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FLANGE
JOB NO. Appendix 2 Vallidation REV. 0
Step
Description Symbol Value Unit
No.

Description of Flange Analysis Partial, Thickness

Design Pressure P = 0.35 N./mm²
Design Temperature 150 C
Corrosion Allowance C.A = 0 mm.
Flange Inside Diameter B = 98.3 mm.
Flange Outside Diameter A = 200 mm.
Flange Thickness t = 20 mm.
Thickness of Hub at Small End g0 = 12 mm.
Thickness of Hub at Large End g1 = 40 mm.
Length of Hub h = 28 mm.

Flange Material SA-240 316 L

Flange Allowable Stress At Design Temperature Sfo = 115 N./mm²
Flange Allowable Stress At Ambient Temperature Sfa = 115 N./mm²
Modulas of elasticity at ambiant temprature E amb = 165000 N./mm²
Modulas of elasticity at Design temprature E op = 165000 N./mm²
Flange rigidity factor Ki = 0.1
Bolt Material SA-193 B8
Bolt Allowable Stress At Design Temperature Sbo = 170 N./mm²
Bolt Allowable Stress At Ambient Temperature Sba = 170 N./mm²

Diameter of Bolt Circle C = 160 mm.

Nominal Bolt Diameter db = 12 mm.
Type of Threads Special, Root Area
Root Area of a Single Bolt Ar 150 mm²
Number of Bolts n 8

Flange Face Outside Diameter FOD = 200 mm.

Flange Face Inside Diameter FID = 100 mm.
Flange Facing Sketch 1, Code Sketch 1a

GASKET MATERIAL CAF

Gasket Outside Diameter GOD = 125 mm.
Gasket Inside Diameter GID = 100 mm.
Gasket Factor, m, m = 1.5
Gasket Design Seating Stress y = 5 N./mm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness 3 mm.
Length of Partition Gasket Lg 20 mm.
Width of Partition Gasket bp 3 mm.
ASME Code, Section VIII, Division 1

Corroded Flange ID, Bc = B+2.0*C.A Bc = 98.3 mm.

Corroded Large Hub, g1C = g1-C.A g1C = 40 mm.
Corroded Small Hub, g0C = g0-C.A g0C = 12 mm.
Code R Dimension, R = (C-B)/2 - G1 R = -9.15 mm.

Gasket Contact Width, N = (GOD-GID) / 2.0 N = 12.5 mm.

Basic Gasket Width, b0 = N / 2.0 b0 = 6.25 mm.
Effective Gasket Width, be = B0 be = 6.300 mm.
Gasket Reaction Diameter, G = (GOD- 2 *b0) G = 112.4004 mm.
BASIC FLANGE AND BOLT LOADS:

Hydrostatic End Load due to Pressure:

H = 0.785 * G * G * P H = 3473 N

Contact Load on Gasket Surfaces:

Hp = (2 * be * PI * G * m * P) + (2 *Lg*bp*m*P) Hp = 2399 N

Hydrostatic End Load at Flange ID:

Hd =0.785 * Bc * Bc * P Hd = 2656 N

Pressure Force on Flange Face:

Ht = H - Hd Ht = 817 N

Operating Bolt Load:

WM1 = H + Hp WM1 = 5871 N

Gasket Seating Bolt Load:

WM2 = (y * be * PI * G ) + (y * bp* Lg*) WM2 = 11422 N

Required Bolt Area:

AM = Maximum of WM1/Sbo, WM2/Sba AM = 67 mm²

Bolting Information for User Defined Bolts: = 1200 mm²

Total Area of Bolts, Ab = Ar*n

Min. Gasket Contact Width (Brownell Young)

[Not an ASME Calculation]: Nmin = 57.720 mm.
Nmin = AB * SBO/( Y * Pi * (GOD+GID) )

Flange Design Bolt Load, Gasket Seating:

W = Sba * ( Am + Ab ) / 2.0 AVERAGE W = 107711 N

Gasket Seating Force:

Hg = WM1 - H Hg = 2398.65 N

MOMENT ARM CALCULATIONS:

Distance to Gasket Load Reaction:
hg = (C - G ) / 2.0 hg = 23.80 mm.

