Serial Number 320959

Original Instructions

TOOLING MANUAL

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MAZAK

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MACHINING CENTER SERIES

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MANUAL No. : HGMCTA0013E

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Serial No. :
20 rp
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Before using this machine and equipment, fully understand the contents of this
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manual to ensure proper operation. Should any questions arise, please ask the
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nearest Technical Center or Technology Center.

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IMPORTANT NOTICE
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1. Be sure to observe the safety precautions described in this manual and the contents of the
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safety plates on the machine and equipment. Failure may cause serious personal injury or
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material damage. Please replace any missing safety plates as soon as possible.
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2. No modifications are to be performed that will affect operation safety. If such modifications are
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required, please contact the nearest Technical Center or Technology Center.

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3. For the purpose of explaining the operation of the machine and equipment, some illustrations
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may not include safety features such as covers, doors, etc. Before operation, make sure all
such items are in place.

4. This manual was considered complete and accurate at the time of publication, however, due to
our desire to constantly improve the quality and specification of all our products, it is subject
to change or modification. If you have any questions, please contact the nearest Technical
Center or Technology Center.

5. Always keep this manual near the machinery for immediate use.

6. If a new manual is required, please order from the nearest Technical Center or Technology
Center with the manual No. or the machine name, serial No. and manual name.

Issued by Manual Publication Section, Yamazaki Mazak Corporation, Japan

07. 2009
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20 rp
Serial Number 320959

95 ora
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 Serial Number 320959

CONTENTS
Page

1 TOOLING TABLE ................................................................................ 1-1

2 SHANK NUMBER 40 ........................................................................... 2-1

2-1 Tool Shank MAS BT40 ...................................................................................... 2-1

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2-2 Pull Stud MAS BT40 ANSI Type (34931900680)............................................... 2-2

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2-3 Tool Shank CAT40 [Metric System]................................................................... 2-3

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2-4 Pull Stud CAT40 ANSI Type (34931900660) [Metric System] ........................... 2-4

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2-5 Tool Shank CAT40 [Inch System]...................................................................... 2-5

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95 ora
2-6 Pull Stud CAT40 ANSI Type (34931900670) [Inch System] .............................. 2-6
20 rp
r 3 Co

3 SHANK NUMBER 50 ........................................................................... 3-1

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3-1 Tool Shank MAS BT50 ...................................................................................... 3-1

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3-2 Pull Stud MAS BT50 ANSI Type (32551901720)............................................... 3-2

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3-3 Tool Shank CAT50 [Metric System]................................................................... 3-3

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3-4 Pull Stud CAT50 ANSI Type (32551901740) [Metric System] ........................... 3-4
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3-5 Tool Shank CAT50 [Inch System]...................................................................... 3-5

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3-6 Pull Stud CAT50 ANSI Type (32551901730) [Inch System] .............................. 3-6
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- NOTE -

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20 rp
Serial Number 320959

95 ora
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 Serial Number 320959

TOOLING TABLE 1
1 TOOLING TABLE
No. Tool shank Pull stud

MAS BT40 ANSI type

MAS BT40
Part No. 34931900680

CAT40 ANSI type

CAT40
#40 (Inch system)
(Inch system)
Part No. 349319000670
CAT40 ANSI type
CAT40
(Metric system)

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(Metric system)

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Part No. 34931900660

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MAS BT50 ANSI type

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MAS BT50
Part No. 32551901720

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CAT50 ANSI type

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CAT50
#50 (Inch system)

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(Inch system)
Part No. 32551901730

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CAT50 ANSI type

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CAT50
(Metric system)

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(Metric system)
Part No. 32551901740

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95 ora
20 rp
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1-1
 1

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TOOLING TABLE

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- NOTE -

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1-2 E
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20 rp
Serial Number 320959

95 ora
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 2

2-1
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Tool Shank MAS BT40
SHANK NUMBER 40

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2-1
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20 rp
(7/24 taper)
Serial Number 320959

