 1.9 845 2
4200 617 1.38 647 1.47 678 1.55 709 1.64 739 1.73 769 1.82 799 1.93 828 2.04 856 2.15
4400 635 1.53 664 1.61 694 1.69 724 1.78 754 1.87 783 1.96 812 2.07 840 2.19 867 2.32
4600 653 1.68 682 1.76 711 1.84 740 1.92 768 2.01 797 2.11 825 2.23 852 2.36 879 2.51
4800 672 1.83 700 1.91 728 1.99 756 2.08 783 2.17 811 2.28 838 2.41 865 2.56 891 2.71
5000 691 1.99 719 2.07 745 2.16 772 2.25 799 2.36 826 2.48 852 2.62 879 2.77 904 2.94
5200 711 2.16 737 2.24 763 2.33 789 2.44 815 2.55 841 2.69 867 2.84 893 3.01 917 3.2
5400 731 2.34 756 2.43 781 2.53 806 2.64 832 2.78 857 2.93 882 3.09 907 3.28 931 3.47
5600 751 2.53 775 2.63 799 2.74 824 2.87 849 3.02 874 3.19 898 3.37 922 3.57 946 3.77
5800 770 2.74 794 2.85 818 2.98 842 3.13 866 3.29 891 3.47 915 3.68 938 3.89 961 4.1
6000 790 2.97 813 3.1 837 3.25 860 3.41 884 3.59 908 3.79 932 4.01 955 4.23 977 4.45