Distance to Face Pressure Reaction:

ht = ( R + G1COR + DHG ) / 2.0 ht = 27.32 mm.

Distance to End Pressure Reaction:

hd = R + ( G1COR / 2.0 ) hd = 10.85 mm.

SUMMARY OF MOMENTS FOR INTERNAL PRESSURE:

LOADING Force =
Distance Moment
End Pressure, Md = Hd*hd 2656 10.9 = 28818 N-mm.
Face Pressure, Mt = Ht*ht 817 27.3 = 22314 N-mm.
Gasket Load, Mg = Hg*hg 2399 23.8 = 57087 N-mm.
Gasket Seating, Ma = W*hg ##### 23.8 = 2563499 N-mm.

TOTAL MOMENT FOR OPERATING CONDITION,MO=Md+Mt+Mg = 108220 N-mm.

TOTAL MOMENT FOR GASKET SEATING CONDITION, MA = 2563499 N-mm.
MAX MOMENT ACTING ON FLANGE = 2563499 N-mm.
Effective Hub Length, h0 = SQRT(B*go) = 34.3453054 mm.
 Hub Ratio, h/h0 = 0.815
Thickness Ratio, g1/go = 3.33

Flange Factors for Integral Flange:

Factor F per 2-7.2 = 0.88
Factor V per 2-7.3 = 0.3
Factor f per 2-7.6 = 2.10
Factors from Figure 2-7.1 K = 2.035 U = 3.180
T = 1.494 Z = 1.64
Y = 2.894 e = 0.026 mm.^-1
L = 1.165 d = 52421.1 mm.^3
Stress Factors
β 1.68

Longitudinal Hub Stress, Operating:

SH = ( f * Mo ) / ( L * g1c² ) SH = 1.240 N./mm²

Longitudinal Hub Stress, Seating:

SH = ( f * Ma ) / ( L * g1c² ) SH = 29.378 N./mm²

Radial Flange Stress, Operating:

SR = ( β*MO/Bc) / L * t² SR = 3.969 N./mm²

Radial Flange Stress, Seating:

SR = ( β*Ma/Bc ) / L * t² SR = 94.011 N./mm²

Tangential Flange Stress, Operating:

ST = ( Y * MO / t² *B ) - Z *SR ST = 1.467 N./mm²

Tangential Flange Stress, Seating:

ST = ( Y * MO / t² *B ) - Z *SR ST = 34.752 N./mm²

Average Flange Stress, Operating:

SA = ( SHO + MAX( SRO, STO ) ) / 2 SA = 2.60 N./mm²

Average Flange Stress, Seating:

SA = ( SHA + MAX( SRA, STA ) ) / 2 SA = 61.69 N./mm²

Bolt Stress, Operating:

BS = ( WM1 / AB ) BS = 4.89 N./mm²

Bolt Stress, Seating:

BS = ( WM2 / AB ) BS = 9.518 N./mm²

Stress Computation Results: OPERATING GASKET SEATING

ACTUAL ALLOWED ACTUAL ALLOWED

Longitudinal Hub 1.24 173 OK 29.38 173 OK N./mm²

Radial Flange 3.97 115 OK 94.01 115 OK N./mm²
Tangential Flange 1.47 115 OK 34.75 115 OK N./mm²
Maximum Average 2.60 115 OK 61.69 115 OK N./mm²
Bolting 4.893 170.0 OK 9.518 170.0 OK N./mm²

FLANGE REGIDITY BASE ON SEATING CONDITION

Js = 52.14 * Ma * V / ( L * E amb * go² * ho * K1 ) Js = 0.422
FLANGE REGIDITY BASE ON OPRATING CONDITION
Js = 52.14 * Mo * V / ( L * E op * go² * ho * K1) J = 0.018