95 ora
9 tio
M16 P=2
n.
Hole depth 90
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1. Threads shall have the 2nd class accuracy specified in JISB0209.
re Unit: mm
2. Threaded parts shall be decarburized. se
Heat treatment
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Carburize quenching SCM21-H
.
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
Name
Case hardness: HRC57 - 61
Threaded parts shall be decarburized. Tool Shank MAS BT40
SHANK NUMBER 40
2
 2

2-2
M16×P2C
Threaded parts shall
be decarburized.
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SHANK NUMBER 40

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φ7 through hole
Max. R0.5 l N ki M
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2-2
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20 rp
Serial Number 320959

95 ora
Pull Stud MAS BT40 ANSI Type (34931900680)

9 tio
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Unit: mm
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se
Heat treatment
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Material v Part No.
Carburize quenching
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SCM420H d. 34931900680
Case hardness: HRC57 - 61
1. Threads shall have the 2nd class accuracy specified in JISB0209.
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) Name
2. This pull stud is for MAS BT40.
Inside hardness: HRC35 - 45
3. Radius without specified value shall be R2. Pull stud MAS BT40
Threaded parts shall be decarburized.
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Tool Shank CAT40 [Metric System]

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2-3
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Drill
20 rp
Serial Number 320959

NT No. 40
95 ora
(7/24 taper)
9M16 P2
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Hole depth 90 n.
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1. Threads shall have the 2nd class accuracy specified in
JISB0209.
re Unit: mm
2. Threaded parts shall be decarburized. se
Heat treatment rv Material
ed SCM21-H
Carburize quenching .
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) Name
Case hardness: HRC57 - 61
Tool Shank CAT40
SHANK NUMBER 40

Threaded parts shall be decarburized.

(Metric system)
2
 2

M16×P2
2-4
Threaded parts shall
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be decarburized.
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SHANK NUMBER 40

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Max. R0.5
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2-4
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20 rp
Serial Number 320959

95 ora
9 tio
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Pull Stud CAT40 ANSI Type (34931900660) [Metric System]

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re Unit: mm
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Heat treatment Material rv Part No.

Carburize quenching
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SCM420H d 34931900660
Case hardness: HRC57 - 61 .
Name
1. Threads shall have the 2nd class accuracy specified in JISB0209. Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
2. This pull stud is for YME CAT40. Inside hardness: HRC35 - 45 Pull stud CAT40
3. Radius without specified value shall be R2. Threaded parts shall be decarburized. (Metric system)
 2-5
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Tool Shank CAT40 [Inch System]

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2-5
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20 rp
Drill
Serial Number 320959

95 ora
(7/24 taper)
9 tio
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5/8-11UNC
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s Unit: inch
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Heat treatment rv Material
Carburize quenching
ed SCM21-H
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
. Name
1. Threads shall have the 2nd class accuracy specified in JISB0209. Case hardness: HRC57 - 61
Tool Shank CAT40
2. Threaded parts shall be decarburized. Threaded parts shall be decarburized.
SHANK NUMBER 40

(Inch system)
2
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2-6
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Threaded
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0.75 –0.0098
beydecarburized.
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0.0012 g
SHANK NUMBER 40

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C0.08
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φ0.49±0.005
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+0.008 0.74±0.005
φ0.858 φ0.6409h7 0
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Max. R0.020 N iM
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0.0012
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2-6 E
0.44±0.005
32 0.06±0.010
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Serial Number 320959

0.64±0.0055
0.98
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9 tio
1.62425
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Pull Stud CAT40 ANSI Type (34931900670) [Inch System]

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s Unit: inch
re
Heat treatment Material
se Part No.