Volume
CFM 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
2600 816 1.26 846 1.33 875 1.41 902 1.49 928 1.57 954 1.66 978 1.75 1003 1.83 1027 1.92 1051 2.01
2800 823 1.36 853 1.43 881 1.52 908 1.6 934 1.69 959 1.79 984 1.88 1008 1.97 1032 2.07 1056 2.16
3000 830 1.46 859 1.54 887 1.63 914 1.73 940 1.83 965 1.93 990 2.03 1014 2.13 1038 2.22 1062 2.32
3200 838 1.57 867 1.66 894 1.76 920 1.86 946 1.97 971 2.08 996 2.18 1020 2.29 1044 2.39 1068 2.49
3400 846 1.69 874 1.79 901 1.89 927 2 953 2.12 978 2.24 1002 2.35 1026 2.46 1050 2.57 1074 2.68
3600 854 1.82 882 1.92 909 2.04 935 2.16 960 2.29 984 2.41 1008 2.53 1032 2.65 1056 2.76 1080 2.87
3800 864 1.96 891 2.07 917 2.2 942 2.33 967 2.46 991 2.59 1015 2.72 1039 2.84 1062 2.96 1086 3.07
4000 873 2.11 900 2.24 925 2.37 950 2.51 975 2.65 998 2.79 1022 2.92 1045 3.04 1069 3.16 1092 3.28
4200 883 2.28 909 2.41 934 2.56 959 2.7 982 2.85 1006 2.99 1029 3.13 1052 3.25 1075 3.38 1099 3.5
4400 894 2.46 919 2.61 944 2.76 967 2.91 991 3.06 1014 3.21 1037 3.35 1059 3.48 1083 3.6 1106 3.73
4600 905 2.66 930 2.82 953 2.98 977 3.14 1000 3.29 1022 3.44 1045 3.58 1067 3.71 1090 3.84 1114 3.97
4800 916 2.88 941 3.05 964 3.22 987 3.38 1009 3.54 1031 3.69 1053 3.83 1076 3.97 1099 4.1 1123 4.23
5000 929 3.12 952 3.3 975 3.47 997 3.64 1019 3.8 1041 3.95 1063 4.1 1085 4.23 1108 4.37 1132 4.5
5200 941 3.38 964 3.57 987 3.75 1008 3.92 1030 4.08 1051 4.23 1073 4.38 1095 4.51 1118 4.65 1142 4.78
5400 955 3.67 977 3.86 999 4.04 1020 4.21 1041 4.37 1063 4.53 1084 4.67 1106 4.81 1129 4.94 1153 5.08
5600 969 3.97 990 4.17 1012 4.35 1033 4.52 1054 4.68 1074 4.84 1096 4.98 1117 5.11 1140 5.25 1165 5.38
5800 983 4.3 1005 4.5 1025 4.68 1046 4.85 1066 5.01 1087 5.16 1108 5.3 1130 5.43 1153 5.57 1177 5.7
6000 998 4.65 1019 4.84 1040 5.03 1060 5.2 1080 5.35 1100 5.5 1121 5.63 1143 5.76 1166 5.89 1190 6.03
Page 32
Volume
CFM 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
3200 421 0.48 471 0.62 521 0.74 573 0.85 624 0.96 663 1.11 692 1.28 724 1.44 756 1.57
3400 428 0.53 478 0.67 528 0.79 580 0.9 630 1.02 668 1.18 697 1.35 729 1.51 761 1.65
3600 436 0.58 485 0.72 535 0.85 587 0.96 636 1.08 673 1.25 701 1.42 733 1.59 766 1.73
3800 444 0.63 493 0.78 542 0.91 594 1.02 642 1.15 678 1.32 706 1.5 738 1.67 770 1.82
4000 452 0.69 501 0.84 550 0.97 601 1.08 648 1.22 683 1.39 711 1.58 743 1.75 775 1.9
4200 461 0.75 509 0.9 558 1.03 608 1.15 655 1.29 688 1.47 715 1.66 748 1.83 781 1.99
4400 470 0.82 518 0.96 566 1.1 616 1.22 662 1.36 694 1.55 720 1.75 753 1.92 786 2.08
4600 480 0.89 527 1.03 575 1.17 624 1.29 669 1.44 700 1.63 726 1.84 758 2.01 792 2.18
4800 490 0.96 537 1.11 584 1.24 633 1.37 676 1.52 706 1.72 731 1.93 764 2.11 798 2.27
5000 501 1.04 547 1.18 594 1.32 642 1.45 684 1.61 712 1.81 736 2.02 769 2.21 804 2.37
5200 512 1.13 557 1.26 604 1.4 651 1.53 692 1.7 719 1.91 742 2.13 775 2.31 810 2.48
5400 524 1.22 568 1.35 614 1.48 662 1.62 701 1.8 726 2.01 749 2.23 781 2.42 816 2.59
5600 536 1.31 580 1.44 625 1.58 672 1.72 710 1.9 734 2.12 755 2.35 788 2.54 823 2.71
5800 549 1.41 592 1.54 637 1.67 683 1.81 720 2 742 2.24 763 2.47 795 2.66 830 2.84
6000 562 1.52 605 1.64 650 1.77 695 1.92 730 2.11 750 2.36 770 2.61 802 2.8 837 2.98
6200 577 1.61 618 1.74 662 1.88 706 2.03 739 2.24 759 2.5 778 2.75 810 2.94 844 3.12
6400 592 1.71 632 1.85 675 2 717 2.17 748 2.39 767 2.65 787 2.9 819 3.09 852 3.27
6600 607 1.81 646 1.98 687 2.15 727 2.34 757 2.56 776 2.82 797 3.06 829 3.25 861 3.43
6800 622 1.93 659 2.12 697 2.32 736 2.53 764 2.75 785 3 807 3.23 838 3.41 870 3.59
7000 636 2.07 671 2.29 707 2.52 743 2.74 771 2.96 793 3.18 817 3.4 848 3.58 879 3.76
7200 649 2.25 682 2.49 716 2.74 750 2.97 778 3.18 802 3.38 828 3.58 858 3.76 889 3.93

