List of process standards:

4.802 Critical Flow Pressure (Orifice) [barA]

8.15 bara
0.58920245399

1440

USGPM Pressure drop, psi

100 5
80 3
40 2
20 1
10 0.5

Cv
20
USD INR
829 62,175
829 62,175
314 23,550
147,900
INPUT: Liquid line sizing

m3/h Q
mm Ds, pump suction line size
mm Dd, pump discharge line size

m/s vs, pump suction line velocity (about 1 m/s)

m/s vd, pump discharge line velocity (about 2.7 m/s)

INPUT: Gas line sizing

Am3/h Q
mm D, Gas line size

CAL.:
#DIV/0! m/s v, Vapor line velocity (< 18 m/s)

Flare lines
Am3/h Q
mm d

#DIV/0! m/s v, gas velocity line sizing criteria for flare header is Mach no<0.5
line sizing criteria for tail pipe is Mach no<0.7
#DIV/0! Mach no. (v / c)

#DIV/0! m/s c, sound velocity

5.80 kg/m3 Gas density

#DIV/0! ρV² (ρV² < 200,000 kg/ms²)

Two phase line sizing

kg/h
by wt.
Oil density Gas density
kg/m3
lb/ft3
Am3/h #DIV/0!

rho_mix kg/m3 Avg density

rho_mix lb/ft3 Avg density

Ve ft/s
Ve m/s
m kg/h Total flow rate
Q m3/h

D mm Pipe ID
v m/s v << Ve
v ft/s Fluid velocity

150
m3/h B 150 Am3/h

Q, m3/h H, mlc Efficiency, %

0 184 0
10 183 60
17.28 180.1 75
20 175 60
25 165 40
30 150 10

System Curve:
 Pipe dia, mm 80
h2, m 25
Density, kg/m3 1000

Q, m3/h Q, m3/s V2, m/s fh, mlc Pp (Head), Pa

0 0 0.00 0 245250
10 0.003 0.55 1 255213
20 0.006 1.11 4 285101
30 0.008 1.66 10 344724
40 0.011 2.21 18 424273
50 0.014 2.76 32 562987

System Curve
70.0

60.0

50.0
Pp (Head), mlc

40.0
System Curve
30.0

20.0

10.0

0.0
0 10 20 30 40 50 60
Q, m3/h

Q, m3/h Head, mlc Efficiency, %

0 40 0
10 39 60
20 37 75
 30 34 60
40 29 40
50 20 10

80
70
60
50
Head, mlc

40
30 Head, mlc
Efficiency, %
20
10
0
0 10 20 30 40 50 60
Q, m3/h

Q, m3/h Head, mlc Pp (Head), mlc Efficiency, %

0 40 25.0 0
10 39 26.0 60
20 37 29.1 75
30 34 35.1 60
40 29 43.2 40
50 20 57.4 10

Chart Title
80
70
60
50
Head, mlc
40 Pp (Head), mlc
30 Efficiency, %
20
10
0
0 10 20 30 40 50 60
Q, m3/h
 36.2595 psig
2.5000 barg
1594 kg/h 2.55 kg/cm2g
Operating NTP STP 3.51 bara
3.46731 1 1 atm 3.47 atma
85.0 0 15.56 oC
16.000 16.000 16.000 M
1.000 1.000 1.000 Z
1.887626 0.71382 0.67535 kg/m3
844.2563 2232.5594 2359.7372 Vol. flow rate
Am3/h Nm3/h Sm3/h

2.0000
mmscfd
50 m3/h
 Pp (Head), mlc
System Curve
25.0
26.0
29.1
35.1
43.2
57.4

ystem Curve
L13/14.5038
L14/0.980665
L14+1.01325
L16/1.01325

Ethylene gas
1.2 mmscfd
120 oC
6.45 barg
1.4 gamma
8314.463 J/K.kmol, R
393.15 K, T
30 M

390.6 m/s, Cideal

Gas
2.20E+09 Pa, K
1000 kg/m3, rho

1483.2 m/s, C
Liquid
qm 1594 kg/h 1594 kg/h
P 351.33 kPa 351.33 kPa
d 0m
Z 1.000
T 358.15 K
M 16.000

Ma #DIV/0! #DIV/0!
 Line sizing criteria:

1
 2"

v 250 m/s
c 400 m/s
Ma 0.625

1500 kg/h
5 barg Set pressure
1.5" line
0.1 bar delta P
2.0% < 3% ?
 Calculation of seat leakage class for control valve

Given Data
P1 psig
P2 psig
Valve size inch
Max. Cv

Solution
Q USGPM
Equal percentage characteristic plot

X'-axis X-axis Y'-axis Y-axis (Vendor) y" (Theory)

Linear
Valve op. Vendor Cv Equation
X-axis Y-axis y=x vendor
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
Quick Opening

X-axis X-axis Y-axis Y-axis y' 1.2

0 0 0 0 0
5 0.05 123 0.07365269461 0.223607 1
10 0.1 246 0.14730538922 0.316228
20 0.2 495 0.29640718563 0.447214 0.8
30 0.3 738 0.44191616766 0.547723
40 0.4 940 0.5628742515 0.632456 0.6
50 0.5 1110 0.66467065868 0.707107
0.4
60 0.6 1280 0.76646706587 0.774597
70 0.7 1440 0.8622754491 0.83666
0.2
80 0.8 1570 0.94011976048 0.894427
90 0.9 1620 0.97005988024 0.948683 0
100 1 1670 1 1 0 0.2
 delta P Valve size Pipe size
m3/h bar
30 0.1 6" 3" 3",2", 1.5"
30 0.5 4" 3"
30 2 1" 3"
30 1 2" 3"
 Quick Opening
1.2

0.8

0.6

0.4

0.2

0
0 0.2 0.4 0.6 0.8 1 1.2
 100 barg, Design pressure / MAWP

Contigency Single device installations Multiple device installations

Max. accumulated Max. set
Max. set pressure, barg pressure, barg pressure, barg
Non-fire case

First relief device

Additional
devices
Fire case

First relief device

Additional
devices
Supplemental
device
Multiple device installations
Max. accumulated
pressure, barg