Carburize quenching
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SCM420H
ve 34931900670
Case hardness: HRC57 - 61 dName
1. Threads shall have the 2nd class accuracy specified in JISB0209. Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) .
2. This pull stud is for CAT40. Inside hardness: HRC35 - 45 Pull stud CAT40
3. Radius without specified value shall be R0.078. Threaded parts shall be decarburized.
(Inch sytem)
 3

3-1
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Tool Shank MAS BT50
SHANK NUMBER 50

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3-1
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BT50
(7/24 taper)
r 3 Co
20 rp
M24 P=3
Serial Number 320959

95 ora
9 tio
Grooving n.
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1. Threads shall have the 2nd class accuracy specified in JISB0209.
re Unit: mm
2. Threaded parts shall be decarburized. se
Heat treatment
rvMaterial
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Carburize quenching SCM21-H
.
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
Name
Case hardness: HRC57 - 61
Threaded parts shall be decarburized. Tool Shank MAS BT50
SHANK NUMBER 50
3
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3-2
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SHANK NUMBER 50

φ10 through hole

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3-2
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20 rp
Serial Number 320959

95 ora
Pull Stud MAS BT50 ANSI Type (32551901720)

9 tio
n.
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Unit: mm
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Heat treatment Material rv Part No.
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SCM420H d. 32551901720
Carburize quenching
1. Threaded parts shall be decarburized. Hardness: HRC58 - 63 Name
2. The O-ring grooving in 44831901160 is not presented on this drawing. Depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
3. Chamfering without specified value shall be C0.2. Pull stud MAS BT50
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(7/24 taper)
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Tool Shank CAT50 [Metric System]

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3-3
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20 rp
Serial Number 320959

95 ora
9 tio
n.
A ll
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Unit: mm
re
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Heat treatment rv Material
edSCM21-H
Carburize quenching .
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) Name
Case hardness: HRC57 - 61
1. Threads shall have the 2nd class accuracy specified in JISB0209. Tool Shank CAT50
SHANK NUMBER 50

2. Threaded parts shall be decarburized. Threaded parts shall be decarburized.

(Metric system)
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φ10 through hole

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SHANK NUMBER 50

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3-4
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20 rp
Serial Number 320959

95 ora
9 tio
n.
A ll
rig
Pull Stud CAT50 ANSI Type (32551901740) [Metric System]

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Unit: mm
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Heat treatment Material rv Part No.
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SCM420H d. 32551901740
Carburize quenching
1. Threaded parts shall be decarburized. Name
Hardness: HRC58 - 63
2. The O-ring grooving in 44831901180 is not presented on this drawing.
Depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) Pull stud CAT50
3. Chamfering without specified value shall be C0.2.
(Metric system)
 3-5
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φ0.375 drill 0.015 deep
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Tool Shank CAT50 [Inch System]

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3-5
be ak
r 3 Co
20 rp
Serial Number 320959

95 ora
9 tio
n.
A ll
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Over pin φ0.2813 ht
s
Unit: inch
re
se
Heat treatment rv Material
ed SCM21-H
Carburize quenching .
Case depth: 0.6 - 0.8 mm (0.02 to 0.03 in.) Name
1. Threads shall have the 2nd class accuracy specified in JISB0209. Case hardness: HRC57 - 61
2. Threaded parts shall be decarburized. Tool Shank CAT50
SHANK NUMBER 50

Threaded parts shall be decarburized.

(Inch system)
3
 3

3-6
C
0.0012
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SHANK NUMBER 50

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φ1 9 O

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0.0012
20

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φ 0 GH
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R0

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R O

R0
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–0.00083
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φ0.83
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φ0.82±0.005
φ1.14±0.005

φ1.03 h7
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8

R0
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3-6 E
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0
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4
C R0 0
02
20 rp
0.
C
Serial Number 320959

1.19 0
95 ora
0.20 0.22 0.20±0.008 9 tio –0.010

0.0012
n.
0.70±0.005 0.10±0.005 A
(1.30) 1.00±0.005
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Pull Stud CAT50 ANSI Type (32551901730) [Inch System]

2.30 ht
s Unit: inch
re
Heat treatment Material
se Part No.
r
SCM420H
ve 32551901730
Carburize quenching
Hardness: HRC58 - 63
dName
.
1. Threaded parts shall be decarburized. Depth: 0.6 - 0.8 mm (0.02 to 0.03 in.)
2. The O-ring grooving in 44831901170 is not presented on this drawing. Pull stud CAT50
3. Chamfering without specified value shall be C0.008. (Inch sytem)