Volume
CFM 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
3200 789 1.7 822 1.82 856 1.93 888 2.06 918 2.2 947 2.34 976 2.49 1003 2.64 1029 2.8 1054 2.97
3400 794 1.78 827 1.9 860 2.02 892 2.15 922 2.29 951 2.43 979 2.59 1006 2.74 1032 2.91 1057 3.07
3600 799 1.86 832 1.99 864 2.11 896 2.24 926 2.38 954 2.53 982 2.69 1009 2.85 1035 3.01 1060 3.18
3800 803 1.95 836 2.08 869 2.2 900 2.34 930 2.48 958 2.64 985 2.79 1012 2.96 1038 3.12 1063 3.29
4000 808 2.04 841 2.17 874 2.3 905 2.44 934 2.59 962 2.74 989 2.9 1015 3.07 1040 3.23 1066 3.4
4200 814 2.13 847 2.26 879 2.4 909 2.54 938 2.69 965 2.85 992 3.02 1018 3.18 1043 3.35 1068 3.52
4400 820 2.23 853 2.36 884 2.5 914 2.65 942 2.8 969 2.97 995 3.14 1021 3.3 1046 3.47 1071 3.64
4600 826 2.32 858 2.46 890 2.61 919 2.76 947 2.92 973 3.09 999 3.26 1024 3.43 1049 3.6 1074 3.77
4800 832 2.42 865 2.57 895 2.72 924 2.87 951 3.04 977 3.21 1002 3.39 1027 3.56 1052 3.73 1077 3.89
5000 838 2.53 871 2.68 901 2.83 929 3 955 3.17 981 3.34 1006 3.52 1031 3.69 1056 3.86 1080 4.03
5200 844 2.64 877 2.8 907 2.96 934 3.12 960 3.3 985 3.47 1010 3.65 1034 3.82 1059 3.99 1084 4.16
5400 851 2.76 883 2.92 912 3.08 939 3.26 964 3.43 989 3.61 1014 3.79 1038 3.96 1063 4.13 1088 4.3
5600 857 2.88 889 3.05 918 3.22 944 3.39 969 3.58 993 3.75 1018 3.93 1043 4.11 1067 4.28 1092 4.45
5800 863 3.01 895 3.18 924 3.36 950 3.54 974 3.72 998 3.9 1023 4.08 1047 4.26 1072 4.44 1097 4.61
6000 870 3.15 901 3.32 929 3.5 955 3.69 979 3.87 1003 4.06 1028 4.24 1052 4.42 1077 4.6 1102 4.78
6200 877 3.3 908 3.47 935 3.65 961 3.84 984 4.04 1009 4.23 1033 4.41 1058 4.6 1083 4.78 1107 4.96
6400 885 3.45 914 3.62 942 3.81 967 4.01 990 4.21 1015 4.41 1039 4.6 1064 4.78 1088 4.97 1113 5.15
6600 892 3.6 921 3.78 948 3.98 973 4.18 996 4.39 1021 4.59 1045 4.79 1070 4.98 1095 5.16 1119 5.35
6800 900 3.76 929 3.95 954 4.15 979 4.37 1003 4.58 1027 4.79 1052 4.99 1076 5.18 1101 5.37 1126 5.55
7000 909 3.93 936 4.12 961 4.33 985 4.56 1009 4.78 1034 4.99 1058 5.19 1083 5.39 1108 5.57 1132 5.76
7200 917 4.11 943 4.31 968 4.53 992 4.75 1016 4.98 1040 5.2 1065 5.4 1090 5.6 1114 5.78 1139 5.97
Page 33
Volume
CFM 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
4200 483 0.82 532 0.96 581 1.08 630 1.21 674 1.36 705 1.56 731 1.75 763 1.93 796 2.08
4400 494 0.88 543 1.02 591 1.15 640 1.28 681 1.45 711 1.65 737 1.85 769 2.02 803 2.17
4600 506 0.95 554 1.09 601 1.22 649 1.36 689 1.54 717 1.74 743 1.94 775 2.12 809 2.27
4800 518 1.02 566 1.16 612 1.3 658 1.45 696 1.64 724 1.85 749 2.04 782 2.22 816 2.37
5000 531 1.1 578 1.24 623 1.38 668 1.55 704 1.75 730 1.96 756 2.14 789 2.32 823 2.48
5200 545 1.18 590 1.32 635 1.47 677 1.66 711 1.87 737 2.07 763 2.25 796 2.43 830 2.59
5400 559 1.27 603 1.41 646 1.58 686 1.78 719 2 744 2.2 770 2.37 803 2.55 837 2.71
5600 573 1.36 615 1.51 657 1.69 695 1.91 726 2.13 752 2.33 778 2.5 811 2.68 845 2.84
5800 587 1.47 628 1.62 668 1.81 705 2.04 735 2.27 760 2.46 787 2.63 819 2.81 853 2.98
6000 601 1.58 640 1.74 679 1.94 714 2.18 744 2.41 769 2.6 796 2.78 828 2.96 861 3.13
6200 615 1.69 653 1.87 690 2.09 724 2.33 752 2.56 778 2.75 805 2.92 837 3.11 870 3.28
6400 629 1.82 665 2.02 700 2.25 733 2.5 761 2.72 788 2.91 815 3.08 847 3.26 879 3.43
6600 643 1.96 676 2.19 710 2.43 742 2.68 771 2.9 798 3.08 826 3.24 857 3.42 889 3.59
6800 655 2.13 688 2.37 720 2.63 752 2.88 780 3.08 808 3.25 837 3.41 868 3.59 898 3.76
7000 667 2.32 699 2.58 730 2.84 761 3.08 790 3.27 819 3.43 849 3.59 879 3.76 908 3.94
7200 679 2.52 710 2.79 741 3.06 771 3.3 801 3.47 830 3.62 860 3.77 889 3.94 918 4.12
7400 691 2.75 721 3.02 752 3.29 782 3.52 812 3.67 842 3.81 871 3.96 900 4.13 927 4.32
7600 704 2.98 733 3.25 763 3.52 793 3.73 823 3.88 853 4 882 4.15 910 4.33 937 4.52
7800 716 3.21 745 3.48 775 3.74 805 3.94 835 4.08 864 4.2 893 4.35 920 4.53 946 4.73
8000 730 3.44 758 3.7 787 3.95 817 4.15 846 4.29 876 4.41 904 4.56 930 4.74 955 4.95
8200 743 3.68 771 3.93 800 4.16 829 4.36 858 4.49 887 4.62 914 4.78 940 4.96 965 5.17
8400 757 3.92 784 4.16 812 4.38 841 4.57 870 4.71 898 4.84 925 5 950 5.19 974 5.4
8600 770 4.16 798 4.39 825 4.61 854 4.79 882 4.93 910 5.06 936 5.22 960 5.42 983 5.63

Volume
CFM 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
4200 829 2.21 862 2.33 893 2.46 923 2.61 950 2.76 977 2.93 1003 3.1 1029 3.26 1054 3.43 1079 3.6
4400 836 2.31 868 2.44 899 2.57 928 2.72 955 2.88 982 3.05 1008 3.22 1033 3.39 1058 3.56 1083 3.73
4600 843 2.41 875 2.54 906 2.69 934 2.84 960 3.01 986 3.18 1012 3.35 1037 3.52 1062 3.69 1087 3.86
4800 850 2.52 882 2.66 912 2.8 939 2.97 965 3.14 991 3.31 1016 3.48 1041 3.66 1066 3.82 1091 3.99
5000 857 2.63 889 2.77 918 2.93 945 3.1 970 3.27 995 3.45 1020 3.62 1045 3.79 1070 3.96 1095 4.13
5200 864 2.74 895 2.9 924 3.06 950 3.23 975 3.41 1000 3.59 1025 3.76 1050 3.93 1075 4.1 1099 4.27
5400 871 2.87 902 3.03 930 3.2 956 3.38 980 3.56 1005 3.73 1030 3.91 1055 4.08 1079 4.25 1104 4.42
5600 878 3 909 3.17 937 3.34 962 3.52 986 3.71 1011 3.89 1035 4.06 1060 4.24 1085 4.41 1110 4.58
5800 886 3.15 916 3.31 943 3.49 968 3.68 992 3.86 1016 4.05 1041 4.22 1066 4.4 1091 4.57 1115 4.75
6000 893 3.29 923 3.47 950 3.65 974 3.84 998 4.03 1023 4.22 1047 4.4 1072 4.58 1097 4.75 1122 4.93
6200 901 3.45 931 3.62 957 3.81 981 4.01 1005 4.21 1029 4.4 1054 4.58 1079 4.76 1103 4.94 1128 5.12
6400 910 3.6 938 3.79 964 3.99 988 4.19 1012 4.4 1036 4.59 1061 4.77 1086 4.96 1110 5.13 1135 5.32
6600 919 3.77 946 3.96 971 4.17 995 4.38 1019 4.59 1044 4.79 1068 4.98 1093 5.16 1117 5.34 1142 5.52
6800 927 3.94 954 4.15 979 4.36 1003 4.58 1027 4.8 1051 5 1076 5.19 1100 5.37 1125 5.55 1150 5.73
7000 936 4.13 962 4.34 986 4.56 1010 4.79 1034 5.01 1059 5.21 1084 5.4 1108 5.58 1132 5.76 1157 5.94
7200 945 4.32 970 4.54 994 4.77 1018 5 1042 5.22 1067 5.43 1091 5.62 1116 5.8 1140 5.98 1165 6.16
7400 953 4.52 978 4.75 1002 4.99 1026 5.22 1050 5.44 1075 5.65 1099 5.84 1124 6.02 1148 6.2 1172 6.38
7600 962 4.73 986 4.97 1010 5.21 1034 5.44 1058 5.66 1083 5.87 1107 6.06 1132 6.25 1156 6.43 1180 6.61
7800 970 4.95 994 5.19 1018 5.43 1042 5.67 1066 5.89 1091 6.1 1116 6.29 1140 6.48 1164 6.65 1188 6.84
8000 979 5.17 1002 5.41 1026 5.66 1050 5.9 1075 6.12 1099 6.33 1124 6.52 1148 6.71 1172 6.89 1196 7.07
8200 988 5.4 1011 5.64 1034 5.89 1058 6.13 1083 6.36 1108 6.56 1132 6.76 1156 6.94 1180 7.12 1204 7.3
8400 997 5.63 1019 5.88 1043 6.13 1067 6.37 1092 6.59 1116 6.8 1141 7 1165 7.18 1188 7.36 1212 7.54
8600 1006 5.87 1028 6.12 1051 6.37 1075 6.61 1100 6.84 1125 7.05 1149 7.24 1173 7.42 1197 7.6 1221 7.78
Page 34
If the insulation in need of repair is otherwise in good con-
Repairing or Replacing Cabinet Insulation dition, the insulation should be cut in an X pattern, peeled
open, glued with an appropriate all-purpose glue and
IMPORTANT placed back against the cabinet surface, being careful to
not overly compress the insulation so the insulation can
DAMAGED INSULATION MUST BE REPAIRED OR
retain its original thickness (see figure 23). If such repair is
REPLACED before the unit is put back into operation.
not possible, replace the insulation.
Insulation loses its insulating value when wet, damaged,
separated or torn. If using foil-faced insulation, any cut, tear, or separations
in the insulation surface must be taped with a similar foil-
Matte- or foil-faced insulation is installed in indoor equip- faced tape.
ment to provide a barrier between outside air conditions
(surrounding ambient temperature and humidity) and the
varying conditions inside the unit. If the insulation barrier
is damaged (wet, ripped, torn or separated from the cab-
inet walls), the surrounding ambient air will affect the in-
side surface temperature of the cabinet. The temperature/
GLUE -make sure there is
humidity difference between the inside and outside of the full coverage of glue on the
cabinet can cause condensation on the inside or outside metal or insulation so there
of the cabinet which leads to sheet metal corrosion and are no areas where air
pockets may form which
subsequently, component failure. can lead to sweating.
REPAIRING DAMAGED INSULATION
Areas of condensation on the cabinet surface are an indi-
cation that the insulation is in need of repair. 1. CUT INSULATION IN X PATTERN
2. APPLY GLUE
3. PRESS GLUED TABS AGAINST CABINET
FIGURE 23. Repairing Insulation
Start-Up and Performance Checklist
Job Name Job no. Date
Job Location City State

Installer City State
Unit Model No. Serial No. Service Technician
Nameplate Voltage
Rated Load Ampacity Compressor Amperage:
Maximum Fuse or Circuit Breaker
Electrical Connections Tight? Indoor Filter clean? Supply Voltage (Unit Off)
Indoor Blower RPM S.P. Drop Over Indoor (Dry) Outdoor Coil Entering Air Temp.
Vapor Pressure;
Refrigerant Lines: Leak Checked? Properly Insulated? Outdoor Fan Checked?
Service Valves: Fully Opened? Caps Tight? Voltage With Compressor Operating
SEQUENCE OF OPERATION THERMOSTAT
Heating Correct? Cooling Correct? Calibrated? Properly Set? Level?
Page 35

Installation Instructions Evaporador

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INSTALLATION

WARNING Horizontal Applications ...................................................9

Nominal Cooling Capacity − Tons

1-3/8 EXTERNAL 2-3/8

CORNER WEIGHTS CENTER OF GRAVITY

1-3/8 EXTERNAL 2-3/8

(Upflow Applications) 5 3 CONDENSATE

CORNER WEIGHTS CENTER OF GRAVITY

1-3/8 EXTERNAL 2-3/8

CORNER WEIGHTS CENTER OF GRAVITY

BLOWER SPEED SWITCHING

MSAV CONTROL BOARD

Typical Installation Support Method

4 (102) 072, 090, 120, 150

PROTECTIVE COIL COVER BETWEEN TXV(S)

FIGURE 1. Protective Coil Cover Removal

Horizontal Applications Upflow Applications

DRIP PAN INSTALLED

HORIZONTAL POSITION CONDENSATE DRAIN PAN

REVERSIBLE CONDENSATE DRAIN PAN (UPFLOW POSITION)

FIGURE 4. Reposition Drain Pan for Horizontal Applications

DRAIN 1 X 3/4 X 3/4

NOTE — WHEN A AIR HANDLER IS LOCATED ABOVE A FINISHED SPACE,

FIGURE 5. Typical Condensate Drain Connections

A) 2 Top / Bottom Panels

D Included (not shown)

FIGURE 10. Assemble Front Panel (C)

Attach Top Panel (A) into Front Panel (C)

SIDE RETURN AIR COVER PLATE INSTALLATION OF FLANGES

INSTALL FILTER RACK PER INSTRUCTIONS BEFORE INSTALLING DUCT FLANGES.

072-090-120-150 MODELS TOP VIEW

SUPPLY AND RETURN AIR FLANGES ARE

SIDE VIEW SUPPLY AIR

NOTE — ON DUAL-BLOWER UNITS, FLANGES

SIDE RETURN AIR COVER PLATE (SHIPPED

NOTE — SIDE RETURN AIR COVER PLATE CAN BE

IF A RETURN AIR PLENUM IS NOT USED, INSTALLATION CODES MAY LIMIT

FIGURE 13. Cover Plate Relocation and Installation of Flanges

TABLE 2. Air Handler Duct Flange Lengths – Inches (mm)

WARNING Both diagrams are to be installed on outside cabinet in a

WIRING DIAGRAM 10/22

EL072-240XA - Y,G,J WITH VFD ID BLOWER

FIGURE 14. Typical Wiring Diagram

PLACE BELT OVER ALL THREE

WHILE HOLDING THE TENSIONER IN THIS

FIGURE 16. Typical Blower Belt Tensioner Adjustment Procedure

FIGURE 17. Typical Pulley Alignment

1 RUN THE BLOWER WITHOUT A COOLING DEMAND.

2 MEASURE THE STATIC PRESSURE EXTERNAL TO THE UNIT.

3 MEASURE THE INDOOR BLOWER WHEEL RPM.

USE THE STATIC PRESSURE AND REV/MIN READINGS TO DETERMINE

5 LOOSEN THE ALLEN SCREW ON THE ADJUSTABLE PULLEY.

TURN THE ADJUSTABLE SHEAVE CLOCKWISE TO INCREASE THE AIR

FIGURE 18. Typical Air Volume Adjustment Procedure

Air Volume Adjustment – Caution

Low 560 - 793 2 2 O

WIRING DIAGRAM 09/22

SPLIT SYSTEMS - 1 COMPRESSOR

FIGURE 20. Interconnect Diagram – Single Compressor